Engineering Piping

TITLE: PRODUCT LINE: OFFSHORE AUTHOR: David Towell
ENGINEERING - PIPING
REGION: AMERICAS APPROVED BY (Process Owner): David Towell
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201
PIPING PROJECT REVISION BY: N/A A C T I V I T Y
KBR Management System - Offshore
WORK PROCESS INTERFACE DIAGRAM

PROJECT REVISION APPROVED BY: REVISION STATUS: N/A Rev 0. 02-Jun-03
Client
Information Technology (IT)
Other
Piping Discipline
PROJECT SET-UP WPID Review PEP & budgets with the Piping Dept.
Project Management
Project Controls
Other Disciplines
Process Engineering
Document Control
Materials Control
Procurement
Construction
START STAGE 1
Begin Design Activities
Provide PFDs & PM
Level 1 Schedule Input
Start Level 1
IT Set up Models based Client Requirements & Approved Supplier List
Develop 3D Equip. Model. Begin Plot Plan Define Metallurgy Start PMCs (Piping Material Class. Supply Design Condition
Start General Piping Specifications Establish PEGS Database Rqmnts. Numbering & Format
Establish Stress Criteria Spec.
Oversee Projects Implementation of
Input to Typical Equip. Config. & Controls
I.T. PEGS System Setup
Start PEGS Implementation
Provide input into P&ID Development
Develop P&IDs
Prelim. Equip. shapes
Provide Input
Fab. Sequence & Cost Areas
Break Model into WBS
Continue Plot Plan Development
PEGS DATABASE EQUIP. REPORT Incopr. WBS into Schedule Establish Weight Control Plan
Update Equipment List
Establish/Define Admin Activities, Schedule Meeting Project Reports, Personnel Eval. 212366422.xls.ms_office Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Page 1 of 18
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201

Client
Other
Piping Discipline
Project Management
Project Controls
Other Disciplines
Process Engineering
Document Control
Materials Control
Procurement
Construction
Establish Document Control Plan for Internal / NonDeliverables Department Procedures Establish EA Plan with Scheduled Audits
Input
Develop Equipment Location Drawings. Maintenance Requirements - Oper. Aides - Hazardous Area Classification - Drop Zones - Blast/Fire Walls, etc.
Input
Input
Input
Input
Review/Update Work Area Breakdowns Setup/Establish IPMS Work Pkgs. Update IPMS Primerva Track/Report Schedule & Budget Schedule Level 3 Develop./Refine Provide Input Preliminary issue of PMC's Participate in Line List Develop and Speciality item input Process Metallurgy Input Input to Schedule Development Input to Schedule Development Input to Schedule Development Input to Schedule Development Input to Schedule Development
Approve Work Pkgs.
Input to Schedule Development Input to Sch. Reviews & Developments
PEGS AUTO NUMBER & REPORT
Provide / Input Data for Line List
Extract Preliminary Line List & Specialty Item List Define Critical Lines for Stress Analysis
Populate Process Data in Line List (Press & Temp)
Define Project Pipe Support Standards Insure CADD Macro's Exist
212366422.xls.ms_office
Issue Pipe Support Standards
Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version
Page 2 of 18
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201

Client
Other
Piping Discipline
Issue Pipe Support Standards
Project Management
Project Controls
Other Disciplines
Process Engineering
Document Control
Materials Control
Procurement
Construction
Start / Develop Cat. & Specs to Support Design
Start Formal Studies of Major Piping Valves with Operating & Equipment Access
Extract Equ. Drawing from model and orient nozzles
Model Primary Structure(s)
Prove Equipment Location Model from Layout Route Major Piping (8" or larger) Point / Point in Model
Weight Data & C.O.G.
PEGS Data
Construction Reviews
Perform Preliminary Stress Analysis in Critical Lines
Route Additional Piping Sufficient to define Racks Piping Requirements
Define Main Racks and Cable Tray Runs
Electric Locates Trays
Show Racks in Model
Perform 10 - 15% Eng. Assurance Audit
Review Equipment Location Model & Piping Config. Make adjustments re-route major piping as required Issue ELO for IDC Setup Drawings for Plot Plans & General Arrangement
Update Equipment Location Plans and issue IDC 212366422.xls.ms_office
IDC ELO
IDC ELO
Review ELO Plan Page 3 of 18
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201

Client
Other
Piping Discipline
Project Management
Project Controls
Other Disciplines
Process Engineering
Document Control
Return IDC Comments
Materials Control
Procurement
Construction
Incorporate IDC Comments
Review Review / Approve Perform STAGE 1 Model Review Approve Weight Report Provide List of Design Changes Evaluate Scope / coast Changes Analyze Cost & Schedule Impact
Review
Review
Review
Update Weight Control Report & CG Provide Additional Design Changes Update Equipment & Process Info.
Input IT Set-up Matmam Start Baseline MTO Effort Extract Valve List from PEGS Data Base Continue P&ID Develop Support Continue P&ID Develop
Input
Input Define Misc. Branch Conn. Chart / Macros
Input
IT audit of the Load & Configure System Tools & Applications
System Verification & Check. Insure all Systems & Tools are Located and Functional
Establish Model Tracking Tools Issue PMC's for IDC and issue General Piping Specs. Review Review Review Return Update PMCS or Specs & Issue for Client Approval Distribute
Distribute
Page 4 of 18
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201

Client
Other
Piping Discipline
Specs & Issue for Client Approval
Project Management
Project Controls
Other Disciplines
Process Engineering
Document Control
Distribute
Materials Control
Procurement
Construction
Review / Approve For Info For Info For Info Return Comments
Incorporate Comments
Complete Initial MERLIN & CAD Spec Development
START STAGE 2
Update Equipment Model
Provide Mech data & Equipment List. Provide Electrical Equipment Data
Establish / Confirm Pipe N/S E/W Pipe Runs for Each Oper. Level
Input
Develop Pipe Support Tray Support Design Plan
Input Continue P & ID Development
Input Update Major Pipe Routing & Continued Point / Point Routing for Balance of Piping
Set-up drawings for Piping Orthos (as needed) Issue PMC's for Design Issue Piping Gen. Specs. for Design
Update input & config. to P&ID's. Add Additional Line numbers value, Specialty Item Tags
Update P&ID's
Finalize all Cat. Spec. Input / Database 212366422.xls.ms_office
Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Conduct P&ID HAZOP
Page 5 of 18
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201

Client
P&ID HAZOP Reviews
Other
Piping Discipline
Project Management
Input
Project Controls
Other Disciplines
Input
Process Engineering
Conduct P&ID HAZOP Reviews
Document Control
Materials Control
Procurement
Construction
Participate in HAZOP Reviews Issue Comments to Draft Update weights & COG
Update PEGS
Begin MTO updates based on 3D Model Begin Valve Selection for purchase Provide Technical Assistance Specify Specialty Items IDC Specialty Items Incorporate IDC Comments Define and Document Checking Procedures Technical Input to Eval. Bid Packages Verify Inline Instr. Input from N-Tools
Issue P&ID's for Design
Prepare Inquiry Pkgs. For: - Bulk Material - Gen ser. Vivs - Specialty Vivs & Distribute
Review
Review Distribute
Issue Inquiry Packages
Receive Bid Packages
Issue P.O.'s
Provide Instr. Data for in-line Components
Prior to STAGE 2 Review conduct & Constructability Review
Input
Input
Input Review Model & Provide Input
Define Level of Construction Support that will be needed during const.
Input from all Package Engineers
Input
Input
Define all External Design Interfaces (if required) Set up ISO drawings and verify extractions Define all Supplier interfaces & KBR Paper copies of this Process Map are UNCONTROLLED. Please refer to the KBR MS website for the current version Resp. to be shown on
Page 6 of 18
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201

Client
Other
Piping Discipline
Set up ISO drawings and verify extractions
Project Management
Project Controls
Other Disciplines
Process Engineering
interfaces & KBR Resp. to be shown on KBR P&ID with line nos.
Document Control
Materials Control
Procurement
Construction
Resolve all clashes Review / Approve Perform STAGE 2 Model Review Review Review Review Review
START STAGE 3
Perform 30 - 35% Engineering Assurance Audit
Resolve STAGE 2 Review Comments Finalize: - Framing & Supports - Inline Instr. - Cable Trays - Loss control - Process
Begin the completion / trim out of all L.B. Piping
Continue MTO Updates based on 3D Models
Weight Control Updates
Perform & Incorporate Final Stress Review Comments Route all L.B. FireWater Piping in Model
Provide Weight and Loads to Structural
Loss Control P&ID Design
Extract ISO's for Engr'g Review of Lines/Suppts. For the Sys. not formerly analyzed
Provide Weight and Loads to Structural
Complete L.B. Pipe Supports & Request all additional Trimmer Steel
Start to Provide Additional Steel Supports
Complete Purchase on Non-critical valves & specialty Items
Conduct Discipline Check of Model Content & Design Review Design basis information Status 212366422.xls.ms_office
Page 7 of 18
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201

Client
Other
Piping Discipline
Project Management
Project Controls
Other Disciplines
Process Engineering
Document Control
Materials Control
Procurement
Construction
Establish Plan to Place and Remove Holds Perform 65-70% Eng. Assurance Audit Insure Model Completeness
Resolve all clashes
Perform Formal STAGE 3 Review Review Approve Resolve STAGE 3 Comments Complete ISO Extraction & Checks Begin Issue L.B. ISO to Fab.
Review
Review
Review
Review
START STAGE 4
Route & Detail Balance of SB Piping in Model
Complete Level Bridels & Misc. Equip. Trim Complete Loss Control Piping Extract check & Issue Remaining Isometrics Perform Final E.A. Audit Submit De-staffing Plan & Personnel Receive Personnel Evaluation Extract & Issue Final Documents Plot Plan, GA's Orthos. Document Lessons Learned
Page 8 of 18
NUMBER: FUNCTION:
WP-AM-OFF-EN-PI201

Client
Other
Piping Discipline
Document Lessons Learned Participate in Project Close out Procedures
Project Management
Project Controls
Other Disciplines
Process Engineering
Document Control
Materials Control
Procurement
Construction
Page 9 of 18

REVISION STATUS: Rev 0. 02-Jun-03 A C T I V I T Y
Process Map Reference
PM-GL-OFF-EN-201 PM-GL-OFF-EN-204 PM-GL-OFF-EN-215 PM-GL-OFF-EN-220 PM-GL-OFF-EN-225 PM-GL-OFF-DM-201
PM-GL-OFF-EN-217 PM-GL-OFF-EN-218
PM-GL-OFF-EN-229
PM-GL-OFF-EN-211
PM-GL-OFF-EN-228
PM-GL-OFF-EN-257
PM-GL-OFF-EN-201
Page 10 of 18

PM-GL-OFF-EN-203
PM-GL-OFF-EN-222
PM-GL-OFF-EN-236
PM-GL-OFF-EN-204
Page 11 of 18

PM-GL-OFF-EN-202
PM-GL-OFF-EN-222
Page 12 of 18

PM-GL-OFF-EN-228
PM-GL-OFF-EN-218
PM-GL-OFF-EN-211
Page 13 of 18

PM-GL-OFF-EN-229
PM-GL-OFF-EN-228
Page 14 of 18

PM-GL-OFF-EN-211 PM-GL-OFF-EN-205 PM-GL-OFF-EN-209 PM-GL-OFF-EN-212
Page 15 of 18

PM-GL-OFF-EN-257
Page 16 of 18

Page 17 of 18

Page 18 of 18

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TITLE: PRODUCT LINE: OFFSHORE AUTHOR: David Towell

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Information Technology (IT)

Begin Design Activities

Provide PFDs & PM

Level 1 Schedule Input

IT Set up Models based Client Requirements & Approved Supplier List

Establish Stress Criteria Spec.

Oversee Projects Implementation of

Input to Typical Equip. Config. & Controls

I.T. PEGS System Setup

Start PEGS Implementation

Provide input into P&ID Development

Prelim. Equip. shapes

Fab. Sequence & Cost Areas

Break Model into WBS

Continue Plot Plan Development

Update Equipment List

TITLE: PRODUCT LINE: OFFSHORE AUTHOR: David Towell

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Information Technology (IT)

Approve Work Pkgs.

Input to Schedule Development Input to Sch. Reviews & Developments

PEGS AUTO NUMBER & REPORT

Provide / Input Data for Line List

Populate Process Data in Line List (Press & Temp)

Define Project Pipe Support Standards Insure CADD Macro's Exist

Issue Pipe Support Standards

TITLE: PRODUCT LINE: OFFSHORE AUTHOR: David Towell

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Information Technology (IT)

Start / Develop Cat. & Specs to Support Design

Extract Equ. Drawing from model and orient nozzles

Model Primary Structure(s)

Weight Data & C.O.G.

Perform Preliminary Stress Analysis in Critical Lines

Route Additional Piping Sufficient to define Racks Piping Requirements

Define Main Racks and Cable Tray Runs

Electric Locates Trays

Show Racks in Model

Perform 10 - 15% Eng. Assurance Audit

Update Equipment Location Plans and issue IDC 212366422.xls.ms_office

Review ELO Plan Page 3 of 18

TITLE: PRODUCT LINE: OFFSHORE AUTHOR: David Towell

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Information Technology (IT)

Incorporate IDC Comments

Input Define Misc. Branch Conn. Chart / Macros

IT audit of the Load & Configure System Tools & Applications

TITLE: PRODUCT LINE: OFFSHORE AUTHOR: David Towell

KBR Management System - Offshore

WORK PROCESS INTERFACE DIAGRAM

Information Technology (IT)

Complete Initial MERLIN & CAD Spec Development

Update Equipment Model

Develop Pipe Support Tray Support Design Plan

Input Continue P & ID Development

Finalize all Cat. Spec. Input / Database 212366422.xls.ms_office

TITLE: PRODUCT LINE: OFFSHORE AUTHOR: David Towell

KBR Management System - Offshore