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HEAT EXCHANGER SPECIFICATION SHEET

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Customer Address Plant Location Service of Unit: Size Surf/unit (eff.) Fluid allocation Fluid name Fluid quantity, Total Vapor (In/Out) Liquid Noncondensable Temperature (In/Out) Dew / Bubble point Density (Vap / Liq) Viscosity Molecular wt, Vap Molecular wt, NC Specific heat Thermal conductivity Latent heat Pressure Velocity Pressure drop, allow./calc. Fouling resist. (min) Heat exchanged Transfer rate, Service PV Engineering Waterloo, ON Hot oil heater 17 / 96 213.7 ft2 Job No.: Reference No.: Proposal No.: Date: August 24, 2010 Rev. 2 Item No: E-101 Type BEM Hor Connected in 1 1 parallel Shells/unit 1 213.7 ft2 Surf/shell (eff.) PERFORMANCE OF ONE UNIT Shell Side Tube Side lb/h lb/h lb/h lb/h 10443 10443 0 0 10443 0 116667 116667 0 116667

in

series

572.59 F 572.59 F lb/ft3 2.625 / cp 0.0215 / 18.01

571.2 572.59 / 44.755 / 0.0953

380 578.38 / 53.323 / 0.3576

479.19 578.38 / 50.581 / 0.2262

BTU/(lb*F) 1.4586 / / 1.1674 / 0.5199 / 0.5641 BTU/(ft*h*F) 0.039 / / 0.301 / 0.079 / 0.071 BTU/lb psi 1250 1249.96 30 26.86 ft/s 2.93 6.5 psi 13.95 0.05 10 3.14 ft2*h*F/BTU 0.0005 0.001 0.0012 Ao based MTD corrected 6273921 BTU/h 140.31 F 209.93 Dirty 209.91 Clean 326.28 BTU/(h*ft2*F) CONSTRUCTION OF ONE SHELL Sketch Shell Side Tube Side Design/Vac/Test pressure FV 150 psi 1400 / / / / Design temperature 650 650 F Number passes per shell 4 1 Corrosion allowance 0.0625 0.0625 in 6 900 ANSI 1 Connections 4 In in 1 / / 300 ANSI Size/rating Out 3 900 ANSI 1 4 1 / / 300 ANSI Nominal Intermediate 900 ANSI / / 300 ANSI Tube No. 104 TksAvg 0.083 Length 96 in Pitch 1.25 in OD 1 in Tube type Plain Material Carbon Steel Tube pattern 30 Shell Carbon Steel ID 17.25 OD 19 in Shell cover Channel or bonnet Carbon Steel Channel cover Tubesheet-stationary Carbon Steel Tubesheet-floating Floating head cover Impingement protection Rods Baffle-crossing Carbon Steel Type Single segmental Cut(%d) 24.7 V Spacing: c/c 15.5 in Baffle-long Seal type Inlet 15.9375 in Supports-tube U-bend Type Bypass seal Tube-tubesheet joint Exp. 2 grv Expansion joint Carbon Steel Type Flange and flued (TEMA) RhoV2-Inlet nozzle 98 Bundle entrance 14 Bundle exit 38 lb/(ft*s2) Gaskets - Shell side Spiral-Wound Metal Fib Tube Side Spiral-Wound Metal Fib Floating head Code requirements ASME Code Sec VIII Div 1 TEMA class B - chemical service Weight/Shell 3709.1 Filled with water 4554.4 Bundle 1198.5 lb Remarks
T2 S3 T1 S2 S1

Page
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HEAT EXCHANGER SPECIFICATION SHEET


1 2 3 4 5 Customer Address Plant Location Service of Unit: PV Engineering Waterloo, ON Hot oil heater 17 / 213.7 96 in ft2 Type BEM Shells/Unit 1 Hor Job No.: Reference No.: Proposal No.: Date: August 24, 2010 Item No: E-101 Connected in Surf/Shell(eff) 1 parallel 213.7

Rev. 1 ft2

2 series

6 Size 7 Surf/Unit(eff) 8 9 10 11 12 13

Shell Side Nozzle Table


Nozzle Service Mark S1 S2 S3 No. 1 1 1 Size (inch) 6 3 2 SCH XXH XXH XXH Class (psig) 900 ANSI 900 ANSI 900 ANSI FACE RF RF RF TYPE WN WN WN COMMENT located on the side located on the bottom located on the top

14 15 Steam Inlet 16 Condensate Outlet 17 Vent 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Inlet Outlet Drain Vent

Tube Side Nozzle Table


Nozzle Service Mark T1 T2 T3 T4 No. 1 1 1 1 Size (inch) 4 4 1 1 SCH 40 40 80 80 Class (psig) 300 ANSI 300 ANSI 300 ANSI 300 ANSI FACE RF RF RF RF TYPE WN WN WN WN COMMENT located on the bottom located on the top located at rear end located at rear end

Mean Metal Wall Temperature


Temperature Conditions Normal Operating Mean Wall Temperature Maximum Operating Mean Wall Temperature Startup Mean Wall Temperature Upset Mean Wall Temperature Steam Out Mean Wall Temperature Other Operating Mean Wall Temperature Shell 573 480 Tube 535.89 394 Tubesheet 463 240 Units F F F

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HEAT EXCHANGER SPECIFICATION SHEET


1 2 Customer 3 Address 4 Plant Location 5 Service of Unit: 6 Size 7 Surf/Unit(eff) Hot oil heater 17 213.7 / 96 in ft2 Type Shells/Unit BEM 1 Hor PV Engineering Waterloo, ON Job No.: Reference No.: Proposal No.: Date: Item No: August 24, 2010 E-101 1 parallel 213.7 1 ft2 series Rev. 2

Connected in Surf/Shell(eff)

NOTES 1234Two (2) rows of impingement rods on a 30 deg layout are to be used for impingement protection Baffles to have a 1" V notch at the bottom The shell inlet nozzle is to be located on the side Dummy tubes (6) are to be installed in the horizontal pass partition lane.

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HEAT EXCHANGER SPECIFICATION SHEET


1 2 Customer 3 Address 4 Plant Location 5 Service of Unit: 6 Size 7 Surf/Unit(eff) Hot oil heater 17 213.7 / 96 in ft2 Type BEM 1 Hor Shells/Unit PV Engineering Waterloo, ON Job No.: Reference No.: Proposal No.: Date: Item No: August 24, 2010 E-101 1 parallel 213.7 1 ft2 series ser s eri er ies Rev. 2

Connected in Surf/Shell(eff)

Tubesheet Layout

Shell inside diameter F ront head inside diameter Outertube limit T ube number T ube O.D. T ube pitch T ube pattern T ube passes T ie rod number T ie rod diameter Sealing strips (pairs) Baffle type Impingement protection T ube length Shell Side Inlet Nozzle Inside Diameter Shell Side Outlet Nozzle Inside Diameter Shell Side Outlet Nozzle Inside Diameter
Cu stome r: H&C H eat Tra nsfe r So l utions Ad dres s: Sarni a , O N Se rvice o f U n it: Ite m No.:E-10 1

in in in

17.25 17.25 16.8125 104

in in

1. 1.25 30 4 -1

in

0.376 0 Single segmental Rods

in in in in

96. 5.761 3.068 2.067

Aspen Shell & Tube

Tube Layout
Design Codes ASME Code Sec VIII Div 1 T E MA B - chemical service

1.0 0

24

28

Drawing Number
Custom erSpecifications
1.2 5 24 28

Revision

Date 24/08/2010

Dwg.

App.

HC Heat Transfer Solutions Inc. www.hcheattransfer.com 1-877-542-1214

Page

of 5

HEAT EXCHANGER SPECIFICATION SHEET


1 2 Customer 3 Address 4 Plant Location 5 Service of Unit: 6 Size 7 Surf/Unit(eff) Hot oil heater 17 213.7 / 96 in ft2 Type Shells/Unit BEM 1 Hor PV Engineering Waterloo, ON Job No.: Reference No.: Proposal No.: Date: Item No: Connected in Surf/Shell(eff) August 24, 2010 Rev. E-101 1 parallel 213.7 1 ft2 series ser s eries es 2

Setting Plan
V iews on arrow A 3.25 T2

A
11.125 7.125 T2 6.5 S3

131.125 Overall 81.0

3.25

T1

S1 S3

T1
S2 16

S2 19.1875 57.625

S1

7.125 Pul li ng Length 79

2.0

2.0

4.0 2 Bolts Fi xed

4.0 2 Bolts Sliding

Ref S1 S2 S3 T1 T2

OD 6.625" 3.5" 2.375" 4.5" 4.5"

W all 0. 432" 0. 216" 0. 154" 0. 237" 0. 237"

Nozzle Data Standard 900 ANSI W eld 900 ANSI W eld 900 ANSI W eld 300 ANSI W eld 300 ANSI W eld

Notes neck ck neck eck neck ck neck neck

Design Data Design Pressure Design T emperature F ull Vacuum Corrosion Allowance T est P ressure Number of Passes Radiography PWHT Internal V olum e

Units psi F in psi

Shell 1399.99 650. 0. 0625 1

Channel 150. 650. 0.0625 4

C u sto me r : H&C H ea t Tr a n sfe r So lutio n s Ad dr e s s : Sar n ia , O N Se r vic e o f Un it: Ite m N o .:E- 10 1 D a te: Au g 20 1 0 R ev N o .: 1 J ob N o .:

Aspen Shell & Tube Exchang er

Setting Plan BEM 17 - 96


Drawing Number

Design Codes ASME Section VII I Div. 1 T EMA B Customer Specificat ions

ft

12. 5125

4.4291

Empty 3709 lb

W eight Summary F looded 4554 lb

Bundle 1198 lb

Revision

Date 24/ 08/2010

Dwg.

Chk.

App.

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