Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller

PART 1 !"!RA# 1$1 S%MMAR& A$ B$ Section includes 1$ Distributed Motor Controllers Related Sections 1$ ''''''''''''''''''''''' ($ ''''''''''''''''''''''' )$ '''''''''''''''''''''''

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*%A#+,+CAT+-"S A$ Manufacturer 1$ T.e appro/ed manufacturers are0 a$ Rockwell Automation Allen-Bradley b$ Substitutions0 "one permitted Support 1$ T.e manufacturer s.all maintain factory trained and aut.ori1ed ser/ice facilities wit.in 122 miles of t.e pro3ect and s.all .a/e a demonstrated record of ser/ice for at least t.e pre/ious ten years$ ($ Support personnel are to be direct employees of t.e manufacturer$ )$ T.e manufacturer s.all pro/ide all re4uired start-up and trainin5 ser/ices$ 6$ T.e appro/ed manufacturers are0 a$ Rockwell Automation lobal Manufacturin5 Ser/ices 7 MS8 b$ Substitutions0 "one Certification 1$ To insure all 4uality and correcti/e action procedures are documented and implemented all manufacturin5 locations s.all be certified to t.e +S--9221 Series of *uality Standards$ ($ T.ird party manufacturers and brand labelin5 s.all not be allowed$

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"-T+C!0 T.e specification 5uidelines s.own in t.is document are intended to aid in t.e specification of products$ Specific installations .a/e specific re4uirements: and Rockwell Automation does not recommend or intend any specific application based solely upon t.e 5uidelines pro/ided .ere$ Because of t.e /ariety of uses for t.is information: t.e user of: and t.ose responsible for applyin5 t.is information: are responsible for ensurin5 t.e acceptability of eac. application and appropriate use of t.e 5uidelines$ +n no e/ent will Rockwell Automation be liable for misuse: misapplication or reliance on t.ese 5uidelines in connection wit. any specific application$ Rockwell Automation also disclaims indirect or conse4uential dama5es resultin5 from t.e use or application of t.is information$

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Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller

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R!,!R!"C!S A$ T.e controller s.all be desi5ned to meet t.e applicable re4uirements of0 1$ !" ($ +!C )$ c%# 6$ "!MA ;$ +!!! T.ese standards s.all include0 1$ Creep distances and clearances <22= 7%#>CSA8 and ;22= 7+!C8 ($ Power terminal markin5s per !" ;222; and !" <296? )$ Dielectric wit.stand per %#;2@: %# ;2@C: !"<296?-6-1 and !"<296?-1 6$ "oise and radio fre4uency 7R,8 immunity per !MC Directi/e @9>))<>!!C

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!"=+R-"M!"TA# R!*%+R!M!"TS A$ B$ Confirm to specified ser/ice conditions durin5 and after installation of products Maintain area free of dirt and dust durin5 and after installation of products

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PR!-MA"%,ACT%R! S%BM+TTA#S A$ B$ Refer to Section '''''''''''' for submittal procedures S.op Drawin5s 1$ !le/ation drawin5s s.owin5 dimensional information ($ Structure Descriptions s.owin5 a$ !nclosure ratin5s b$ ,ault ratin5s c$ -t.er information as re4uired for appro/al )$ Conduit locations 6$ %nit Descriptions includin5 ampera5e ratin5s: frame si1es: trip settin5s: pilot de/ices: etc$ ;$ "ameplate +nformation Product Data 1$ Publications on Distributed Motor Controllers$ Specification Response 1$ Detailed response to t.is specification s.owin5 w.ere in t.e literature eac. re4uirement is satisfied$ ($ All clarifications and eAceptions must be clearly identified$ Testin5 and Test Reports 1$ Testin5 s.all be per manufacturerBs standard ($ A copy of t.e test reports s.all be pro/ided as part of t.e Closeout documentation

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Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller

C#-S!-%T S%BM+TTA#S A$ B$ C$ Refer to Section ''''''''''' for procedure on submittal of closeout documentation Contractor s.all pro/ide certification t.at Distributed Motor Controller .as been installed in accordance wit. t.e manufacturerBs instructions$ ,inal Drawin5s$ T.e manufacturer s.all pro/ide final drawin5s reflectin5 t.e CAsS.ippedD status of t.e installed e4uipment$ T.e contractor s.all be responsible for makin5 any c.an5es to t.e CAs-S.ippedD drawin5s from t.e manufacturer to reflect any field modifications$ Maintenance Data 1$ Distributed Motor Controller installation instructions and %ser Manual ($ Parameter #istin5 )$ ,ield Ser/ice report from start-up ser/ice 6$ Distributed Motor Controller spare parts listin5 and pricin5 ;$ +nclude name and p.one number for a local distributor for t.e spare parts$

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D!#+=!R&: ST-RA ! A"D EA"D#+" A$ B$ C$ Contractor s.all coordinate t.e s.ippin5 of e4uipment wit. t.e manufacturer$ Contractor s.all store t.e e4uipment in a clean and dry space$ T.e contractor s.all protect t.e units from dirt: water: construction debris and traffic$

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,+!#D M!AS%R!M!"TS A$ T.e Contractor s.all /erify all field measurements prior to t.e fabrication of t.e Distributed Motor Controller$

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Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller

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SPAR! MAT!R+A#S A$ B$ Pro/ide one 718 Base and Control Module renewal part assemblies$ Pro/ide one 718 motor cable and accessory cables for t.e Dynamic and Source Brake: De/ice"et Communications and +nput>-utput cables as re4uired

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FARRA"T& A$ T.e manufacturer s.all pro/ide t.eir standard parts warranty for ei5.teen 71@8 mont.s from t.e date of s.ipment or twel/e 71(8 mont.s from t.e date of bein5 ener5i1ed: w.ic.e/er occurs first$ T.e manufacturer s.all confirm t.is warranty as part of t.e submittal$ T.is warranty applies to Distributed Motor Controller Products$

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PART ( PR-D%CTS ($1 RAT+" S A$ B$ C$ T.e Distributed Motor Controller 7,ull =olta5e Startin58 s.all accept an input /olta5e of 6@2 =AC G;2><2E1: t.ree p.ase plus or minus 12 percent T.e Distributed Motor Controller 7=,D8s.all accept an input /olta5e of (22-(62 or )@26@2 =AC G;2><2E1: t.ree p.ase plus or minus 12 percent Control =olta5e Ratin5s 1$ (6= DC: 1(2= AC and ()2= AC G ;2><2E1 D$ !n/ironmental Ratin5s 1$ Stora5e ambient temperature ran5e0 -(2 to @; de5rees C$ ($ -peratin5 ambient temperature ran5e0 2 to 62 de5rees C$ )$ T.e relati/e .umidity ran5e0 ;H to 9;H non-condensin5$ 6$ -peratin5 ele/ation0 up to (222 Meters$

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Distributed Motor Controller %nit Desi5n A$ T.e Distributed Motor Controller is an inte5rated: pre-en5ineered: Distributed Motor Controller for full /olta5e: re/ersin5 and =,D applications$ +t offers a robust +P <?> "ema Type 6 enclosure desi5n: w.ic. is suitable for was. down en/ironments$ T.e modular Cplu5 and play desi5n offers simplicity in wirin5 t.e installation$ T.e 4uick disconnects for t.e +>-: communications and motor connections reduce t.e wirin5 time and eliminate wirin5 errors$ +t offers as standard: 6 inputs and ( outputs to be used wit. sensors and actuators for monitorin5 t.e application process$ T.e #!D status indication and built-in dia5nostics capabilities: allows for ease of maintenance and troubles.ootin5$ T.e optional E-A keypad confi5uration allows for local start>stop control at t.e Distributed Motor Controller$ -t.er confi5ured factory installed options for t.e =,D Distributed Motor Controller product includes a Dynamic Brake Connector: !M+ ,ilter: -utput Contactor: and Source Brake Contactor$ Distributed Motor Controller Pa5e 6 of 9

Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller

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C-"TR-##!R %"+T ,!AT%R!S A$ Startin5 Met.ods a$ ,ull =olta5e Start 1$8 T.is met.od is used in applications re4uirin5 across-t.e-line startin5$ ,ull in-rus. current and locked-rotor tor4ue is re4uired$ b$ =olts per Eert1 7Sensorless =ector Performance8 1$8 T.is met.od pro/ides eAcellent speed re5ulation and .i5. le/els of tor4ue across t.e entire speed ran5e of t.e dri/e: and impro/ed speed re5ulation e/en as loadin5 increases$ Basic control yields t.e most cost effecti/e performance w.en sensorless /ector control is not re4uired$

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Sensorless =ector Control 1$8 Sensorless /ector control pro/ides eAceptional speed re5ulation and /ery .i5. le/els of tor4ue across t.e entire speed ran5e of t.e dri/e$

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Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller

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,ull =olta5e Startin5 Met.od -/erload Protection 1$ Meets applicable standards as a motor t.ermal protecti/e de/ice$ ($ %tili1es t.ree-p.ase current sensin5$ )$ Selectable trip classes of 12: 1;: (2 and )2 s.all be pro/ided as standard$ 6$ !lectronic t.ermal memory s.all pro/ide en.anced motor protection$ =,D Startin5 Met.od -/erload Protection 1$ Meets applicable standards as a motor t.ermal protecti/e de/ice$ ($ %tili1es t.ree-p.ase current sensin5$ )$ Selectable trip class of 12 s.all be pro/ided as standard$ 6$ !lectronic t.ermal memory s.all pro/ide en.anced motor protection$ +nputs and -utputs 1$ T.e inputs are sin5le-keyed 7two inputs per connector8: w.ic. are sourced from De/ice"et power 7(6= DC8: wit. #!D status indication$ ($ T.e outputs are dual key connectors: w.ic. are sourced from t.e control /olta5e power 7eit.er (6= DC: 1(2= AC: or (62= AC8 wit. #!D status indication$ Motor Cable 1$ Fit. e/ery Distributed Motor Controller: a ) meter uns.ielded four-conductor cordset is pro/ided wit. eac. unit as standard$ ,or t.e =,D Distributed Motor Controller if t.e optional !M+ filter is selected: a s.ielded four-conductor cordset is pro/ided wit. eac. unit as standard$ #!D Status +ndication T.e #!D Status +ndication pro/ides 6 status #!Ds and a Reset button$ T.e #!Ds pro/ide status indication for t.e followin50 POWER LED T.e #!D is illuminated solid 5reen w.en control power is present RUN LED T.is #!D is illuminated solid 5reen w.en t.e motor is runnin5 NETWORK LED T.is bicolor 7red>5reen8 #!Ds indicates t.e status of t.e communication link FAULT LED +ndicates Controller ,ault 7trip8 condition T.e CReset ButtonD as a local trip reset$

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,ull =olta5e Startin5 ,ault Dia5nostics ,ault dia5nostics capabilities built in t.e Distributed Motor Controller .elp you pinpoint a problem for easy troubles.ootin5 and 4uick re-startin5$ S.ort Circuit -/erload P.ase #oss Control Power #oss +nput Circuit S.ort P.ase +mbalance De/ice"et Power #oss

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Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller

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=,D Startin5 ,ault Dia5nostics ,ault dia5nostics capabilities built into t.e Distributed Motor Controller .elp you pinpoint a problem for easy troubles.ootin5 and 4uick re-startin5$ S.ort Circuit -/erload P.ase S.ort round ,ault Stall Control Power #oss +nput S.ort Circuit De/ice"et Power #oss +nternal Communication ,ault DC Bus ,ault -/ertemperature -/ercurrent "etwork Capabilities De/ice"et is t.e communication protocol: pro/ided wit. t.e ArmorStart includin5 De/ice#o5iA$ ,ull =olta5e Monitorin5 1$ T.e controller s.all pro/ide t.e followin5 monitorin5 functions indicated t.rou5. t.e pro5ram 5roup0 Current Monitorin5$ a$ P.ase A Current b$ P.ase B Current c$ P.ase C Current d$ A/era5e Current e$ H T.erm %tili1ed =,D Monitorin5 1$ T.e controller s.all pro/ide t.e followin5 monitorin5 functions indicated t.rou5. t.e pro5ram 5roup0 Display roup$ a$ -utput ,re4 b$ Command ,re4 c$ -utput Current d$ -utput =olta5e e$ DC Bus =olta5e f$ Dri/e Status 5$ ,ault 1 Code .$ ,ault ( Code i$ ,ault ) Code 3$ Process Display k$ Control Source l$ Control +n Status m$ Di5 +n Status n$ Comm Status o$ Control SF =er p$ Dri/e Type 4$ !lapsed Time r$ Dri/e Temp Distributed Motor Controller Pa5e ? of 9

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Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller

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D+STR+B%T!D M-T-R C-"TR-##!R ,ACT-R& +"STA##!D -PT+-"S ,actory +nstalled -ptions for ,ull =olta5e Startin5 Met.od A$ E-A Selector Ieypad T.e E-A Selector Ieypad allows for local start>stop control$ E-A Selector Ieypad wit. ,orward>Re/erse T.e E-A Selector Ieypad allows for local start>stop control wit. forward and re/erse direction ,actory +nstalled -ption for =,D Startin5 Met.od C$ E-A Selector Ieypad wit. Jo5 ,unction T.e E-A Selector Ieypad wit. Jo5 ,unction allows for local start>stop control wit. capabilities to J- and to ,orward>Re/erse motor direction$ !M+ ,ilter T.e !M+ ,ilter option is re4uired if t.e =,D Distributed Motor Controller needs to be C! compliant$ +f t.e !M+ ,ilter is selected: a ) meter s.ielded 6 conductor cordset is pro/ided as standard$ Dynamic Brake Connector A ) meter: ) pin cable for connection to a dynamic brake module is pro/ided as standard w.en t.is option is selected$ Source Brake Contactor An internal contactor will be used to switc. t.e electromec.anical brake on>off$ T.is contactorBs coil will be dri/en by t.e auAiliary relay output of t.e =,D Distributed Motor Controller$ A ) meter: ) pin cable for connection to an electromec.anical brake is pro/ided as standard w.en option is selected$ S.ielded Motor Cable A ) meter s.ielded 6 conductor cordset is pro/ided instead of t.e ) meter uns.ielded 6 conductor cordset$ +f t.e !M+ ,ilter is selected: a ) meter s.ielded 6 conductor cordset is pro/ided as standard$ -utput Contactor An internal contactor will be sourced from control /olta5e to isolate t.e load side of t.e =,D Distributed Motor Controller$ F.en control power is applied t.e output contactor is closed and w.en control power is remo/ed t.e output contact opens$ T.ere is no switc.in5 element suc. as a relay in t.e system$ +f control power is lost t.en t.e output contactor will open since Distributed Motor Controller Pa5e @ of 9

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Rockwell Automation Allen-Bradley

Specification Distributed Motor Controller its coil power is lost$ A se4uenced stop in/ol/in5 t.e output contact cannot be performed$

PART ) !K!C%T+-" )$1 MA"%,ACT%R!BS ,+!#D S!R=+C!S A$ B$ C$ D$ T.e ser/ice di/ision of t.e manufacturer s.all perform all start-up ser/ices$ T.e use of t.ird party supplier start-up personnel is not allowed$ Start-up personnel s.all be direct employees of t.e manufacturer and s.all be de5reed en5ineers$ Pro/ide a minimum of 7(8 .ours of on-site start-up ser/ice for eac. controller 76 .ours minimum8$ At a minimum: t.e start-up ser/ice s.all include0 1$ Pre-Power C.eck a$ Me55er Motor Resistances0 P.ase to P.ase and P.ase to round b$ =erify system 5roundin5 per manufacturerBs specifications c$ =erify power and si5nal 5rounds d$ C.eck connections e$ C.eck en/ironment ($ Power-up and Commissionin5 a$ Measure +ncomin5 Power P.ase-to-P.ase and P.ase-to- round b$ Monitor DC Bus =olta5e c$ Measure AC Current %nloaded and #oaded d$ Measure -utput =olta5e P.ase-to-P.ase and P.ase-to- round )$ Record all measurements 6$ Tune for system operation ;$ Pro/ide Parameter #istin5

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TRA+"+" A$ B$ C$ D$ Manufacturer to pro/ide a 4uantity of 718 two .our session of on-site instruction$ T.e ser/ice en5ineer s.all perform trainin5$ T.e instruction s.all include t.e operational and maintenance re4uirements of t.e controller$ T.e basis of t.e trainin5 s.all be t.e installed controller: t.e en5ineered drawin5s and t.e user manual$ At a minimum: t.e trainin5 s.all0 1$ Re/iew of t.e en5ineered drawin5s identifyin5 t.e components s.own on t.e drawin5s$ ($ S.ould understand De/ice"etL network operations: includin5 .ow sla/e de/ices operate on a network and communicate wit. a De/ice"etL master$ )$ Re/iew t.e maintenance re4uirements of t.e controller$ 6$ Re/iew safety concerns wit. operatin5 t.e controller$

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