HANSHIN Service Manual HS 1321 / HS 2519 / HS 9041

HS 1321

HS 9041

HS 2519

Er. Kaustubh Kishor Parkar

ERROR!!

DONT WORRY. WE ARE HERE TO HELP YOU OUT.!!

Er. Kaustubh Kishor Parkar

List of Errors with Description:

Error code

Description

Error 1

Water in reservoir is inadequate.

Error 2

Overheated during cycle.

Error 3

Latch unlock during cycle.

Error 4

Chamber temperature deviation has exceeded the allowable range.

Error 5

Filling time has exceeded 5 minutes.

Error 6

Heating time has exceeded 60 minutes.

Er. Kaustubh Kishor Parkar

Steps to Resolve Errors:

Error 1: Water in reservoir is insufficient for completion of cycle. 1. Inadequate water. Fill the reservoir tank with distill water till the water level indicator shows full indication. (All green LEDs are illuminated and three beep sounds are heard).

2. Float Ball problem. Check the condition of the float ball. Clean the float ball surface. Observe whether water is entering the float ball. If water enters float ball then it couldnt float. Replace or weld the float ball. Check whether the float ball is stuck at the bottom of the reservoir tank.

3. Water level sensor problem. Check the water level sensor and calibrate the same, if needed.

4. Suggest to replace the distill water in the reservoir tank once a week to avoid reservoir tank to base from getting affect.

Er. Kaustubh Kishor Parkar

Error 2: Overheated during cycle.

1. Overheat Sensor Problem. In old model the manual reset button is missing. In this case, we have to short two terminals of the overheat sensor after turning ON the machine.

Check the position of overheat sensor inside the chamber.

2. Fill solenoid valve problem. Water entering the chamber is less. This can be associated with either water level sensor or the fill valve. Clean the fill solenoid valve.

3. Heater coil problem. Check whether the heater coil is not raised above the desired height from the base of the chamber. The water entering the chamber must soak the heater coil. Ideal distance should be around 1 mm.

Er. Kaustubh Kishor Parkar

4. Solenoid valve problem. If Error 2 occurs after temperature reaches 100C then check the fill solenoid valve and vent solenoid valve. If there is bubbling from the bottom of the reservoir tank then fill solenoid valve have problem. If water leaks from the opening of condensing coil then vent valve have problem. Error can be diagnosed after 20-35 minutes.

5. Water level sensor problem. Adjust the water level sensor.

6. Heater starts heating after turning ON the machine. Turn OFF the machine. Remove the connection wires on triac and check resistance between the G and T1 terminal of triac. It should be around 65. The value between T2 and G, and T1 and T2 should be ZERO. Error can be diagnosed after 35-45 minutes. Can be caused while sterilizer in the STERILE mode. .

Er. Kaustubh Kishor Parkar

Error 3: Latch unlocked during cycle. 1. Door gasket problem. Check the door gasket. Stretch the door gasket if it has shrunk and attached it properly again. Replace it if it is in bad condition. Usually, if the door gasket is not proper then error 3 is displayed in HEAT mode at a temperature of about 120C. 2. Door lock. After closing the door, check whether the door handle is at approximately 90 and a click sound is heard while moving the door handle downwards. 3. Door switch problem. Check the door switch connection.

Er. Kaustubh Kishor Parkar

Error 4: Chamber temperature deviation has exceeded the allowable range. If the temperature variation is +/- 3C Error 4 is displayed. 1. Temperature Sensor problem. If the temperature increases suddenly without following the gradual increase procedure then temperature sensor has problem. 2. PCB/Triac problem. Temperature increases gradually but error-4 is displayed then check PCB/Triac. There might be electricity problem. Suggest a power stabilizer and check again. If problem persist then PCB/Triac has problem. 3. Water level sensor problem. Adjust the water level sensor. 4. Steam Trap problem. Function of steam trap is to remove air inside the chamber. Air inside the chamber is not suitable for sterilization as it blocks the surface of the instruments from getting sterilized. Check the pressure displayed. If it is not within the normal range then steam trap has problem.

Er. Kaustubh Kishor Parkar

Error 5: Filling time has exceeded 5 minutes. Normally, around 2 minutes is sufficient to complete FILL mode. 1. Fill solenoid valve problem. Check supply between black and yellow wire on the main PCB. It should show 230V during FILL mode, if not then replace the fill valve. Clean the fill solenoid valve.

2. Fill line problem. Water filling is obstructed by dirt during the FILL mode. Clean the fill pipe, connected to the chamber through the fill solenoid valve. Suggest to refill the reservoir tank with new distill water once in a week.

Er. Kaustubh Kishor Parkar

Error 6: Heating time has exceeded 60 minutes. Normally desired temperature is achieved within 20-25 minutes in the first cycle.

1. Temperature Sensor Problem. The temperature inside the chamber is not sensed properly by the temperature sensor. Remove all the tie-up connected with temperature sensor. Remove the connector from the PCB. Disassemble the Temperature Sensor using spanner, clean it and fix it back properly. Connect the connector to the PBC.

2. Water Level Sensor Problem. Usually Error-6 is displayed at 120C - 130C if it is associated with water level sensor. Adjust the water level sensor.

3. Steam Trap Problem. Check the pressure displayed. If it is not within the normal range then steam trap has problem.

4. Heater Coil Problem. Check the heater coil condition. If temperature does not exceed 60C - 70C then heater coil has problem.

5. Triac problem. Heater coil doesnt get the supply. Check the supply on the triac. Usually the temperature doesnt increase at all and remains 30C for 60minutes if triac has problem.

Er. Kaustubh Kishor Parkar

Mostly Diagnosed Errors:

Er. Kaustubh Kishor Parkar