ASSIGNMENT FLUID DYNAMICS& MASS TRANFER LAB MAINTENANCE

Submitted by: Roll no: 2011-CH-05 2011-CH-37 2011-CH-53 2011-CH-89 Submitted to: Sir Usman

Fluid Dynamics Lab

Sr No. Equipment Name Maintenance Suggestion Maintenance Type Routine NonRoutine

Lubrication of the mechanical parts Change of motor(rotary part) oil Compressible flow batch 1 Check the supply line Check erosion and corrosion on the surface Check cracks or any damage Check electrical connection Check working of motor (rotary part)

Check all electrical supply and connection Clean the hydraulic bench with any reagent to remove the adhesive particles. Flow meter calibration Check all the valve for leakage Check cracks or any damage Check the lubrication of the pump (rotary part) Check pump sound Check if there are any cracks Osborne Apparatus Check discharge, inlet pipes and valves for possible leakage Dye injection point should not be blocked

Hydraulic Bench

Sr No.

Equipment

Maintenance Suggestion

Maintenance Type Routine NonRoutine

Orifice & Jet Apparatus

Check possible leakage if any Check utilities supply lines Check valves Cleaning of the vessel

Calibration of flow meter 5 Fixed & Fluidized Bed Check pump Check motor Check electricity supply and connections Check all the valve for leakage Check all the pipes Check pump

Flow meter demonstration

Sedimentation

Cleaning of the vessel Check for cracks on the tubes

8 9

Fermenter Dead weight calibrator

Cleaning Check Corrosion and erosion Check Rusting of weights (Stationary)

10

Distilling apparatus

Tube cleaning (Stationary) Cleaning from outside (Stationary)

Check scaling and rusting of cylinder (Stationary) Sr

No.

Equipment

Maintenance Suggestion

Maintenance Type Routine NonRoutine

Check Plastic tube scaling (Stationary)

Bio sorption 11 Pump maintenance (Stationary) Motor maintenance (rotary)

12 Bernoullis apparatus Scaling of tube (Stationary)

13

Hydrostatic pressure apparatus)

Wooden Block Maintenance (Stationary Maintenance of tubes(Stationary)

Burner 14

Maintenance of burner flame filament (Stationary) Valves (Stationary) Digital meter (Stationary)

15

Centrifugal compressor demonstration unit

Compressor Maintenance Wires (Stationary) Maintenance of Fan (rotary)

16

Centrifugal fan demonstration unit

Wires (Stationary) Connectors (Stationary)

SAFETY AND BUILDING POINTS: Proper Ventilation must be ensured Light should be appropriate Equipment must be placed at safe distance Emergency exit should be there Fire Extinguishers and first aid kit must be available

Mass Transfer Lab

Sr. No Equipment Maintenance Suggestion Routine NonRoutine

Power supply Electric Connections 1 Weigh Balance calibration

Tray Dryer

Support stand

Tubes cleaning . Cleaning of inlet discharge points 2 Liquid Liquid Extraction Packing should be cleaned Check cracks or any damage Vessel must be impurities free Glass tower cracks Flow meter Calibration Trays condition should be checked Valves Batch and Continuous Distillation Column Temperature sensors must be checked Insulation must be checked

Sr No.

Equipment

Maintenance Suggestion

Maintenance Type Routine NonRoutine

Vaccum valve calibration 3 Trays wear and tear

Regeneration of the resins 4 Ion Exchanger Apparatus Regents must be replaced Conductivity metre should be checked after some time Flow meter calibration Corrosion check Flow meter check and calibration Pressure gauge and calibration Membrane cleaning and replacement Control Circuit

Reverse Osmosis

6 Fruit Concentrator

Short wiring (pump) Filter check Pressure gauge calibration Filter replacement

7 Cyclone Separator

Pressure gauge calibration Electrical pump Corrosion check

5 micron centrifuge filter check Cleaning of filter Spiral wound Reverse Osmosis Pressure gauge calibration Flow meter calibration

Engine oil should be changed Petrol pump must be well calibrated CO ratio must be check Cracks and damage to the CNG cylinder Scaling in the regulator must be removed Wiring must be checked

CNG Engine

SAFETY AND BUILDING POINTS:

Proper Ventilation must be ensured Light should be appropriate Equipment must be placed at safe distance Emergency exit should be there Fire Extinguishers and first aid kit must be available