Gage R&R Study - Data Entry: Part #/name: Gage #/name: Feature Name: Completed By: Feature Tolerance: Study Date

Gage R&R Study - Data Entry
More on GR&R:
Part #/Name:
Feature Name:
Feature Tolerance:
Sample Part
Special Dimension
72.000
p-Value for Interaction:
0.25
www.dmaictools.com/measure/grr
Prototype Gage A
John Smith
7/5/2012
Gage #/Name:
Completed by:
Study Date:
(default is 0.25)
Notes:
(1) all calculations in this workbook have been validated using AIAG standards with ten parts, three appraisers, and three trials.
(2) all measurement data (ten parts, three appraisers, three measurements each) must be entered to obtain valid results.
Part
Appraiser
Trial #
Appraiser A
1
2
3
Appraiser B
Appraiser C
2012 DMAIC Tools
Average
10
56
56
54
44
45
49
-11
-9
-9
0
0
0
0
0
0
30
36
36
18
15
16
25
26
24
22
22
24
18
15
16
20.2
20.6
21
Average
55.333
46.000
-9.667
0.000
0.000
34.000
16.333
25.000
22.667
16.333
20.600
Range
2.000
5.000
2.000
0.000
0.000
6.000
3.000
2.000
2.000
3.000
2.5
51
53
58
47
48
46
-10
-19
-12
-4
-3
-4
0
-3
0
36
38
30
10
15
14
28
17
20
36
24
25
20
13
15
21.4
18.3
19.2
Average
54.000
47.000
-13.667
-3.667
-1.000
34.667
13.000
21.667
28.333
16.000
19.633
Range
7.000
2.000
9.000
1.000
3.000
8.000
5.000
11.000
12.000
7.000
6.5
50
49
50
43
43
45
-10
-8
-12
-2
-4
-4
0
0
0
32
32
35
16
12
10
21
15
17
20
19
21
15
14
16
18.5
17.2
17.8
Average
49.667
43.667
-10.000
-3.333
0.000
33.000
12.667
17.667
20.000
15.000
17.833
Range
1.000
2.000
4.000
2.000
0.000
3.000
6.000
6.000
2.000
2.000
2.8
Part Average
53.000
45.556
-11.111
-2.333
-0.333
33.889
14.000
21.444
23.667
15.778
19.356
1
2
3
1
2
3
Gage R&R Results - ANOVA Method

Part #/ Name:
Feature Name:
Feature Tolerance:
Sample Part
Special Dimension
72
Gage Name:
Completed by:
Study Date:
Summary Results
Total Gage R&R
Repeatability
Reproducibility
Part-to-Part
% Study
Variation
15%
13%
9%
99%
Prototype Gage A
John Smith
5-Jul-12
100%
% Tolerance
27%
22%
15%
173%
80%
60%
40%
% Study Variation
20%
% Tolerance
0%
Total Gage
R&R
Repeatability
Part-to-Part
Reproducibility
Two-Way ANOVA Table With Interaction

DF
SS
MS
P Value
Part
34922.8444
3880.31605
304.353
0.000
Appraiser
118.2889
59.14444
4.639
0.024
Appraiser-Part Interaction
18
229.4889
12.74938
1.796
0.047
Equipment
60
426.0000
7.10000
Total
89
35696.6222
Interaction will be included if p value is less than 0.25

(reference "p-Value for Interaction" input on Data Entry page)
Two-Way ANOVA Table Without Interaction

DF
SS
MS
P Value
Part
34922.8444
3880.31605
461.739
0.000
Appraiser
118.2889
59.14444
7.038
Equipment
78
655.4889
8.40370
Total
89
35696.622
Gage R&R
Source
Total Gage R&R
Repeatability
Reproducibility
Appraiser
Appraiser-Part
Part-to-Part
Total Varation
Number of Distinct Categories
Source
Total Gage R&R
Repeatability
Reproducibility
Appraiser
Appraiser-Part
Part-to-Part
Total Varation
2012 DMAIC Tools
Variance
Component
%
Contribution
10.52963
7.10000
3.42963
1.54650
1.88313
429.72963
440.25926
2%
2%
1%
0%
0%
98%
100%
Pie Chart - Variance Components

2%
1%
Repeatability
Reproducibility
98%
Standard
Deviation
Study
Variation (6s)
% Study
Variation
% Tolerance
3.24494
2.66458
1.85193
1.24358
1.37227
20.7299
20.9824
19.46963
15.98750
11.11156
7.46151
8.23363
124.37953
125.89414
15%
13%
9%
6%
7%
99%
100%
27%
22%
15%
10%
11%
173%
175%
Part-to-Part
Gage R&R Results - ANOVA Method
Calculations per AIAG MSA Manual, Third and Fourth Editions
Study Information
Part #/ Name:
Feature Name:
Feature Tolerance:
Sample Part
Special Dimension
0.02
Gage Name:
Completed by:
Study Date:
Prototype Gage A
John Smith
5-Jul-12
Range Control Chart
Measurements by Appraiser
12.00
60.000
10.00
50.000
8.00
40.000
Values
Sample Range
14.00
6.00
4.00
2.00
30.000
20.000
10.000
0.000
0.00
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
Appraiser A
-10.000
1 2 3 4 5 6 7 8 9 10
Appraiser B
Appraiser C
-20.000
Appraiser A
Appraiser B
Appraiser
Appraiser C
Interaction Plot
60.000
70
60
50
40
30
20
10
0
-10
-20
-30
50.000
40.000
Average
Values
Measurements by Part
30.000
20.000
10.000
0.000
-10.000
-20.000
1
Part
2012 DMAIC Tools
Part
10
Appraiser A
Appraiser B
Appraiser C
10

Gage R&R Study - Data Entry: Part #/name: Gage #/name: Feature Name: Completed By: Feature Tolerance: Study Date

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Gage R&R Study - Data Entry: Part #/name: Gage #/name: Feature Name: Completed By: Feature Tolerance: Study Date

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Copyright:

Available Formats

Gage R&R Study - Data Entry

p-Value for Interaction:

2012 DMAIC Tools

Gage R&R Results - ANOVA Method

Two-Way ANOVA Table With Interaction

Interaction will be included if p value is less than 0.25

Two-Way ANOVA Table Without Interaction

Pie Chart - Variance Components

Gage R&R Results - ANOVA Method

Calculations per AIAG MSA Manual, Third and Fourth Editions

Range Control Chart

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