CPVC Advanced Industrial Piping System CPVC

Thermoplastic Valves ()

UPVC Industrial Piping System UPVC

CPVC High Performance Fire Sprinkler System CPVC

UPVC

Industrial Piping System

Product Information

PVC-M1 Cable Tray

Clear PVC Piping System PVC

CPVC/HT-PVC Sheet CPVC / HT-PVC

CPVCHot & Cold water Distribution System CPVC

1 6

E-mailinfo@hershey.com.tw

201132000

www.hershey.com.tw

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Company History
1980 1982 1982 1984 1988 1990 1993 1995 1996 1996 1997 1997 1998 1998 1999 1999 1999 2001 2003 2004 2005 2006 Hershey Valve Co. Ltd. was found in Chingshui, Taichung, Taiwan. Moved to Kwanlien industrial District, Wuchi, Taichung, Taiwan. Overseas marketing department was set up to promote export business. Export business expanded to the USA, Canada, Australia, Europe and other advanced countries. USA and Canada became the major export markets. Japan became the most important export country in Asia. Korean market was developed. Responding to the market demands, Taiwan domestic sales department was set up to develop Taiwanese markets. Taiwan factory was awarded SGS ISO 9002 certication. Valve products were approved by NSF International. Shanghai factory was awarded SGS ISO 9002 certication. Began manufacturing SCH40/80 UPVC, SCH40/80 CORZAN CPVC and SDR 13.5 BlazeMaster CPVC piping systems in Taiwan Wuchi No. 2 factory. USA Lubrizol (BF Goodrich) authorized Hershey Valves as the exclusive licensee of FlowGuard CPVC piping system. SCH40 FlowGuard CPVC hot and cold water distribution system and SCH40 clear PVC piping system came on line. BlazeMaster CPVC re sprinkler system was certicated by LPCB (UK). Hershey Valve Taiwan was awarded LPCB ISO 9002. BlazeMaster CPVC fire sprinkler system was approved by National Fire Administration Ministry of Interior in Taiwan. Hershey Taichang factory was established in China. BlazeMaster CPVC material obtained WRAS approval. CORZAN 4910 CPVC sheet obtained FM approval. Hershey BlazeMaster fire sprinkler fittings were listed by UL (Underwriters Laboratories Inc.). Hershey Taiwan factories were consolidated and moved to Taichung Chungkang Export Processing Zone and it serves as Hershey Group Global Headquarters. Hershey Taiwan factory was awarded LPCB ISO9001: 2008

2010

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Design , Installation and Product Specication

UPVC Industrial Piping System

System Description
03 03 04 04 05 05 06 07 07 Basic Physical Properties General Applications Applied Industries Product Advantages Weatherability Abrasion Resistance Properties Comparison of Commonly used Piping Materials Product specication description Referenced Standards

Table of Contents

Engineering Information
08 09 15 17 UPVC Pipe Pressure Rating Fluid Handling Characteristics Thermal Expansion and Thermal Stresses Typical Recommended Maximum Support Spacing

Installation Guides
18 19 22 24 General Installation Guides Joining UPVC Pipe and Fittings Solvent Cementing Flanging of UPVC pipe Underground Installation Guidelines

Product Dimension and Drawing

26 27 37 39 SCH 80 & SCH 40 UPVC Pipe SCH 80 UPVC Fittings SCH 40 UPVC Fittings Fabricated Fittings

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UPVC Industrial Piping System

System Description
UPVC has been utilized for a long time, it becomes the most general specied thermoplastic material. Overall UPVC has superior basic properties; it has good mechanical strength, chemical resistance and weatherability. As the UPVC has the largest volume of vinyl plastic family, it is exceptionally economical in cost.

Basic Physical Properties

Physical Property Cell Classication Specic Gravity Tensile Strength Flexural Strength Modulus of Elasticity in Tension Heat Deection Temp Softening Temp.(Vicat) Izod Impact (Notch) Coefcient of Thermal Expansion Flammability Maximum Operation Temperature 55 50 N/mm2 63 N/mm2 2,758 N/mm2 70 76 40 J/m 610-5 cm/cm V0 131 Metric units 12454 1.35 ~ 1.40 7200 psi 9,200 psi 400,000 psi 158 169 0.75 ft-lb/in 310-5 in/in 23 23 23 23 264psi, 23 Loading 50 NN 23 Imperial units Test Condition Standard ASTM D1784 ASTM D792 ASTM D638 ASTM D790 ASTM D638 ASTM D648 ASTM D1525 ASTM D256 ASTM D696 UL-94 (Tested, not listed)

Note : Data presented are typical values.

General Applications
Acid /alkaline chemicals transportation systems Pure water transportation systems Salt water transportation systems Drinking water transportation systems Irrigation Water transportation systems Chemical waste transportation systems Environmental engineering general piping systems Air conditioning chilling water supply/return piping systems

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Applied Industries
Electroplating factory Electronic industry plant Steel industry plant Power plant Food factory Pharmaceutical Plant Hospital Chemical industry plant Semiconductor industry plant Nuclear power plant Paper mill Beverage factory Waste water treatment plant

Product Advantages
Chemical Resistance
UPVC piping systems have good chemical resistance, especial in acids, bases and salts.

Cost Effective
UPVC piping system is light weight, convenient to handle, relatively flexible, and easy to install. These features lead to lower installation cost than other piping systems.

Electrical Resistance
UPVC piping systems have ver y excellent insulating property.

Light Weight
UPVC pipe is light in weight (approximately one-half the weight of aluminum and one-sixth the weight of steel) reducing transportation, handling, and installation cost.

High Strength
UPVC products are highly resilient, tough and durable with high tensile and high impact strength.

Maintenance Free
Once an UPVC system is properly selected, designed, and installed, it is virtually maintenance free. It will not rust, pit, scale, corrode, or promote build-up on the interior. Therefore, years of trouble-free service can be expected when using UPVC piping system.

Low Friction Loss

The smooth interior surfaces of UPVC assure low friction loss and high ow rate. Additionally, since UPVC pipe will not rust, pit, scale, or corrode, the high flow rate will be maintained for the life of the piping system.

Easy Installation
There are many joint methods, such as solvent cement, threaded, anged, & hot air welding.

Long Life
There is over 30 years of actual usage life of Hershey UPVC piping system in these elds.

Low Thermal Conductivity

UPVC pipe has a much lower thermal conductivity factor than metal pipe. Therefore, fluids being piped maintain a more constant temperature. In most cases, pipe insulation is not required.

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Weatherability
Weatherability is defined as a material's ability to maintain its basic physical properties after prolonged exposure to sunlight, wind and rain/humidity. Hershey UPVC has been blended with a titanium dioxide (TiO2) and carbon black. TiO2 coupled with carbon black is widely recognized as an excellent ultraviolet blocking agent and helps to protect the polymer backbone from the effects of ultraviolet radiation. Therefore, Hershey UPVC piping system will be able to meet the requirements of most outdoor installations. If the specic installation requires additional protection from UV exposure, Hershey UPVC piping system can be pained with common acrylic latex paint. Priming of the piping is not necessary prior to painting.

Abrasion Resistance
A piping system's resistance to abrasion is a function of many factors: Particle size and shape Particle concentration Velocities Design of the piping system Hershey UPVC piping systems will usually outperform metal when transporting abrasive media and have been used successfully in many abrasive industrial applications. One widely referenced test method is the Taber Abrasion Test, in which the weight loss of a material is measured after being exposed to an abrasive wheel for 1000 cycles. While the Taber test cannot predict actual performance of a material to a given application, it does provide a relative measure to compare materials. Hardness of particles Densities of uid and particle Properties of piping materials

TABER ABRASION TESTER (Abrasion Ring CS-10, Load 1 kg)

Material Nylon 6-10 UHMW PE PVDF PVC (rigid) PP CPVC Weight loss (mg/1000 cycles) 5 5 5-10 12-20 15-20 20 Material CTFE PS Steel (304 SS) ABS PTFE Weight loss (mg/1000 cycles) 13 40-50 50 60-80 500-1000

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Properties Comparison of Commonly Used Piping Materials

UPVC Solvent welding Long PP Heat melted welding Middle HDPE Heat melted welding Middle ABS Solvent welding Middle GIP* Threading or welding Short SS* Threading or welding Very long

Joint

Life

Friction loss Chemical resistance Thermal conductivity Maximum operation temperature() Earthquake resistance Impact resistance Operating pressure Weatherability

Low

Medium

Medium

Low

High

Low

Excellent

Good

Good

Fair

Bad

Good

Low

Low

Low

Low

High

High

55

80

70

70

400

400

Good

Good

Good

Good

Bad

Bad

Good

Excellent

Excellent

Excellent

Good

Vary

High

Medium

Medium

Medium

High

Vary

Good

Bad

Bad

bad

Good

Excellent

Maintenance

Easy

Difcult

Difcult

Easy

Difcult

Easy

Installation

Easy

Difcult

Difcult

Easy

Difcult

Difcult

Cost

Low

Medium

Medium

Medium

Low

High

Specic gravity

1.4

0.91

0.95

1.0

7.9

7.9

Note : 1. *GIP : Galvanized Iron Pipe, SS : Stainless Steel 2. Information provided in the Table is for reference only.

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Product specication description

UPVC piping system products are manufactured by high quality PVC compound without plasticizer(DOP). All UPVC materials meet ASTM D1784 requirements.

Pipe :
UPVC pipe meets ASTM D1785 SCH 40 and SCH 80 requirements.

Fittings :
UPVC threaded ttings meet ASTM D2464, UPVC SCH 40 socket ttings meet ASTM D2466, and UPVC SCH 80 socket ttings meet D2467.

Cleaners (Primer) and Solvent Cements :

Socket ttings and pipes are suggested to be jointed by cleaner (primer) and solvent cements. The procedure of application should follow ASTM D2855 standard.

Marking :
All pipes and ttings are requested to bear manufacturing company name or logo , production date, material ASTM standard.

Referenced Standards
ASTM D1784 Standard Specication for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds ASTM D1785 Standard Specication for Poly (Vinyl Chloride) (PVC) Plastic pipe, Schedule 40, 80 and 120 ASTM D2464 Standard Specication for Threaded Poly (vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D2466 Standard Specication for Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40 ASTM D2467 Standard Specication for Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D2564 Standard Specication for Solvent Cements for Poly(Vinyl Chloride) (PVC) Plastic Piping Systems ASTM F402 Standard Practice for Safe Handling of Solvent Cements, Primers, and Cleaners Used for Joining Thermoplastic Pipe and Fittings ASTM D2855 Standard Practice for Making Solvent-Cemented Joints with Poly (Vinyl Chloride) (PVC) Pipe and Fittings ASTM F656 Specication for Primer for Use in Solvent Cement Joints of Poly (Vinyl Chloricle) (PVC) Plastic Pipe and Fittings

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Engineering Information
UPVC Pipe Pressure Rating
SCH 80 Size OD (inch) Water Pressure Rating kg/cm2 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" Note : 1. Pressure rating applies for water at 73. For temperature greater than 73 see derating factors. For uids other than water the full pressure rating may not apply, see chemical resistance table. 2. Schedule 80 pipe operating above 130 should not be threaded. Use flanged joints, or Victaulic coupling where occasional disassembly is necessary. 3. All dimension of SCH40 should never be threaded, SCH80 pipe if diameter 6" and greater also should never be threaded. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000 20.000 24.000 59.76 48.51 44.29 36.56 33.04 28.12 29.53 26.01 22.5 20.39 19.69 17.58 16.17 16.17 15.47 15.47 15.47 15.47 14.76 Water Pressure Rating psi 850 690 630 520 470 400 420 370 320 290 280 250 230 230 220 220 220 220 210 SCH 40 Water Pressure Rating kg/cm2 42.18 33.75 31.64 26.01 23.2 19.69 21.09 18.28 15.47 13.36 12.66 11.25 9.84 9.14 9.14 9.14 9.14 8.44 8.44 Water Pressure Rating psi 600 480 450 370 330 280 300 260 220 190 180 160 140 130 130 130 130 120 120

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Temperature Derating Factors UPVC Pipe

Temperature Correction Factors - Pipe

Operation Temperature 70 80 90 100 110 115 120 125 130 140 150 160 170 180 200 210 21 27 32 38 43 16 19 52 54 60 66 71 77 82 93 99 PVC

Factor CPVC 1.00 0.96 0.92 0.85 0.77 0.74 0.70 0.66 0.62 0.55 0.47 0.40 0.32 0.25 0.18 *

1.00 0.90 0.75 0.62 0.50 0.40 0.45 0.32 0.30 0.22 * * * * NR NR

Pressure Ratings for Flanged Systems

Flanged systems of any size should not exceed 150 psi working pressure.

Pressure Ratings for Threaded Systems

Threaded systems are derated to 50% of the pressure rating for the piping at the system operating temperature.

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Friction Loss in Pipe

A great advantage that UPVC pipe enjoys over its metallic competitors is a smooth inner surface which is resistant to scaling and fouling. This means that friction pressure losses in the uid ow are minimized from the beginning and do not significantly increase as the system ages, as can be the case with metal pipes subject to scaling. The Hazen-Williams formula is the generally accepted method of calculating friction head losses in piping systems. The values in the following fluid flow tables are based on this formula ano a surface roughness constant of C=150 for 1 UPVC pipe. Surface roughness constants for other piping materials are given below: f = 0.2083 x ( 100 d

1.852

g1.852 d4.86555

Where f = friction head in feet of water per 100 feet of pipe d = inside diameter of pipe in inches g = ow rate in gallons per minute c = pipe surface roughness constant Constant (C) 150 130-140 125 120 110 60-80 Type of Pipe PVC/CPVC pipe, new-40 years old Steel/cast iron pipe, copper new Steel pipe, old Cast iron, copper 4-12 years old Galvanized steel; Cast iron, 13-20 years old Cast iron, worn/pitted

Friction Loss in Fittings

Friction losses through fittings are calculated from the equivalent length of straight pipe which would produce the same friction loss in the fluid. The equivalent lengths of pipe for common fittings are given below.

Equivalent Length of Pipe (Feet)*

Nominal Size (in) 1 1 1 2 2 3 4 6 8 10 12 90 Standard Elbow 1.5 2.0 2.6 3.8 4.0 5.7 6.9 7.9 11.4 16.7 21.0 25.1 29.8 45 Standard Elbow 0.8 1.1 1.4 1.8 2.1 2.7 3.3 4.1 5.3 8.0 10.6 13.4 15.9 Standard Tee Run Flow 1.0 1.4 1.7 2.3 2.7 4.3 5.1 6.2 8.3 12.5 16.5 19.1 22.4 Standard Tee Branch Flow 4.0 5.0 6.0 7.0 8.1 12.0 14. 16.3 22.0 32.2 39.7 50.1 63.0

* The data provided in this table is for reference only.

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Pressure Drop in Valves and Strainers

The equation for calculating pressure drop in this manner is: G2 P= Cv2

Where: P = water pressure drop in psi G = maximum ow rate in gallons per minute Cv = the valve ow coefcient = specic gravity of uids Typical ow coefcients at fully opening for different valves and strainers are given below. Pressure drops for uids other than water may be calculated by multiplyingP value with specic gravity of the uid. Valves MIP Ball Double Union Ball Single Union Ball Swing Check Buttery Diaphragm Strainers (Clean) Y Type T Type 1/2" 8 8 8 15 6 1/2" 3.8 6 3/4" 15 15 15 22 6.5 3/4" 6.6 9.5 1" 29 29 29 76 11 1" 8.4 29 1-1/4" 1-1/2" 75 75 75 120 14 90 90 90 120 70 32.5 2" 140 140 140 125 120 54 2" 35 55 2-1/2" 330 330 255 260 110 2-1/2" 60 3" 480 480 285 310 150 3" 60 125 4" 600 600 490 480 250 4" 95 155 5" 830 5" 6" 1050 1000 6" 8" 1800 2300 8" -

1-1/4" 1-1/2" 20 25 40

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Water Hammer Surge Pressure

Whenever the flow rate of liquid in a pipe is changed, there is a surge in pressure known as water hammer. The loner the line and the faster the uid is moving, the greater the hydraulic shock will be. Water hammer may be caused by opening or closing a valve, starting or stopping a pump, or the movement of entrapped air through the pipe. The maximum water hammer surge pressure may be calculated from: Pwh = gc [ 1 d ( + ) ] - gc K bE

where Pwh = maximum surge pressure, PSI = uid density (lb/ft3) = change in uid velocity (ft/s) gc = gravitational constant (32.2 ft/s2) K = bulk modulus of elasticity of uid (lb/ft2) K water = 43.2 x 106 lb/ft2 d = pipe inside diameter (inches) b = pipe wall thickness (inches) E = pipe material bulk modulus of elasticity (PSI) The values in the following table are based on this formula at 73 and the assumption that water flowing at a given rate of gallons per minute is suddenly completely stopped. The value for fluids other than water may be approximated by multiplying by the square root of the uid's specic gravity.

The water hammer surge pressure plus the system operating pressure should not exceed 1.5 times the recommended working rating of the system.
In order to minimize hydraulic shock due to water hammer, linear uid ow velocity should generally be limited to 5 ft/s, particularly for pipe size of 6or larger velocity at system start-up should be limited to 1 ft/s during lling until it is certain that all air has been ushed from the system and the pressure has been brought up to operating conditions. Air should not be allowed to accumulate in the system while it is operating. Pumps should not be allowed to draw in air. Where necessary, extra protective equipment may be used to prevent water hammer damage. Such equipment might include pressure relief valve, shock absorbers, surge arrestors and vacum air relief valves.

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Thermal Expansion and Thermal Stresses

General
It is important to consider thermal expansion when designing a system with Hershey UPVC pipe. Most thermoplastics have a coefficient of thermal expansion which is significantly higher than those of metals. The thermal expansion of a piping system subject to a temperature change can therefore be signicant, and may need compensation in the system design. The expansion or contraction of thermoplastic pipe may be calculated from the following formula: Thermal Expansion Formula L = Lp C T Where: L = Change in length due to change in temperature (in.) Lp = Length of pipe (in.) C = Coefcient of thermal expansion (in./in./) = 3.3 x 10-5 in./in./ for PVC T = Change in temperature () The thermal expansion and contraction of PVC and other piping materials is displayed below.
Thermal Expansion of Piping Materials
Per 100 feet Change in Length per 100ft (inches) 24 20 16 12 8 4 0 -4 -8 -12 -16 -20 -24 160 EXPANSION HDPE PP PVDF UPVC CPVC PVC CPVC Copper Steel

CONTRACTION 80 0 80 160

Change in Temperature ( F)

Expansion Loops and Offsets

As a rule of thumb, if the total temperature change is greater than 30 (17), compensation for thermal expansion should be included in the system design. The recommended method of accommodating thermal expansion is to include expansion loops, offsets, or changes in direction where necessary in the system design. An expansion loop schematic is presented here.
Loop Offset Change of Direction

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Expansion Loop Formula LL= 3EDL 2S

Where: LL= Loop length (in.) E = Modulus of elasticity at maximum temperature (psi) S = Working Stress at maximum temperature (psi) D = Outside diameter of pipe (in.) L = Change in length due to change in temperature (in.) Expansion loops and offsets should be constructed with straight pipe and 90 elbows which are solvent cemented together. If threaded pipe is used in the rest of the system, it is still recommended that expansion loops and offsets be constructed with solvent cement in order to better handle the bending stresses incurred during expansion. The expansion loop or offset should be located approximately at the midpoint of the pipe run and should not have any supports or anchors installed in it. Valves or strainers should not be installed within an expansion loop or offset.

Thermal Stresses
If thermal expansion is not accommodated, it is absorbed in the pipe as an internal compression. This creates a compressive stress in the pipe. The stress induced in a pipe which is restrained from expanding is calculated with the following formula: S = ECT Where: S = stress induced in the pipe E = Modulus of elasticity at maximum temperature C = coefcient of thermal expansion T = total temperature change of the system

Modulus of Elasticity and Working Stress for UPVC

Temperature 73 90 100 110 120 130 23 32 38 43 49 54 psi 400,000 372,000 352,000 336,000 316,000 300,000 Modulus, E MPa 2,758 2,565 2,427 2,316 2,179 2,068 psi 2,000 1,500 1,300 1,000 800 600 Stress,S MPa 14 10 9 7 5 4

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Typical Recommended Maximum Support Spacing

Pipe Size (in.) 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" SCH80 -Temperature () 60 5 5.5 6 6 6.5 7 7.5 8 9 10 11 12 13 13.5 14 14.5 15.5 17 80 4.5 5 5.5 6 6 6.5 7.5 7.5 8.5 9.5 10.5 11 12 13 13.5 14 14.5 15 100 4.5 4.5 5 5.5 5.5 6 6.5 7 7.5 9 9.5 10 10.5 11 11.5 12 12.5 14 120 3 3 3.5 3.5 3.5 4 4.5 4.5 5 6 6.5 7 7.5 8 8.5 11 11.5 12.5 60 4.5 5 5.5 5.5 6 6 7 7 7.5 8.5 9 10 11.5 12 12.5 13 14 15 SCH40 - Temperature () 80 4.5 4.5 5 5.5 5.5 5.5 6.5 7 7 8 8.5 9 10.5 11 11.5 12 12.5 13 100 4 4 4.5 5 5 5 6 6 6.5 7.5 8 8.5 9.5 10 10.5 11 11.5 12.5 120 2.5 2.5 3 3 3.5 3.5 4 4 4.5 5 5 5.5 6.5 7 7.5 8 10 11 (Unit : Feet) * Chart based on spacing for continuous spans and for unisulated line conveying uids of specic gravity up to 1.00. * The pipe should not be anchored tightly by the support, but secured in a manner to allow for movement caused by thermal expansion and contraction. It is recommended that you use clamps or straps that allow pipe to remain away from the framing, thus reducing the noise generated when pipe is allowed to rub against wood. * If normally working temperature usually keep above 120, it is recommended to use CPVC piping systems.
Specic Gravity Correction Factor 1.0 1.00 1.1 0.98 1.2 0.96 1.4 0.93 1.6 0.90 2.0 0.85 2.5 0.80

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Support Spacing for 6 Inch Diameter, Schedule 80 Thermoplastic Systems

Pipe Hangers, Clamps, & Supports

Band Hanger

Anchor Strap

Pipe Clamp

Pipe Clamp

Clevis Hanger

U-Bolt

Roller Hanger

Roller Hanger

Roller Chair

Roller Hanger

Roller Hanger

Roller Stand

Installation Guides
General Installation Guides
Proper install of UPVC piping systems is critical to the performance of the system. A few sample guidelines should be followed to ensure long service life and safe operation. improper handling can result in damage that appears only on the inside surface of the part.

Cutting
Lengths of pipe can be easily and successfully cut by following a few simple guidelines. Best results are obtained by using fine-toothed saw blades (16 to 18 teeth per inch) with little or no offset (0.025 max.). Circular power saws (6,000 rpm) or band saws (3,600 ft./min.) are recommended using ordinary hand pressure. Miter boxes or other guide devices are strongly recommended for manual operation to ensure square cuts. Burrs, chips, and dust should be removed following cutting to prevent contamination of the piping system and facilitate joining.

Handling
Proper care should be exercised when transporting or installing Hershey UPVC piping to prevent damage. Hershey UPVC piping should be stored and shipped only with other non-metallic piping. It should not be dropped or dragged during handling, especially during extremely cold weather. The same treatment should apply to the handling of Hershey UPVC ttings. Prior to actual installation, the pipe and fittings should be thoroughly inspected for cracks, gouges, or other signs of damage. Particular attention should be given to the inside surface of the part. While the outside surface may not exhibit damage,

Joining Methods
Hershey UPVC piping can be installed using a

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number of joining techniques. Solvent welding, flanging, and threading are the more common methods and are covered in greater detail in this section. Back welding of joints using hot gas welders is also covered in some detail. Less common joining methods are also possible with Hershey UPVC piping and ttings. Contact Hershey Sales rep. for assistance with less common joining methods.

should not cut into the pipe or clamp it tightly, preventing movement. System components should not be forced into place.

Thermal Expansion
UPVC piping has the lowest coefcient of thermal expansion of any thermoplastic piping. However, thermal expansion will be greater than that of metal piping. Typically, expansion loops or offsets in the piping are designed to account for any thermal expansion. These design methods are covered in detail in page 15 Expansion joints can also be installed. Information on expansion joints can be obtained by contacting Hershey Valve sale rep.

Hanging/Laying of Pipe
Hershey UPVC piping can be installed above ground or buried underground. Methods to minimize stress on the piping as a result of installation are covered in detail below.

System Stress
Any metal or non-metal piping system is subject to stress-induced corrosion. As a result, special attention should be given to minimizing stress throughout the system. The total stress on a piping system includes not only the known pressure stress, but also stresses from sources such as expansion or installation. Expansion stresses can be minimized with expansion joints or loops. Installation stresses are minimized with careful installation techniques. Pipe and fittings should be properly prepared when joints are made up. Hangers and supports should be properly spaced to prevent sagging and

Testing the Piping System

After the piping system is installed and any solvent cement is fully cured, the system should be pressure tested and checked for leaks using water. Testing using compressed air or inert gas is not recommended. All entrapped air should be allowed to vent as the system is filled with water. Water lling should occur at a velocity not more than 1ft/ sec. After filling, the system should be pressured to 125% of the maximum design pressure of the lowest rated part of the system. Pressure should be held for no more than one hour while the system is checked for leaks.

Joining UPVC Pipe and Fittings Solvent Cementing

Cutting
Hershey UPVC pipe can be easily cut with a ratchet cutter, wheel-type plastic tubing cutter, power saw, or ne-toothed saw. To ensure the pipe is cut square, a mitre box must be used when cutting with a saw. Cutting the pipe as squarely as possible provides the maximum bonding surface area. wiping solvent cement from the fitting. For pipe sizes 2 inches and larger a 10-15chamfer of 3/32" is recommended.

Fitting Preparation
Loose soil and moisture should be wiped from the fitting socket and pipe end with a clean, dry rag. Moisture can slow the curing, and at this stage of assembly excessive water can reduce the joint strength. The dry t of the pipe and tting should be checked. The pipe should enter the tting socket easily 1/4 to 3/4 of the depth. If the pipe bottoms in the fitting with little interference, extra solvent cement should be used to prepare the joint.

Chamfering and Deburring

Burrs and filings can prevent proper contact between the pipe and fitting and may put undue stress on the pipe and fitting assembly. Burrs and filings must be removed from the outside and inside of the pipe. A chamfering tool or le is suitable for this purpose. A slight bevel should be placed at the end of the pipe to ease entry of the pipe into the socket and minimize the chances of

Primer Application
Use primer conforming to ASTM F656. Primer

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is needed to prepare the bonding area for the addition of the cement and subsequent assembly. It is important that a proper applicator be used. A dauber, swab or paintbrush approximately half the size of the pipe diameter is appropriate. A rag should not be used. Primer is applied to both the outside of the pipe end and inside of the fitting socket, redipping the applicator as necessary to ensure that the entire surface of both is tacky.

Chamfering the pipe

Removing the internal burr

Measuring the insertion depth

Marking the pipe end

Applying the primer to the pipe

Brush applying cement to the tting

Solvent Cement Application

Use only solvent cement conforming to ASTM D2564. Solvent cement must be applied when the pipe surface is tacky, not wet, from primer. Joining surfaces must be penetrated and softened. Cement should be applied with a natural bristle brush or swab half the size of the pipe diameter. A dauber may be used to apply cement on pipe sizes below 2 inches. A heavy, even coat of cement should be applied to the outside of the pipe end, and a medium coat should be applied to the inside of the tting socket. Pipe sizes greater than 2 inches should receive a second coat of cement on the pipe end.
Brush applying cement to the pipe Assembly Wiping away excess cement

Joining of Large Diameter Pipe

For 6 inch or larger diameter pipe, a pipe puller (come-along) is recommended to assemble the joint and hold it in place for the initial set time without applying excess force that may damage the pipe or tting. This equipment should be set up prior to the start of priming so the assembly can happen quickly while primer and cement are still uid.

Set and Cure Times

Solvent cement set and cure times are a function of pipe size, temperature, relative humidity, and tightness of fit. Drying time is faster for drier environments, smaller pipe sizes, high temperatures, and tighter fits. The assembly must be allowed to set, without any stress on the joint, per the time shown in the following tables. Following the initial set period, the assembly can be handled carefully avoiding significant stresses to the joint. Extra care should be exercised when systems are assembled in extreme temperature conditions. Extra set and cure times should be allowed when the temperature is below 40 (4 ). When the temperature is above 100 (38), the assembler should ensure that both surfaces to be joined are still wet with cement before joining them.

Assembly
After cement application, for smaller pipe under 4 should immediately be inserted into the fitting socket and rotated 1/8 to 1/4 turn until the fitting-stop is reached. The fitting should be properly aligned for installation at this time. The pipe must meet the bottom of the fitting socket. The assembly should be held in place for 10 to 30 seconds to ensure initial bonding and to avoid pushout. A bead of cement should be evident around the pipe and tting juncture. If this bead is not continuous around the socket shoulder, it may indicate that insufficient cement was applied. In this case, the fitting should be discarded and the joint reassembled. Cement in excess of the bead may be wiped off with a rag.

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Recommended Set Times

After a joint is assembled using solvent cement, it should not be disturbed for a period of time to allow for proper setting of the newly prepared joint. Recommended set times are as follows:

Average Initial Set Schedule

Ambient Temperature 60 to 100 40 to 60 0 to 40 Note: 1. Initial set schedule is the necessary time to allow before the joint can be carefully handled. In damp or weather allow 50% more set time. 2. These figures are estimates based on laboratory tests using water; extended set times are required for economical applications. Due to the many variables in the eld, these gures should be used as a general guide only. 1/2" to 1 " 2 min 5 min 10 min 1 " to 2" 5 min 10 min 15 min 2 " to 8" 30 min 2 hrs 12 hrs 10" to 15" 2 hrs 8 hrs 24 hrs 15+ 4 hrs 16 hrs 48 hrs

Recommended Cure Times

After a joint is assembled using solvent cement, the cement must be allowed to properly cure before the piping system is pressurized. Recommended minimum cure times are shown below. These recommendations should only serve as a guide since atmospheric conditions during installation will affect the curing process. High humidity and/or colder weather will require longer cure times: typically add 50% to the recommended cure time if surroundings are humid or damp.

1/2" - 1 " Ambient Temperature 60 to 100 40 to 60 0 to 40 -160 psi 15 min 20 min 30 min 160- 370 psi 6 hrs 12 hrs 48 hrs

1 " - 2" -160 psi 30 min 45 min 1 hr 160 -315 psi 12 hrs 24 hrs 96 hrs

2 " - 8" - 160 psi 90 min 4 hrs 72 hrs 160 -315 psi 24 hrs 48 hrs 8 days

10" - 15" -100 psi 48 hrs 96 hrs 8 days

15"+ -100 psi 72 hrs 6 days 14 days

Note: These figures are estimates based on laboratory tests using water; extended set times are required for economical applications. Due to the many variables in the eld, these gures should be used as a general guide only.

22

Back-Welding of Pipe Joints

Back-welding may be used to repair minor leaks in solvent a welding rod to fuse in the joint llet while both rod and llet are softened with hot air. Before hot-air welding begins, the section of piping where the repair will be made must be emptied. Joints should not be welded with fluid still in the pipe. All dirt and moisture should be wiped away from the joint to be repaired. Excess dried solvent cement around the joint should be removed with an emery cloth. Residual solvent cement may tend to scorch and burn during welding. If the joint to be welded is a threaded joint, excess threads in the joint area should be removed with a le in order to provide a smooth surface for welding. If a speed tip will be used for back-welding, please contact BFGoodrich or Hershey Valve for relative information. If welding will be done by feeding the rod manually, the following conditions and procedures should be used : The welding temperature should be approximately 550 ~ 600. The end of the welding rod should be inserted into the junction of the pipe and fittings, and the rod should be held at a 90 angle to the joint. The rod and base material should be preheated with the welding torch 1/4 to 3/4 inch away from both the rod and the base material and fanning back and forth in the immediate welding area. while preheating, the rod can be moved up and down until it is soft enough to stick to the base. When the materials are softened enough to fuse, the rod should be advanced by the application of a slight pressure. The fanning motion of the torch should be continued throughout the welding process. when the weld is finished, another inch of rod material should be lapped over the bead. When large diameter pipe is welded, three beads may be required to fill the joint adequately, the first bead should be laid directly into the joint fillet, and the subsequent beads on either side of the first bead.

Flanging of UPVC pipe

Flanging can be used to provide temporary disassembly of a piping system or when it is not possible to make up solvent cemented joints at the assembly site. Flanges are joined to the pipe by solvent cement or threaded joints. Refer to the sections on solvent cementing or threading of UPVC pipe for the proper techniques.

23

Flanged joints incorporate an elastomeric gasket between the mating faces to provide for a seal. The gasket selected must be full-faced and have a hardness of 55-80 durometer A. Typically, gaskets are 1/8 thick. The gasket material must be resistant to the chemical environment. Many manufacturers of gasketing materials supply this kind of information. The anges should be carefully aligned and the bolts inserted through matching

holes. A at washer should be used beneath each nut and bolt head. Each bolt should be partially tightened in the alternating sequence indicated in the patterns below. A torque wrench should be used for the nal tightening of the bolts. The bolts should be tightened to the torque recommended in the table below in the same alternating sequence used previously.

Recommended Bolt Torque

Nominal Pipe Size 1/2 1 1/2 2~3 4 6 8 10 12 Number of Bolt Holes 4 4 8 8 8 12 12 Bolt Diameter (in) 1/2 5/8 5/8 3/4 3/4 7/8 1 Recommended Torque (ft-lbs) 10 ~ 15 20 ~ 30 20 ~ 30 33 ~ 50 33 ~ 50 53 ~75 80 ~ 110

Flage Bolt Tightening Patterns

11 7 3 9 3 5 5 7 3

1 1 1 4 2 2 2

6 6 4 8 12 8 10 4
4-Bolt Flange 8-Bolt Flange 12-Bolt Flange

24

Underground Installation Guidelines

References
These guidelines are based upon the following: 1. ASTM D2774 Standard Recommended Practice for Underground Installation of Thermoplastic Piping. 2. Industry Experience For additional information and data, consult ASTM standards D2774, D2321, or F645. temperature and may be governed by various codes. Bedding: 4 to 6 inches underneath piping, if necessary.

Trench Preparation
The trench bottom should be continuous, relatively smooth and free of rocks. If ledge rock, hardpan, boulders, or rocks that are impractical to remove are encountered, it will be necessary to pad the trench bottom to protect the piping from damage. 4 to 6 inches of tamped earth or sand bedding will be sufcient in such situations.

Installation Procedures
This procedure will cover the typical steps encountered in underground installations: trench design, trench preparation, piping assembly, laying of pipe, and backlling.

Piping Assembly/Placement
Piping may be assembled using conventional solvent cementing techniques either inside or outside of the trench depending on the specific installation requirements. Solvent cement usually requires at least 12 to 24 hours for the cemented joint to cure properly. During this critical curing process, every effort should be made to minimize the stress on any joints. As a result, the piping should not be moved during the curing period, nor should the pipe be backfilled, or otherwise constrained during curing. See the recommendations on joint curing time to determine the exact curing requirements for a specic installation. If the piping was assembled outside of the trench, the pipe may be placed into the trench after proper curing, but MUST NOT be rolled or dropped into place. Long lengths of joined piping should be

Trench Design
Width: The trench should be of adequate width to allow for convenient installation, but as narrow as possible depending on whether the piping will be assembled inside or outside of the trench. Depth:The trench depth should be sufficient to place the pipe deep enough to meet frost, above-ground load, and any trench bedding requirements. Frost: Piping at least 12 inches below the frost line. Loads: Piping should be deep enough to keep external stress levels below acceptable d e s i g n s t re s s. D e s i g n s t re s s w i l l b e determined by pipe size and operating

25

properly supported as the piping is put into place to prevent excessive stress. After proper curing and before backfilling, the piping should be brought to within 15 of the expected operating temperature. Backlling can proceed while the piping is maintained at this temperature in order to minimize stress on the system due to thermal expansion/contraction. If this step is impractical, then stress calculations must be done to determine the loads that will be created due to constrained thermal expansion/ contraction.* These loads must then be compared to the design stress of the particular piping system.

different than the current ambient temperature. The piping should be uniformly supported over its entire length on rm, stable material. Backfill material should be free of rocks and have a particle size no greater than 1/2. Piping should initially be surrounded with backfill to provide between 6 and 8 of cover. The backll should be compacted using vibratory or water ooding methods. If water ooding is used, additional material should not be added until the water ooded backll is rm enough to walk on. Backfill containing a significant amount of finegrained material, such as silt or clay, should be hand or mechanically tamped. The remainder of the backfill should be placed and spread in approximately uniform layers to completely fill the trench without voids. Particle size for this nal ll should not exceed 3." Rolling equipment or heavy tampers should only be used to consolidate the nal backll.

Backlling
Backfilling should only proceed after all solvent cement joints have been properly cured and the piping brought close to normal operating temperature, if operation will be more than 15

26

Product Dimension and Drawing

SCH 80 and SCH 40 UPVC Pipe
SCH 80 UPVC Pipe
Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" D 21.34 26.67 33.40 42.16 48.26 60.32 73.02 88.90 114.30 141.30 168.28 219.08 273.05 323.85 355.60 406.40 457.20 508.00 609.60 Standard Tolerance t(min) 0.10 3.73 0.10 3.91 0.13 4.55 0.13 4.85 0.15 5.08 0.15 5.54 0.18 7.01 0.20 7.62 0.23 8.56 0.25 9.52 0.28 10.97 0.38 12.70 0.38 15.06 0.38 17.45 0.38 19.05 0.48 21.41 0.48 23.80 0.58 26.20 0.79 30.94 Tolerance +0.51 +0.51 +0.53 +0.58 +0.61 +0.66 +0.84 +0.91 +1.02 +1.14 +1.32 +1.52 +1.80 +2.08 +2.29 +2.57 +2.84 +3.15 +3.71
D (D1) t t

(unit:mm)

SCH 40 UPVC Pipe

Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" D 21.34 26.67 33.40 42.16 48.26 60.32 73.02 88.90 114.30 141.30 168.28 219.08 273.05 323.85 355.60 406.40 457.20 508.00 609.60 Standard Tolerance t(min) 0.10 2.77 0.10 2.87 0.13 3.38 0.13 3.56 0.15 3.68 0.15 3.91 0.18 5.16 0.20 5.49 0.23 6.02 0.25 6.55 0.28 7.11 0.38 8.18 0.38 9.27 0.38 10.31 0.38 11.10 0.48 12.70 0.48 14.27 0.58 15.06 0.79 17.45 Tolerance +0.51 +0.51 +0.51 +0.51 +0.51 +0.51 +0.61 +0.66 +0.71 +0.79 +0.86 +0.99 +1.12 +1.24 +1.35 +1.52 +1.70 +1.80 +2.08
D (D1)

(unit:mm)

27

SCH 80 UPVC Fittings

SCH 80 UPVC 90 Elbow (SlipSlip)
Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 31.5 38 46 55 60 75 90 107 133 163.5 191 246 306.5 364 396.5 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 141.81 168.83 219.84 273.81 324.61 356.49 d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 141.05 168.00 218.69 272.67 323.47 355.22 I 22.22 25.4 28.58 31.75 34.93 38.1 44.45 47.63 57.15 66.68 76.2 101.6 127 152.4 *180 d 16.5 22 28 35 43 54 69 84 105 136 150 200 265 315 346 G
d1 Do d2 d
I d d2

Socket Type

Structure Diameter

12.8 15.3 18 23 26 32 38 48 59 80 89 115 150 180 248

Note : Do not comply with ASTM standards, if mark with *.

(unit : mm)

SCH 80 UPVC 90 Elbow (SlipNPT)

Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 30.5 38 46 55 60 75 d1 21.54 26.87 33.65 42.42 48.56 60.63 d2 21.23 26.57 33.27 42.04 48.11 60.17 I 22.22 25.4 28.58 31.75 34.93 38.1 d 16 22 28 35 43 54 Socket Type Structure Diameter NPT (thd./in) 14 14 11.5 11.5 11.5 11.5
T d1 Do

(unit : mm)

28

SCH 80 UPVC 90 Elbow (NPTNPT)

Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 30.5 38 46 55 60 75 d 16 22 28 35 43 54 NPT(thd./in) 14 14 11.5 11.5 11.5 11.5
T d Do

Structure Diameter

(unit : mm)

SCH 80 UPVC 45 Elbow (SlipSlip)

Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 30.5 39.5 46 56 62.5 75 90 107 133 163.5 191 246 307 364 396.5 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 141.81 168.83 219.84 273.81 324.61 356.49 d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 141.05 168.00 218.69 272.67 323.47 355.22 I 22.22 25.4 28.58 31.75 34.93 38.1 44.45 47.63 57.15 66.68 76.2 101.6 127 152.4 *180. d 16.5 22 28 35 43 54 69 84 108 136 150 200 265 315 350 (unit : mm) J 6.5 8 8 10
45
J

Socket Type

Structure Diameter

d1

d2 d

12 16 18 20 26 38.5 45 51 60 73 90

Note : Do not comply with ASTM standards, if mark with *.

29

SCH 80 UPVC Coupling (SlipSlip)

Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 30.5 37 47 55.5 63 75 89 106 133 163 191 246 307 364 396.5 454 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 141.81 168.83 219.84 273.81 324.61 356.49 407.54 d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 141.05 168.00 218.69 272.67 323.47 355.22 405.89 I 22.22 25.4 28.58 31.75 34.93 38.1 44.45 47.63 57.15 66.68 76.2 101.6 127 152.4 205 230 d 16.5 22 28 35 42.5 54 65 80 100 134.5 158 200 259 308 346 396 L
d1 d2 I L

Socket Type

Structure Diameter

52 60 65 75 79.5 88 100 108 126 160 169 220 283 336.5 436.5 486.5

Note : Do not comply with ASTM standards, if mark with *.

(unit : mm)

SCH 80 UPVC Coupling (SlipNPT)

Outside Dia Size D0 30.5 37 47 55.5 63 75 d1 21.54 26.87 33.65 42.42 48.56 60.63 Socket Type d2 21.23 26.57 33.27 42.04 48.11 60.17 I 22.22 25.4 28.58 31.75 34.93 38.1 d 16.5 24.22 28 35 42.5 54 Structure Diameter L 52 60 65 75 79.5 88 NPT(thd./in) 14 14 11.5 11.5 11.5 11.5
L T Do d d2 d1

1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

Do

(unit : mm)

30

SCH 80 UPVC Coupling (NPTNPT)

Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Outside Dia D0 30.5 37 47 55.5 63 75 d 16.5 22 28 35 42.5 54 Structure Diameter L 52 60 65 75 79.5 88 NPT(thd./in) 14 14 11.5 11.5 11.5 11.5
L T Do
Do

(unit : mm)

SCH 80 UPVC Tee (SlipSlipSlip)

Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 32 37 48.5 55.5 63.5 75 92 109 135 163.5 191 246 317 364 396.5 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 141.81 168.83 219.84 273.81 324.61 356.49 d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 141.05 168.00 218.69 272.67 323.47 355.22 I 22.22 25.4 28.58 31.75 34.93 38.1 44.45 47.63 57.15 66.68 76.2 101.6 127 152.4 *180 d 16.5 24 27.5 35 41 52 69 84 109 136 150 200 265 315 346 L 74.5 85 102.5 115.5 128 146 173 197 239 298 336.4 439 560 660 856.5 H 37.25 42.5
I H

Socket Type

Structure Diameter

d d2

51.5 57.75 64 73 86.5 98.5 119.5 149 168.25 219.5 280 330 428.25

Note : Do not comply with ASTM standards, if mark with *.

(unit : mm)

d1

31

SCH 80 UPVC Tee (SlipSlipNPT)

Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 32 37 48.5 55.5 63.5 75 d1 21.54 26.87 33.65 42.42 48.56 60.63 d2 21.23 26.57 33.27 42.04 48.11 60.17 I 22.22 25.4 28.58 31.75 34.93 38.1 d 16.5 24 28 35 41 52 L 74.5 85 97 115.5 128 146 NPT(thd./in) 14 14 11.5 11.5 11.5 11.5
L d1 Do
d1 Do

Socket Type

Structure Diameter

(unit : mm)

SCH 80 UPVC Tee (NPTNPTNPT)

Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Outside Dia D0 32 37 48.5 55.5 63.5 75 d 16.5 24 28 35 41 52 Structure Diameter L 74.5 85 97 115.5 128 146 NPT(thd./in) 14
d Do L T

14 11.5 11.5 11.5 11.5

(unit : mm)

SCH 80 UPVC Cross(SlipSlipSlipSlip)

Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 32 44 46 56 63.5 74 89 105 132 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 I 22.22 25.4 28.58 31.75 34.93 38.1 44.45 47.63 57.15 d 16.5 22 28 35 43 54 65 80 100 G 13 15.4 17.8 23 26.1 31.8 37.8 47.6 58 L 74.5 86 97 116 128.5
L G I d2 d

Socket Type

Structure Diameter

146 171 196 236.5

(unit : mm)

d d2 I

32

SCH 80 UPVC Cap (Slip)

Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" Outside Dia D0 30.5 37 45.5 55 61.5 75 91 106 134 163.5 193 246 307 366 395 452 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 141.81 168.83 219.84 273.81 324.61 356.49 407.54 Socket Type d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 141.05 168.00 218.69 272.67 323.47 355.22 405.89 I 22.22 25.4 28.58 31.75 34.93 38.1 44.45 47.63 57.15 66.68 76.2 101.6 127 152.4 180 205 Structure Diameter L 31
Do d1 I

36 41 46 50 55.5 65.5 69.5 78 108 118.5 143 194 235.5 226 258.5

(unit : mm)

SCH 80 UPVC Y-Tee (45, SlipSlipSlip)

Size Outside Dia D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" 6" 8" 30.5 36 44 61 61 76.5 106 132 191 246 d1 21.54 26.87 33.65 42.42 48.56 60.63 89.31 114.76 168.83 219.84 Socket Type d2 21.23 26.57 33.27 42.04 48.11 60.17 88.70 114.07 168 218.69 I 22.22 25.4 28.58 31.75 34.93 38.1 47.63 57.15 76.2 101.6 Structure Diameter d 19 24.5 31 40 46 58.5 74 100 150 200 L 90 105 117 150 150 181 222 277 393 570 H
45
H

d2 I

34 40 42 52 52 60 68 83 114 177

d2 L

(unit : mm)

d1 Do

33

SCH 80 UPVC Male Adapter (SlipNPT)

Size Outside Dia D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 30.5 35 44 54 60 73 88 105 132 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 Socket Type d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 I 22.22 25.4 28.58 31.75 34.93 38.1 44.45 47.63 57.15 d 13 17 23 29 37 48 57 72 96 Structure Diameter L 50 50 59 61 72 77 97 103 116 L1 19 15 21 19 27 27 40 42 45 B 36 41 50 60 65 80 95 D1 38 43 53 63 68 83 100 NPT
Do d1 d2 I NPT

1:16

1 D

14 14 11.5 11.5 11.5 8 8 8 8

S L L1 B

115 122 145 154

114.76 114.07

(unit : mm)

SCH 80 UPVC Male Adapter (SlipBSPT)

Size Outside Dia D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 30.5 35 44 54 60 73 88 105 132 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 Socket Type d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 I 22.22 25.4 28.58 d 13 17 23 Structure Diameter L 50 50 55 61 64 L1 19 15 16.5 19 19 B 36 41 50 60 65 80 95 115 145 D1 BSPT
Do d1 d2 I BSPT

1:16

1 D

38 43 53 63 68 83 100 122 154

14 14 11 11 11 11 11 11 11

S L

L1

31.75 29.5 34.93 38.1 44.45 47.63 37 48 57 72

70.5 20.5 90 94.5 32 32

114.76 114.07 57.15

96 109.5 38

(unit : mm)

34

SCH 80 UPVC Reducer Tee (SlipSlipSlip)

Size 3/4"X3/4"X1/2" 1"X1"X1/2" 1"X1"X3/4" 1"X1"X2" 1-1/4"X1-1/4"X1/2" 1-1/4"X1-1/4"X3/4" 1-1/4"X1-1/4"X1" 1-1/2"X1-1/2"X1/2" 1-1/2"X1-1/2"X3/4" 1-1/2"X1-1/2"X1" 1-1/2"X1-1/2"X1-1/4" 2"X2"X1/2" 2"X2"X3/4" 2"X2"X1" 2"X2"X1-1/4" 2"X2"X1-1/2" 2-1/2"X2-1/2"X1" 2-1/2"X2-1/2"X1-1/4" 2-1/2"X2-1/2"X1-1/2" 2-1/2"X2-1/2"X2" 3"X3"X1" 3"X3"X1-1/4" 3"X3"X1-1/2" 3"X3"X2" 3"X3"X2-1/2" 4"X4"X1" 4"X4"X1-1/4" 4"X4"X1-1/2" 4"X4"X2" 4"X4"X2-1/2" 4"X4"X3" 5"X5"X2" 6"X6"X1" 6"X6"X1-1/4" 6"X6"X1-1/2" 6"X6"X2" 6"X6"X2-1/2" 6"X6"X3" 6"X6"X4" 8"X8"X2" 8"X8"X3" 8"X8"X4" 8"X8"X6" 10"X10"X2" 10"X10"X3" 10"X10"X4" 10"X10"X6" 10"X10"X8" 12"X12"X2" 12"X12"X3" 12"X12"X4" 12"X12"X6" 12"X12"X8" 12"X12"X10" 14"X14"X4" 14"X14"X6" 14"X14"X8" 14"X14"X10" 14"X14"X12" Outside Dia D1 37 44 46 44 57 57 57 62 62 62 62 76 76 76 76 76 91 91 91 91 107 107 107 107 107 133 133 133 133 133 133 163 191 191 191 191 191 191 191 246 246 246 246 307 307 307 307 307 364 364 364 364 364 364 396.5 396.5 396.5 396.5 396.5 D2 32 30 32 73 32 37 46 32 37 48 56 32.5 37 46 56 62 46 54 62 75 46 56 62 75 91 46 57 64 75 91 107 75 45 54 73 89 105 132 75 105 132 191 74 107 134 193 248 74 108 136 195 248 308 133 192 246 307 364 d1 26.87 33.65 33.65 33.65 42.42 42.42 42.42 48.56 48.56 48.56 48.56 60.63 60.63 60.63 60.63 60.63 73.38 73.38 73.38 73.38 89.31 89.31 89.31 89.31 89.31 d2 26.57 33.27 33.27 33.27 42.04 42.04 42.04 48.11 48.11 48.11 48.11 60.17 60.17 60.17 60.17 60.17 72.85 72.85 72.85 72.85 88.7 88.7 88.7 88.7 88.7 Socket Type I1 25.4 28.58 28.58 28.58 31.75 31.75 31.75 34.93 34.93 34.93 34.93 38.1 38.1 38.1 38.1 38.1 44.45 44.45 44.45 44.45 47.63 47.63 47.63 47.63 47.63 d3 21.54 21.54 26.87 60.63 21.54 26.87 33.65 21.54 26.87 33.65 42.42 21.54 26.87 33.65 42.42 48.56 33.65 42.42 48.56 60.63 33.65 42.42 48.56 60.63 73.38 33.65 42.42 48.56 60.63 73.38 89.31 60.63 33.65 42.42 48.56 60.63 73.88 89.31 60.63 89.31 d4 21.23 21.23 26.57 60.17 21.23 26.57 33.27 21.23 26.57 33.27 42.04 21.23 26.57 33.27 42.04 48.11 33.27 42.04 48.11 60.17 33.27 42.04 48.11 60.17 72.85 33.27 42.04 48.11 60.17 72.85 88.7 60.17 33.27 42.04 48.11 60.17 72.85 88.7 60.17 88.7 168 60.17 88.7 168 60.17 88.7 168 I2 22.22 22.22 25.4 38.1 22.2 25.4 28.58 22.22 25.4 28.58 31.75 22.22 25.4 28.58 31.75 34.93 28.58 31.75 34.93 38.1 28.58 31.75 34.93 38.1 44.45 28.58 31.75 34.93 38.10 44.45 47.63 38.10 28.58 31.75 34.93 38.10 44.45 47.63 38.1 47.63 76.20 38.1 47.63 76.2 38.1 47.63 76.2 127 76.2 127 L 88 97 97 97 116 116 116 128.5 128.5 128.5 128.5 146 146 146 146 146 171 171 171 171 196 196 196 196 196 237.5 237.5 237.5 237.5 237.5 237.5 237.5 298 336.5 336.5 336.5 336.5 336.5 336.5 439 439 439 439 560 560 560 560 560 660 660 660 660 660 660 856.5 856.5 856.5 856.5 856.5 Structure Diameter H 38.5 41 44 65 44.5 48 52 48.5 52 55.5 60 54 57.5 60.5 65 69 67.5 72 75.5 79 77.5 77.5 82 86.5 95 89.5 90.5 97 96 104 110 114.5 115 120 123 125 130 135 145 151 160 170 194 185 194 205 225 250 215 225 235 255 280 298 290 310 339 365 390 d 22 28 28 28 35 35 35 43 43 43 43 54 54 54 54 54 65 65 65 65 80 80 80 80 80 100 100 100 100 100 100 132 150 150 150 150 150 150 150 200 200 200 200 265 265 265 265 265 315 315 315 315 315 315 346 346 346 346 346 d0 16.5 16.5 22 28 16.5 22 28 16.5 22 28 35 16.5 22 28 35 43 28 35 43 54 28 35 43 54 65 28 38 43 54 65 80 54 29 38 44 54 65 80 100 54 80 100 150 54 80 100 160 210 54 80 100 160 210 265 100 144 200 259 308
I1 L d d2 H 12 D2 d3 d4 d0

114.76 114.07 57.15 114.76 114.07 60.15 114.76 114.07 57.15 114.76 114.07 57.15 114.76 114.07 57.15 114.76 114.07 57.15 141.81 141.04 66.68 168.83 168.83 168.83 168.83 168.83 168.83 168 168 168 168 168 168 168 76.2 76.2 76.2 76.2 79.20 76.2 76.2

60.5 168.83

114.76 114.07 57.15

219.84 218.69 101.6 219.84 218.69 101.6

219.84 218.69 101.6 114.76 114.07 57.15 219.84 218.69 101.6 168.83 273.81 272.67 273.81 272.67 273.81 272.67 273.81 272.67 273.81 272.67 127 127 127 127 127 60.63 89.31 168.83

114.76 114.07 57.15 219.84 218.69 101.6 89.31

324.61 323.47 152.4. 60.63 324.61 323.47 152.4

324.61 323.47 152.4 114.76 114.07 57.15 324.61 323.47 152.4 168.83 324.61 323.47 152.4 219.84 218.69 101.6 324.61 323.47 152.4 273.81 272.67 356.49 355.22 205 356.49 355.22 *205 168.83 168 114.76 114.07 57.15

356.49 355.22 *205 219.84 218.69 101.6 356.49 355.22 *205 273.81 272.67 356.49 355.22 *205 324.61 323.47 152.4

Note : Do not comply with ASTM standards, if mark with *.

(unit : mm)

d1 D1

35

SCH 80 UPVC Reducer Bushing (SpigSlip)

Size 1/2"X1/4" 1/2"X3/8" 3/4"X1/2" 1"X3/8" 1"X1/2" 1"X3/4" 1-1/4"X1/2" 1-1/4"X3/4" 1-1/4"X1" 1-1/2"X1/2" 1-1/2"X3/4" 1-1/2"X1" 1-1/2"X1-1/4" 2"X1/2" 2"X3/4" 2"X1" 2"X1-1/4" 2"X1-1/2" 2-1/2"X1-1/4" 2-1/2"X1-1/2" 2-1/2"X2" 3"X1-1/2" 3"X2" 3"X2-1/2" 4"X2" 4"X2-1/2" 4"X3" 5"X4" 6"X2" 6"X3" 6"X4" 6"X5" 8"X4" 8"X6" 10"X3" 10"X4" 10"X6" 10"X8" 12"X4" 12"X6" 12"X8" 12"X10" 14"X10" 14"X12" Outside Dia D0 21.34 21.34 26.67 33.4 33.4 33.4 42.16 42.16 42.16 48.26 48.26 48.26 48.26 60.33 60.33 60.33 60.33 60.33 73.03 73.03 73.03 88.9 88.9 88.9 114.3 114.3 114.3 114.3 168.28 168.28 168.28 168.28 219.1 219.1 273.05 273.05 273.05 273.05 323.85 323.85 323.85 323.85 355.6 355.6 d1 14.02 17.45 21.54 17.45 21.54 26.87 21.54 26.87 33.65 21.54 26.87 33.65 42.42 21.54 26.87 33.65 42.42 48.56 42.42 48.56 60.63 48.56 60.63 73.38 60.63 73.38 89.31 114.76 60.63 89.31 114.76 114.81 114.76 168.83 89.31 114.76 168.83 219.84 114.76 168.83 219.84 273.81 324.61 324.61 Socket Type d2 13.61 17.04 21.23 17.04 21.23 26.57 21.23 26.57 33.27 21.23 26.57 33.27 42.04 21.23 26.57 33.27 42.04 48.11 42.04 48.11 60.17 48.11 60.17 72.85 60.17 72.85 88.7 114.1 60.17 88.7 114.1 114.1 114.1 168 88.7 114.1 168 218.69 114.1 168 218.69 272.67 323.47 323.47 I 19 22 24 24 24 26 24.2 26 29.5 24.2 26 29.5 32.5 24.2 26 29.5 32.5 35.5 32.5 35.5 39.1 35.5 39.1 47.5 41.1 47.5 50.6 60.2 41.1 50.6 60.2 69.5 60.5 79 50.6 60.2 79.2 105 60.2 79.2 105 130 130 135 d 11 12 13 12 12 18 16.5 21 28 16.5 21 28 35 16.5 21 28 35 43 36 43 52 43 54 65 54 65 80 100 51 80 105 125 100 150 80 105 150 200 100 150 200 245 245 300 Structure Diameter L 29 29 33 38 38 38 44 44 44 47 47 47 47 52 52 52 52 52 60 60 60 65 65 65 75 75 75 82 89 89 89 89 120 120 148 148 148 148 175 175 175 175 200 200 L1 23 23 27 30 30 30 35 35 35 38 38 38 38 42 39 39 39 39 48.5 48.5 48.5 51 51 51 60.5 60.5 60.5 69.6 76.5 76.5 76.5 76.5 104.6 104.6 130 130 130 130 155 155 155 155 180 180 D1 31 31 31 39.5 39.5 39.5 52 52 52 58 58 58 58 68 68 68 68 68 85 85 85 105 105 105 132 132 132 150 191 191 191 191 246 246 290 290 290 290 345 345 345 345 380 380 B
d2 I
D 1

30 30 38 38 38 50 50 50 55 55 55 55 65 65 65 65 65 80 80 80 99 99 99 125 125 125 145 180 180 180 180 235 235 280 280 280 280 330 330 330 330 360 360

Do d

L1 L

d1

30

(unit : mm)

36

SCH 80 UPVC Reducer Bushing (SpigNPT)

Size 1/2"X1/4" 1/2"X3/8" 3/4"X1/2" 1"X3/8" 1"X1/2" 1"X3/4" Outside Dia D0 21.34 21.34 26.67 33.4 33.4 33.4 d 11 12 13 12 12 18 L 29 29 33 38 38 38 Structure Diameter L1 23 23 27 30 30 30 B 30 30 30 38 38 38 D1 31 31 31 39.5 39.5 39.5 NPT(thd./in) 18 18 14 18 14 14
L1 L B D0 d T
D 1

(unit : mm)

SCH 80 UPVC Reducer Coupling (SlipSlip)

Size 3/4" X 1/2" 1" X 1/2" 1" X 3/4" 1-1/4" X 1/2" 1-1/4" X 3/4" 1-1/4" X 1" 1-1/2" X 1/2" 1-1/2" X 3/4" 1-1/2" X 1" 1-1/2" X 1-1/4" 2" X 1/2" 2" X 3/4" 2" X 1" 2" X 1-1/4" 2" X 1-1/2" Outside Dia D1 37 47 47 55.5 55.5 63 63 63 63 75 75 75 75 75 D2 30.5 30.5 35 35 44 30.5 35 44 54 30.5 35 44 54 60 d1 26.87 33.65 33.65 42.42 42.42 42.42 48.56 48.56 48.56 48.56 60.63 60.63 60.63 60.63 60.63 d2 26.57 33.27 33.27 42.04 42.04 42.04 48.11 48.11 48.11 48.11 60.17 60.17 60.17 60.17 60.17 Socket Type I1 25.4 28.58 28.58 31.75 31.75 31.75 34.93 34.93 34.93 34.93 38.1 38.1 38.1 38.1 38.1 d3 21.54 21.54 26.87 21.54 26.87 33.65 21.54 26.87 33.65 42.42 21.54 26.87 33.65 42.42 48.56 d4 21.23 21.23 26.57 21.23 26.57 33.27 21.23 26.57 33.27 42.04 21.23 26.57 33.27 42.04 48.11 I2 22.22 22.22 25.4 22.22 25.4 28.58 22.22 25.4 28.58 31.75 22.22 25.4 28.58 31.75 34.93 Structure Diameter d 16.5 16.5 21 16.5 21 28 16.5 21 28 35 16.5 21 28 35 42.5 L 57.5 58 61 62.5 65 68.5 65 68 71 75 68 71 74.5 78.5 82.5 L1 30
D1 d2 d
d1

I1

I2

36 36 42 42 42 44 44 44 44 49.5 49.5 49.5 49.5 49.5

55.5 30.5

L1 L

(unit : mm)
Outside Dia D1 89 89 89 106 106 106 133.5 133.5 D2 44 61 73 61 73 89 73 89 d1 d2 Socket Type I1 d3 d4 I2 28.58 34.93 38.10 34.93 38.10 44.45 38.10 Structure Diameter d 65 65 65 81 81 81 d0 27.5 42.5 54.5 42.5 54.5 65 54.5 65 81 L
D1 d1 d3 D2 do d4 L d2 d

Size 2-1/2 X1 2-1/2" X 1-1/2" 2-1/2" X2" 3" X 1-1/2" 3" X 2" 3" X 2-1/2" 4" X 2" 4" X 2-1/2" 4" X 3"

I1

I2

73.38 72.85 44.45 33.65 33.27 73.38 73.38 89.31 89.31 89.31 72.85 72.85 88.70 88.70 88.70 44.45 44.45 47.63 47.63 47.63 48.56 60.63 48.56 60.63 73.38 60.63 48.11 60.17 48.11 60.17 72.85 60.17

117.5 124 127 136 140 147 158.5 158.5 158.5

114.76 114.10 57.15

114.76 114.10 57.15 73.38 72.85 44.45

133.5 106 114.76 114.10 57.15 89.31 88.70 47.63

(unit : mm)

d3 D2

d4

37

SCH 40 UPVC Fittings

SCH 40 UPVC Coupling (SlipSlip)
Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 27.5 33.5 41.7 50.2 56.8 69 84.2 100.8 127.3 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 I 17.8 18.7 22.7 24.3 28.3 29.9 45 48.1 51.3 d 18 22.5 29 38 43.5 55.5 67.5 83.5 108.5 L
d2 Do d1 d

Socket Type

Structure Diameter

38.6 40.5 48.5 57.5 60 63.5 95 101.2 107.6

I L

Note : Do not comply with ASTM standards, if mark with *.

(unit : mm)

SCH 40 UPVC 90 Elbow (SlipSlip)

Outside Dia Size D0 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 16" 27.5 33.6 41.7 50.5 56.8 69 84.2 100.8 127.3 434.5 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 407.58 d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 405.87 I 17.8 18.7 22.7 24.3 28.3 29.9 45 48.1 51.3 *205 d 18 22.5 29 38 43.5 55 67.5 83.5 108.5 376 G
d d2 d1

Socket Type

Structure Diameter

12.7 14.8 18.3 22.7 25.7 32 39 46.5 59.7 240

Note : Do not comply with ASTM standards, if mark with *.

(unit : mm)

Do

38

SCH 40 UPVC 45 Elbow (SlipSlip)

d1

D0 27.5 33.1 40.9 50.1 56.5 69 84.2 100.8 127.3 434.5

d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 407.58

d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 405.87

I 17.8 18.7 22.7 24.3 28.3 29.9 45 48.1 51.3 *205

d 18 22.5 29 38 43.5 55 67.5 83.5 108.5 376

J 6.4

1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 16"

Size

Outside Dia

Socket Type

Structure Diameter

8 9.6 11.2 16 18 20 25.4 120

45
I J
H L d d2 I Do d1

Note : Do not comply with ASTM standards, if mark with *.

(unit : mm)

SCH 40 UPVC Tee (SlipSlipSlip)

Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 16" Outside Dia D0 27.5 33.6 41.7 50.5 56.8 69 84.2 100.8 127.3 434.5 d1 21.54 26.87 33.65 42.42 48.56 60.63 73.38 89.31 114.76 407.58 Socket Type d2 21.23 26.57 33.27 42.04 48.11 60.17 72.85 88.70 114.07 405.87 I 17.8 18.7 22.7 24.3 28.3 29.9 45 48.1 51.3 *205 d 18 22.5 29 38 43.5 55 67.5 83.5 108.5 376 Structure Diameter L 61 67 82 94 108 124 168 189.2 222 890 H 30.5 33.5 41 47 54 62 84 94.6 111 445

Note : Do not comply with ASTM standards, if mark with *.

(unit : mm)

Note : 1.All of Hershey Valves molded ttings meet ASTM standards in dimension and performance. While their dimensions complying with ASTM standards, Hershey Valve reserves the right to change or modify their designs without further notice. 2.Data shown in the tables are typical values which meet ASTM standards. For detail information of ASTM values, please see ASTM 2464, 2466 and 2467.

d2

39

Fabricated UPVC Fittings

Coupling

Tee

Size : 14"~24"

Size : 14"~24"

45Elbow

90Elbow

Size : 14"~24"

Size : 14"~24"

40

Cross

Reducer Tee

Size : 8"~24"

Size : 12" ~ 24"

Reducer Cross

Reducer Coupling

Size : 8"~24"

Size : 6"~24"

Note : Fabricated ttings are custom made items and they are available upon request.