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TM-2239C

200703

Processes
Air Plasma Cutting
and Gouging

Description

Air Plasma Cutter

Spectrum 625
And ICE-40C Torch
Eff w/LC180007 And Following
For OM-2239 (207 542) Revision * Thru M

Visit our website at

www.MillerWelds.com

File: Plasma Cutters

SECTION 1 PARTS LIST


. Hardware is common and

27

34

35

33

32

36

37

31

30

29

24

28

23

26

22

10

17

11

21

12

25

38

18

16

19

20

15

13

14

not available unless listed.

Ref. 803 223-C

Figure 1-1. Main Assembly


TM-2239 Page 2

Spectrum 625

Item
No.

Dia.
Mkgs.

Part
No.

Description

Quantity

Figure 1-1. Main Assembly


. . . . . . . . . . . . . . . . 213308
. . . 1 . . . . . . . . . +204582
. . . 2 . . . . . . . . . . 208015
. . . 3 . . . . . . . . . . 204326
. . . 4 . . . . . . . . . . 089 899
. . . 5 . . . . . . . . . . 207653
. . . 6 . . . . . . . . . . 208170
. . . . . . . . . . . . . . . . 207 686
. . . . . . . . . . . . . . . . 119 503
. . . 7 . . . . . . . . . . 179276
. . . 8 . . . . . . . . . . 204329
. . . 9 . . . . . . . . . . 207134
. . . . . . . . . AS1 . . 206000
. . . . . . . . . . S2 . . 174670
. . . 10 . . . PC3 . . 208417
. . . 11 . . . . . . . . . . 230324
. . . . . . . . . . . . . . . . 227877
. . . 12 . . . . . . . . . . 204581
. . . 13 . . . . . . . . . . 604 102
. . . 14 . . . . . . . . . . . 188911
. . . 15 . . . . . . . . . . 207997
. . . 16 . . . FM . . 225166
. . . 17 . . . . . . . . . . 185835
. . . 18 . . . . . . . . . . 212925
. . . 19 . . . C85 . . 192935
. . . 20 . . . PC1 . . 209884
. . . 21 . . . . R1 . . 207995
. . . 22 . . . . . . . . . . 208168
. . . 23 . . . . L2 . . 207298
. . . 24 . . . . L1 . . 207297
. . . 25 . . . . T1 . . 207296
. . . 26 . . . . . . . . . . 173693
. . . . . . . . . . . . . . . . 601965
. . . . . . . . . . . . . . . . 010909
. . . 27 . . . . . . . . . . 204324
. . . 28 . . . PC2 . . 192965
. . . 29 . . . . . . . . . . 174991
. . . 30 . . . . . . . . . . 230322
. . . 31 . . . . . . . . . . 216447
. . . 31 . . . . . . . . . . 217891
. . . . . . . . . . . . . . . . 213619
. . . . . . . . . . . . . . . . 213620
. . . 32 . . . . . . . . . . 175138
. . . 33 . . . . . . . . . . . 195110
. . . . . . . . . . . . . . . . . 195111
. . . 34 . . . . . . . . . . 207136
. . . 35 . . . . . . . . . . 230317
. . . 36 . . . . S1 . . . 124511
. . . 37 . . . . . . . . . . 230325
. . . 38 . . . . . . . . . . 225 474

. . COVER ASSY (INCLUDING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


. . . . WRAPPER, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . HANDLE,RUBBERIZED CARRYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . CONSUMABLE STORAGE BOX,W/DOOR & LATCH (INCLUDING) . . . . .
. . . . . . LATCH,SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . LABEL,CAUTION/WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . INSULATOR,SIDE RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . LABEL, ICE 40C CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . LABEL, MILLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . BUSHING,SNAPIN NYL 1.000 ID X 1.375 MTG HOLE CENT . . . . . . . . . . .
. . BRACKET,MTG CAPACITOR/VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . VALVE,AIR SEALED W/PRESSURE SW/ FTGS/BRKT . . . . . . . . . . . . . . . . . .
. . VALVE,24VDC 3 WAY 1/8NPT 3/32 ORF 100PSI . . . . . . . . . . . . . . . . . . . . . . .
. . SWITCH,PRESSURE AIR 40PSI FIXED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CIRCUIT CARD ASSY,PRIMARY CONNECT/FILTER . . . . . . . . . . . . . . . . . . .
. . FILTER,AIR W/FITTINGS & BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . FILTER,AIR ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . PANEL,REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CONN,CLAMP CABLE 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CABLE,POWER 12FT 810GA 3C 250V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . GUARD,FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . FAN,MUFFIN 24VDC 4000 RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . LABEL,WARNING ELECTRIC SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . WINDTUNNEL, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CAPACITOR,ELCTLT 2700 UF 450 VDC CAN 2.52 DIA W/NUT . . . . . . . . . .
. . KIT,REPLACEMENT CONTROL BD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . RESISTOR,WW FXD 50 W 25 OHM NI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . BAFFLE,AIR WINDTUNNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . INDUCTOR,OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . INDUCTOR,BOOST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . XFMR,MAIN SPECTRUM 625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . FOOT,MTG UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SCREW,37516X1.00 HEX HDPLN GR5 PLD . . . . . . . . . . . . . . . . . . . . . . . . .
. . NUT,37516 .56HEX .46H STL PLD ELASTIC STOP NUT . . . . . . . . . . . . . . .
. . BASE, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CIRCUIT CARD ASSY,LED/POT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . KNOB,POINTER 1.250 DIA X .250 ID W/SPRING CLIP.21 . . . . . . . . . . . . . .
. . PANEL,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . CABLE,WORK 25 FT 6 GA W/CLAMP STRAIN RLF & TERM . . . . . . . . . . . .
. . CABLE,WORK 50 FT 6 GA W/CLAMP STRAIN RLF & TERM . . . . . . . . . . . .
. . CLAMP,WORK 300A STL CHROME PLD W/COPPER CONTACTS . . . . . . .
. . CONTACT TIP,WORK CLAMP 300AMP COPPER . . . . . . . . . . . . . . . . . . . . . .
. . BOX,LOUVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . ICE40C 25FT HAND HELD REPLACEMENT TORCH OR
. . ICE40C 50FT HAND HELD REPLACEMENT TORCH . . . . . . . . . . . . . . . . . .
. . GAUGE,PRESSURE AIR W/FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . NAMEPLATE,MILLER SPECTRUM 625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . REGULATOR,AIR W/FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . SPACER,NYLON CAPACITOR 76MM DIAMETER . . . . . . . . . . . . . . . . . . . . . .

1
1
2
1
1
1
1
1
2
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Spectrum 625

TM-2239 Page 3

NOTE: The ICE-40C torch is specifically for use


only with this plasma cutting unit.

Item Part
No. No.

1
2
3
3
4

5
6

195 110
195 111
183 427
192 059
209 298
209 299
185 833
190 220
171 248
169 231

Description
ICE-40C 25ft Torch
ICE-40C 50ft Torch
Handle Assy, complete (1)
Main Body (1)
Leads, 25ft (1)
Leads, 50ft (1)
Switch Assembly
w/spring (1)
Spring, trigger assembly
Push Button Switch (1)
Grease, silicone (1)

See Figure 1-3 for additional


consumable parts.
6
5
4
3

Ref. 195 092 / Ref. 803 224

Figure 1-2. Torch, ICE-40C


To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

TM-2239 Page 4

Spectrum 625

For extended tip use, set Amperage control to 35.

Drag Shield
204 323

Retaining Cup
192 050

Tip
204 325

Electrode
192 047

Swirl Ring
192 049
Standard
Cutting

Deflector
177 888

Retaining Cup
192 050

35A Tip
192 052

Electrode

Retaining Cup
192 050

Tip
204 332

Apply silicone grease


(169 231) before installing

192 048
Extended
Cutting

Shield
192 203

O-Ring
169 232

Electrode
192 047

1/8 (3 mm) stand-off


recommended

Gouging

CAUTION
NOTE:
Set air pressure to
75 PSI for cutting or
55 PSI for gouging.

FAILURE TO REPLACE WORN TIP OR


ELECTRODE WILL
RUIN TORCH AND
VOID WARRANTY.

S
ICE40C
CONSUMABLES

Turn off power before


checking torch parts.
Check before each use
and hourly during operation.
207 686A

207 686-A

Figure 1-3. Consumable Parts For ICE-40C


To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Spectrum 625

TM-2239 Page 5

Miller Electric Mfg. Co.


An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International HeadquartersUSA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066

PRINTED IN USA

2007 Miller Electric Mfg. Co.