CWI TEST Flashcards

CWI TEST Flashcards
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Click here to study/print these flashcards . CWI TEST Create your own flash cards! SIGN UP HERE. D1.1 and CWI Test
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Term Definition
The effective throat of a complete penetration groove weld shall be
The thickness of the thinner part joined
Term
Definition
When welding lengthwise connecting two round bars, the proper symbol would be
Flare V Groove weld
Term
Definition
Fillet welds may be used to connect skewed T joints provided the plates are set at an angle of not less than
30
http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]
CWI TEST Flashcards
Term
Definition
The minimum thickness for a plug weld in material 1" thick shall be
5/8"
Term
Definition
Welding shall not be done when:
When ambient temperature is lower than 0F or Surfaces are wet or exposed to rain, snow, or high wind or When welders are exposed to inclement conditions.
Term
Definition
When ambient temperature is lower than 0F or Surfaces are wet or exposed to rain, snow, or high wind or When welders are exposed to inclement conditions.
AWSA5.17 & A5.23
Term
Definition
When welding 5/16" plate in the field, a welder must be certified for
Structural
Term
Definition
Re-entrant copes shall have a minimum radius of:
1"
CWI TEST Flashcards
Term
Definition
Where tight fit of intermediate stiffeners is specified, it shall be defined as allowing a gap of up to
1/16"
Term
Definition
Spatter is caused by
Welding current too high or arc length too long
Term
Definition
In order to insure sound welds at the ends of a joint. The following shall be used
Extension bars & runoff plates
Term
Definition
In repairing cracks in a weld, remove the crack and sound weld metal how far beyond each end of the crack
2"
Term
Definition
The removal of slag from a deposited weld bead is:
Mandatory
CWI TEST Flashcards
Term
Definition
What electrodes have low hydrogen coating?
Electrodes ending 5, 6, or 8.
Term
Definition
With which process would an ER70S-X electrode be used
GMAW
Term
Definition
Oven storage of low hydrogen electrodes is:
To avoid damage by atmospheric moisture
Term
Definition
Welded joints not pre-qualified shall be:
Qualified
Term
Definition
Welder certification may be waived by
No one
CWI TEST Flashcards
Term
Definition
Peening is not permitted on
Root and surface layers of welds 5.27
Term
Definition
The suggested minimum nominal thickness of backing bars for SMAW process is
3/16
Term
Definition
Pre-heat and interpass temperatures must be sufficient to
Prevent crack formation
Term
Definition
Low hydrogen electrodes exposed to the atmosphere for longer periods then that permitted by codes shall be redried no more than
One time
Term
Definition
The minimum effective length of a fillet weld shall be:
Overall length of full size fillet including boxing
CWI TEST Flashcards
Term
Definition
Caulking of welds; What is it and is it permitted
Caulking of welds is to plastically deform weld or base metal surfaces to seal or obscure discontinuities as undercut, piping porosity, pin holes, cracks, etc. Caulking is not permitted on most metals.
Term
Definition
In gas metal arc welding the electrode is:
Consumable
Term
Definition
The effective area of a fillet weld is:
The effective weld length X the effective throat.
Term
Definition
The minimum length of an intermittent fillet weld shall be:
1 1/2"
Term
Definition
The 'U' in joint designation TC-U9a refers to:
Metal thickness, U = Unlimited
CWI TEST Flashcards
Term
Definition
Arc strikes outside the area of permanent welds should be:
Avoided
Term
Definition
Base metal specification may be found in:
ASTM
Term
Definition
Information regarding back gouging of roots in a single bevel groove weld without backing is found in footnote section:
Note 4
Term
Definition
What is the required root opening for the SMA welded CJP single-U-groove weld:
0 to 1/8"
Term
Definition
When spacers are used in the double-bevel groove weld, the weld is not to be complete until:
Spacer removed by gouging to sound metal before welding second side.
CWI TEST Flashcards
Term
Definition
The size of the spacer for double-V groove weld using a 30 bevel and welded in the overhead position shall be:
1/8" X 3/8"
Term
Definition
What is the required root opening for a single-Vgroove weld to a back-up strip welded in the vertical position at 20 angle:
1/2"
Term
Definition
A single J-groove weld preparation in the horizontal position shall be made with SMAW & groove angle of:
45
Term
Definition
What is the root opening for a partial joint penetration square groove weld butt joint of material 1/4" thick:
1/8"
Term
Definition
A break in the arrow shaft in the symbol in the single bevel groove weld indicates:
Which plate to chamfer
CWI TEST Flashcards
Term
Definition
What is the maximum base metal thickness in a single bevel groove weld:
U = Unlimited
Term
Definition
What is the included angle of preparation for the double-V-groove weld. Using a spacer and a 1/2" root
20
Term
Definition
In an E70 1 8 electrode, what does the E designate
Electrode
Term
Definition
Before welding a joint, the surfaces to be welded shall be free of what?
Scale, slag, rust, moisture, grease, etc.
Term
Definition
If a welder is qualified by testing in 3/8 inch thick tubular structural steel in the 6-GR position CJP using a E701 8 electrode, is the welder qualified to weld a PJP on 1 inch thick Structural Steel plate in the vertical down position?
NO
CWI TEST Flashcards
Term
Definition
It is usually good practice to oscillate which of the mild steel SMAW electrodes
E6010 & E6011
Term
Definition
The E7024 electrode may be used in what positions?
Flat and horizontal
Term
Definition
Which of the SMAW electrodes has an iron powder covering?
Electrodes with last digit "4"
Term
Definition
Which of the SMAW electrodes has an iron powder and low-hydrogen covering?
Electrodes with last digit "8"
Term
Definition
Which welding process would an E7018 electrode be used with?
SMAW
CWI TEST Flashcards

Term Definition
Which welding process would an E70T-X electrode be used with?
FCAW
Term
Definition
Single bevel groove, with 45 angle and backing, the root opening must be what?
1/4"
Term
Definition
The maximum size of a fillet weld in the flat position, and in one pass shall be how much?
3/8"
Term
Definition
Continuous solid wire electrode ( E70S-X ) used in semi-automatic welding would be used in which process?
GMAW
Term
Definition
Members distorted by welding may be straightened by application of limited amounts of localized heat. The temperature of heated areas as measured by approved methods shall not exceed how much for Quenched and tempered ( Q. & T.) steel nor how much for other steels.?
Q&T1100F, Other 1200F
CWI TEST Flashcards

Term Definition
What is the minimum thickness of material to be used for weld washers?
0.05"
Term
Definition
When parts are to be fillet welded, in a lap joint of material under 3" thick the allowable separation of faying surfaces shall not exceed how much?
3/16" Max
Term
Definition
The maximum size electrode allowed for the root pass of an overhead fillet weld is what diameter?
5/32"
Term
Definition
What is the maximum permitted carbon equivalent for reinforcing steel that may be welded without prior qualification tests?
0.65 %
Term
Definition
The first 7 in the E71T-7 designates what?
The tensile strength in 10,000's of psi
CWI TEST Flashcards

Term Definition
The last digit "7" in E7027 designates what?
Type of flux coating on electrode - Iron powder / Iron oxide; & type of current used - AC or DCEN.
Term
Definition
When welding a flat fillet root pass, the largest allowable electrode is what diameter?
3/16"
Term
Definition
The "S" in E70S-3 designates what?
GMAW - Solid wire electrode
Term
Definition
The digit "1" in E7018 indicates that welding is to be in what positions?
All positions
Term
Definition
Which of the SMAW electrodes has an iron powder and iron oxide covering?
SMAW mild steel electrodes where last digit is "7", ie. E6027
CWI TEST Flashcards

Term Definition
The E6011 electrode will give more penetration than all other SMAW electrodes except what?
E6010only
Term
Definition
The "60" in E6011 indicates what
60,000 psi Tensile strength
Term
Definition
The effective throat thickness of a fillet weld is computed by measuring the shortest distance between what two points? {AW
The root to the face
Term
Definition
Low hydrogen shielded metal arc electrodes shall be protected from moisture. The E70XX low hydrogen electrodes shall be returned to an oven within what period of time?
4 hours
Term
Definition
In butt weld root pass in the horizontal position,the thickness of weld metal that may be built up behind the advancing arc shall be how large?
5/16"
CWI TEST Flashcards

Term Definition
Between "Structural Welding Code - Steel" Dl.l and "Structural Welding Code - Sheet Steel" D1.3, there is M a metal thickness overlap of the minimum for Dl.l and the maximum for D1.3. How much overlap of metal thickness is there?
0.055 = approx. 1/16 inch.
Term
Definition
Even if prior qualification is made, what is the maximum permitted carbon equivalent for reinforcing steel that is to be welded?
0.75%
Term
Definition
In which positions is 1/2" the maximum size allowed for a fillet weld made in one pass?
Vertical
Term
Definition
Using DC straight polarity, the electrode is which; . . . . positive, negative or neutral
Negative
Term
Definition
The minimum preheat and interpass temperature for ASTM A572 grade 60 structural steel 2" thick welded with SMAW process is how much?
225F
CWI TEST Flashcards

Term Definition
The minimum preheat and interpass temperature for structural steel 1/2" welded with the SMAW process and an electrode other than Low Hydrogen is how much?
32F
Term
Definition
The largest electrode permitted when welding in the flat position is what diameter
5/16"
Term
Definition
E7018 electrodes are used with what type of welding current
AC & DCEP
Term
Definition
Should back-up strips or bars be removed from all welds? Explain
No; Not mandatory but permissible
Term
Definition
Shielded metal arc electrodes with low hydrogen covering shall be kept dry in storage ovens. Low hydrogen electrodes of the E80XX series when taken from the oven shall be used within what period of time?
2 hours
CWI TEST Flashcards

Term Definition
Except for root pass, the largest electrode permitted for out of position welding is what diameter
1/4
Term
Definition
Reverse polarity means that the electrode is which; .. . positive, negative or netural ?
Positive
Term
Definition
What does "CJP" in the tail specifications part of a weld symbol mean?
Complete Joint Penetration
Term
Definition
What kind of metal is classified as 6061-T6?
Aluminum
Term
Definition
Safety precautions shall conform to the latest edition of what specification published by the American Welding Society?
ANSI/AWSZ49.1
CWI TEST Flashcards

Term Definition
If the tensile strength of a single pass weld made with an E6010 electrode is 60,000 p.s.i. what would the tensile strength of a six pass weld be?
60,000 psi
Term
Definition
The amount of lap required for a fillet welded lap joint shall be at least five times the thickness of the thinner plate not less than how much?
1 inch
Term
Definition
Backing strips are used to prevent melting through roots of grooves welds by using what for backing material?
Metal, weld metal, carbon,flux, gas, glass tape, etc.
Term
Definition
The minimum angle of the plates in a skewed T joint, to be welded with fillet weld, shall not be less than how many degrees to be considered as effective in transmitting applied force?
30
Term
Definition
The minimum thickness of a plug or slot weld in 3/8" plate is how much?
3/8"
CWI TEST Flashcards

Term Definition
The largest size of crater permitted and left at the end of a weld is how much?
No crater of any size is allowed
Term
Definition
A fillet weld when measured for size shall be measured how?
Leg length of the largest inscribed isosceles rt. triangle
Term
Definition
what are the education and experience requirements for a CWI? CAWI?
CWI: 5 years experience, or 3 years & a technical degree; CAWI: 2 years experience, or 6 months & a technical degree
Term
Definition
welding inspectors can be categorized how?
1) code or governing body; 2) purchaser's, customer's, or owner's (QA); 3) fabricator's, manufacturer's, or contractor's (QC); 4) architect's or engineer's
Term
Definition
what document(s) cover(s) safety in welding and cutting?
ANSI Z49.1
CWI TEST Flashcards

Term Definition
which is most general of the following terms: code, standard, specification?
standard
Term
Definition
ASME B31.1 & B31.3 cover what subjects?
B31.1 covers pressure vessels and power piping, B31.3 covers chemical process piping
Term
Definition
Interpass temperatures are measured what distance from the joint?
1"
Term
Definition
What topics are covered by ASME Boiler and Pressure Vessel Code sections V, VIII, & IX?
V covers nondestructive examination; VIII covers Unfired Pressure Vessels, and IX covers Welding and Brazing Qualifications
Term
Definition
In structural applications, when the metal thickness is less than 1/8", what AWS code applies?
AWS D1.3 - sheet metal
CWI TEST Flashcards

Term Definition
Fillet welds may be measured using a tolerance of :____
-1/32"
Term
Definition
is the name of the document that prescribes the details of how a weld must be performed.
WPS - Welding Procedure Specification
Term
Definition
When it is impractical for the welding inspector t witness all tests and observe all welds during production, what kind of inspection results?
random-partial
Term
Definition
the welding inspector is responsible for judging acceptability of a product in accord with what?
a written document
Term
Definition
which code choices are available for taking AWS QC1 CWI/CAWI exams?
AWS D1.1; API 1104; AWS D1.2 (structural aluminum); AWS D1.5 (Bridge); AWS D15.1 (Railroad); ASME VII & IX; ASME IX, B31.1, & B31.3
CWI TEST Flashcards

Term Definition
AWS D1.1 specifies that nondestructive testing must be performed by an individual qualified in accordance with what document?
SNT-TC-1a
Term
Definition
ASME B31.1 & B31.3 cover what subjects?
B31.1 covers pressure vessels and power piping, B31.3 covers chemical process piping
Term
Definition
Interpass temperatures are measured what distance from the joint?
1"
Term
Definition
welding symbols are defined in what publication?
AWS A2.4
Term
Definition
What topics are covered by ASME Boiler and Pressure Vessel Code sections V, VIII, & IX?
V covers nondestructive examination; VIII covers Unfired Pressure Vessels, and IX covers Welding and Brazing Qualifications
CWI TEST Flashcards

Term Definition
In structural applications, when the metal thickness is less than 1/8", what AWS code applies?
AWS D1.3 - sheet metal
Term
Definition
which code choices are available for taking AWS QC1 CWI/CAWI exams?
AWS D1.1; API 1104; AWS D1.2 (structural aluminum); AWS D1.5 (Bridge); AWS D15.1 (Railroad); ASME VII & IX; ASME IX, B31.1, & B31.3
Term
Definition
for fillet welds on material greater than 1" thick or greater, what is the allowable undercut? Are there exceptions?
1/16", no exceptions
Term
Definition
in cases of dispute over welding terms, what document prevails?
AWS A3.0
Term
Definition
the standard describing the requirements for welding cross-country pipeline is:
API 1104
CWI TEST Flashcards

Term Definition
acetylene becomes unstable above what pressure?
15psi
Term
Definition
safety training is mandated under the provisions of what agency?
OSHA
Term
Definition
Name the ending numbers in the classification E70XX for low hydrogen SMAW electrodes
70X5, 70X6, 70X8
Term
Definition
Name the position numbers in the classification of E-70XX SMAW electrodes
701X is all positions, 702X is flat and horizontal only
Term
Definition
T or F: according to AWS D1.1, steel backing on groove welds must be continuous.
TRUE
CWI TEST Flashcards

Term Definition
At what level are currents considered "primary shock currents" and hence dangerous?
6mA
Term
Definition
what is the most common ASTM structural steel? What is its minimum yield strength? What is its minimum Ultimate Tensile Strength (UTS)?
A-36, 36ksi (36,000 psi), and 58ksi
Term
Definition
AWS D1.1 states that all surfaces to be welded and surfaces adjacent must be free from what elements?
thick scale, slag, moisture, rust, grease, and other foreign material. Paint & mill scale (not loose or thick) are acceptable
Term
Definition
what is the numerical designation for the AWS filler metal specification "Carbon Steel Covered Arc Welding Electrodes"?
A5.1
Term
Definition
what is the numerical designation for the AWS filler metal specification "Low Alloy Steel Covered Arc Welding Electrodes"?
A5.5
CWI TEST Flashcards

Term Definition
The American Welding Society certifies welding inspectors according to what document?
AWS QC1
Term
Definition
what topics do the sections of AWS D1.1 cover?
1) General Requirements; 2) Design of Welded Connections; 3) Prequalification of WPSs; 4)Qualification; 5) Fabrication; 6) Inspection; 7) Stud Welding; 8) Strengthening and Repair of Existing Structures
Term
Definition
what are the two kinds of welding inspectors defined by the AWS D1.1? What are their roles?
Fabrication/Erection (QC), and Verification (QA)
Term
Definition
"Authorized Inspector" is a term associated with what? By what organization are they certified?
an "Authorized Inspector" is one who has bottomline QC responsibility; they are certified by the National Board of Boiler and Pressure Vessel Inspectors
Term
Definition
How often are new editions of the AWS AD1.1 published?
every 2 years
CWI TEST Flashcards

Term Definition
what does the "Code of Ethics" of the AWS QC1 consider to be the most important obligation of a welding inspector
public safety
Term
Definition
what is a MTR?
Material Test Report
Term
Definition
For material less than 1" thick what is the maximum allowable undercut in a fillet weld? Are there exceptions?
1/32" exception: up to 1/16" for any accumulated length up to 2" in 12"
Term
Definition
the term "Contract Documents" refers to what?
1) all applicable codes; 2) the (structural) plans; 3) the specifications
Term
Definition
what is a specification?
a document that describes the requirements for a particular object or component
CWI TEST Flashcards

Term Definition
what is a weld discontinuity?
an interruption in the typical structure of the material
Term
Definition
what is a weld defect?
a discontinuity or discontinuities that render a product unacceptable
Term
Definition
what is an RFI?
Request For Information
Term
Definition
the maximum atmospheric exposure time allowed by AWS D1.1 for E-7018 electrodes is what?
4 hours
Term
Definition
According to AWS D1.1, the separation between faying surfaces of butt joints landing on a backing bar cannot exceed what amount?
1/16"
CWI TEST Flashcards

Term Definition
what is the national organization for concrete and soils technicians?
ASCET
Term
Definition
under the provisions of AWS D1.1, who is ultimately and legally responsible for assuring that the welders are certified?
the contractor
Term
Definition
most often, preheat and interpass temperatures are measured using what?
temperature-indicating crayons (also contact pyrometer)
Term
Definition
when the base metal must be preheated prior to welding, AWS D1.1 specifies that the arts must be heated to the required minimum for at least how far in all directions prior to welding?
3" (or thickness of material, whichever is greater))
Term
Definition
ASTM is an abbreviation for what?
American Society for Testing and Materials
CWI TEST Flashcards

Term Definition
once removed from their original containers, AWS D1.1 requires that low-hydrogen electrodes be maintained in electrode ovens at what minimum temperature?
250F
Term
Definition
What is an ITL?
Independent Testing Laboratory
Term
Definition
A CWI or CAWI must have passed what eye test(s)?
20/40 with or without correction and Jaeger J-2 at 12" near vision acuity (color test may be required by employer, but is not required by AWS)
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Home >> Flashcards >> Other >> CWI TEST

Shared Flashcard Set Details

+230 Recommend this Tweet 703

Total Flash Cards 146 Created

Additional Other Flashcards

The effective throat of a complete penetration groove weld shall be

The thickness of the thinner part joined

Flare V Groove weld

http://www.flashcardmachine.com/cwi-test.html[4/25/2012 10:54:16 AM]