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Contact Lubricants
Extends the operating life of switches Improves signal quality Reduces operating temperature Controls switch feel Prevents contamination Silicone free
Electrolube have been the leading supplier of contact lubricants since their invention by the founder in the 1950s. They increase the reliability and lifetime of current carrying metal interfaces, including switches, connectors and busbars.
Electrolube has earned an unsurpassed reputation for the manufacture and supply of specialist lubricants to the automotive, military, aerospace, industrial and domestic switch manufacturing sectors. The range has been developed over the years to accommodate many advances in such rapidly advancing industries; combining excellent electrical properties and lubricity with plastics compatibility. Contact lubricants are specially formulated greases and oils that reduce friction and enhance the electrical performance of current carrying metal interfaces in switches and connectors. Electrolube products are electrically insulative in thick lms, preventing tracking in ultra thin lms, i.e. between closed metal contacts they allow the current to ow, owing to the Quantum Tunnelling Effect. They also exhibit a neutral pH thereby avoiding surface corrosion. The effectiveness of even perfectly designed switches can be improved by contact lubricants and, when considered at the design stage, signicant production cost savings can be achieved by the use of less expensive plastics and contact metals. Tests have shown that contact lubrication can extend the lifetime of switches by more than 300%, producing excellent performance under all circumstances and preventing the need for expensive maintenance.
Automotive Applications
Electrolubes automotive lubricant product range helps engineers meet the huge demands they face on a daily basis. Design engineers are under pressure to keep costs down by the correct selection of materials for complex, innovative designs. The development of Electrolubes lubricants, together with leading automotive manufacturers, has led to materials with enhanced performance across wide temperature ranges, improved resistance to the external environment and overall development of the electrical and mechanical properties of these materials. In addition, Electrolube lubricants are compatible with the most sensitive of plastics and are continually reviewed to meet the latest regulatory requirements.
Low Current Carrying Switches and Contacts Low current carrying switches and contacts are typically made with the most sensitive plastic and elastomer rubbers, yet being low current carrying, demand the best electrical performance from contact lubricants. Electrolubes contact lubricants have been used extensively for high quality audio applications and ergonomic controls. The application of lubricants prevents corrosion of the metal interfaces, whilst providing the switch with low levels of electrical noise and a very stable signal. Example Applications Steering Wheel Switches Light Switches Low Contact Pressure Switches Audio Switches CG71 LCG SOA/CO70/SGN CG71/LCG
Product Selection
Plastics Compatibility
It is important to discuss the options available at the design stage to ensure correct product selection and application. Many factors must be considered when choosing a contact lubricant, among the areas to be considered are; voltage, current, operating temperature range, environmental conditions, contact metals, number of cycles and associated plastics. Plastic test bars were coated in various Electrolube lubricants and placed on a test rig under strain. The samples were then conditioned for 7 days at 40C before inspection Key 1. Fail snapped 2. Severe stress cracking but not snapped 3. Stress cracking seen 4. Pass some very slight stress cracking 5. Pass no incompatibility seen
CTG 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 SPG 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 CG60 5 5 5 3 5 4 5 4 4 5 5 5 5 4 5 5 5 CG70 5 4 5 1 5 1 5 4 4 5 5 5 5 4 5 5 5 CG71 1 5 4 2 1 4 5 4 4 5 5 5 5 4 5 5 5 SGB 5 5 4 1 1 1 5 4 4 5 5 5 5 4 4 5 5 SGA 1 5 5 1 1 1 5 4 4 5 5 5 5 4 5 5 5
Plastic Grade PC + PBT/PET Makroblend DP 7665/MBS162 PC + PBT/PET Makroblend KU27915 PC + PBT/PET Makroblend S7916 PC Makroblend 2407 PC + ABS Bayblend T45 PC + ABS Bayblend T8SXF PBT Ultradur B4300G6 PBT Ultradur B4520 PA Ultramid B3WG6 PA Ultramid A3WG6 PA Ultramid B35 PA Ultramid A3K PBT Crastin CR SK605 PBT Crastin CRS620F20 NC10 PP 3150 MX5 PP 3060 MW5 PP 3120 MU5
EGF 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
ABS = Acrylonitrile butadiene styrene PA = Polyamide PBT = Polybutylene terephthalate PC = Polycarbonate PET = Polyethylene terephthalate PP = Polypropylene
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Electrical Testing
Electrolube have a custom built switch rig for the lifetime testing of contact lubricants. Every product is subjected to this test, using a standard automotive switch for comparison purposes. The results provide a measurement of mV drop over the cycling period and show how the use of contact lubricants can dramatically increase switch performance and lifetime.
140
120
100
mv drop
80
60
40
20
0 10 10010 20010 30010 40010 number of cYcles Un-lubricated Switch CTG CG71 SGA
Cone Penetrations
To establish the consistency and possible variations in performance at a range of temperatures, the cone penetration values were measured according to ASTM D217. The un-worked cone penetrations of various Electrolube contact lubricants were tested at -40C, 20C and 40C:
350 300 250 200 150 100 50 0 -40 20 40 Temperature (C) SGA SGB CG53A CG60 CG70 CTG SPG SPGA
Mechanical Testing
To establish the mechanical performance of the various contact lubricants, 4-ball wear testing was completed to ASTMD 2596/87. Included in this testing were some lubricants from the general maintenance range where the end application is more mechanical lubrication than electrical contact improvement. The test consists of loading the grease into equipment that has four balls under a dened rotation. A pressure load is introduced onto the balls and the load increased according to a logarithm function. The results are given as a pass value and a wearing value at the pass value. The wearing value is measured in mm and quanties the amount of wear observed on the balls utilised in the test. The weld point is the end of the test where the wearing of the balls was more than 4mm (the maximum according to the methodology). This value is usually only used for indication, the pass and wearing values are the most important for selection purposes.
ULL CMO MPG EGF SPGA SPG CG70 CG60 SGB 0 0.5 1 1.5 2 2.5 3 3.5 Wear result at 100kgf Pressure Load (mm)
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The results are comparisons, therefore 100% relates to the highest level of oxidation observed on all test substrates.
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EGF Eltinert F Grease Excellent chemical resistance Exceptionally wide operating temperature range Prevents and cures high contact resistance caused by silicone contamination Oil version (EOF) and dilute oil version (DOF) available E3C-CA Electrolytic Cell Connection Compound For use on connections and switches in electrolytic, electro-plating and anodising plants Reduces temperature at contact surfaces Improves plant productivity and reliability, thus reducing maintenance costs Superior corrosion protection and oxidation stability EPC Electro-Plating Compound Especially developed for use on electro-plating and anodising plants Inhibits against corrosion Improves electrical contact on anode and cathode bars, pick-up shoes, rack contacts, busbar joints etc. Formulated to assist in the removal of tarnish and corrosion CCS Contact Cleaning Strips Easy to use Impregnated, mildly abrasive card Cleans, refurbishes and lubricates metal contacts High quality contact lubricant
SPG Special Plastic Grease Synthetic grease offering outstanding low temperature performance Excellent compatibility with thermoplastics, including ABS and Polycarbonate Effective lubrication of plastic-to-plastic and plastic-to-metal contact surfaces More adhesive version available (SPGA) EML Contact Cleaner Lubricant Cleans and lubricates switches, connectors and slip rings Removes dirt and protects from further contamination Reduces contact resistance Commonly known as switch cleaner SWC Non-Flammable Switch Cleaner Lubricant Provides protection against arcing and corrosion Non-ammable, can be used on live equipment Safe to use on most plastics Contains high quality contact treatment oil ULL Ultralube Tenacious long lasting and non-staining lubricant Ideal for use on printer mechanisms Can be used as an edge connector lubricant, particularly for gold contacts Can be used as a silicone inhibit for relays
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General Purpose
Plastics Compatibility
Low mV Drop
High Temperature
High Voltage
Contact Lubricants
SGA
SGB
CG53A
CG60
CG70
CG80
EGF
SPG
CTG
Specialist Property
Pour Point (base oil, C IP-15) % Evaporation Weight Loss (IP-183 100C) Drop Point (C IP-31) Penetration (Worked, Cone, 20C IP-50) Temperature Range (C) Mechanical Lubrication Electrical Performance Humidity Resistance* Plastics Compatibiliity** UV Trace Oil Version Available
-54 0.90 >250 320 -40 to +125 Good Excellent OK Poor No SOA
-37 0.93 >250 320 -35 to +130 Good Good Good OK No SOB/ EML
-54 0.30 200 330 -45 to +130 Excellent Excellent Excellent Excellent Yes No
-70 0.30 200 320 -55 to +130 Excellent Excellent Good Excellent Yes CO70
-35 0.20 200 320 -30 to +160 Excellent Excellent Excellent OK Yes No
-25 <0.10 >250 280 -25 to +300 Good Good OK Excellent No EOF/ DOF
*Based on accelerated testing. **Compatibility may differ from quoted results Testing should always take place prior to production.
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Conformal coatings
In the formulation, manufacture and supply of conformal coatings, thermal pastes, encapsulants, cleaners and lubricants, we have the solution. Through collaboration and research, were developing new, environmentally friendly products for many of the worlds best known industrial and domestic manufacturers always to ISO standards. Combine this unique ability to offer the complete solution with our global presence and you have a more reliable supply chain and a security of scale that ensures you receive an exemplary service. Want to know more about this successful formula? Simply call, or visit our website.
China Headquarters / Manufacturing Building No2, Mauhwa Industrial Park, Caida 3rd Street, Caiyuan Industrial Zone, Nancai Township, Shunyi District Beijing, 101300 Peoples Republic of China T +86 (10) 89475123 F +86 (10) 89475123 E info@electrolube.co.uk www.electrolube.com
UK Headquarters / Manufacturing Ashby Park Coaleld Way Ashby de la Zouch Leicestershire LE65 1JR United Kingdom T +44 (0)1530 419600 F +44 (0)1530 416640 E info@electrolube.co.uk www.electrolube.com
A division of H K Wentworth Limited Registered ofce as above Registered in England No. 368850
All information is given in good faith but without warranty. Properties are given as a guide only and should not be taken as a specication.
ELCAT_CONLUBE_GB/0
Certicate No. 32082