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323-E
TUNGALOY
High
TUNGALOY
Cutting speed
Smooth insert surface prevents chip adhesion and provides smooth chip ow.
AH630
AH645
Low Continuous Machining mode Heavy interrupted
T6120
Suitable for high speed cutting. Delivers excellent plastic deformation resistance. Especially suitable for austenite and precipitation hardened stainless steel machining.
AH630
Recommended grade for general machining with its perfect balance of fracture and wear resistance High chipping resistance with excellent adhesion strength
T6130
Provides excellent wear resistance in medium to high speed machining. Ideal grade especially for ferrite and martensite stainless steel machining. Thicker layer than PVD leads to outstanding wear resistance.
2
AH645
Excellent fracture resistance when machining at low to medium cutting speed Suitable grade for interrupted and heavy machining of stainless steel
Stainless
Stainless
Negative type
Finishing
Continuous to light interrupted
Recommended
Positive type
Finishing
Continuous to light interrupted
Recommended
SF T6130
Medium cutting
Continuous to light interrupted
Recommended
PSS T6130
Medium cutting
Wear
Impact
SM AH630 SM T6120
Impact
PS AH630 PS T6120
SM T6130
Wear
PS T6130
Wear
Impact
SH AH630 SH T6120
Impact
PM AH630 PM T6120
SH T6130
Wear
PM T6130
Wear
Chipbreaker
Negative type
For nishing operations
SF
type
Excellent chip control for nish machining Outstanding chip control when high feed turning at small depths of cut. Sharp edge reduces cutting forces and burrs
SM
type
Versatile chipbreaker applicable to a wide range of cutting conditions. Sharp cutting edge leads the excellent chip control
Sharp positive-land on the corner Toughness with wide land at the main cutting edge
For medium to heavy cutting
Suitable for roughing operations and interrupted machining with tough cutting edges Applicable for a wide range of cutting conditions and ideal for machining with a uctuating depth of cut Newly designed cutting edges increase the fracture resistance
SH
type
Operation
7
Chipbreaker
Grades
6 5 4 3 2 1 0
Finishing
SF
SH SF SM
Medium cutting
SM
Feed: f (mm/rev)
SH
Heavy interrupted
T6120 T6130 AH630 T6120 T6130 AH630 AH645 T6130 AH630 AH645
0.5 ~ 2.5
0.08 ~ 0.45
1.0 ~ 4.0
0.2 ~ 0.5
2.0 ~ 6.0
0.3 ~ 0.6
Positive type
Finishing to light cutting
PSS
Optimum chipbreaker for nish cutting of stainless steel Provides excellent chip control at small depths of cut
type
PS
type
PM
Sharp and tough cutting edge provides high reliability for stainless steel machining
type
7 6
Operation
Chipbreaker
Grades
Feed f (mm/rev)
PSS
PM PS
PSS
PS
Heavy cutting
PM
T6120 T6130 AH630 AH645 T6120 T6130 AH630 AH645 T6120 T6130 AH630 AH645
0.3 ~ 2.0
0.08 ~ 0.3
0.5 ~ 2.5
0.08 ~ 0.3
1.0 ~ 3.0
0.15 ~ 0.3
Cutting performance
Wear resistance test
35 30 25 20 15 10 5 0
Competitor Competitor Conventional A B
20 15 10 5 0
Competitor Competitor Conventional A B
Interrupted cutting Work material: SUS304 / X5CrNi18-9 Vc = 150 m/min ap = 2 mm f = 0.2 mm/rev
Continuous cutting Work material: SUS304 / X5CrNi18-9 Vc = 150 m/min ap = 2 mm f = 0.3 mm/rev
20 15 10 5 0
Competitor Competitor Conventional A B
Interrupted cutting Work material: SUS304 / X5CrNi18-9 Vc = 120 m/min ap = 2 mm f = 0.1 mm/rev
T6130 has higher wear resistance than both conventional and competitor grades.
T6130 has higher fracture resistance than competitor products when medium cutting to provide longer tool life.
15
Cutting time (min)
20 10 0
Competitor Competitor A B
10 5 0
Competitor B Competitor C
Interrupted cutting Work material: SUS304 / X5CrNi18-9 Vc = 120 m/min ap = 1 mm f = 0.25 mm/rev
AH630 has higher fracture resistance than competitor products at medium cutting speed.
25 20 15 10 5 0
Competitor B Competitor C
Interrupted cutting Work material: SUS304 / X5CrNi18-9 Vc = 120 m/min ap = 1 mm f = 0.25 mm/rev
AH645 has higher fracture resistance than competitors in medium speed cutting.
AH645
Heavy cutting Heavy interrupted
AH645
Heavy cutting Heavy interrupted
Work materials
Austenitic SUS304, SUS316 etc. (X5CrNi18-9, X5CrNiMo17-12-2 etc.)
*AH630: First choice
Grades T6120 T6130 AH630 AH645 T6120 T6130 AH630 AH645 T6120 T6130 AH630
Cutting speed: Vc (m/min) 140 - 240 100 - 200 90 - 190 70 - 150 160 - 280 120 - 240 110 - 210 90 - 170 80 - 150 70 - 110 60 - 90
:1st choice
7
Ferrite / Martensite SUS430 / SUS410 etc. (X6Cr17, X12Cr13 etc.) Precipitation hardened SUS631 etc. (X7CrNiAI17-7 etc.)
Inserts
Rhombic, 80
Application
Negative type
f - ap
Cat. No.
Dimensions (mm)
I.C.dia
d 9.525
Thickness
Hole dia
d1
Corner radius
SF
CNMG090304-SF
10 8
3.18
3.81
ap (mm)
6 4 2
12.7
4.76
5.16
1.2
18
f (mm/rev)
Finishing
SS
10 8
f (mm/rev)
SM
10 8
ap (mm)
0.25
6 4 2
10
Medium cutting SA
10 8
f (mm/rev)
ap (mm)
18
f (mm/rev)
SH
10 8
ap (mm)
0.4
6 4 2
20
CNMG190616-SH
f (mm/rev)
S
10 8
ap (mm)
0.15
6 4 2
15
f (mm/rev)
Negative type
Rhombic, 55
Application Chipbreaker Appearance (Cross section)
f - ap
Cat. No.
Dimensions (mm)
I.C.dia Thickness Hole dia Corner radius
d 12.7 12.7
s 4.76 6.35
d1 5.16 5.16
SF
10 8 6 4 2
18
ap (mm)
f (mm/rev)
Finishing
SS
10 8
12.7 6.35 5.16 12.7 4.76 5.16 12.7 6.35 5.16 12.7 4.76 5.16
0.4 0.8 1.2 0.4 0.8 1.2 0.4 0.8 1.2 0.4 0.8 1.2
ap (mm)
6 4 2 0
DNMG150612-SS DNMG150404-SM
SM
10 8
ap (mm)
0.25
Medium cutting
10
6 4 2 0
f (mm/rev)
SH
10 8
ap (mm)
20
6 4 2 0
0.4
f (mm/rev)
ap (mm)
15
6 4 2
TH
0.15
f (mm/rev)
DNMG150608R-S DNMG150608L-S
Negative type
Square, 90
Application Chipbreaker Appearance (Cross section)
f - ap
Cat. No.
Dimensions (mm)
I.C.dia Thickness Hole dia Corner radius
d 12.7
s 4.76
d1 5.16
SF
10 8
SNMG120404-SF * SNMG120408-SF
r 0.4 0.8
ap (mm)
15
f (mm/rev)
Finishing
SS
10 8
ap (mm)
f (mm/rev)
SM
10 8 6 4 2 0 0.2 0.4 0.6 0.8 1.0 f (mm/rev)
* SNMG120408-SM SNMG120412-SM
12.7
4.76
5.16
0.8 1.2
0.25
Medium cutting
10
ap (mm)
SA
10 8
6 4 2
18
SH
10 8
12.7
4.76
ap (mm)
6 4 2
0.4
20
SNMG190616-SH
f (mm/rev)
ap (mm)
0.15
10
15
Negative type
Triangular, 60
Application Chipbreaker Appearance (Cross section)
f - ap
Cat. No.
Dimensions (mm)
I.C.dia Thickness Hole dia Corner radius
d 9.525
s 4.76
d1 3.81
SF
10 8
6 4 2
18
f (mm/rev)
Finishing
SS
10 8
12.7 9.525 4.76 5.16 3.81 12.7 4.76 5.16 9.525 4.76 3.81
0.4 0.8 1.2 0.4 0.8 1.2 0.4 0.8 1.2 0.8 1.2
ap (mm)
6 4 2 0
f (mm/rev)
TNMG220412-SS TNMG160404-SM
SM
10 8
ap (mm)
0.25
6 4 2
10
f (mm/rev)
SA
10 8
ap (mm)
18
Medium cutting
6 4 2 0
TH T H
f (mm/rev)
S
10 8
ap (mm)
6 4 2
0.15
0
15
f (mm/rev)
11
Negative type
Trigon, 80
Application Chipbreaker Appearance (Cross section)
f - ap
Cat. No.
Dimensions (mm)
I.C.dia Thickness Hole dia Corner radius
d 9.525 12.7
s 4.76 4.76
d1 3.81 5.16
SF
10 8
ap (mm)
18
6 4 2 0
Finishing
SS
ap (mm)
WNMG080404-SS
10 8 6 4 2 0 0.2 0.4 0.6 0.8 1.0
* WNMG080408-SS WNMG080412-SS
f (mm/rev)
Medium cutting
SM
10 8
ap (mm)
0.25
6 4 2
10
f (mm/rev)
10 8
SA
ap (mm)
* WNMG080408-SA WNMG080412-SA
12.7
4.76
5.16
0.8 1.2
6 4 2
18
WNMG080408-SH
10 8
* WNMG080412-SH
12.7
4.76
5.16
0.8 1.2
ap (mm)
0.3
6 4 2
20
12
Negative type
Rhombic, 35
Application Chipbreaker Appearance (Cross section)
f - ap
10 8
Cat. No.
Dimensions (mm)
I.C.dia Thickness Hole dia Corner radius
d 9.525
s 4.76
d1 3.81
SF
VNMG160404-SF * VNMG160408-SF
r 0.4 0.8
ap (mm)
18
f (mm/rev)
Finishing
SS
10 8
f (mm/rev)
SM
10 8 6 4 2
Medium cutting
0.25
10
ap (mm)
f (mm/rev)
13
Inserts
Application
Positive type
Rhombic, 80 (7)
Chipbreaker Appearance (Cross section)
f - ap
Cat. No
Stocked grades Dimensions (mm) Hole Corner Coated I.C.dia Thickdia radius ness T6120 T6130 AH630 AH645 d s d1 r
PSS