ACL Bare Conductor 2008

Our Vision
To be the Preferred Brand of Electric Cables in the region whilst strengthening the dominant position in Sri Lanka.
Our Mission
To expand our range of products and the services in the field of electrification. To be the most competitive in chosen global markets and to achieve continuous growth. To create an environment that will inculcate a feeling of ownership in our people and their families. To create a company that will be in the forefront of technology and win the admiration of our customers, suppliers, shareholders and the community.
Aluminium Overhead Conductors
Foreword
We believe that this catalogue, which carries dimensions, electrical properties & some of the installation data on All Aluminium Conductors(AAC), Aluminium Conductor Steel Reinforced (ACSR/GZ), Aluminium Conductor Aluminium Clad Steel Reinforced (ACSR/AC), Aluminium Conductor Aluminium Coated Steel Reinforced (ACSR/AZ) and All Aluminium Alloy Conductors (AAAC) conforming to BS 215 Part 1 & Part 2, BSEN 50182, AS 3607 and AS 1531 will help our valued customers to a great extent. We also take this opportunity to express our sincere gratitude towards our customers and well wishers with whom we have built a mutually beneficial relationship. ACL Cables PLC December 2008
iii
CONTENTS
1 2 3 4 5 6 7 8 9 About ACL Cables PLC Technological Devlopment of AAC, ACSR & AAAC ACL Technological Development ACL Corporate Highlights Other Achievements of ACL Certificates of Excellence Awards of Excellence Materials used in the manufacture of AAC, ACSR & AAAC Technical Data Sheets on AAC, ACSR & AAAC conforming to BS 215 Part1 & Part 2 and BSEN 50182 Standards Technical Data Sheets on AAC, ACSR & AAAC conforming to AS 3607 & AS 1531 Standards Grease application methods in case of bare conductors 1 2 5 6 6 10 11-13 14
15
10
27 51
11 12
Details of Drums used for bare conductors 52
ACL SINCE 1962

ACL is the largest manufacturer of cables in Sri Lanka having pioneered the industry in 1962. ACL holds 45% share of the local market and produces the widest range of cables in Sri Lanka. Today, ACL has grown to be a Group of companies holding 70% share of the cable market in Sri Lanka. ACL is the most sought-after brand of cables in Sri Lanka, having supplied 80% of the requirements of Duty Free projects owned by overseas investors and approved by the Board of Investment, beating foreign suppliers of cables. Of the 13 tallest buildings in Sri Lanka, 9 are wired with ACL Cables. In addition, all leading factories, hotels, commercial buildings and warehouses have used ACL Cables. ACL continues to innovate and lead the field in the introduction of new products, modern technology and machinery. In the four decades of tits existence, the Company has evolved as a specialized manufacturer and supplier of the widest range of quality cables and conductors in the country, while possessing the most advanced technology in the Asian region for the manufacture of low voltage Cross Linked Polyethylene cables (XLPE). international market. Professionalism, advanced know-how and technology, customer services have been the hallmark of ACL. Its quality concept is translated into every length of product through co-ordinated efforts of professionals on job.
ACL ON A SOLID FOUNDATION OF QUALITY AND ADVANCED TECHNOLOGY

From the inception ACL has been acquiring foreign technology for the development of existing and new products. At the inception of the company in the year 1962, ACL commenced operations with technical assistance arranged through the Colombo based liaison office of Mitsui. The Japanese engineers who installed machinery and operated them laid a solid foundation of Quality at ACL. Thereafter, ACL joined hands with two cable companies in India to establish the manufacture of Aluminum Conductors and Armored Cables. One of the companys most notable technology transfer agreements in recent times have been with NOKIA Cables of Finland for the manufacture of XLPE Insulated Cables, Aerial Bundled Cables and Aluminum Alloy Conductors. Having obtained technology from NOKIA on two occasions in the years 1989 and 1993, ACL upgraded its technology on XLPE insulated Aerial Bundled Cables to surpass National French Standard NFC 33-209 in the year 1998 through its own Research and Development. This is a feat not matched in the region by any other manufacturer. The technology so achieved is employed in the manufacture of XLPE insulated Armored and Unarmored power cables and All Aluminum Alloy Conductors. These developments offer many benefits to valued customers and in order to highlight those benefits it was decided to name all our XLPE insulated cables under the brand name Power-X. Having obtained ISO 9002 certification in the year 1998, ACL was awarded the prestigious ISO 9001:2001 certificate in the Year 2002. In the same year ACL was awarded ISO 14001:1997 Environmental Management System Certification.
CONCEPT AT ACL
Modern industries and technologies have opened forth a wide range of endeavors and ventures in the Island of Sri Lanka. ACL ushered a new era in power sector and dedicated itself to the cause of transmission, distribution and utilization of electrical energy for all cross sections of the country. With a rich heritage of over four and a half decades, ACL offers its products, which not only meet the stipulated requirements of the governing National and International specifications, but far exceeding them. E x c e l l e n c e t h r o u g h To t a l Q u a l i t y Management is the catchword at ACL. Since its inception ACL has striven not only to upgrade the product quality but to bring in to practice superior management of men to make its place in the
TECHNOLOGICAL DEVLOPMENT OF AAC, ACSR AND AAAC

All Aluminium Conductors
Being the pioneer cable manufacturer in Sri Lanka, ACL not only pioneered the cable industry but also the pioneered the manufacture of each and every single cable and conductor manufactured and marketed in Sri Lanka. This is the reason why it is no surprise that ACL joined hands with Alind of India in 1981 to manufacture and sell 1400 metric tons of All Aluminum Conductor (AAC Fly 7/3.4m) to Ceylon Electricity Board pioneering Aluminum Conductor manufacture in Sri Lanka. With this ACL commenced a long march towards mastering the technology for Aluminum Conductors Steel Reinforced (ACSR), Aluminum Alloy Conductors (AAAC), Aluminum Conductors Aluminum Clad Steel Reinforced (ACSR/AC) for voltages ranging from 1 kv to 750kv in addition to Aluminum Cables. ACLs technical superiority for AB Cables was recognized by the largest corporate in India and in 2003 and they invited ACL to Design and introduce AB Cables to BSES or the Power Distributing Authority of New Delhi. Since then ACL supplied more than US$ 12 million worth of AB Cables to BSES, JVVN Jaipur and DISCOM of Orissa.
Establishment of Furnace for ageing of Aluminum Alloy

The benefit of AB Cable for the development Conductor technology was realized in 1993 when ACL entered in to a second Joint venture agreement with NOKIA Cables of Finland to acquire technology for the Drawing and ageing of Aluminum Alloy which is an integral part of AB Cables. A furnace was set up for this purpose. Since then ACL commenced the supply and manufacture of All Aluminum Alloy Conductors (AAAC) and in 1996 it exported AAAC and Aerial Bundled Service wire to Rural Electrification Board of Bangladesh. Up to 2008, ACL has manufactured more than 25,000 km of AAAC for use either in AB Cables or as bare conductors. Today, ACLs prowess in Aluminum Conductor technology and AB Cable Technology is well recognized in the region and is exporting same to Australia for transmission lines ranging from 220kv to 330 kv.
Securing of Aluminum Alloy Technology

ACL in 1988 entered into a Technical Corporation Agreement with NOKIA Cables of Finland to manufacture and supply 850 km of XLPE insulated Aerial Bundled Cables (AB Cables) to Lanka Electricity Company (LECO) which was moving in to the new product replacing bare Aluminum Conductors (AAC). AB Cables are in fact made of AAC and AAAC conductors insulated and bundled together using advanced process and design technology. ACL was very fortunate that it got involved itself with LECO who in turn was supported by Beca Worley of New Zealand at that time to rehabilitate and modernize distribution system which was heavily losing power due to dilapidated condition of the network. All the above helped ACL to master AB Cable technology and installation practices surpassing all manufacturers in South and South-East Asia. In 1998 through internal Research and Development, ACL surpassed the most comprehensive and stringent standard for AB Cables which is the National French Standard NFC 33 209. This is considered a remarkable feat since only a handful of manufacturers in South East Asia had mastered. None in South Asia has achieved this standard.
Standards
ACL has been developing its capabilities to supply conductors to various international standards. In addition to Sri Lankan Standards, ACL use following International Standards to manufacture Conductors. British Standards; BS EN Standards; IEC Standards; Australian Standards; DIN Standards ASTM Standards
Aluminium Rod Plant

ACL in its march towards becoming a giant in Transmission and Distribution Conductor and Cable technology made one of its most prudent investments in 2007 to set up a plant for Aluminum and Aluminum Alloy rod. This has been a very successful story and today, it is in the process of delivering carefully controlled grades of Aluminum to further enhance the quality of Finished Conductors. The establishment of a
comprehensive laboratory and its proximity to the Aluminum conductor plant continues to enable ACL to develop finest quality control in the manufacture of Conductors and development of newer grades of Aluminum and Alloy. Delivering first class products at a competitive price is just what the customers need and ACL is now well set for same. The capacity of the rod plant is nearly 24,000 metric tons per annum in full swing.
24000 MT Capacity (annual) Melting Furnance
Rod Rolling Mill
ACL TECHNOLOGICAL DEVELOPMENT

1962 - 1978- 1981- Establishment of ACL with technical assistance from Mitsui of Japan Introduction of Wire Drawing facility Acquisition of Technology from Alind of India for drawing and processing of Aluminum Conductors to jointly manufacture and supply 1400 MT of AAC Fly Conductor to Ceylon Electricity Board. Manufacture of Armored Power and Control Cables for the first time in Sri Lanka with Indian Technical assistance. Acquisition of Technology from NOKIA of Finland to jointly manufacture XLPE insulated Aerial Bundled Cables to execute an order for 800 km of that product on an ADB funded tender floated by Lanka Electricity Company. 1993- 1993- Acquisition of Technology from NOKIA of Finland to draw and age Aluminum Alloy and establishment of aging furnace. Establishment of ACL Plastics Limited for the manufacture of our own PVC Compound. Successfully upgraded XLPE Extrusion Technology to National French Standard NFC 33-209 and won 500 km order for Aerial Bundled Cables from Ceylon Electricity Board. Introduction of Flame Retardant (FR), Flame Retardant Low Smoke (FRLS) and Low Smoke Halogen Free (LSHF) cables in technical collaboration of British Company. Setting up of Aluminum Rod plant with a total capacity of 24,000 metric tons per annum.
1998-
1985-
2005-
1989-
2007-
Unloading of 2 ton coil of Aluminium Rod
ACL CORPORATE HIGHLIGHTS

1962- Commencement as a member of Associated Motorways Group (AMW) of Companies under the name Associated Cables Ltd. Converted to a Public Limited Liability Company. Moved out of AMW Group. Establishment of own island-wide distribution network. Change of Company name to ACL Cables Limited. 2002- 1991- 1995- 1999- Establishment of ACL Plastics Limited Acquisition of Ceylon Bulbs and Electricals Limited. Purchase of 75% of shares of the second largest cable manufacturer in the Island. Setting up of state of the art Magnet Wire project
1976- 1978- 1982- 1990-
OTHER ACHIEVEMENTS OF ACL

1995- Commencement of Export of Cables In August 1995 US$ 269,650/worth of Alloy Conductors were exported to Rural Electrification Board, Bangladesh. In November 1995 US$ 117,609/worth of Armored Cables were exported to Maldives Electricity Board, Maldives. Achievement of ISO 9002:1994 Quality Management System Certificate Achieved prestigious ISO 9002:1994 Quality Management System certificate. Achievement ISO 9001:2000 Quality Management System Certificate Achieved prestigious ISO 9001: 2000 Quality Management System Certificate Introduction of ACL FLEXI cables to the Sri Lankan market. Introduced a series of domestic wires with super flexibility in the range of 1.0-6mm Stacked coils of Aluminium Rod after Quality Inspection 2002 Achievement of ISO 14001:1997 Environmental Management System Certificate Achieved prestigious ISO 14001: 1991 Environmental Management System Certificate. Large scale export of Aerial Bundled Cables to India. Achievement of IS 694 Product Certificate from Bureau of Indian Standards.
2004 2004
1998
2002
2002
Optical Emission Spectometer for analyzing chemical composition of Aluminium
Tensile Testing Machine
Measuring Physical Parameters of Finished Aluminium Rod
7 Strand Aluminium Conductor is being stranded on Skip strander
Automatic Temperature Controlled Equipment for measurement of Resistance of conductors
Drums used for export of Cables and Conductors
Certificates of EXcellence
ISO 1400 1
:2006
ISO 9001:20 00
10
AWards of EXcellence
Taiki Akimoto 5s Merit Award 2007
Industrial Excellence Award In Extra Large Manufacturing Category 2007 & 2008
11
AWards of EXcellence
National Quality Award Large Manufacturing Category 2007
Highest Sri Lankan Award for Quality
National Productivity Award Large Manufacturing Sector 2007
Highest Sri Lankan Award for Productivity
12
International AWard of EXcellence
Winner of World Class Award or the Highest Award of International Asia Pacific Quality Organization in 2008 Beating National Quality Award Winners of 46 Countries in the Asia Pacific region which included countries such as Japan, Australia, Mexico, Singapore, India, Korea Taiwan etc.
13
MATERIALS USED IN THE MANUFACTURE OF AAC, ACSR & AAAC

ACL uses various grades of Aluminium & Aluminium Alloy in the manufacture of overhead bare conductors. In addition, it incorporates various grades of Zinc coated steel, Aluminium Clad Steel, Aluminium Coated Steel to meet the needs of customers across the globe who demand products conforming to various international & national standards.Some of the important items used are listed below.
Properties of Aluminium, Copper, Aluminium Alloy, Galvanized Steel, Aluminium Clad Steel and Aluminium Coated Steel

Property Unit Aluminium Density at 20 oC Conductivity at 20 oC Resistivity at 20 C
o
Hard Aluminium Aluminium Drawn Aluminium Alloy Galvanized Aluminium Coated Copper Alloy 1120 6201A Steel Clad Steel Steel 8890 97 0.01771 0.00381 370 124 17 x 10
-6
kg/m3 % IACS .m per oC Mpa Gpa per C

o
2700 61 0.0283 0.00403 160 - 185 68 23 x 10

-6
2700 59 0.0293 0.00390 230 - 250 68 23 x 10

-6
2700 53 0.0328 0.00360 295 68 23 x 10

-6
7800 10 0.17 0.00440 193

-6
6590 20 0.085 0.00360 162

-6
7600 11.5 0.15 0.00440 193 11.5 x 10 -6
Constant Mass Temperature Coefficient of Resistance Ultimate Tensile Stress Modulus of Elasticity Coefficient of Linear Expansion
1310 -1390 1270 -1340 1170 -1280 11.5 x 10 12.9 x 10
Aluminium & Aluminium Alloys :

Aluminium 1350 of high purity EC grade which has 61% IACS conductivity and Aluminium Alloy 1120 & 6201A which have over 50% IACS conductivity are used to produce bare overhead line conductors. Aluminium Alloy 1120 conductors are becoming more popular as replacement for steel reinforced conductors in areas of high corrosion risk.
Galvanized Steel :
The wire shall be Zinc-coated using either the hot dip or electrolytic process.Galvanized steel wires made from fully-killed steel with a carbon content of 0.6% has a Ultimate Tensile Strength of 1310 - 1390 Mpa.It has Zinc coating mass of 200-260 g/m2
Aluminium -clad Steel :

The Aluminium used for the cladding shall conform to the impurity limits of Copper 0.05%(max.) & Copper plus silicon plus iron 0.50% (max.). Aluminium clad steel has an Aluminium cladding with a radial thickness not less than 5% of the overall wire diameter.Composite conductors with Aluminium clad steel have lower electrical resistance & high corrosion-resistant than compared to galvanized steel.
Aluminium -coated Steel :

The Aluminium used for the coating shall conform to the impurity limits of Copper 0.10%(max.) & Iron 0.50%(max.) It has Aluminium coating mass of 77 - 104 g/m2.
Grease :
Grease, used for additional corrosion protection, shall have a drop point of not less than 120 oC in accordance with ASTM D 566
14
TECHNICAL DATA OF AAC, ACSR & AAAC Conforming to BS 215 Part 1 , 2 & BSEN 50182 Standards
Current Carrying Capacity values are based on following conditions,
* * * * * * * Speed of Cross Wind ( 90o to the line ) Intensity of Solar Radiation Solar Absorption Coefficient Emissivity Coefficient Conductor Temperature Ambient Temperature Frequency v Si Y Ke T2 T1 f 1 m/s 900 W/m2 0.5 0.6 80 oC 30 oC 50 Hz
Total approximate weight of conductor do not include the weight of grease. Available grease application methods are given in Appendix A.

15
All Aluminium Conductors - AAC

Reference Standard : BS 215 - Part I : 1970
Physical & Mechanical Characteristics

ACL Item Nominal Code Code Name Area mm2 Stranding Conductor Calculated & Wire OD Area Diameter No / mm mm mm2 Approximate Breaking Mass Load kg / km kN Modulus of Elasticity (Practical) GPa
G - 1 G - 5 G - 6 G - 11 G - 15 G - 17 G - 19 G - 20 G - 24
MIDGE ANT FLY WASP HORNET CHAFER COCKROACH BUTTERFLY CENTIPEDE
22 50 60 100 150 200 250 300 400
7 / 2.06 7 / 3.10 7 / 3.40 7 / 4.39 19 / 3.25 19 / 3.78 19 / 4.22 19 / 4.65 37 / 3.78
6.18 9.30 10.20 13.17 16.25 18.90 21.10 23.25 26.46
23.33 52.83 63.55 105.95 157.62 213.22 265.75 322.66 415.22
64 144 174 289 433 585 730 886 1144
3.99 8.28 9.90 16.00 25.70 32.40 40.40 48.75 63.10
59 59 59 59 56 56 56 56 56
TABLE 1 - A
Note 1 : Coefficient of Linear Expansion for above conductor sizes is 23 x 10
-6
/ C
o
16

Reference Standard : BS 215 - Part I : 1970

ACL Item Stranding & DC AC Code Code Name Wire Resistance Resistance at 80oC Diameter at 20oC No / mm / km / km Current Carrying capacity at v=1m/s wind & Conductor Temp. 80oC A
Electrical Characteristics
Current Carrying Inductive Capacitive capacity at Reactance for Reactance for still air & 0.3048m 0.3048m Conductor radius (X i) radius (X c) Temp. 80oC A / km M.km
G - 1 G - 5 G - 6 G - 11 G - 15 G - 17 G - 19 G - 20 G - 24
MIDGE ANT FLY WASP HORNET CHAFER COCKROACH BUTTERFLY CENTIPEDE
7 / 2.06 7 / 3.10 7 / 3.40 7 / 4.39 19 / 3.25 19 / 3.78 19 / 4.22 19 / 4.65 37 / 3.78
1.2270 0.5419 0.4505 0.2702 0.1825 0.1349 0.1083 0.0892 0.0694
1.5238 0.6730 0.5595 0.3357 0.2270 0.1680 0.1351 0.1115 0.0871
168 283 318 442 571 694 799 905 1064
92 163 186 265 351 433 504 577 687
0.3098 0.2825 0.2772 0.2608 0.2447 0.2353 0.2287 0.2227 0.2135
0.2630 0.2396 0.2343 0.2196 0.2076 0.1990 0.1926 0.1871 0.1797
TABLE 1 - B
Note 2 : The applicable conditions for current calculations of this table are given in page 15
17

Reference Standard : BSEN 50182 : 2001

G - 2 G - 3 G - 4 G - 7 G - 8 G - 9 G - 10 G - 12 G - 13 G - 16 G - 18 G - 21 G - 22 G - 25 G - 26 G - 27
GNAT MOSQUITO LADYBIRD BLUEBOTTLE EARWIG GRASSHOPPER CLEGG BEETLE BEE CATERPILLAR SPIDER MOTH DRONE MAYBUG SCORPION CICADA
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
7 / 2.21 7 / 2.59 7 / 2.79 7 / 3.66 7 / 3.78 7 / 3.91 7 / 4.17 19 / 2.67 7 / 4.90 19 / 3.53 19 / 3.99 19 / 5.00 37 / 3.58 37 / 4.09 37 / 4.27 37 / 4.65
6.63 7.77 8.37 10.98 11.34 11.73 12.51 13.35 14.70 17.65 19.95 25.00 25.06 28.63 29.89 32.55
26.85 36.88 42.80 73.65 78.55 84.05 95.60 106.38 132.00 185.95 237.57 373.06 372.44 486.11 529.84 628.34
73 101 117 201 214 229 261 292 360 511 652 1024 1026 1339 1460 1731
4.83 6.27 7.28 11.78 12.57 13.45 15.30 18.08 21.12 29.75 38.01 59.69 59.59 77.78 84.77 100.54
59 59 59 59 59 59 59 56 59 56 56 56 56 56 56 56

-6 o
TABLE 2 - A
/ C
18


G - 2 G - 3 G - 4 G - 7 G - 8 G - 9 G - 10 G - 12 G - 13 G - 16 G - 18 G - 21 G - 22 G - 25 G - 26 G - 27
GNAT MOSQUITO LADYBIRD BLUEBOTTLE EARWIG GRASSHOPPER CLEGG BEETLE BEE CATERPILLAR SPIDER MOTH DRONE MAYBUG SCORPION CICADA
7 / 2.21 7 / 2.59 7 / 2.79 7 / 3.66 7 / 3.78 7 / 3.91 7 / 4.17 19 / 2.67 7 / 4.90 19 / 3.53 19 / 3.99 19 / 5.00 37 / 3.58 37 / 4.09 37 / 4.27 37 / 4.65
1.0643 0.7749 0.6678 0.3880 0.3638 0.3400 0.2989 0.2701 0.2165 0.1546 0.1210 0.0770 0.0774 0.0593 0.0544 0.0459
1.3217 0.9624 0.8294 0.4820 0.4520 0.4224 0.3714 0.3356 0.2691 0.1924 0.1508 0.0965 0.0969 0.0747 0.0688 0.0584
184 225 247 350 365 381 414 444 509 635 744 994 992 1176 1241 1382
102 127 141 206 215 226 247 267 309 394 467 638 638 766 812 912
0.3044 0.2947 0.2903 0.2723 0.2707 0.2677 0.2649 0.2570 0.2546 0.2399 0.2319 0.2179 0.2173 0.2087 0.2059 0.2007
0.2590 0.2499 0.2456 0.2301 0.2282 0.2263 0.2226 0.2189 0.2133 0.2029 0.1959 0.1829 0.1828 0.1752 0.1727 0.1678
TABLE 2 - B
19
All Aluminium Alloy Conductors - AAAC


ACL Item Code Code Name Stranding Conductor Calculated & Wire OD Area Diameter No / mm mm mm2 Approximate Breaking Mass Load kg / km kN Modulus of Elasticity (Practical) GPa
G - 234 G - 235 G - 29 G - 30 G - 236 G - 31 G - 32 G - 237 G - 238 G - 239 G - 33 G - 240 G - 34 G - 35 G - 241 G - 242 G - 36 G - 243 G - 244 G - 245 G - 246 G - 247 G - 248
BOX ACACIA ALMOND CEDAR DEODAR FIR HAZEL PINE HOLLY WILLOW OAK MULBERRY ASH ELM POPLAR SYCAMORE UPAS YEW TOTARA RUBUS SORBUS ARAUCARIA REDWOOD
7 / 1.85 7 / 2.08 7 / 2.34 7 / 2.54 7 / 2.77 7 / 2.95 7 / 3.30 7 / 3.61 7 / 3.91 7 / 4.04 7 / 4.65 19 / 3.18 19 / 3.48 19 / 3.76 37 / 2.87 37 / 3.23 37 / 3.53 37 / 4.06 37 / 4.14 61 / 3.50 61 / 3.71 61 / 4.14 61 / 4.56
5.55 6.24 7.02 7.62 8.31 8.85 9.90 10.83 11.73 12.12 13.95 15.90 17.40 18.80 20.09 22.61 24.71 28.42 28.98 31.50 33.39 37.26 41.04
18.82 23.79 30.10 35.47 42.18 47.84 59.87 71.65 84.05 89.73 118.88 150.90 180.72 210.97 239.36 303.18 362.11 479.01 498.07 586.89 659.43 821.15 996.21
51 65 82 97 115 131 163 196 229 245 325 414 496 579 659 835 998 1320 1372 1622 1822 2269 2753
5.55 7.02 8.88 10.46 12.44 14.11 17.66 21.14 24.79 26.47 35.07 44.52 53.31 62.24 70.61 89.40 106.82 141.31 146.93 173.13 194.53 242.24 293.88
59 59 59 59 59 59 59 59 59 59 59 56 56 56 56 56 56 56 56 54 54 54 54
TABLE 3 - A
Note 1 : C oefficient of Linear Expansion for above conductor sizes is 23 x 10-6 / oC
20
All Aluminium Alloy Conductors - AAAC


BOX ACACIA ALMOND CEDAR DEODAR FIR HAZEL PINE HOLLY WILLOW OAK MULBERRY ASH ELM POPLAR SYCAMORE UPAS YEW TOTARA RUBUS SORBUS ARAUCARIA REDWOOD
7 / 1.85 7 / 2.08 7 / 2.34 7 / 2.54 7 / 2.77 7 / 2.95 7 / 3.30 7 / 3.61 7 / 3.91 7 / 4.04 7 / 4.65 19 / 3.18 19 / 3.48 19 / 3.76 37 / 2.87 37 / 3.23 37 / 3.53 37 / 4.06 37 / 4.14 61 / 3.50 61 / 3.71 61 / 4.14 61 / 4.56
1.7480 1.3828 1.0926 0.9273 0.7797 0.6875 0.5494 0.4591 0.3913 0.3665 0.2767 0.2192 0.1830 0.1568 0.1387 0.1095 0.0917 0.0693 0.0666 0.0567 0.0505 0.0406 0.0334
2.1256 1.6815 1.3287 1.1277 0.9482 0.8361 0.6682 0.5584 0.4760 0.4459 0.3367 0.2668 0.2229 0.1911 0.1692 0.1338 0.1122 0.0853 0.0820 0.0701 0.0627 0.0510 0.0425
138 160 186 207 231 250 289 324 359 374 449 523 588 649 704 819 918 1098 1126 1249 1344 1541 1738
75 88 104 117 132 144 168 190 213 223 271 321 364 405 442 521 589 715 735 822 889 1030 1174
0.3158 0.3070 0.3018 0.2947 0.2903 0.2863 0.2789 0.2739 0.2677 0.2663 0.2570 0.2468 0.2408 0.2362 0.2311 0.2235 0.2179 0.2093 0.2081 0.2022 0.1987 0.1918 0.1860
0.2691 0.2624 0.2557 0.2510 0.2460 0.2424 0.2360 0.2308 0.2263 0.2244 0.2163 0.2089 0.2037 0.1993 0.1955 0.1887 0.1836 0.1756 0.1745 0.1697 0.1664 0.1601 0.1545
TABLE 3 -B
21
Aluminium Conductors Steel Reinforced ACSR

Reference Standard : BS 215 - Part 2 : 1970

ACL Item Nominal Code Code Name Area
Stranding & Wire Diameter of Aluminium

No / mm
Stranding Conductor Calculated Equivalent Approximate Breaking Modulus of Coefficient & Wire OD Cross Aluminium Mass Load Elasticity of Diameter Sectional Area (Practical) linear of Area expansion Steel
No / mm mm mm2 mm2 kg / km kN GPa x 10 -6 per oC
G - 39 G - 40 G - 42 G - 43 G - 47 G - 52 G - 56 G - 57 G - 58 G - 59 G - 60 G - 61 G - 69 GOPHER WEASEL FERRET RABBIT HORSE DOG WOLF DINGO LYNX CARACAL PANTHER JAGUAR ZEBRA
mm2
25 30 40 50 70 100 150 150 175 175 200 200 400
6 / 2.36 1 / 2.36 6 / 2.59 1 / 2.59 6 / 3.00 1 / 3.00 6 / 3.35 1 / 3.35 12 / 2.79 7 / 2.79 6 / 4.72 7 / 1.57 30 / 2.59 7 / 2.59 18 / 3.35 1 / 3.35 30 / 2.79 7 / 2.79 18 / 3.61 1 / 3.61 30 / 3.00 7 / 3.00 18 / 3.86 1 / 3.86 54 / 3.18 7 / 3.18
7.08 7.77 9.00 10.05 13.95 14.15 18.13 16.75 19.53 18.05 21.00 19.30 28.62
30.62 36.88 49.48 61.70 116.16 118.54 194.94 167.47 226.20 194.47 261.54 222.34 484.48
25.89 31.18 41.83 52.16 71.90 103.55 154.81 155.92 179.57 181.06 207.63 207.02 419.88
106 128 171 214 538 394 726 505 842 586 974 670 1621
9.61 11.45 15.20 18.35 61.20 32.70 69.20 35.70 79.80 41.10 92.25 46.55 131.90
79 79 79 79 105 75 80 66 80 66 80 66 69
19.1 19.1 19.1 19.1 15.3 19.8 17.8 21.2 17.8 21.2 17.8 21.2 19.3
TABLE 4 - A
22

Reference Standard : BS 215 - Part 2 : 1970
Current Current Carrying Carrying Inductive Capacitive ACL Item Stranding & Stranding & DC AC capacity at capacity at Reactance for Reactance for Code Code Name Wire Wire Resistance Resistance v=1m/s wind still air & 0.3048m 0.3048m at 80oC & Conductor Conductor radius (X i) radius (X c) Diameter Diameter at 20oC of Aluminium of Steel Temp. 80oC Temp. 80oC No / mm No / mm / km / km A A / km M.km
G - 39 G - 40 G - 42 G - 43 G - 47 G - 52 G - 56 G - 57 G - 58 G - 59 G - 60 G - 61 G - 69
GOPHER WEASEL FERRET RABBIT HORSE DOG WOLF DINGO LYNX CARACAL PANTHER JAGUAR ZEBRA
6 / 2.36 6 / 2.59 6 / 3.00 6 / 3.35 12 / 2.79 6 / 4.72 30 / 2.59 18 / 3.35 30 / 2.79 18 / 3.61 30 / 3.00 18 / 3.86 54 / 3.18
1 / 2.36 1 / 2.59 1 / 3.00 1 / 3.35 7 / 2.79 7 / 1.57 7 / 2.59 1 / 3.35 7 / 2.79 1 / 3.61 7 / 3.00 1 / 3.86 7 / 3.18
1.0930 0.9077 0.6766 0.5426 0.3936 0.2733 0.1828 0.1815 0.1576 0.1563 0.1363 0.1367 0.0674
1.5609 1.2963 0.9663 0.7749 0.5621 0.3904 0.2278 0.2263 0.1965 0.1950 0.1700 0.1708 0.0867
172 194 234 269 347 418 588 577 647 635 711 692 1091
96 110 134 157 210 253 366 355 405 394 449 433 711
0.3224 0.3166 0.3073 0.3004 0.2518 0.2789 0.2340 0.2417 0.2293 0.2370 0.2247 0.2328 0.2054
0.2552 0.2499 0.2414 0.2351 0.2163 0.2155 0.2013 0.2059 0.1971 0.2016 0.1929 0.1978 0.1752
TABLE 4 - B
Note 1 : The applicable conditions for current calculations of this table are given in page 15.
23


ACL Item Code Code Name

No / mm
Stranding Conductor Calculated Equivalent Approximate Breaking Modulus of Coefficient & Wire OD Cross Aluminium Mass Load Elasticity of Diameter Sectional Area (Practical) linear of Area expansion Steel
G - 37 G - 38 G - 41 G - 44 G - 45 G - 46 G - 48 G - 49 G - 50 G - 51 G - 249 G - 250 G - 55 G - 62 G - 63 G - 64 G - 65 G - 66 G - 67 G - 68 G - 70 G - 71 G - 72 MOLE SQUIRREL FOX MINK SKUNK BEAVER RACOON OTTER CAT HARE COYOTE COUGAR TIGER LION BEAR GOAT SHEEP ANTELOPE BISON DEER ELK CAMEL MOOSE
6 / 1.50 1 / 1.50 6 / 2.11 1 / 2.11 6 / 2.79 1 / 2.79 6 / 3.66 1 / 3.66 12 / 2.59 7 / 2.59 6 / 3.99 7 / 3.99 6 / 4.09 1 / 4.09 6 / 4.22 1 / 4.22 6 / 4.50 1 / 4.50 6 / 4.72 1 / 4.72 26 / 2.54 7 / 1.91 18 / 3.05 1 / 3.05 30 / 2.36 7 / 2.36 30 / 3.18 7 / 3.18 30 / 3.35 7 / 3.35 30 / 3.71 7 / 3.71 30 / 3.99 7 / 3.99 54 / 2.97 7 / 2.97 54 / 3.00 7/ 3.00 30 / 4.27 7 / 4.27 30 / 4.50 7 / 4.50 54 / 3.35 7 / 3.35 54 / 3.53 7 / 3.53
4.50 6.33 8.37 10.98 12.95 11.97 12.30 12.66 13.50 14.16 15.89 15.25 16.52 22.26 23.45 25.97 27.93 26.73 27.00 29.89 31.50 30.15 31.77
12.37 24.48 42.80 73.65 100.10 87.53 92.03 97.91 111.33 122.48 151.80 138.82 161.85 293.86 326.12 399.98 462.63 422.60 431.18 529.84 588.46 537.66 596.99
10.47 20.72 36.23 62.33 61.95 74.08 77.85 82.87 94.24 103.66 129.11 129.34 128.52
42.8 84.7 148.1 254.9 463.6 302.9 318.3 338.8 385.3 423.9 520.8 418.5 600.9
4.14 7.87 13.21 21.67 52.79 25.76 27.06 28.81 32.76 36.04 45.86 29.74 57.87 100.47 111.50 135.13 156.30 118.88 121.30 179.00 198.80 146.40 159.92
79 79 79 79 105 79 79 79 79 79 86 66 80 80 80 80 80 69 69 80 80 69 69
19.1 19.1 19.1 19.1 15.3 19.1 19.1 19.1 19.1 19.1 19.4 21.2 17.8 17.8 17.8 17.8 17.8 19.3 19.3 17.8 17.8 19.3 19.3
233.31 1090.9 258.92 1210.7 317.62 1484.9 367.06 1717.4 366.11 1408.7 373.35 1437.4 420.51 1966.9 467.00 2184.6 465.46 1792.3 517.37 1990
TABLE 5 - A
24

Current Current Carrying Carrying Inductive Capacitive ACL Item Stranding & Stranding & DC AC capacity at capacity at Reactance for Reactance for Code Code Name Wire Wire Resistance Resistance v=1m/s wind still air & 0.3048m 0.3048m at 80oC & Conductor Conductor radius (X i) radius (X c) Diameter Diameter at 20oC of Aluminium of Steel Temp. 80oC Temp. 80oC No / mm No / mm / km / km A A / km M.km
MOLE SQUIRREL FOX MINK SKUNK BEAVER RACOON OTTER CAT HARE COYOTE COUGAR TIGER LION BEAR GOAT SHEEP ANTELOPE BISON DEER ELK CAMEL MOOSE
6 / 1.50 6 / 2.11 6 / 2.79 6 / 3.66 12 / 2.59 6 / 3.99 6 / 4.09 6 / 4.22 6 / 4.50 6 / 4.72 26 / 2.54 18 / 3.05 30 / 2.36 30 / 3.18 30 / 3.35 30 / 3.71 30 / 3.99 54 / 2.97 54 / 3.00 30 / 4.27 30 / 4.50 54 / 3.35 54 / 3.53
1 / 1.50 1 / 2.11 1 / 2.79 1 / 3.66 7 / 2.59 1 / 3.99 1 / 4.09 1 / 4.22 1 / 4.50 1 / 4.72 7 / 1.91 1 / 3.05 7 / 2.36 7 / 3.18 7 / 3.35 7 / 3.71 7 / 3.99 7 / 2.97 7/ 3.00 7 / 4.27 7 / 4.50 7 / 3.35 7 / 3.53
2.7027 1.3659 0.7812 0.4540 0.4568 0.3820 0.3635 0.3415 0.3003 0.2730 0.2192 0.2188 0.2202 0.1213 0.1093 0.0891 0.0771 0.0773 0.0758 0.0673 0.0606 0.0608 0.0547
3.8596 1.9507 1.1157 0.6485 0.6524 0.5456 0.5192 0.4878 0.429 0.39 0.2732 0.2728 0.2744 0.1513 0.1364 0.1113 0.0963 0.0993 0.0975 0.0842 0.076 0.0784 0.0707
97 149 213 302 316 337 349 363 394 419 517 511 522 767 820 936 1028 999 1011 1122 1200 1166 1247
51 82 122 178 189 200 208 217 237 253 317 312 321 487 523 604 668 646 655 734 789 763 821
0.3509 0.3294 0.3119 0.2948 0.2564 0.2894 0.2877 0.2859 0.2818 0.2788 0.2423 0.2476 0.2398 0.2211 0.2178 0.2114 0.2068 0.2097 0.2091 0.2026 0.1993 0.2022 0.1989
0.2811 0.2616 0.2456 0.2301 0.2206 0.2251 0.2236 0.2219 0.2182 0.2155 0.2089 0.2112 0.2067 0.1896 0.1866 0.1808 0.1766 0.1791 0.1785 0.1727 0.1697 0.1722 0.1692
TABLE 5 - B
25
TECHNICAL DATA OF AAC, ACSR & AAAC Conforming to AS 1531 & AS 3607 Standards

Current Carrying Capacity values are based on following conditions,

* Speed of Cross Wind ( 90o to the line ) * Intensity of Solar Radiation * * For Summer Noon For Winter Night v 1 m/s
Si 900 0 Y K e W/m2 W/m2 0.5 0.6
* Solar Absorption Coefficient * Emissivity Coefficient * Conductor Temperature * * For Summer Noon For Winter Night
T2 75 50
o
C C
* Ambient Temperature * * For Summer Noon For Winter Night
T1 35 10 f
o
C C
* Frequency
50 Hz
Total approximate weight of conductor do not include the weight of grease. Available grease application methods are given in Appendix A. Application of grease & coloured thread to identify alloy 1120 & 6201A are dependent on customer requirement.

27

Reference Standard : AS 1531 : 1991

AUG - 1 AUG - 2 AUG - 3 AUG - 4 AUG - 5 AUG - 6 AUG - 7 AUG - 8 AUG - 9 AUG - 10 AUG - 11 AUG - 12 AUG - 13 AUG - 14 AUG - 15 AUG - 16
LEO LEONIDS LIBRA MARS MURCURY MOON NEPTUNE ORION PLUTO SATURN SIRIUS TAURUS TRITON URANUS URSULA VENUS
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
7 / 2.50 7 / 2.75 7 / 3.00 7 / 3.75 7 / 4.50 7 / 4.75 19 / 3.25 19 / 3.50 19 / 3.75 37 / 3.00 37 / 3.25 19 / 4.75 37 / 3.75 61 / 3.25 61 / 3.50 61 / 3.75
7.50 8.25 9.00 11.25 13.50 14.25 16.25 17.50 18.75 21.00 22.75 23.75 26.25 29.25 31.50 33.75
34.36 41.58 49.48 77.31 111.33 124.04 157.62 182.80 209.85 261.54 306.94 336.69 408.65 506.04 586.89 673.72
94 114 135 211 304 339 433 502 576 720 846 924 1126 1399 1622 1862
5.71 6.72 7.98 11.80 16.90 18.90 24.70 28.70 31.90 42.20 48.20 51.30 62.20 75.20 87.30 97.20
59 59 59 59 59 59 56 56 56 56 56 56 56 54 54 54

-6 o
TABLE 6 - A
Note 1 : Coefficient of Linear Expansion for above conductor sizes is 23 x 10 / C
28


SUMMER NOON Current Carrying ACL Item Stranding DC AC capacity Code Code Name & Resistance Resistance at v=1m/s at 75oC wind & Wire at 20oC Diameter Conductor Temp.75oC No / mm / km / km A
WINTER NIGHT Capacitive Reactance for 0.3048m radius (X c) M.km Current Current Current Carrying Carrying Carrying Inductive capacity capacity capacity Reactance at at v=1m/s at for still air & wind & still air & 0.3048m Conductor Conductor Conductor radius (X i) Temp. 75oC Temp.50oC Temp.50oC A A A / km
LEO LEONIDS LIBRA MARS MURCURY MOON NEPTUNE ORION PLUTO SATURN SIRIUS TAURUS TRITON URANUS URSULA VENUS
7 / 2.50 7 / 2.75 7 / 3.00 7 / 3.75 7 / 4.50 7 / 4.75 19 / 3.25 19 / 3.50 19 / 3.75 37 / 3.00 37 / 3.25 19 / 4.75 37 / 3.75 61 / 3.25 61 / 3.50 61 / 3.75
0.8330 0.6890 0.5790 0.3700 0.2580 0.2320 0.1830 0.1570 0.1370 0.1100 0.0940 0.0857 0.0706 0.0572 0.0493 0.0429
1.0177 0.8418 0.7074 0.4522 0.3155 0.2837 0.2240 0.1922 0.1679 0.1350 0.1155 0.1055 0.0871 0.0711 0.0615 0.0539
192 217 242 322 406 435 508 560 611 704 779 825 935 1068 1173 1279
103 118 133 181 233 251 298 331 364 424 473 503 576 665 736 808
214 242 271 361 456 489 573 632 691 797 883 937 1063 1216 1336 1458
121 138 156 214 277 298 354 394 434 507 566 604 692 801 887 975
0.2970 0.2903 0.2844 0.2707 0.2595 0.2558 0.2447 0.2408 0.2362 0.2279 0.2235 0.2213 0.2141 0.2070 0.2022 0.1982
0.2519 0.2464 0.2414 0.2287 0.2182 0.2151 0.2076 0.2034 0.1994 0.1929 0.1883 0.1859 0.1801 0.1739 0.1697 0.1657
TABLE 6 - B
29
All Aluminium Alloy Conductors - AAAC / 1120


CHLORINE CHROMIUM FLUORINE HELIUM HYDROGEN IODINE KRYPTON LUTETIUM NEON NITROGEN NOBELIUM OXYGEN PHOSPHORUS SELENIUM SILICON SULPHUR
7 / 2.50 7 / 2.75 7 / 3.00 7 / 3.75 7 / 4.50 7 / 4.75 19 / 3.25 19 / 3.50 19 / 3.75 37 / 3.00 37 / 3.25 19 / 4.75 37 / 3.75 61 / 3.25 61 / 3.50 61 / 3.75
7.50 8.25 9.00 11.25 13.50 14.25 16.25 17.50 18.75 21.00 22.75 23.75 26.25 29.25 31.50 33.75
34.36 41.58 49.48 77.31 111.33 124.04 157.62 182.80 209.85 261.54 306.94 336.69 408.65 506.04 586.89 673.72
94 114 135 211 304 339 433 502 576 720 846 924 1126 1399 1622 1862
8.18 9.91 11.8 17.6 24.3 27.1 37.4 41.7 47.8 62.2 72.8 73.6 93.1 114 127 145
59 59 59 59 59 59 56 56 56 56 56 56 56 54 54 54

-6 o
TABLE 7 - A
/ C
30
All Aluminium Alloy Conductors - AAAC / 1120


AUG - 17 AUG - 19 AUG - 20 AUG - 22 AUG - 23 AUG - 24 AUG - 25 AUG - 26 AUG - 27 AUG - 28 AUG - 30 AUG - 31 AUG - 32
CHLORINE FLUORINE HELIUM IODINE KRYPTON LUTETIUM NEON NITROGEN NOBELIUM OXYGEN SELENIUM SILICON SULPHUR
7 / 2.50 7 / 2.75 7 / 3.00 7 / 3.75 7 / 4.50 7 / 4.75 19 / 3.25 19 / 3.50 19 / 3.75 37 / 3.00 37 / 3.25 19 / 4.75 61 / 3.25 61 / 3.50 61 / 3.75
0.8640 0.7130 0.5990 0.3830 0.2660 0.2390 0.1890 0.1630 0.1420 0.1140 0.0973 0.0884 0.0731 0.0592 0.0511 0.0444
1.0494 0.8660 0.7276 0.4654 0.3234 0.2906 0.2299 0.1984 0.1730 0.1391 0.1189 0.1082 0.0897 0.0730 0.0634 0.0554
189 214 239 318 401 429 501 551 602 693 767 815 921 1054 1155 1261
102 116 131 179 230 248 294 326 358 418 466 497 568 657 725 797
210 238 266 356 450 483 565 621 680 785 870 924 1046 1199 1316 1438
119 136 154 211 273 294 349 387 427 499 558 596 681 790 874 961
0.2965 0.2905 0.2850 0.2710 0.2595 0.2562 0.2452 0.2405 0.2362 0.2282 0.2232 0.2213 0.2142 0.2071 0.2024 0.1981
0.2519 0.2464 0.2414 0.2287 0.2182 0.2151 0.2076 0.2034 0.1994 0.1929 0.1883 0.1859 0.1801 0.1739 0.1697 0.1657
AUG - 18 CHROMIUM
AUG - 21 HYDROGEN
AUG - 29 PHOSPHORUS 37 / 3.75
TABLE 7 - B
31
All Aluminium Alloy Conductors - AAAC / 6201A

DIAMOND DOLOMITE EMERALD GARNET JADE JASPER OPAL PATRONITE PEARL RUBY RUTHENIUM RUTILE SAPPHIRE SPINEL TANTALUM TOPAZ
7 / 2.50 7 / 2.75 7 / 3.00 7 / 3.75 7 / 4.50 7 / 4.75 19 / 3.25 19 / 3.50 19 / 3.75 37 / 3.00 37 / 3.25 19 / 4.75 37 / 3.75 61 / 3.25 61 / 3.50 61 / 3.75
7.50 8.25 9.00 11.25 13.50 14.25 16.25 17.50 18.75 21.00 22.75 23.75 26.25 29.25 31.50 33.75
34.36 41.58 49.48 77.31 111.33 124.04 157.62 182.80 209.85 261.54 306.94 336.69 408.65 506.04 586.89 673.72
94 114 135 211 304 339 433 502 576 720 846 924 1126 1399 1622 1862
9.64 11.6 13.9 21.7 31.2 34.8 44.2 51.3 58.8 73.5 86.1 94.4 115 135 156 179
59 59 59 59 59 59 56 56 56 56 56 56 56 54 54 54

Note 1 : C oefficient of Linear Expansion for above conductor sizes is 23 x 10
-6 o
TABLE 8 - A
/ C
32
All Aluminium Alloy Conductors - AAAC / 6201A


AUG - 33 AUG - 34 AUG - 35 AUG - 36 AUG - 37 AUG - 38 AUG - 39 AUG - 40 AUG - 41 AUG - 42 AUG - 44 AUG - 45 AUG - 46 AUG - 47 AUG - 48
DIAMOND DOLOMITE EMERALD GARNET JADE JASPER OPAL PATRONITE PEARL RUBY RUTILE SAPPHIRE SPINEL TANTALUM TOPAZ
7 / 2.50 7 / 2.75 7 / 3.00 7 / 3.75 7 / 4.50 7 / 4.75 19 / 3.25 19 / 3.50 19 / 3.75 37 / 3.00 19 / 4.75 37 / 3.75 61 / 3.25 61 / 3.50 61 / 3.75
0.9670 0.7990 0.6710 0.4300 0.2980 0.2680 0.2120 0.1830 0.1590 0.1280 0.1090 0.0991 0.0819 0.0662 0.0572 0.0498
1.1586 0.9573 0.8040 0.5153 0.3572 0.3214 0.2543 0.2196 0.1909 0.1538 0.1312 0.1194 0.0989 0.0803 0.0697 0.0611
180 203 227 302 381 408 476 524 573 659 730 775 877 1005 1102 1201
97 111 125 170 219 236 279 309 341 397 444 473 541 626 692 759
200 226 253 337 427 458 535 589 645 744 825 877 994 1141 1252 1367
113 129 146 200 259 279 331 367 405 473 530 565 647 751 831 913
0.2965 0.2905 0.2850 0.2710 0.2595 0.2562 0.2452 0.2405 0.2362 0.2282 0.2232 0.2213 0.2142 0.2071 0.2024 0.1981
0.2519 0.2464 0.2414 0.2287 0.2182 0.2151 0.2076 0.2034 0.1994 0.1929 0.1883 0.1859 0.1801 0.1739 0.1697 0.1657
AUG - 43 RUTHENIUM 37 / 3.25
TABLE 8 - B
33
Aluminium Conductor Galvanized Steel Reinforced ACSR 1350 / GZ



No / mm
Stranding Conductor Calculated Equivalent Approximate Breaking Modulus of Coefficient & Wire OD Cross Aluminium Mass Load Elasticity of Diameter Sectional Area (Calculated) linear of Area expansion Steel
AUG - 49 AUG - 50 AUG - 51 AUG - 52 AUG - 53 AUG - 54 AUG - 55 AUG - 56 AUG - 57 AUG - 58 AUG - 59 AUG - 60 AUG - 61 AUG - 62 AUG - 63 AUG - 64 AUG - 65 AUG - 66 ALMOND APRICOT APPLE BANANA CHERRY FIG GRAPE LEMON LYCHEE LIME MANGO ORANGE OLIVE PAWPAW QUINCE RAISIN SULTANA WALNUT
6 / 2.50 6 / 2.75 6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 2.50 30 / 3.00 30 / 3.25 30 / 3.50 54 / 3.00 54 / 3.25 54 / 3.50 3 / 1.75 3 / 2.50 4 / 3.00 4 / 3.75
1 / 2.50 1 / 2.75 1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 2.50 7 / 3.00 7 / 3.25 7 / 3.50 7 / 3.00 7 / 3.25 7 / 3.50 4 / 1.75 4 / 2.50 3 / 3.00 3 / 3.75
7.50 8.25 9.00 11.25 14.30 17.50 17.50 21.00 22.75 24.50 27.00 29.25 31.50 33.75 5.25 7.50 9.00 11.25
34.36 41.58 49.48 77.31 120.40 182.80 181.62 261.54 306.94 355.98 431.18 506.04 586.89 671.96 16.84 34.36 49.48 77.31
29.03 35.16 41.80 65.36 104.43 170.07 144.39 208.09 243.97 283.00 373.35 438.08 508.08 583.51 8.71 17.80 31.55 49.39
119 144 171 268 402 551 676 974 1142 1325 1442 1693 1963 2241 95 194 244 381
10.5 12.6 14.9 22.7 33.4 38.8 63.5 90.4 105 122 119 137 159 178 12.7 24.4 28.3 43.9
83 83 83 83 80 71 88 88 88 88 78 78 78 77 136 136 119 119
19.3 19.3 19.3 19.3 19.9 21.4 18.4 18.4 18.4 18.4 19.9 19.9 19.9 20.0 13.9 13.9 15.2 15.2
54 / 3.75 19 / 2.25
TABLE 9 - A

34
Aluminium Conductor Galvanized Steel Reinforced ACSR 1350 / GZ


SUMMER NOON Current Carrying capacity at still air & Conductor Temp. 75oC A Current Carrying ACL Item Stranding Stranding DC AC capacity Code Code Name & & Resistance Resistance at v=1m/s at 75oC wind & Wire Wire at 20oC Diameter Diameter Conductor of of Temp. Aluminium Steel 75oC No / mm No / mm / km / km A
WINTER NIGHT Current Carrying capacity at v=1m/s wind & Conductor Temp. 50oC A Current Carrying capacity at still air & Conductor Temp. 50oC A Inductive Reactance for 0.3048m radius (X i) Capacitive Reactance for 0.3048m radius (X c)
/ km
M.km
AUG - 49 ALMOND AUG - 50 APRICOT AUG - 51 APPLE AUG - 52 BANANA AUG - 53 CHERRY AUG - 54 FIG AUG - 55 GRAPE AUG - 56 LEMON AUG - 57 LYCHEE AUG - 58 LIME AUG - 59 MANGO AUG - 60 ORANGE AUG - 61 OLIVE AUG - 62 PAWPAW AUG - 63 QUINCE AUG - 64 RAISIN AUG - 65 SULTANA AUG - 66 WALNUT
6 / 2.50 6 / 2.75 6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 2.50 30 / 3.00 30 / 3.50 54 / 3.00 54 / 3.25 54 / 3.50 3 / 1.75 3 / 2.50 4 / 3.00 4 / 3.75
1 / 2.50 1 / 2.75 1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 2.50 7 / 3.00 7 / 3.50 7 / 3.00 7 / 3.25 7 / 3.50 4 / 1.75 4 / 2.50 3 / 3.00 3 / 3.75
0.9750 0.8050 0.6770 0.4330 0.2710 0.1664 0.1960 0.1360 0.1160 0.1000 0.0758 0.0646 0.0557 0.0485 3.2500 1.5900 0.8970 0.5730
1.3698 1.1310 0.9512 0.6084 0.3809 0.2042 0.2402 0.1668 0.1423 0.1228 0.0959 0.0819 0.0708 0.0620 4.5660 2.2338 1.2602 0.8051
165 187 209 278 375 543 501 633 701 771 898 995 1093 1192 82 130 181 241
89 102 115 156 217 321 296 381 426 472 555 620 686 754 42 70 100 136
184 209 233 311 423 613 565 717 796 876 1022 1134 1249 1364 91 144 203 271
104 119 135 185 258 383 353 456 511 567 668 747 829 912 49 82 117 161
0.3188 0.3128 0.3073 0.2933 0.2782 0.2390 0.2362 0.2247 0.2197 0.2151 0.2091 0.2041 0.1994 0.1951 0.3412 0.3188 0.3073 0.2933
0.2519 0.2464 0.2414 0.2287 0.2149 0.2034 0.2034 0.1929 0.1883 0.1841 0.1785 0.1739 0.1697 0.1657 0.2723 0.2519 0.2414 0.2287
30 / 3.25 7 / 3.25
54 / 3.75 19 / 2.25
TABLE 9 - B
35
Aluminium Conductor Aluminium Clad Steel Reinforced ACSR 1350 / AC



No / mm
AUG - 67 AUG - 68 AUG - 69 AUG - 70 AUG - 71 AUG - 72 AUG - 73 AUG - 74 AUG - 75 AUG - 76 AUG - 77 AUG - 78 AUG - 79 AUG - 80 AUG - 81 AUG - 82 AUG - 83 AUG - 84 ANGLING AQUATICS ARCHERY BASEBALL BOWLS BOXING CRICKET DARTS DICE DIVING GOLF GYMNASTICS HURDLES LACROSSE SKATING SOCCER SWIMMING TENNIS
6 / 2.50 6 / 2.75 6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 2.50 30 / 3.00 30 / 3.25 30 / 3.50 54 / 3.00 54 / 3.25 54 / 3.50 3 / 1.75 3 / 2.50 4 / 3.00 4 / 3.75
1 / 2.50 1 / 2.75 1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 2.50 7 / 3.00 7 / 3.25 7 / 3.50 7 / 3.00 7 / 3.25 7 / 3.50 4 / 1.75 4 / 2.50 3 / 3.00 3 / 3.75
7.50 8.25 9.00 11.25 14.30 17.50 17.50 21.00 22.75 24.50 27.00 29.25 31.50 33.75 5.25 7.50 9.00 11.25
34.36 41.58 49.48 77.31 120.40 182.80 181.62 261.54 306.94 355.98 431.18 506.04 586.89 671.96 16.84 34.36 49.48 77.31
30.66 37.09 44.15 69.02 109.27 171.52 155.49 224.60 262.04 304.96 389.81 457.19 530.96 608.60 10.29 21.12 35.07 54.74
113 137 163 254 385 540 634 913 1072 1243 1382 1622 1881 2149 84 171 218 340
10.6 12.7 15.1 22.3 32.7 38.8 64.4 91.6 106 122 120 139 159 180 12.3 24.9 28.9 42.6
79 79 79 79 76 69 82 82 82 82 75 75 75 74 119 119 106 106
20.1 20.1 20.1 20.1 20.6 21.8 19.4 19.4 19.4 19.4 20.6 20.6 20.6 20.7 15.3 15.3 16.5 16.5
54 / 3.75 19 / 2.25
TABLE 10 - A
36
Aluminium Conductor Aluminium Clad Steel Reinforced ACSR 1350 / AC


/ km
M.km
AUG - 67 ANGLING AUG - 69 ARCHERY AUG - 70 BASEBALL AUG - 71 BOWLS
6 / 2.50 6 / 3.00 6 / 3.75 6 / 4.75
1 / 2.50 1 / 2.75 1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 2.50 7 / 3.00 7 / 3.50 7 / 3.00 7 / 3.25 7 / 3.50 4 / 1.75 4 / 2.50 3 / 3.00 3 / 3.75
0.9230 0.7630 0.6410 0.4100 0.2590 0.1650 0.1820 0.1260 0.1080 0.0928 0.0726 0.0619 0.0533 0.0465 2.7500 1.3400 0.8070 0.5170
1.2968 1.0720 0.9006 0.5761 0.3640 0.2025 0.2232 0.1546 0.1326 0.1141 0.0919 0.0785 0.0678 0.0594 3.8634 1.8826 1.1339 0.7264
170 192 215 285 384 545 519 658 727 800 917 1016 1117 1218 90 141 191 254
92 104 118 161 222 322 307 396 441 490 567 633 701 770 46 76 105 143
190 214 240 320 432 616 587 745 825 910 1045 1159 1275 1391 99 157 214 285
107 123 139 190 264 384 366 474 529 589 683 763 846 930 54 89 124 169
0.3188 0.3128 0.3073 0.2933 0.2782 0.2390 0.2362 0.2247 0.2197 0.2151 0.2091 0.2041 0.1994 0.1951 0.3412 0.3188 0.3073 0.2933
0.2519 0.2464 0.2414 0.2287 0.2149 0.2034 0.2034 0.1929 0.1883 0.1841 0.1785 0.1739 0.1697 0.1657 0.2723 0.2519 0.2414 0.2287
AUG - 68 AQUATICS 6 / 2.75
AUG - 72 BOXING 18 / 3.50 AUG - 73 CRICKET 30 / 2.50 AUG - 74 DARTS AUG - 75 AUG - 77 DICE GILF 30 / 3.00
30 / 3.25 7 / 3.25 54 / 3.00
AUG - 76 DIVING 30 / 3.50 AUG - 78 GYMNASTICS 54 / 3.25 AUG - 79 HURDLES 54 / 3.50 AUG - 81 SKATING AUG - 82 SOCCER AUG - 84 TENNIS 3 / 1.75 3 / 2.50 4 / 3.75
AUG - 80 LACROSE 54 / 3.75 19 / 2.25
AUG - 83 SWIMMING 4 / 3.00
TABLE 10 - B
37
Aluminium Conductor Aluminium Coated Steel Reinforced ACSR 1350 / AZ



No / mm
AUG - 85 AUG - 86 AUG - 87 AUG - 88 BARLEY BEAN CABBAGE CARROT
6 / 2.50 6 / 3.00 6 / 3.75 6 / 4.75
1 / 2.50 1 / 3.00 1 / 3.75 7 / 1.60
7.50 9.00 11.25 14.30
34.36 49.48 77.31 120.40
29.03 41.80 65.36 104.43
118 170 265 399
10.2 14.5 21.4 32.0
83 83 83 80
19.3 19.3 19.3 19.9
TABLE 11 - A
38
Aluminium Conductor Aluminium Coated Steel Reinforced ACSR 1350 / AZ


/ km
M.km
AUG - 85 BARLEY AUG - 86 BEAN AUG - 87 CABBAGE AUG - 88 CARROT
6 / 2.50 6 / 3.00 6 / 3.75 6 / 4.75
1 / 2.50 1 / 3.00 1 / 3.75 7 / 1.60
0.9750 0.6770 0.4330 0.2710
1.3698 0.9512 0.6084 0.3809
165 209 278 375
89 115 156 217
184 233 311 423
104 135 185 258
0.3188 0.3073 0.2933 0.2782
0.2519 0.2414 0.2287 0.2149
TABLE 11 - B
39
Aluminium Alloy Conductor Galvanized Steel Reinforced AACSR 1120 / GZ



No / mm
AUG - 89 AUG - 90 AUG - 91 AUG - 92 AUG - 93 AUG - 94 AUG - 95 AUG - 96 AUG - 97 AUG - 98 AUG - 99 APPLE 1120 BANANA 1120 CHERRY 1120 FIG 1120 GRAPE 1120 LEMON 1120 LYCHEE 1120 LIME 1120 MANGO 1120 ORANGE 1120 OLIVE 1120
6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 2.50 30 / 3.00 30 / 3.25 30 / 3.50 54 / 3.00 54 / 3.25 54 / 3.50
1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 2.50 7 / 3.00 7 / 3.25 7 / 3.50 7 / 3.00 7 / 3.25 7 / 3.50
9.00 11.25 14.30 17.50 17.50 21.00 22.75 24.50 27.00 29.25 31.50
49.48 77.31 120.40 182.80 181.62 261.54 306.94 355.98 431.18 506.04 586.89
40.43 63.17 101.43 163.58 139.41 200.71 235.83 272.12 360.97 423.02 489.62
171 268 402 551 676 974 1142 1325 1442 1693 1963
18.3 27.9 40.7 51.5 74.4 107 126 143 149 174 197
83 83 80 71 88 88 88 88 78 78 78
19.3 19.3 19.9 21.4 18.4 18.4 18.4 18.4 19.9 19.9 19.9
TABLE 12 - A
40
Aluminium Alloy Conductor Galvanized Steel Reinforced AACSR 1120 / GZ


/ km
M.km
AUG - 89 APPLE 1120 AUG - 90 BANANA 1120 AUG - 91 CHERRY 1120 AUG - 92 FIG 1120 AUG - 93 GRAPE 1120 AUG - 94 LEMON 1120 AUG - 95 LYCHEE 1120 AUG - 96 LIME 1120
6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 2.50 30 / 3.00 30 / 3.25 30 / 3.50
1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 2.50 7 / 3.00 7 / 3.25 7 / 3.50 7 / 3.00 7 / 3.25 7 / 3.50
0.7000 0.4480 0.2790 0.1730 0.2030 0.1410 0.1200 0.1040 0.0784 0.0669 0.0578
0.9778 0.6258 0.3897 0.2111 0.2474 0.1720 0.1463 0.1270 0.0985 0.0842 0.0729
206 274 371 534 493 623 692 759 886 981 1077
113 154 215 316 292 376 420 464 548 611 676
230 307 417 603 557 706 784 861 1007 1117 1227
133 182 254 376 347 449 503 557 658 736 815
0.3073 0.2933 0.2782 0.2390 0.2362 0.2247 0.2197 0.2151 0.2091 0.2041 0.1994
0.2414 0.2287 0.2149 0.2034 0.2034 0.1929 0.1883 0.1841 0.1785 0.1739 0.1697
AUG - 97 MANGO 1120 54 / 3.00 AUG - 98 ORANGE 1120 54 / 3.25 AUG - 99 OLIVE 1120 54 / 3.50
TABLE 12 - B
41
Aluminium Alloy Conductor Aluminium Clad Steel Reinforced AACSR 1120 / AC



No / mm
AUG - 100 AUG - 101 AUG - 102 AUG - 103 AUG - 104 AUG - 105 AUG - 106 AUG - 107 AUG - 108 AUG - 109 AUG - 110 ARCHERY 1120 BASEBALL 1120 BOWIS 1120 BOXING 1120 CRICKET 1120 DARTS 1120 DICE 1120 DIVING 1120 GOLF 1120 GYMNASTICS 1120 HURDLES 1120
6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 2.50 30 / 3.00 30 / 3.25 30 / 3.50 54 / 3.00 54 / 3.25 54 / 3.50
1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 2.50 7 / 3.00 7 / 3.25 7 / 3.50 7 / 3.00 7 / 3.25 7 / 3.50
9.00 11.25 14.30 17.50 17.50 21.00 22.75 24.50 27.00 29.25 31.50
49.48 77.31 120.40 182.80 181.62 261.54 306.94 355.98 431.18 506.04 586.89
42.75 66.75 105.99 167.46 150.53 217.69 254.95 294.48 377.33 442.88 512.68
163 254 385 540 634 913 1072 1243 1382 1622 1881
18.4 27.6 40.0 51.5 75.2 108 127 143 150 176 197
79 79 76 69 82 82 82 82 75 75 75
20.1 20.1 20.6 21.8 19.4 19.4 19.4 19.4 20.6 20.6 20.6
TABLE 13 - A
42
Aluminium Alloy Conductor Aluminium Clad Steel Reinforced AACSR 1120 / AC


/ km
M.km
AUG - 100 ARCHERY 1120 AUG - 101 BASEBALL 1120 AUG - 102 BOWIS 1120 AUG - 103 BOXING 1120 AUG - 104 CRICKET 1120 AUG - 105 AUG - 106 DARTS 1120 DICE 1120
6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 2.50 30 / 3.00 30 / 3.25 30 / 3.50 54 / 3.00
1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 2.50 7 / 3.00 7 / 3.25 7 / 3.50 7 / 3.00 7 / 3.25 7 / 3.50
0.6620 0.4240 0.2670 0.1690 0.1880 0.1300 0.1110 0.0961 0.0750 0.0639 0.0552
0.9247 0.5922 0.3731 0.2063 0.2291 0.1586 0.1355 0.1173 0.0944 0.0806 0.0698
212 282 379 540 513 649 719 789 905 1003 1101
116 159 219 319 303 391 437 483 559 625 691
236 315 427 610 578 735 815 896 1030 1142 1256
137 187 260 380 361 468 523 579 673 752 833
0.3073 0.2933 0.2782 0.2390 0.2362 0.2247 0.2197 0.2151 0.2091 0.2041 0.1994
0.2414 0.2287 0.2149 0.2034 0.2034 0.1929 0.1883 0.1841 0.1785 0.1739 0.1697
AUG - 107 DIVING 1120 AUG - 108 GOLF 1120
AUG - 109 GYMNASTICS 54 / 3.25 1120 AUG - 110 HURDLES 1120 54 / 3.50
TABLE 13 - B
43
Aluminium Alloy Conductor Aluminium Coated Steel Reinforced AACSR 1120 / AZ



No / mm
AUG - 111 AUG - 112 AUG - 113 BEAN 1120 CABBAGE 1120 CARROT 1120
6 / 3.00 6 / 3.75 6 / 4.75
1 / 3.00 1 / 3.75 7 / 1.60
9.00 11.25 14.30
49.48 77.31 120.40
40.43 63.17 101.43
170 265 399
17.90 26.50 39.30
83 83 80
19.3 19.3 19.9
TABLE 14 - A
44
Aluminium Alloy Conductor Aluminium Coated Steel Reinforced AACSR 1120 / AZ


/ km
M.km
AUG - 111
BEAN 1120
6 / 3.00 6 / 3.75 6 / 4.75
1 / 3.00 1 / 3.75 7 / 1.60
0.7000 0.4480 0.2790
0.9778 0.6258 0.3897
206 274 371
113 154 215
230 301 413
216 281 385
0.3073 0.2933 0.2782
0.2414 0.2287 0.2149
AUG - 112 CABBAGE 1120 AUG - 113 CARROT 1120

TABLE 14 - B
45
Aluminium Alloy Conductor Galvanized Steel Reinforced AACSR 6201A / GZ



No / mm
AUG - 114 AUG - 115 AUG - 116 AUG - 117 AUG - 118 AUG - 119 APPLE 6201 BANANA 6201 CHERRY 6201 FIG 6201 LEMON 6201 LIME 6201
6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 3.00 30 / 3.50
1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 3.00 7 / 3.50
9.00 11.25 14.30 17.50 21.00 24.50
49.48 77.31 120.40 182.80 261.54 355.98
36.05 56.26 90.42 146.63 179.11 243.97
171 268 402 551 974 1325
20.2 31.5 47.4 60.8 117 158
83 83 80 71 88 88
19.3 19.3 19.9 21.4 18.4 18.4
TABLE 15 - A
46
Aluminium Alloy Conductor Galvanized Steel Reinforced AACSR 6201A / GZ


/ km
M.km
AUG - 114
APPLE 6201
6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 3.00 30 / 3.50
1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 3.00 7 / 3.50
0.7850 0.5030 0.3130 0.1930 0.1580 0.1160
1.0815 0.6931 0.4314 0.2321 0.1900 0.1397
196 260 353 509 593 723
108 147 204 301 357 443
218 291 396 573 670 819
126 172 241 357 426 530
0.3073 0.2933 0.2782 0.2390 0.2247 0.2151
0.2414 0.2287 0.2149 0.2034 0.1929 0.1841
AUG - 115 BANANA 6201 AUG - 116 CHERRY 6201 AUG - 117 FIG 6201
AUG - 118 LEMON 6201 AUG - 119 LIME 6201
TABLE 15 - B
47
Aluminium Alloy Conductor Aluminium Clad Steel Reinforced AACSR 6201A / AC



No / mm
AUG - 120 AUG - 121 AUG - 122 AUG - 123 AUG - 124 AUG - 125 ARCHERY 6201 BASEBALL 6201 BOWIS 6201 BOXING 6201 DARTS 6201 DIVING 6201
6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 3.00 30 / 3.50
1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 3.00 7 / 3.50
9.00 11.25 14.30 17.50 21.00 24.50
49.48 77.31 120.40 182.80 261.54 355.98
38.40 59.96 94.97 149.74 195.17 266.98
163 254 385 540 913 1243
20.3 31.1 46.8 60.8 118 158
79 79 76 69 82 82
20.1 20.1 20.6 21.8 19.4 19.4
TABLE 16 - A
48
Aluminium Alloy Conductor Aluminium Clad Steel Reinforced AACSR 6201A / AC


/ km
M.km
AUG - 120 ARCHERY 6201 AUG - 121 BASEBALL 6201 AUG - 122 BOWIS 6201
6 / 3.00 6 / 3.75 6 / 4.75 18 / 3.50 30 / 3.00 30 / 3.50
1 / 3.00 1 / 3.75 7 / 1.60 1 / 3.50 7 / 3.00 7 / 3.50
0.7370 0.4720 0.2980 0.1890 0.1450 0.1060
1.0154 0.6504 0.4107 0.2273 0.1745 0.1277
202 269 362 515 619 756
111 151 209 304 373 463
225 300 405 579 699 857
130 178 247 361 444 554
0.3073 0.2933 0.2782 0.2390 0.2247 0.2151
0.2414 0.2287 0.2149 0.2034 0.1929 0.1841
AUG - 123 BOXING 6201 AUG - 124 DARTS 6201
AUG - 125 DIVING 6201
TABLE 16 - B
49
Aluminium Alloy Conductor Aluminium Coated Steel Reinforced AACSR 6201A / AZ



No / mm
AUG - 126 AUG - 127 AUG - 128 BEAN 6201 CABBAGE 6201 CARROT 6201
6 / 3.00 6 / 3.75 6 / 4.75
1 / 3.00 1 / 3.75 7 / 1.60
9.00 11.25 14.30
49.48 77.31 120.40
36.05 56.26 90.42
170 265 399
19.7 30.1 46.0
83 83 80
19.3 19.3 19.9
TABLE 17 - A

SUMMER NOON Current Carrying capacity at still air & Conductor Temp. 75oC A Current Carrying ACL Item Stranding Stranding DC AC capacity Code Code Name & & Resistance Resistance at v=1m/s Wire Wire at 20oC at 75oC wind & Diameter Diameter Conductor of of Temp. Aluminium Steel 75oC No / mm No / mm / km / km A
/ km
M.km
AUG - 126
BEAN 6201
6 / 3.00 6 / 3.75 6 / 4.75
1 / 3.00 1 / 3.75 7 / 1.60
0.7850 0.5030 0.3130
1.0815 0.6931 0.4314
196 260 353
108 147 204
218 285 391
205 267 365
0.3073 0.2933 0.2782
0.2414 0.2287 0.2149
AUG - 127 CABBAGE 6201 AUG - 128 CARROT 6201
TABLE 17 - B
50
Appendix A
Grease Application Methods in case of Bare Conductors
Figure - a (Case 1)
Figure - b (Case 1)
Figure - c (Case 1)
Figure - d (Case 1)
Four Cases of Grease application are : Case 1 : Case 2 : Case 3 : Case 4 : Steel core only greased ( Figure - a ) All the conductor is greased except the outer layer ( Figure - b ) All the conductor is greased including the outer layer ( Figure - c ) All the conductor is greased except the outer surface of the wires in the outer layer ( Figure - d )
51
DETAILS OF DRUMS USED FOR BARE CONDUCTORS

Drum Sizes in Inches Drum Sizes in mm F 37 44 44 54 54 56 60 66 74 84 x x x x x x x x x x x B 20 20 20 20 23 23 30 40 40 40 x x x x x x x x x x x T 24 22 36 23 36 36 36 36 36 36 F 940 x x B 508 508 508 508 584 584 762 x x x x x x x x T 610 559 914 584 914 914 914 914 914 914 Allowable total Drums per container weight per drum (Based on Max. Volume) (Based on Max. Weight) (kg) 500 600 750 1000 800 1200 2500 3000 3500 4000 20 foot 33 27 18 12 8 8 7 6 6 5 40 foot 69 57 38 24 16 16 14 13 12 10 20 foot 33 27 18 12 8 8 7 6 5 4 40 foot 47 38 31 24 16 16 9 7 6 5
WOODEN DRUMS 1118 x 1118 x 1372 x 1372 x 1422 x 1524 x
1676 x 1016 x 1880 x 1016 x 2134 x 1016 x
STEEL DRUM 84 x 40 x 36 2134 x 1016 x 914 5000 5 10 3 4
F B T t h
- - - - -
Flange Diameter Barrel Diameter Inner Traverse Thickness of Flange Spindle Hole Diameter
t
NOTES : Approximately t = 76 mm & h = 100 mm for all above drums. Wooden drums are reinforced with steel plates. Maximum sustainable weights for 20 foot & 40 foot containers are 22 & 27 MetricTons respectively.
52
53
N.B. Whilst every care is taken to ensure that the information contained in the publication is correct, no legal responsibility can be accepted by ACL for any inaccuracy. ACL reserves the right to alter or modify the information contained herein at any time in the light of technical or other developments
54

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Aluminium Overhead Conductors

Aluminium Overhead Conductors

Details of Drums used for bare conductors 52

Aluminium Overhead Conductors

ACL SINCE 1962

ACL ON A SOLID FOUNDATION OF QUALITY AND ADVANCED TECHNOLOGY

Aluminium Overhead Conductors

TECHNOLOGICAL DEVLOPMENT OF AAC, ACSR AND AAAC

Establishment of Furnace for ageing of Aluminum Alloy

Securing of Aluminum Alloy Technology

Aluminium Overhead Conductors

Aluminium Rod Plant

24000 MT Capacity (annual) Melting Furnance

Aluminium Overhead Conductors

Rod Rolling Mill

Aluminium Overhead Conductors

ACL TECHNOLOGICAL DEVELOPMENT

Unloading of 2 ton coil of Aluminium Rod

Aluminium Overhead Conductors

ACL CORPORATE HIGHLIGHTS

1976- 1978- 1982- 1990-

OTHER ACHIEVEMENTS OF ACL

Aluminium Overhead Conductors

Optical Emission Spectometer for analyzing chemical composition of Aluminium

Tensile Testing Machine

Aluminium Overhead Conductors

Measuring Physical Parameters of Finished Aluminium Rod

7 Strand Aluminium Conductor is being stranded on Skip strander

Aluminium Overhead Conductors

Automatic Temperature Controlled Equipment for measurement of Resistance of conductors

Drums used for export of Cables and Conductors

Aluminium Overhead Conductors

Aluminium Overhead Conductors

Taiki Akimoto 5s Merit Award 2007

Aluminium Overhead Conductors

National Quality Award Large Manufacturing Category 2007

Highest Sri Lankan Award for Quality

National Productivity Award Large Manufacturing Sector 2007

Highest Sri Lankan Award for Productivity

Aluminium Overhead Conductors

International AWard of EXcellence

Aluminium Overhead Conductors

MATERIALS USED IN THE MANUFACTURE OF AAC, ACSR & AAAC

kg/m3 % IACS .m per oC Mpa Gpa per C

2700 61 0.0283 0.00403 160 - 185 68 23 x 10

2700 59 0.0293 0.00390 230 - 250 68 23 x 10

2700 53 0.0328 0.00360 295 68 23 x 10

7800 10 0.17 0.00440 193

6590 20 0.085 0.00360 162

7600 11.5 0.15 0.00440 193 11.5 x 10 -6

1310 -1390 1270 -1340 1170 -1280 11.5 x 10 12.9 x 10

Aluminium & Aluminium Alloys :

Aluminium -clad Steel :

Aluminium -coated Steel :

Aluminium Overhead Conductors

Aluminium Overhead Conductors

All Aluminium Conductors - AAC

Physical & Mechanical Characteristics

MIDGE ANT FLY WASP HORNET CHAFER COCKROACH BUTTERFLY CENTIPEDE

22 50 60 100 150 200 250 300 400

7 / 2.06 7 / 3.10 7 / 3.40 7 / 4.39 19 / 3.25 19 / 3.78 19 / 4.22 19 / 4.65 37 / 3.78

6.18 9.30 10.20 13.17 16.25 18.90 21.10 23.25 26.46

23.33 52.83 63.55 105.95 157.62 213.22 265.75 322.66 415.22