Professional Documents
Culture Documents
1.0 INTRODUCTION
This chapter takes into consideration the background of the study statement of the
problem. Objective of the study, significance of the study, limitation of the study,
managed or controlled and companies must keep continuous flow of equipment and
needed material for their service at any point in time. Heavy investment are made into
assets for which when there are shortage result in a holding up in the service rendering
process which is very costly/holding excess stock will also result in a large capital tied up
and increase the cost of storage and obsolescence, companies must know the minimum
The Administrator is responsible for the companies stocks and cannot do away with
problems associated with stock management in terms of the items utilization, that is their
effectively and efficiency utilization and control. It is in this regard that the writer chose
the topic “stock management in companies” case study being Ghana Water Company.
Takoradi
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Ghana Water Company is an establishment mandate to offer dean water to the country as
a whole. The Takoradi branch is located beside STC on the “Cocope” road. The branch
is known as Regional head because the store supplies the whole western region.
The store of the company is divided into five sections; they are fuel and lubricant, new
service connection store, general goods, chemicals and stationary. At present the stores
department of the company is managed by one person with two staff assistance in
running of the store. The stores serve people in Takoradi and its surroundings.
The company in general is faced with problems of inadequate storage facilities for
keeping equipment and materials and week supply chain for material and equipment.
The reason for this situation seems to be directly associated with leek of sand stock
management policy.
For this reason, the study seeks to find out the effect of weak stock management of the
pilferage.
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• To determine the order quantity that minimizes the cost of holding stock.
material quality
ability to deal with stock management and also aid in the formulation of effective stock
policies. The findings of the study will be a source of information to those who like to do
• The researcher encountered many constraint in carrying out the research work
• The research has been restricted to only the company stores due to the fact that
• Needed information was made available with much difficulty since stock
management staffs wore to always at their offices due to the nature of their work.
The writer is allowed to focus on only one case study that is Ghana water company
Takoradi in order to get precise information for the writing of the project.
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1.7 ORGANISATION OF THE STUDY
To ensure sequential and logical flow of ideas, the study has been organized into five
chapters.
Chapter one consists of the introduction chapter is made up of the background of the
Chapter two focuses on the literature review; this gives a theoretical frame work of the
Chapter five summaries the findings of the research, also focuses on the conclusion down
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CHAPTER TWO
LITERATURE REVIEW
2.0 OVERVIEW
This chapter talks about what other authors have written about the Topic – stock
management.
Stock management can be described as the planning and controlling of a firm in bound
materials (manufacturing suppliers and finished good) such planning and controlling
Donnelly, Gibson and Anvancevieh (1997) described stock management as securing and
maintain the optional qualities and types physical resource required by the organization
• A sound material quantity ordered, order dates and the reader dates in
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Lyson (1994) is of the opinion that, stock is an accounting term for the value or
quantity of raw material, components, work-in-progress and finished product that are
kept and stored for use as the need crises, it also applied to
An inventory taking
Stock control management thus according to him refers to the techniques used to
ensure that goods of raw materials and other supplies, working progress and finished
good are kept level to ensure that maximum service level are maintained at minimum
cost.
According to Lucy (2003) stock control or management is defined as the system used
a. RAW MATERIALS
b. WORK-IN-PROGRESS
These are also known as partly finished goods and materials sub assembles etc. held
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c. FINISHED GOODS.
These are completed products ready for sale or distribution. They are stocks of goods
which have passed through the production process awaiting supply to customers.
According to Lucy (2003) reasons for holding stocks can be summarized s follows:
iii poor decision between the production control, purchasing and market control
organization. In line with this, stock management plays a crucial role in the operations of
interrupted due to lack of materials, late delivery due to wrong anticipation and
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According to Heward (1994) stock management has the following objectives
Every organization seeks to acquire the right quality of material for production usage or
activities. When this is due, the organization that will be economical to the organization.
This is sometime referred to as economic order quantity. This means that the organization
has to order for stock or at a quantity that will be economical to the organization.
The objective has to do with the identification of suppliers, assessing and choosing who
to purchase from among the lot. The selected supplier is seen as the one whom when we
This is also called just-in-time purchase. Its also means that the firm must time the
purchasing so that adequate stock for production purpose would be available whiles not
This is the process of counting the stocks in the store to ensure that they are properly kept
There are two main approaches to the task of stock control system.
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a. Reorder level systems
This is also known as the two bin system. This determines the level at which the order
should be placed to obtain additional stock. Reorder level is the number of days, week
lead time multiplied by the daily 1 weakly usage during the period.
For material, components and suppliers the reorder level is the lead in time when the
purchase requisition is initiated and the order is sent to the supplier its characteristics are
as follows:
b. When the stock level falls to the re-order level, replenishment order is issued.
c. Most organizations operating the reorder level system maintain stock records with
calculated re-order levels whish trigger off the required replenishment order.
d. the name “two bin” system comes from the simplest method of operating the system,
whereby the stock is segregated into two bins stock is initially drawn the first bin a
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Economic order quantity 5000.
= 140 X 30
= 4200 unit.
b. minimum level = Reorder level – Average Usage for Average lead time
= 1, 175 unit.
c. Maximum level = Reorder level + EOQ – Minimum Anticipated Usage in lead time.
= 7950 units.
The objective of periodic level system is to find out the physical quantities of material of
all types (raw materials, work-in-progress finished goods etc) at a given date. This is
substantial task even in a modest organization and becomes a difficult if not impossible
The following factors need to be considered during periodic stock level system
i. adequate number of staff should be available, who receive clear and precise instructions
on the procedures.
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b. the stock take should be organized into clearly defined physical areas and the checkers
c. Ideally the stock take should be done at a weekend or overnight so-s not to interfere
with production.
d. the completed stock sheets should have random independent check to verify their
correctness.
a. Stock level for all parts is reviewed at fixed intervals e.g. every fortnight.
c. the replenishment order quantity, variable quantities at fixed interval as compared with
the reorder level system, that is where fixed quantity are ordered at variable material.
Stock represents an investment by the organization. As with any other investment, the
To do this effectively the cost must be identified even through it can be actual or
motional cost to the company. Sometimes these costs are hard to identify, called and
measure.
T Lucy (2003) comes out with following cost associated with stock.
These costs also known as carrying cost. They are the cost associated with having as
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b. Handling costs
These are the cost incurred by the company when they want to obtain stock. These
include:
a. The clerical admistractive cost associated with the purchasing accounting and goods
received department.
b. Transportation cost.
c. where goods are manufactured internally, the set up and tooling cost associated with
These are the cost associated with running out of stock. The avoidance of these costs is
the basic reason why stocks are held in the first instance. These costs include the
following:
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2.7 THE STOCK CYCLE AND ITS MANAGEMENT PROCEDURES
According to Drury (1997), the major objective of stock control is to establish and
maintain the option level of investment in all types of stock. The stages are
a. Purchasing
When stocks get to the reorder level, the stock department prepares a purchase requisition
The purchasing department will select on appropriate supplier based on expert knowledge
as a set of purchase order is prepared. A copy of the purchase order is sent to the
b. Receiving
Receiving of an order is done by the stock department in many organizations. The stock
department on avoid of the good will deal the delivery vote to find out if the items
received are in line with what was ordered for on the purchasing order received from the
purchasing department.
The store keeper then enters details on the delivery note to the receipt side of the bin card
when satisfied with the items delivered. Copies of the goods received note are passed to
At the store department, the store manager opens store ledger account and record the
2.8 ISSUING
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Issuing of stock, the department in need, prepares a requisition note giving out the
quantity needed and all relevant details on the requisition form to the store department. A
requisition must be signed by the head of the needy department. The store manager then
enters the details on the requisition note onto the store ledger account of the item needed
column before forwarding a copy of this requisition note to the account department for
recording, after this, the physical transfer of the items needed is done.
like stationeries in the organization will be the order of the day. They did not leave out
In the opinion of Leennders and Fearson (1993), there are seven keys to effective stock
b. Staff training of staff in basic stock management as well as the organization’s specific
Realistic turnover objectives set budgets from the button up based on the projected
cost. Fixed and variable cost when determining of final stock levels
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e. Timely and accurate information system management should be armed with updated
f.. High customer standard making sure that there is adequate stock on hand to meet
customer need.
g. Close relationship with suppliers without reliable suppliers, you cannot meet your
customers need.
These are the pricing systems used by companies in pricing their stock material according
Average price
Standard price
FIFO
Issued are priced of the oldest botch in stock until all units have issued when the next
oldest batch used it is on actual cost system which has the effect of charging the oldest
prices to production and valuing stocks at the more recent it is also recommended by
SSAP
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LIFO
Issued are priced at the price of the most recent until a new batch it is on actual cost
system which cause products cost to be based fairly closely on current prices and stocks
c. Average price
This is a perpetual weighted average system roles the issue price is calculated after each
receipt. This system has on effects on product costs and stock valuation some where
between LIFO and FIFO. This system makes cost comparison between jobs some what
d. Standard price
This is a predetermined price based on consideration of all factors which are expected to
affect the price. If a realistic price can be set then purchasing efficiency can be
MANAGEMENT
This is the level of stock at which on order be placed for additional suppliers of material
This is also calculated so that if the worst anticipated circumstances occur, stock would
be replenished in time.
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B. Minimum Stock Level.
This is the lowest point to which stock should fall. This level is also determined by
considering the demand of stock and the time it takes for new orders to be processed and
delivered.
The level is also calculated by management so that they will be warned when demand is
Heward (1994) defined maximum stock level is the greatest quantity of stock that should
This means that maximum stock level is the ceiling above which further addition of stock
is discourage. It is also arrived et by considering the level of usage of stock and the time
This level is calculated so that manners would be warned when demand is the maximum
antiapated and consequently the stock level is likely to arise above the maximum
intended.
Kinney, Prather and Raibon (2004) explained economic order quantity as a production
This also means that economic order quantity is the quantity of material or stock which
should be purchased when the re-order level is coached end this could be economical to
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According to chakraverty (2004) a store ledger is a collection of cards or on account
meant for keeping records of both quantities and value of materials received, issued and
these in stock.
F. Bin Card.
Murao (1996) defined a bin card containing information or materials received and issued
It must be noted that id does not show the value or price unit of the commodities
purchased or issued.
G. Lead Times.
Lysons (1994) defined lead time as the period taken to obtain a requirement of stock from
the time the head arises to its fulfillment it takes into accounts.
Preparation and forwarding of requisition from the store department to the purchase
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CHAPTER THREE
RESEARCH METHODOLOGY
3.0 OVERVIEW
This chapter describes how the problem of the study was investigated and the procedures
and method used in conducting the research and how the information gathered were
analyzed.
It deals with population and sample, sampling Techniques, data collection instruments
The study focus on the staff of Ghana water company Takoradi. The populations of the
study consist of all employees in the state apartment. The population of the store
department of the company is about five (5) employees, out of this a sample of
employees were selected and given questionnaire. These samples consist of the regional
3.2SAMPLING TECHNIQUE
In order that information is obtained for the research work, the researcher used purposive
sampling technique for the sample made from the total population.
The purposive sampling was used because the respondents are those responsible for the
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DATA COLLECTION INSTRUCTIONS
A well structured questionnaire was given out to solicit the opinion of the regional
material manager, store manager and the material of Ghana water company Takoradi
The questionnaires were self designed and set out personally by the researcher to the
The respondents were also interviewed personally in conjunction with the questionnaire
The questionnaire contained both open and closed questions which gave the respondent
room to express their view and to provide specific answers to the questions asked in the
questionnaire.
Data obtained from the study were coded and put into categories. The data was therefore
analyses using the information thus obtained from the data collected.
Some quantitative tools such as percentages and graphs were used in the analysis.
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CHAPTER FOUR
DATA
4.0 OVERVIEW
The objective of this chapter is analysis the data collected. The analysis is done under two
broad sections.
The first to deals with the data which seeks to find whether the respondents were aware
The second section reemphasis on the awareness created by the organization with regards
organization.
The respondents were required to indicate the awareness of the policy on material
them
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TABLE (4A) POLICY ON MATERAIL MANAGEMENT
respondent Responding
No
Regional M.
Manager 1 1 100 _ _
Clerks 2 2 100 _ _
Total 4 4 - - -
From the above table (4a) it could be deduced at the respondents that is the required
material manger, the store manger and the clerk have an idea.
Table (4b)
“No”
Regional M.
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Manager 1 1 100 _ _
Store 1 1 100 _ _
Manager
Clerks 2 2 100 - -
Total 4 4 _ _ _
From the table (4b) it is shown that the Regional material manager indicated that he know
of the procedure concerning material manager of the organization. The high awareness
rate of the Regional material manager gives clear indication that the policy was widely
adopted in principles in the organization. Also that the procedure are clear and was
However, concerning the stock manager, he also know of the procedure concerning
The rate of awareness of the clerk was as a result of proper communication system in the
organization set up. This can help management effort to achieve the objectives of the
policy. Base on the analysis it has been made clear to the researcher that, where as both
Regional material manger and the clerk full knowledge is the procedure on material
Respondent views were sort to ascertain whether store procedures are being observed.
the organization
(4c)
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Group No of No of % of group No of % in group
“Yes” “No”
R. M manager 1 1 100 _ _
Clerk 2 2 100 - -
Total 4 4 _ _ _
From the table (4c) above shows that the one representing 100% of the respondent
interviews the regional material manager was of the view that the employees of the
organization are applying the procedure under material management policy in the
organization
Also both the managers and the two clerks were also interviewed and they was the view
that the employers did apply the proceeding governing material management policy in the
organization
Also to them management is doing well to make the system work in the organization.
The respondent were also ask to select “Yes” or” No” if they do experience material
shortage.
(4b)
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Group No of No of % of group No of % in group
“Yes” “No”
R. M manager 1 1 _ _
Clerk 2 1 50 1 50
Total 4 2 2 _
From the table the Regional material manager is of the opinion that the compare
exerptrience material shortage due to the following causes Arithmetic errors and observe.
The store manager was also of the view that the company does not experience material
shortage and also one of the clerks representing 50% also supported the store manager on
his view.
The one of the clerk representing be other 50% of them said they experience material due
to the following causes delaying in posting and issuing in advance with requisition
The researcher was made aware that management is working hard to stop the shortage of
materials since it affect their jobs at various site for the production of clear certain areas
of the country.
Respondents well also asked to indicate the number of times the organization conduct
stock taking.
4(b)
Group No q No q % in
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Group No of Once yearly Twice yearly More than Twice More
once %
R. M 1 1 - 100 _ _
manager
_
Store 1 1 - 1000 _ _
manager
_
Clerk 2 2 - 100 - _
Total 4 4 _ _ _ _
As shown in the above four representing 100% of the responses riieved form the
respondents were on the view that stocks are conducted once yearly. The four (4)
respondents comprises of the Regional material manager the store manager and two
One of the facts which come to light was that he stock taking was always conducted by
the stock taking Team which comprises of the material Department Account Department
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4.3 MATERIAL MANAGEMENT POLICY AND ITS ASSESSMENT
According to the materials clerks before materials are ordered. The regional material
manager and other regional heads of other department have to approve and even make
However, 25% of the respondents that is 1(one) out of (4) four interview
However, 25% of the respondents that is 1(one) out of (4) four interviewed personally by
the researcher in the organization clearly mentioned that the organization clearly
maintained that the organization does not have contact suppliers but have continues
Finally questions were also asked about “Requisition” within he organization before
materials are issued out. 25% representing I out of four (4) said even though such
An indication was evident that, there was situation where people come for materials
This normally sea within the organization due to emergency of certain materials needed
by the production team but a much more procedure has to be adopted by the
organization to the cater for this since issuing in advance without requisition is one of
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CHAPTER FIVE
5.0 OVERVIEW
This chapter is the summary of the research work. It covers the summary of findings,
conclusions drawn form the research work and recommendations made there on based on
the study.
i) All staff of the organization are aware of the material; management policy of
the organization
ii) Stock taking is conducted once a year and this is undertaken by the stock
taking team drawn form the account department, Audit Department and
Purchasing Department.
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vi) Most shortage is caused by not issuing a regulation note before materials are
issued out.
5.2 CONCLUSION
iii) Training provided to staff seems not too violent to material management.
5.3 RECOMMENDATION
Based on the outcome of the research the following recommendation are out forward
i) There should be written document out lining the specific principles for material
ii) Training should be organized for the entire staff to update their knowledge on material
procedures.
iii) Management identifying their minimum levels stock will help avoid shortage
iv) Procedure should be put in place to cater for emergencies regarding the issuing of
requisition
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REFERENCE
Leander Mr. and Foarson HE (1993) Purchasing and material management 10th Edition.
Heward T.L (1994) Procurement principles and cases, Richard D. Irvin IAC
Limited
Publishing limited
Palmer and Brock (1984) Costing Accounting, London BPP Publishing Ltd
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QUESTIONNAIRE
TAKORADI POLYTECHNIC
This questionnaire is drafted to provide for a long essay on the topic “Stock Management
Information provided will be treated confidentially and wholly utilized only for
academic purposes.
……………………………………………..
2. Educational Qualification
a) Yes [ ] b) No [ ]
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a)Contact with Suppliers
c) Other Specification.
6. Do you fill requisition before materials are release from the store?
a) Yes [ ] b) No [ ]
a)Yes [ ] b)No [ ]
…………………………………………….
a)Yes [ ] b) No [ ]
a) Yes [ ] b) No [ ]
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12. If Yes what are some the causes.
………………………………..
…………………………………..
……………………………………
…………………………………….
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