Professional Documents
Culture Documents
Printed in U.S.A.
II
GENERAL INFORMATION
2009 MODEL PREFIX
2009 Model prefixes are listed at the bottom of the first page in each corresponding section. Use the following list to identify each model. Please note: these flat rates apply to 2009 model year vehicles only. They do not apply to any previous model year vehicles. 2009 Softail Models Except Springer
BV5 JK5 JG5 FXST SOFTAIL STD. FXCWC ROCKER CUSTOM FLSTF FAT BOY SHRINE JA5 BW5 JH5 FXSTB NIGHT TRAIN FLSTC SOFTAIL CLASSIC FLSTC SOFTAIL CLASSIC SHRINE JL5 BX5 JE5 FXSTC SOFTAIL CUSTOM FLSTF FATBOY HERITAGE SOFTAIL (BRAZIL ONLY) JJ5 JD5 FXCW ROCKER STD. FLSTN DELUXE
III.
IV
Date_______________________ Harley-Davidson Motor Company P.O. Box 653 Milwaukee, Wisconsin 53201 Attention: Service Communications Dept. Gentlemen: Subject: Job Time/Code Manual addition or time change. Our shop experience has prompted us to request this ___ job change or Our time studies were based on this procedure: ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ___ job addition (please check one).
Job Description
Job Time
Signed ______________________________________________________________________________________________ Dealership ___________________________________________________________________________________________ Address _____________________________________________________________________________________________ City, State, Zip Code___________________________________________________________________________________
VI
ENGINE ....................................................................... GENERAL ................................................................... CAM COVER ............................................................... CRANKCASE .............................................................. BALANCER SYSTEM ................................................. DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... ELECTRICAL .............................................................. GENERAL ................................................................... CHARGING CIRCUIT ................................................. STARTER CIRCUIT .................................................... SWITCHES ................................................................. LIGHTS ....................................................................... BATTERY/HORN ........................................................ INTSTRUMENTS ........................................................ TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ HDI ACTIVE EXHAUST .............................................. SERIAL DATA ............................................................. DRIVEABILYTY SYMPTOMS .....................................
1-56 1-56 1-57 1-58 1-58 1-59 1-59 1-59 1-59 1-60 1-60 1-60 1-61 1-61 1-62 1-62 1-62 1-62 1-63 1-64 1-64 1-64 1-65 1-69 1-81 1-82 1-90
Revised 10/13/08
Page I-1
ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS ........................................................... TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILIY SYMPTOMS .........................................
2-11 2-11 2-11 2-11 2-13 2-13 2-14 2-14 2-14 2-15 2-20 2-31 2-39
HDI ACTIVE EXHAUST .............................................. ENGINE MANAGEMENT - CONTINUED ................... SERIAL DATA ............................................................. DRIVABILIY/SYMPTOMS ...........................................
Revised 10/13/08
Page I-2
CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SEING ARM/ FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL .................................................................... CYLINDER HEAD ........................................................ CYLINDER AND PISTON ............................................ CAM COVER ............................................................... CRANKCASE .............................................................. FUEL SYSTEM ............................................................ EVAPORATIVE EMISSIONS SYSTEM ....................... DRIVE AND CLUTCH ................................................. DRIVE .......................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION CASE ............................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. INSTRUMENTS ........................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... ELECTRICAL DIAGNOSTICS .................................... GENERAL .................................................................... CHARING CIRCUIT ..................................................... STARTER CIRCUIT .................................................... TURN SIGNALS/SECURITY SYSTEM ....................... INSTRUMENTS ........................................................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVABILITY SYMPTOMS .........................................
5-1 5-1 5-2 5-2 5-2 5-2 5-3 5-4 5-5 5-5 5-6 5-6 5-6 5-7 5-7 5-8 5-9 5-9 5-10 5-10 5-10 5-11 5-11 5-12 5-12 5-12 5-12 5-12 5-12 5-13 5-13 5-14 5-14 5-14 5-14 5-15 5-20 5-21 5-35 5-47
CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... CAM COVER ............................................................... CRANKCASE .............................................................. BALANCER SYSTEM ................................................. FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... CLUTCH ...................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION ......................................................... COOLING SYSTEM .................................................... COOLING SYSTEM .................................................... OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... ELECTRICAL .............................................................. GENERAL ................................................................... INSTRUMENTS .......................................................... WIRING ....................................................................... SWITCHES ................................................................. LIGHTS ....................................................................... BATTERY/HORN ........................................................ ELECTRICAL DIAGNOSTICS .................................... GENERAL ................................................................... CHARGING CIRCUIT ................................................. STARTER CIRCUIT .................................................... INSTRUMENTS .......................................................... TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILITY SYMTOMS .........................................
6-17 6-17 6-17 6-18 6-18 6-19 6-19 6-20 6-20 6-20 6-20 6-21 6-21 6-22 6-22 6-23 6-23 6-23 6-23 6-23 6-24 6-24 6-25 6-25 6-25 6-25 6-26 6-27 6-33 6-47 6-53
2009 PNA
CHASSIS .................................................................... ELECTRICAL .............................................................. DECORATIVE ............................................................. FUNCTIONAL ............................................................. WINDSHIELDS AND PLASTICS ................................ CUT AND SEW ........................................................... PERFORMANCE ........................................................ ADVANCED AUDIO SYSTEM .................................... RADIO ......................................................................... XM MODULE ............................................................... NAVIGATION MODULE .............................................. 7-1 7-2 7-2 7-3 7-3 7-4 7-4 7-5 7-5 7-5 7-5
Revised 10/13/08
Page I-3
CHASSIS ..................................................................... PAINT REPAIR ............................................................ WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... CRANKCASE .............................................................. DRIVE AND CLUTCH ................................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. CHARGING CIRCUIT .................................................. WIRING ....................................................................... LIGHTS ........................................................................ AUTOMATIC COMPRESSION RELEASE .................. POWER LOCK SYSTEM ............................................. HEATED SEAT ............................................................ HEATED GRIPS .......................................................... SOUND SYSTEM - DIAGNOSIS, REPAIR ................. NAVIGATION MODULE ..............................................
9-2 9-2 9-2 9-2 9-2 9-2 9-2 9-2 9-3 9-3 9-3 9-3 9-4 9-4 9-4 9-4 9-4 9-4 9-5 9-5 9-6 9-6 9-6 9-8
HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... ENGINE ....................................................................... FUEL SYSTEM ........................................................... SEATS/FENDERS/TANKS ......................................... EXHAUST SYSTEM .................................................... DRIVE AND CLUTCH ................................................. ELECTRICAL .............................................................. DIAGNOSTIC TROUBLE CODES .............................. AUTOMATIC COMPRESSION RELEASE ..................
9-15 9-16 9-17 9-17 9-17 9-17 9-18 9-18 9-18 9-19
Revised 10/13/08
Page I-4
ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... REVERSE CIRCUIT .................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS - INCLUDES DIAGNOSIS ................ SOUND SYSTEM - DIAGNOSIS, REPAIR ................. CRUISE CONTROL - DIANGNOSIS, REPAIR ........... TURN SIGNALS/SECURITY SYSTEM ....................... INSTRUMENTS ........................................................... AUTOMATIC COMPRESSION RELEASE .................. ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILITY SYMPTOMS .......................................
10-14 10-14 10-14 10-14 10-15 10-16 10-17 10-17 10-18 10-18 10-19 10-23 10-24 10-28 10-30 10-30 10-47 10-59
Revised 10/13/08
Page I-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
-------
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace front fork assembly Replace lower fork bracket and stem Replace steering head cups and bearings, including bearing adjustment Replace upper fork bracket Replace fork lock Replace steering bearings Adjust steering head bearing Change front fork oil one side Service fork slider and/or seal includes removal, disassembly, cleaning, inspection, both sides replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side Replace fork tube includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation one side both sides one side both sides
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-7
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
one piston and cylinder Recondition top end - includes disassembly, replacement of piston and bore and hone, both pistons and cylinders resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under reconditioning cylinder head and assembly. one piston and cylinder Recondition top end includes disassembly, deglazing cylinder and replacing rings, or both pistons and cylinders replacing cylinder and piston, all items listed under reconditioning cylinder head and assembly. Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston one cylinder both cylinders one cylinder both cylinders
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-8
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 1-9
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-10
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-11
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-12
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-13
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current service manual and electrical diagnostic manual. GENERAL Lights and accessories- excluding turn signals Replace connector anchor Replace main wiring harness Replace rear fender wiring harness Replace any single wire Replace electrical box Replace circuit breaker or fuse Replace fuse block CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts 5817 5818 5822 5823 1.6 0.9 0.1 0.3 1.6 0.9 0.1 0.3 1.5 0.9 0.1 0.3 1.5 0.9 0.1 0.3 1.5 0.9 0.1 0.3 milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5308 5310 5312 5314 5315 5316 5319 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.2 1.2 0.5 0.5 1.1 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.4 1.4 0.5 0.5 1.4 light circuit accessory circuit 5016 5023 5026 5036 5039 5043 5047 5145 5196 0.3 0.1 2.1 0.8 0.2 0.2 0.2 0.2 0.4 0.3 0.1 2.1 0.8 0.2 0.2 0.2 0.2 0.4 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-14
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Starter inoperative
solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay poor starter to battery connections, ground connections, clutch nothing clicks, TSM / TSSM/HFSM includes starter motor removal replace solenoid TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30]
5824 5825 5827 5828 5830 5831 5832 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862
0.5 1.2 0.5 0.3 0.4 0.6 0.2 0.2 1.4 0.6 1.4 1.4 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5
0.5 1.1 0.5 0.3 0.4 0.6 0.2 0.2 1.3 0.6 1.3 1.3 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5
0.5 1.1 0.5 0.3 0.4 0.6 0.2 0.2 1.3 0.6 1.3 1.3 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5
0.5 1.1 0.5 0.5 0.6 0.6 0.2 0.2 1.3 0.8 1.3 1.3 0.9 0.7 0.6 0.6 0.7 1.0 0.8 0.6 0.7
Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid, contacts Starter binding Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-15
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
SWITCHES Replace ignition switch Replace rear stoplight switch includes filling/bleeding brakes Replace transmission neutral switch (includes diagnosis and loosening oil tank) Replace oil pressure switch (includes diagnosis) Replace passing lamp switch (If applicable) Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace indicator lamp assembly Replace tail lamp bulb or lens Replace tail lamp assembly or circuit board Replace turn signal light assembly Replace tail lamp assembly or circuit board Replace rear turn signal bar Replace fender tip lamp assembly Replace rear turn signal bar Replace passing lamp bulb BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 front rear includes diagnosis FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5 front rear includes diagnosis includes adjustment includes diagnosis includes adjustment 5181 5185 5189 5191 5197 5215 5201 5205 5207 5225 5229 5227 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 0.2 0.1 0.5 0.2 0.1 0.2 1.0 0.3 0.3 0.7 0.1 0.1 0.2 0.1 0.5 0.2 0.1 0.6 0.7 0.7 0.7 ----0.1 JK5 JH5 0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------5129 5141 5157 5161 5167 5171 5173 5176 5177 5178 5179 5180 0.2 0.4 0.6 0.3 0.1 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 0.1 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4
Revised 10/13/08
Page 1-16
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace fender tip lamp bulb Replace passing lamp Replace passing lamp bracket (If applicable) Replace license plate bracket BATTERY/HORN Replace battery Replace horn and/or bracket
includes diagnosis
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current service manual and electrical diagnostic Manual. INSTRUMENTS Replace speedometer Replace console Replace speedo reset boot Repair/diagnose indicator lamp wiring B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 (O wire) and fuse repair fuel gauge connector [117] terminal 4 (BK wire) and ground is open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts code not present JL5 JD5 cosmetics only 6003 6012 6043 5048 6034 6035 7182 7183 7184 7186 6035 6069 7770 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 JK5 JH5 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.4 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2
B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high
B1006 Speedometer accessory line over voltage BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
Revised 10/13/08
Page 1-17
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1006 Speedometer accessory line over voltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM Replace turn signal (cosmetic issue) No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer front rear replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb
7771 7770 7771 6001 6002 6020 6882 6883 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6796
JL5 JD5
Revised 10/13/08
Page 1-18
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D
repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery Fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuse block
Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb Turn signal error 3A - bulbs flash at double rate-all work replace bulb connections/lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
Revised 10/13/08
Page 1-19
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high
code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections repair/diagnose indicator lamp wiring repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/ open replace HFSM repair/diagnose indicator lamp wiring repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/ open replace HFSM repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/ open JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-20
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault
replace HFSM repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/ open replace HFSM repair alarm (terminal B) circuit (LGN/BN wire)open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)open repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/ GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace HFSM
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-21
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low
replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM
B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low
B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-22
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high
MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage
7642 7645 7650 7655 7635 7641 7643 7644 7646 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-23
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0113 IAT sensor open/high P0113 IAT sensor voltage low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low
IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor
7750 7760 7710 7675 7680 7731 7686 7687 7690 7710 7685 7695 6010 7565 7580 7584 7585 7586 7590
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-24
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0131 Front oxygen sensor low
replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open replace MAP sensor replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen [138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-25
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center
replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/ shorted to oxygen [137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage
6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870
0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5
0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5
0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5
0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5
0.8 0.9 1.1 0.7 1.2 1.3 1.3 1.3 0.9 1.1 1.2 1.3 0.9 1.1 0.8
P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-26
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM
6872 7667 7815 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809 7815
0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8
0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8
0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8
0.8 0.9 1.1 1.0 0.9 0.9 0.7 1.0 1.0 0.8 1.1 1.0 0.9 0.9 0.7 1.0 1.0 0.8 1.1
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-27
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high
CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM replace vehicle speed sensor (VSS) VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
7030 7980 7981 7982 7983 7986 7987 7030 7980 7981 7982 7983 7986 7987 7939 7953 7956 7966 7967 7968 7639 7917
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
Revised 10/13/08
Page 1-28
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control
VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
7918 7919 7921 7922 7938 7953 7956 7967 7968 7028 7476 7477 7478 7479 7483 7484 7488 7489
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
Revised 10/13/08
Page 1-29
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0661 Active intake solenoid open/low
replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/ grounded
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-30
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0662 Active intake solenoid high/shorted
active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted repair active intake solenoid connections replace active intake solenoid replace ECM ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to voltage replace active intake solenoid replace ECM system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground
6874 6875 6876 7063 7064 7641 6877 7064 7641 7923 7901 7903 7904 7906 7902 7908 7909 7852 7888
P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-31
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password
system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM & reprogram data link [91A] terminal 3/ECM [78B] terminal 5/ TSSM [30] terminal 3 open
7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 6703 6704
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-32
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
data link [91A] terminal 3/ECM [78B] 5 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
6705 6707 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 7014 7015 7016 7537
Revised 10/13/08
Page 1-33
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion
repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-34
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
Revised 10/13/08
Page 1-35
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HDI ACTIVE EXHAUST Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error replace ECM active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted replace active intake solenoid replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1 (V\BE wire) is open/ grounded/shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace 15 amp Engine control fuse active exhaust actuator [179B] terminal 1 (LGN/ R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace exhaust actuator 7850 6874 6875 6876 7064 7811 7812 7814 7816 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 1.0 0.5 0.9 0.8 0.5 1.1 0.7 0.8 0.4
7822
0.4
0.4
0.4
0.4
0.7
P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-36
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is shorted to voltage replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open
7827 7850 5084 5085 5087 7956 7850 5084 5085 5086
0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5
0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5
0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5
0.7 1.0 0.4 0.7 0.8 0.7 1.0 0.4 0.7 0.8
P1478 Exhaust actuator shorted/high P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
5087
0.5
0.5
0.5
0.5
0.8
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-37
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer
repair ECM connections replace speedometer repair TSM/TSSM/HFSM connections ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 replace speedometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace 15AMP battery fuse replace ECM replace TSM/TSSM/HFSM JL5 JD5
Revised 10/13/08
Page 1-38
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM
ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 10 and 28 are open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open repair ECM connections
6718 6746 6749 6758 6854 6747 6748 6749 6758 6765 6766 6776 6854 6867 6747 6748
U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 1 and ignition HFSM fuse open/short to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace instruHFSM ment fuse U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM ground (BLK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair ECM connections HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1 and ignition HFSM switch open/short to ground U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-39
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM
TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 7 and chassis ground (BLK wire) is open repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer terminal 2 (LGN/V wire) is open inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground
6749 6758 6765 6766 6776 6854 6867 6709 6710 6717 6747 6749 6753 7159 6709 6710 6747 6749
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-40
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1097 Loss of speedometer serial data at ECM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer access instruments\wiggle test\replace instrument fuse replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections replace speedometer replace ECM and reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ECM & reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM
6758 6765 6766 6775 6776 6854 6867 6036 6709 6765 7993 7994 7998 7999 6036 6765 7993 7994 7998
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-41
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1300 TSM/TSSM/HFSM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low
ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open
7999 6036 6765 7993 7994 7998 7999 6036 6709 6746 6747 6765 6854
U1300 ECM serial data low U1300 ECM serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
6865
0.7
0.7
0.7
0.7
1.0
U1301 ECM serial data high U1301 ECM serial data high
U1301 ECM serial data high U1301 ECM serial data high
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
Revised 10/13/08
Page 1-42
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM
6865
0.7
0.7
0.7
0.7
1.0
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
6865
0.7
0.7
0.7
0.7
1.0
U1300 Speedometer serial data low U1300 Speedometer serial data low BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
7993 7998
0.8 0.9
0.8 0.9
1.1 1.2
JL5 JD5
Revised 10/13/08
Page 1-43
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 Speedometer serial data high Serial data missing Serial data missing
ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace speedometer engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness and electrical panel/wiggle test/replace 15 amp ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open replace 40 Amp Maxi Fuse data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/ HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
7999 6072 6723 6724 6729 6730 6731 6732 6733 6804
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
6818
0.4
0.4
0.4
0.4
0.7
6819 6838
0.3 0.3
0.3 0.3
0.3 0.3
0.3 0.3
0.3 0.6
6839
0.4
0.4
0.4
0.4
0.4
Serial data missing Serial data missing BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
0.4 0.2
0.4 0.2
0.4 0.2
0.4 0.5
Revised 10/13/08
Page 1-44
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM replace ECM ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace ECM and reprogram replace TSM/TSSM/HFSM replace spark plugs replace spark plug connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace fuel injector replace MAP sensor replace engine temperature sensor
7316
0.4
0.4
0.4
0.4
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
7318 7904 7913 7980 7994 7993 7998 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7596 7597 7598
0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2
0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2
0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2
0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2
0.5 0.6 1.0 0.6 0.7 1.1 1.2 0.4 0.4 0.3 1.2 1.3 1.0 0.7 1.3 1.3 0.8 1.0 1.1 1.2
Serial data missing Serial data missing DRIVEABILITY/SYMPTOMS Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Emits black smoke Emits black smoke Emits black smoke
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-45
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Emits black smoke Emits black smoke No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
replace fuel pressure regulator replace ECM and reprogram replace speedometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse replace security siren TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/ GY), is shorted to ground ignition switch [33B] terminal I and battery fuse terminal J (R wire) is open ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 10 and 28 open replace speedometer ECM [78B] terminal 5 data link [91A] terminal 3/ speedometer [39B] 2 (LGN/V wire) open replace spark plugs repair spark plug wire connections replace spark plug wire JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
7288 7290 7295 7303 7305 7306 7310 7311 7314 7134 7136 7138
0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3 JJ5 JG5
0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3
0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3 JK5 JH5
0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3
0.3 0.8 1.0 0.4 0.8 1.0 0.8 0.3 0.6 0.4 0.4 0.3
Revised 10/13/08
Page 1-46
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-47
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire repair starting system; use in conjunction with additional code(s)
7380
0.5
0.5
0.5
0.5
0.5
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls
7415 7441 7450 7595 7992 7013 7014 7134 7136 7138 7166
0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
0.9 0.4 1.1 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-48
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Starts, then stalls Starts, then stalls Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard
repair engine compression; use in conjunction with additional code(s) replace ECM replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open
7210 7450 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185 7210 7226 7340
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-49
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Starts hard
fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector
7380
0.5
0.5
0.5
0.5
Starts hard Starts hard Starts hard Starts hard Starts hard
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
Page 1-50
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods.
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0
JM5
FLSTSB
Revised 10/13/08
Page 1-51
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-52
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-53
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-54
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-55
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-56
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-57
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-58
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-59
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
TRANSMISSION CASE Replace transmission case Replace transmission complete Overhaul transmission Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft includes removal and installation includes adjusting gear engagement includes oil tank and starter removal includes checking gear engagement in transmission case in main drive gear includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) 4304 4305 4306 4309 4311 4316 4321 4331 4336 4341 4343 5.1 3.7 4.6 2.4 2.5 2.4 3.4 3.5 3.5 2.6 3.5
JM5
FLSTSB
Revised 10/13/08
Page 1-60
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace side cover gasket Replace shift pedal and/or lever Replace transmission shifter shaft seal Replace vehicle speed sensor o-ring Ream shifter lever bearing sleeve (after installation)
one both
one or both
JM5
FLSTSB
Revised 10/13/08
Page 1-61
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-62
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-63
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-64
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-65
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 1-66
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-67
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-68
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-69
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-70
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-71
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 1-72
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-73
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-74
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-75
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-76
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-77
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-78
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-79
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 1-80
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-81
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-82
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-83
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 1-84
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 1-85
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-86
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-87
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
JM5
FLSTSB
Revised 10/13/08
Page 1-88
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
JM5
FLSTSB
Revised 10/13/08
Page 1-89
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-90
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-91
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-92
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-93
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
JM5
FLSTSB
Revised 10/13/08
Page 1-94
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GENERAL Set-up and predelivery 1,000 mile service (1,600 km) REGULAR 5,000 mile maintenance (8,000 km) 10,000 mile maintenance (16,000 km) ----1.8 2.3 1.8 2.3 1.8 2.3 1.8 2.3 2.0 2.5 ----1.3 2.1 1.3 2.1 1.3 2.1 1.3 2.1 1.3 2.3
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods.
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt Replace idler bracket assembly Replace idler pulley Replace secondary belt at PDI only 2010 2008 2009 2011 0.2 ----0.7 0.2 ----0.7 0.2 ----0.7 0.2 ----0.7 0.2 0.8 0.3 0.7 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace rear wheel sprocket Replace transmission sprocket cover WHEELS Replace rim, hub or spokes (Includes truing wheel)
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace passenger footpeg bracket (one) Replace lower fork bracket and stem Replace upper fork bracket Replace steering head cups and bearings, including bearing adjustment Replace fork lock Adjust steering head bearings Change front fork oil Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace brake pads Replace brake caliper includes filling/bleeding brakes Replace brake disc
front - each caliper rear front - each caliper rear front both - CV,CS, LA only rear
Bleed brake caliper front or rear caliper Overhaul brake caliper includes filling/bleeding brakes front - each caliper
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace fuel tank cover Replace fuel tank valve assembly Replace oil tank Replace dipstick Replace oil tank lines
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GENERAL Remove and install engine Remove and install engine Replace stabilizer and/or bracket (one) Replace engine mount (one) Replace mount (each additional) CYLINDER HEAD front cylinder head Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind rear cylinder head valves and seats, test springs and install head and gasboth cylinder heads kets. Replace cylinder head Replace valve seal or spring after head removal Replace cylinder head gasket one cylinder head both cylinder heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Replace lower rocker cover/gasket, or rocker arms and/ front cylinder or shafts Replace rear rocker wireform Replace induction module cover rear cylinder between cylinders rear cylinder both cylinders 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3147 3126 3127 3152 3153 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 4.8 4.8 6.7 3.8 4.9 0.1 0.2 3.0 3.0 3.5 0.9 0.9 1.1 1.0 0.2 0.3 1.0 1.6 California vehicles only 3006 3004 3013 3014 3015 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 --0.2 4.1 0.1
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Recondition rocker arms after heads are removed Replace cylinder base gasket
one head both heads front cylinder rear cylinder both cylinders
Replace crankcase umbrella valve CYLINDER AND PISTON Replace piston and resize cylinder includes disassembly, replacing piston, and sizing cylinder, all items listed under recondition cylinder head and assembly
one both one piston and cylinder both pistons and cylinders
Recondition cylinder and piston includes disassembly, one piston and cylinder deglazing cylinder and replacing rings, or replacing cyl- both pistons and cylinders inder and piston, all items listed under recondition cylinder head and assembly Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston assembly Replace upper connecting rod bushing during upper end repair Replace one cylinder stud GEARCASE Replace tappet one cylinder both cylinders one cylinder both cylinders one cylinder both cylinders
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-7
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace gearcase cover and/or gasket Replace all cam gears Replace oil pump Replace oil pump cover Replace precision cooling check valve Replace oil cooler thermostat Replace oil pump check valve CRANKCASE Replace crank position sensor o-ring Replace crankcases Seal crankcase only Replace left main bearing Replace flywheels includes remove and install engine Check flywheel trueness after removal Check flywheels after removal Recondition cylinder heads head removed (for non-related repairs) Replace piston rings Replace piston and rings includes oversizing FUEL SYSTEM Replace air cleaner assembly Replace air cleaner to induction module boot Replace air cleaner backing plate Replace air cleaner cover
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-8
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace induction module Replace manifold, inserts or clamps Replace external fuel hose Replace induction module o-ring EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose
DRIVE Adjust primary chain Replace primary inspection cover/o-ring/ or gasket Replace primary chain Replace engine sprocket Replace engine sprocket oil seal Replace primary cover Replace primary gasket --4001 4002 4003 4005 4007 4009 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-9
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
CLUTCH Adjust clutch Replace clutch release mechanism Service the clutch Replace shift lever Replace clutch cable Replace shifter seal includes disassembly, cleaning, inspection, repair, assembly and adjustment --4006 4011 4012 4013 4015 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1
TRANSMISSION CASE Overhaul transmission includes disassembly, removal, cleaning, inspection, replacing parts, assembly and installation Replace shifter drum Replace shift linkage and/or spring Replace shifter fork (one) Replace shifter fork (ea. additional) Replace transmission case countershaft bearing Replace main drive gear and/or bearing and/or O-ring Replace detent arm and/or spring Replace main drive gear belt sprocket Replace main drive gear seal (in crankcase) Replace vehicle speed sensor o-ring 4306 4329 4332 4343 4345 4361 4366 4368 4309 4311 4380 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-10
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
ACCESSORIES Replace mirror Replace one frame side cover/side cover clips or grommets 6513 6263 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service Manual, Part No. 99484-09 and Electrical Diagnostic Manual, Part No. 99495-09
Lights and accessories excluding turn signals CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative open/shorted/ground motor start button 5817 5818 1.0 0.9 1.0 0.9 1.0 0.9 1.0 0.9 1.0 0.9 regulator bleed test milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5307 5308 5310 5312 5314 5315 5316 5319 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 5016 0.3 0.3 0.3 0.3 0.3
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-11
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring TSM/TSSM/HFSM [30B] pin 9 to starter relay terminal 2 shorted to voltage nothing clicks; open in wiring to or from starter button starter relay poor starter to battery connections, ground connections, or bad solenoid contacts defective starter motor starter clutch replace TSM/TSSM/HFSM contacts; includes starter motor removal coil; includes starter motor removal replace TSM/TSSM/HFSM mate connector TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground replace clutch switch - includes diagnostics
5822 5823
5824 5825 5827 5830 5831 5832 5835 5836 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Slow starter crank or starter stalls Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid Replace starter solenoid Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-12
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Starter inoperative
locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] one (negative or positive)
WIRING Replace battery cable Replace main wiring harness Replace engine sub-harness Replace rear fender wiring harness Replace any single wire Replace any single wire Replace speedometer housing Replace electrical caddie (under fuel tank) Replace electrical caddie (behind voltage reg.) Repair/diagnose indicator lamp wiring Replace fuse Replace fuse block (H bracket) SWITCHES Replace ignition switch Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing CN CV XL883 CP XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW XL1200N NIGHTSTER 5129 5171 5173 5176 5177 5178 5179 5180 CS LA 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 XL883R XR1200 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 CT 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 XL1200C CUSTOM 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 light circuit accessory circuit 5024 5026 5066 5036 5039 5043 5046 5081 5082 5048 5145 5196 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 --0.3 0.1 1.2
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-13
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace rear stoplight switch Replace oil pressure switch Replace neutral switch LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace indicator lens/trim plate/bezel Replace indicator lamp assembly Replace single light bulb/lens Replace turn signal light assembly
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-14
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1005 Fuel level switch open/high B1005 Fuel level switch open/high B1005 Fuel level switch open/high B1006 speedometer accessory line overvoltage B1006 speedometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check No security lamp during bulb check Security lamp on continuously after bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm
replace fuel level switch repair speedometer [39B] terminal 9/fuel level switch [141]terminal 2 open/short to volts replace fuel level resistor assembly code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer replace tachometer replace speedometer replace tachometer replace speedometer replace tachometer replace FOB battery replace FOB replace TSSM\HFSM
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-15
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C
HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open diagnose and replace tail lamp and turn signal converter module - CZ only TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery fuse main fuse terminal A (R wire) and battery fuse is open
6879 6773 6855 6856 6857 6790 6791 6792 6793 6796 6797 6798 6799 6800 6809 6805 6806 6807 6808
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-16
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D
repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuse block
6810 6811 6812 6813 6814 6815 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 6709 6790 6791
Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/Replace bulb Turn signal error 3A - bulbs flash at double rate-all work repair bulb connection/replace lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM B0563 Battery voltage high - TSM/TSSM/HFSM B0563 Battery voltage high - TSM/TSSM/HFSM B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault CN CV XL883 CP code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb repair bulb connection/replace lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW
XL1200R ROADSTER CX
XL1200N NIGHTSTER
Revised 10/13/08
Page 2-17
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low
replace bulb repair bulb connection/replace lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair alarm (terminal B) circuit (LGN/BN wire)open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-18
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open
replace TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)open repair alarm (terminal B) circuit (LGN/BN wire)Shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/ GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace TSM/TSSM/HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-19
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low
replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM
B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low
B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0108 MAP Sensor high P0108 MAP Sensor high
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-20
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0108 MAP Sensor high P0108 MAP Sensor high P0108 MAP Sensor high P0108 MAP Sensor high P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0117 ET Sensor low P0117 ET Sensor low P0117 ET Sensor low P0117 ET Sensor low
MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted
7643 7644 7646 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 7750 7760 7710 7675 7680 7731
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-21
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0123 TP Sensor high P0123 TP Sensor high
ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open replace MAP sensor replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage
7686 7687 7690 7710 7685 7695 7565 7580 7584 7585 7586 7590 7595 7605 7615 7650 7967 7555 7575
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-22
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0123 TP Sensor high P0123 TP Sensor high P0123 TP Sensor high P0123 TP Sensor high P0131 Front oxygen sensor low
TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen [138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM
6868 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869
0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.6 0.8 1.1 1.1 1.6 0.5 0.9 0.8 1.1 0.5 0.9 0.6
P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center
P0134 Front oxygen sensor center P0134 Front oxygen sensor center
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-23
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/ shorted to oxygen [137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open
6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870
0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.4 0.8 1.1 1.1 1.6 0.5 0.9 0.8 1.1 0.5 0.9 0.6
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-24
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0374 CKP Sensor sync error P0374 CKP Sensor sync error
replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-25
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high
replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor repair ECM connections CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-26
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low
IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-27
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM Error P0603 ECM EEPROM Error P0605 ECM flash error P0605 ECM flash error P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded
7771 7775 7776 7770 7771 7913 7931 7913 7931 7923 7901 7903 7904 7906 7902 7908 7909 7852 7888 7889
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-28
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password
replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM & reprogram data link [91A] terminal 3/ECM [78B] terminal 5/ TSSM [30] terminal 3 open data link [91A] terminal 3/ECM [78B] 5 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-29
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted
replace ECM repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage CP XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW
CN CV
XL883
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
XL1200N NIGHTSTER
Revised 10/13/08
Page 2-30
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1355 Rear ignition coil high/shorted P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM repair TSM/TSSM/HFSM connections ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair ECM connections replace TSM/TSSM/HFSM replace speedometer repair speedometer connections/terminals
P1501 Jiffy stand sensor Low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
5087
0.5
0.5
0.5
0.5
0.5
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer
5088 7956 7850 6709 6718 6746 6854 6717 6072 6747
0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.8 0.5
0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.9 0.6
0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.9 0.6
0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.8 0.5
0.5 0.7 1.1 0.5 0.6 0.4 0.3 1.0 0.8 0.5
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-31
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ICM serial data at tachometer U1016 Loss of ICM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM
repair ECM connections ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections/terminals/terminals replace tachometer repair ECM connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair TSM/TSSM/HFSM connections replace 15AMP battery fuse replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair ECM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15 AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-32
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminals/terminal TSM/TSSM/HFSM [30B] terminal 3 and Tachometer [108B] terminal 2 (LGN/V wire) is open replace 15AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground
6866
---
---
---
0.5
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections
U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM or ECM or speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM or ECM or speedometer minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 1 and Ignition HFSM or ECM or speedometer fuse open/short to ground
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-33
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM or ECM or speedometer (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer (39B) terminal 1/Instrument fuse/ HFSM or ECM or speedometer Fuel gauge 1(0 wire) grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM or ECM or speedometer ground (BLK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace accesHFSM or ECM or speedometer sory fuse U1097 Loss of speedometer serial data at TSM/TSSM/ replace ignition switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6/L R controls/igniHFSM or ECM or speedometer tion switch (O/W wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedo terminal 6 and accessory fuse (O/W HFSM or ECM or speedometer wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ accessory fuse terminal R and ignition switch HFSM or ECM or Speedometer (R/GY wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ repair ECM connections HFSM or ECM or speedometer U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open repair speedometer connections/terminals
6758 6765 6770 6772 6775 6776 6781 6782 6795 6801 6802 6803 6854 6758 6712 6747
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-34
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at Speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer
ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer speedometer (39B) terminal 1/Instrument fuse/ Fuel gauge 1(0 wire) grounded replace tachometer replace speedometer speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedo terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open replace tachometer repair ECM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair speedometer connections/terminals
6748 6749 6758 6765 6770 6772 6775 6776 6781 6782 6795 6801 6802 6803 6854 6710 6717 6749 6747
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-35
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at tachometer
TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open inspect/main wiring harness/replace 15 AMP battery fuse TSM/TSSM/HFSM [30B] terminal 3 and tachometer [108B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminals/terminals replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground replace battery fuse ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections/terminals/terminals replace TSM/TSSM/HFSM ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections
6753 7159
6062 6709 6710 6711 6717 6749 6754 6036 6709 6711 7998 6720 6747 6765 6803 6854
0.8 0.5 0.5 0.5 1.0 0.8 0.7 0.6 0.5 0.5 1.1 0.8 0.5 0.8 0.8 0.3
0.8 0.5 0.5 0.5 1.0 0.8 0.7 0.6 0.5 0.5 1.1 0.8 0.5 0.8 0.8 0.3
U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-36
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
ECM [78B] terminal 5 TSSM [30] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace ECM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections/terminals ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open replace speedometer replace Tachometer ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals repair ECM connections data link [91] terminal 3/ECM terminal 5/TSM/ TSSM/HFSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage replace ECM replace TSM/TSSM/HFSM replace speedometer engine stop switch [22B] terminal 4/coil terminal B/ECM [78]terminal 13) (W/BK wire) shorted to ground replace voltage regulator
7994 7993 7999 6036 6709 6711 6718 6720 6765 6803 6746 6747 6854 6865 7993 7998 6072 6723 6724
0.5 0.9 0.5 0.6 0.5 --0.6 --0.9 --0.4 0.6 0.3 0.4 0.9 1.3 0.9 0.4 0.4
0.5 0.9 0.5 0.6 0.5 --0.6 --0.9 --0.4 0.6 0.3 0.4 0.9 1.3 0.9 0.4 0.4
0.5 0.9 0.5 0.6 0.5 0.5 0.6 0.8 0.8 0.8 0.4 0.5 0.3 0.4 0.9 1.1 0.8 0.4 0.4
0.5 1.1 0.5 0.6 0.5 0.5 0.6 0.8 0.8 0.8 0.4 0.5 0.3 0.4 1.1 1.1 0.8 0.4 0.4
U1300 Serial data low U1300 Serial data low U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high
U1301 Serial data high U1301 Serial data High Serial data missing Serial data missing
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-37
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
inspect/access main wire harness/wiggle test/ replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open inspect/wiggle test/replace maxi fuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data link [91A] terminal 3/ECM [78]terminal 5/ TSSM [30]terminal 3/speedometer [39] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78]terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91] terminal 4 and TSM/TSSM/HFSM [30] terminal 2 (GY wire) shorted to ground replace ignition switch ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM connections replace ECM
6818
0.6
0.6
0.6
0.6
0.6
6819 6838
0.3 0.4
0.3 0.4
0.3 0.4
0.3 0.4
0.3 0.4
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-38
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Serial data missing DRIVEABILIY SYMPTOMS Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle No check engine lamp No check engine lamp
replace TSM/TSSM/HFSM replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace MAP Sensor replace fuel injector replace ECM ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace MAP Sensor replace fuel injector replace ECM ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace speedometer main fuse terminal A (R wire) and Battery fuse is open
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-39
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
replace tachometer replace ECM repair ECM connections speedo [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedo [39B] terminal 5 and battery fuse (BN/ GY wire) is grounded inspect/main wiring harness/replace 15 AMP Battery Fuse replace security siren TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/Siren [142B] terminal A (BN/ GY), is shorted to ground ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSSM ECM terminal 28 to ground is open replace speedometer ECM [78B] terminal 5 to data link [91A] terminal 3 is open repair ECM connections replace spark plugs repair spark plug wire connections replace spark plug wire
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
7285 7290 7295 7303 7305 7306 7310 7311 7314 7980 7134 7136 7138
0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3
0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.6 0.3 0.3 0.3 0.3 0.3
0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.6 0.3 0.3 0.3 0.3 0.3
0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3
0.5 0.5 1.3 0.4 0.8 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-40
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
replace battery clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP fuse repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM/ICM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ECM replace spark plugs
7380
0.3
0.3
0.3
0.3
0.3
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts hard
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-41
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard
repair spark plug Wire connections replace spark plug wire replace battery clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM/ICM replace throttle position sensor
7380
0.3
0.3
0.3
0.3
0.3
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-42
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Starts hard Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke
replace injector replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-43
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-44
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 3-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace tail section sub frame Replace rear frame section and tag bracket Replace front fork assembly Replace lower fork bracket air baffle Replace lower fork bracket and stem Replace steering head cups and bearings Replace upper fork bracket Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2463
1.3
1.3
1.3
1.3
1.3
1.3
1.3
2464
0.4
0.4
0.4
0.4
0.4
0.4
0.4
2465
1.3
1.3
1.3
1.3
1.3
1.3
1.3
2467
0.3
0.3
0.3
0.3
0.3
0.3
0.3
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1417
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1419
0.4
0.4
0.4
0.4
0.4
0.4
0.4
1420
0.4
0.4
0.4
0.4
0.4
0.4
0.4
C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0563 Battery voltage high
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
C1017 Pump motor power circuit open fault repair ABS ECU connections C1017 Pump motor power circuit open fault ABS module [166B] pin 11 and ground 1 (BK wire) is open C1017 Pump motor power circuit open fault ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open C1017 Pump motor power circuit open fault replace ABS ECU or HCU C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage
C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0
2445
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
2455
0.6
0.6
0.6
0.6
0.6
0.6
0.6
C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent
C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-7
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2444
2445
0.6
0.6
0.6
0.6
0.6
0.6
0.6
C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
2455
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2457
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted
1401 1402
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-8
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2444
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2445
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2448
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2454
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2455
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-9
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
C1061 ECU internal fault - front apply sole- replace ABS ECU or HCU noid C1062 ECU internal fault - front release solenoid replace ABS ECU or HCU
C1065 ECU internal fault - rear apply sole- replace ABS ECU or HCU noid C1066 ECU internal fault - rear release solenoid C1094 Front brake switch always on C1094 Front brake switch always on replace ABS ECU or HCU repair ABS ECU connections repair or replace front brake light switch or right handlebar connections in connector [22] circuit between right handlebar switch [22B] terminal 2 and ABS ECU [166B] terminal 13 (R/BN) is shorted to voltage repair front brake light switch connections in connector [22] replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B]
1414
0.6
0.6
0.6
0.6
0.6
0.6
0.7
C1094 Front brake switch always on C1094 Front brake switch always on C1095 Front brake switch open C1095 Front brake switch open
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-10
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1405
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1406
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1095 Front brake switch open C1095 Front brake switch open
1407 2430 2430 2430 1418 2430 1418 2430 2430 1401 1402 1411
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
C1118 ECU internal fault - front apply sole- replace ABS ECU or HCU noid correlation C1121 ECU internal fault - rear apply sole- replace ABS ECU or HCU noid correlation C1151 Front wheel release too long C1151 Front wheel release too long C1153 Rear wheel release too long C1153 Rear wheel release too long C1158 Calibration programming required C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel Speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range reroute brake lines replace ABS ECU or HCU reroute brake lines replace ABS ECU or HCU replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU
1412
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2430
1.4
1.4
1.4
1.4
1.4
1.4
1.4
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-11
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2444
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2445
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2448
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1412
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2430 2440
1.4 1.0
1.4 1.0
1.4 1.0
1.4 1.0
1.4 1.0
1.4 1.0
1.4 1.0
2454
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2455
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2457
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-12
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1409
0.9
0.9
0.9
0.9
0.9
0.9
0.9
1413
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1415
0.5
0.5
0.5
0.5
0.5
0.5
0.6
1422
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1423
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration
1424
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1425
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on
1401 1408
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
1409
0.9
0.9
0.9
0.9
0.9
0.9
0.9
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-13
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1410
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1214 Rear brake switch always on C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open
1405
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1406
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1216 Rear brake switch open C1216 Rear brake switch open U1300 ABS serial data low U1300 ABS serial data low
1407 2430 1401 6036 6666 6709 6711 6720 6747 6765
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-14
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 ABS serial data low U1300 ABS serial data low
U1300 ABS serial data low U1300 ABS serial data low
U1300 ABS serial data low U1301 ABS serial data high U1301 ABS serial data high
U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-15
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high
U1301 ABS serial data high Replace ABS hydraulic control unit (HCU)
2473
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat and/or strap or spring(s) and/ or hinge bracket Replace top frame cover (solo seat) Replace seat air spring Replace air tank Replace air line Replace fender front rear (includes installing new wire conduit and facia if applicable) Replace license plate mount Replace rear fender facia/ground effects Replace rear fender facia/ground effects stud plate one or both
2492 2494
0.3 0.2
0.3 0.2
0.3 0.2
0.3 0.2
0.3 0.2
0.3 0.2
0.3 0.2
2506 2510 2514 2516 2518 2526 2531 2525 2528 2529
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-16
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-17
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-18
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace lower rocker arm cover/gasket, or front cylinder rocker arms and /or shafts/rocker arm sup- rear cylinder port both cylinders Replace cylinder o-ring/drain o-ring front cylinder rear cylinder both cylinders Replace crankcase umbrella valve CYLINDER AND PISTON one piston and cylinder Recondition top end - includes disassembly, replacement of piston and sizing cylin- both pistons and cylinders der (.005 pistons), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston rings includes deglazing cylinder Recondition top end includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly one cylinder both cylinders one piston and cylinder both pistons and cylinders one both
3221 3231
3.7 4.9
3.7 4.9
3.7 4.9
4.1 5.3
4.1 5.3
3.7 4.9
3.7 4.9
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-19
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace push rod, push rod cover and/or o- one or two same cylinder ring or quad seal one each cylinder Replace cam cover and/or gasket Replace primary cam chain, sprockets and/ or fastener Replace primary cam chain tensioner Replace cam support plate/o-rings Replace cam support plate Replace cam support bearing/cams/secondary cam chain/tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-20
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-21
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace clutch release bearing and/or push rod Replace clutch release (ball ramp) and/or side cover
4016 4018
1.2 1.6
1.2 1.6
1.2 1.6
1.2 1.7
1.2 1.7
1.2 1.6
1.2 1.6
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-22
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete - includes remove/replace/install oil passage gasket Overhaul transmission
DESCRIPTION
LABOR CODE
FV4
KB4
FF4
FC4/FL4
FS4
4304 4305 includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) in transmission case in main drive gear
5.3 4.9
5.3 4.9
5.3 4.9
5.6 5.2
5.6 5.2
5.3 4.9
5.3 4.9
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace transmission side cover gasket Replace oil pan and/or gasket Replace transmission shift shaft seal Replace vehicle speed sensor o-ring one both
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-23
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-24
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace rear view mirror Replace backrest Replace amplifier Replace speaker Replace strobe lamp Repair or replace rear mount
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-25
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-26
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Starter spins Starter inoperative Replace starter solenoid contacts Replace starter solenoid coil Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter inoperative Starter inoperative
5861
0.6
0.6
0.6
0.6
0.6
0.6
0.6
5157
0.3
0.3
0.3
0.3
0.3
0.3
0.3
5862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
WIRING Replace main wiring harness Replace audio harness Replace main harness trough/tray lower trough, or both lower trough and cover 5026 5027 5078 3.6 --0.9 3.6 --0.9 3.6 --0.9 3.6 1.8 0.9 3.6 1.8 0.9 3.6 --0.9 3.6 --0.9
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-27
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-28
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-29
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-30
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-31
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6115
---
---
---
0.7
0.7
---
---
6101 6560
-----
-----
-----
0.6 0.7
0.6 0.7
-----
-----
-------
-------
-------
-------
-------
6627
---
---
---
0.7
0.7
---
---
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-32
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B2013 Radio sidecar controls shorted high replace radio B2013 Radio sidecar controls shorted high clean or repair connectors [27],[53], or [197] B2013 Radio sidecar controls shorted high locate and repair short to voltage between radio and sidecar switches on V/GY or BK/GN wires B2014 Radio sidecar controls shorted low B2014 Radio sidecar controls shorted low replace radio locate and repair short to ground between radio and sidecar switches on V/GY or BK/GN wires clean or repair connectors [27],[53], or [197] replace radio locate and repair open between radio and sidecar switches on V/GY or BK/ GN wires clean or repair connectors [27],[53], or [197] replace sidecar console switch assembly replace radio replace high output amplifier locate and repair short in interconnect harness between speaker wires from radio to speaker locate and repair short between speaker wires from amplifier to speaker replace speaker replace radio replace high output amplifier
-------
-------
-------
-------
-------
-------
B2014 Radio sidecar controls shorted low B2015 Radio sidecar controls stuck B2015 Radio sidecar controls stuck
-------
-------
-------
-------
-------
-------
B2015 Radio sidecar controls stuck B2015 Radio sidecar controls stuck B2016 Front speakers shorted B2016 Front speakers shorted B2016 Front speakers shorted
-----------
----0.6 --0.8
----0.6 --0.8
----0.6 --0.8
0.5 0.8
-------
----0.7 --0.9
0.6 ---
-----
---------
---------
B2016 Front speakers shorted B2017 Front speakers open B2017 Front speakers open
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-33
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6532
6117
---
---
---
---
0.7
---
---
B2017 Front speakers open B2018 Front speakers short to ground B2018 Front speakers short to ground B2018 Front speakers short to ground
---------
0.4
-----
0.6 ---
-----
---------
--0.6 --0.8
--0.6 --0.8
--0.6 --0.8
0.8
----0.7 --0.9
B2019 Front speakers short to battery B2019 Front speakers short to battery B2019 Front speakers short to battery
0.6 ---
-----
---------
---------
---------
--0.6
0.8 --0.6
---------
---------
B2020 Rear speakers shorted B2020 Rear speakers shorted B2020 Rear speakers shorted
0.7
---
6116
---
---
---
---
0.8
---
---
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-34
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
-----------
-----------
-----------
-----------
-----------
B2021 Rear speakers open B2022 Rear speakers short to ground B2022 Rear speakers short to ground B2022 Rear speakers short to ground
---------
---------
---------
--0.6 --0.7
---------
---------
B2023 Rear speakers short to battery B2023 Rear speakers short to battery B2023 Rear speakers short to battery
-------
-------
-------
-------
-------
-------
B2024 Sidecar speakers shorted B2024 Sidecar speakers shorted B2024 Sidecar speakers shorted
6118
---
---
---
---
0.9
---
---
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-35
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6971
---
---
---
---
0.9
---
---
B2025 Sidecar speakers open B2025 Sidecar speakers open B2025 Sidecar speakers open
6101 6943
-----
-----
-----
-----
0.6 0.8
-----
-----
6119
---
---
---
---
0.9
---
---
6972
---
---
---
---
0.9
---
---
B2026 Sidecar speakers short to ground B2026 Sidecar speakers short to ground
6101
---
---
---
---
0.6
---
---
6118
---
---
---
---
0.9
---
---
6971
---
---
---
---
0.9
---
---
B2027 Sidecar speakers short to battery B2027 Sidecar speakers short to battery
6101
---
---
---
---
0.6
---
---
6118
---
---
---
---
0.9
---
---
6971
---
---
---
---
0.9
---
---
6102
---
---
---
0.7
0.7
---
---
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-36
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6128
---
---
---
0.7
0.7
---
---
---------
---------
---------
---------
---------
6128
---
---
---
---
0.7
---
---
---------------
---------------
Symptom - poor/no reception AM (HDI LW/ replace antenna cable or mast conMW), FM, WB nector Symptom - poor/no reception AM (HDI LW/ replace radio MW), FM, WB Symptom - static present in audio Symptom - static present in audio Symptom - static present in audio replace spark plugs replace spark plug wires replace voltage regulator
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-37
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Symptom - no or low audio with high output replace fuse amplifier (no DTCs) Symptom - no or low audio with high output locate and repair open on R or BK amplifier (no DTCs) wire from connector [149] Symptom - no or low audio with high output locate and repair open on Y/O or Y/V amplifier (no DTCs) wires between connectors [149B] and [28B] Symptom - no or low audio with high output replace radio amplifier (no DTCs) Symptom - no or low audio with high output locate and repair open on W/O or amplifier (no DTCs) LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires between connectors [149B] and [27B] Symptom - no or low audio with high output locate and repair short to voltage/ amplifier (no DTCs) ground/between W/O or LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires between connectors [149B] and [27B] Symptom - no or low audio with high output replace high output amplifier amplifier (no DTCs) Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative replace fuse replace radio locate and repair open on O/BE wire replace starter relay locate and repair open on R/GY wire between connector [33B] and starter relay
6128
---
---
---
---
0.7
---
---
6104
---
---
---
---
0.8
---
---
6117
---
---
---
---
0.7
---
---
6116
---
---
---
---
0.8
---
---
------------0.2 0.7 0.5 0.5 0.6 0.2 0.7 0.5 0.5 0.6 0.2 0.7 0.5 0.5 0.6
-------------
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-38
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6159
---
0.5
0.5
0.5
0.5
---
0.6
Symptom - radio inoperative Symptom - intercom inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative
-----------------
0.5 ---------------
0.5 ---------------
-----------------
0.6 ---------------
6141
---
---
---
0.7
0.7
---
---
Symptom - CB transmitter inoperative Symptom - CB transmitter inoperative Symptom - CB transmitter inoperative Handheld microphone PTT inoperative Handheld microphone PTT inoperative Handheld microphone PTT inoperative
---------------
---------------
---------------
---------------
---------------
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-39
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6147
---
---
---
0.6
0.6
---
---
6149
---
---
---
0.5
0.5
---
---
6150
---
---
---
0.6
0.6
---
---
6152
---
---
---
---
0.6
---
---
6151
---
---
---
---
0.6
---
---
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-40
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6153
---
---
---
0.7
0.7
---
---
Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - CD skipping Symptom - CD skipping Symptom - CD skipping Symptom - CD skipping Symptom - switches inoperative Symptom - switches inoperative Symptom - switches inoperative Symptom - switches inoperative
6106 6625 6154 6155 6156 6171 6172 6173 6174 6101 6112 6111
-------------------------
1.0 0.7 0.9 0.9 0.8 0.4 0.7 0.9 0.9 -------
1.0 0.7 0.9 0.9 0.8 0.4 0.7 0.9 0.9 0.6 0.5 0.8
-------------------------
6113
---
---
---
---
0.8
---
---
CRUISE CONTROL - DIAGNOSIS, REPAIR Main harness Replace any single wire Replace rear stoplight switch Replace fuse 5028 5038 5141 5145 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-41
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-42
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6813
0.4
0.4
0.4
0.4
0.4
0.4
0.5
6814 6815
0.5 0.8
0.5 0.8
0.5 0.8
0.5 0.8
0.5 0.8
0.5 0.8
0.5 0.9
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-43
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-44
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-45
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
5861 5863
0.6 0.5
0.6 0.5
0.6 0.5
0.6 0.5
0.6 0.5
0.6 0.5
0.6 0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-46
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1155 Neutral input low B1151 Sidecar bank angle sensor low B1151 Sidecar bank angle sensor low B1151 Sidecar bank angle sensor low
6970
---
---
---
---
0.4
---
---
B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1153 Sidecar bank angle sensor high
6961
---
---
---
---
0.4
---
---
6962
---
---
---
---
0.4
---
---
6963
---
---
---
---
0.6
---
---
6964
---
---
---
---
0.4
---
---
6965
---
---
---
---
0.4
---
---
-------
-------
-------
-------
-------
-------
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-47
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1153 Sidecar bank angle sensor high B1153 Sidecar bank angle sensor high
6965
---
---
---
---
0.4
---
---
B1153 Sidecar bank angle sensor high B1153 Sidecar bank angle sensor high INSTRUMENTS B1004 Fuel level sender low
6966 6967
-----
-----
-----
-----
0.5 0.4
-----
-----
6034
0.5
0.5
0.5
0.5
0.5
0.5
0.6
B1004 Fuel level sender low B1004 Fuel level sender low
B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1005 Fuel level sender open/high
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-48
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6069
0.4
0.4
0.4
0.4
0.4
0.4
0.5
7182
0.6
0.6
0.6
0.6
0.6
0.6
0.7
B1006 Speedometer accessory line overvoltage B1006 Speedometer accessory line overvoltage
7770 7771 7770 7771 7770 7771 7770 7771 6001 6002 6003
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
B1006 Tachometer accessory line overvolt- code not present age B1006 Tachometer accessory line overvolt- repair charging system/accompaage nies other codes B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer
7075
---
---
---
---
---
0.4
---
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-49
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7076
---
---
---
---
---
0.5
---
7077
---
---
---
---
---
2.3
---
7078
---
---
---
---
---
2.5
---
7079
---
---
---
---
---
0.6
---
Automatic compression release diagnosis ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low
P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-50
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high
P0113 IAT sensor open/high P0113 IAT sensor open/high P0117 ET sensor low
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-51
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open
7687
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7690
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error
P0120 TP1 sensor range error P0120 TP1 sensor range error
7580
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7590
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-52
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7610
P0120 TP1 sensor range error P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
P0122 TP1 sensor open/low P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high
7580
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-53
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7615
7619
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6868
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center
7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
P0134 Front oxygen sensor center P0134 Front oxygen sensor center
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-54
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6871
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center
7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-55
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7580
7590
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7610
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7615
0.8
0.8
0.8
0.8
0.8
0.8
0.8
P0220 TP2 sensor range error P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low
7590
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-56
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0222 TP2 sensor open/low P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high
7575
0.7
0.7
0.7
0.7
0.7
0.7
0.7
P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high
P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-57
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent
7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
7987
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-58
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0444 Purge control open/low P0445 Purge control high P0445 Purge control high P0445 Purge control high
P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low
P0501 Vehicle speed signal low P0501 Vehicle speed signal low
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-59
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7917
7918
1.0
1.0
1.0
1.0
1.0
1.0
1.0
P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0572 Brake switch input error
7919 7921 7922 7938 7939 7953 7956 7967 7968 7770 7771 7775 7776 7770 7771 1404
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 1.0 0.2 0.2 0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-60
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1406
P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error
1407 1408
0.4. 0.4
0.4. 0.4
0.4. 0.4
0.4. 0.4
0.4. 0.4
0.4. 0.4
0.4. 0.4
1409
0.9
0.9
0.9
0.9
0.9
0.9
0.9
1413
1.2
1.2
1.2
1.2
1.2
1.2
1.3
P0572 Brake switch input error P0572 Brake switch input error
1415
0.5
0.5
0.5
0.5
0.5
0.5
0.6
1422
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1423
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1424
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1425
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1801
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-61
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1808
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1809
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-62
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7572
0.6
0.6
0.6
0.6
0.6
0.6
0.7
P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range
7572
0.6
0.6
0.6
0.6
0.6
0.6
0.7
P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P1001 System relay coil open/low
7901
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-63
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
7936
0.8
0.8
0.8
0.8
0.8
0.8
0.8
P1003 System relay contacts open P1004 System relay contacts closed
7937
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7865
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7866
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-64
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7918
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed
7926 7927
0.6 0.6
0.6 0.6
0.6 0.6
0.6 0.6
0.6 0.6
0.6 0.6
0.6 0.6
7929
0.3
0.3
0.3
0.3
0.3
0.3
0.3
P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password
6704
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6705
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-65
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7025
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open
P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted
P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7016
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-66
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open
P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted
P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-67
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-68
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7015
P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear HDI ACTIVE EXHAUST
NOTE: Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error replace ECM engine control fuse to ignition switch (R/BK) open replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 38 (V\BE wire) is open/grounded/ shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace 15 AMP engine control fuse 7850 6875 7811 7812 7814 7816 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4
7822
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7823 7826
0.5 0.3
0.5 0.3
0.5 0.3
0.5 0.3
0.5 0.3
0.5 0.3
0.5 0.3
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-69
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7828 7850 7811 7823 7811 7827 7850 5084 5085 5087 7956 7850 5084 5085 5086
P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low
P1478 Exhaust actuator shorted/high ENGINE MANAGEMENT - CONTINUED P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
5087
0.5
0.5
0.5
0.5
0.5
0.5
0.5
5088
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-70
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7092
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7093 7085
1.4 1.4
1.4 1.4
1.4 1.4
1.4 1.4
1.4 1.4
1.4 1.4
1.4 1.4
7091
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7092
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7086
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7087
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-71
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7088
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2107 Throttle actuator control module processor fault P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error
7561
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7085
1.4
1.4
1.4
1.4
1.4
1.4
1.4
7086
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7561 7093
0.6 1.4
0.6 1.4
0.6 1.4
0.6 1.4
0.6 1.4
0.6 1.4
0.6 1.4
7087
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7092
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-72
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7086
7087
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7088
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P2119 Throttle actuator control motor circuit range / actuation return error P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low
7566
0.7
0.7
0.7
0.7
0.7
0.7
0.8
7567
0.7
0.7
0.7
0.7
0.7
0.7
0.8
P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low
7568 7569
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.1 0.8
P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high
7562 7563
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.8 0.8
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-73
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7572
0.6
0.6
0.6
0.6
0.6
0.6
0.7
7571
0.6
0.6
0.6
0.6
0.6
0.6
0.7
P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high
7568 7573
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.1 0.8
P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low
7566
0.7
0.7
0.7
0.7
0.7
0.7
0.8
7567
0.7
0.7
0.7
0.7
0.7
0.7
0.8
P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low
7568 7569
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.1 0.8
P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high
7562 7563
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.8 0.8
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-74
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7572
0.6
0.6
0.6
0.6
0.6
0.6
0.7
7571
0.6
0.6
0.6
0.6
0.6
0.6
0.7
P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high
7568 7573
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.1 0.8
7561
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7575
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7580
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7590
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error
7562 7564
0.7 1.4
0.7 1.4
0.7 1.4
0.7 1.4
0.7 1.4
0.7 1.4
0.8 1.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-75
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7566
7567
0.7
0.7
0.7
0.7
0.7
0.7
0.8
7569
0.7
0.7
0.7
0.7
0.7
0.7
0.8
7571
0.6
0.6
0.6
0.6
0.6
0.6
0.7
7573
0.7
0.7
0.7
0.7
0.7
0.7
0.8
P2176 Throttle actuator control system closed position not learned SERIAL DATA Serial data missing Serial data missing Serial data missing
7091
1.6
1.6
1.6
1.6
1.6
1.6
1.6
6072 6120
0.5 ---
0.5 1.0
0.5 1.0
0.5 1.0
0.5 1.0
0.5 ---
0.5 1.1
6723
0.5
0.5
0.5
0.5
0.5
0.5
0.6
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-76
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6818
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6819
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6838
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6839
0.5
0.5
0.5
0.5
0.5
0.5
0.6
Serial data missing Serial data missing Serial data missing Serial data missing
7317
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-77
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6718
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6748
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1016 Loss of ECM serial data at tachom- repair TSM/TSSM/HFSM conneceter tions U1016 Loss of ECM serial data at tachom- repair tachometer connections/termieter nals U1016 Loss of ECM serial data at tachom- ECM [78B] terminal 69 and tachomeeter ter [108B] terminal 2 is open U1016 Loss of ECM serial data at tachom- replace tachometer eter U1016 Loss of ECM serial data at tachom- repair ECM connections eter U1016 Lost communications J1850 state of replace ECM health with ECM / ignition module - radio
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-78
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1016 Lost communications J1850 state of locate and repair open/intermittent health with ECM / ignition module - radio on LGN wire between [27] on radio and [78] on ECM U1016 Lost communications J1850 state of replace ECM - intermittent problem health with ECM - radio U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace ECM ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 73 are open repair ECM connections TSM/TSSM/HFSM [30B] terminal 1 and speedometer [39B] terminal 5, (tach 5 [108B], security siren [142B], and battery fuse (BN/GY wire) is short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open ignition switch terminal B and battery fuse (R wire) is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open
6121
7082
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer
6712
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-79
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6866
0.5
0.5
0.5
0.5
0.5
0.5
0.5
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-80
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6758 6766
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-81
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6801 6802
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-82
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6758 6766
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-83
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6801 6802
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-84
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6758 6766
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-85
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6801 6802
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
U1255 Missing response at speedometer U1300 ECM serial data low U1300 ECM serial data low
FV4 FL4
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-86
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 ECM serial data low U1300 ECM serial data low
U1300 ECM serial data low U1300 ECM serial data low
U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM\TSSM serial data low U1300 TSM\TSSM serial data low
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-87
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
7998 7999
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
6036 6666 6709 6711 6720 6746 6747 6765 6803 6854 7993
0.8 --0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 --0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-88
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 Speedometer serial data low U1300 Speedometer serial data low
7998 7999
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
6036 6666 6709 6711 6720 6747 6765 6803 6854 7993
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 Tachometer serial data low U1300 Tachometer serial data low
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-89
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6036
U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
6709 6711
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-90
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-91
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-92
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
DRIVABILIY/SYMPTOMS Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start 7596 7597 7598 7480 7601 7134 7136 7138 7163 7164 7166 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2
7171
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-93
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7340
7380
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts hard; starts and stalls Starts hard; starts and stalls Starts hard; starts and stalls Starts hard Starts hard Starts hard; starts and stalls Starts hard
7415 7441 7450 7595 7992 7134 7136 7138 7163 7164 7166
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
7171
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starts hard
Starts hard Starts hard; starts and stalls Starts hard; starts and stalls
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-94
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7340
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starts hard
7380
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Starts hard Starts hard Starts hard; starts and stalls Starts hard Starts hard Starts, then stalls Starts, then stalls Starts, then stalls No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
7415 7441 7450 7595 7992 7013 7014 7450 6072 6745 6772 7130 7141 7154
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
7158
0.3
0.3
0.3
0.3
0.3
0.3
0.3
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-95
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7162
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7290 7295 7303 7305 7306 7310 7311 7314 7980 7486 7134 7136 7138 7139 7144 7149 7152
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-96
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7153 7163 7164 7134 7136 7138 7139 7144 7149 7152 7153 7163 7164
Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-97
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FV4 FL4
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-98
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1417
0.5
0.5
0.5
1419
0.4
0.4
0.4
C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0563 Battery voltage high C0563 Battery voltage high C1014 ECU internal solid state relay fault C1017 Pump motor power circuit open fault
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1417 2430 1401 1416 2430 1401 1402 1411 1412 2430 2439 2444 2445 2448 1401 1402 1411 1412 2430
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4
C1017 Pump motor power circuit open fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0
C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-7
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-8
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
C1057 ECU internal fault - solid state relay shorted to ground replace ABS ECU or HCU
1414
0.6
0.6
0.6
C1094 Front brake switch always on C1094 Front brake switch always on C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open
C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open C1118 ECU internal fault - front apply solenoid correlation C1121 ECU internal fault - rear apply solenoid correlation C1151 Front wheel release too long
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-9
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range
C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-10
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1422
0.5
0.5
0.5
1423
0.5
0.5
0.5
C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration
1424
0.5
0.5
0.5
C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on
C1214 Rear brake switch always on C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-11
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1405
C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low
1406 1407 2430 1401 6036 6709 6718 6747 6765 6854 7993 7994 7998 7999 1401 6036 6709 6746 6747 6765 6854 FHM FLHP
0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3 FTM
0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3 FLHPE
0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3
U1300 ABS serial data low U1300 ABS serial data low U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high FB4 FLHR
(CALIFORNIA ONLY)
Revised 10/13/08
Page 4-12
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high Replace ABS hydrallic control unit (HCU)
1.1 0.3 0.2 0.1 --------1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6 FLHP FTM
1.1 0.3 0.2 0.1 --------1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6 FLHPE
1.1 0.3 0.2 0.2 0.3 0.4 0.8 0.5 1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6
Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat and/or strap or spring(s) and / or hinge bracket Replace top frame cover (solo seat) Replace seat air spring Replace air tank Replace air line Replace fender Replace license plate mount Replace wire conduit Replace rear fender support cover Replace fuel tank assembly Replace fuel tank console / instrument panel Replace fuel tank console rubber molding strip Replace dash insert Replace fuel tank gauge Replace fuel level sending unit Replace fuel tank check valve assembly FB4 FLHR FR4 FLHRC includes fuel line attached to check valve FW4 FLHR SHRINE fuel tank console rear fender left or right front rear (includes installing new wire conduit)
2526 2531 2525 2533 2536 2541 2553 2557 2558 2563 2564 2567 FHM
(CALIFORNIA ONLY)
Revised 10/13/08
Page 4-13
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-14
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-15
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-16
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-17
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-18
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-19
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-20
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-21
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 and Electrical Diagnostic Manual, Part No. 99497-09. GENERAL Check and diagnose the electrical system lights and accessories Replace connector housing Replace connector anchor CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/grounded motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage 5817 5818 5822 5823 5824 5825 5827 5828 5830 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 regulator inspection milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 excluding turn signals 5016 5022 5023 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-22
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
WIRING Replace main wiring harness Replace main harness trough/tray Replace main harness trough cover Main harness Replace rear fender wiring harness Replace any single wire Replace any single wire lower trough, or both lower trough and cover trough cover only locate and repair, open/short includes installing new conduit ground wire light circuit 5026 5078 5079 5028 5036 5038 5039 3.1 0.9 0.4 0.5 1.0 0.4 0.2 3.1 0.9 0.4 0.5 1.0 0.4 0.2 3.1 0.9 0.4 0.5 1.0 0.4 0.2
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-23
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-24
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-25
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high
B1006 Speedometer accessory line overvoltage B1006 Speedometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-26
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FHM
FLHP
FTM
Revised 10/13/08
Page 4-27
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-28
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-29
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-30
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low
B1155 Neutral input low AUTOMATIC COMPRESSION RELAEASE Automatic compression release diagnosis
7075
---
---
0.4
7076 7077
-----
-----
0.5 2.3
7078
---
---
2.5
7079
---
---
0.6
Automatic compression release diagnosis ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-31
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-32
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-33
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0131 Front oxygen sensor low P0131 Front oxygen sensor low
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-34
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-35
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-36
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-37
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-38
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 4-39
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1422
0.5
0.5
0.5
1423
0.5
0.5
0.5
P0572 Brake switch input error P0572 Brake switch input error
1424
0.5
0.5
0.5
1425
0.5
0.5
0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-40
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1808
0.5
0.5
0.5
1809 7913 7931 7913 7931 5084 5085 6854 7085 7561 7562 FHM FLHP
0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7 FTM
0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7 FLHPE
0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7
P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of vange P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range FB4 FLHR
(CALIFORNIA ONLY)
Revised 10/13/08
Page 4-41
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range
7574 7648 7650 7923 7901 7903 7904 7906 7902 7908
0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3
0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3
0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3
P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-42
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-43
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-44
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-45
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-46
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7822
0.4
0.4
0.4
P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high ENGINE MANAGEMENT CONTINUED P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
7823 7826 7828 7850 7811 7823 7811 7827 7850 5084 5085 5087
0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5
0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5
0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5
FB4
FLHR
FHM
FLHP
FTM
Revised 10/13/08
Page 4-47
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
5087
0.5
0.5
0.5
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1600 Throttle actuator control module processor fault P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - Open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error)
5088 7956 7850 7913 7649 7561 7092 7093 7085 7649 7091 7092 7086 7087
0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8
0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8
0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-48
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7088
7561 7085 7086 7561 7093 7087 7561 7649 7913 7649 7091 7092 7086 7087
0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8
0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8
0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8
P2119 Throttle actuator control mMotor circuit range / actua- remove and clean or replace induction module tion return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2122 Twist grip sensor 1 low TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/ O wire) and ECM [78B] terminal 30 repair throttle actuator control connections repair twist grip sensor [204] connections
7088
0.6
0.6
0.6
7561 7562
0.6 0.7
0.6 0.7
0.6 0.7
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-49
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low
7567 7568
0.7 1.0
0.7 1.0
0.7 1.0
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-50
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7571 7568 7573 7561 7575 7580 7590 7605 7562 7564 7566
0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7
0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7
0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7
P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error
7567
0.7
0.7
0.7
7569
0.7
0.7
0.7
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-51
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7571
P2138 Twist grip sensor correlation error P2176 Throttle actuator control system - closed position not learned SERIAL DATA Serial data missing Serial data missing
7573 7091
0.7 1.6
0.7 1.6
0.7 1.6
replace speedometer engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 72 (W/ BK wire) shorted to ground replace voltage regulator inspect/access main wire harness/wiggle test/ replace 15 amp ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal B (R wire) is open inspect harness/wiggle test/replace 40 Amp Maxi Fuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 69 and data link [91A] terminal 3 (LGN/V wire) open/grounded
6072 6723 6724 6729 6730 6731 6732 6733 6772 6804
0.5 0.4 0.4 0.3 0.8 0.4 0.4 0.3 0.4 0.3
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
6818
0.4
0.4
0.4
6819 6838
0.3 0.4
0.3 0.4
0.3 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-52
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6839 7287 7301 7316 7318 7904 7913 7980 7993 7998 6709 6717 6718 6854 6072 6747 6748 6854 6709 6709 6710 6716
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-53
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-54
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-55
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6795
0.6
0.6
0.6
7094 7095 7096 7097 7098 7099 6072 6078 6709 6747 6867 6753 6758
0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.4 0.6 0.4
0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.4 0.6 0.4
0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.5 0.6 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-56
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-57
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-58
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1300 ECM serial data low U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-59
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7994 7998 7999 6036 6709 6747 6765 6854 7993 7994 7998 7999 7999 6036 6709 6746 6747 6765 6854 6865
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low
U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-60
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-61
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6865 7993 7998 7999 6036 6709 6711 6720 6746 6747 6765 6854 6865 7993 7998 7999
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high DRIVABILITY/SYMPTOMS Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-62
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7380
0.4
0.4
0.4
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts hard; starts and stalls Starts hard; starts and stalls
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-63
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7380
0.4
0.4
0.4
Starts hard Starts hard Starts hard Starts hard Starts, then stalls Starts, then stalls Starts, then stalls No check engine lamp
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-64
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load FB4 FLHR
7290 7295 7303 7305 7306 7310 7311 7314 7980 7486 7134 7136 7138 FHM FLHP
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 FTM
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 FLHPE
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7
(CALIFORNIA ONLY)
Revised 10/13/08
Page 4-65
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
Page 4-66
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 5-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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GX
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Revised 10/13/08
Page 5-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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GX
GY
Revised 10/13/08
Page 5-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 5-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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GN
GX
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Revised 10/13/08
Page 5-7
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace push rod, push rod cover and/or o-ring or quad one or two same cylinder seal one each cylinder Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner Replace cam support plate o-rings Replace cam support plate Replace cams/secondary cam chain/tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase
GM
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GY
Revised 10/13/08
Page 5-8
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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GX
GY
Revised 10/13/08
Page 5-9
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-10
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
Replace transmission sprocket Replace main drive gear oil seal (in transmission case) Replace mainshaft oil seal (in main drive gear) Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace side cover gasket Remove oil pan and/or gasket and/or baffle Replace oil fill tube and/or o-ring Replace vehicle speed sensor o-ring Replace transmission shift shaft seal Replace shift lever includes checking gear engagement one both
4343 4348 4351 4361 4366 4368 4378 4379 4380 4390 4012
GM
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GX
GY
Revised 10/13/08
Page 5-11
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-12
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-13
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service Manual, Part No. 99481-09 and Electrical Diagnostic Manual, Part No. 99496-09.
Lights and accessories CHARING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter or battery connections, ground connections, or bad solenoid contacts damaged motor relay clicks; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay GV FXDC SUPER GLIDE CUSTOM GN 5817 5818 5822 5823 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5308 5310 5312 5314 5315 5316 5319 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3
0.2 0.5 0.2 0.2 0.5 0.5 0.4 FXDF DYNA FAT BOB
Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative GM FXD SUPER GLIDE
Revised 10/13/08
Page 5-14
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically 6738 6752 6755 6756 6757 6879 6773 6855 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.1 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.2 0.2 0.3 0.4 0.5 0.3
GM
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Revised 10/13/08
Page 5-15
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-16
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb Turn signal error 3A - bulbs flash at double rate-all work replace lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low code not present repair charging system/accompanies other codes TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connection repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections repair TSM/TSSM/HFSM terminal/connections repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM
GM
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Revised 10/13/08
Page 5-17
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-18
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-19
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low
B1155 Neutral input low INSTRUMENTS B1004 Fuel level sender low
6034 6035 7182 7183 7184 7186 6035 6069 7770 7771 7770 7771
0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
0.6 1.0 0.7 0.6 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high
B1006 Speedometer accessory line over voltage B1006 Speedometer accessory line over voltage B1006 Tachometer accessory line over voltage B1006 Tachometer accessory line over voltage
GM
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Revised 10/13/08
Page 5-20
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-21
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-22
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6868
0.4
0.4
0.4
0.4
0.4
GM
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GX
GY
Revised 10/13/08
Page 5-23
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 GX
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 GY
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 FXDF DYNA FAT BOB
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9
P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high GM FXD SUPER GLIDE
Revised 10/13/08
Page 5-24
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6872 7667 7815 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low
GM
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Revised 10/13/08
Page 5-25
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 5-26
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
GV
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GX
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Revised 10/13/08
Page 5-27
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-28
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0662 Active intake solenoid high/shorted
6874 6875 6876 7063 7064 7641 6877 7064 7641 7920 7901 7903 7904 7906 7902 7908
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted
GM
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Revised 10/13/08
Page 5-29
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-30
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-31
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-32
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-33
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7822
0.4
0.4
0.4
0.4
0.4
P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low
GM
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Revised 10/13/08
Page 5-34
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7827 7850 5084 5085 5087 7956 7850 5084 5085 5086
P1478 Exhaust actuator shorted/high P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
5087
0.5
0.5
0.5
0.5
0.5
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM
GM
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Revised 10/13/08
Page 5-35
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15 AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer
GM
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Revised 10/13/08
Page 5-36
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal TSM/TSSM/HFSM [30B] terminal 3 and tachometer [108B] terminal 2 (LGN/V wire) is open replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground
6866
---
---
---
0.3
---
U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ repair TSM/TSSM/HFSM connections HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1 and ignition HFSM switch open/short to ground
GM
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GX
GY
Revised 10/13/08
Page 5-37
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 2 (LGN/V wire) HFSM grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace instruHFSM ment fuse U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1/instrument fuse/ HFSM fuel gauge terminal 1(O wire) grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ replace fuel gauge HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM ground (BK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace accesHFSM sory fuse U1097 Loss of speedometer serial data at TSM/TSSM/ replace ignition switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ rear lighting harness\tail lamp assembly (O/W HFSM wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ replace rear stop light switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ headlamp [38] terminal 1 (O/W wire) is shorted HFSM to ground U1097 Loss of speedometer serial data at TSM/TSSM/ right hand switch controls\harness assembly is HFSM shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ left hand switch controls assembly\harness is HFSM shorted to ground
GM
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Revised 10/13/08
Page 5-38
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6/L R controls/igniHFSM tion switch (O/W wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6 and accessory HFSM fuse (O/W wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ accessory fuse terminal R and ignition switch HFSM (R/GY wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ indicator lamp [20A]\[21A] terminal 6 (O wire) to HFSM indicator lamp is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 and tachometer [108B] HFSM terminal 2 is open U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM replace speedometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and Speedometer terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 2 (LGN/V wire) grounded replace speedometer access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/ fuel gauge terminal 1(O wire) grounded replace tachometer
GM
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GY
Revised 10/13/08
Page 5-39
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
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Revised 10/13/08
Page 5-40
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1300 ECM serial data low U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
GM
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Revised 10/13/08
Page 5-41
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low
U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low GM FXD SUPER GLIDE
Revised 10/13/08
Page 5-42
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1300 Tachometer serial data low U1300 Tachometer serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
6865
0.4
0.4
0.4
0.4
0.4
U1301 ECM serial data high U1301 ECM serial data high
7993 7998
0.9 0.8
0.9 0.8
0.9 0.8
0.9 0.8
0.9 0.8
GM
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GY
Revised 10/13/08
Page 5-43
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6865
0.4
0.4
0.4
0.4
0.4
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
7993 7998 7999 6036 6709 6711 6720 6746 6747 6765
0.9 0.8 0.8 0.5 0.3 0.4 0.8 0.4 0.3 0.7
GM
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Revised 10/13/08
Page 5-44
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high
6865
0.4
0.4
0.4
0.4
0.4
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high Serial data missing
GM
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Revised 10/13/08
Page 5-45
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
6818
0.5
0.5
0.5
0.5
0.5
6819 6838
0.3 0.4
0.3 0.4
0.3 0.4
0.3 0.4
0.3 0.4
6839
0.5
0.5
0.5
0.5
0.5
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-46
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7316
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
7317 7318 7904 7913 7980 7993 7994 7998 7134 7136 7138 7139 7144 7149 7152 7153 7163 7164 7134 7136
0.3 0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
0.3 0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
0.3 0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
0.3 0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
--0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
Serial data missing DRIVABILITY SYMPTOMS Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-47
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-48
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7162
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
7290 7295 7303 7305 7306 7310 7311 7314 7980 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-49
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7380
0.4
0.4
0.4
0.4
0.4
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard
7415 7441 7450 7595 7992 7013 7014 7450 7134 7136 7138 7163 7164 7166 7171
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-50
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7380
0.4
0.4
0.4
0.4
0.4
Starts hard Starts hard Starts hard Starts hard Starts hard
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-51
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GM
GV
GN
GX
GY
Revised 10/13/08
Page 5-52
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 6-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2464
0.9
0.9
0.9
0.9
0.9
0.9
2465
1.5
1.5
1.5
1.5
1.5
1.5
2467
1.6
1.6
1.6
1.6
1.6
1.6
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace front brake line manifold or seal wash- includes replacing all seal washers and ers (ABS vehicles only) bleeding (ABS vehicles only) Replace ABS module includes bleeding both brakes and verifying system function with digital technician (ABS vehicles only) front rear front rear
2473 2461 2466 2471 2476 2492 2494 2414 2418 2428
1.7 0.4 0.5 0.6 0.6 0.2 0.1 0.2 0.2 0.1 0.4 0.5
1.7 0.4 0.5 0.6 0.6 0.2 0.1 0.2 0.2 0.1 0.4 0.5
1.7 0.4 0.8 0.6 1.0 0.2 0.1 0.8 0.2 0.1 0.4 0.5
1.7 0.4 0.8 0.6 1.0 0.2 0.1 0.8 0.2 0.1 0.4 0.5
1.7 0.4 0.8 0.6 1.0 0.2 0.1 0.8 0.2 0.1 0.4 0.5
1.7 0.4 0.5 0.6 0.6 0.2 0.1 0.2 0.2 0.1 0.4 0.5
Replace master cylinder assembly includes filling/bleeding brakes Rebuild master cylinder assembly includes filling/bleeding brakes Replace rear brake pedal Replace front brake lever Replace rear brake reservoir hose Replace rear reservoir tank only Replace brake caliper screen C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS
repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open or high resistance circuit between ABS module [166B] pin 10 to battery positive terminal (R/V wire) is open or high resistance circuit between ABS module [166B] pin 19 to ignition fuse (GY wire) is open or high resistance ABS module [166B] pin 1 and ground 2 (BK/GN wire) is open replace ABS module
1401 1416
1417
0.5
0.5
0.5
0.5
0.5
0.5
1419
0.4
0.4
0.4
0.4
0.4
0.4
1420
0.4
0.4
0.4
0.4
0.4
0.4
C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS
1421 2430
0.5 2.0
0.5 2.0
0.5 2.0
0.5 2.0
0.5 2.0
0.5 2.0
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
C1017 Pump motor power circuit open fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1018 pump motor ground circuit high resistance fault C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0
C1021 Front wheel speed always 0 C1021 Front wheel speed always 0
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2444
2445
0.6
0.6
0.6
0.6
0.6
0.6
C1021 Front wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
2455
0.6
0.6
0.6
0.6
0.6
0.6
C1023 Rear wheel speed always 0 C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent
1412
0.2
0.2
0.2
0.2
0.2
0.2
HFH HPJ
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-7
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2445
0.6
0.6
0.6
0.6
0.6
0.6
C1025 Front wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
2455
0.5
0.5
0.5
0.5
0.5
0.5
C1027 Rear wheel speed intermittent C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-8
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2444
0.6
0.6
0.6
0.6
0.6
0.6
2445
0.6
0.6
0.6
0.6
0.6
0.6
C1034 Rear wheel speed sensor open/shorted repair ABS ECU connections C1034 Rear wheel speed sensor open/shorted repair wheel speed sensor connections C1034 Rear wheel speed sensor open/shorted replace ABS module C1034 Rear wheel speed sensor open/shorted replace rear wheel speed sensor C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted C1042 Pump motor open fault C1042 Pump motor open fault C1042 Pump motor open fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault HFH HPJ VRSCAW VRSCF 105 HDI ONLY HFJ repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS module repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS module VRSCAW 105 HDI ONLY HHH
2455
0.5
0.5
0.5
0.5
0.5
0.5
VRSCDX
Revised 10/13/08
Page 6-9
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
C1061 ECU internal fault - front apply solenoid replace ABS module replace ABS module replace ABS module replace ABS module repair ABS ECU connections repair or replace front brake light switch or right handlebar connections in connector [22] circuit between right handlebar switch [22B] terminal 2 and ABS ECU [166B] terminal 13 (R/BN) is shorted to voltage repair front brake light switch connections in connector [22] replace ABS module repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/BN) is open circuit between ABS diode pack [201B] terminal 3 and tail lamp [93] is open replace brake relay or repair connections HFJ VRSCAW 105 HDI ONLY HHH
1414
0.5
0.5
0.5
0.5
0.5
0.5
C1094 Front brake switch always on C1094 Front brake switch always on C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open
C1095 Front brake switch open C1095 Front brake switch open
1406 1407
0.5 0.4
0.5 0.4
0.5 0.4.
0.5 0.4
HFH HPJ
VRSCDX
Revised 10/13/08
Page 6-10
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1412
0.2
0.2
0.2
0.2
0.2
0.2
2430 2439
2.0 0.8
2.0 0.8
2.0 0.8
2.0 0.8
2.0 0.8
2.0 0.8
2444
0.6
0.6
0.6
0.6
0.6
0.6
2445
0.6
0.6
0.6
0.6
0.6
0.6
2448
0.6
0.6
0.6
0.6
0.6
0.6
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-11
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1412
0.2
0.2
0.2
0.2
0.2
0.2
2430 2440
2.0 1.3
2.0 1.3
2.0 1.3
2.0 1.3
2.0 1.3
2.0 1.3
2454
0.5
0.5
0.5
0.5
0.5
0.5
2455
0.5
0.5
0.5
0.5
0.5
0.5
2457 1408
0.5 0.4
0.5 0.4
0.5 0.4
0.5 0.4
0.5 0.4
0.5 0.4
1409
0.9
0.9
0.9
0.9
0.9
0.9
1413
1.1
1.1
1.1
1.1
1.1
1.1
1415
0.5
0.5
0.5
0.5
0.5
0.5
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-12
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
1422
1423
0.5
0.5
0.5
0.5
0.5
0.5
C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on
1424
0.5
0.5
0.5
0.5
0.5
0.5
1409
0.9
0.9
0.9
0.9
0.9
0.9
C1214 Rear brake switch always on C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open
1406
0.5
0.5
0.5
0.5
0.5
0.5
HFH HPJ
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-13
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1300 ABS serial data low U1300 ABS serial data low
U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-14
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7997
0.5
0.5
0.5
0.5
0.5
0.5
U1301 ABS serial data high U1301 ABS serial data high
7998 7999
0.8 0.5
0.8 0.5
0.8 0.5
0.8 0.5
0.8 0.5
0.8 0.5
SEATS/COSMETIC COVERS/FUELS TANK/VISOR KIT Replace seat/lanyard Replace passenger seat Replace seat strap Replace rear fender, outer Replace rear fender support Replace side covers, left or right/rubber mount Replace air box cover/rubber mount Replace front fender/chrome bracket/painted bracket Replace radiator trim cover Replace radiator cover Replace fuel tank assembly Replace fuel tank gasket Replace fuel gauge sending unit Replace license plate bracket Replace visor kit BELT GUARDS Replace sprocket cover Replace debris deflector Replace belt guard 2613 2617 2616 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 one side 2506 2586 2588 2537 2536 2520 2521 2522 2523 2524 2541 2548 2564 2590 2598 0.1 0.1 0.1 0.2 0.5 0.1 0.1 0.2 0.1 0.2 1.7 0.4 0.5 0.3 --0.1 0.1 0.1 0.2 0.5 0.1 0.1 0.2 0.1 0.2 1.7 0.4 0.5 0.3 --0.1 0.1 0.1 0.2 0.5 0.1 0.1 0.2 0.1 0.2 1.7 0.4 0.5 0.3 0.2 0.1 0.1 0.1 0.2 0.5 0.1 0.1 0.2 0.1 0.2 1.7 0.4 0.5 0.3 0.2 0.1 0.1 0.1 0.2 0.5 0.1 0.2 0.1 0.1 0.2 1.7 0.4 0.5 0.4 --0.1 0.1 0.1 0.2 0.5 0.1 0.2 0.1 0.1 0.2 1.7 0.4 0.5 0.4 ---
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-15
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-16
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-17
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 6-18
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-19
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace clutch release bearing Bleed clutch system for air Replace clutch cover/gasket Replace clutch line Replace clutch complete Replace secondary actuator cylinder cover
Replace transmission complete Replace input shaft Replace output shaft Replace shift actuator assembly Replace output shaft flange/seal Replace shaft end bearing Replace shifter drum/shaft HFH HPJ VRSCAW VRSCF 105 HDI ONLY
Revised 10/13/08
Page 6-20
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 6-21
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-22
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
GENERAL NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical Diagnostic Manual. INSTRUMENTS Replace speedometer Replace speedometer Replace bezel/housing WIRING Replace connector anchor Replace main wiring harness Replace any single wire Repair/diagnose indicator lamp wiring Replace fuse (front or rear) Replace fuse block SWITCHES Replace ignition switch Replace rear stoplight switch Replace transmission neutral switch Replace oil pressure switch Starter inoperative Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing includes filling/bleeding brakes replace neutral switch includes diagnostics includes diagnosis replace clutch switch includes diagnostics 5129 5141 5157 5161 5168 5171 5173 5176 5177 0.1 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.8 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.8 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.8 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.8 0.4 0.4 0.7 0.5 0.7 0.6 0.2 light circuit accessory circuit 5023 5026 5039 5043 5048 5145 5196 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 cosmetics only indicator lamps, includes diagnosis 6003 5191 6044 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-23
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace taillight light bulb or lens Replace tail lamp assembly Replace turn signal light assembly: License plate bracket License plate bracket light BATTERY/HORN Replace the battery (including caddy) Replace horn and/or bracket front rear includes adjustment includes diagnosis includes adjustment includes diagnosis
5178 5179 5180 5181 5185 5189 5197 5215 5201 5205 5237 5239 5705 5765
0.2 0.2 0.4 0.2 0.1 0.2 0.1 0.1 0.5 0.3 0.3 0.2 0.4 0.2
0.2 0.2 0.4 0.2 0.1 0.2 0.1 0.1 0.5 0.3 0.3 0.2 0.4 0.2
0.2 0.2 0.4 0.3 0.1 0.1 0.1 0.1 0.5 0.3 0.3 0.2 0.4 0.2
0.2 0.2 0.4 0.3 0.1 0.1 0.1 0.1 0.5 0.3 0.3 0.2 0.4 0.2
0.7 0.2 0.7 0.2 0.1 0.1 --0.2 0.7 0.2 0.3 0.3 0.5 0.2
0.7 0.2 0.7 0.2 0.1 0.1 --0.2 0.7 0.2 0.3 0.3 0.5 0.2
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-24
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative
HFH HPJ
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-25
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
5861
0.5
0.5
0.5
0.5
0.6
0.6
5157
0.5
0.5
0.5
0.5
0.6
0.6
5862
0.5
0.5
0.5
0.5
0.5
0.5
Slow starter crank or starter stalls Starter spins Starter inoperative Starter runs on Starter inoperative Replace starter solenoid Replace starter solenoid Starter inoperative Starter inoperative Starter inoperative INSTRUMENTS B1003 Internal fault B1004 Fuel level sensor low B1004 Fuel level sensor low B1004 Fuel level sensor low B1005 Fuel level sensor open/high B1005 Fuel level sensor open/high HFH HPJ VRSCAW VRSCF 105 HDI ONLY
5835 5837 5838 5839 5840 5845 5860 6791 6792 6793
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.6 0.1 0.5
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.6 0.1 0.5
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.6 0.1 0.5
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.6 0.1 0.5
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.7 0.1 0.6
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.7 0.1 0.6
Revised 10/13/08
Page 6-26
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6069
B1005 Fuel level sensor open/high B1006 IM accessory line overvoltage B1007 IM ignition line overvoltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B HFH HPJ VRSCAW VRSCF 105 HDI ONLY
6095 7770 7771 6001 6002 6020 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6796 VRSCDX
0.5 0.3 0.2 0.4 0.1 0.1 0.1 0.1 0.3 0.4 0.9 0.3 0.4 0.4 0.6 0.6 0.1 0.5 0.3 HHJ
0.5 0.3 0.2 0.4 0.1 0.1 0.1 0.1 0.3 0.4 0.9 0.3 0.4 0.4 0.6 0.6 0.1 0.5 0.3
0.5 0.3 0.2 0.4 0.1 0.1 0.1 0.1 0.3 0.4 0.9 0.3 0.4 0.4 0.6 0.6 0.1 0.5 0.3
0.5 0.3 0.2 0.4 0.1 0.1 0.1 0.1 0.3 0.4 0.9 0.3 0.4 0.4 0.6 0.6 0.1 0.5 0.3 HPH VRSCF
0.5 0.4 0.3 0.4 0.1 0.1 0.1 0.1 0.3 0.4 1.0 0.4 0.5 0.5 0.7 0.7 0.1 0.6 ---
0.5 0.4 0.3 0.4 0.1 0.1 0.1 0.1 0.3 0.4 1.0 0.4 0.5 0.5 0.7 0.7 0.1 0.6 ---
Revised 10/13/08
Page 6-27
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6813
0.6
0.6
0.6
0.6
0.7
0.7
Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-28
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-29
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-30
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-31
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low
5862
0.5
0.5
0.5
0.5
0.6
0.6
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-32
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low HFH HPJ VRSCAW VRSCF 105 HDI ONLY
Revised 10/13/08
Page 6-33
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7687
0.5
0.5
0.5
0.5
0.7
0.7
P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-34
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6868
0.4
0.4
0.4
0.4
0.5
0.5
P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-35
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low
6871
0.4
0.4
0.4
0.4
0.5
0.5
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high
7144 7163 7164 7486 7667 7815 7144 7164 7667 7815
1.1 1.0 1.0 1.0 0.6 0.8 1.1 1.0 0.6 0.8
1.1 1.0 1.0 1.0 0.6 0.8 1.1 1.0 0.6 0.8
1.1 1.0 1.0 1.0 0.6 0.8 1.1 1.0 0.6 0.8
1.1 1.0 1.0 1.0 0.6 0.8 1.1 1.0 0.6 0.8
1.3 1.1 1.2 1.2 0.7 0.9 1.3 1.2 0.7 0.9
1.3 1.1 1.2 1.2 0.7 0.9 1.3 1.2 0.7 0.9
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-36
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6870
6872 7667 7815 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809
0.5 0.6 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5
0.5 0.6 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5
0.5 0.6 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5
0.5 0.6 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5
0.6 0.7 0.9 0.8 0.6 0.8 0.7 0.7 0.8 0.7 1.0 0.8 0.6 0.8 0.7 0.7 0.8 0.7
0.6 0.7 0.9 0.8 0.6 0.8 0.7 0.7 0.8 0.7 1.0 0.8 0.6 0.8 0.7 0.7 0.8 0.7
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-37
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-38
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high
7939 7953 7956 7966 7967 7968 7917 7918 7919 7921 7922 7938 7953 7956 7967 7968
0.4 0.3 0.4 0.4 0.4 0.7 0.4 0.4 0.4 0.4 0.5 0.5 0.3 0.4 0.4 0.7
0.4 0.3 0.4 0.4 0.4 0.7 0.4 0.4 0.4 0.4 0.5 0.5 0.3 0.4 0.4 0.7
0.4 0.3 0.4 0.4 0.4 0.7 0.4 0.4 0.4 0.4 0.5 0.5 0.3 0.4 0.4 0.7
0.4 0.3 0.4 0.4 0.4 0.7 0.4 0.4 0.4 0.4 0.5 0.5 0.3 0.4 0.4 0.7
0.5 0.4 0.5 0.5 0.5 0.8 0.5 0.5 0.5 0.5 0.6 0.6 0.4 0.5 0.5 0.8
0.5 0.4 0.5 0.5 0.5 0.8 0.5 0.5 0.5 0.5 0.6 0.6 0.4 0.5 0.5 0.8
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-39
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
Revised 10/13/08
Page 6-40
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
7889 7904
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.5 0.5
0.5 0.5
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-41
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7865
0.6
0.6
0.6
0.6
0.8
0.8
P1004 System relay contacts closed P1004 System relay contacts closed
P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password
6705
0.4
0.4
0.4
0.4
0.5
0.5
6707 6708
0.3 0.7
0.3 0.7
0.3 0.7
0.3 0.7
0.4 0.8
0.4 0.8
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-42
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open
7026 7301 7858 7860 7863 7870 7937 7858 7865 7870 7013 7014 7531 7534 7536
0.6 0.3 0.6 0.6 0.6 0.8 0.4 0.6 0.6 0.8 1.1 1.1 0.6 1.0 0.5
0.6 0.3 0.6 0.6 0.6 0.8 0.4 0.6 0.6 0.8 1.1 1.1 0.6 1.0 0.5
0.6 0.3 0.6 0.6 0.6 0.8 0.4 0.6 0.6 0.8 1.1 1.1 0.6 1.0 0.5
0.6 0.3 0.6 0.6 0.6 0.8 0.4 0.6 0.6 0.8 1.1 1.1 0.6 1.0 0.5
0.8 0.4 0.8 0.8 0.8 1.0 0.6 0.8 0.8 1.0 1.3 1.3 0.8 1.2 0.7
0.8 0.4 0.8 0.8 0.8 1.0 0.6 0.8 0.8 1.0 1.3 1.3 0.8 1.2 0.7
P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted
P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-43
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7025
0.6
0.6
0.6
0.6
0.8
0.8
7026 7301 7856 7860 7870 7875 7937 7856 7866 7870 7013 7014 7532 7544 7548
0.6 0.3 0.5 0.6 0.8 0.5 0.4 0.5 0.5 0.8 1.1 1.1 0.3 0.7 0.3
0.6 0.3 0.5 0.6 0.8 0.5 0.4 0.5 0.5 0.8 1.1 1.1 0.3 0.7 0.3
0.6 0.3 0.5 0.6 0.8 0.5 0.4 0.5 0.5 0.8 1.1 1.1 0.3 0.7 0.3
0.6 0.3 0.5 0.6 0.8 0.5 0.4 0.5 0.5 0.8 1.1 1.1 0.3 0.7 0.3
0.8 0.4 0.7 0.8 1.0 0.7 0.6 0.7 0.7 1.0 1.3 1.3 0.5 0.9 0.5
0.8 0.4 0.7 0.8 1.0 0.7 0.6 0.7 0.7 1.0 1.3 1.3 0.5 0.9 0.5
P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted
P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-44
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-45
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
5087
0.5
0.5
0.5
0.5
0.6
0.6
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
5088 7956
0.5 0.4
0.5 0.4
0.5 0.4
0.5 0.4
0.6 0.5
0.6 0.5
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-46
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6723
0.5
0.5
0.5
0.5
0.6
0.6
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
6818
0.4
0.4
0.4
0.4
0.5
0.5
6819
0.4
0.4
0.4
0.4
0.5
0.5
6838
0.4
0.4
0.4
0.4
0.5
0.5
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-47
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6839
0.5
0.5
0.5
0.5
0.6
0.6
Serial data missing Serial data missing Serial data missing Serial data missing
7317
0.4
0.4
0.4
0.4
0.5
0.5
Serial data missing U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM
7318 6711 6716 6746 6748 6854 7290 6709 6716 6746 6718 6854 7290
0.5 0.4 0.7 0.5 0.6 0.3 0.5 0.5 0.7 0.5 0.4 0.3 0.5 HHJ
0.5 0.4 0.7 0.5 0.6 0.3 0.5 0.5 0.7 0.5 0.4 0.3 0.5
0.5 0.4 0.7 0.5 0.6 0.3 0.5 0.5 0.7 0.5 0.4 0.3 0.5
0.5 0.4 0.7 0.5 0.6 0.3 0.5 0.5 0.7 0.5 0.4 0.3 0.5 HPH VRSCF
0.6 0.5 0.8 0.6 0.7 0.4 0.6 0.6 0.8 0.6 0.5 0.4 0.6
0.6 0.5 0.8 0.6 0.7 0.4 0.6 0.6 0.8 0.6 0.5 0.4 0.6
HFH HPJ
HFJ
VRSCDX
Revised 10/13/08
Page 6-48
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM terminal/connections U1064 Loss of TSM/TSSM/HFSM data at ECM replace ECM U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 10 to ground (BK wire) is open U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM data at ECM repair ECM connections U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 13 to fuseblock is open U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data repair TSM/TSSM/HFSM terminal/connections TSSM [30B] terminal 12 (BK wire) is open repair IM connections/terminals TSM/TSSM/HFSM [30B] terminal 3 and IM [39B] terminal 7 (LGN/V wire) is open replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair IM connections/terminals replace instrument module replace 15 AMP battery fuse ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground IM [39B] terminal 7 (LGN/V wire) grounded
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-49
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-50
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1300 ECM serial data low U1300 ECM serial data low
U1300 IM serial data low U1300 IM serial data low U1300 IM serial data low U1300 IM serial data low U1300 IM serial data low
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-51
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
7997
0.5
0.5
0.5
0.5
0.6
0.6
U1301 ECM serial data high U1301 ECM serial data high
U1301 IM serial data high U1301 IM serial data high U1301 IM serial data high U1301 IM serial data high U1301 IM serial data high
7997
0.5
0.5
0.5
0.5
0.6
0.6
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-52
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7997
0.5
0.5
0.5
0.5
0.6
0.6
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
7998 7999
0.8 0.5
0.8 0.5
0.8 0.5
0.8 0.5
0.9 0.6
0.9 0.6
DRIVEABILITY SYMTOMS No check engine lamp No check engine lamp No check engine lamp No check engine lamp 7141 7287 7288 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.4 0.6 0.5 0.4 0.6 0.5
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-53
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 6-54
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7380
0.3
0.3
0.3
0.3
0.4
0.4
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-55
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
HFH HPJ
HFJ
HHH
VRSCDX
HHJ
HPH
VRSCF
Revised 10/13/08
Page 6-56
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2009 PNA
"PNA" GENUINE MOTOR PARTS AND ACCESSORIES WARRANTY LABOR CODES AND TIMES
Dealer Installed Accessories Warranty Job Code and Job Time Schedule The following labor codes and job times apply to dealer installed Genuine Motor Parts and Genuine Motor Accessories purchased and installed prior to and/or an item of initial retail vehicle delivery. All times shown are a calculated average for similar systems. Parts must be registered to the vehicle on the S.W.R. (registration) at time of sale. Please note: This policy is valid in certain markets only.
Revised 10/13/08
2009 PNA
Page 7-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
2009 PNA
Page 7-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
2009 PNA
Page 7-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
2009 PNA
Page 7-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
2009 PNA
Page 7-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
2009 PNA
Page 7-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PAINT REPAIR use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff ACCESSORY SIDECAR Sidecar bank angle sensor switch kit installation Replace sidecar windshield Replace sidecar fender Replace seat Replace liner (carpeting) Replace armrest storage pouch Replace armrest Replace handles Replace brake pads Replace brake caliper Replace brake disc installation only --6901 6904 6907 6913 6916 6919 6922 6926 6927 6929 0.4 0.2 0.8 0.2 0.4 ------0.2 0.3 0.3 0.4 0.2 0.8 0.2 0.4 0.2 0.2 0.1 0.2 0.3 0.3 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
TLE FOR FLHTC TLE- FOR FLHRC TLE ULTRA FOR FLHTCU
SLX SPX
SMX SVX
Revised 10/13/08
Page 8-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Replace wheel Replace axle Repair/replace audio harness Replace speaker Replace console Replace amplifier Sidecar audio harness Sidecar audio harness Replace switch assembly Replace switch knobs Replace switch chrome trim plate Removal of sidecar for service and reattachment Sidecar alignment Sidecar tub removal B 1151 Sidecar bank angle sensor low B 1151 Sidecar bank angle sensor low B 1151 Sidecar bank angle sensor low replace sidecar bank angle sensor replace security siren sidecar bank angle sensor [134B] terminal A to TSM/TSSM/ HFSM [30B] terminal 11to siren [142B] (Lt. GN/BN wire) grounded repair sidecar bank angle sensor connections sidecar bank angle sensor [134B] terminal A to TSM/TSSM/ HFSM [30B] terminal 11 open replace TSM/TSSM/HFSM sidecar bank angle sensor [134B] terminal B to TSM/TSSM/ HFSM [30B] terminal 9 grounded sidecar bank angle sensor [134B] terminal B to TSM/TSSM/ HFSM [30B] terminal 9 open includes installation of new trim insert includes brake bleed and verifying alignment repair short repair open replace sidecar console switch assembly
6931 6934 6940 6943 6946 6949 6971 6972 6952 6953 6955 6954 6956 6958 6968 6969 6970 6961 6962 6963 6964 6965
B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery
TLE FOR FLHTC TLE- FOR FLHRC TLE ULTRA FOR FLHTCU
SLX SPX
SMX SVX
Revised 10/13/08
Page 8-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high
sidecar bank angle sensor [134B] terminal C to ignition fuse open replace sidecar bank angle sensor repair sidecar bank angle sensor connections sidecar bank angle sensor [134B] terminal A to TSM/TSSM/ HFSM [30B] terminal 11open replace TSM/TSSM/HFSM sidecar bank angle sensor [134B] terminal B to TSM/TSSM/ HFSM [30B] terminal 9 grounded sidecar bank angle sensor [134B] terminal B to TSM/TSSM/ HFSM [30B] terminal 9 open sidecar bank angle sensor [134B] terminal C to ignition fuse open replace sidecar bank angle sensor
TLE FOR FLHTC TLE- FOR FLHRC TLE ULTRA FOR FLHTCU
SLX SPX
SMX SVX
Revised 10/13/08
Page 8-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
TLE FOR FLHTC TLE- FOR FLHRC TLE ULTRA FOR FLHTCU
SLX SPX
SMX SVX
Revised 10/13/08
Page 8-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
-------
Automatic compression release diagnosis POWER LOCK SYSTEM Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative
Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-7
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6116 6110 6101 6126 6128 6129 6158 6157 6126 6146 6180
0.8 0.8 0.6 0.5 0.7 0.7 0.5 0.5 0.5 0.4 0.4 0.5 0.4 0.4
Symptom - no or low audio with high output amplifier (no DTCs) Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - XM, no reception, intermittent reception Symptom - XM, no reception, intermittent reception NAVIGATION MODULE Replace navigation antenna or bracket U1302 Infotainment bus off error Symptom - navigation inoperative Symptom - navigation inoperative
replace navigation module replace navigation module replace GPS (navigation) antenna
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-8
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PV8
FLTRSE3
PV4
Revised 10/13/08
Page 9-9
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PV8
FLTRSE3
PV4
Revised 10/13/08
Page 9-10
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PV8
FLTRSE3
PV4
Revised 10/13/08
Page 9-11
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PV8
FLTRSE3
PV4
Revised 10/13/08
Page 9-12
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
CHARGING CIRCUIT NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manuals, Part No. 9960009 and 99483-09 and Electrical Diagnostic Manual, Part No. 99497-09. Diagnose charging system WIRING Handlebar harness Handlebar harness LIGHTS Replace turn signal light assembly AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace grounded/defective ACR solenoid. locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19 and replace both ACR solenoids. locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace ECM 7075 0.4 --rear 5205 0.4 0.4 repair short repair open 6551 6552 2.3 2.3 2.3 2.3 regulator failure 5315 0.6 0.5
-------
7079 7080
0.6 0.9
-----
PV8
FLTRSE3
PV4
Revised 10/13/08
Page 9-13
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PV8
FLTRSE3
PV4
Revised 10/13/08
Page 9-14
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods.
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff WHEELS Replace rear tire HANDLEBARS Replace handlebars Replace both rubber handlebar mounts 2206 2246 2.2 0.4 2111 1.2 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0
PT9
FXSTSSE3
Revised 10/13/08
Page 9-15
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PT9
FXSTSSE3
Revised 10/13/08
Page 9-16
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PT9
FXSTSSE3
Revised 10/13/08
Page 9-17
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PT9
FXSTSSE3
Revised 10/13/08
Page 9-18
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7079 7080
0.6 0.9
PT9
FXSTSSE3
Revised 10/13/08
Page 9-19
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PT9
FXSTSSE3
Revised 10/13/08
Page 9-20
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PX8
FXDFSE
Revised 10/13/08
Page 9-21
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PX8
FXDFSE
Revised 10/13/08
Page 9-22
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PX8
FXDFSE
Revised 10/13/08
Page 9-23
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high
PX8
FXDFSE
Revised 10/13/08
Page 9-24
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7079 7080
0.6 0.9
PX8
FXDFSE
Revised 10/13/08
Page 9-25
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
PX8
FXDFSE
Revised 10/13/08
Page 9-26
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-1
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair method.
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket Replace rear wheel compensator cushion Replace rear wheel compensator bowl WHEELS Replace tire - includes mounting and balancing front rear Replace wheel assembly - includes disc exchange, mounting and balanc- front ing rear Replace wheel bearings Replace rear wheel center cap HANDLEBARS Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser one or both - includes loosening radio, if applicable includes removing radio, if applicable includes removing radio 2206 2221 2226 2246 2251 2253 1.5 0.2 0.3 1.0 0.2 1.0 front left or right 2106 2111 2113 2114 2136 2159 0.6 0.5 0.8 0.5 0.7 0.1 with bearing at PDI only 2010 2011 2021 2013 2014 0.7 5.2 2.7 2.3 2.7 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0
MAM
FLHTCUTG
Revised 10/13/08
Page 10-2
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-3
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-4
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-6
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-7
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-8
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-9
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-10
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-11
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-12
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-13
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 99483-09, 2009 Tri Glide Service Manual Supplement, Part No. 99601-09 and Electrical Diagnostic Manual, Part No. 99497-09.
Check and diagnose the electrical system lights and accessories Replace connector housing Replace connector anchor CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/grounded motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button 5817 5818 5822 5823 5824 5825 5827 5828 5830 5831 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 0.5 regulator inspection milliamp draw total current draw open grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 excluding turn signals 5016 5022 5023 0.3 0.1 0.1
MAM
FLHTCUTG
Revised 10/13/08
Page 10-14
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 10-15
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-16
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-17
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-18
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-19
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-20
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-21
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-22
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 10-23
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 and 2009 Tri Glide Service Manual Supplement, Part No. 99601-09 and Electrical Diagnostic Manual, Part No. 99497-09. TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open diagnose and replace tail lamp and turn signal converter module replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6809 6796 6797 6798 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.4 0.5 0.2 0.3 0.4 0.2 0.3 0.3
MAM
FLHTCUTG
Revised 10/13/08
Page 10-24
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-25
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-26
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-27
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-28
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-29
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7079 7080 7630 7640 7641 7645 7648 7649 7650 7655 7635 7643 7644 7646
0.6 0.9 0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8 0.7 0.7 0.7 0.7
Automatic compression release diagnosis ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high
MAM
FLHTCUTG
Revised 10/13/08
Page 10-30
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-31
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-32
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-33
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-34
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 10-35
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-36
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 10-37
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-38
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P1001 System relay coil open/low
MAM
FLHTCUTG
Revised 10/13/08
Page 10-39
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-40
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-41
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-42
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-43
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
7088
0.6
MAM
FLHTCUTG
Revised 10/13/08
Page 10-44
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
P2119 Throttle actuator control motor circuit range / actuation return error repair ECM connections P2119 Throttle actuator control motor circuit range / actuation return error remove and clean or replace induction module P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground P2119 Throttle actuator control motor circuit range / actuation return Error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B] terminal 30 P2119 Throttle actuator control motor circuit range / actuation return error repair throttle actuator control connections P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204]
7088 7561 7562 7563 7564 7566 7567 7568 7569 7562 7563 7564
0.6 0.6 0.7 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-45
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-46
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Serial data missing Serial data missing Serial data missing Serial data missing
MAM
FLHTCUTG
Revised 10/13/08
Page 10-47
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
6839 7287 7301 7312 7317 7318 7904 7913 7980 7993 7998 6709 6717 6718 6854 6072
0.5 0.8 0.3 0.4 0.4 0.4 0.4 0.7 0.3 1.1 1.0 0.4 0.8 0.5 0.3 0.5
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer MAM FLHTCUTG
Revised 10/13/08
Page 10-48
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer
MAM
FLHTCUTG
Revised 10/13/08
Page 10-49
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-50
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 10-51
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-52
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-53
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 10-54
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-55
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-56
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM\TSSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
MAM
FLHTCUTG
Revised 10/13/08
Page 10-57
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high MAM FLHTCUTG
Revised 10/13/08
Page 10-58
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high DRIVEABILITY SYMPTOMS Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
7596 7597 7598 7480 7601 7134 7136 7138 7163 7164 7166
2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2
MAM
FLHTCUTG
Revised 10/13/08
Page 10-59
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
Revised 10/13/08
Page 10-60
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-61
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-62
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-63
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
MAM
FLHTCUTG
Revised 10/13/08
Page 10-64
2009
Softail Models
Sportster Models
FLHT/FLTR Models
FLHR Models
Dyna Models
VRSC Models
PNA
Sidecar Models
CVO Models
FLHTCUTG Models
NOTE TO CMI
NOTE TO CMI