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METALSHARK2 METALSHARK2 METALSHARK2 METALSHARK2

OperatorsManual OperatorsManual OperatorsManual OperatorsManual


CASSEL CASSEL CASSEL CASSEL91881296Ave,surrey,BritishColumbia,CanadaV4N3R1
Tel.:604607-6028Fax:604607-6026www.metal-shark.com

METALSHARK2OperatorsManual
2 22 2 SoftwareVersion1.10aandhigher

Index
Index Index Index Index
1. 1. 1. 1.
SafetyMessages........................................ SafetyMessages........................................ SafetyMessages........................................ SafetyMessages................................................................................................7 ........................................................7 ........................................................7 ........................................................7
1.1. 1.1. 1.1. 1.1.

SafetySymbolsandDefinitions..............................................................................................7 SafetySymbolsandDefinitions..............................................................................................7 SafetySymbolsandDefinitions..............................................................................................7 SafetySymbolsandDefinitions..............................................................................................7
1.2. 1.2. 1.2. 1.2.

GeneralSafetyInstructions................................. GeneralSafetyInstructions................................. GeneralSafetyInstructions................................. GeneralSafetyInstructions...................................................................................................7 ..................................................................7 ..................................................................7 ..................................................................7
1.3. 1.3. 1.3. 1.3.

SafetyInstructionsfortheMetalDetector..............................................................................9 SafetyInstructionsfortheMetalDetector..............................................................................9 SafetyInstructionsfortheMetalDetector..............................................................................9 SafetyInstructionsfortheMetalDetector..............................................................................9
1.3.1.

InstallationInstructions. .. ......................................................................................................9
1.3.2.

ConnectingInstructions. .. .......................................................................................................9
1.3.3.

InstructionsaboutOperation. .. ................................................................................................9
1.3.4.

ProtectionagainstInterference. .. .............................................................................................9
2. 2. 2. 2.

GettingStarted........ GettingStarted........ GettingStarted........ GettingStarted................................................................................................11 ........................................................................................11 ........................................................................................11 ........................................................................................11
3. 3. 3. 3.

Introduction....................................................................................................13 Introduction....................................................................................................13 Introduction....................................................................................................13 Introduction....................................................................................................13
3.1. 3.1. 3.1. 3.1.

GeneralInformation................... GeneralInformation................... GeneralInformation................... GeneralInformation............................................................................................................13 .........................................................................................13 .........................................................................................13 .........................................................................................13
3.1.1.

InformationaboutthisManual............................................................................................13
3.1.2.

ContentofthisManual.......................................................................................................13
3.1.3.

TargetGroupforthisManual...............................................................................................13
3.1.4.

TypographicConventions. .. ....................................................................................................14
3.2. 3.2. 3.2. 3.2.

ScopeofApplicationandQualification.................................................................................15 ScopeofApplicationandQualification.................................................................................15 ScopeofApplicationandQualification.................................................................................15 ScopeofApplicationandQualification.................................................................................15
3.2.1.

NormalUse......................................................................................................................15
3.2.2.

Misuse. .. ............................................................................................................................15
3.2.3.

OwnersObligationtoExerciseDueCare. .. ................................................................................15
3.2.4.

RequirementsforOperatingStaff.........................................................................................16
3.2.5.

RequirementsforServiceandMaintenanceStaff.....................................................................16
4. 4. 4. 4.

TechnicalDescription............................................................................ TechnicalDescription............................................................................ TechnicalDescription............................................................................ TechnicalDescription.......................................................................................17 ...........17 ...........17 ...........17
4.1. 4.1. 4.1. 4.1.

MethodofOperation...........................................................................................................17 MethodofOperation...........................................................................................................17 MethodofOperation...........................................................................................................17 MethodofOperation...........................................................................................................17
4.2. 4.2. 4.2. 4.2.

OperatingLimits................................................................................... OperatingLimits................................................................................... OperatingLimits................................................................................... OperatingLimits.................................................................................................................17 ..............................17 ..............................17 ..............................17
4.3. 4.3. 4.3. 4.3.

TechnicalData.....................................................................................................................18 TechnicalData.....................................................................................................................18 TechnicalData.....................................................................................................................18 TechnicalData.....................................................................................................................18
5. 5. 5. 5.

Transport.................................................................... Transport.................................................................... Transport.................................................................... Transport........................................................................................................19 ....................................19 ....................................19 ....................................19
5.1. 5.1. 5.1. 5.1.

Safety&ProtectionInstructions..........................................................................................19 Safety&ProtectionInstructions..........................................................................................19 Safety&ProtectionInstructions..........................................................................................19 Safety&ProtectionInstructions..........................................................................................19
5.2. 5.2. 5.2. 5.2.

Lifting....................................................................... Lifting....................................................................... Lifting....................................................................... Lifting................................................................................................................................20 .........................................................20 .........................................................20 .........................................................20
6. 6. 6. 6.

MechanicalInstallation....................................................................................21 MechanicalInstallation....................................................................................21 MechanicalInstallation....................................................................................21 MechanicalInstallation....................................................................................21
6.1. 6.1. 6.1. 6.1.

Metal Metal Metal Metal- -- -FreeZone........................................................... FreeZone........................................................... FreeZone........................................................... FreeZone..................................................................................................................21 .......................................................21 .......................................................21 .......................................................21
6.2. 6.2. 6.2. 6.2.

Vibrations..........................................................................................................................22 Vibrations..........................................................................................................................22 Vibrations..........................................................................................................................22 Vibrations..........................................................................................................................22
6.3. 6.3. 6.3. 6.3.

LayingoftheSensorCable....................... LayingoftheSensorCable....................... LayingoftheSensorCable....................... LayingoftheSensorCable..................................................................................................22 ...........................................................................22 ...........................................................................22 ...........................................................................22
6.4. 6.4. 6.4. 6.4.

InstallationoftheController...............................................................................................23 InstallationoftheController...............................................................................................23 InstallationoftheController...............................................................................................23 InstallationoftheController...............................................................................................23
7. 7. 7. 7.

ElectricalInstallation............... ElectricalInstallation............... ElectricalInstallation............... ElectricalInstallation......................................................................................25 .......................................................................25 .......................................................................25 .......................................................................25
7.1. 7.1. 7.1. 7.1.

TerminalsofPowerSupplyBoard..........................................................................................26 TerminalsofPowerSupplyBoard..........................................................................................26 TerminalsofPowerSupplyBoard..........................................................................................26 TerminalsofPowerSupplyBoard..........................................................................................26
7.2. 7.2. 7.2. 7.2.

RelayK1,K2 RelayK1,K2 RelayK1,K2 RelayK1,K2- -- -Function..................... Function..................... Function..................... Function.......................................................................................................26 ..................................................................................26 ..................................................................................26 ..................................................................................26
7.3. 7.3. 7.3. 7.3.

TerminalsontheMainboard.................................................................................................27 TerminalsontheMainboard.................................................................................................27 TerminalsontheMainboard.................................................................................................27 TerminalsontheMainboard.................................................................................................27
8. 8. 8. 8.

ControlPanelandMainScreens... ControlPanelandMainScreens... ControlPanelandMainScreens... ControlPanelandMainScreens.........................................................................29 ......................................................................29 ......................................................................29 ......................................................................29
8.1. 8.1. 8.1. 8.1.

TheControlPanel................................................................................................................29 TheControlPanel................................................................................................................29 TheControlPanel................................................................................................................29 TheControlPanel................................................................................................................29
8.2. 8.2. 8.2. 8.2.

TheMainScreens..................... TheMainScreens..................... TheMainScreens..................... TheMainScreens.................................................................................................................30 ............................................................................................30 ............................................................................................30 ............................................................................................30
8.2.1.

TheBarGraph'sScreenElements..........................................................................................31
8.2.2.

The2DPlot'sScreenElements. .. .............................................................................................32
8.2.3.

TheScope'sScreenElements. .. ...............................................................................................33
3 33 3 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
9. 9. 9. 9.

InitialParameterSetup....................................................................................35 InitialParameterSetup....................................................................................35 InitialParameterSetup....................................................................................35 InitialParameterSetup....................................................................................35
10. 10. 10. 10. DailyOperationOverview.............................................. DailyOperationOverview.............................................. DailyOperationOverview.............................................. DailyOperationOverview.................................................................................37 ...................................37 ...................................37 ...................................37
11. 11. 11. 11.

DailyOperation................................................................................................39 DailyOperation................................................................................................39 DailyOperation................................................................................................39 DailyOperation................................................................................................39
11.1. 11.1. 11.1. 11.1.

PRODUCT Select&EditExistingProducts................................................. Select&EditExistingProducts................................................. Select&EditExistingProducts................................................. Select&EditExistingProducts.......................................................................39 ......................39 ......................39 ......................39
11.2. 11.2. 11.2. 11.2.

TEST CheckMetalDetector'sPerformance........................................................................40 CheckMetalDetector'sPerformance........................................................................40 CheckMetalDetector'sPerformance........................................................................40 CheckMetalDetector'sPerformance........................................................................40
11.3. 11.3. 11.3. 11.3.

TEACH AddNewProduct............................................................................. AddNewProduct............................................................................. AddNewProduct............................................................................. AddNewProduct.................................................................................................41 ....................41 ....................41 ....................41
11.4. 11.4. 11.4. 11.4.

OPTIMIZE ImproveStability&Sensitivity........................................................................44 ImproveStability&Sensitivity........................................................................44 ImproveStability&Sensitivity........................................................................44 ImproveStability&Sensitivity........................................................................44
11.4.1.

OptimizewiththeHistogram...............................................................................................44
11.4.2.

Optimizewiththe2DPlot. .. ..................................................................................................45
11.4.3.

OptimizewhenPRODUCT IS...settoneutral....................................................................49
11.5. 11.5. 11.5. 11.5.

EnterandChangePasswords................................................................................................49 EnterandChangePasswords................................................................................................49 EnterandChangePasswords................................................................................................49 EnterandChangePasswords................................................................................................49
11.5.1.

DefaultPasswords.............................................................................................................49
11.5.2.

ENTER PASSWORD.....................................................................................................49
11.5.3.

ChangeExistingPasswords. .. .................................................................................................50
12. 12. 12. 12.

MENU DailyOperationSetup........................................................................51 DailyOperationSetup........................................................................51 DailyOperationSetup........................................................................51 DailyOperationSetup........................................................................51
12.1. 12.1. 12.1. 12.1.

REPORT MENU........................................................................... ........................................................................... ........................................................................... .................................................................................................................51 ......................................51 ......................................51 ......................................51
12.1.1.

IFS/HACCP REPORT....................................................................................................52
12.1.2.

METAL REPORT...........................................................................................................53
12.1.3.

EVENT REPORT. .. ..........................................................................................................53


12.1.4.

METAL COUNTER........................................................................................................53
12.1.5.

TOTAL COUNTER.........................................................................................................53
12.1.6.

PRINT...........................................................................................................................54
12.1.7.

INTERFACE..................................................................................................................54
12.1.8.

BAUDRATE RS232. .. .......................................................................................................54


12.1.9.

SHARKNET UNIT #. .. ......................................................................................................54


12.1.10.

MAIN SCREEN. .. .............................................................................................................54


12.1.11.

HISTOGRAM LIMIT %...................................................................................................54


12.1.12.

INFO SOFTWARE. .. ........................................................................................................54


12.2. 12.2. 12.2. 12.2.

TEST MENU......................................................................................................................55 ......................................................................................................................55 ......................................................................................................................55 ......................................................................................................................55
12.3. 12.3. 12.3. 12.3.

PASSWORD (MENU)..... ..... ..... .........................................................................................................56 ....................................................................................................56 ....................................................................................................56 ....................................................................................................56
12.4. 12.4. 12.4. 12.4.

PRODUCT MENU.....................................................................................................................57
13. 13. 13. 13.

MENU G G G GeneralSettings................................................................................59 eneralSettings................................................................................59 eneralSettings................................................................................59 eneralSettings................................................................................59
13.1. 13.1. 13.1. 13.1.

PRODUCT MENU..............................................................................................................59 ..............................................................................................................59 ..............................................................................................................59 ..............................................................................................................59
13.1.1.

REJECT MENU...................................................................................................59
13.1.2.

TEACH SETUP...................................................................................................61
13.1.3.

ADVANCED (MENU).....................................................................................................62
13.2. 13.2. 13.2. 13.2.

SYSTEM MENU.............................................................................................65 .............................................................................................65 .............................................................................................65 .............................................................................................65
13.2.1.

DATE/TIME MENU. .. ..............................................................................................65


13.2.2.

AUTOSPEED MENU............................................................................................66
13.2.3.

CIP MENU. .. .........................................................................................................67


13.2.4.

BRC MENU...................................................................................................................68
13.2.5.

IN/OUT MENU. .. ....................................................................................................69


13.2.6.

FILTER MENU. .. ....................................................................................................71


13.3. 13.3. 13.3. 13.3.

FACTORY MENU............................................. ............................................. ............................................. ............................................................................................72 ...............................................72 ...............................................72 ...............................................72
4 44 4 SoftwareVersion1.10aandhigher

Index
ErrorMessages...................................................................................................................73 ErrorMessages...................................................................................................................73 ErrorMessages...................................................................................................................73 ErrorMessages...................................................................................................................73
14. 14. 14. 14. Trou Trou Trou TroubleShooting..............................................................................................73 bleShooting..............................................................................................73 bleShooting..............................................................................................73 bleShooting..............................................................................................73
14.1. 14.1. 14.1. 14.1.
14.2. 14.2. 14.2. 14.2.

ResettoDefaultValues.......................................................................................................74 ResettoDefaultValues.......................................................................................................74 ResettoDefaultValues.......................................................................................................74 ResettoDefaultValues.......................................................................................................74
14.2.1.

PasswordsandLanguage....................................................................................................74
14.2.2.

FactorySettings. .. ...............................................................................................................74
14.3. 14.3. 14.3. 14.3.

ProblemSolving..................................................................................................................75 ProblemSolving..................................................................................................................75 ProblemSolving..................................................................................................................75 ProblemSolving..................................................................................................................75
14.3.1.

Problem:StillConsiderableMetalAlarmsAfterTEACH. .. ...........................................................75
14.3.2.

Problem:StillFewMetalAlarmsAfterTEACH.......................................................................75
14.3.3.

Problem:TEACHendsAfterShortPeriodofTime.................................................................75
14.3.4.

Problem:PoorMetalSensitivityAfterTEACH......................................................................75
Maintenance................................................................................................. Maintenance................................................................................................. Maintenance................................................................................................. Maintenance.......................................................................................................................77 ......................77 ......................77 ......................77
15. 15. 15. 15. MaintenanceandRegularInspections................................................................77 MaintenanceandRegularInspections................................................................77 MaintenanceandRegularInspections................................................................77 MaintenanceandRegularInspections................................................................77
15.1. 15.1. 15.1. 15.1.
15.2. 15.2. 15.2. 15.2.

RegularInspections......................................................................................... RegularInspections......................................................................................... RegularInspections......................................................................................... RegularInspections............................................................................................................77 ...................77 ...................77 ...................77
15.3. 15.3. 15.3. 15.3.

Notes.................................................................................................................................77 Notes.................................................................................................................................77 Notes.................................................................................................................................77 Notes.................................................................................................................................77
16. 16. 16. 16.

Annex.............................................................................. Annex.............................................................................. Annex.............................................................................. Annex.............................................................................................................79 ...............................79 ...............................79 ...............................79
16.1. 16.1. 16.1. 16.1.

Declarations.......................................................................................................................79 Declarations.......................................................................................................................79 Declarations.......................................................................................................................79 Declarations.......................................................................................................................79
16.1.1.

CE-DeclarationofConformity. .. ............................................................................................79
16.1.2.

DeclarationofManufacturer. .. ...............................................................................................80
Parameter ListMETALSHARK2/ METALSHARK2/ METALSHARK2/ METALSHARK2/Software Version1.10a........... 1.10a........... 1.10a........... 1.10a.........................................81 ..............................81 ..............................81 ..............................81
5 55 5 SoftwareVersion1.10aandhigher
ASBUILT- Electrical Drawings and Firmware Parameters............................................87 ............................................87 ............................................87 ............................................87

METALSHARK2OperatorsManual
6 66 6 SoftwareVersion1.10aandhigher

Chapter1-SafetyMessages
1. 1. 1. 1.

SafetyMessages SafetyMessages SafetyMessages SafetyMessages
SafetySymbolsandDefinitions SafetySymbolsandDefinitions SafetySymbolsandDefinitions SafetySymbolsandDefinitions 1.1. 1.1. 1.1. 1.1.
Inthismanualweusethefollowingsafetysymbols.Thesesymbolsaresupposedtodrawthereadersattention
especiallytothetextnexttothesafetysymbol.
GeneralDanger! GeneralDanger! GeneralDanger! GeneralDanger!
ThisSymbolindicatesthatthereisapotentialdangerforlifeandhealth.
DangerduetoHighVoltage! DangerduetoHighVoltage! DangerduetoHighVoltage! DangerduetoHighVoltage!
Thissymbolindicatesthatthereisapotentialdangerforhealthandlifeduetohighvoltage.Only
qualifiedelectriciansareallowedtocarryouttasksthataremarkedwiththissymbol.
DangerduetoMovingParts! DangerduetoMovingParts! DangerduetoMovingParts! DangerduetoMovingParts!
Thissymbolindicatesthatexposedmovingpartsmayinjureyourfingersorhand.
Caution! Caution! Caution! Caution!
Thissymbolindicatesthatthereisapotentialdangerformachinery,materialortheenviron-
ment.
1.2. 1.2. 1.2. 1.2.

GeneralSafetyInstructions GeneralSafetyInstructions GeneralSafetyInstructions GeneralSafetyInstructions
Danger! Danger! Danger! Danger!
Beforeworkingwiththemetaldetectorreadthesesafetyinstructionsthoroughly.
Neverputthemetaldetectorintooperationwithoutthesafetydevicesprovidedbythemanufac-
turer.Onlyspeciallytrainedmaintenancestaffisallowedtooperatetheequipmentwithoutthesafety
devices.
Shutdownthemachineimmediatelyifthesafetydevicesarenotoperatingproperlyorifthereare
otherapparentdefectswhichposeadanger.Anydefectsmustbeeliminatedorreportedimmedi-
ately.
Alwaysobserveanywarningsignsattachedtothemachine.Theyhelppreventdangeroussituations.
Theremovingofthesewarningsignsisstrictlyprohibited.


Neverputthemetaldetectorintooperation
ifyouhavenotreceivedcompleteinitialtrainingfromtheowner,


ifyouhavenotfullyreadtheoperatinginstructionsor


ifyouhavenotfullyunderstoodtheoperatinginstructions.
Notoperatingthemachinecorrectlymayresultinsevereinjuryordamage.
Enteringtheareaoftheequipmentisstrictlyprohibitedforunauthorizedpersons.Anunauthorized
personisapersonwhohasnotbeeninstructedtoworkonthemetaldetector.
Wearcloselyfittingworkingclotheswhichcannotgetcaughtinrotatingparts(e.g.conveyorbelt).
7 77 7 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
Keeptheflooratyourplaceofworkclean.Removeoilandobstructionsimmediately.
Openflamesandsmokingarenotallowed.
Motorcontrolequipmentandelectroniccontrollersareconnectedtohazardouslinevoltages.
Nevertouchanyliveparts.Electricshocksmayleadtosevereinjuryordeath.
Disconnectpowerbeforecheckingcontrollersorperformingmaintenance,besureequipmentisprop-
erlyconnectedtoProtectiveEarth(PE).
Duringservicingormaintenanceworkalwayswearinsulatedsafetyshoeswiththickcrepesolesand
safetyglasses.
Reportanydamagedcablestothemaintenancestaffimmediately.
Keepallaccessdoorstotheelectricalequipmentlocked.
DoNOToperatethemachinewithoutguardsinplace.
DoNOTtouchpartssmarkedwiththissymbolduringmachineinoperation.
8 88 8 SoftwareVersion1.10aandhigher

Chapter1-SafetyMessages
1.3. 1.3. 1.3. 1.3.

SafetyInstructionsfortheMetalDetector SafetyInstructionsfortheMetalDetector SafetyInstructionsfortheMetalDetector SafetyInstructionsfortheMetalDetector
Attention! Attention! Attention! Attention!
SmoothandsaferunningofMETALSHARK
-
MetalDetectorsisonlypossibleifthefollowingmeas
ureshavebeentaken.
1.3.1.

InstallationInstructions
Alwaysattachanearthclampforweldingequipmentdirectlynexttotheweld.
Neverallowtheweldingcurrenttoflowthroughthehousingofthemetaldetector.Thiswoulddamagethemetal
detectorbeyondrepair.
1.3.2.

ConnectingInstructions


Makesurethatthemainsvoltageisthesameasthatrequiredfortheequipment.


Thedetectormustbefittedandconnectedupbytrainedstaffonly.


Observegeneralinstallationregulationsforsettingupandoperatingelectricalequipment(VDE0100).


Consequently,neverperformanyworkonthemetaldetectorwhenitisswitchedon.


Takeprecautionstoprotecthumanlifeandthemachineinaccordancewiththelocalconditionsandregu-


lations.
TheMetalDetectorMETALSHARK
seriesisdesignedforpermanent,steady-stateinstallation.


Neverconnectordisconnectcontrolcablesorcoaxialcableswhilstthemetaldetectorisswitchedon.


Neverconnectmainscables,controlcablesorcoaxialcablesincorrectly.


Observemaximumoperatingvoltageandthecurrent-carryingcapacityoftheoutputcontacts.


Usescreened/twisted-wiremainsandcontrolcables.


Neverlaythemainscableandcontrolcabletogetherinasinglecablerun.


Makesurethemetaldetectorisproperlyearthen(protectiveearth-PE).
1.3.3.

InstructionsaboutOperation


TopreventMetalDetectorMETALSHARKseriesfromageingprematurelyorbeingdamagedbeyondrepair,please
observethefollowinginstructions:
Themetaldetectorshouldalwaysremainswitchedon.Thiswillmaximizetheservicelifeoftheelectronic



circuitry.
Onlyoperatethemetaldetectorundersuitableconditions(refertochapter 3.2.1.NormalUse).
1.3.4.

ProtectionagainstInterference


Themainsinputofthemetaldetectorisprotectedagainstinterference.
Ahighlevelofoperationalreliabilityandadditionalprotectionagainstmalfunctionsisachievedbythefollow-
ingmeasures:
Useofmainsfiltersifthemainsvoltageisaffectedbytheswitching-onofheavy-loadappliances(compen-



sationsystems,weldingequipment,HFfurnaces,solenoidvalves,etc.).
Providingsuppressercircuitsforinductanceappliances(solenoidvalves,contactors,electromagnets)using
RCelements(Resistor/Capacitorelements)inordertoabsorbtheenergybeingreleasedbyswitchingoff.
9 99 9 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
10 10 10 10 SoftwareVersion1.10aandhigher

Chapter2-GettingStarted
GettingStarted GettingStarted GettingStarted GettingStarted
.
2. 2. 2. 2.
Hereweprovideanoverviewoftheactionsyouhavetotakebeforestartingtoworkwiththemetaldetector
METALSHARK2
Readthesafetyinstructions.
Note Note Note Note:Formoreinformationreadchapter1.SafetyMessages. 1. 1. 1. 1.
Becomefamiliarwiththemetaldetector.
Note Note Note Note:Formoreinformationreadchapter4.TechnicalDescription. 2. 2. 2. 2.
Movethemetaldetectortothelocationwhereyouwanttoinstallit.
Note Note Note Note:Formoreinformationreadchapter5.Transport 3. 3. 3. 3.
Installthemetaldetectormechanically.
Note Note Note Note:Formoreinformationreadchapter6.MechanicalInstallation 4. 4. 4. 4.
Checkthemetaldetectorselectricalinstallationandconnectthemainspower.
Note Note Note Note:Formoreinformationreadchapter7.ElectricalInstallation

5. 5. 5. 5.
-OK MOZZARELLA 5
TEST PRODUCT
OPTIMI ZE
Total

7

25 mV
TEAC
H
MENU Metal

0

0 %

166. 50
Becomefamiliarwiththecontrolpanelandthemainscreens.
Note Note Note Note:Formoreinformationreadchapter8.ControlPanelandMainScreens

6. 6. 6. 6.
Setupparametersforinitialoperation.
SETUP
Note Note Note Note:Formoreinformationreadchapter9.InitialParameterSetup 7 77 7
. . . .
Teachproducts,optimizestabilityandsensitivity,checktheperformanceandthenstart
yournormalproduction.
TEACH
8. 8. 8. 8. Note Note Note Note:Formoreinformationreadchapter10.DailyOperationOverview,11.Daily
Operationand12.MENU-DailyOperationSetup
IfnecessarychangefurthersettingsoftheMETALSHARK2.
MENU
Note Note Note Note:Formoreinformationreadchapter13.MENU-GeneralSettings 9. 9. 9. 9.
11 11 11 11 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
12 12 12 12 SoftwareVersion1.10aandhigher

Chapter3-Introduction
3. 3. 3. 3.

Introduction Introduction Introduction Introduction
3.1 3.1 3.1 3.1. .. .

GeneralInformation GeneralInformation GeneralInformation GeneralInformation
InformationaboutthisManual 3.1.1.
Validity:
MetaldetectortypeMETALSHARK2
Manufacturer:

CASSEL
91881296Ave
Surrey,BritishColumbia
Canada
Printdateofthismanual: 02.June2009
3.1.2.

ContentofthisManual
ThismanualcontainsallgeneralinformationthatisnecessaryforsettingupandrunningMETALSHARK2
MetalDetectors.
ThismanualwascompiledinJune2009accordingtotheguidelinesoftheEuropeanstandardENISO12100-1
andENISO12100-2,Safetyofmachines.Itcompletestheexistingnationalregulationsforaccidentprevention
thatyouhavetofollowwhenrunningsuchmachines.
Beforetheinitialoperationofthemetaldetectorallpersonsthatareauthorizedtoworkonandwiththemetal
detectorhavetoreadandunderstandthismanual.Additionally,theemployershouldprovideshortinformation
onwhattodoandnottodowiththemachine.Specialinterestistobepaidtothesafetyinstructions.
Themanualmuststaywiththemetaldetector.Allauthorizedpersonsmusthaveaccesstoitatanytime.Youare
notallowedtoremoveanychaptersfromthismanual.Amissingmanualormissingpages(especially1.Safety
Messages)havetobereplacedimmediately.
Note Note Note Note:CASSELnoimplicitguaranteesregardingstandardqualitiesorsuitabilityfora
certainapplication.

Thisdocumentationcontainsinformationwhichissubjecttocopyright.Nopartofitmaybephotocopied,du-
plicated,translatedorrecordedondatamediawithoutpriorconsentfromCASSEL
ThisdocumentationisnotsubjecttochangecontrolbyCASSEL.Themanufacturerreserves
therighttomakechangestothisdocumentation.Allrightsreserved.
3.1.3.

TargetGroupforthisManual
Thisdocumentisdirectedtooperatorsandqualitymanagersaswellascompanytechnicianswiththefollowing
tasks:


operationofthemetaldetector,


regularinspections,


safetycheckbeforeandduringtheworkwiththemetaldetector,


maintenanceofthemetaldetector(companytechniciansonly).
13 13 13 13 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
3.1.4.

TypographicConventions
Herethedifferenttextformatsareexplained.
Example Example Example Example Typ Typ Typ Typ
e ee e
Importantexpressions Histogram Histogram Histogram Histogramshowsthelast232signalsandwhatthey
wereabout
FunctionKeys
PressMENU to open the menu.
PressESCtoreturntothemainscreen.
SelectSYSTEM MENU... MenuPoints
dry: Products with low... MenuParameters
ParameterCode BAUDRATE RS232(A040) sets...
Note: Note: Note: Note:Donot... Hint
s
References Refertochapter3.2.ScopeofApplicationandQualifi-
cation
...theerrormessagePVS Test Elapsed. Errors
Safetyhints
Danger! Danger! Danger! Danger!
14 14 14 14 SoftwareVersion1.10aandhigher

Chapter3-Introduction
3.2. 3.2. 3.2. 3.2.

ScopeofApplicationandQualification ScopeofApplicationandQualification ScopeofApplicationandQualification ScopeofApplicationandQualification
NormalUse
3.2.1.
TheMetalDetectorsoftheMETALSHARK2 seriesaresolelydesignedfordetectingforeignmetalbodiesinnon-


metalproducts.Metalcanbedetectedinproductsthatareina
solid,



liquidor
powder
form.
Inadditionyouhavetosecurethatthemetaldetectorisonlyoperatedwhenstandinginastableposition.
Note Note Note Note:Refertochapter4.3.TechnicalDataformoreinformation.
3.2.2.

Misuse
TheMETALSHARK2 seriesisnotdesignedforusesotherthanthoselistedinchapter


3.2.1.NormalUseother-
wiseitisregardedasmisuse.Inparticular,payattentiontothefactthatitisnotallowed
tochangeorremovesafetycomponentsfromthemetaldetectorortheassociatedperipheralequipmentin



ordertoperformmeasurementsotherthanthoseindicatedinchapter3.2.1.NormalUse,
tousethemachineforapurposewhichisnotapproved,


toconvertthemachinewithoutconsentfromCASSELinordertouseitforadifferent


purpose.Pleasebearinmindthatifyouconvertthemetaldetectoryouareconsideredthemanufacturer.
tosteponorclimboverthemachine(especiallytheconveyorbelt),


totransporthumansoranykindofmaterialwiththemetaldetector
3.2.3.

OwnersObligationtoExerciseDueCare
TheMETALSHARK2 serieshasbeendesignedandbuilttakingdueconsiderationofahazardanalysisandafter


carefulselectionoftheharmonizedstandardstobeobserved,aswellasothertechnicalspecifications.Itisthere-
forestateoftheartandguaranteesmaximumsafety.
However,inpracticaloperationthissafetycanonlybemaintainedifallthenecessarymeasuresaretaken.Aspart
ofhisobligationtoexerciseduecare,theownermusttakethesemeasuresandsupervisetheirimplementation.
Theowneroftheequipmentmust,inparticular,ensure
thatthemachineisonlysubjectedtonormaluse(



3.2.1.NormalUse),
thatthemachinewillonlybeoperatedifitisingoodworkingconditionandthesafetydevicesarechecked


regularlytomakesuretheyareoperative,
thattheOperatorsManualisalwaysinalegiblestateandisavailableinitsentiretyinaplaceaccessible


foralloperatorsatanytime,
thatonlyadequatelyqualifiedandauthorizedstaffoperates,servicesandrepairsthemachine,


thatbeforeworkingwiththemetaldetectorforthefirsttime,andalsothereafteronaregularbasis,the


staffreceivesinstructiononalltherelevantissuesregardingsafetyatworkandenvironmentalprotec-
tionandthattheyareacquaintedwiththeOperatingInstructionsandparticularlythesafetyinstructions
therein,
thatallthesafetysignsandwarningsattachedtothemachinearenotremovedandremainlegible.
15 15 15 15 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
3.2.4.

RequirementsforOperatingStaff
TooperatetheMetalDetectorMETALSHARK2 seriesnospecialknowledgeofmeasuringtechnology,mechani


-
calengineeringorelectricalengineeringisnecessary.However,theoperatingstaffmustbeatleast18yearsof
ageand,beforeworkingwiththemetaldetectorforthefirsttime,musthavereceivedtrainingfromtheowner
ofthemachine.
Afterreceivinginitialtrainingtheoperatingstaffmustbeinapositiontoperformthefollowingactivitieswith-
outsupervision:
Switchingthemetaldetectoronandoff.



Adjustingsettingsthatpasswordlevel1and2usersareabletosetup


Beingacquaintedwiththefunctionsofthemetaldetectorfordailyoperation
(
11.DailyOperation)and


beingabletocarrythemout.
Performingregularperformancechecks( 11.2.TEST-CheckMetalDetectorsPerformance)andvisualinspec-


tionsonthemetaldetector.
Inspectingthesafetydevicesbeforeandduringoperation.


Eliminatingminormalfunctionsforwhichnooccupationaltraininginthefieldofmechanicalengineering
orelectricalengineeringisrequired(e.g.errors1-7,14.1.ErrorMessages).
RequirementsforServiceandMaintenanceStaff


3.2.5.
Tobeabletoperformmaintenanceworkproperly,aperiodofoccupationaltrainingintheareaofmechanicalengi-
neeringmusthavebeensuccessfullycompleted.However,onlyqualifiedelectriciansareallowedtoworkinsideof
electricalcabinets.OnlytrainedmaintenancestaffisallowedtomaintainMETALSHARK2 MetalDetectors.
ForserviceandmaintenanceworkonthemetaldetectorknowledgeoftheEnglishorGermanlanguageisabso-
lutelyessential.
Afterinitialtrainingtheserviceandmaintenancestaffmustbeinapositiontoperformthefollowingactivities
withoutsupervision:
Sameasmentionedin



3.2.4.Requirementsforoperatingstaff.
Adjustingsettingsthatonlypasswordlevel3usersareallowedtosetup(e.g.SystemMenu,Advancedset-


tingsintheProductMenu,referto13.MENU-GeneralSettings)
Locatingandeliminatingmalfunctions(


14.1.ErrorMessages).
Inspectingthesafetydevicesonaregularbasis.


Puttingthemetaldetectorintooperationandtakingitoutofoperation.


Maintainingandrepairingthemetaldetector.
16 16 16 16 SoftwareVersion1.10aandhigher

Chapter4-TechnicalDescription
4. 4. 4. 4.

TechnicalDescription TechnicalDescription TechnicalDescription TechnicalDescription
MethodofOperation MethodofOperation MethodofOperation MethodofOperation 4.1. 4.1. 4.1. 4.1.
METALSHARK MetalDetectorsoperateontheprincipleofinductancemeasurement,whichisbrieflydescribed


below.
Thesensorhastwocoils:
thetransmittercoiland

thereceivercoil.



Thepairofcoilsmustbebalancedbeforemeasuring.Theyarebalancedautomaticallyafterswitchingonthemetal
detector.Thisiscalledadjustment.
Inthetransmittercoilageneratorisusedtocreateaflowofelectriccurrent.Thiscreatesanelectromagnetic
alternatingfield(magneticfield)inthesensor.
Ifaparticleofmetalnowpassesthroughthemetaldetectorandhencethroughthemagneticfieldthemag -
neticfieldofthetransmittercoilchanges.Asaresultofthechangeinthemagneticfieldanelectricvoltageis
createdinthereceivercoil.Thisprocessistermedelectromagneticinduction.
Theamountofvoltagegenerated(induced)isdirectlyproportionaltothemagneticandelectricalpropertiesof
themetalpiece:
Largemetalpiecesinduceahighervoltagethansmallmetalpieces

Magneticmetals(e.g.steel)induceahighervoltagethannon-magneticmetals(e.g.aluminium)



Thevoltagethusinducedismeasuredandthenprocessedandanalyzedbytheelectroniccircuitry.
Sincethismethodofmeasurementrespondsto
electricalconductivityand

magnetism
alltypesofmetalaredetected.However,magneticmetalsaredetectedmorereliablythannon-magneticones.This
wayofmeasuringalsomakesitpossibletodetectmetalparticlesinsidetheproductorinnon-metalpackaging.
Theexaminedproductsarenotharmedorchangedinanyway.
OperatingLimits OperatingLimits OperatingLimits OperatingLimits


4.2. 4.2. 4.2. 4.2.
Notonlymetalsbutalsomanyothermaterialsandrawmaterialsaremoreorlesselectricallyconductive.Therea-
sonsforthiscan,forexample,bethattheproductsconsistof
salts,


sugar
,


minerals,


moistureor
carbons
.



Thismeansthatavoltageisconstantlybeinginducedinthereceivercoilalthoughtherearenometalparticlesin
thematerialbeingexamined.Thiseffectistermedproducteffectormaterialeffect.
Theproducteffecthasacharacteristicvalueforeachmaterial.Sincethisvalueisconstantwithinacertainband-
width,itcanbetakenintoaccountbythemetaldetectorandcompensated.
Thelevelofsensitivitywhichcanbeachievedinpracticeoftendependson:
Howwellthemetaldetectorcompensatestheproducteffect.



Howcarefullythemetaldetectorhasbeeninstalled(e.g.strongvibrations,movingmetaldirectlynextto
thesensor,electromagneticinterferencesetc.).
17 17 17 17 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
4.3. 4.3. 4.3. 4.3.

Technica Technica Technica TechnicalData lData lData lData
Nominalvoltage 110240VAC,5060Hz
Nominalpowerrating 100VA
Externalfuse
min.10A(slowblow),max.16A(slowblow)
Externalwiring 1,5mmorAWG14
Internalfuse 240V/1A(slowblow)
Powerdissipation 20Wtyp./60Wmax.
Overload/overtempprotection yes
Protectionclass IP65
Operatingtemperature -10+40C
Storagetemperature -20+75C
Relativehumidity 20%85%(noncondensing)
Operatingaltitude 2000m
DimensionsWxHxDinmm 240x345x115(TypeD)or296x345x115(TypeW)
Weight(controlleronly) 6kg
18 18 18 18 SoftwareVersion1.10aandhigher

Chapter5-Transport
5. 5. 5. 5.

Transport Transport Transport Transport
5.1. 5.1. 5.1. 5.1.

Safety&ProtectionInstructions Safety&ProtectionInstructions Safety&ProtectionInstructions Safety&ProtectionInstructions
Danger! Danger! Danger! Danger!
Topreventdamagetothemachineandhazardousinjurieswhentransportingandinstalling Topreventdamagetothemachineandhazardousinjurieswhentransportingandinstalling Topreventdamagetothemachineandhazardousinjurieswhentransportingandinstalling Topreventdamagetothemachineandhazardousinjurieswhentransportingandinstalling
themachineitisabsolutelyessentialthatyoukeepinmindthefollowinginstructions: themachineitisabsolutelyessentialthatyoukeepinmindthefollowinginstructions: themachineitisabsolutelyessentialthatyoukeepinmindthefollowinginstructions: themachineitisabsolutelyessentialthatyoukeepinmindthefollowinginstructions:
Onlyqualifiedpersonnelconsideringsafetyinstructionsisallowedtotransportandinstallthe




metaldetector.
Themachinemayonlybeliftedusingtheframeprovided.


Totransportthemachineonlythehoistingandslinggearspecifiedheremaybeused.


Iftheframeofthemetaldetectorhasrollersmakesurethatyouonlytransportitonflatsurface


Whenselectingsuitablehoistingequipmentalwaystakethefollowingweightsintoaccount:dependingon


sizeandtype,themetaldetectorcanweighupto1,000kg.
Athirdpersonmustsecurethetransportroute.


Thetransportroutesmustbecordonedoffandsecuredsothatnounauthorizedpersonsmayenterthe


dangerzone.
Sharpedgesmaycauseinjuries.


Suspendedloadsmaydrop.Thereisariskoffatalinjuryneverstayundersuspendedloads.


Partslyingunsecuredontopofoneanothermayslipanddrop.


Onlytransportthemetaldetectorafteritisdisconnectedfromthepowersupply.


Alsoreadchapter 1.SafetyMessages.
19 19 19 19 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
Liftin Liftin Liftin Lifting gg g 5.2. 5.2. 5.2. 5.2.
Choosingsuitablehoistingequipment.Whenchoosinghoistingequipmentalwaysusepaddedcablesorstraps.
Usingofchainscouldleadtodamagingofthemetaldetector.
Onlyliftthemetaldetectorattheframeprovided.
Caution! Caution! Caution! Caution!
Neverlifttheentiresetofequipmentatthesensorheadorotherparts.Theheavyweightofthe
entiresetofequipmentmaycausedamagetothesensorhead.

20 20 20 20 SoftwareVersion1.10aandhigher
=Lifthere! =Lifthere! =Lifthere! =Lifthere!
=Donotlifthere!

Chapter6-MechanicalInstallation
MechanicalInstallation MechanicalInstallation MechanicalInstallation MechanicalInstallation


6. 6. 6. 6.
Thefollowingpointsrequirespecialattentionduringinstallation:
Metal-freezone



Vibration


Layingofthesensorcable


Installationofthecontroller
Metal Metal Metal Metal- -- -FreeZone FreeZone FreeZone FreeZone 6.1. 6.1. 6.1. 6.1.
Ametal-freezoneisrequiredinfrontofandbehindthesensorheadaperturewithalengthcorrespondingto1.5
timestheapertureheight.
Metal-freezone=
1.5xapertureheight
Metal-freezone=
1.5xapertureheight
ApertureHeight
21 21 21 21 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
6.2. 6.2. 6.2. 6.2.

Vibrations Vibrations Vibrations Vibrations


Installthemetaldetectorsothatitisexposedtoaslittlevibrationaspossibleinoperation.


Lightvibrationsdonotaffectthemetaldetector.


However,metalalarmcanbetriggeredbyahardshocks.
LayingoftheSensorCable LayingoftheSensorCable LayingoftheSensorCable LayingoftheSensorCable 6.3. 6.3. 6.3. 6.3.
Thecoaxialcablessuppliedforconnectingthecontrolunittothesensorhaveastandardlengthof3meters.Upon
request,ready-assembledcoaxialcablescanbesuppliedindifferentlengths.Weurgentlyrecommendyounotto
replacethecoaxialcablessuppliedbyotherqualitiesofcable.Manyqualitiesofcoaxialcablearenotsuitablefor
operatingthemetaldetectoratahighlevelofsensitivitywithoutanyinterference.
Thesensorcableshouldbesubjectedtoaslittlevibrationsaspossible.Therefore,fixatethecablewithcableties
totheinstallingframe.
Caution! Caution! Caution! Caution!
Donotshortenorlengthenthesensorcable!Thesensorcabledirectlyinfluencesthesensorsimped-
ance.Changingthelengthofthesensorcablewouldrequireanewcalibrationofthesensorhead.

Caution! Caution! Caution! Caution!
Donotlaythecablesonthefloor!Steppingonitdamagesthecableandthusleadstomalfunctions.
15cm
RejectCable
RejectCable
anyothercable
-
Makesurethatthedistancebetweenanyothercables,suchasthepowersupplyofthecontroller,andthesen-
sorcableismorethan15cm(seeillustrationsabove).Layingitparalleltoothercablescausesinterferencesand
thusleadstofalsetrips.
22 22 22 22 SoftwareVersion1.10aandhigher
A
C

P

o
w
e
r

S
u
p
p
l
y

S
e
n
s
o
r

C

a
b
l
e

1
5

c
m

S
e
n
s
o
r

C

a
b
l
e

a
n
y

o
t
h
e
r

c
a
b
l
e

A
C

P

o
w
e
r

S
u
p
p
l
y


Chapter6-MechanicalInstallation
InstallationoftheController InstallationoftheController InstallationoftheController InstallationoftheController 6.4. 6.4. 6.4. 6.4.
Thecontrollerforwallmountingshallbeinstalledwithvisualcontacttothesensor.Adjustmentssuchasthe
requiredlevelofsensitivityaretheneasiertoperform.Theplaceofinstallationshouldbelight,cleanandread-
ilyaccessible.
Caution! Caution! Caution! Caution!
Informyourcleaningpersonnelthatthedoorsealoftheswitchcabinetshouldnotbehitdirectlybya
hardwaterjet.

Controller:TypeW(#10250077)
23 23 23 23 SoftwareVersion1.10aandhigher

GapB GapB GapB GapBetweenSensorHeadandProduct etweenSensorHeadandProduct etweenSensorHeadandProduct etweenSensorHeadandProduct















METALSHARK2OperatorsManual
24 24 24 24 SoftwareVersion1.10aandhigher

Chapter7-ElectricalInstallation
7. 7. 7. 7.

ElectricalInstallation ElectricalInstallation ElectricalInstallation ElectricalInstallation
HighVoltage! HighVoltage! HighVoltage! HighVoltage!
Onlyqualifiedelectriciansareallowedtoperformworkinsideofelectricalcabinets.
HighVoltage! HighVoltage! HighVoltage! HighVoltage!
Hazardofelectricalshock.Disconnectincomingpowerbeforeopeningthecontrolboxlid.
Use a metric
Allenkey4mmto
unscrewthecontrol
boxlid.
Mainboard
PowerSupplyBoard
TerminalsoftheMainboard
Terminalsofthe
PowerSupplyBoard
25 25 25 25 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
7.1. 7.1. 7.1. 7.1.

TerminalsofPowerSupplyBoard TerminalsofPowerSupplyBoard TerminalsofPowerSupplyBoard TerminalsofPowerSupplyBoard
GROUND +24VDC relayK2 relayK1 Fuse 85-250V AC47-63Hz
L1NPEPE
454647 484950 515253545556
45-47 48-50 51-53 54-56 1AT(slow) L1 N PEPE
Terminal# Terminal# Terminal# Terminal# Function Function Function Function Description Description Description Description
Groundpotentialforinternalpowersupply
45,46,47 Ground
48,49,50 +24VDCOUT
InternalPowersupplysource24V/300mAmax
(totalmax.400mAaccumulatedatall24Vout-
puts;inclusiveofmainboardoutputs)
ErroralarmOUT
Closedline,potentialfree,switchingcapacity:
230VACat5Amaxor30VDCat5Amax
RelayK2
51,52,53
MetalalarmOUT
Closedline,potentialfree,switchingcapacity:
230VACat5Amaxor30VDCat5Amax
RelayK1
54,55,56
L1,N,PE ACPowersupplyIN
Mainspowersupply
85250VAC/4763Hz/100VA
7.2. 7.2. 7.2. 7.2.

RelayK1,K2 RelayK1,K2 RelayK1,K2 RelayK1,K2- -- -Function Function Function Function
Terminal# Terminal# Terminal# Terminal# Function Function Function Function
RelayStatus RelayStatus RelayStatus RelayStatus
P PP Powersupply owersupply owersupply owersupply
OFF OFF OFF OFF
RelayK2
ErroralarmOUT
51
52
53
RelayK1
MetalalarmOUT
54
55
56
26 26 26 26 SoftwareVersion1.10aandhigher
4
5

4
6

4
7
4
8

4
9

5
0

L
1

P

E

P
E

5
1

5
2

5
3

5
4

5
5

5
6

5
1

5
2

5
3

5
4

5
5

5
6


Chapter7-ElectricalInstallation
7.3. 7.3. 7.3. 7.3.

TerminalsontheMainboard TerminalsontheMainboard TerminalsontheMainboard TerminalsontheMainboard
Name Name Name Name Ratings Ratings Ratings Ratings Function Function Function Function Termi Termi Termi Termi- -- -
nal# nal# nal# nal#
0-10VDC Analogueinput,applicationspecific 1 AIN
1
0VAnalogue AnalogueGround
AGND
2,4,6,
8
0-10VDC Analogueinput,beltspeed
3 AIN2
0-10VDC Analogueoutput,applicationspecific
5,7
AOUT1,
AOUT2
IN1-IN8
Logicinput,functionsrefertochapter"13.2.5.IN/OUTMENU"
(ParametersE80 - E115)
24VDC,
10k,
3mA
9,11,
13,15,
17,19,
21,23
24VDC
+24V
+24VDCsourceforlogicinputs
(totalmax.400mAaccumulatedatall24Vout-
puts;inclusiveofpowersupplyboardoutputs)
10,12,
14,16,
18,20,
22,24
24VDC,
OUT1-
OUT8
25,27,
29,31,
33,35,
37,39
Logicoutput,functionsrefertochapter"13.2.5.IN/OUTMENU"
(ParametersE120 - E155)
(totalmax.400mAaccumulatedatall24Vout-
puts;inclusiveofpowersupplyboardoutputs)
0VDC Logicgroundforlogicoutputs
0V
26,28,
30,32,
34,36,
38,40
RS232AsynchronousSerial-Data(transmitter)output. 41 TX
-5...+5V
digital
0VDC GroundforRS232
42,44 GND
RS232AsynchronousSerial-Data(receiver)input.
43 RX
-5...+5V
digital
Caution! Caution! Caution! Caution!
Thesumofall+24VDCloadsmustnotexceed400mA,includingallloadsconnectedtomainboard(ter-
minals9-40)andpowersupplyboard(terminals48-50).
27 27 27 27 SoftwareVersion1.10aandhigher
Example only





















METALSHARK2OperatorsManual
28 28 28 28 SoftwareVersion1.10aandhigher

Chapter8-ControlPanelandMainScreens
8. 8. 8. 8.

ControlPanelandMainScreens ControlPanelandMainScreens ControlPanelandMainScreens ControlPanelandMainScreens
Th Th Th TheControlPanel eControlPanel eControlPanel eControlPanel 8.1. 8.1. 8.1. 8.1.
Thischapterdescribesthefunctionsofthecontrolpanel'skeysandLEDs.
C
C

C
-OK PORK 5
C
PRODUCT C
C
TEST C
TEACH C

OPTIMIZE C
Total


7

75 mV
MENU C
Metal


0

0 %

168.50

C

ERROR! ERROR! ERROR! ERROR!LEDindicatesamalfunction(moreinformation:chapter"13.1.ErrorMessages").


C

OK OK OK OK-LEDindicatesthatthemetaldetectorisworkingproperly.
C

-OK OK OK OK isdisplayedwhenthemetaldetectorisworkingproperly.
STOP STOP STOP STOPisdisplayedwhentheconveyorbeltisstopped(onlywhenusingaconveyorbelt)
!M !M !M !MET ET ET ETisdisplayedincaseofametalalarm.
!ERR !ERR !ERR !ERRisdisplayedincaseofanerror.
C

FunctionKeys: FunctionKeys: FunctionKeys: FunctionKeys:OntheMainScreenthekeysarepresettoPRODUCT, TEST, TEACH, OPTIMIZE and MENU.


Inthemenuyoucanassignshortcutstotheupperfourkeysbypressingtheparticularkeyfortwoseconds
inthedesiredmenu.
C

METAL METAL METAL METALLEDindicatesametalalarm.

ESC ESC ESC ESC- -- -Key: Key: Key: Key:PressESCtoleavethecurrentmenuitemordataentry.KeepitpressedtoreturntotheMain


Screen.
C

Arrow Arrow Arrow Arrow- -- -Keys: Keys: Keys: Keys:PresstochoosethemenuitemsandtochangetheMainScreenMode(Moreinformation:


chapter8.2.TheMainScreens).Whenenteringnamesandnumbersyouselectthepreviousornextchar-
acterwith.

Plus/Minus Plus/Minus Plus/Minus Plus/Minus- -- -Keys: Keys: Keys: Keys:Press+/tochangeparametersandtoswitchbetweenfunctions.


OK OK OK OK- -- -Key: Key: Key: Key:PressOKtoconfirmaselectionorentry.
29 29 29 29 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
TheMainScreens TheMainScreens TheMainScreens TheMainScreens


8.2. 8.2. 8.2. 8.2.
TheMETALSHARK2hasthreegraphicscreenmodes:
2D plo



t(teacharea),
bar graph s(histogram)and
scop
e (oscilloscope)
Pressonthemainscreentochangethescreenmode.
!MET PORK 5
PRODUCT
TEST
TEACH
OPTIMIZE
bar graphs (default)
WerecommendtousetheBarGraphScreenfordaily
operation.Itindicateshowclosethesignalswereto
ametalalarm.Moreover,thehistogramshowsthesig-
nalsofproductsandmetalalertsthathaveoccurred
inthelasthours.
Forthedifferentscreenelementsreferto"8.2.1.The
BarGraph'sScreenElements".
Total


276

364 mV
MENU
Metal


34

12 %

16.97
Press
!MET PORK 5
PRODUCT
TEST
TEACH
2D plot
Werecommendthe2DPlotScreentolookfordetailsof
asingleproductsample.
Forthedifferentscreenelementsreferto"8.2.2.The
2DPlot'sScreenElements".
OPTIMIZE
Total


276

364 mV
MENU
Metal


34

12 %

16.97
Press
!MET PORK 5
PRODUCT
TEST
TEACH
OPTIMIZE
scope
WerecommendthatonlytechniciansusetheScope
Screen.Itshowsindetailthesignalofshortevents.
Itscalesautomatically.However,whenyoupress
OPTIMIZE you can adjust the X-axis, Y-axis and time
intervalofonegrid.
Forthedifferentscreenelementsreferto"8.2.3.The
Scope'sScreenElements".
Total


276

116 mV
MENU
Metal


34

12 %

2.66
30 30 30 30 SoftwareVersion1.10aandhigher

Chapter8-ControlPanelandMainScreens
8.2.1.

TheBarGraph'sScreenElements
C
C
!MET PORK 5
PRODUCT
C
C
TEST
C
TEACH
C
C
OPTIMIZE
C
Total


276

364 mV
MENU
Metal


34

12 %

16.97 C

1
C

Name Name Name Nameofthecurrentlychosenproduct.


C

Number Number Number Numberofthecurrentlychosenproduct.


C

Histogram Histogram Histogram Histogramshowsthelast232signalsandwhattheywereabout:


green green green green=Goodproductinsecurerange(0-80%)

yellow yellow yellow yellow=stillgoodproduct,butalmostidentifiedasmetal(80-100%)


red red red red=metalalarm(>100%)
C

Bargraph Bargraph Bargraph Bargraphshowsthecurrentsignalamplitudeasdescribedbelow:


0-80%=productsignal
80-100%=stillgoodproduct,butalmostidentifiedasmetal(80-100%)
over100%=metalalarm

Metalthreshold(always100%)
C

Sign Sign Sign Signal al al alstrength strength strength strengthin% in% in% in%showshowclosethesignalcomestoametalalarm.

Signalamplitude Signalamplitude Signalamplitude Signalamplitudeshowsthesignalstrengthinmillvolts.


C

Phase Phase Phase Phaseshowsthedirectionofthecurrentsignal.

Total shows the total number products. Only displayed if the conveyor is equipped with a photocell.

Percentofproductswithmetal Percentofproductswithmetal Percentofproductswithmetal Percentofproductswithmetal.


1

Metal shows the total number of metal alarms.


31 31 31 31 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
8.2.2.

The2DPlot'sScreenElements
C
C
!MET PORK 5
PRODUCT
C
TEST
C
TEACH
C
OPTIMIZE
Total


276

364 mV
MENU
Metal


34

12 %

16.97
C

Name Name Name Nameofthecurrentlychosenproduct.


C

Number Number Number Numberofthecurrentlychosenproduct.


C

Reddots Reddots Reddots Reddotsshowmeasuredvaluesthatlefttheteacharea.Normally,thishappenswithcontaminatedprod-


ucts.Incasetheproductsarenotcontaminatedyouhavetooptimize.
C

Productsignaldots Productsignaldots Productsignaldots Productsignaldotsshowmeasuredvalueoftheproductsignal.


C

Teach Teach Teach Teacharea area area areadisplaysthetolerancerangeinwhichthesignalisidentifiedasproduct.Allsignalsoutsidethe


teachareaareidentifiedasmetal.
32 32 32 32 SoftwareVersion1.10aandhigher

Chapter8-ControlPanelandMainScreens
8.2.3.

TheScope'sScreenElements
C
C
!MET PORK 5
PRODUCT
C
TEST
C
TEACH
OPTIMIZE

C
C
Total


276

116 mV
MENU
Metal


34

12 %

2.66
C

Name Name Name Nameofthecurrentlychosenproduct.


C

Number Number Number Numberofthecurrentlychosenproduct.


C

Reddots Reddots Reddots ReddotsshowsignalamplitudeoftheX-channel.


C

Greendots Greendots Greendots GreendotsshowsignalamplitudeoftheY-channel.


C

t: t: t: t:showsthetimeintervalofonegridsquare.

X: X: X: X:indicatesthegridspacingoftheX-channelinmillivolt.
C

Y: Y: Y: Y:indicatesthegridspacingoftheY-channelinmillivolt.
33 33 33 33 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
34 34 34 34 SoftwareVersion1.10aandhigher

Chapter9-InitialParameterSetup
InitialParameterSetup InitialParameterSetup InitialParameterSetup InitialParameterSetup 9. 9. 9. 9.
Afterthemechanicalandelectricalinstallationyouhavetosetupafewparameters.Thestepsbelowhelpyouto
putthemetaldetectorintofirstoperation.
Note Note Note Note:Step3,Step4andStep5arenotrequiredifthemetaldetectorissuppliedasready-system,e.g.with
pipeline,rejectdeviceorconveyor.CASSELfactorysetstheseparametersforready-systems.
Switchpowersupplyon
Step1 Step1 Step1 Step1
SetLANGUAGE.
Note Note Note Note:Formoreinformationrefertochapter13.2.SYSTEMMENU.

Step2 Step2 Step2 Step2
SetSPEED mm/s.
Note Note Note Note:Formoreinformationrefertochapter13.2.SYSTEMMENU.

Step3 Step3 Step3 Step3
SetIN/OUT MENU.
Note Note Note Note:Formoreinformationrefertochapter13.2.5.IN/OUTMENU.

Step4 Step4 Step4 Step4
SetupREJECT MENU.
Note Note Note Note:Formoreinformationrefertochapter13.1.1.REJECTMENU.

Step5 Step5 Step5 Step5
TEACH product.
Note Note Note Note:Formoreinformationrefertochapter11.3.TEACH-AddNewProduct.

Step6 Step6 Step6 Step6
35 35 35 35 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
36 36 36 36 SoftwareVersion1.10aandhigher

-
Chapter10-DailyOperationOverview
DailyOperationOverview DailyOperationOverview DailyOperationOverview DailyOperationOverview 10. 10. 10. 10.
Thischapterexplainswhatstepsyouhavetotakeinthedailyoperationofthemetaldetector.
-OK NOPRODUCT 1
PRODUCT
TEST
Switchonthemetaldetectorspowersupply.Afterhavingauto-
calibrateditselftheMETALSHARK 2displaysthemainscreen.
TEACH
Poweron
OPTI MIZE
Moreinformation Moreinformation Moreinformation Moreinformation:8.ControlPanelandMainScreens
Tot al

0

57 mV
MENU
Met al

0

0 %

123. 97
OR
TeachNewProduct
Set product and press NEXT
-OK NONAME 1
- TEACHSTEP1: Set Product
Select&EditProducts
PRODUCT NR. 005
- PRODUCT NAME MOZZA
PRODUCT IS...
FREQ. SELECT 300000 -OK CAMEMBERT 4
PressTEACH to add a new product to the product
list.Theteachassistantstarts.Setupanewprod-
uct.PressNEXT and feed product samples through
thesensor.
NEXT TEACHMODE precise SELECT # PRODUCT NAME
-
More More More More information information information information: 11.3. TEACH Add New
EDIT
25 mV Total

0

EXIT
Product
COPY 166.50 Metal

0

0 %

DELETE
0 NEUTRAL
1 GOUDA
2 BRIE
3 EDAMMER
4 CAMEMBERT
5 NO NAME
6 NO NAME
7 NO NAME
25 mV Total

0

EXIT
166.50 Metal

0

0 %

OptimizeStability&Sensitivity
Set TOL. Xto make X max. 80%
!MET MOZZARELLA 5
TOL. X 1.2
TOL. Y 1.2
-
BeststabilitywhenXbelow80%andYbelow80%.
BestsensitivitywhenXover60%andYover60%.
PressOPTIMIZE.
-
Total

276

364 mV
EXI T
Metal

34

12 %

1.97
Stability=best, Stability=best, Stability=best, Stability=best,
whenbelow80%
Sen Sen Sen Sensitivity=best, sitivity=best, sitivity=best, sitivity=best,
whenover60%

-OK MOZZARELLA 5
PRODUCT
IfX-barover80%
pressTOL. X and +
IfX-barbelow60%
pressTOL. X and -
TEST
TEACH
IfY-barover80%
pressTOL. Y and +
IfY-barbelow60%
pressTOL. Y and -
OPTI MIZE
Selectexistingproduct Selectexistingproduct Selectexistingproduct Selectexistingproduct
fromproductlist: fromproductlist: fromproductlist: fromproductlist:Press
PRODUCT to open the
productlist.Pressto
navigatethroughtheprod-
uctlistandpressSELECT
toselecttheproduct.
Moreinformation Moreinformation Moreinformation Moreinformation:
11.1.PRODUCT
SelectandEdit
ExistingProducts

Total

276

364 mV
MENU
Metal

34

12 %

1.97 More More More More information information information information: 11.4. OPTIMIZE Improve
Stability&Sensitivity
-
-OK MOZZARELLA 5
PRODUCT
TEST
TEACH
Optionally,pressTEST to test the metal detectors sensitivity. If
anautomatictestissetup,theteststartsautomatically.
Nowstartyournormalproduction.Metalalarmsareindicatedon
thescreen:!MET.
OPTIMIZE
Check
Performance
&
StartNormal
Production

364 mV Total

276

MENU
1.97 Metal

34

12 %

Moreinformation Moreinformation Moreinformation Moreinformation:11.2.TESTCheckMetalDetectors
Performanceand12.2.TESTMENU
-OK MOZZARELLA 5
PRODUCT
2008-05-03 08:02:54
IFS/HACCPREPORT - SUMMARY
From date/time:
To date/time:

IFS/HACCP
MENU
Optionally,youmightwanttoprintIFS/HACCPReportsorsend
themtoaconnectedPC.PressMENU. Enter the REPORT MENU
andopenIFS/HACCP REPORT. Then press OKtoprintit.
34
2008-05-05 18:15:21
Number of PVS tests: 4
Number of passed PVS tests: 3
Number of failed PVS tests: 1
Metal Events:
276 Product Counter:


Print
IFS/HACCP-
Report

8 TEST Percent Metal:

Moreinformation Moreinformation Moreinformation Moreinformation:12.1.REPORTMENU
25 mV Total

276

EXIT
154.26 Metal

34

12 %

37 37 37 37 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
38 38 38 38 SoftwareVersion1.10aandhigher

Chapter11-DailyOperation
DailyOperation DailyOperation DailyOperation DailyOperation 11. 11. 11. 11.
Youalwaysneedthesefunctionsinthedailyoperationofthemetaldetector.
11.1. 11.1. 11.1. 11.1.

PRODUCT Select & Edit Existing Products
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Returnto PressESCtoreturntothemainscreen. 1.
MainScreen
Openprod-
-OK PORK1 5
2.
uctlist
SELECT # PRODUCT NAME
0 NEUTRAL
PressPRODUCT to open the product list.
Presstonavigatethroughtheproductlist.
Thefollowingfunctionsareavailable:
1 GOUDA EDIT
2 BRIE
3 EDAMMER
COPY
4 CAMEMBERT
5 PORK
SELECT
orOK
selectstheproductmarkedblueinthe
screen(intheexampleyouwouldselect
CAMEMBERT).
6 NO NAME
DELETE
7 NO NAME
Total


0

25 mV
EXIT
Metal


0

0 %

166.50
EDIT
opensthePRODUCT MENU where you
caneditthesettingsoftherespective
product.(12.4.PRODUCTMENU)
COPY
copiesthecurrentlyselectedproduct,
intheexamplePORK 1,tothe
selectedproductmemory,hereCAM-
EMBERT.ConfirmwithOK.
DELETE
deletestheselectedproductmemory,
intheexampleCAMEMBERT.Confirm
withOK.
39 39 39 39 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
11.2. 11.2. 11.2. 11.2.

TEST Check Metal Detector's Performance
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Returnto
PressESCtoreturntothemainscreen.
1.
MainScreen
Feed test balls with no product through sensor TEST 2. Start
-OK PORKLOIN 5
PRODUCT
PVS TEST
FE 0.7 mm
Waiting TEST
TEACH
PressTEST to start the PVS Test (Performance Valida-
tionSystemTest).
Thescreenpromptstherequiredteststicksize.Thehelp
textindicatewhetheryouaretofeedtheteststickwith
orwithoutaproductsample.
ESCabortsthetest.
OPTIMIZE

(Esc)

(Ok) Total


11

28 mV
MENU
Note Note Note Note:Refertochapter12.2.TESTMENUtosetup
thePVSTest(teststicksizes,etc.).
Metal


0

0 %

157.12
Feed test balls with no product through sensor Feedtest
-OK PORKLOIN 5
Feedateststickoftheindicatedsizethroughthesensor. 3.
sticksthrough
sensor
Note Note Note Note:Donotfeedproductsthroughthesensor.
TEST
Thedisplayshows:
TEACH
PRODUCT
PVS TEST
FE 0.7 mm
Passed
NFE 1.0
Passed
SS 1.2
Waiting
Waiting
OPTIMIZE
whenitiswaitingfortherelativetest
stick.

(Esc)

(Ok) Total


11

28 mV
MENU
Metal


0

0 %

157.12
Passed
whenthecorrectteststicksizehasbeen
detected.
Skipped
whenyouhavesetthesizeoftherela-
tiveteststicktozero.
No Signal
whenthetimesetfortheparameter
PVS WINDOW min is up and the metal
detectorhasnotdetectedateststick.
Big Signal
whenthesignaloftheteststickisbig-
gerthanthevaluesetformaxmV.After
10secondsitswitchesbacktoWaiting
andyoucantryagain.
Repeatthetestforeverykindofmetalconfiguredinthe
TEST MENU to secure that the metal detector works
properly.
Feed test balls with no product through sensor Testcom-
-OK PORKLOIN 5
4.
pleted
TEST
TEACH
PRODUCT
PVS TEST
FE 0.7 mm
Passed
NFE 1.0
Passed
SS 1.2
Passed
AssoonastheMETALSHARK2hasdetectedalltest
sticksthetestiscompletedandthemetaldetector
switchestonormalmode.Youcannowcontinuewiththe
normalproductionprocess.
YoucanlatercheckthetestresultsintheIFS/HACCP
REPORT (12.1.1.IFS/HACCPREPORT)
OPTIMIZE ---

(Esc)

(Ok) Total


11

28 mV
MENU
Metal


0

0 %

157.12
40 40 40 40 SoftwareVersion1.10aandhigher

Chapter11-DailyOperation
11.3. 11.3. 11.3. 11.3.

TEACH Add New Product
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Returnto
PressESCtoreturntothemainscreen.
1.
MainScreen
Set product and press NEXT Startteach
-OK NONAME 1
2.
assistant
PressTEACH to start the teach assistant.
Usetonavigatethroughthemenu.
- TEACH STEP 1: Set Product
PRODUCT NR. 001
- PRODUCT NAME NO NAME
PRODUCT IS... dry
FREQ. SELECT 300000
NEXT
TEACH MODE precise
-
Total


0

25 mV
EXIT
Metal


0

0 %

166.50
Set product and press NEXT
Choose
-OK NONAME 1
- TEACH STEP 1: Set Product
3.
PROD-
UCT NR.
GotoPRODUCT NR. (D005).
Press+/-tochoosethedesiredproductnumber.
ConfirmwithOK.
PRODUCT NR. 005
- PRODUCT NAME
PRODUCT IS... dry
FREQ. SELECT 300000
NEXT
TEACH MODE precise
Note Note Note Note:Product0issettoneutral and can not be
changed.
-
Total


0

25 mV
EXIT
Metal


0

0 %

166.50
Set product and press NEXT Choose
-OK NONAME 1
- TEACH STEP 1: Set Product
4.
PRODUCT
NAME
PRODUCT NR. 005
- PRODUCT NAME MOZZA
PRODUCT IS...
FREQ. SELECT 300000
NEXT
TEACH MODE precise
GotoPRODUCT NAME (D010).
PressOKtoeditit.
Press+/-tochangethecurrentletter.
Presstoselecttheprevious/nextletter.
Note Note Note Note:YoucanonlyuseLatincharacters.
-
ConfirmthenamewithOK.
Total


0

25 mV
EXIT
Metal


0

0 %

166.50
Continuedonnextpage
41 41 41 41 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Set product and press NEXT
-OK PORK 5
- TEACH STEP 1: Set Product
5.Select
Product
characteristics
PRODUCT NR. 005
- PRODUCT NAME MOZZARELLA
GotoPRODUCT IS... (D015).
PressOK.
Press+/-tochoosethecharacteristicthatdescribesyour
product:
PRODUCT IS... salty
FREQ. SELECT 300000
NEXT
TEACH MODE precise
dry
Productswithlittleresidualmoisture
likepowderandsolidproducts
-
Total


0

25 mV
EXIT
Metal


0

0 %

166.50
wet
Productswithhighamountofmois-
ture,butfewsaltorspicecontent,
e.g.sausages,meat,fruits,vegeta-
bles
salty
Productswithhighsaltcontentand
goodconductivity,e.g.cheese
frozen Deepfrozenproducts(-18C/0F)
melting
Deepfrozenproductswithlightly
meltedsurface
alu foil Productspackagedinmetalizedfilm
plastic Plasticgranulatewithgraphite
vibration Vibrationsintheconstruction
shock Hardknocksandshocks
optimize
Allproducttolerancesaresettox1.0
bydefault
neutral
noproducteffect.Runthemetal
detectorwithoutTEACH. Set METAL
SENSE mV (D120)only.
ConfirmwithOK.
Set product and press NEXT Selectfre-
-OK PORK 5
6.
quency
- TEACH STEP 1: Set Product
PRODUCT NR. 005
GotoFREQ. SELECT (D020).
PressOK.
Press+/-toselectthedesiredfrequency.
- PRODUCT NAME MOZZARELLA
PRODUCT IS... salty
FREQ. SELECT 300000
NEXT
TEACH MODE DDD
DDD
DD

"
-
Total


0

25 mV
EXIT
Metal


0

0 %

166.50
-OK PORK 5
PRODUCT
TEACH SETUP

Level 3
PRECISE COUNT 10
TEACH TIME s 15
IFS/HACCP
TEACH EXTERN yes
TEACH REJECT no
Single Single Single Single- -- -Frequency Frequency Frequency Frequency- -- -Sensor: Sensor: Sensor: Sensor:Thisparametercannot
bechanged.
Dual Dual Dual Dual- -- -orFour orFour orFour orFour- -- -Frequency Frequency Frequency Frequency- -- -Sensorand Sensorand Sensorand Sensorand AUTO
FREQUENCY (D115) set set set setto to to to yes:
FREQ. SELECT is determined automatically. You can-
notchangeit.
Dual Dual Dual Dual- -- -orFour orFour orFour orFour- -- -Frequency Frequency Frequency Frequency- -- -Sensorand Sensorand Sensorand Sensorand AUTO
FREQUENCY(D115) setto setto setto settono:
You can choose betweentheavailablesensor
frequencies(onlytechnicians).
MENU
REMOTE PRODUCT no
AUTOMATIC TEACH no
CONV. LENGTH mm 1000 ConfirmwithOK.
TEST
AUTO FREQUENCY yes
Total


0

25 mV
EXIT
Metal


0

0 %

166.50
Continuedonnextpage
42 42 42 42 SoftwareVersion1.10aandhigher

Chapter11-DailyOperation
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Set product and press NEXT
Select
-OK PORK 5
- TEACH STEP 1: Set Product
7.
TEACH
MODE
PRODUCT NR. 005
GotoTEACH MODE (D025).
PressOK.
Press+/-toselectquick or precise:
- PRODUCT NAME MOZZARELLA
PRODUCT IS... salty
FREQ. SELECT 300000
NEXT
TEACH MODE quick
-
Total


0

25 mV
EXIT quick
Metal


0

0 %

166.50
3to7productsamplesarenecessaryfor
theteachprocess.Theproductistaught
withlargetolerancebutthereforefaster.
Asaresult,themetaldetectordoesnot
detectwithhighestmetaldetection
performance.Werecommendtoopti-
mizethesensitivityafterwardsusingthe
OPTIMIZE-function.
precise
8to14productsamplesarenecessaryfor
theteachprocess.
Theresultisthatthemetaldetectoris
almostoptimallyadjustedtotheprod-
uctand,therefore,achievesverygood
results.Inmostcasesyoudonothaveto
OPTIMIZE.
ConfirmwithOK.
Check
Checkyoursettings.PressNEXT to go to the next teach
step.
8.
settingsand
continue
Please Feed Product
Feedprod-
-OK PORK 5
- Teach Step 2: Learning
9.
uctsthrough
sensor
Feedproductsamplesthroughthesensor.Thenumberof
productsdependsonwhatyouhavesetupforTEACH
MODE:
-
quick 3to7productsamples
- precise 8to14productsamples
-
Total


2

344 mV
EXIT
Metal


0

0 %

182.70
Teach Successfull Teach
-OK PORK 5
10.
successful
- Teach Step 3: Finished
-
AssoonastheMETALSHARK2hascollectedallneces-
sarydataahelptextconfirmsthattheteachprocesshas
beensuccessful.
Theproductisnowaddedtotheproductlistandthe
metaldetectorisadjustedtotheproduct.
-
-
Total


4

328 mV
EXIT
Metal


0

0 %

177.12
43 43 43 43 SoftwareVersion1.10aandhigher


METALSHARK2OperatorsManual
11.4. 11.4. 11.4. 11.4.

11.4.1. OptimizewiththeHistogram
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Returnto
PressESCtoreturntothemainscreen.
1.
MainScreen
Choose
bar
Pressuntilthebargraphscreenisshown.
!MET MOZZARELLA 5
2.
graphscreen
PRODUCT
Note Note Note Note:Formoreinformationonthe2Dplotreferto
chapter"8.2.1.TheBarGraphScreenElements".
TEST
TEACH
OPTIMIZE
Total


276

578 mV
MENU
Metal


34

12 %

2.37
Themainscreenexample:Productsfrequentlygiveout
metalalarms(redlines).Manyproductsareonlywithin
thetolerancerange(yellowlines).
PressOPTIMIZE if these products are not contami-
nated.
Set TOL. X to make X max. 80%
Set
!MET MOZZARELLA 5
3. TOL. X
and/orTOL. Y
TOL. X 1.2
TOL. Y 1.2
-
-
Total


276

578 mV
EXIT
TheyellowhelptextshowsthatyoushouldchangeTOL. X
andTOL. Y. A value between 60 and 80% is the optimal
settingforbestsensitivityathigheststability.
PressTOL. X or TOL. Y.
Press+/-toincrease/decreasethevalue.
ConfirmwithOK.
IntheexampleweincreaseTOL. X and TOL. Y from 1.2
to1.3.
Metal


34

12 %

2.37
Note Note Note Note:Formoreinformationontolerancesreferto
"13.1.3.ADVANCED(MENU)"
Set TOL. Y to make Y max. 80% Checkresult
-OK MOZZARELLA 5
4.
andadjust
TOL. X 1.3
TOL. Y 1.3
-
-
Total


623

566 mV
EXIT
Duetoincreasingthetolerancetheproductsarenot
identifiedasmetalanymore.
ThehistogramoftheX-valueshow,however,thatthe
majorityofthesignalsarestillwithinthetolerance
rangebetween80and100%.
Consequently,irregularproductsmaycausemetal
alarms.
Therefore,increaseTOL. X , in this example to 1.4.
Metal


38

6 %

2.44
Set TOL. X to make X max. 80%
Checkresult
-OK MOZZARELLA 5
5.
andadjust
TOL. X 1.4
TOL. Y 1.3
-
DuetoincreasingTOL. X all signals are in the range
below80%.Allhistogramsarenowgreen.
Irregularproductsdonotcausemetalalarms.Theyare
withinthetolerancerange.
Themetaldetectorisnowsetupoptimally.Onlycontami-
natedproductscausemetalalarms.
-
Total


907

575 mV
EXIT
Metal


38

4 %

1.66
44 44 44 44 SoftwareVersion1.10aandhigher
OPTIMIZE Improve Stability & Sensitivity
BelowtwowaysaredescribedhowtooptimizetheMETALSHARK2'ssensitivityandstability.Typically,use
OPTIMIZE after TEACH in case the result of the teach assistant is not satisfactory.
Note Note Note Note:ForproductswithPRODUCT IS... settoneutralreferto"11.4.3.OptimizewithPRODUCTIS...setto
neutral".


Chapter11-DailyOperation
11.4.2. Optimizewiththe2DPlot
=producteffect
=tolerance
range
=teach
area
=PRODUCT X TOL.
=PRODUCT Y TOL.
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Return
to
PressESCtoreturntothemain
screen.
1.
MainScreen
2.Choose
!MET PORK 5
PRODUCT
Pressuntilthe2Dplotscreenisshown.
Note Note Note Note:Formoreinformationonthe2Dplotreferto
chapter"8.2.2.The2DPlot'sScreenElements".

2Dplotscreen
andpress
OPTIMIZE TEST
TEACH
OPTIMIZE
Intheexampleanirregularproductcausesawrong
metal
alarm(!MET).PressOPTIMIZE to optimize the teach-
area(insideofthegreenline).
Total


276

364 mV
MENU
Metal


34

12 %

16.97
Increase
!MET PORK 5
TOL. X 1.2
3.
toleranceor
pressFREEZE
Nowyouhavetwooptions:Eitheryouincreasethetol-
erance(asdescribedinthepreviouschapter)oryoucan
pressFREEZE which gives you the following options:
TOL. Y 1.2
ZOOM *A
Simple
Freeze
FREEZE
Total


276

364 mV
Recordsproductsignalsoveralonger
periodoftime.Thiswayyouseehowgood
theteachareadescribestheproduct.
FormoreInformationreferto11.4.2.1.
Simple Freeze.
EXIT
Metal


34

12 %

16.97
!MET PORK 5
TOL. X 1.2
Add to
Teach
Area
Addsthesignalsofirregularproductsto
theteacharea.
FormoreInformationreferto11.4.2.2.
AddtoTeachArea.
Freeze Start TOL. Y 1.2
ZOOM *A
Simple Freeze (OK)
Add to Teach Area (+)
New Teach Area (-)
Exit (ESC)

FREEZE
Total


276

364 mV
EXIT
New
Teach
Area
Metal


34

12 %

16.97
Deletestheoldteacharea.Theproducts
youfeedthroughthesensorcreatethe
newteacharea.Thesettingsarethesame
astheoriginalTEACH.
FormoreInformationreferto11.4.2.3.
NewTeachArea.
ZOOM lets you zoom in and out.
*A

zoomsautomatically
*1 - *40
zooms1to40-fold
45 45 45 45 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
11.4.2.1

Optimizewiththe2DPlotSimpleFreeze
Step Step Step Step Operat Operat Operat Operation ion ion ion Screen Screen Screen Screen
Start
PressOKtostartSimple FreezeMode. 1. Sim-
ple Freeze
Note Note Note Note:Pleasereadchapter11.4.2.Optimizingwith
theTeachAreafirst.
Simple Freezedisplaysallproductsignalssinceyou
havestartedSimple Freeze.Itshowshowoptimallythe
metaldetectorisadjustedtoyourproduct.
Increase/
-OK PORK 5
TOL. X 2.0
2.
decreasetol-
erance
TOL. Y 2.0
ZOOM *A
FREEZE
00:00:46
Total


276

234 mV
EXIT
Metal


34

12 %

182.66
Intheexampletheturquoisedotsmarktheproductsig-
nalsthatwererecorded.Theredcircleistheteacharea.
Thewhiteareabetweentheturquoisedotsandtheteach
areaisthetolerancerange.
DuringSimple FreezeModemetaldetectionisenabled.
Productsignalsthatexceedtheteachareaaremarked
redandcausemetalalarms.
Toincreasethemetaldetectionperformanceandto
detectsmallermetalcontaminantsyoudecreasethetol-
erance.
Note Note Note Note:Iftoomanyirregularproductsarerejected,
asdescribedin11.4.1,increasethetolerance.
Decreas
e -OK BRIE 5
3.
tolerance
TOL. X 1.8
PressTOL. X or TOL. Y
Press+/-tomaketheareasmaller/bigger.
ConfirmwithOK.
TOL. Y 1.8
ZOOM *A
Note Note Note Note:Increase/decreaseTOL. X and TOL. Y in
smallsteps(0.1).
FREEZE
00:01:25
Total


276

234 mV
EXIT
Metal


34

12 %

182.66
Intheexampleyouseethattheteachareawrapsitself
aroundtheproductsignalsmoretightly.Thegreylines
showtheteachareabeforedecreasingthetolerances.
4.Confirm
-OK BRIE 5
Decreasethetoleranceuntiltheteachareawrapsitself
perfectlyaroundtheproductsignals.
TOL. X 1.5
TOL. Y 1.8
Note Note Note Note:Keepinmindthatthelesstolerancerange
youleavethemoreoftenirregularproductsmight
causefalsemetalalarms.
ZOOM *A
FREEZE
PressFREEZE again to stop the Simple FreezeMode.
00:02:44
Total


276

234 mV
EXIT
Metal


34

12 %

182.66
46 46 46 46 SoftwareVersion1.10aandhigher

Chapter11-DailyOperation
11.4.2.2

Optimizewiththe2DPlotAddtoTeachArea
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Start
1. Add to
Teach Area
Thismodeletsyoumodifyandextendanexistingteach
area.Press+tostartAdd to Teach AreaMode.
Note Note Note Note:Pleaseread11.4.2.Optimizingwiththe
TeachAreafirst.
Feedirregu-
-OK MOZZARELLA 5
2.
larproducts
-
-
Nowaddthesignalsofirregularproductstotheteach
areabyfeedingtheseirregularproductsthroughthesen-
sor.
Intheexampleyouseethattheoriginalteachareais
extendedbythemeasuredsignals.
ZOOM *A
FREEZE
Total


276

228 mV
EXIT
Note Note Note Note:Metalisnotdetectedduringthisprocess.
Therefore,FREEZE ends automatically after three
minutes.
Metal


34

12 %

16.77
Con
- -OK MOZZARELLA 5
3.
firmresult
PressFREEZE.
Press:
PRODUCT
OK

tosavethenewteacharea/stopFREEZE,
TEST
+


TEACH
tocollectmoreirregularproductsignalsor
ESC
OPTIMIZE
Total


276

228 mV
EXIT
Metal


34

12 %

16.77
toquitandkeeptheoldteacharea.
Intheexampleyouseethatproductsthatwouldbe
rejectedarenowwithintheteachareaandthusinthe
desiredrange.Theyarenotrejectedanymore.
Repeatthisprocessifotherirregularproductscause
metalalarms.
47 47 47 47 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
11.4.2.3

Optimizewiththe2DPlotNewTeachArea
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Start 1. New
Teach Area
UseNewTeachAreaifconsistency,sizeorotherattributes
ofyourproducthavechangedconsiderably.Press-to
startNew Teach AreaMode.
Note Note Note Note:Pleaseread11.4.2.Optimizingwiththe
TeachAreafirst.
Feedprod- 2.
ucts
-OK BRIE 5
Nowtheoldteachareaisdeletedandallproductsthat
youfeedthroughthesensorarerecognisedasproduct
signals.
-
-
Note Note Note Note:Metalisnotdetectedduringthisprocess.
Thismodethereforeendsautomaticallyafterthree
minutes.
ZOOM *A
FREEZE
00:00:55
Total


276

144 mV
EXIT
Metal


34

12 %

132.66
Feedasmanyproductsthroughthesensorasyouthink
arenecessarytooptimallyteachtheproduct.Onthe
screenyouseethecurrentteacharea.Themostoutward
linewillbetheteacharea.
PressFREEZE and then
OK



tosavethenewteacharea,
+


toaddmoreproductsignalstotheteacharea
orESC


toquitandkeeptheoldteacharea.
48 48 48 48 SoftwareVersion1.10aandhigher

Chapter11-DailyOperation
11.4.3. OptimizewhenPRODUCT IS... set to neutral
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Returnto
PressESCtoreturntothemainscreen.
1.
MainScreen
Press
neutral: set mV for metal sensitivity
2.
OPTIMIZE
!MET NEUTRAL 0
mV

100
-
-
PressOPTIMIZE. For products with PRODUCT IS... set
toneutral you are only able to change the mVvalue
(METAL SENSE mV (D120))nomatterwhich
screenyouhaveselectedbeforehand.
Note Note Note Note:ForproductswithPRODUCT IS... set to
neutral refer to "13.1.3. ADVANCED (MENU)" for
moreinformation.

-
Total


276

145 mV
BACK
Metal


34

12 %

2.57
neutral: set mV for metal sensitivity
!MET NEUTRAL 0
mV

100
Press+/-toincrease/decreasethevalue.
ConfirmwithOK.
Note Note Note Note:Whenyouchoosethe2Dplotscreenand
pressFREEZE only the Simple FreezeModeis
available.

-
ZOOM *A
FREEZE
Total


276

17 mV
BACK
Metal


34

12 %

1.97
11.5.

EnterandChangePasswords
11.5.1. DefaultPasswords


ThefollowingdefaultpasswordsarepresetbyCASSELfactory:



LEVEL 1 PASSWORD = CM0001
LEVEL 2 PASSWOR D=CM0002


LEVEL 3 PASSWORD = CM0003
Note Note Note Note:Refertochapter"14.2.1.PasswordsandLanguage"incaseyouwanttoresetthedefaultpasswords.
11.5.2. ENTER PASSWORD
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
ENTER
-OK MOZZARELLA 5
PRODUCT MAIN MENU


Level 1
1.
PASSWORD
Screen
REPORT MENU
TEST MENU IFS/HACCP
PASSWORD
PRODUCT MENU
ENTER PASSWORD
Level 2 access
*****3

MENU
SYSTEM MENU
FACTORY MENU
TEST
Total


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25 mV
EXIT
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34

12 %

154.26
Incaseyoudonothavethenecessaryrightstoentera
specificmenu(marked)youarepromptedtoenterthe
specificpassword.
Enterthecorrectpasswordoftherequiredpasswordlevel
(Level2intheexample)orthepasswordofanyhigher
level(e.g.Level3intheexample):
Changethecurrentcharacterwith+/-.
Selectthenextorthepreviouscharacterwith.
ConfirmthepasswordwithOK.
Youarenowloggedinwiththerightsofthespecific
passwordlevel.
49 49 49 49 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
PRODUCT MENU, SYSTEM MENU
2
.
Logout
-OK MOZZARELLA 5
PRODUCT PASSWORD


Level 2
OPEN LEVELS 2
IFS/HACCP LEVEL 1 PASSWORD ***
LEVEL 2 PASSWORD ***
LEVEL 3 PASSWORD ***
MENU
LOGOUT
TEST
Whenyouaredonewithyourworkpreventotherusers
fromchangingsettings.
Gotothemainscreen.
PressMENU.
EnterPASSWORD (MENU).
GotoLOGOUT.
PressOK.
Total


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25 mV
EXIT
Metal


34

12 %

154.26
11.5.3. ChangeExistingPasswords
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Returnto PressESCtoreturntothemainscreen. 1.
MainScreen
Enter
-OK MOZZARELLA 5
PressMENU.
EnterPASSWORD (MENU). PRODUCT MAIN MENU


Level 2
2.
PASSWORD
(MENU).
REPORT MENU
IFS/HACCP TEST MENU
PASSWORD
PRODUCT MENU
MENU
SYSTEM MENU
FACTORY MENU
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
PRODUCT MENU, SYSTEM MENU
Change
-OK MOZZARELLA 5
3.
password


Gotothepasswordlevelyouwanttochange:
LEVEL

PRODUCT PASSWORD


Level 2


1 PASSWORD
LEVEL 2 PASSWORD
OPEN LEVELS 2
LEVEL 1 PASSWORD *** IFS/HACCP
LEVEL 2 PASSWORD ***

LEVEL 3 PASSWORD
LEVEL 3 PASSWORD ***
MENU
LOGOUT
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
Note Note Note Note:Tochangeapasswordyoumusthavethe
rightsofthesameorahigherpasswordlevel.If
youdonothavethenecessaryrightsyouare
prompted to enter the correct
password.
Formoreinformationonthedifferentuserlevels
refertochapter"12.3.PASSWORD(MENU)".
PressOKtoeditthepassword.
Changethecurrentletterwith+/-.
Selectthenextorthepreviousletterwith.
Note Note Note Note:YoucanonlyuseLatincharacters.
ConfirmthenewpasswordwithOK.
50 50 50 50 SoftwareVersion1.10aandhigher

Chapter12-MENUDailyOperationSetup
12. 12. 12. 12.

MENU Daily Operation Setup
Presetandautomizethefunctionsforthedailyoperationofthemetaldetector.
Step Step Step Step Operation Operation Operation Operation Screen Screen Screen Screen
Returnto
PressESCtoreturntothemainscreen.
1.
MainScreen
2. OpenMenu
-OK MOZZARELLA 5
PRODUCT MAIN MENU


Level 2
REPORT MENU
IFS/HACCP TEST MENU
PASSWORD
PressMENU to open the menu.
Navigatethroughthemenuandsubmenuswith.
OpentherespectivemenuwithOK.
Press ESCatanytimetoabortyourcurrentoperation
PRODUCT MENU
MENU
SYSTEM MENU
FACTORY MENU
Marksmenusthatyouareallowedto
enter.
TEST
Total


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EXIT
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34

12 %

154.26
-OK MOZZARELLA 5
PRODUCT MAIN MENU


Level 2
REPORT MENU
IFS/HACCP TEST MENU
PASSWORD
ENTER PASSWORD
Level 3 access
*****3

PRODUCT MENU
MENU
Marksmenusthatonlyusersofahigher
passwordlevelareallowedtoenter.
WhenyoupressOK,however,youare
promptedtotypeinthecorrectpass-
word.
Refertochapter"12.3.PASSWORD(MENU)"for
moreinformation.
SYSTEM MENU
FACTORY MENU
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
Incaseyoudonothavethenecessaryrightstoenter
thespecificmenuyouarepromptedtoenterthespecific
password(refertoillustration).Ifyouwanttochange
passwordsrefertochapter"12.3.PASSWORD(MENU)".
REPORT MENU 12.1. 12.1. 12.1. 12.1.

-OK MOZZARELLA 5
UsetheREPORT MENU to monitor the production and to automize
datalogging.
PRODUCT REPORT MENU


Level 2
IFS/HACCP
IFS/HACCP REPORT
METAL REPORT
EVENT REPORT
METAL COUNTER 34
MENU
TOTAL COUNTER 276
PRINT one by one
INTERFACE RS232
TEST
BAUDRATE RS232 115200
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
51 51 51 51 SoftwareVersion1.10aandhigher
OpenMenu

OpenMenu
X

METALSHARK2OperatorsManual
12.1.1. IFS/HACCP REPORT
TheIFS/HACCP REPORT (A005)showsdetailedinformationabouttheproduction.Itconsistofthreeparts
thataredescribedbelow:SUMMARY,METAL,EVENTS.
Youcanswitchbetweenthedifferenttypeswith+/-.
Withyoucanscrollupanddown.
PressESCtoreturntothemainmenu.
PressOKtoprinttheIFS/HACCP REPORT.
Note Note Note Note:SettheparameterPRINT toreporttosetupaprinterconnectedtotheRS232interface.Moreinfor-
mation"11.1.6.PRINT".
-OK MOZZARELLA 5
TheSUMMARYshowsthefollowinginformation:
From date/time:

PRODUCT
Indicateswhenthelastreportwasprinted. IFS/HACCP REPORT - SUMMARY
From date/time: 2008-05-03 08:02:54
To date/time:


To date/time: Indicatesthecurrenttimeanddate.
IFS/HACCP
2008-05-05 18:15:21
Number of PVS tests:
MENU
34
4
Number of passed PVS tests: 3
Number of failed PVS tests: 1
Metal Events:
Product Counter:

276
IndicatesthenumberofPVStestthatwerecom-
pletedaccordingly.
Percent Metal:

8
Number of
passed PVS
tests:
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
Number of failed
PVS tests:
IndicatesthenumberofPVStestthatwerenotcom-
pletedaccordingly.
Metal Events:
Indicatesthenumberofmetaleventsthathave
occurredsincethelastreportwasprinted.
Product Counter:
Indicatesthenumberofproductsthathavegone
throughthesensorsincethelastreportwas
printed.
Percent Metal:
Indicatestheratio(%)ofcontaminatedproductsto
thetotalnumberofproducts.
-OK MOZZARELLA 5
PRODUCT
numberofthemetalalarm.
METALshowsdetailedinformationaboutthespecificmetalevents.Here
anexampleofhowtoreadthelist:
0034

IFS/HACCP
2008-05-05 datethealarmoccurred.
MENU
17:22:24 timethealarmoccurred.
TEST P005 productnumber.
IFS/HACCP REPORT - METAL
0034 2008-05-05 17:22:24 P005 245 mV 132.88
0033 2008-05-05 15:32:12 P005 225 mV 164.74
0032 2008-05-05 11:17:33 P005 211 mV 126.36
0031 2008-05-05 10:56:34 P005 214 mV 175.56
0030 2008-05-05 08:45:17 P005 227 mV 153.98
0029 2008-05-04 19:41:43 P005 275 mV 144.54
0028 2008-05-04 19:22:59 P005 264 mV 186.76
0027 2008-05-04 13:54:24 P005 199 mV 116.92
0026 2008-05-04 11:44:23 P005 278 mV 175.53
Total


276

25 mV 245 mV voltagethatwasmeasured.
EXIT
Metal


34

12 %

154.26
132.88 phasethatwasmeasured.
-OK MOZZARELLA 5
PRODUCT
numberoftheevent.
EVENTSshowsalleventssincethelastprintout(maxlast1024events).
Hereanexampleofhowtoreadthelist:
0001

IFS/HACCP
2008-05-05 dateoftheevent.
MENU
17:22:24 timeoftheevent.
TEST
[01]
codefortherespectivetypeofevent.
IFS/HACCP REPORT - EVENTS
0001 2008-05-01 08:02:54 [01] System started
0002 2008-05-01 08:18:52 [10] Teach: Successful
0003 2008-05-01 08:19:34 [20] PRODUCT IS...=dry
0004 2008-05-01 08:20:14 [35] BALANCE FACTOR=5
0005 2008-05-01 08:23:15 [36] Set all products
0006 2008-05-01 08:42:31 [20] Freeze performed
0007 2008-05-01 08:43:25 [35] PRODUCT X TOL=1.5
0008 2008-05-01 08:44:43 [35] PRODUCT Y TOL=1.5
0009 2008-05-01 08:47:10 [35] PRODUCT Y TOL=1.2
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
System started
Indicateswhichparameterwaschangedorwhat
actionwastaken.
52 52 52 52 SoftwareVersion1.10aandhigher

Chapter12-MENUDailyOperationSetup
12.1.2. METAL REPORT
METAL REPORT (A010)showsthesameinformationliketheIFS/HACCP REPORT - METAL plus two addi-
tionalinformation.Press+todisplaythese.
Withyoucanscrollupanddown.
PressESCtoreturntothemainmenu.
PressOKtoprinttheMETAL REPORT.
Note Note Note Note:SettheparameterPRINT toreporttosetupaprinterconnectedtotheRS232interface.Moreinfor-
mation"11.1.6.PRINT".

-OK MOZZARELLA 5
PRODUCT
Thetwoadditionalpiecesofinformationare:
600000 Hz

Sensorfrequencyforthisproduct.
12%/800% amplificationofXandYforthisproduct.
IFS/HACCP
MENU
TEST
METAL REPORT
0034 P005 245 mV 132.88600000 Hz 12%/800%
0033 P005 225 mV 164.74600000 Hz 12%/800%
0032 P005 211 mV 126.36600000 Hz 12%/800%
0031 P005 214 mV 175.56600000 Hz 12%/800%
0030 P005 227 mV 153.98600000 Hz 12%/800%
0029 P005 275 mV 144.54600000 Hz 12%/800%
0028 P005 264 mV 186.76600000 Hz 12%/800%
0027 P005 199 mV 116.92600000 Hz 12%/800%
0026 P005 278 mV 175.53600000 Hz 12%/800%
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
12.1.3. EVENT REPORT
EVENT REPORT (A015)showsthesameinformationliketheIFS/HACCP REPORT - EVENTS. However,
thedataisnotdeletedatanytime.Thelast1024eventsarealwayslisted.Formoreinformationreferto12.1.1.
IFS/HACCPREPORT.
Withyoucanscrollupanddown.
PressESCtoreturntothemainmenu.
PressOKtoprinttheEVENT REPORT.
Note Note Note Note:SettheparameterPRINT to report to set up a printer connected to the RS232 interface. More infor-
mation"11.1.6.PRINT".

12.1.4. METAL COUNTER
METAL COUNTER (A020)showshowmanyproductshavebeencontaminated.
PressOKandthen+and-simultaneouslytoresetthecountertozero.
12.1.5. TOTAL COUNTER
TOTAL COUNTER (A025):Incaseyouhaveaconveyorbeltwithaphotocellthenumberofproductsiscounted
anddisplayedhere.
PressOKandthen+and-simultaneouslytoresetthecountertozero.
53 53 53 53 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
12.1.6. PRINT
-OK MOZZARELLA 5
PRODUCT REPORT MENU

Level 2
PRINT (A030):Protocolmodeofoptionalprinter.
Note Note Note Note:Referto"12.2.5.IN/OUTMENU"and"7.3.Terminalsonthe
Mainboard"toconnectaprintertotheMETALSHARK2.

IFS/HACCP
IFS/HACCP REPORT
METAL REPORT
EVENT REPORT
METAL COUNTER 34
off Nooutputtointerface
MENU
TOTAL COUNTER 276
PRINT one by one
INTERFACE RS232
TEST report
BAUDRATE RS232 115200
YoucanprintvariousreportsbypressingOKinthe
reportscreens.
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
one by one
Eachmetalalertandeventimmediatelymakesthe
printerprintamessage.
Default Default Default Default:off
SharkDiag forSHARKDIAGNOSEsoftwareatWindowsPC
SharkNet forSHARKNETsoftwareatWindowsPC
12.1.7. INTERFACE
SendsdataviaRS232
INTERFACE (A035)setstheoutputforthedata.Optionsare:
RS232

Ethernet SendsdataviaoptionalEthernetorWLANtoPC
Default Default Default Default:RS232
12.1.8. BAUDRATE RS232
BAUDRATE RS232 (A040)setsthespeedoftheRS232interface.
Default Default Default Default:9600
12.1.9. SHARKNET UNIT #
SHARKNET UNIT # (A045)setstheaddressofthecontrollerwhenitispartofaSHARKNET.
Default Default Default Default:1
12.1.10.

MAIN SCREEN
MAIN SCREEN (A050)setswhichscreenisdisplayedafteryouswitchontheMETALSHARK 2.
Optionsare:2D plot (teach area), bar graphs (histogram), scope (oscilloscope).
Default Default Default Default:bar graphs
12.1.11.

HISTOGRAM LIMIT %
HISTOGRAM LIMIT % (A055)setsathreshold.Onlysignalsthatexceedthisthresholdaredisplayedinthe
histogram.
Default Default Default Default:20
12.1.12.

INFO SOFTWARE
INFO SOFTWARE (A060)showsthecurrentsoftwareversioninstalledontheMETALSHARK 2.
54 54 54 54 SoftwareVersion1.10aandhigher

Chapter12-MENUDailyOperationSetup
TEST MENU 12.2. 12.2. 12.2. 12.2.

-OK MOZZARELLA 5
PRODUCT TEST MENU


Level 2
UsetheTEST MENU to adjust the settings of the PVS test, explained
in10.2.TESTCheckMetalDetectorsPerformance.Belowthevarious
parametersareexplained:
AUTO PVS TEST yes
IFS/HACCP PVS FE mm 0.7
PVS FE max mV 1000
PVS NonFE mm 1.0
MENU
PVS NonFE maxmV 1000
AUTO PVS
TEST (B005)
PVS SS mm 1.2
setsupanautomaticreminderremindingyouto
checktheperformanceofthemetaldetector.
Default Default Default Default:no
PVS SS max mV 1000
TEST
PVS FREQ hrs 8
Total


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EXIT
Metal


34

12 %

154.26
settheteststicksizeoftherespectivemetalthat
istobefound.
Note Note Note Note:Ifyoudonotwanttotestacertain
metalsettherelativeparametertozero.

PVS FE mm
(B010)
PVS NonFE mm
(B020)
PVS SS mm
(B030)
Default Default Default Default:dependsonapplication
Range Range Range Range:0 - 99.9 [Millimetres]
setthevoltagethatisnottobeexceededduringthe
test.Ifitisexceededanalarmisgivenout.
Note Note Note Note:Ifyoudonotwanttotestacertain
metalsettherelativeparametertozero.
PVS FE max mV
(B015)
PVS NonFE
maxmV (B025)
PVS SS max mV
(B035)
Default Default Default Default:dependsonapplication
Range Range Range Range:0 - 9999
PVS FREQ hrs
(B040)
setseveryhowmanyhoursatestistooccurifAUTO
PVS TEST is set to yes.
Default Default Default Default:24
Range Range Range Range:1 - 500
PVS WINDOW
min (B045)
TimeframefortestingafterPVSappeared.
Default Default Default Default:30
Range Range Range Range:1 - 180
PVS ERROR
COUNT (B050)
setshowoftenyoucanskiporfailthePVSTest
beforetheerrormessagePVS Test Elapsed is dis-
played.
Default Default Default Default:3
Range Range Range Range:1 - 999
PVS COUNT
METAL (B055)
Ifsettono the metal counter does not increase
whendetectingateststick.
Default Default Default Default:no
PVS USE
PRODUCT
(B060)
Ifsettono the user is prompted to feed the test stick
withoutaproductsample.
Default Default Default Default:no
55 55 55 55 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
PASSWORD (MENU) 12.3. 12.3. 12.3. 12.3.

PRODUCT-SELECT, TEST
-OK MOZZARELLA 5
PRODUCT PASSWORD


Level 2
OPEN LEVELS 2
LEVEL 1 PASSWORD *** IFS/HACCP
LEVEL 2 PASSWORD ***
LEVEL 3 PASSWORD ***
MENU
LOGOUT
UsethePASSWORD (MENU)tosetthespecificpasswordsandgrant
operatorsdifferentrights.Thiswayyouensurethatonlyqualifiedper-
sonnelhasaccesstokeyfunctions.
Belowthevariousparametersareexplained:
OPEN LEVELS
(C005)

Setswhichpasswordlevelsareopenwithouthaving
toenteraspecificpassword.
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
Level 1: e.g.foroperators
LEVEL 1 PASS-
WORD (C010)
Setsthepasswordforlevel1users,e.g.production
lineoperators.Level1usersareallowedtoSELECT
productsandTEST the metal detector's function-
ality.
Default Default Default Default:CM0001
TEACH, OPTIMIZE, REPORT MENU, TEST MENU
-OK MOZZARELLA 5
PRODUCT PASSWORD


Level 2
OPEN LEVELS 2
LEVEL 1 PASSWORD *** IFS/HACCP
LEVEL 2 PASS-
WORD (C015)
LEVEL 2 PASSWORD ***
LEVEL 3 PASSWORD ***
MENU
LOGOUT
Setsthepasswordforlevel2users,e.g.production
orqualitymanagers.Level2usersareallowedto
TEACH and OPTIMIZE products, print reports and
setupTEST.
Default Default Default Default:CM0002
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
LEVEL 3 PASS-
WORD (C020)
Level 2: e.g.forproduction
managerandqualitymanger
Setsthepasswordforlevel3users,e.g.company
technicians.Level3usersareallowedtoaccessand
altersettingsinthePRODUCT MENU and SYS-
TEM MENU.
Default Default Default Default:CM0003
PRODUCT MENU, SYSTEM MENU
-OK MOZZARELLA 5
LOGOUT (C025)
PRODUCT PASSWORD


Level 2
OPEN LEVELS 2
LEVEL 1 PASSWORD *** IFS/HACCP
Locksallpasswordlevelsthatarehigherthanthe
levelsetfortheparameterOPEN LEVELS.
Usethisfunctionwhenyouaredonewithyourset-
tingsandyouwanttopreventothersfromchanging
anysettings.
LEVEL 2 PASSWORD ***
LEVEL 3 PASSWORD ***
MENU
LOGOUT
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
Level 3: e.g.for
companytechnician
56 56 56 56 SoftwareVersion1.10aandhigher

Chapter12-MENUDailyOperationSetup
PRODUCT MENU 12.4. 12.4. 12.4. 12.4.

-OK MOZZARELLA 5
PRODUCT PRODUCT MENU


Level 2
PRODUCT NR. 005
IFS/HACCP PRODUCT NAME MOZZARELLA
UsethePRODUCT MENU to preset all products with the same settings
orifyouwanttochangesettingsofanexistingproduct.
Referto"10.3.TEACH-TeachNewProducts"formoreinformationonthe
parameters.
PRODUCT IS... salty
FREQ. SELECT 300000
MENU
TEACH MODE precise
REJECT MENU
TEACH SETUP
TEST
ADVANCED
Total


276

25 mV
EXIT
Note Note Note Note:Afterchangingaparameteryouarepromptedtochoose
whetheryouwanttochangeallproductsorthecurrentlychosen
one.Press+and-simultaneouslytochangeallproductsorOKto
changethecurrentlychosenone.
Metal


34

12 %

154.26
Onlylevel3userscanaccesstheREJECT MENU, TEACH SETUP and
ADVANCED. They are explained in detail in the next chapter.
57 57 57 57 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
58 58 58 58 SoftwareVersion1.10aandhigher

Chapter13-MENUGeneralSettings
13. 13. 13. 13.

MENU General Settings
ThesesettingsadapttheMETALSHARK2controllertohardwarelikepusher,conveyor,sensorheadetc.
PRODUCT MENU 13.1. 13.1. 13.1. 13.1.

13.1.1. REJECT MENU
-OK MOZZARELLA 5
TheREJECT MENU sets up the timing for reject devices and photo
celltriggering.
PRODUCT REJECT MENU

Level 3
DELAY mm 0
IFS/HACCP DURATION ms 500
METAL CONTACT pulse
PUSHER TOL mm 100
MENU
METAL-PHOTO mm 0
BELT STOP PUSH yes
TEST
Total


276

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EXIT
Metal


34

12 %

154.26
Delaysthemetaloutputsignalforacertaindistance.Usethistosetuptheproperreject
timing.
ThemetaldetectorcalculatesatimedelaybasedonDELAY mm and SPEED mm/s.
DELAY mm
(D035)
Note Note Note Note:Duringthedelayperiodothermetalsignalswhichoccurarestoredinashiftreg-
isterandarenotlost.
Default Default Default Default:0 [Millimetres]
Range Range Range Range:0 - 30,000 [Millimetres]
isthelengthoftimeinmillisecondsforwhichtheMetalsignalrelayremainsswitched.
Setsthelengthofametaloutputpulsesignal.E.g.usethistosetuphowlongarejectsig-
nalremainsactive.
DURATION ms
(D040)
Note Note Note Note:Whilsttherelayisswitchedon,othermetalsignalswhichoccurarestoredina
shiftregisterandarenotlost.
Default Default Default Default:500 [Milliseconds]
Range Range Range Range:150 - 30,000 [Milliseconds]
programsthefunctionofthemetalalarmoutputs.
pulse
MetalalarmasapulsewiththedurationDUR ATION ms. Usee.g.
whenpneumaticnozzlesseparatethemetal
gf1
Drivesrejectflapswithgravityfeedapplications.Erreur=flapinreject
-position
gf2
Drivesrejectflapswithgravityfeedapplications.Erreur=flapinok-
position
mesep MetalseparatormodelMESEPSE
METAL
CONTACT
(D045)
inline SecuritydriveofinlinerejectEX-PWC
hold Standardvalueforbeltstopwithresetpushbutton.
push1 Pusherwithphotocellactive0V(synchronizedrejectsignal).
push2 Pusherwithphotocellactive24V(synchronizedrejectsignal).
push3 Pusherwithoutphotocellsynchronization
Default Default Default Default:pulse
59 59 59 59 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
PUSHER TOL
mm (D050)
Toleranceforphotoeyetrigger.PresetbyCASSEL.
Default Default Default Default:30 [Millimetres]
Range Range Range Range:0 - 999 [Millimetres]
METAL-PHOTO
mm (D055)
setsthedistancebetweenmetaldetectionandphotocell.
Default Default Default Default:depends on application
Range Range Range Range:0 - 200 [Millimetres]
BELT STOP
PUSH (D060)
yes: The conveyor stops when the pusher is activated.
Default Default Default Default:depends on application
60 60 60 60 SoftwareVersion1.10aandhigher

Chapter13-MENUGeneralSettings
13.1.2. TEACH SETUP
-OK MOZZARELLA 5
IntheTEACH SETUP you adjust the settings for the teach assistant.
Formoreinformationrefertochapter"11.3.TEACH-AddNewProduct".
PRODUCT TEACH SETUP

Level 3
SENSE MIN mV 10
IFS/HACCP TEACH SENSE mV 25
QUICK COUNT 3
PRECISE COUNT 10
MENU
TEACH TIME s 15
TEACH EXTERN yes
TEACH REJECT no
TEST
REMOTE PRODUCT no
Total


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EXIT
Metal


34

12 %

154.26
Definesthesmallestpossiblesensitivitythattheteachassistantcanautomaticallyset.For
mostcasessetupaccordingsuggestionofyellowhelpline.
Note Note Note Note:Useproduct0whensettingupthisparameter
SENSE MIN mV
(D065)
Range Range Range Range:3 - 2,000
TEACH SENSE
mV (D070)
blanksoutsignalsthataresmallerthanthisvalue.TEACH SENSE mV prevents the metal
detectorfromrecognizinge.g.noisesasproducts.ItshouldbeatleastthevalueofSENSE
MIN mV. Signals that are bigger are identified as products. Set this parameter as the yel-
lowhelptextindicates.
Range Range Range Range:3 - 2,000
QUICK COUNT
(D075)
definesthemaximumnumberofproductsamplesrequiredforTEACHSTEP2ifTEACH
MODE is set to quick.
Default Default Default Default:3
PRECISE
COUNT (D080)
definesthemaximumnumberofproductsamplesrequiredforTEACHSTEP2ifTEACH
MODE is set to precise.
Default Default Default Default:7

TEACH TIME s
(D085)
TheteachassistantstopsafterTEACH TIME s is elapsed. You have to feed at least one
productsampleduringthattime.Incaseyoudonotfeedaproducttheteachassistantstops
andsetsthehighestpossiblesensitivity.
VERYIMPORTANT VERYIMPORTANT VERYIMPORTANT VERYIMPORTANT:TEACH TIME s must be high enough to get at least one product signal.
Otherwisethecompensationfails!
Recommendations Recommendations Recommendations Recommendations:
Productspeed100-200mm/sec.TEACH TIME s =45
Productspeed200-300mm/sec.TEACH TIME s =30
Productspeed300-500mm/sec.TEACH TIME s =20
Productspeedabove500mm/sec.TEACH TIME s =15
Default Default Default Default:depends on application
Range Range Range Range:2 - 300 [Seconds]
TEACH
EXTERN (D090)
yes: teach assistant starts when a 24V PLC signal is provided to the appropriate input.
Default Default Default Default:no
TEACH REJECT
(D095)
yes: activates metal alarm during teach assistant.
Default Default Default Default:no
61 61 61 61 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
yes: sets PRODUCT 0 20 remotely according input voltage 0-10V at terminal AIN1..
Note Note Note Note:RefertoServiceManualfordetailedinformation.

Note Note Note Note:AvailableonlyforconveyorssuppliedbyCASSEL
REMOTE
PRODUCT
(D100)
Default Default Default Default:no
yes: only one product sample is required for the teach process. The conveyor belt goes back
andforthfeedingtheproductthroughthesensorautomatically.
Note Note Note Note:MakesurethatCONV. LENGTH mm issetupcorrectly.
AUTOMATIC
TEACH (D105)
Default Default Default Default:no
CONV. LENGTH
mm (D110)
setsthelengthoftheconveyorbeltforAUTOMATIC TEACH.
Default Default Default Default:1,000 [Millimetres], should be set to actual value
Range Range Range Range:100 - 9,999 [Millimetres]
AUTO
FREQUENCY
(D115)
yes: In case of a two or four frequency sensor head the teach assistant chooses automati-
callythebestfrequencyautomatically.
Default Default Default Default:no
13.1.3. ADVANCED (MENU)
-OK MOZZARELLA 5
PRODUCT ADVANCED


Level 3
TheADVANCED (MENU)isforexpertsonly.Productparametersare
automaticallysetduringtheteachassistant.Thismenuallowstomodify
theproductparametersmanually.
METAL SENSE mV 122
IFS/HACCP PRODUCT X TOL. 1.0
PRODUCT Y TOL. 1.0
AMPLIFICATION X 100%
MENU
AMPLIFICATION Y 100%
ATTENUATION 1/1
PHASE 89.92
TEST
PHASE TRACK 0.00
Total


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EXIT
Metal


34

12 %

154.26
setsthemetalsensitivityandthusthethresholdformetaldetection.Ifsetto3000mV
metaldetectionforthisproductisdeactivatedandNOTACTIVEisdisplayed.
TodeterminewhichmVaparticularmetalobjectgenerates,refertomVvalueinthelower
rightcornerofthedisplay.Bearinmindthatnon-sphericalmetalpartsmaygeneratedif-
ferentmagnitudesdependingontheirorientation.Magneticmetalpartsproducealarger
signalthannon-magneticmetalparts.
METAL SENSE
mV (D120)
Note Note Note Note:Normally,youonlyhavetosetMETAL SENSE mV for neutral products
(PRODUCT IS... = neutral). The teach assistant presets METAL SENSE mV for
allotherproductsautomatically.
Default Default Default Default:set during TEACH
Range Range Range Range:3 - 3,000
62 62 62 62 SoftwareVersion1.10aandhigher

Chapter13-MENUGeneralSettings
addsatolerancerangearoundtheproducteffect.Thetolerancerangepreventsfalsealarms
fromirregularproducts.IncreasingPRODUCT X TOL. increases the teach area at the
X-axis.
PRODUCT X TOL. is automatically added as a factor to the result of the teach assistant.
Itisnotalteredbytheteachassistant.Thus,itallowstopresetalargertolerancerange
thantheteachassistantautomaticallyconsiders.
=producteffect
PRODUCT X
TOL. (D125)
=tolerancerange
=teacharea
=PRODUCT X TOL.
Default Default Default Default:1.0
Range Range Range Range:0.0 - 9.9
addsatolerancerangearoundtheproducteffect.Thetolerancerangepreventsfalsealarms
fromirregularproducts.IncreasingPRODUCT Y TOL. increases the teach area at the
Y-axis.
PRODUCT Y TOL. is automatically added as a factor to the result of the teach assistant.
Itisnotalteredbytheteachassistant.Thus,itallowstopresetalargertolerancerange
thantheteachassistantautomaticallyconsiders.
=producteffect
PRODUCT Y
TOL. (D130)
=tolerancerange
=teacharea
=PRODUCT Y TOL.
Default Default Default Default:1.0
Range Range Range Range:0.0 - 9.9
AMPLIFICATION
X (D135)
Hardwareamplificationfactorfortheproducteffect(Xchannel).Thelargertheproduct
effectis,thesmallertheAMPLIFICATION X value has to be. 3%isthesmallesthardware
amplification.
Whenusingproductmemories1 Whenusingproductmemories1 Whenusingproductmemories1 Whenusingproductmemories1- -- -120 120 120 120:AMPLIFICATION X is set automatically during
teachprocessaccordingtothefollowingrule:
Verystrongproducteffectamplitude=AMPLIFICATION X 3%
Lowproducteffectamplitude=AMPLIFICATION X 200%
Default Default Default Default:set during teach process
Values Values Values Values:3%, 6%,12%,25%,50%,100% and 200%
63 63 63 63 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
RefertoAMPLIFICATION X.
AMPLIFICATION
Y (D140)
AT TENUATION
(D145)
attenuatesthesignalreceivedfromthesensorhead.
Default Default Default Default:1/1
Values Values Values Values:1/1,1/3,1/10
PHASE (D150)
Thesettingoftheproductphasehelpstoblankoutanyproducteffect.Itissetautomati-
callyduringtheTEACHprocess.
Note Note Note Note:PHASE is only available with product 1 - 120, not with PRODUCT 000.

Default Default Default Default: 0.00
PHASE TRACK
(D155)
adjuststheproduct'sphaseduringnormaloperationtocompensateslowchangesofthe
producteffectphase.Theproducteffectphasemaychangedependingonproducttempera-
tureandcomposition.
TheparameterPHASE TRACK indicates the increment with that the phase is adjusted:
Thehigherthisvaluethestrongerthephasetracking.E.g.a0.10means0.10degreetrack-
ingwitheachproductormetalsignal.
Default Default Default Default:0.00
Range Range Range Range:0.00 - 10.00
64 64 64 64 SoftwareVersion1.10aandhigher

Chapter13-MENUGeneralSettings
SYSTEM MENU 13.2. 13.2. 13.2. 13.2.

-OK PORKSHOLDER 5
PRODUCT SYSTEM MENU

Level 3
SPEED mm/s 300
IFS/HACCP LANGUAGE ENGLISH
TheSYSTEM MENU sets general and basic settings.
Note Note Note Note:Mostparametersherearefactorypreset.OnlyadjustSPEED
mm/s and LANGUAGE, unless you need to adapt the metal de-
tectortoanyspecialrequirements.

DATE/TIME MENU
AUTOSPEED MENU
MENU
CIP MENU
BRC MENU
IN/OUT MENU
TEST
FILTER MENU
Total


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34

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154.26
SPEED mm/s
(E005)
Foroptimumsignalevaluationtheunithastobeadjustedtothevelocityatwhichtheprod-
uctsarepassedthroughthesensor.AcorrectSPEED mm/s setting is absolutely essen-
tial.
SHARKBD SHARKBD SHARKBD SHARKBD:Adjustthesettingtothebeltspeedatwhichmaterialispassedthroughthe
metaldetector.
SHARKBDsuppliedwithconveyorHQ SHARKBDsuppliedwithconveyorHQ SHARKBDsuppliedwithconveyorHQ SHARKBDsuppliedwithconveyorHQ:SPEED mm/s issetautomatically.
SHARKGF,SHARKGFcompact SHARKGF,SHARKGFcompact SHARKGF,SHARKGFcompact SHARKGF,SHARKGFcompact:2000mm/secrecommended.
OTHERS OTHERS OTHERS OTHERS:SetSPEED mm/s atwhichmaterialiscurrentlypassedthroughthedetector.
Range Range Range Range:100 - 9,999 [Millimetres per Second]
IMPORTANTNOTE IMPORTANTNOTE IMPORTANTNOTE IMPORTANTNOTE:Acorrectcalibrationoftheconveyorbelt(with_2m/minexact-
ness)isabsolutelyessential.Otherwiselowermetaldetectionsensitivityistheresult!
setsthelanguageofthedisplaytexts.
LANGUAGE
(E010)
13.2.1. DATE/TIME MENU
-OK MOZZARELLA 5
DateandtimeareusedinthevariousreportsoftheREPORT MENU.
Adjustableparametersare:SET DATE (E015)andSET TIME (E020).
PRODUCT DATE/TIME MENU


Level 3
SET DATE 2008-07-01
IFS/HACCP SET TIME 11:49:36
MENU
TEST
Total


276

25 mV
EXIT
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34

12 %

154.26
65 65 65 65 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
13.2.2. AUTOSPEED MENU
-OK PORK 5
PRODUCT AUTOSPEED MENU


Level 3
AUTOSPEED yes
IFS/HACCP 0mm/s = x mV 500
300mm/s = x mV 1800
SPEED mm/s 300
MENU
Caution! Caution! Caution! Caution!
OnlyusetheAUTOSPEED MENU if your metal detector is
shippedwithanoriginalCASSELbeltcontrolunitwithfre-
quencyinverter,orifyouknowthata0-10Vspeedsignalis
connectedtotheAIN2(inputterminal#3).
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26


ThespeedsignalatAIN2mustbecalibratedbytheparameters0mm/s
= x mV and 300mm/s = x mV. The calibration defines which speed cor-
respondstohowmanymillivolts(pre-calibratedbyCasselatconveyor
modelswithvariablespeedcontrol).
Twovaluesmustbecalibrated Twovaluesmustbecalibrated Twovaluesmustbecalibrated Twovaluesmustbecalibrated:
ThevoltageinmVatAIN2(inputterminal#3)thatcorrespondsto



abeltspeedof0mm/sec.(=beltstop);
ThevoltageinmVatAIN2(inputterminal#3)thatcorrespondsto
abeltspeedof300mm/sec.
Note Note Note Note:Systemsconsistingofdetectorandconveyorbeltarepre-set
byCASSEL.ThenAUTOSPEED is activated.
yes activates the automatic adjustment of the detector to the speed of the belt.
AUTOSPEED
(E025)
Setcalibrationvoltageoffrequencyinverterforzerobeltspeed.
Hint Hint Hint Hint:Theyellowhelptextshowsthecurrentinputsignalofthefrequencyinverter.
Thishelpsyoutofindthecorrectcalibrationvalues. 0mm/s = x mV
(E030)
Default Default Default Default:0
Range Range Range Range:0 - 9,990
Setcalibrationvoltageoffrequencyinverterforbeltspeed300mm/sec(=18m/min).
Hint Hint Hint Hint:Theyellowhelptextshowsthecurrentinputsignalofthefrequencyinverter.
Thishelpsyoutofindthecorrectcalibrationvalues. 300mm/s = x mV
(E035)
Default Default Default Default:0
Range Range Range Range:0 - 9,990
showsthevaluesetfortheparameterSPEED mm/s in the SYSTEM MENU.
SPEED mm/s
(E005)
66 66 66 66 SoftwareVersion1.10aandhigher

Chapter13-MENUGeneralSettings
13.2.3. CIP MENU
-OK MOZZARELLA 5
PRODUCT CIP MENU


Level 3
CIP Reject s 1
IFS/HACCP CIP Normal s 1
CIP Timeout min 5
MENU
TheCIP MENU (CIP = Clean In Place) is for pipeline models only (METAL
SHARKINLIQUID).
Ifactivated,therejectdevicetogglesbetweenpositionsNORMAL(pro-
duction)andREJECTaslongastheCIPinputisinstateHIGH.Clean-
ingfluidrunningthroughtheproductpipescleansallinteriorsurfaces
oftherejectdevice.
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
CIP Reject s
(E045)
setsthetimeforhowlongtherejectdeviceisswitchedtopositionREJECT(inseconds).
Default Default Default Default:0
Range Range Range Range:0 - 320 [Seconds]
CIP Normal s
(E050)
setsthetimeforhowlongtherejectdeviceisswitchedtopositionNORMAL(inseconds)
Default Default Default Default:0
Range Range Range Range:0 - 999 [Seconds]
setsthemaximumtimethedetectorisinCIP-mode(inminutes).Afterthistime,thedetec-
torwillswitchtonormaloperationevenifCIPinputremainsHIGH.NextCIPcanbeacti-
vatedonlyafterCIPinputhasbeenresettolow.
Note Note Note Note:Refertoparameterstart cip in chapter "13.2.5. IN/OUT MENU".
CIP Timeout min
(E055)
Default Default Default Default:1
Range Range Range Range:0 - 999 [Minutes]
67 67 67 67 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
13.2.4. BRC MENU
-OK MOZZARELLA 5
PRODUCT BRC MENU


Level 3
TheBRC MENU allows you to configure the metal detector in order to
complywiththeBritishRetailConsortium(BRC)FoodTechnicalStand-
ard.
REJECT CONFIRM no
IFS/HACCP BIN FULL no
LOW AIR no
MENU
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
yes enables reject monitoring (using optional photo eyes). It thus checks whether the con-
taminatedproductwasindeedrejected.
StatusofthemetaldetectorwillswitchtoERRORifrejectdevicefails.
REJECT
CONFIRM
(E060) Note Note Note Note:Refertoparameterreject valid in chapter "13.2.5. IN/OUT MENU".
Default Default Default Default:no
yes enables reject bin monitoring (with optional photo eye). It thus checks whether the
rejectionbinisfull.
BIN FULL (E065)
Note Note Note Note:Refertoparameterbin full in chapter "13.2.5. IN/OUT MENU".
Default Default Default Default:no
LOW AIR (E070)
yes enables air pressure monitoring (with optional pressure sensor).
StatusofthemetaldetectorwillswitchtoERROR(i.e.relayK2OFF)iftheairpressure
istoolow.
Note Note Note Note:Refertoparameterlow air in chapter "13.2.5. IN/OUT MENU".

Default Default Default Default:no
68 68 68 68 SoftwareVersion1.10aandhigher

Chapter13-MENUGeneralSettings
13.2.5. IN/OUT MENU
-OK MOZZARELLA 5
PRODUCT IN/OUT MENU

Level 3
Setupoftheinputandoutputswitchinglinesofthemetaldetector.Set
uptheparametersaccordingtothedevicesconnectedtoIN1-IN8and
OUT1-OUT8terminalsonthemainboard.
INPUT LINE 1 conveyor on/off
IFS/HACCP INPUT LINE 2 input off
Note Note Note Note: For more information refer to 7.3. Terminals on the
INPUT LINE 3 input off
INPUT LINE 4 input off
MENU
Mainboard.
INPUT LINE 5 input off
INPUT LINE 6 input off
INPUT LINE 7 input off
TEST
INPUT LINE 8 input off
Total


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EXIT
Metal


34

12 %

154.26
TerminalsonSHARKmainboardcorrespondingtoINPUT LINE 1 - INPUT LINE 8:


INPUT LINE 1=Terminal9

INPUT LINE 5=Terminal17


INPUT LINE 2 = Terminal 11

INPUT LINE 6=Terminal19


INPUT LINE 3=Terminal13

INPUT LINE 7=Terminal21


INPUT LINE 4=Terminal15

INPUT LINE 8=Terminal23
met/err reset HIGH:ReturntonormaloperationmodeafterMETALorERROR
conveyor on/off Beltcontrolpushbuttoninput(START/STOP/RESET)
start teach
HIGH:StartTEACH
reject test
HIGH:Triggerrejectdevicenow.
reject valid
Connectfeedbacksignalfromrejectdevice.
ERRORifnosignaltransitionafterMETALOUT
INPUT LINE 1
- INPUT LINE 8
(E080 - E115)
reject sync Photoeye,triggerspushertoproductcentre
reject safety
LOW:RejectdeviceislockedinpositionNORMAL,e.g.duringclean-
ing.
keypad lock
HIGH:Keyboardislocked,nodataentrypossible.Typicalapplica-
tion:Keyswitch.
low air
Monitorscompressedair.
LOWformorethan30sec.:TriggersError7:Low Air (refer to
14.1.ErrorMessages).
start cip HIGH:ActivatesCIPmode(referto13.2.3.CIPMENU)
bin full
Monitorsrejectbin.
HIGHformorethan30sec.:TriggersError6:Bin Full (refer to
14.1.ErrorMessages)
met count reset HIGH:ResetsMETAL COUNTER (A020)
false trip HIGH:SendsafalsealarmmessagetotheSHARKNETsoftware
product 120
HIGH:PRODUCT NR. (D005)issetto120.
LOW:PRODUCT NR. (D005)issettooriginalnumber.
input off Inputisnotactive.
69 69 69 69 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
TerminalsonSHARKmainboardcorrespondingtoOUTPUT LINE 1 - OUTPUT LINE 8:


OUTPUT LINE 1 = Terminal 25

OUTPUT LINE 5=Terminal33


OUTPUT LINE 2=Terminal27

OUTPUT LINE 6=Terminal35


OUTPUT LINE 3=Terminal29

OUTPUT LINE 7=Terminal37


OUTPUT LINE 4=Terminal31

OUTPUT LINE 8=Terminal39
metal HIGHifmetaldetected,referto13.1.5.REJECTMENUfordetails
metal inverse LOWifmetaldetected.
error
HIGHduringnormaloperation,LOWifdetectorisnotinnormaloper-
ation
error inverse
LOWduringnormaloperation,HIGHifdetectorisnotinnormaloper-
ation
met+err
HIGHifmetalalarmorunitnotinnormaloperation,LOWduringnor-
maloperation
OUTPUT LINE 1
- OUTPUT LINE 8
(E120 - E155)
met+err inv.
LOWifmetalalarmorunitnotinnormaloperation,HIGHduringnor-
maloperation
metal zero del
HIGHifmetaldetected,noDEL AY mm (refer to 13.1.1.REJECT
MENU)
pv test
HIGHiflastsensitivitytestmorethanPV FREQ HOURSago(refer
to11.2.TEST-CheckMetalDetector'sPerformance)
dual freq Fordualfrequencydetectorsonly.
teach confir m
HIGHifTEACH ended successfully ("Teach Successfull" dis-
played)
cip out
HIGHifdetectorisinCIPmode(referto13.2.3.CIPMENUfor
details)
start conveyor HIGHifconveyoron/offreceivedastartsignal
pusher
Theoutputsmetal and pusher switch to active at the same time:
However,pusher switches back to inactive already after 1/3 of the
timeofDUR ATION ms (but at least 40 ms). This way a pneumatic
pusherisabletoreturntonormalpositionduringDURATION ms.
conv. forward Internalfunction,notforcommonuse
conv. reverse Internalfunction,notforcommonuse
output off Outputnotactive.OutputremainsLOW.
70 70 70 70 SoftwareVersion1.10aandhigher

Chapter13-MENUGeneralSettings
13.2.6. FILTER MENU
-OK MOZZARELLA 5
TheFILTER MENU sets filters to improve the detection reliability and
suppressnoise.
PRODUCT FILTER MENU

Level 3
VIBRATION mV 5
IFS/HACCP VIBRATION FILTER off
BP FILTER CCF
LP FILTER off
MENU
GF MODE off
TEST
Total


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EXIT
Metal


34

12 %

154.26
VIBRATION mV
(E160)
Toset Toset Toset TosetVIBRATION mV:
1.SetPRODUCT000,AMPX%100,AMPY%100
2.Runtheproductionlineortheconveyor,butwithoutproductsandwithoutmetal.
3.ReadoutthepeakmVlevel.
4.SetVIBRATION mV to the maximum peak mV level plus 30%.
Default Default Default Default:10
Range Range Range Range:3 - 2,000
VIBRATION
FILTER (E165)
blanksoutmechanicalvibrationsofthesensorhead.
yes activates vibration filter.
ThevalueofVIBRATION mV (above) controls the filter strength:
VIBR ATION mV increased:Bettersuppressionofvibrationnoise,lowerdetection
sensitivity.
VIBRATION mV decreased:Lesssuppressionofvibrationnoise,betterdetection
sensitivity.
Defa Defa Defa Default ult ult ult:no
Note Note Note Note:OnlychangethisfilterwhenadvisedbyCASSEL.
BP FILTER
(E170)
no filter=filterisdeactivated.DonotuseunlessclearlyinstructedbyCASSEL
FFT = special Filter mode. Do not use unless clearly instructed by CASSEL
CCF = default
Default Default Default Default:CCF
LP FILTER
(E175)
yes = Lowpass filter activated.
Default Default Default Default:yes
no (conveyor applications with defined belt speed)
yes enables fast metal detection. Gives a wide speed range. (for GF or fast applications)
no = normal applications
Default Default Default Default:
GF MODE
(E180)
yes (applications with undefined speed)
yes (all gravity feed applications)
71 71 71 71 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
FACTORY MENU 13.3. 13.3. 13.3. 13.3.

-OK MOZZARELLA 5
PRODUCT FACTORY MENU


Level 4
SENSOR CALIB.
IFS/HACCP UTILITIES
TheFACTORY MENU adopts the electronic cards to the sensor head.
Note Note Note Note:Nevertouchtheseparameters.Allparametersherearefac-
torypreset.Therefore,PasswordLevel4isrequiredtochangeset-
tingsinthemenu.Level3userscanenterthemenuandreadthe
parameters.

MENU
TEST
Total


276

25 mV
EXIT
Metal


34

12 %

154.26
72 72 72 72 SoftwareVersion1.10aandhigher

Chapter14-TroubleShooting
14. 14. 14. 14.

TroubleShooting TroubleShooting TroubleShooting TroubleShooting
14.1. 14.1. 14.1. 14.1.

ErrorMessages ErrorMessages ErrorMessages ErrorMessages
Error 14:

Receiver Clipping
!ERR MOZZARELLA 5


Incaseofanerror:
theError-LEDlightsup,

PRODUCT


thescreenindicates
TEST


!ERR,
anerrormessageisdisplayed.
TEACH
OPTIMIZE
technician or call a service technician of CASSEL
Note Note Note Note:Pleasewritedownthenumberoftheerrorandtalktothe
company
.
Total


276

344 mV
MENU
Metall

34

12 %

1.97
Error# Error# Error# Error# ErrorText ErrorText ErrorText ErrorText Caus Caus Caus Caus
e ee e
Remedy Remedy Remedy Remedy Confirmation Confirmation Confirmation Confirmation
Error1: Comp. Pre

Sensoroutofthe

Removebigmetal

Turnon/offmetal
detector


alignment.
Mainboarddamaged.


objectinthedetec-
tor
Contacttechnician


Bigmetalobjectin
thedetector.
Error2: Comp. Fine

Mainboarddamaged.

Contacttechnician

Turnon/offmetal
detector
Error3: Signal Clip

Signalpermanently

Useotherproducts

Confirmwith


Contacttechnician

OK
Restartteachproc-
toohighforone
minute.
es
s
OK Error4: Reject

Rejectdevicehas

Confirmwith OKand

Confirmwith


repeattest
Contacttechnician
beentriggeredbut
therejectsensordid
notdetecttherejec-
tion.
Error5: PVS Test Elapsed

Performancevalida-

Confirmwith OKand

Confirmwith
repeattest

OK
Errorreappears,if tiontestnotdone
withinpresetperiod
oftime.
periodoftimehas
expiredandthePV
testwasunsuccess-
ful
Error6: Bin Full

Thebinisfullora

Emptybin

Confirmwith


Contacttechnician

OK
Errormessagereap-
productblocksthe
sensor.
pearsafter30sec-
onds,ifbinstillfull
Error7: Low Air

Airpressuremoni-

Checkairpressure

Confirmwith


OK
Errormessagereap-
torsignalslowpres-
sure.


supply
Contacttechnician
pearsafter30sec-
onds,ifnotenough
airpressure
OK Error9: Keyboard

Keyisjammedor

Contacttechnician

Confirmwith


Error message
keyboardconnector
isloose.
appearsuntilkey-
boardisreplaced
73 73 73 73 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
Error# Error# Error# Error# ErrorText ErrorText ErrorText ErrorText Caus Caus Caus Caus
e ee e
Remedy Remedy Remedy Remedy Confirmation Confirmation Confirmation Confirmation
OK Error10: Memory

Memoryproblem,

Turnon/offmetal

Confirmwith


Error message
parameterscannot
besaved


detector
Contacttechnician
appearsuntilmem-
oryisreplaced
Error12: Check Belt

Conveyorbeltshould

Contacttechnician

PushStartbeltbut-
runbutdoesnot. ton
Error13: Output Wiring

Overloadprotection

Contacttechnician

Turnon/offmetal
detector foroutputsistrig-
gered.
Error14: Receiver Clipping

Receiverreceives

Contacttechnician

Turnon/offmetal
detector asignalthatistoo
large.
Error15: Sender Clipping

Transmitterisover-

Contacttechnician

Turnon/offmetal
loaded. detector
OK Error16: Transmitter Fault

Externaltransmit-

Contacttechnician

Confirmwith
teramplifiersignals
fault(e.g.SPD)
14.2. 14.2. 14.2. 14.2.

ResettoDefaultValues ResettoDefaultValues ResettoDefaultValues ResettoDefaultValues
14.2.1. PasswordsandLanguage
PressOK,ESCandF5for1.5secondsduringstartup(SHARKlogoisdisplayed)toresetallpasswordstothe
defaultvalues(CM0001-CM0003).AlsoLANGUAGE is set to English.
FactorySettings 14.2.2.
PressOK,ESCandF1for1.5secondsduringstartup(SHARKlogoisdisplayed)toresetallparameterstothe
defaultsettingspresetbythefactory.
74 74 74 74 SoftwareVersion1.10aandhigher

Chapter14-TroubleShooting
14.3. 14.3. 14.3. 14.3.

ProblemSolving ProblemSolving ProblemSolving ProblemSolving
14.3.1. Problem:StillConsiderableMetalAlarmsAfter TEACH
Solution: Solution: Solution: Solution:
TEAC

1.

2.

Hagain.Ifmetalalarmsoccuragain:
Switchmainscreento 2D plot (referto 8.2.TheMainScreens)
OPTIMIZ
3.

E(referto 11.4.OPTIMIZEImproveStability&Sensitivity)
FREEZ 4.
5.

E(referto 11.4.2.Optimizingwiththe2DPlot)
Add to Teach Area (+ )(referto 11.4.2.2.AddtoTeachArea)
14.3.2. Problem:StillFewMetalAlarmsAfter TEACH
Solution: Solution: Solution: Solution:
TEAC 1.

2.

Hagain.Ifmetalalarmsoccuragain:
Switchmainscreento bar graphs (referto 8.2.TheMainScreens)
OPTIMIZ 3.

E(referto 11.4.OPTIMIZEImproveStability&Sensitivity)
4.

Adjust TOL. X and TOL. Y until signal of normal products = below


80%(referto 11.4.1.OptimizingwiththeHistogram)
14.3.3. Problem: TEACH ends After Short Period of Time
Problem: Problem: Problem: Problem:TEACH ends after short period of time although no products have been fed through sensor
Solution: Solution: Solution: Solution:IncreaseTEACH SENSE mV (D070) (referto 13.1.2.TEACHSETUP)
14.3.4. Problem:PoorMetalSensitivityAfter TEACH
1.

Solution: Solution: Solution: Solution:


Is

SPEED mm/s (E005)setupcorrectly?(referto 13.2.SYSTEMMENU)
TEAC 2.

3.

Hagain.Ifproblemstilloccurs:
Switchmainscreento bar graphs (referto 8.2.TheMainScreens)
OPTIMIZ 4.
5.

E(referto 11.4.OPTIMIZEImproveStability&Sensitivity)
Doesthedisplayshowbelow60%whentheproductisfedthrough
6.

thesensor?(referto 8.2.TheMainScreens)
Adjust TOL. X and TOL. Y until signal of normal products = between 60
and80%(referto 11.4.1.OptimizingwiththeHistogram)
75 75 75 75 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
76 76 76 76 SoftwareVersion1.10aandhigher

Chapter15-MaintenanceandRegularInspections
15. 15. 15. 15.

MaintenanceandRegularInspections MaintenanceandRegularInspections MaintenanceandRegularInspections MaintenanceandRegularInspections
Maintenance Maintenance Maintenance Maintenance 15.1. 15.1. 15.1. 15.1.
Themetaldetectorisasensitivemeasuringdevicewhichservestoprotectothermachineryfromdamage,thus
preventingexpensive,unscheduledinterruptionsofproduction.Thismanualdescribeshowtoinstall,operateand
adjustthesensitivity.Theconveyorbeltuponwhichthemetaldetectorismountedisdesignedtoensurethat
thedetectorworksaccurately.Themetaldetectorwillgenerallyworksafelyandreliablywithouthavingtomake
additionaladjustmentsaftertheinitialcommissioning.
RegularInspections RegularInspections RegularInspections RegularInspections


15.2. 15.2. 15.2. 15.2.
Regulartestsofthemetaldetectorsfunctionsareveryimportanttoensuresafeoperations.Thedetectormust
betestedatleastonaweeklybasis.Additionally,ithastobetestedaftereachmaintenancestoporafterworks
havebeenperformednearthedetector.Ifthedetectordoesnotfunctionappropriatelyeliminatethemalfunc-
tionsimmediately;ifnot,machinesprotectedbythedetectormustbestopped.
Itisrecommendedtoregularlytestthemetaldetectorwithstandardizedtestobjectsandtokeeprecordsofthese
testsinalogbook.Metaltestingspheresaregenerallysuppliedwiththedetector.
Asuitablemetaltestingobjectandatestingscheduleshouldbeestablishedfortheexamination:
Thetestingobjectshouldbeasphereofthesmallestdiameterwhichdetectionisrequired.Thespherecan



begluedtoapieceofplasticormaybecastin.Thesphereispassedthroughthedetectortogetherwith
theproductinordertoobservewhetherametaldetectionsignalisissued.
Thetestingscheduleshouldstatewhenthedetectoristobetestedandbywhom.Example:Theelectri-
cianondutyonagivenshifthastotestthedetectorusingthetestingobjectonehourafterthestartof
eachshift.Thetestresultsarerecordedinthelogbookwiththedate,timeandsignature.Example:Test
objectrecognized,24August2007,08.30,signed,Smith.
Notes Notes Notes Notes 15.3. 15.3. 15.3. 15.3.
Normally,CASSELcommissionstoadjustthemetaldetectortofindthesmallestmetalpiecespossible.Therefore
pleaseconsiderthefollowingnotes:
Keeptheconveyorbeltclean: Keeptheconveyorbeltclean: Keeptheconveyorbeltclean: Keeptheconveyorbeltclean:Fingermarksandshoeprints,visibleornot,maycontainmetalparticles.
Donotweldorgrindnearthedetectorortheconveyor Donotweldorgrindnearthedetectorortheconveyor Donotweldorgrindnearthedetectorortheconveyor Donotweldorgrindnearthedetectorortheconveyorwithouthavingcoveredtheconveyorbeltwithe.g.card-
board.Sparksmayburnintothesurfaceoftheconveyorandthuspermanentlycontaminatethebelt.
Donotchangetheconveyorbeltconstruction Donotchangetheconveyorbeltconstruction Donotchangetheconveyorbeltconstruction Donotchangetheconveyorbeltconstructionwithouthavingaskedthemanufacturerofdetectorandbelt.
77 77 77 77 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
78 78 78 78 SoftwareVersion1.10aandhigher

Chapter16-Annex
16. 16. 16. 16.

Annex Annex Annex Annex
16.1. 16.1. 16.1. 16.1.

Declarations Declarations Declarations Declarations
16.1.1. CE-DeclarationofConformity


Theproducer CASSEL
91881296Ave
Surrey,BritishColumbia
CanadaV4N3R1
certifiesherewiththatthemachinesmetaldetectortypeMETALSHARK2
areinconformitywiththeprovisionsofthefollowingECDirective(s)wheninstalledinaccordancewiththeinstallation
instructionscontainedintheproductdocumentation:

EG-MachineryDirective2006/42/EC


EC-Directiveelectromagneticcompatibility2006/95/EC


ElectromagneticCompatibility2004/108/EC
Theequipmentcomplieswith:
Safety: Safety: Safety: Safety:
ENISO12100-1
Safetyofmachinery-Basicconcepts,generalprinciplesfordesign-Part1:Basicter-
minology,methodology
ENISO12100-2 Safetyofmachinery-Basicconcepts,generalprinciplesfordesign-Part2:Technical
principles
EN60204-1 Safetyofmachinery-Electricalequipmentofmachines-Part1:Generalrequirements
EN61010-1 Safetyrequirementsforelectricalequipmentformeasurement,controlandlaboratory
use-Part1:Generalrequirements
EN60529 Degreesofprotectionprovidedbyenclosures(IPcode)
ElectromagneticCompatibility(EMC)accordingto61000 ElectromagneticCompatibility(EMC)accordingto61000 ElectromagneticCompatibility(EMC)accordingto61000 ElectromagneticCompatibility(EMC)accordingto61000- -- -6 66 6- -- -2/4: 2/4: 2/4: 2/4:
EN61000-3-3
Electromagneticcompatibility(EMC)-Part3-3:Limits-Limitationofvoltagechanges,
voltagefluctuationsandflickerinpubliclow-voltagesupplysystems,forequipmentwith
ratedcurrent<=16Aperphaseandnotsubjectedtoconditionalconnection
EN61000-4 Electromagneticcompatibility(EMC)-Part4:Testingandmeasurementtechniques
EN61000-6-2 Electromagneticcompatibility(EMC)-Part6-2:Genericstandards-Immunityforindus-
trialenvironments
EN61000-6-4 Electromagneticcompatibility(EMC)-Part6-4:Genericstandards-Emissionstandard
forindustrialenvironments
EN55011 Industrialscientificandmedical(ISM)radio-frequencyequipment-Electromagnetic
disturbancecharacteristics-Limitsandmethodsofmeasurement
Herewithwedeclarethatwefollowedtherelevantsafetynormsandrequirementsfortechnicalsafetyandforexplosionpre-
ventionfortheintendedusewhenconstructingandproducingthismetaldetector.
Constructionalchangeswhichhaveeffectsonthetechnicalinformationinthismanualandontheintended Constructionalchangeswhichhaveeffectsonthetechnicalinformationinthismanualandontheintended Constructionalchangeswhichhaveeffectsonthetechnicalinformationinthismanualandontheintended Constructionalchangeswhichhaveeffectsonthetechnicalinformationinthismanualandontheintended utilization utilization utilization utilization, , , ,
andth andth andth andthereforeconvertthemachineconsiderably,makethisdeclarationofconformityinvalid! ereforeconvertthemachineconsiderably,makethisdeclarationofconformityinvalid! ereforeconvertthemachineconsiderably,makethisdeclarationofconformityinvalid! ereforeconvertthemachineconsiderably,makethisdeclarationofconformityinvalid!

Surrey,02.June2009

G.Balmer,ManagingDirector
79 79 79 79 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
16.1.2. DeclarationofManufacturer


Theproducer CASSEL
91881296Ave
SurreyBritishColumbia
CanadaV4N3R1
certifiesherewiththatthemachinesmetaldetectortypeMETALSHARK2
areinconformitywiththeprovisionsofthefollowingECDirective(s)wheninstalledinaccordancewiththeinstallation
instructionscontainedintheproductdocumentation:
EC-MachineryDirective2006/42/EC



EC-Directiveelectromagneticcompatibility2006/95/EC
ElectromagneticCompatibility2004/108/EC
Herewithwedeclarethatthedescribedproductisintendedtobeincorporatedintomachineryandmustnotbeputinto
serviceuntilthemachineryintowhichitistobeincorporatedhasbeendeclaredinconformitywiththeprovisionsofthe
EU-directives2006/42/EC.
Theequipmentcomplieswith:
Sa Sa Sa Safety: fety: fety: fety:
ENISO12100-1
Safetyofmachinery-Basicconcepts,generalprinciplesfordesign-Part1:Basicter-
minology,methodology
ENISO12100-2 Safetyofmachinery-Basicconcepts,generalprinciplesfordesign-Part2:Technical
principles
EN60204-1 Safetyofmachinery-Electricalequipmentofmachines-Part1:Generalrequirements
EN61010-1 Safetyrequirementsforelectricalequipmentformeasurement,controlandlaboratory
use-Part1:Generalrequirements
EN60529 Degreesofprotectionprovidedbyenclosures(IPcode)
ElectromagneticCompatibility(EMC)accordingto61000 ElectromagneticCompatibility(EMC)accordingto61000 ElectromagneticCompatibility(EMC)accordingto61000 ElectromagneticCompatibility(EMC)accordingto61000- -- -6 66 6- -- -2/4: 2/4: 2/4: 2/4:
EN61000-3-3
Electromagneticcompatibility(EMC)-Part3-3:Limits-Limitationofvoltagechanges,
voltagefluctuationsandflickerinpubliclow-voltagesupplysystems,forequipmentwith
ratedcurrent<=16Aperphaseandnotsubjectedtoconditionalconnection
EN61000-4 Electromagneticcompatibility(EMC)-Part4:Testingandmeasurementtechniques
EN61000-6-2 Electromagneticcompatibility(EMC)-Part6-2:Genericstandards-Immunityforindus-
trialenvironments
EN61000-6-4 Electromagneticcompatibility(EMC)-Part6-4:Genericstandards-Emissionstandard
forindustrialenvironments
EN55011 Industrialscientificandmedical(ISM)radio-frequencyequipment-Electromagnetic
disturbancecharacteristics-Limitsandmethodsofmeasurement
Herewithwedeclarethatwefollowedtherelevantsafetynormsandrequirementsfortechnicalsafetyandforexplosionpre-
ventionfortheintendedusewhenconstructingandproducingthismetaldetector.
Constructionalchangeswhichhaveeffectsonthetechnicalinformationinthismanualandontheintended Constructionalchangeswhichhaveeffectsonthetechnicalinformationinthismanualandontheintended Constructionalchangeswhichhaveeffectsonthetechnicalinformationinthismanualandontheintended Constructionalchangeswhichhaveeffectsonthetechnicalinformationinthismanualandontheintendedutilization utilization utilization utilization, , , ,
andthereforeconvertthemachineconsiderably,makethisdeclarationofmanufacturerinvalid! andthereforeconvertthemachineconsiderably,makethisdeclarationofmanufacturerinvalid! andthereforeconvertthemachineconsiderably,makethisdeclarationofmanufacturerinvalid! andthereforeconvertthemachineconsiderably,makethisdeclarationofmanufacturerinvalid!
Surrey02.June2009

GBalmer,ManagingDirector
80 80 80 80 SoftwareVersion1.10aandhigher

ParameterListMETALSHARK
2
Parameter List METAL SHARK 2 / / / /Software Version1.10a 1.10a 1.10a 1.10a
Project: Date:

Model:

Unit #:

1-3 = Required Password Level to enter this menu
Code Name Description Setting
Read/
Write

) REPORT MENU ( 1
A005 IFS/HACCP REPORT Quality inspection report, printed to screen or printer R
A010 METAL REPORT Shows report about last metal alerts R
A015 EVENT REPORT Shows information about last events R
A020 METAL COUNTER Increased by each metal detection R
A025 TOTAL COUNTER Increased when product passes sensor R
1
off
2
report
A030 PRINT Print mode R/W 3 one by one
4 SharkDiag
5 SharkNet
1 RS232
A035 INTERFACE Interface protocol R/W
2 Ethernet
1 9600
2 14400
A040 BAUDRATE RS232 Speed of the interface R/W 3 57600
4 115200
5 230400
A045 SHARKNET UNIT # Number of the controller when in SHARKNET R/W
1 2D plot
A050 MAIN SCREEN R/W 2 bar graphs
Defines the main screen that is shown when metal detector is
started
3 scope
A055 HISTOGRAM LIMIT % Only signals exceeding this threshold appear in histogram R/W
A060 INFO SOFTWARE Shows software version R
81 81 81 81 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
Code Name Description Setting
Read/
Write
) TEST MENU ( 2
1 yes
B005 AUTO PVS TEST Performance Validation System Test R/W
2 no
B010 PVS FE mm Size of FE-test stick to be used R/W
B015 PVS FE max mV Max signal, that is accepted as FE-test stick R/W
B020 PVS NonFE mm Size of N-FE-test stick to be used R/W
B025 PVS NonFE maxmV Max signal, that is accepted as N-FE-test stick R/W
B030 PVS SS mm Size of SS-test stick to be used R/W
B035 PVS SS max mV Max signal, that is accepted as SS-test stick R/W
B040 PVS FREQ hrs Time between two PVS tests R/W
B045 PVS WINDOW min Max duration of PVS test R/W
B050 PVS ERROR COUNT Max number of trials R/W
1 yes
B055 PVS COUNT METAL Test stick increases metal counter R/W
2 no
1 yes
B060 PVS USE PRODUCT PVS Test with product R/W
2 no
) PASSWORD (MENU) ( 2
C005 OPEN LEVELS No password protection up to this level R/W
C010 LEVEL 1 PASSWORD Password for Level 1 user R/W
C015 LEVEL 2 PASSWORD Password for Level 2 user R/W
C020 LEVEL 3 PASSWORD Password for Level 3 user R/W
C025 LOGOUT Logs out current user R
)
PRODUCT MENU ( 2
D005 PRODUCT NR. Product number R/W
D010 PRODUCT NAME Product name R/W
1 dry
2 wet
3 salty
4 frozen
5 melting
D015 PRODUCT IS... Product characteristic (sets product adjusted settings) R/W
6 alu foil
7 plastic
8 vibration
9 shock
10 neutral
D020 FREQ. SELECT Selects frequency for product R/W
1 quick
D025 TEACH MODE Sets whether to teach quick or precise R/W
2 precise
82 82 82 82 SoftwareVersion1.10aandhigher

ParameterListMETALSHARK
2
Code Name Description Setting
Read/
Write
) PRODUCT MENU REJECT MENU ( 3
D035 DELAY mm Reject delay in millimeter, calculated depending on SPEED R/W
D040 DURATION ms Reject duration in milliseconds R/W
1 pulse
2 gf1
3 gf2
4 mesep
D045 METAL CONTACT Programs the function of the metal alarm outputs R/W 5 inline
6 hold
7 push1
8 push2
9 push3
D050 PUSHER TOL mm Trigger tolerance for photo sensor R/W
D055 METAL-PHOTO mm Distance metal detection pushers photo sensor R/W
1 yes
D060 BELT STOP PUSH Conveyor stops during rejection R/W
2 no
) PRODUCT MENU TEACH SETUP ( 3
D065 SENSE MIN mV R/W
Signals below this value are ignored (relate. to AMPLIFICATION
X, Y = 100%)
D070 TEACH SENSE mV R/W
Sensitivity during teach (relating to AMPLIFICATION X, Y =
100%)
D075 QUICK COUNT Min number of products when teaching quick R/W
D080 PRECISE COUNT Min number of products when teaching precise R/W
D085 TEACH TIME s Duration of teach STEP1 and STEP2 R/W
1 yes
D090 TEACH EXTERN Enables external product teach R/W
2 no
1 yes
D095 TEACH REJECT Enables rejection during teach R/W
2 no
1 yes
D100 REMOTE PRODUCT Activates remote product selection R/W
2 no
1 yes
D105 AUTOMATIC TEACH R/W
2 no
One product used for teach process (only possible with for-
wards/backwards belt control)
D11
0
CONV. LENGTH mm Conveyor length, for AUTOMATIC TEACH R/W
1 yes
D11
5
AUTO FREQUENCY Auto. frequency selection during teach R/W
2 no
) PRODUCT MENU ADVANCED ( 3
D120 METAL SENSE mV Metal detection above this threshold R/W
D125 PRODUCT X TOL. Product compensation X (additionally to TOL X) R/W
D130 PRODUCT Y TOL. Product compensation Y (additionally to TOL Y) R/W
D135 AMPLIFICATION X Amplification X-channel (product signals ) R/W
D140 AMPLIFICATION Y Amplification Y-channel (metal signals ) R/W
D145 ATTENUATION Reduces sensor signal, e.g. at strong product effect s R/W
D150 PHASE Phase for product compensation R/W
D155 PHASE TRACK Tracking steps when product phase drifts R/W
83 83 83 83 SoftwareVersion1.10aandhigher

METALSHARK2OperatorsManual
Code Name Description Setting
Read/
Write
) SYSTEM MENU ( 3
E005 SPEED mm/s R/W
Speed of product through sensor. IMPORTANT Must match
with real speed.
E010 LANGUAGE Sets language R/W
) SYSTEM MENU DATE/TIME MENU ( 3
E015 SET DATE Date used in all reports R/W
E020 SET TIME Time used in all reports R/W
) SYSTEM MENU AUTOSPEED MENU ( 3
1 yes
E025 AUTOSPEED Activates autospeed (only belts with frequency inverter) R/W
2 no
E035 0mm/s = x mV Calibrates belt speed (IN 4) at 0 mm/sec R/W
E040 300mm/s = x mV Calibrates belt speed (IN 4) at 300 mm/sec R/W
) SYSTEM MENU CIP MENU ( 3
E045 CIP Reject s Clean in place: reject open timing (seconds) R/W
E050 CIP Normal s Clean in place: timing for normal position R/W
E055 CIP Timeout min Clean in place: reject normal timing (seconds) R/W
) SYSTEM MENU BRC MENU ( 3
1 yes
E060 REJECT CONFIRM Checks if product was rejected (photo sensor needed) R/W
2 no
1 yes
E065 BIN FULL Checks if bin is full (photo sensor required) R/W
2 no
1 yes
E070 LOW AIR Checks if enough air pressure (air jet required) R/W
2 no
84 84 84 84 SoftwareVersion1.10aandhigher

ParameterListMETALSHARK
2
Code Name Description Setting
Read/
Write
)
SYSTEM MENU IN/OUT MENU ( 3
E080 INPUT LINE 1
E085 INPUT LINE 2
E090 INPUT LINE 3
E095 INPUT LINE 4
E100 INPUT LINE 5
E105 INPUT LINE 6
E11
0
INPUT LINE 7
E11
5
INPUT LINE 8
E120 OUTPUT LINE 1
E125 OUTPUT LINE 2
E130 OUTPUT LINE 3
E135 OUTPUT LINE 4
E140 OUTPUT LINE 5
E145 OUTPUT LINE 6
E150 OUTPUT LINE 7
E155 OUTPUT LINE 8
) SYSTEM MENU FILTER MENU ( 3
E160 VIBRATION mV R/W
makes VIBRATION FILTER stronger (increase mV) or weaker
(decrease mV)
1 yes
E165 VIBRATION FILTER Avoids false trips if sensor is subjected to vibrations R/W
2 no
1 no filter
Shall always be CCF, unless specified other by Cassel CAS-
E170 BP FILTER R/W 2 FFT
SEL
3 CCF
1 yes
E175 LP FILTER Avoids false trips from VFDs and similar noise sources R/W
2 no
1 yes
E180 GF MODE Enables superfast metal detection for gravity feed R/W
2 no
85 85 85 85 SoftwareVersion1.10aandhigher
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METALSHARK2OperatorsManual
Code Name Description Setting
Read/
Write
) FACTORY MENU ( 3
, NEVER CHANGE!) FACTORY MENU SENSOR CALIB. ( 3
F005 SENSOR FIELD mm Sensor size (NEVER CHANGE!) R/W
F010 BALANCE FACTOR Sensor balance regulation factor (NEVER CHANGE!) R/W
F015 FREQUENCY 1[Hz] Sensor resonance frequency (NEVER CHANGE!) R/W
F020 PHASE 1 CALIB. Sensor calibration zero phase (NEVER CHANGE!) R/W
F025 FREQUENCY 2[Hz] Sensor resonance frequency (NEVER CHANGE!) R/W
F035 PHASE 2 CALIB. Sensor calibration zero phase (NEVER CHANGE!) R/W
F040 FREQUENCY 3[Hz] Sensor resonance frequency (NEVER CHANGE!) R/W
F045 PHASE 3 CALIB. Sensor calibration zero phase (NEVER CHANGE!) R/W
F050 FREQUENCY 4[Hz] Sensor resonance frequency (NEVER CHANGE!) R/W
F055 PHASE 4 CALIB. Sensor calibration zero phase (NEVER CHANGE!) R/W
F060 FF BOARD REV. R/W
R
86 86 86 86 SoftwareVersion1.10aandhigher
ASBUILT- Electrical Drawings and Firmware Parameters

87 87 87 87


SoftwareVersion1.10aandhigher
AboutCASSEL AboutCASSEL AboutCASSEL AboutCASSEL
AsamanufacturerCASSELiscommittedtohighestqualitystandards.Formorethantenyearsourgoalhasbeen
toensurethequalityofyourproducts.Wehaveearnedourreputationbyprotectingyours.
WesupplycustomersindifferentindustriesworldwidesuchasFoods,Plastics,Pharmaceuticals,Textile,Timber
andMining.
OurstateoftheartmanufacturingfacilitiesandservicecentersarelocatednearHanoverintheheartofGermany,
Thailand,andVancouverCanada.
Eachyearwemanufactureanddeliverover1000metaldetectionsystems.
Approximately80%oftheproductionisheadingforexportmarkets.Wehaveaworldwidenetworkofpartners
andrepresentations.Thiswayweensurethatyougettheverybestserviceandsupportnomatterwhereyouuse
oneofourmetaldetectors.
Contact Contact Contact Contact
CASSEL CASSEL CASSEL CASSEL
91881296Ave
SurreyBritishColumbia,
CanadaV4N3R1
Tel:+01604607-6028
Fax:+02604607-6026
E-Mail:sales@metal-shark.com
Web:www.metal-shark.com
Aboutthismanual Aboutthismanual Aboutthismanual Aboutthismanual
OriginalManual/DocumentationforMetalDetectorMETALSHARK2
Updated:02.June2009
93 93 93 93

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