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ORDER NO.

RRV2006
XR-A660

STEREO CD CASSETTE DECK RECEIVER

XR-A660
XR-A550 XR-A330
Type
DBDXJ DLXJ/NC DXJ/NC DXJ

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).


XR-A660 Model XR-A550

XR-A330

Power Requirement
AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V

The Voltage can be converted by the following method.


With the voltage selector With the voltage selector With the voltage selector With the voltage selector

CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. EXPLODED VIEWS AND PARTS LIST ................ 3 3. SCHEMATIC DIAGRAM ..................................... 16 4. PCB CONNECTION DIAGRAM .......................... 32 5. PCB PARTS LIST ............................................... 44 6. ADJUSTMENT .................................................... 52 7. GENERAL INFORMATION ............................... 61 7.1 PARTS ......................................................... 61 7.1.1 IC ......................................................... 61 7.1.2 DISPLAY .............................................. 68 7.2 DISASSEMBLY ........................................... 72 7.3 BLOCK DIAGRAM ....................................... 76 8. PANEL FACILITIES AND SPECIFICATIONS .... 78

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880

PIONEER ELECTRONIC CORPORATION 1998


T IZK AUG. 1998 Printed in Japan

XR-A660, XR-A550, XR-A330

1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.

LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 1.3 mW WAVELENGTH: 790 nm 25 nm

LABEL CHECK (For DLXJ/NC types)

Additional Laser Caution


1. Laser Interlock Mechanism The position of the switch (S8501) for detecting loading state is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch (S8501) is pressed physically. Thus, the interlock will no longer function if the switch (S8501) is released physically and deliberatery. The interlock also does not function in the test mode . Laser diode oscillation will continue, if pin 62 of LA9240ML (IC8101) on the CD ASSY mounted on the $M Loading Mechanism assembly is connected to GND, or else the terminals of Q8101 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

Printed on the Rear Panel

: Refer to page 60.

XR-A660, XR-A550, XR-A330

2. EXPLODED VIEWS AND PARTS LIST


NOTES:

Parts marked by "NSP" and can not be supplied. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on the product are used for disassembly.

2.1 PACKING
4 9(1/2)
LO V EK S EL PE CF SS LP SI D CS A XU AR DN MO NO M
NU TI

OA

RA

S ID

CS CS

ID C

RE

OP
YA

AB

.P

RA M G P

EL

ID ER EP TA

ITA

TS
ER OM ET

O DN AB

NO

C NO RT LO

UC X0R 52

1 7 3 DXJ/NC and DXJ Types Only 12

5 2 13 15 14

9(2/2) 6 Except DXJ/NC Type 16 8(1/2)

11 8(2/2)

10

(1) PACKING PARTS LIST


Mark No.
1 2 3 4 5 6 7 8

Description
FM Antenna Operating Instructions AM Loop Antenna Remote Control Unit (CU-XR048) Battery Cover Dry Cell Battery (R6P, AA) Catalog Bag (0.03 230 340) Front Pad

Part No.
ADH7004 See Contrast table (2) XTB3001 XZN3006 AZA7204 See Contrast table (2) Z21-038 XHA3003

Mark No.
9 10 11 12 13 14 15 16

Description
Rear Pad Packing Case Packing Sheet Power-cord Plug Conversion Adapter Power Cord Polyethylene Bag Caution Card Door Spacer

Part No.
XHA3004 See Contrast table (2) AHG7049 See Contrast table (2) See Contrast table (2) AHG7033 XAX3130 XHG3002

NSP

NSP NSP

(2) CONTRAST TABLE


XR-A660/DBDXJ, DLXJ/NC, DXJ/NC, XR-A550/DXJ, XR-A330/DBDXJ, DLXJ/NC and DXJ/NC are constructed the same except for the following :
Mark No. Symbol and Description Part No. XR-A660 XR-A660 XR-A660 XR-A550 XR-A330 XR-A330 XR-A330 Remarks /DBDXJ /DLXJ/NC /DXJ/NC /DXJ /DBDXJ /DLXJ/NC /DXJ/NC
Not used XRE3011 Not used Not used Not used XRE3009 XRE3010 Not used Not used Not used Not used Not used Not used XRE3009 XRE3010 Not used Not used

2 2 2

Operating Instructions (English/Spanish/Portuguese) Operating Instructions (English/Spanish/Chinese) Operating Instructions (English/Russian/Chinese) Dry Cell Battery (R6P, AA) Packing Case
Power-cord Plug Conversion Adapter

XRE3011 XRE3011 Not used Not used

NSP

6 10 12 13

Power Cord

VEM-013 VEM-013 Not used VEM-013 VEM-013 VEM-013 Not used XHD3041 XHD3032 XHD3032 XHD3036 XHD3058 XHD3035 XHD3035 Not used Not used VKX1007 VKX1007 Not used Not used VKX1007 ADG1158 ADG1154 ADG1154 ADG1154 ADG1158 ADG1154 ADG1154

XR-A660, XR-A550, XR-A330

2.2 EXTERIOR (1/2)


8 9

15

15

11

11

9 Note : Hook Tray cap on top of loading tray and then insert the bottom three hooks. 11 Note : Attatch on the same numbers three. 12

12

19

1 17 XR-A550, 2 18 XR-A330 only Refer to "2.5 $M MECHANISM CD". 6

4 19 10 5 16 11 13, 14 XR-A660 only

3 XR-A660 only 7

XR-A660, XR-A550, XR-A330

(1) EXTERIOR (1/2) PARTS LIST


Mark No.
NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NSP 16 17 18 19

Description
20P F.F.C/30V $M Mechanism CD Volume Knob FL Cover A FL Cover B Tray Cap Display Panel Bonnet Case Screw Pioneer Badge Screw Disc Label Jog Knob Assy Jog Knob Screw Cord Clamper Cord Stopper Push Rivet Cushion Rubber

Part No.
XDD3017 XXA3005 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) BPZ30P100FZK AZN3049 VBZ30P080FZK XAX3127 See Contrast table (2) See Contrast table (2) BCZ30P060FZK See Contrast table (2) See Contrast table (2) See Contrast table (2) XEB3002

(2) CONTRAST TABLE


XR-A660/DBDXJ, DLXJ/NC, DXJ/NC, XR-A550/DXJ, XR-A330/DBDXJ, DLXJ/NC and DXJ/NC are constructed the same except for the following :
Mark No.
3 4 5 6 7 8 13 14 16 17 18

Symbol and Description


Volume Knob FL Cover A FL Cover B Tray Cap Display Panel Bonnet Case Jog Knob Assy Jog Knob Cord Clamper Cord Stopper Push Rivet

Part No. XR-A660 XR-A660 XR-A660 XR-A550 XR-A330 XR-A330 XR-A330 Remarks /DBDXJ /DLXJ/NC /DXJ/NC /DXJ /DBDXJ /DLXJ/NC /DXJ/NC
XAA3005 XAK3026 XAK3036 XZN3047 XAK3020 XAA3005 XAK3026 XAK3036 XZN3047 XAK3020 XAA3005 XAK3026 XAK3036 XZN3047 XAK3020 XAA3007 Not used Not used XZN3048 XAK3050 XAA3007 Not used Not used XZN3048 XAK3030 XAA3007 Not used Not used XZN3048 XAK3030 XZN3045 Not used XAA3008 Not used DNF1128 AEC7138 XAA3007 Not used Not used XZN3048 XAK3030 XZN3045 Not used XAA3008 Not used DNF1128 AEC7138

NSP

XZN3039 XZN3039 XXG3023 XXG3023 Not used Not used RNH-184 RNH-184 Not used Not used Not used Not used

XZN3039 XZN3045 XZN3045 XXG3023 Not used Not used Not used XAA3008 XAA3008 RNH-184 Not used Not used Not used DNF1128 DNF1128 Not used AEC7138 AEC7138

XR-A660, XR-A550, XR-A330

2.3 EXTERIOR (2/2)


DLXJ/NC Type only 19 31 XR-A660, XR-A550 only 15 25 19 24 29 19

11

24 24 24 32

XR-A550, XR-A330 22 only XR-A660, XR-A550 30 only 28 27 2 3 6 21 19 13 19 4

14

19

1 26 Except DLXJ/NC Type

33 XR-A550, XR-A330 only 17 22 XR-A660 only

19

Refer to "2.4 FRONT PANEL SECTION".

XR-A660, XR-A550, XR-A330

(1) EXTERIOR (2/2) PARTS LIST


Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description
AF Assy SECONDARY Assy PRIMARY Assy FM/AM TUNER MODULE T1 Power Transformer FU2, FU3 Fuse FU1 Fuse Chassis PCB Bracket Heat Sink Wire Clip Rear Panel

Part No.
See Contrast table (2) See Contrast table (2) XWZ3048 AXQ7065 See Contrast table (2) See Contrast table (2) See Contrast table (2) XNA3001

Mark No.
NSP 16 17 18 19 20 21 22 23 24 25 NSP 26 27 28 29 30 31 32 33

Description
SUPPORT Assy Screw Screw Binder Screw Caution Label Name Label ICP Label ICP Label SUB TRANS Assy Fuse Card Fuse Card Locking Spacer Card Spacer

Part No.
XNP3008 VBZ30P080FZK ASZ40P060FMC ZCA-SKB90BK BPZ30P100FZK See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) XWZ3049 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

NSP

XNG3006 See Contrast table (2) XEC3002 See Contrast table (2)

NSP NSP

(2) CONTRAST TABLE


XR-A660/DBDXJ, DLXJ/NC, DXJ/NC, XR-A550/DXJ, XR-A330/DBDXJ, DLXJ/NC and DXJ/NC are constructed the same except for the following :
Mark No.
1 2 5 6 6 7 7 13 15 25 NSP 26 27 28 30 31 32 33

Symbol and Description


AF Assy SECONDARY Assy T1 Power Transformer FU2, FU3 Fuse (T2A) FU2, FU3 Fuse (T1.6A) FU1 Fuse (T4A) FU1 Fuse (T3.15A) Heat Sink Rear Panel Caution Label Name Label ICP Label ICP Label Fuse Card Fuse Card Locking Spacer Card Spacer

Part No. XR-A660 XR-A660 XR-A660 XR-A550 XR-A330 XR-A330 XR-A330 Remarks /DBDXJ /DLXJ/NC /DXJ/NC /DXJ /DBDXJ /DLXJ/NC /DXJ/NC
XWZ3083 XWZ3084 XTS3015 AEK1057 Not used XWZ3083 XWZ3083 XWZ3084 XWZ3084 XTS3015 XTS3015 AEK1057 AEK1057 Not used Not used XWZ3074 XWZ3084 XTS3015 AEK1057 Not used XWZ3045 XWZ3045 XWZ3045 XWZ3046 XWZ3046 XWZ3046 XTS3012 XTS3012 XTS3012 Not used Not used Not used AEK1056 AEK1056 AEK1056

AEK1060 AEK1060 AEK1060 AEK1060 Not used Not used Not used Not used Not used Not used Not used AEK1059 AEK1059 AEK1059 XNH3002 XNH3002 XNH3002 XNH3002 XNH3003 XNH3003 XNH3003 XNC3017 XNC3001 XNC3017 XNC3018 XNC3018 XNC3004 XNC3018 Not used PRW1018 Not used Not used Not used PRW1018 Not used XAL3003 XAX3120 XAX3121 AAX2357 AAX7099 Not used Not used Not used XAX3120 XAX3121 AAX2357 AAX7099 Not used Not used Not used XAX3120 XAX3121 AAX2357 AAX7099 Not used Not used XAL3025 XAX3120 XAX3121 AAX2357 AAX7099 XAL3018 Not used Not used Not used Not used Not used Not used Not used Not used Not used XEC3009 XEC3008 Not used Not used Not used Not used Not used XEC3009 XEC3008

NSP NSP

XEC3009 XEC3009 XEC3008 XEC3008

XR-A660, XR-A550, XR-A330

2.4 FRONT PANEL SECTION


XR-A550, XR-A330 only 34 23 XR-A660 only 26 17 1 17 2 17 XR-A660 only 34(2/2) 24 36 29 37 8 15 18 17 20 13 21 19 17 16 9 XR-A550, 17 XR-A330 only 38 XR-A660 only 10 7 25 17

XR-A550, XR-A330 only 25

XR-A660 only 34(1/2) 35

17

4 21 5 XR-A550, XR-A330 only 14 33 32

17

12 Refer to "2.7 and 2.8 MECHANISM UNIT".

27

30

28

31

XR-A660, XR-A550, XR-A330

(1) FRONT PANEL SECTION PARTS LIST


Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Description
DISPLAY Assy CD SW LED Assy Connector Assy 2P Connector Assy 4P Flexible Cable 19P Flexible Cable 38P Connector Assy 3P Connector Assy 5P Mechanism Unit Door Spring L Door Spring R Latch Spring L Latch Spring R Screw Latch Mold L Latch Mold R GND Plate B

Part No.
See Contrast table (2) See Contrast table (2)

Mark No.
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Description
Damper Assy Front Panel Assy Function Button CD Button CD Lens Deck Lens L Deck Lens R Jog Lens Door Pocket L Door Pocket R Front Panel Sub Panel A Power Button Play Button S.C. Button TIMER Button Binder

Part No.
AXA7052 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) XZN3035 XZN3036 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

NSP See Contrast table (2) See Contrast table (2) See Contrast table (2) XDD3004 XDE3001 See Contrast table (2) See Contrast table (2) XBH3001 XBH3002 ABH7130 ABH7131 BPZ30P100FZK XMR3001 XMR3002 XNG3005

(2) CONTRAST TABLE


XR-A660/DBDXJ, DLXJ/NC, DXJ/NC, XR-A550/DXJ, XR-A330/DBDXJ, DLXJ/NC and DXJ/NC are constructed the same except for the following :
Mark No.
1 2 4 5 7 7 10 12 23 24 25 26 29 30 31 32 33 34 35 36 37 38

Symbol and Description


DISPLAY Assy CD SW LED Assy Connector Assy 2P Connector Assy 4P Flexible Cable 19P Flexible Cable 17P Connector Assy 5P Mechanism Unit Front Panel Assy Function Button CD Button CD Lens Jog Lens Door Pocket L Door Pocket R Front Panel Sub Panel Power Button Play Button S.C. Button TIMER Button Binder

Part No. XR-A660 XR-A660 XR-A660 XR-A550 XR-A330 XR-A330 XR-A330 Remarks /DBDXJ /DLXJ/NC /DXJ/NC /DXJ /DBDXJ /DLXJ/NC /DXJ/NC
XWZ3085 XWZ3085 XWZ3085 XWZ3047 XWZ3047 XWZ3047 XWZ3047 XWZ3086 XWZ3086 XWZ3086 Not used Not used Not used Not used Not used Not used Not used XDE3004 XDE3004 XDE3004 XDE3004 Not used Not used Not used XDE3003 XDE3003 XDE3003 XDE3003 XDD3009 XDD3009 XDD3009 Not used Not used Not used Not used Not used XDE3002 XYM3003 XXG3014 XZN3020 XZN3018 XZN3037 XAK3025 XZN3013 XZN3015 XZN3011 XZN3031 XZN3022 XZN3024 XZN3025 XZN3029 Not used Not used Not used XDE3002 XDE3002 XYM3003 XYM3003 XXG3014 XXG3014 XZN3020 XZN3020 XZN3018 XZN3037 XAK3025 XZN3013 XZN3015 XZN3011 XZN3031 XZN3022 XZN3024 XZN3025 XZN3029 Not used XZN3018 XZN3037 XAK3025 XZN3013 XZN3015 XZN3011 XZN3031 XZN3022 XZN3024 XZN3025 XZN3029 Not used XDD3010 Not used XYM3002 XXG3011 XZN3021 XZN3019 Not used Not used XZN3014 XZN3016 XZN3012 XZN3033 XZN3023 Not used XZN3027 XZN3030 XDD3010 XDD3010 XDD3010 Not used Not used Not used XYM3002 XYM3002 XYM3002 XXG3011 XXG3011 XXG3011 XZN3021 XZN3021 XZN3021 XZN3019 Not used Not used XZN3014 XZN3016 XZN3012 XZN3033 XZN3023 Not used XZN3027 XZN3030 XZN3019 Not used Not used XZN3014 XZN3016 XZN3012 XZN3033 XZN3023 Not used XZN3027 XZN3030 XZN3019 Not used Not used XZN3014 XZN3016 XZN3012 XZN3033 XZN3023 Not used XZN3027 XZN3030

NSP

ZCA-SKB90BK ZCA-SKB90BK ZCA-SKB90BK ZCA-SKB90BK

XR-A660, XR-A550, XR-A330

2.5 $M MECHANISM CD
8 21 7 22
Refer to "2.6 SERVO MECHANISM ASSY".

25

14 24 13 23

11 1 2 15 29 18 16 29 6 19 27 28 5

12

26

10

17

29

29 29 29

29 29 29

10

XR-A660, XR-A550, XR-A330

2.6 SERVO MECHANISM ASSY

$M MECHANISM CD PARTS LIST


Mark No.
NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Description
MOTOR Assy SW Assy CD Assy Servo Spring Belt Clamp Magnet Yoke Mecha Base Loading Tray Servo Base Rotary Tray Clamper Clamper Holder Main Cam Gear Pully Lock Lever Planet Gear Actuater 15P F.F.C/30V Connector Assy (6P) Float Rubber A Float Rubber B Servo Mechanism Assy Screw Carriage Motor Motor Pulley Ha Narl

Part No.
AWZ8428 AWZ8429 AWZ3050 ABH7126 AEB7072 AMF7001 ANB7067 ANW7125 ANW7088 ANW7089 ANW7113 ANW7091 ANW7092 ANW7093 ANW7094 ANW7095 ANW7096 ANW7097 ADD7038 ADE7010 AEB7063 AEB7066 AXA7039 IPZ30P080FMC VXM1033 PNW1634 GEM1016

SERVO MECHANISM ASSY PARTS LIST


Mark No.
1 2 3 4 5 6 7 8 9 10

Description
Servo Mechanism SPINDLE MOTOR Assy SLEAD MOTOR Assy Gear A Gear B Screw Screw Screw Screw Leaf Switch

Part No.
AXA7039 AEA7009 AEA7010 AEA7013 AEA7014 AEA7015 AEA7016 AEA7017 AEA7018 AEA7011

11

XR-A660, XR-A550, XR-A330

2.7 MECHANISM UNIT (XR-A660)


4 Mech. Only Mech. Only 7 2

Mech. Only

Mech.

Mech.

9 Mech. 12 10 Mech. Only

13 1 1 Mech.

12

XR-A660, XR-A550, XR-A330

8 11

MECHANISM UNIT PARTS LIST


Mark No.
1 1 2 3 4 5 6 7 8 9 10 11 12 13

Description
Plate HD BLK (Mech. ) Plate HD BLK (Mech. ) Motor Main BLK (Mech. only) PCB Control BLK (Mech. only) Clutch Assy BLK Main Belt Joint Belt 113 (Mech. only) Clutch Assy BLK Roller Pinch BLK R Roller Pinch BLK L F/R Belt Plate Base BLK Plate Base BLK

Part No.
F513-811 F513-819 F525-324 F567-621 F522-037 FF17G-31 FF19D-21 F522-045 F514-129 F514-130 FF18W-12 F512-127 F512-128

13

XR-A660, XR-A550, XR-A330

2.8 MECHANISM UNIT (XR-A550 and XR-A330)


Mech. Only 6 4 Mech. Only 2

Mech. Only

Mech.

Mech.

9 Mech. 12 10 Mech. Only Mech. Only

13 Mech. Only 1 1 Mech.

14

XR-A660, XR-A550, XR-A330

8 11

MECHANISM UNIT PARTS LIST


Mark No.
1 1 2 3 4 5 6 7 8 8 9 9 10 11 12 13

Description
Plate HD BLK (Mech. ) Plate HD BLK (Mech. ) Motor Main BLK (Mech. only) PCB Control BLK (Mech. only) Clutch Assy BLK Main Belt (Mech. only) Clutch Assy BLK (Mech. ) Clutch Assy BLK (Mech. ) Roller Pinch BLK R (Mech. ) Roller Pinch BLK R (Mech. ) Roller Pinch BLK L (Mech. only) F/R Belt Plate Base BLK (Mech. only) Plate Base BLK (Mech. only)

Part No.
F513-811 F513-825 F525-324 F567-622 F522-037 FF17G-31 F522-045 F522-038 F514-129 F514-131 F514-130 FF18W-12 F512-127 F512-128

15

XR-A660, XR-A550, XR-A330

3. SCHEMATIC DIAGRAM
3.1 OVERALL WIRING DIAGRAM
A

J
CD SW LED ASSY (XWZ3086)
XR-A660 ONLY

A
FM/AM TUNER MODULE (AXQ7065)
CN6201

E E 1/3, E 2/3, E 3/3


AF ASSY (XR-A660 : XWZ3083) (XR-A550 : XWZ3074) (XR-A330 : XWZ3045)
C

B
CD ASSY (XWZ3050)
D

C
16
1

CARRIAGE

MOTOR ASSY (AWZ8428)

SW ASSY (AWZ8429)
2

SERVO MECHANISM ASSY (AXA7039)


3 4

XR-A660, XR-A550, XR-A330

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
A

I
DISPLAY ASSY (XR-A660 : XWZ3085) (XR-A550, XR-A330 : XWZ3047)
XR-A660 ONLY

XR-A660 ONLY
AEK7071

B
XR-A660 ONLY

F
SECONDARY ASSY (XR-A660, XR-A550 : XWZ3084) (XR-A330 : XWZ3046)

G
PRIMARY ASSY (XWZ3048)

H
SUB TRANS ASSY (XWZ3049)

17
5 6 7 8

XR-A660, XR-A550, XR-A330

3.2 FM/AM TUNER MODULE


A
MIX AMP RF AMP

OSC
1T378A

1T378A

BUFFER

IF AMP

FM +B SW

MW RF TUNING BLOCK AKX7041

FM/AM TUNER MODULE (AXQ7065)

18

A
1

XR-A660, XR-A550, XR-A330

B
AF AMP

AF AMP

REGULATOR

E 2/3

CN3051

PLL

A
8

19

XR-A660, XR-A550, XR-A330 3.3 CD, MOTOR and SW ASSEMBLIES


A

B
CD ASSY (XWZ3050)

R8123 56k

C MOTOR ASSY
(AWZ8428)
CARRIAGE MOTOR

SERVO MECHANISM ASSY AXA7039

J8502 D20PWW0405E

20

B C
1

XR-A660, XR-A550, XR-A330

Note: The encircled numbers denote measuring point in the schematic diagram.

CN8005- Pin 1 : PLAY MODE (RF)


H : 500nsec/div 1.8Vp-p

C8371 100/10

VREF

2 CN8005- Pin 2 :
YB C8308 1000p C8307 1000p YB 0.047

TEST MODE, Tracking Open(TRER)


H : 5msec/div 1.0Vp-p VREF

L8371 47H

VREF:CN8005- Pin3

C8256 0.1 C8255 0.1

E 2/3
C
2SB1237X C8257 0.1 2SD1858X 2SD1858X 2SB1237X 0.047

D
J8502

CN1051

SW ASSY (AWZ8429)

B D
8

21

XR-A660, XR-A550, XR-A330

3.4 AF ASSY (1/3)


A

E 1/3 AF ASSY

(XR-A660 : XWZ3083) (XR-A550 : XWZ3074) (XR-A330 : XWZ3045)


XR-A660 ONLY
22k(XR-A660) 39k(XR-A550,A330)

XR-A550,A330 ONLY XR-A660 ONLY

C2335 27p

XR-A550,A330 ONLY XR-A660 ONLY XR-A550,A330 ONLY


C2336 27p

: DECK PB SIGNAL ROUTE : DECK REC SIGNAL ROUTE

XR-A550,A330 ONLY
C2337 27p

XR-A660 ONLY

680p(XR-A660) 1000p(XRA550,A330)

C2338 27p

XR-A550,A330 ONLY

0.022(XR-A660) 0.027(XRA550,A330)

XR-A550,A330 ONLY

33k(XR-A660) 47k(XRA550,A330)

220k(XR-A660) 100k(XRA550,A330)

XR-A660 ONLY

22

E 1/3
1

XR-A660, XR-A550, XR-A330

XR-A550,A330 ONLY

XR-A550,A330 ONLY

XR-A550,A330 ONLY XR-A550,A330 ONLY

XR-A550,A330 ONLY

E 2/3
B

22k(XR-A660) 0(XR-A550,A330)

22k(XR-A660) 0(XR-A550,A330)

XR-A550,A330 ONLY

XR-A550,A330 ONLY

XR-A660 ONLY

E 2/3

E 3/3
D

E 2/3
XR-A660 ONLY

E 1/3
8

23

XR-A660, XR-A550, XR-A330

3.5 AF ASSY (2/3)


A

CN8004

E 3/3

: AUDIO SIGNAL ROUTE : CD AUDIO SIGNAL ROUTE : TUNER AUDIO SIGNAL ROUTE : DECK PB SIGNAL ROUTE : DECK REC SIGNAL ROUTE
6.8k(XR-A660,A550) 0k(XR-A330) 6.8k(XR-A660,A550) 3.9k(XR-A330)

2.2/50(XR-A660,A550) 0.47/50(XR-A330)

6.8k(XR-A660,A550) 0k(XR-A330) 6.8k(XR-A660,A550) 3.9k(XR-A330)

XR-A330 ONLY

2.7k(XR-A660) 56k(XR-A550,A330)

XR-A660 ONLY

I
24

CN5501

XR-A660 ONLY

E 2/3
1

XR-A660, XR-A550, XR-A330

CN6201
A

E 2/3 AF ASSY

(XR-A660 : XWZ3083) (XR-A550 : XWZ3074) (XR-A330 : XWZ3045)

E 3/3
XR-A660 ONLY

E 3/3
XR-A660 ONLY

E 1/3

E 3/3

E 3/3
D

E 1/3
5 6 7

E 2/3
8

25

XR-A660, XR-A550, XR-A330 3.6 AF (3/3) and SECONDARY ASSEMBLIES


A
IC3301 STK407-070B(XR-A660,A550) STK407-050B(XR-A330)

E 2/3
B

E 2/3 E 1/3
C

E 2/3

E 1/3 E 2/3
D

E 2/3
26

E 3/3
1

XR-A660, XR-A550, XR-A330

E 3/3

AF ASSY (XR-A660 : XWZ3083) (XR-A550 : XWZ3074) (XR-A330 : XWZ3045)


: AUDIO SIGNAL ROUTE

CAUTION : FOR CONTINUED PROTECTION AGAINST CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 4911.25 MFD, BY LITTELFUSE INK. TYPE NO. 491005 MFD, BY LITTELFUSE INK. FOR IC71 (AEK7010). FOR IC21 AND IC22 (AEK7046: XR-A660). CAUTION : FOR CONTINUED PROTECTION AGAINST CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491003 MFD, BY LITTELFUSE INK. TYPE NO. 491005 MFD, BY LITTELFUSE INK. FOR IC31 AND IC41 (AEK7015). FOR IC11 AND IC12(AEK7019: XR-A550, XR-A330). CAUTION : FOR CONTINUED PROTECTION AGAINST CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491007 MFD, BY LITTELFUSE INK. TYPE NO. 491004 MFD, BY LITTELFUSE INK. FOR IC11 AND IC12 (AEK7021: XR-A660). FOR IC21 AND IC22(AEK7053: XR-A550, XR-A330).

12k(XR-A660,A550) 15k(XR-A330)

SPEAKER

XR-A660 ONLY

820(XR-A660,A550) 1.5k(XR-A330)

3300/50(XR-A660,A550) 2200/50(XR-A330)

C
XR-A660,A550 ONLY
2SA965(XR-A660,A550) 2SA1837(XR-A330) IC11, IC12 AEK7021(XR-A660,A550) AEK7019(XR-A330)

XR-A330 ONLY

IC21, IC22 AEK7046(XR-A660,A550) AEK7053(XR-A330) 100/100(XR-A660,A550) 220/63(XR-A330) 5.6k(XR-A660,A550) 2.2k(XR-A330)

J81

T1 POWER TRANSFORMER

SECONDARY ASSY (XR-A660,XR-A550 : XWZ3084) (XR-A330 : XWZ3046)

E 3/3 F
8

27

XR-A660, XR-A550, XR-A330

3.7 PRIMARY and SUB TRANS ASSEMBLIES


A

PRIMARY ASSY (XWZ3048)


H3 H4 AKR7001

B POWER TRANSFORMER
XR-A660, XR-A550 : AEK1057 (T2A) XR-A330 : AEK1056 (T1.6A)

H5 H6 D

SUB TRANS ASSY (XWZ3049)

28

G H
1

E 3/3 CN81

XR-A660, XR-A550, XR-A330

10000pF/AC250V

XR-A660, XR-A550 : AEK1060 (T4A) XR-A330 : AEK1059 (T3.15A)

G H
8

29

XR-A660, XR-A550, XR-A330 3.8 DISPLAY and CD SW LED ASSEMBLIES


A
DISPLAY ASSY S5911 : DISPLAY S5912 : TIMER S5913 : ENTER S5914 : P. BASS S5915 : ZOOM SURROUND S5916 : BASS BLASTER S5917 : EQUALIZER S5918 : PRESET S5919 : STANDBY/ON S5920 : TUNING - 1 4 S5921 : TUNING + S5922 : STOP S5923 : PLAY/PAUSE S5924 : REC/STOP S5925 : FREQ/STATION

I
S5926 : DOLBY NR ON/OFF S5927 : ASES/COPY S5928 : AUX S5929 : TAPE / S5930 : TUNER/BAND S5931 : CD S5932 : DISC 1 SELECT S5933 : DISC 2 SELECT S5934 : DISC 3 SELECT S5935 : DISC CHANGE S5936 : OPEN/CLOSE

DISPLAY ASSY (XR-A660 : XWZ3085) (XR-A550,XR-A330 : XWZ3047)

SLP3118C51H

XR-A660 ONLY XR-A550,A330 ONLY XR-A660 ONLY

1k(XR-A660) 0(XR-A550,A330)

XR-A660 ONLY

XR-A550, A330 ONLY

1SS181

V5621 FL TUBE XAV3004(XR-A660) XAV3003(XR-A550,A330)

30

XR-A660, XR-A550, XR-A330

CN5501 52045-3845

E 2/3 CN5101

HLEM19S-1(XR-A660) HLEM17S-1(XR-A550,A330)

SLP9118C51H(XR-A660) SLP7118C51H(XR-A550,A330)

DECK MECH

XR-A660 ONLY

XR-A660 ONLY

XR-A660 ONLY

XR-A660 ONLY
1SS183

XR-A550, A330 ONLY

XR-A660 ONLY

XR-A550, XR-A330 ONLY

1SS181

1SS181

J
XR-A660 ONLY

CD SW LED ASSY (XWZ3086)

S5937 : OPEN/CLOSE S5938 : DISC CHANGE S5939 : DISC 3 SELECT S5940 : DISC 2 SELECT S5941 : DISC 1 SELECT

I J
8

31

XR-A660, XR-A550, XR-A330

4. PCB CONNECTION DIAGRAM


NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.

Connector
Transistor

Capacitor

B C E B B C E D D G S G S D G S C E B C E

SIDE A
Transistor with resistor

Field effect transistor

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal regulator

32

XR-A660, XR-A550, XR-A330

4.1 FM/AM TUNER MODULE


A

E CN3051

SIDE A

A FM/AM TUNER MODULE

VR6201 Q6204 Q6203

A FM/AM TUNER MODULE

SIDE B

IC6201

Q6201 Q6202 IC6202

Q6301 Q6303 Q6302 Q6403 Q6214 Q6402 Q6404 Q6205

Q6401

Q6304 Q6306
(ANP7159-B)
D

A
4

33

XR-A660, XR-A550, XR-A330 4.2 CD, MOTOR and SW ASSEMBLIES


A

D SW ASSY

C MOTOR
ASSY
B

LOADING MOTOR

SERVO MECHANISM ASSY


Q8101

PICKUP ASSY

Q8254 Q8252 Q8251

E
D

Q8253

CN1051

SIDE A

B CD ASSY
2 3

(ANP7144-E)

34

B C D
1

XR-A660, XR-A550, XR-A330

D SW ASSY

C MOTOR ASSY

IC8201

IC8101

IC8301

B CD ASSY
1 2 3

(ANP7144-E)

SIDE B

B C D
4

35

XR-A660, XR-A550, XR-A330 4.3 AF ASSY


A

MECHANISM UNIT

A CN6201

AF ASSY

H J81

F J11

D
VR2302 VR230 VR2802 VR280

SIDE A

Q3081

Q71 Q31 IC32 IC51

Q2803 Q2804 Q2801 IC42 Q3352 Q3351

36

E
1

XR-A660, XR-A550, XR-A330

B CN8004

I CN5501

MECHANISM UNIT MECHANISM UNIT


C

(XNP3008-C) D VR2302 VR2301 VR2802 VR2801 1 IC3301 VR2303 IC2301 VR2306 Q52 Q51

E
8

37

XR-A660, XR-A550, XR-A330

AF ASSY

(XNP3008-C)

SIDE B

IC5891 Q53 IC5892 Q2802 Q2306 Q2105

Q3605

Q3608 Q3601

IC2101 Q2301 Q2204 Q2203 Q2 Q3603 Q2302 IC2201 IC3301 Q3314 Q3313 Q3312 Q331

38

E
1

XR-A660, XR-A550, XR-A330

IC5691 IC2101 Q2201 Q2202 Q5751 Q5752 Q2204 Q2203 Q2103 IC5751 IC3951 IC2201 Q3353 Q3354 Q2805 Q2807 IC42 IC51 Q3312 Q3311 Q3351 Q3352

IC32

IC3001 IC3101 IC3103 Q3101 Q3102 Q31

E
8

39

XR-A660, XR-A550, XR-A330 4.4 SECONDARY and PRIMARY ASSEMBLIES


A

E J11

F
SECONDARY ASSY
IC71

IC11 IC31 IC12 IC41 IC21 IC22

(XNP3008-C)

POWER TRANSFORMER (T1)

C
N L

Y1

H
Y2

(XNP3012-B)

G PRIMARY ASSY
SIDE A
40

F G
1

XR-A660, XR-A550, XR-A330 4.5 SUB TRANS ASSY

H SUB TRANS ASSY

E CN81

Y2

G
Y1

AC IN
C
LIVE

NEUTRAL

(XNP3012-B)

SIDE A

H
4

41

XR-A660, XR-A550, XR-A330 4.6 DISPLAY and CD SW LED ASSEMBLIES

I
A

DISPLAY ASSY

E
CN5101

MECHANISM UNIT
B

J
CD SW LED ASSY
(XNP3012-B) D

SIDE A
42

I J
1

XR-A660, XR-A550, XR-A330

DISPLAY ASSY

Q2903 Q2901 Q2906

Q2908 Q2907 B Q5605 IC5601

Q2904

IC5501 Q2910 Q2911

Q5801 Q5502 Q5501 Q5821 IC5631

J
CD SW LED ASSY

Q5606

Q5601 Q5604 IC3901

(XNP3012-B) D

IC3931

SIDE B

I J
4

43

XR-A660, XR-A550, XR-A330


Mark No. Description Part No. Mark No. Description Part No.

5. PCB PARTS LIST


NOTES:

Parts marked by "NSP" and can not be supplied. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 ........................................................ RD1/4PU 5 6 1 J 560 56 101 473 ........................................................ RD1/4PU 4 7 3 J 47k 47 103 0.5 R50 ..................................................................................... RN2H R 5 0 K 1 1R0 ..................................................................................... RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5621 ...................................................... RN1/4PC 5 6 2 1 F 5.62k 562 101

LIST OF HOLE PCB ASSEMBLIES


Part No. XR-A660 Mark Symbol and Description DBDXJ, DLXJ/NC, DXJ/NC
AXQ7065 XWX3002 XWZ3050 AWZ8428 AWZ8429 XWM3048 XWZ3083 XWZ3084 XWM3049 XWZ3048 XWZ3049 XWZ3085 XWZ3086

XR-A550 DXJ
AXQ7065 XWX3002 XWZ3050 AWZ8428 AWZ8429 XWM3043 XWZ3074 XWZ3084 XWM3044 XWZ3048 XWZ3049 XWZ3047 Not used

XR-A330 DBDXJ, DLXJ/NC, DXJ/NC


AXQ7065 XWX3002 XWZ3050 AWZ8428 AWZ8429 XWM3030 XWZ3045 XWZ3046 XWM3031 XWZ3048 XWZ3049 XWZ3047 Not used

Remarks

FM/AM TUNER MODULE NSP $M SERVO BOARD ASSY CD ASSY MOTOR ASSY NSP SW ASSY NSP MAIN ASSY AF ASSY SECONDARY ASSY NSP COMPLEX ASSY PRIMARY ASSY SUB TRANS ASSY DISPLAY ASSY CD SW LED ASSY

Mark No.

Description

Part No.

Mark No.

Description

Part No.
ATF-155 ATF7008 ATF7011 LAU2R2J

A FM/AM TUNER MODULE


SEMICONDUCTORS
IC6201 IC6202 Q6402 Q6203 Q6201,Q6202 Q6214,Q6403 Q6404 Q6401 Q6204 Q6205 D6202 D6401,D6402 LA1832ML LC72131MD 2SC2223 2SC2705 2SC2712 2SC2714 2SK302 3SK194 DTA124ES DTC124EK 1SS254 1T378A

F6401 FM BAND PASS FILTER F6206 FM CERAMIC DISCRIMINATOR F6202 AM CERAMIC FILTER L6206,L6208,L6403

TRANSFORMERS
T6201 T6401 AM IF TRANS. FM CONNECT TRANS. ATB7008 ATE7002

CAPACITORS
C6208 C6212,C6274,C6275,C6408 C6412 C6221,C6222,C6416 C6271 C6415 C6406 C6401,C6419 C6407 C6410 CCSQCH100D50 CCSQCH101J50 CCSQCH102J50 CCSQCH150J50 CCSQCH200J50 CCSQCH330J50 CCSQCH331J50 CCSQCH5R0C50 CCSQCK1R0C50 CCSQCK2R0C50

COILS AND FILTERS


L6404 L6401 L6402 F6204 F6203 FM COIL FM RF COIL FM RF COIL FM CERAMIC FILTER FM CERAMIC FILTER ATC1003 ATC1020 ATC1021 ATF-107 ATF-119

44

XR-A660, XR-A550, XR-A330


Mark No. Description Part No.
CCSQRH180J50 CCSQRH8R0D50 CCSQTH150J50 CEAL1R0M50 CEAL470M16 CEAT100M50 CEAT101M16 CEAT1R0M50 CEAT220M25 CEAT2R2M50 CEAT3R3M50 CEAT470M10 CEAT470M16 CEAT4R7M50 CEJA470M16 CFTLA103J50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB153K50 CKSQYB223K50 CKSQYB472K50 CKSQYB473K50 CKSQYB821K50 CKSQYF103Z50 CKSQYF223Z50 CKSQYF473Z50

Mark No.

Description

Part No.
CCSQCH101J50 CCSQCH101J50 CCSQCH150J50 CCSQCH300J50 CCSQCK1R0C50 CEAL101M6R3 CEAL1R0M50 CEAL470M16 CEAL4R7M16 CEALR47M50 CEAT100M50 CEAT101M10 CEAT101M25 CEAT3R3M50 CEAT470M16 CEATR22M50 CKSQYB102K50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB104K25 CKSQYB152K50 CKSQYB153K25 CKSQYB154K16 CKSQYB221K50 CKSQYB223K50 CKSQYB331K50 CKSQYB332K50 CKSQYB333K25 CKSQYB334K16 CKSQYB473K50 CKSQYF104Z25 CKSQYF104Z25

C6413 C6414 C6405 C6234,C6235 C6245 C6224 C6243 C6231 C6227 C6214,C6236 C6262 C6219 C6244 C6249,C6250,C6265,C6266 C6258 C6215 C6211,C6254,C6403,C6417 C6201,C6205,C6210,C6237,C6276 C6278,C6280,C6281,C6402,C6409 C6418 C6251,C6252 C6203,C6259 C6228 C6209 C6230 C6218,C6223,C6255 C6220,C6226,C6242,C6256 C6225

CAPACITORS
C8145,C8352,C8354,C8356,C8358 C8361,C8362 C8132,C8310,C8311 C8131 C8129 C8142 C8127 C8126,C8139 C8135 C8124 C8136 C8108,C8306,C8371 C8202 C8101 C8105 C8109 C8106,C8119,C8133,C8307,C8308 C8360 C8102,C8122,C8123,C8130 C8137,C8138,C8201,C8309,C8312 C8134,C8302,C8303 C8353,C8359 C8111 C8114,C8117,C8120,C8121 C8125 C8107 C8110 C8115,C8128 C8113 C8112,C8141 C8116,C8140,C8355,C8357 C8118,C8255-C8257,C8301 C8304,C8305

RESISTORS
R6280 R6413,R6416,R6418,R6906,R6909 R6401 VR6201 (10k) Other Resistors RD1/4PU101J RS1/8S0R0J RS1/8S470J PCP1029 RS1/10S J

OTHERS
BN6202 X6202 X6201 CN6201 AKE7025 CERAMIC RESONATOR ASS1066 (456kHz) CRYSTAL RESONATOR ASS1093 (7.2000MHz)
4P ANTENNA TERMINAL

RESISTORS
All Resistors RS1/10S J

OTHERS
X8301 CN8003 CN8002 CN8005 CN8004 CN8001 CERAMIC RESONATOR DSS1083 (16.9344MHz) 6P JUMPER CONNECTOR 52151-0610 KR CONNECTOR B6B-PH-K-S 3P SIDE POST BS3P-SHF-1AA FFC CONNECTOR 20P FFC CONNECTOR HLEM20R-1 SLW15S-1C7

14P SOCKET KP200IA14L MW RF TUNING BLOCK AXX7041

B CD ASSY
SEMICONDUCTORS
IC8201 IC8101 IC8301 Q8101 Q8251,Q8252 Q8253,Q8254 D8253 D8251,D8252 BA5923FP LA9241ML LC78622NE 2SA1048 2SB1237X 2SD1858X 1SS181 1SS355

C MOTOR ASSY
SWITCH
S8503 ASG7009

OTHERS
J8502 JUMPER WIRE 4P MOTOR PULLEY CARRIAGE MOTOR D20PWW0405E PNW1634 VXM1033

COILS
L8351,L8352 L8201,L8371 LFA1R0K LFA470J

45

XR-A660, XR-A550, XR-A330


Mark No. Description Part No. Mark No. Description Part No.
ASR7008

D SW ASSY
SWITCHES
S8502 S8501 ASG7009 DSG1017

RELAY
RY3601

CAPACITORS
C2303,C2304 (270pF) C2301,C2302 C3047,C3048 C2192 C3319,C3320 C3317,C3318 C3621 C3313,C3314 C2207,C2803,C2810,C3045,C3081 C3091,C33,C35,C3602,C43 ACG7024 CCSQCH100D50 CCSQCH101J50 CCSQCH220J50 CCSQCH3R0C50 CEANP220M35 CEANP2R2M2A CEANP2R2M50 CEAT100M50 CEAT100M50 CEAT101M16 CEAT101M2A CEAT101M50 CEAT1R0M50 CEAT1R0M50 CEAT220M50 CEAT220M50 CEAT221M16 CEAT222M25 CEAT222M35 CEAT2R2M50 CEAT2R2M50 CEAT2R2M50 CEAT2R2M50 CEAT330M16 CEAT4R7M50 CEATR10M50 CEATR22M50 CEATR47M50 CEJA100M50 CEJA1R0M50 CEJA2R2M50 CFTLA334J50 CFTLA474J50 CKCYB681K2H CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB104K25 CKSQYB105K10 CKSQYB122K50 CKSQYB152K50 CKSQYB222K50 CKSQYB223K50 CKSQYB273K50 CKSQYB332K50 CKSQYB392K50 CKSQYB472K50 CKSQYB473K25 CKSQYB681K50 CKSQYB681K50 CKSQYB682K50 CKSQYB683K25 CKSQYF104Z50 CQHA822J2A CQMBA103J50 CQMBA223J50

OTHERS
J8501 JUMPER WIRE 6P D20PWY0610E

AF ASSY (XWZ3083)
IC2101,IC3101-IC3103,IC5691 IC5891,IC5892 IC2201 IC2301 IC3001 IC42 IC32 IC3301 Q3354,Q3601,Q3621 Q71 Q2803,Q2804 Q2801 Q2102,Q2201,Q2202,Q3101,Q3102 Q3353,Q3603,Q3605-Q3608 Q3081 Q31 Q2203,Q2204,Q2805,Q3311,Q3312 Q2301,Q2302 Q3313 Q2104,Q2105,Q3314 Q2103,Q2306,Q2802 Q3351 Q3352 D3301,D3302 D2191,D2301-D2306,D3101,D3102 D3351-D3354,D3361,D3362,D3601 D3603,D3604,D3621,D3622 D3625,D3626,D5891,D73 D2102,D2103,D2201,D2202,D3051 D3355,D3356 D3357,D3358 D3083 D35,D36 D3359,D3360 D74 D3363,D3364 D2001 D48 D75 D71,D72 BA4558F-HT BU4094BCF HA12136AF HA12211NT LC75394NED NJM7805FA NJM7812FA STK407-070B 2SA1037K 2SA965 2SC1815 2SC2240 2SC2412K 2SC2412K 2SD1858X 2SD2012 2SD2114K 2SK368 DTA124EK DTC124EK DTC143EK IRFI9Z34G IRFIZ34G 1SR139-100 1SS133 1SS133 1SS133 1SS133 1SS355 20E2-FC MTZJ10C MTZJ11C MTZJ15C MTZJ18B MTZJ33C MTZJ39C MTZJ6.2A MTZJ6.8C MTZJ8.2B S5688G

SEMICONDUCTORS

C2002,C2316 C71 C3303,C3304 C2312,C2313,C3035,C3107,C32 C3311,C3312,C42,C3108 C2106,C2214,C2215,C2321,C2322 C72 C2001,C3601 C41 C31 C2201,C2202,C2205,C2206 C2212,C2213,C2319,C2320 C3005-C3012,C3015-C3018,C3039 C3104 C2804,C2805,C3105 C3106,C3109 C3021,C3022 C2203,C2204,C3101,C3102 C3325 C3046 C3036 C3040 C3027,C3028 C3023,C3024 C2802 C5803,C5892 C2315,C2317,C2318,C3053,C3098 C3103 C2191,C2193,C3099,C5891 C2194 C3033,C3034 C2208,C2209 C3315,C3316 C2323,C2326 C3029,C3030 C2808,C2809 C2333,C2334 C2807 C3111,C3112 C2307,C2308,C2331,C2332 C3013,C3014 C3019,C3020,C3031,C3032 C3025,C3026 C3331-C3333 C2801 C2210,C2211 C2806

COILS AND FILTERS


L3331,L3332 AF CHOKE COIL L2801 OSCILLATION COIL L3991 L2301,L2302 F2201,F2202 MPX FILTER ATH-133 ATX7002 LAU4R7J LTA822J RTF1209

46

XR-A660, XR-A550, XR-A330


Mark No. Description Part No.
RD1/2LMF270J RD1/2LMF4R7J RD1/2PM562J RD1/4LMF100J RD1/4PU101J RD1/4PU103J RD1/4PU221J RD1/4PU683J RS2LMF331J RS3LMFR22J VCP1156 VCP1162 VCP1164 RS1/10S

Mark No.

Description

Part No.
MTZJ18B MTZJ33C MTZJ39C MTZJ6.2A MTZJ6.8C MTZJ8.2B S5688G S5688G

RESISTORS
R2812 R2809 R72 R3333,R3334 R3353,R3354 R73 R3081 R3317,R3318 R3991,R3992 R3601,R3602 VR2303-VR2306 (10k) VR2301,VR2302 (100k) VR2801,VR2802 (220k) Other Resistors

D3359,D3360 D74 D3363,D3364 D2001 D48 D75 D71 D72

COILS
L3331,L3332 AF CHOKE COIL L2801 OSCILLATION COIL L3991 L2301,L2302 J ATH-133 ATX7002 LAU4R7J LTA822J

RELAY
RY3601 ASR7008

OTHERS
CN1051 CN5102 CN81 CN3331 51063-1505 52045-2045 52045-3845 4P JUMPER CONNECTOR 52147-0410 4P SPEAKER TERMINAL AKE7001 B2B-PH-K-S B3B-PH-K-R B3B-PH-K-S KM200IB14 VKB1060 XKN3001 15P CABLE HOLDER 20P FFC CONNECTOR 38P FFC CONNECTOR

CAPACITORS
C2303,C2304 (270pF) C2301,C2302 C3047,C3048 C3319,C3320 C3317,C3318 C3621 C3313,C3314 C2810,C3045,C3046,C3081,C3091 C33,C35,C3602,C43 C2002,C2316 C71 C3303,C3304 C2312,C2313,C32,C3311,C3312 C42 C2321,C2322,C72 ACG7024 CCSQCH100D50 CCSQCH101J50 CCSQCH3R0C50 CEANP220M35 CEANP2R2M2A CEANP2R2M50 CEAT100M50 CEAT100M50 CEAT101M16 CEAT101M2A CEAT101M50 CEAT1R0M50 CEAT1R0M50 CEAT220M50 CEAT221M16 CEAT222M25 CEAT222M35 CEAT2R2M50 CEAT2R2M50 CEAT2R2M50 CEAT330M16 CEATR10M50 CEATR47M50 CFTLA334J50 CFTLA474J50 CKSQYB102K50 CKSQYB103K50 CKSQYB104K25 CKSQYB122K50 CKSQYB222K50 CKSQYB273K50 CKSQYB332K50 CKSQYB392K50 CKSQYB472K50 CKSQYB681K50 CKSQYB682K50 CKSQYB683K25 CKSQYF104Z50 CQHA822J2A CQMBA223J50 CCCCH270J50

CN2302 KR CONNECTOR CN2303 KR CONNECTOR CN2301 KR CONNECTOR 3P CN3051 14P PLUG JA3001,JA3441 2P PIN JACK CN3991 HEADPHONE JACK

AF ASSY (XWZ3074)
IC5691 IC5891 IC2301 IC3001 IC42 IC32 IC3301 Q3354,Q3601,Q3621 Q71 Q2803,Q2804 Q3353,Q3603,Q3605-Q3608 Q3081 Q31 Q2805,Q3311,Q3312 Q2301,Q2302 Q3313 Q3314 Q2306 Q3351 Q3352 D3301,D3302 D2301-D2306,D3351-D3354 D3361,D3362,D3601,D3603,D3604 D3621,D3622,D3625,D3626,D5891 D73 D3051 D3355,D3356 D3357,D3358 D3083 D35,D36 BA4558F-HT BU4094BCF HA12211NT LC75394NED NJM7805FA NJM7812FA STK407-070B 2SA1037K 2SA965 2SC1815 2SC2412K 2SD1858X 2SD2012 2SD2114K 2SK368 DTA124EK DTC124EK DTC143EK IRFI9Z34G IRFIZ34G 1SR139-100 1SS133 1SS133 1SS133 1SS133 1SS355 20E2-FC MTZJ10C MTZJ11C MTZJ15C

SEMICONDUCTORS

C2001,C3601 C41 C31 C2212,C2213,C2319,C2320 C3005-C3012,C3015-C3018 C3039,C3040 C2804,C2805 C3021,C3022 C3325 C3027,C3028 C3023,C3024 C2307,C2308 C2315,C2317,C2318,C3053,C3098 C3099,C5891 C3033,C3034 C3315,C3316 C2323,C2326,C3029,C3030 C2808,C2809 C2333,C2334 C2807 C2331,C2332,C3013,C3014 C3019,C3020,C3031,C3032 C3025,C3026 C3331-C3333 C2801 C2806 C2325-C2338

47

XR-A660, XR-A550, XR-A330


Mark No. Description Part No.
RD1/2LMF270J RD1/2LMF4R7J RD1/2PM562J RD1/4LMF100J RD1/4PU101J RD1/4PU103J RD1/4PU221J RD1/4PU683J RS2LMF331J RS3LMFR22J VCP1162 RS1/10S J

Mark No.

Description

Part No.
MTZJ18B MTZJ33C MTZJ39C MTZJ6.2A MTZJ6.8C MTZJ8.2B S5688G S5688G

RESISTORS
R2812 R2809 R72 R3333,R3334 R3353,R3354 R73 R3081 R3317,R3318 R3991,R3992 R3601,R3602 VR2802 (100k) Other Resistors

D3359,D3360 D74 D3363,D3364 D2001 D48 D75 D72 D76

COILS
L3331,L3332 AF CHOKE COIL L2801 OSCILLATION COIL L3991 L2301,L2302 ATH-133 ATX7002 LAU4R7J LTA822J

OTHERS
CN1051 CN5102 CN81 CN3331 CN2302 CN2303 CN2301 CN3051 JA3001 CN3991 15P CABLE HOLDER 20P FFC CONNECTOR 38P FFC CONNECTOR
4P JUMPER CONNECTOR 4P SPEAKER TERMINAL

RELAY
51063-1505 52045-2045 52045-3845 52147-0410 AKE7001 B2B-PH-K-S B3B-PH-K-R B3B-PH-K-S KM200IB14 VKB1060 XKN3001 RY3601 ASR7008

CAPACITORS
C2303,C2304 (270pF) C2301,C2302 C3047,C3048 C3319,C3320 C3317,C3318 C3621 C3313,C3314 C2810,C3045,C3081,C3091 C33,C35,C3602,C43 C2002,C2316 C73 C3303,C3304 C2312,C2313,C32,C3311,C3312 C42 C2321,C2322,C72 C2001,C3601 C71 C41 C31 C2212,C2213,C2319,C2320 C3005-C3010,C3015-C3018 C3039,C3082 C2804,C2805 C3021,C3022 C3011,C3012,C3325 C3046 C3040 C3027,C3028 C3023,C3024 C2307,C2308 C2315,C2317,C2318,C3053,C3098 C3099,C5891 C3033,C3034 C3315,C3316 C2323,C2326,C3029,C3030 C2808,C2809 C2333,C2334 C2807 C2331,C2332,C3013,C3014 C3019,C3020,C3031,C3032 C3025,C3026 C3331-C3333 C2801 C2806 C2335-C2338 ACG7024 CCSQCH100D50 CCSQCH101J50 CCSQCH3R0C50 CEANP220M35 CEANP2R2M2A CEANP2R2M50 CEAT100M50 CEAT100M50 CEAT101M16 CEAT100M2A CEAT101M50 CEAT1R0M50 CEAT1R0M50 CEAT220M50 CEAT221M16 CEAT221M63 CEAT222M25 CEAT222M35 CEAT2R2M50 CEAT2R2M50 CEAT2R2M50 CEAT330M16 CEATR10M50 CEATR47M50 CEJA100M50 CEJA2R2M50 CFTLA334J50 CFTLA474J50 CKSQYB102K50 CKSQYB103K50 CKSQYB104K25 CKSQYB122K50 CKSQYB222K50 CKSQYB273K50 CKSQYB332K50 CKSQYB392K50 CKSQYB472K50 CKSQYB681K50 CKSQYB682K50 CKSQYB683K25 CKSQYF104Z50 CQHA822J2A CQMBA223J50 CCCCH270J50

KR CONNECTOR KR CONNECTOR KR CONNECTOR 3P 14P PLUG 2P PIN JACK HEADPHONE JACK

AF ASSY (XWZ3045)
IC5691 IC5891 IC2301 IC3001 IC42 IC32 IC3301 Q3354,Q3601,Q3621 Q71 Q2803,Q2804 Q3353,Q3603,Q3605-Q3608 Q3081 Q31 Q2805,Q3311,Q3312 Q2301,Q2302 Q3313 Q3314 Q2306 Q3351 Q3352 D3301,D3302 D2301-D2306,D3351-D3354 D3361,D3362,D3601,D3603,D3604 D3621,D3622,D3625,D3626,D5891 D73 D3051 D3355,D3356 D3357,D3358 D3083 D35,D36 BA4558F-HT BU4094BCF HA12211NT LC75394NED NJM7805FA NJM7812FA STK407-050B 2SA1037K 2SA1837 2SC1815 2SC2412K 2SD1858X 2SD2012 2SD2114K 2SK368 DTA124EK DTC124EK DTC143EK IRFI9Z34G IRFIZ34G 1SR139-100 1SS133 1SS133 1SS133 1SS133 1SS355 20E2-FC MTZJ10C MTZJ11C MTZJ15C

SEMICONDUCTORS

48

XR-A660, XR-A550, XR-A330


Mark No. Description Part No.
RD1/2PM222J RD1/2LMF270J RD1/2LMF4R7J RD1/4LMF100J RD1/4PU101J RD1/4PU103J RD1/4PU221J RD1/4PU683J RS2LMF331J RS2LMFR22J VCP1162 RS1/10S J

Mark No.

Description

Part No.

RESISTORS
R72 R2812 R2809 R3333,R3334 R3353,R3354 R73 R3081 R3317,R3318 R3991,R3992 R3601,R3602 VR2802 (100k) Other Resistors

G PRIMARY ASSY
SWITCH
S1 AKX7006

CAPACITOR
C3 (10000pF/AC250V) ACG7020

OTHERS
H3-H6 FUSE CLIP AKR7001

OTHERS
CN1051 CN5102 CN81 CN3331 CN2302 CN2303 CN2301 CN3051 JA3001 CN3991 15P CABLE HOLDER 20P FFC CONNECTOR 38P FFC CONNECTOR
4P JUMPER CONNECTOR 4P SPEAKER TERMINAL

H SUB TRANS ASSY


SEMICONDUCTORS
IC81 Q81 D85,D88-D90 D81-D84 NJM7805FA 2SD1859X 1SS133 S5688G

51063-1505 52045-2045 52045-3845 52147-0410 AKE7001 B2B-PH-K-S B3B-PH-K-R B3B-PH-K-S KM200IB14 VKB1060 XKN3001

KR CONNECTOR KR CONNECTOR KR CONNECTOR 3P 14P PLUG 2P PIN JACK HEADPHONE JACK

TRANSFORMER
T2 ATT7027

SWITCH AND RELAY


S2 RY81 AKX7004 ASR7018

CAPACITORS

SECONDARY ASSY

C83 C82

CEAT100M50 CEAT102M25

(1) CONTRAST TABLE


XWZ3084 and XWZ3046 are constructed the same except for the following :
Mark Symbol and Description Part No. Remarks XWZ3084 XWZ3046 IC11,IC12 PROTECTOR AEK7021 AEK7019 (7A) (5A) IC21,IC22 PROTECTOR AEK7046 AEK7053 (5A) (4A) C21,C22 CEAT332M50 CEAT222M50

RESISTORS
All Resistors RD1/4PU J

OTHERS
H1,H2 AN1 J81 4P CABLE HOLDER FUSE CLIP 1P AC INLET JUMPER WIRE 4P 51048-0400 AKR7001 BKP1046 D20PYY0425E

(2) PARTS LIST FOR XWZ3084 SEMICONDUCTORS


IC71 (1.25A) IC31,IC41 (3A) IC11,IC12 (7A) IC21,IC22 (5A) D11,D21 D31-D34,D41-D44 AEK7010 AEK7015 AEK7021 AEK7046 GBU4DL-5303 S5688G

DISPLAY ASSY (XWZ3085)


IC5631 IC5601 IC5501 Q5501 Q2903,Q2906,Q2908 Q5604,Q5801 Q2910,Q2911 Q5606 Q2901,Q2904,Q2907,Q5502,Q5603 Q5821 D5593,D5811 D5551-D5554,D5563-D5568 D2901-D2903,D5569,D5570,D5626 D5901 D5612 BA3835F BU2092F PDC048A 2SA1037K 2SB1132 2SC2412K DTA124EK DTC124EK DTC143EK DTC143EK 1SS133 1SS181 1SS355 1SS355 BR5064X

SEMICONDUCTORS

CAPACITORS
C11,C12 (220F/63V) C21,C22 ACH7071 CEAT332M50

OTHERS
J11 15P CABLE HOLDER JUMPER WIRE 51063-1505 D15A15-350-2651

49

XR-A660, XR-A550, XR-A330


Mark No. Description Part No.
MBG5064X MPG5064X SLP3118C51H SLP9118C51H

Mark No.

Description

Part No.

D5608-D5611 D5613-D5616 D5617-D5620 D5603-D5607,D5621

DISPLAY ASSY (XWZ3047)


IC5501 Q5501 Q2903,Q2906,Q2908 Q5604,Q5801 Q2910,Q2911 Q5606 Q2901,Q2904,Q2907,Q5502 Q5601-Q5603,Q5605,Q5821 D5631,D5811 D5551-D5554,D5563-D5568 D2901-D2903,D5569,D5570,D5626 D5901 D5602 D5603 D5601,D5604,D5621 PDC048A 2SA1037K 2SB1132 2SC2412K DTA124EK DTC124EK DTC143EK DTC143EK 1SS133 1SS181 1SS355 1SS355 SLP3118C51H SLP7118C51H SLP9118C51H

SEMICONDUCTORS

COIL
L5811 LAU220J

SWITCHES
S5951 S5952 S5911-S5931 ASX7004 ASX7017 XSG3001

CAPACITORS
C5812 (0.047F/5.5V) C5601 C5821 C5803 C5510,C5811,C5814 C5804 C5995,C5996 C5816,C5997-C5999 C5509,C5951-C5954 C5506-C5508 C5602,C5631-C5634,C5901 C5503,C5504,C5813,C5822 ACH1246 CCSQSL151J50 CEJA100M16 CEJA1R0M50 CEJA470M16 CKSQYB102K50 CKSQYB103K50 CKSQYB104K25 CKSQYB471K50 CKSQYB472K50 CKSQYF104Z50 CKSQYF473Z50

COIL
L5811 LAU220J

SWITCHES
S5951 S5952 S5911-S5915,S5917-S5925 S5927-S5936 ASX7004 ASX7017 XSG3001 XSG3001

RESISTORS
R5529 (470) R5554,R5561,R5562 (1.5k) R5558,R5563,R5564 (47k) R5508 R5506 R2907,R2909,R2910,R5611,R5919 R5915 R5925 R5605,R5606,R5612,R5613,R5926 R2902,R5604,R5607-R5610 R5927 R2911-R2913,R5567 R5702 R5614 R2905 Other Resistors ACN7056 ACN7062 ACN7077 RA11T104J RA7T104J RD1/4PU102J RD1/4PU181J RD1/4PU331J RD1/4PU561J RD1/4PU681J RD1/4PU821J RS1/8S0R0J RS1/8S223J RS1/8S331J RS1/8S681J RS1/10S J

CAPACITORS
C5812 (0.047F/5.5V) C5821 C5803 C5510,C5811,C5814 C5804 C5995,C5996 C5816,C5997-C5999 C5509,C5951-C5954 C5506-C5508 C5634,C5901 C5625 C5503,C5504,C5813,C5822 ACH1246 CEJA100M16 CEJA1R0M50 CEJA470M16 CKSQYB102K50 CKSQYB103K50 CKSQYB104K25 CKSQYB471K50 CKSQYB472K50 CKSQYF104Z50 CKSQYF224Z25 CKSQYF473Z50

RESISTORS
R5529 (470) R5554,R5561,R5562 (1.5) R5558,R5563,R5564 (47k) R5508 R5506 R2907,R2909,R2910,R5919 R5915 R5925 R5926 R2902 R5927 R2911-R2913,R5567 R5702 R5614 R2905 Other Resistors ACN7056 ACN7062 ACN7077 RA11T104J RA7T104J RD1/4PU102J RD1/4PU181J RD1/4PU331J RD1/4PU561J RD1/4PU681J RD1/4PU821J RS1/8S0R0J RS1/8S223J RS1/8S331J RS1/8S681J RS1/10S J

OTHERS
X5501 CN2901 CN5501 X5901 V5621 2902 CERAMIC RESONATOR RSS1050 (6MHz) 19P FFC CONNECTOR 52045-1945 38P FFC CONNECTOR 52045-3845 REMOTE RECEIVER UNIT GP1U28X FL TUBE FL HOLDER XAV3004 XNG3008

50

XR-A660, XR-A550, XR-A330


Mark No. Description Part No. Mark No. Description Part No.

OTHERS
X5501 CN2901 CN5501 X5901 5631 V5621 CERAMIC RESONATOR RSS1050 (6MHz) 17P FFC CONNECTOR 52045-1745 38P FFC CONNECTOR 52045-3845 REMOTE RECEIVER UNIT GP1U28X FL HOLDER FL TUBE VNF1096 XAV3003

CD SW LED ASSY
D5623 D5624 D5622 SLP3118C51H SLP7118C51H SLP9118C51H

SEMICONDUCTORS

SWITCHES
S5937-S5941 XSG3001

RESISTORS
All Resistors RS1/10S J

OTHERS
J5501 JUMPER WIRE D20PWW0615E

51

XR-A660, XR-A550, XR-A330

6. ADJUSTMENT
6.1 TUNER SECTION Set the mode selector to FM BAND. Connect the wiring as shown in Fig. 1.
Step No. 1 2 Adjustment Title Front End Sensitivity TUNED IND. Lighting Level FM SG (1kHz, 75kHz dev.) Frequency (MHz) 98 98 Level (dBV) 0-30 18 2 Reception Frequency Display 98MHz 98MHz Adjustment Location L6402 T6401 VR6201 Specifications Adjust so that the DC voltage between the IC6201pin 20 and GND becomes at maximum level. Adjust so that the indicator of TUNED IND. starts to light up.

FM Tuner Section

Note: Before adjusting, make sure there is no gap between L6401 and L6402. If there is a gap between them, bring them into contact with each other first, and then make adjustments.

Set the mode selector to AM BAND. Connect the wiring as shown in Fig. 1.
Step No. 1 Adjustment Title Front End Sensitivity AM SG (400Hz, 30% Mod.) Frequency (kHz) 999 (1) Level (dBV/m) 35-45 Reception Frequency Display 999kHz (1) Adjustment Location T6201 Specifications Adjust so that the DC voltage between the IC6201pin 20 and GND becomes at maximum level.

AM Tuner Section

Note (1): For the area using 10kHz step, frequencies should be 1000kHz.

60cm Loop antenna

AM SG

Center FM SG

Center

AM antenna terminal

MPX SG

PRODUCT

DC Voltmeter

FM75 antenna terminal

Fig. 1 AM and FM Adjustment Wiring Diagram

FM/AM TUNER MODULE


SIDE A
AM antenna terminal YELLOW BLACK AXX7041 FM antenna terminal Pin 20 VR6201 T6401 L6401 IC6201 T6201

L6402

Fig. 2 Adjustment Point


52

XR-A660, XR-A550, XR-A330

6.2 CASSETTE DECK SECTION


6.2.1 For XR-A660

Adjustment points and test points are shown in Fig.3, Fig.5 and Fig.7. Test tape: NCT-111 (3kHz, 30min).
1. Tape Speed Adjustment
No. Mode Deck I PLAY Test Tape Adjusting Points Measurement Points Adjustment Procedure Press the PLAY SW and adjust so that the reading becomes 3000Hz 20Hz. Confirm that wow & flutter level is below 0.3% (in the reverse direction, confirm that the reading is within 3000Hz 60Hz). Remarks

Mechanical Adjustment

ADJ. VR on TAPE TEST NCT-111 CASSETTE POINT (Rch) (Playback : 3kHz) MECHA(Fig. 3) (AF Assy)

Tape Speed ADJ. VR AF Assy Front Side Cassette Mechanism Section (Side View)

Fig.3 Tape Speed ADJ. Point

Electrical Adjustment
Check the following before starting.
(1) Confirm that the tape speed adjustment has been completed. (2) Clean the heads and demagnetize them using a head eraser. (3) Set the measurement level to 0 dBV = 1 Vrms. (4) Use the specified tape for adjustment. Use the labeled (A) side of the test tape. STD-331E : For playback check STD-632 : Normal blank tape (5) Provide yourself with the following measuring devides: AC millivoltmeter Low-frequency oscillator Attenuator Oscilloscope (6) Adjust both right and left channels unless otherwise specified. (7) Turn the DOLBY NR switch off unless otherwize specified. (8) Warm up the unit for several minutes before adjustment. In particular, be sure to warm up the unit in the REC/PLAY mode for 3 to 5 minutes before starting recording/playback frequency characteristics adjustment. (9) Always follow the indicated adjustment order. Otherwise, a complete adjustment may not be achieved.

Playback Adjustment (Decks I and II)


(1) Head Azimuth Adjustment (2) Playback Level Adjustment

Recording Adjustment (Deck I)


(1) Bias Oscillation Frequency Adjustment (2) Recording Bias Adjustment (3) Recording Level Adjustment. (4) ALC Operation Check

* As the reference recording level is 250nwb/m for STD-331E, the recording level will be higher by 4 dB for STD-331B (160nwb/m). When adjusting, pay carefull attention to the type of tape used.

Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. DOLBY and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

53

XR-A660, XR-A550, XR-A330

0 dB 30s 315Hz

0 dB: 315 Hz, 250 nwb/m 30s 6.3kHz 30s 10kHz 30s 315Hz 10s ......................................................................................................... 10s 20 dB 12.5 6.3 500 250 125 14kHz kHz 10kHz 8kHz kHz 4kHz 2kHz 1kHz Hz Hz Hz 63Hz 40Hz 10s

Fig. 4 STD-331E Test Tape

Playback Adjustment
(1) Head Azimuth Adjustment
Step 1 Mode PLAY Input Signal/ Test Tape STD-331E test tape (Playback: 10kHz, -20dB)

Do not switch between forward and reverse operation with the screwdriver inserted.
Adjusting Points Deck I Deck II Head azimuth adjustment screw (Fig. 5) Measurement Points Adjustment Value Remarks After adjustment, apply silicon bond to the head azimuth adjustment screw. TAPE TEST Max. playback POINT (L, Rch) signal level (AF Assy)

(2) Playback Level Adjustment


Step Mode Input Signal/ Test Tape

Since this adjustment determines playback Dolby NR level, perform it carefully.


Adjusting Points Deck I Deck II Measurement Points Adjustment Value Remarks STD-331E test tape (Playback: 315Hz,0dB) VR2303(Lch) VR2304(Rch) TAPE TEST POINT (L, Rch) VR2305(Lch) (AF Assy) VR2306(Rch)

PLAY

3.7dBV

PLAY BACK
250 3dB 10k 3dB 12.5k

4dB

RECORDING
250 3dB 10k 3dB 12.5k

5dB

REV Azimuth Adjustment Screw

FWD Azimuth Adjustment Screw

Fig. 5 Head Azimuth Adjustment Screw

Fig. 6 Frequency Characteristics

54

XR-A660, XR-A550, XR-A330

Recording Adjustment
(1) Bias Oscillation Frequency Adjustment
Step Mode Input Signal/ Test Tape Load the STD-632 test tape and set the recording mode. Adjusting Points Deck II DECK I L2801 (AF Assy) Measurement Points Between A point in Fig.7 and GND. Adjustment Value Oscillation frequency to be 105.0kHz 2kHz. Remarks If the REC/STOP button for four seconds while the power is in STAND BY mode, the frequency will decrease 2 to 3 kHz.

REC

(2) Recording Bias Adjustment


Step Mode

Since this adjustment affects recording bias, prevent distortion from increasing due to underbias.
Input Signal/Test Tape Input a 315Hz signal to the AUX terminal and set the input selector to AUX. Adjusting Points Deck II DECK I Deck II DECK I Input signal level VR2801(Lch) VR2802(Rch) Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value Remarks

REC

23.7dBV

Load the STD-632 test tape and REC record/playback the 315Hz and PLAY 10kHz signals. (see the Note below)

Repeat adjustment until playback level of the 10kHz signal is within 0 0.5dB from that of the 315Hz signal.

Note : Set the 10kHz input signal level to the same value as the 315Hz input signal level of step 1.

(3) Recording Level Adjustment


Step Mode Input Signal/Test Tape Input a 315Hz signal to the AUX terminal and set the input selector to AUX. Adjusting Points Deck II Input signal level DECK I Deck II DECK I VR2301(Lch) VR2302(Rch) Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value Remarks

REC

7.7dBV

Load the STD-632 test tape and REC record/playback the 315Hz PLAY signal.

Repeat recording, playback and adjustment until playback level of the 315Hz signal becomes 7.7dBV.

(4) ALC Operation Check


Step 1 2 Mode REC/ PAUSE Input Signal/Test Tape Input a 315Hz signal to the AUX terminal and set the input selector to AUX. Adjusting Points Input signal level Set to a level +10dB adove the input level at step1. Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value 8.2dBV Confirm that the reading is 2.2 2.5dBV. Remarks

55

XR-A660, XR-A550, XR-A330

AF ASSY

SIDE A

FRONT TAPE TEST POINT L ch R ch VR2303 VR2305

VR2302 VR2301 VR2304 VR2306 L2801

VR2802 VR2801

Fig.7 Adjustment and Measurement Points

56

XR-A660, XR-A550, XR-A330

6.2.2 For XR-A550 and XR-A330 Mechanical Adjustment

Adjustment points and test points are shown in Fig.8, Fig.10 and Fig.11. Test tape: NCT-111 (3kHz, 30min).
1. Tape Speed Adjustment
No. Mode Deck I PLAY Test Tape Adjusting Points Measurement Points Adjustment Procedure Press the PLAY SW and adjust so that the reading becomes 3000Hz 20Hz. Confirm that wow & flutter level is below 0.3% (in the reverse direction, confirm that the reading is within 3000Hz 60Hz). Remarks

ADJ. VR on TAPE TEST NCT-111 CASSETTE POINT (Rch) (Playback : 3kHz) MECHA(Fig. 8) (AF Assy)

Tape Speed ADJ. VR AF Assy Front Side Cassette Mechanism Section (Side View)

Fig.8 Tape Speed ADJ. Point

Electrical Adjustment
Check the following before starting.
(1) Confirm that the tape speed adjustment has been completed. (2) Clean the heads and demagnetize them using a head eraser. (3) Set the measurement level to 0 dBV = 1 Vrms. (4) Use the specified tape for adjustment. Use the labeled (A) side of the test tape. STD-331E : For playback check STD-632 : Normal blank tape (5) Provide yourself with the following measuring devides: AC voltmeter (Noisemeter : filter off) AC millivoltmeter Low-frequency oscillator Attenuator Oscilloscope (6) Adjust both right and left channels unless otherwise specified. (7) Warm up the unit for several minutes before adjustment. In particular, be sure to warm up the unit in the REC/PLAY mode for 3 to 5 minutes before starting recording/playback frequency characteristics adjustment. (8) Always follow the indicated adjustment order. Otherwise, a complete adjustment may not be achieved.

Playback Adjustment (Decks I and II)


(1) Head Azimuth Adjustment

Recording Adjustment (Deck I)


(1) Bias Oscillation Frequency Adjustment (2) Recording Bias Adjustment
* As the reference recording level is 250nwb/m for STD-331E, the recording level will be higher by 4 dB for STD-331B (160nwb/m). When adjusting, pay carefull attention to the type of tape used.

0 dB 30s 315Hz

0 dB: 315 Hz, 250 nwb/m 30s 6.3kHz 30s 10kHz 30s 315Hz 10s ......................................................................................................... 10s 20 dB 12.5 6.3 500 250 125 14kHz kHz 10kHz 8kHz kHz 4kHz 2kHz 1kHz Hz 63Hz 40Hz Hz Hz 10s

Fig. 9 STD-331E Test Tape

57

XR-A660, XR-A550, XR-A330

REV Azimuth Adjustment Screw

FWD Azimuth Adjustment Screw

Fig. 10 Head Azimuth Adjustment Screw

Playback Adjustment
(1) Head Azimuth Adjustment
Step 1 Mode PLAY Input Signal/ Test Tape STD-331E test tape (Playback: 10kHz, -20dB)

Do not switch between forward and reverse operation with the screwdriver inserted.
Adjusting Points Deck I Deck II Measurement Points Adjustment Value Remarks After adjustment, apply silicon bond to the head azimuth adjustment screw. Head azimuth TAPE TEST Max. playback adjustment POINT (L, Rch) signal level screw (Fig. 10) (AF Assy)

Recording Adjustment
(1) Bias Oscillation Frequency Adjustment
Step Mode Input Signal/ Test Tape Load the STD-632 test tape and set the recording mode. Adjusting Points Deck II DECK I L2801 (AF Assy) Measurement Points Adjustment Value Remarks

REC

Oscillation frequency to Between A point in Fig. 11 be 105.0kHz 2kHz. and GND.

(2) Recording Bias Adjustment


Step 1 Mode REC

Since this adjustment affects recording bias, prevent distortion from increasing due to underbias.
Input Signal/Test Tape Load the STD-632 test tape and record (No signal) Adjusting Points Deck I Deck II DECK I VR2802 (AF Assy) VR2802 (AF Assy) Measurement Adjustment Value Points BIAS TP POINT 24V 27V (AF Assy) TAPE TEST POINT (L, Rch) (AF Assy) Repeat adjustment until playback level of the 10kHz signal is within 0 1.0dB from that of the 315Hz signal. Remarks

Load the STD-632 test tape. REC Record the 315Hz and 10kHz PLAY signals at -25dBV input level (check B point) and playback.

Note : No connecting to BIAS TP POINT at Step 2 RECPLAY.

58

XR-A660, XR-A550, XR-A330

AF ASSY

SIDE B

FRONT TAPE TEST POINT R ch L ch B (VR is nothing)

L2801 VR2301 VR2302 BIAS TP POINT VR2802 A

Fig.11 Adjustment and Measurement Points

59

XR-A660, XR-A550, XR-A330

6.3 TEST MODE


NOTE: There is no information to be shown in this CD adjustment.

How to Start/Cancel Test Mode

TEST MODE : ON
TEST DISC: YEDS-7

CD

CD TEST

STANDBY/ON

Function CD

Short Point

CD TEST

"TEST 4"
Short Point

TEST MODE : PLAY


TEST DISC: YEDS-7
REC/ STOP PLAY/ PAUSE
CLOSE

PLAY/ PAUSE

outwards inwards Pickup Move

Laser diode: LIGHTS UP Focus servo: CLOSE

Spindle motor: START Spindle servo: CLOSE

OPEN

Tracking servo:

TEST MODE : STOP


REC/ STOP

CANCEL

STOP all operations.

STANDBY/ON

Test Point
DISPLAY ASSY
SIDE B

Bottom Side

CD TEST

60

XR-A660, XR-A550, XR-A330

7. GENERAL INFORMATION
7.1 PARTS
7.1.1 IC
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

HA12136AF (AF ASSY : IC2201)


Dolby B Type NR System IC

Pin Function
No. 1 2 3 4 5 6 7 8 Pin Name REC IN VCC PB IN Vref NR ON/OFF PB OUT DET REC OUT Power supply Playback (Decode) input Reference voltage Mode control pin for NR ON/OFF "H" : NR ON, "L" : NR OFF Playback (Decode) output Time constant pin for the level detector Recording (Encode) output Function Recording (Encode) input No. 9 Pin Name REC OUT Function Recording (Encode) output Time constant pin for the level detector Playback (Decode) output Mode control pin for REC/PB (Encode/Decode) "H" : REC (Encode), "L" : PB (Decode) Reference current input pin for the active filters Playback (Decode) input Ground Recording (Encode) input 10 DET 11 PB OUT 12 REC/PB 13 BIAS 14 PB IN 15 GND 16 REC IN

HA12211NT (AF ASSY : IC2301)


REC Equalizer and PB Equalizer System IC

Block Diagram
REC IN
TAPE(R) TAPE(L) RECSEL

from logic
AUX(R)

to Dolby
PBOUT(L) PBOUT(R)

AUX(L)

GND

IREF

HSP

30

29

28

27

26

25

24

23

22

21

20

A/B

19

18

17
PBCAL

16
PBCAL A(R) PBCAL

Lch

Rch

Lch

12dB

B A 139k

RECEQ

Rch
A B 10k

5k

2.7k 2.26k 1.12k

1
Vcc

2
RECOUT(L)

3
RECOUT(R)

4
RECRETURN

PBIN 5
B(L)

6
B(R)

7
VREF

8
A(L)

9
A(R)

10
(L)

11
(R)

12
(L)

13
(R)

PBCAL

PBEQ

PBEQ

PBNF

PBNF

PBIN

PBIN

PBIN

14
A(L)

15

B(R)

B(L)

BCr

ACr

61

XR-A660, XR-A550, XR-A330

Pin Function
No. 1 Pin Name VCC Function No. Pin Name Function

VCC pin REC-EQ output

16 PB-Cal B (R) 17 PB-Cal B (L) 18 PB OUT (R) 19 PB OUT (L) 20 A/B 21 HSP 22 Acr 23 Bcr 24 REC-SEL 25 IREF 26 AUX (R) 27 AUX (L) 28 TAPE (R) 29 TAPE (L) 30 GND

2 3 4 5 6 7 8 9

RECOUT (L) RECOUT (R) PB-IN B (L) PB-IN B (R) VREF PB-IN A (L) PB-IN A (R)

Feed back input for gain adjustment PB output

REC-RETURN REC return PB B deck input Reference voltage PB A deck input PB EQ feed back NAB output Feed back input for gain adjustment

Mode control input

Mode control input Equalizer reference current input

10 PB-NF (L) 11 PB-NF (R) 12 PB-EQ (L) 13 PB-EQ (R) 14 PB-Cal A (L) 15 PB-Cal A (R)

REC-EQ input

GND pin

LC75394NED (AF ASSY : IC3001)


Electrical Volume IC

Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Pin Name
LF4C3 LF4C2 LF4C1 LF3C3 LF3C2 LF3C1 LF2C3 LF2C2 LF2C1 LF1C3 LF1C2 LF1C1 LTIN LSELO LINVIN1 L4 L3 NC L2 NC L1 VSS CL DI CE VSS AVSS R1 NC R2 NC R3

Function
F4 band control block of L ch External capacitor connection pin

No.
33 34 35 36

Pin Name
R4 RINVIN1 RSELO RTIN RF1C1 RF1C2 RF1C3 RF2C1 RF2C2 RF2C3 RF3C1 RF3C2 RF3C3 RF4C1 RF4C2 RF4C3 RF5 RVref RINVIN2 RTOUT RVRIN NC RVROUT Vref VDD LVROUT NC LVRIN LTOUT LINVIN2 LVref LF5 F5 band control block Signal input

Function
Inverting input of OP amp. for input gain setting Input selector output Tone control input pin that is drived with low-impedance F1 band control block of R ch External capacitor connection pin

F3 band control block of L ch External capacitor connection pin

37 38 39

F2 band control block of L ch External capacitor connection pin

40 41 42

F2 band control block of R ch External capacitor connection pin

F1 band control block of L ch External capacitor connection pin Tone control input pin that is drived with low-impedance Input selector output Inverting input of OP amp. for input gain setting Signal input Non connection Signal input Non connection Signal input Ground of internal logic system Serial data and clock input for control Chip enable pin H: Enable data transfer

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

F3 band control block of R ch External capacitor connection pin

F4 band control block of R ch External capacitor connection pin External capacitor connection pin

Common pin of volume, tone and input selector blocks Inverting input of OP amp. for graphic equalizer Tone control output Volume input pin that is drived with low-impedance Non connection Volume output pin VDD/2 voltage generating block between Vref and VSS. Power supply Volume output pin Non connection Volume input pin that is drived with low-impedance Tone control output Inverting input of OP amp. for graphic equalizer Common pin of volume, tone and input selector blocks F5 band control block External capacitor connection pin Connect a capacitor

Ground of internal logic system Ground of internal OP amp. Signal input Non connection Signal input Non connection Signal input

62

XR-A660, XR-A550, XR-A330

Block Diagram

LVROUT

RVROUT

RINVIN2

LINVIN2

RVRIN

RTOUT

LTOUT

LVRIN

RVref
50

LVref

VDD

Vref

64

63

62

61

60

59

58

57

56

55

54

53

52

51

49

RVref

LVref

LF4C3 1 LF4C2 2 LF4C1 3 LF3C3 4 LF3C2 5 LF3C1 6 LF2C3 7 LF2C2 8 LF2C1 9 LF1C3 10 LF1C2 11 LF1C1 12 LTIN 13 LSELO 14 LINVIN1 15 L4 16

RVref

LVref

RF5
48 RF4C3 47 RF4C2 46 RF4C1 45 RF3C3 44 RF3C2 43 RF3C1 42 RF2C3 41 RF2C2 40 RF2C1 39 RF1C3 38 RF1C2 37 RF1C1 36 RTIN 35 RSELO 34 RINVIN1 33 R4 32

LF5

NC

NC

LATCH

DECODER

SHIFT REGISTER

CONTROL

17

18

19

20

21

22

23

24

25

26

27

28

RVref

LVref

29

RVref
30

LVref

RVref

LVref

RVref

LVref

31

L3

NC

NC

L1

VSS

AVSS

CL

DI

R1

NC

R2

NC

VSS

CE

R3

L2

63

XR-A660, XR-A550, XR-A330

STK407-070B (AF ASSY : IC3301)(XR-A660 and XR-A550) STK407-050B (AF ASSY : IC3301)(XR-A330)
Audio IC

Block Diagram
6 9 7 3

D2 R3 TR9 TR1 C1 R1 10 TR3 11 D3 12 TR5 R6 D1 TR7 R9 R7 TR10 TR12 TR24 R19 R17 D5 TR22 TR4 R5 C2 R4 TR8 TR20 TR2 TR6 R8 TR11 TR23 R18 TR18 TR21 R13

D4

TR14

TR13 C3

C4 R14 TR16 R15

R11 14 TR15 13

R16 TR19

TR17

R2

R12

15

64

XR-A660, XR-A550, XR-A330

PDC048A (DISPLAY ASSY : IC5501)


System Control Microcomputer

Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Pin Name
CD RESET CD CE CD DRF NC EXP CLK EXP DATA EXP CE LED1/SPE A LED2/SPE B LED3/SPE C AC XRESET REEL1 REEL2 VS S CF1 CF2 VDD KEY1 MS ST/TUNE NC TIMER LED KEY2 SPE-IN KEY3 CD WRQ RDS CLK REMOCON G* G* G* G* G* G* G* G* G* G* G* G* G* G* G* G* VDD S*/D5597 S*/D5596 S*/D5595 S*/D5594

I/O
O O I O O O O O O O I I I I I O I I I I O I I I I I I power supply Front key input

Function
Reset output for CD LSI CD LSI strobe output RF level detection input Not used Clock output for EXP IC (BU4094), LED IC (BU2092) and Prologic IC (LV1035) Data output for EXP IC (BU4094), LED IC (BU2092) and Prologic IC (LV1035) EXP IC (BU4094), LED IC (BU2092) strobe output LED control / Spectrum analyzer IC (BU1923) output control AC pulse input (for clock , power supply monitor) CPU reset input Pulse input for deck 2 reel Pulse input for deck 1 reel Ground

No.
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84

Pin Name
VFDP S*/D5593 S*/D5592 S*/D5591 S* S* S* S* S* S* S* S* S*/CLAMP S*/OPEN S*/INSIDE S*/CDISC123 S*/ARR S*/ARF S*/MODE1 S*/MODE2 S*/HALF1 VDD S*/HALF2 S*/CrO2_1 S*/CrO2_2 SCAN ON SOL2 SOL1 MOTOR RDSDATA VOLJOG1 VOLJOG2 PLL CE NC EVOL CE POWER LINE MUTE TIMER LED /LED CE VSS VDD NC NC MORP JOG1 MORP JOG2 SYSDATA TXDATA SCLK CD DATA SQ OUT CD CLK

I/O
* * * O O O O O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O O O O O I I O O O O O I I O I O O I O Power supply

Function

FL display control anode

Deck MS signal input Tuner tuned (STEREO) detection Not used LED control (for timer) (XR-A660 only) Front key input Spectrum analyzer signal input Front key input CD subcode Q data OK signal input Clock input for RDS IC (BU1923) Remote control signal input

FL display control anode Key scan input control Deck 1 solenoid control Deck 2 solenoid control Deck motor control Data input for RDS Pulse input for volume jog Tuner PLL IC strobe output Not used Main volume control IC (LC75394) strobe output Main power control Line mute control LED control (for TIMER) / LED control IC (BU2092) strobe output Ground Power supply No connection Pulse input for sound morphing jog Serial data output Serial data input Serial clock output Serial data output for CD LSI Serial data (Q DATA) input for CD LSI Serial clock output for LSI

FL display control anode

85 86 87 88 89 90 91 92

FL display control anode (XR-A660 only)

93 94 95

O O * *

Power supply

96 97 98 99 100

FL display control anode

65

XR-A660, XR-A550, XR-A330


LC78622NE (CD ASSY : IC8301)
CD DSP IC
TEST1 TEST2 TEST3 TEST4 VVDD VVSS TEST5 TST11 EFMO ISET PDO VDD PCK TAI VSS RAM address generator Interpolation mute

Block Diagram

FR 7

21

20 59 64 11 32 33 62

23 8

DEFI 1 EFMIN 10

Slice level control

VCO clock oscillator clock control

2k 8-bits RAM

FSEQ 22 CLV+ 12 CLV 13 V/*P 14 PW 49 SBCK 51 SBSY 47 SFSY 50 *CS 63 WRQ 53 SQOUT 55 *CQCK 57 COIN 56 RWC 54

Sync detection EFM demosulation CLV Digital servo C1, C2 error detection & correcting Flag Processing

30 C2F

Digital output

31 DOUT

Sub core separation QCRC

Digital attenuator 8 oversampling digital-filter

Microcomputer Interface

1-bit DAC General purpose port

Servo commander

Crystal oscillation system generator

L. P. F

15 16 17 20 19 58 18 34 24 25 26 27 28 29 48 60 61 46 52 45 44 43 39 41 35 MUTER/CONT7 EMPH/CONT6 EFLG TOFF CONT1 CONT2 CONT3 CONT4 CONT5 4.2M TGL 16M XOUT XVDD RVDD RVSS HFL TES PCCL *RES XVSS FSX JP JP+ XIN

40 RCHO

37 42 38 36 MUTEL/CONT8 LCHO LVDD LVSS

Pin Function
No.
1 2 3 4 5 6 7 8 9

Pin Name
DEFI TAI PDO VVSS ISET VVDD FR VSS EFMO

I/ O
I I O AI AI O I I O O O I I O O O O PLL pins Test input pin

Function
Defect detection signal (DEF) input pin (Must be connected to 0V when unused). A pull-down resistor is built-in. Must be connected to 0V.

External VCO control phase comparator output pin Internal VCO ground pin Must be connected to 0V. PDO output current adjustment resistor connection pin Internal VCO power supply pin VCO frequency range adjustment Digital system ground pin Must be connected to 0V. Slice level control EFM signal output pin EFM signal input pin

10 EFMIN 11 TEST2 12 CLV+ 13 CLV 14 V/*P 15 HFL 16 TES 17 TOFF 18 TGL 19 JP+ 20 JP

Test input pin A pull-down resistor is built-in. Must be connected to 0V. Disc motor control output Can be set to three-value output by microprocessor command. Rough servo/phase control automatic switching monitor output pin Outputs a high level during rough servo a low level. Track detection signal input pin This is a Schmitt input. Tracking error signal input pin Tracking off output pin Tracking gain switching output pin Increase the gain when low. Track jump output Three-value output is also possible when specified by microprocessor command. This is a Schmitt input.

66

XR-A660, XR-A550, XR-A330


No. Pin Name I/O
O O

Function
EFM data playback clock monitor pin Output pin 4.3218MHz when the phase is locked. Synchronization signal detection output pin Output a high level when the synchronization signal detected from the EFM signal and the internaly generated synchronization signal range. Digital system power supply pin General-purpose 1 General-purpose 2 Controlled by serial data commands from the microprocessor. Any of these that are unused must be either set up as input pin ports and connected to 0V, or set up as output pin ports and left open.

21 PCK 22 FSEQ 23 VDD 24 CONT1 25 CONT2 26 CONT3 27 CONT4 28 CONT5 29 EMPH/CONT6 30 C2F 31 DOUT 32 TEST3 33 TEST4

I/O General-purpose 3 General-purpose 4 General-purpose 5 O O O I I

De-emphasis monitor pin A high level indicates playback of a de-emphasis disk. / General-purpose 6 C2 flag output pin Digital output pin (EIJA format) Test input pin A pull-down resistor is built-in. Must be connected to 0V. General-purpose input / output command identifying pin Must be connected to 0V when used with functions similar to those of LC78622E. H: Control possible only for the general-purpose input / output port command L: Control possible for all commands Left channel mute output pin Left channel one-bit Left channel power supply pin D/A converter Left channel output pin Left channel ground pin Must be connected to 0V. Right channel ground pin Must be connected to 0V. Right channel one- Right channel output pin bit D/A converter Right channel power supply pin Right channel mute output pin Crystal oscillator power supply pin Connections for a 16.9344MHz crystal oscillator element pin Crystal oscillator ground pin Must be connected to 0V. Subcode clock synchronization signal output pin C1, C2 single and double error correction monitor pin Subcode P, Q, R, S, T, U and W output pin Subcode frame synchronization signal output pin This signal falls when the subcode are in standby state. Subcode readout clock input pin This is a Schmitt input. (Must be connected to 0V when unused.) Output pin for the 7.35kHz synchronization signal divided from the crystal oscillator Subcode Q output standby output pin Read/write control input pin This is a Schmitt input. Subcode Q output pin Command input pin from control microprocessor Input for both the command input acquisition clock and the SQOUT pin subcode readout clock input pin. This is a Schmitt input. Reset input pin This pin must be set low briefly after power is first applied. Test output pin Leave open. (Normally output a low level.) 16.9344MHz output pin 4.2336MHz output pin Test input pin A pull-down resistor is built-in. Must be connected to 0V. Chip select input pin A pull-down resistor is built-in. Must be connected to 0V if not controlled. Test input pin No pull-down resistor. Must be connected to 0V.

34 PCCL

35 MUTEL/CONT7 36 LVDD 37 LCHO 38 LVSS 39 RVSS 40 RCHO 41 RVDD 42 MUTER/CONT8 43 XVDD 44 XOUT 45 XIN 46 XVSS 47 SBSY 48 EFLG 49 PW 50 SFSY 51 SBCK 52 FSX 53 WRQ 54 RWC 55 SQOUT 56 COIN 57 *CQCK 58 *RES 59 TST11 60 16M 61 4.2M 62 TEST5 63 *CS 64 TEST1

O O O O O I O O O O I O O I O I I I O O O I I I

Note: The same potential must be supplied to all power supply pins, i.e., VDD, VVDD, LVDD, RVDD and XVDD.

67

XR-A660, XR-A550, XR-A330

7.1.2 DISPLAY 7 XAV3004 (DISPLAY ASSY : V5621)(XR-A660)


FL Display Pin Assignment 53 1

Grid Assignment
1G 2G 3G 4G 5G 6G 7G 8G 9G

16G
s a1 a2

15G
a1 h f a2 j

14G

13G
S6

12G
S7

11G

10G

b g r k m D2 n c p D1 D1 B26 B13

d1

d2

d1

d2

(2G)

(2G to 9G)

(7G)

(9G)

B20

B7

S4 S1 S3 S2 S5 B14 B1

(9G)

(16G to 10G)

68

XR-A660, XR-A550, XR-A330

Pin Connection
Pin No. 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 Connection F2 F2 F2 NP NP 1G 2G 3G 4G 5G 6G 7G 8G 9G 10G 11G 12G 13G 14G 15G 16G P1 P2 P3 P4 P5 P6 Pin No. 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Connection P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 NP NP F1 F1 F1 NOTE 1) F1, F2........... 2) NP................ 3) DL................. 4) 1G to 16G..... Filament No pin Datum Line Grid

Anode Connection 1G P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27
(Under) (Right) (Upper right) (Left)

2G a1 a2 h j k b f g m c e r p n

3G to 6G a1 a2 h j k b f g m c e r p n d1 d2 D1

7G a1 a2 h j k b f g m c e r p n d1 d2 D1 D2 S6

8G a1 a2 h j k b f g m c e r p n d1 d2 D1

9G a1 a2 h j k b f g m c e r p n d1 d2 S7 S2 S3 S4 S5

10G to 16G B14 B15 B16 B17 B18 B19 B20 B21 B1 B2 B3 B4 B5 B6 B7 B8 B22 B23 B24 B25 B9 B10 B11 B12 B26 B13

(V-CD)

d1 d2 s t u w D1

(PBC)

S1

69

XR-A660, XR-A550, XR-A330

7 XAV3003 (DISPLAY ASSY : V5621) (XR-A550 and XR-A330)


FL Display Pin Assignment 53 1

Grid Assignment
10G
B24

11G
B16 B8

12G
B8 B24

13G
B16 B8

14G

B17 s t u w

B9

B1

B1

B17

B9

B1

S1 Dp2

1G
L12 L10 L8 L6

2G

3G

4G
a1

5G
a2

6G

7G

8G
R8 R6 R4

9G
R10 R12

12G

L4 L2 f g L11 LS L9 L7 L5 L3 L1 e r

j k m n p c Dp1 b

R2

R1

R3

R5

R7

R9

R11 RS

(10G)

d1

d2

(14G)

(2G to 9G)

Pin Connection
Pin No. 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 Connection F2 F2 NP NP NX 1G 2G 3G 4G 5G 6G 7G 8G 9G 10G 11G 12G 13G 14G NX NX P1 P2 P3 P4 P5 P6 Pin No. 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Connection P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 NX NP NP F1 F1 NOTE 1) F1, F2.......... Filament 2) NP................ No pin 3) NX................ No extend pin 4) DL................. Datum Line 5) 1G to 14G..... Grid 6) Set view angle to 25.8 minimum at lower side.

70

XR-A660, XR-A550, XR-A330

Anode Connection 1G P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 2G 3G to 6G 7G a1 a2 h j k b f g m c e r p n d1 d2 s t u w Dp1 a1 a2 h j k b f g m c e r p n d1 d2 Dp1 a1 a2 h j k b f g m c e r p n d1 d2 Dp1 Dp2 8G a1 a2 h j k b f g m c e r p n d1 d2 Dp1 9G a1 a2 h j k b f g m c e r p n d1 d2 10G 11G L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 LS B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 S1 (EQ) (SURR.) (P.BASS) 12G B1 B2 B3 B4 B5 B6 B7 B8 13G 14G B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 RS

71

XR-A660, XR-A550, XR-A330

7.2 DISASSEMBLY
$M MECHANISM CD

2
Bonnet Case

1 3 1 2 1 2 4

7 2 1 2 6

1 2
Tray Cap

Main Cam
Note: The loading tray can be pulled out when the main cam is in this position. (The Lock Lever should be in the notch of the Main Cam.)

5 3 Unhook

3
Fitting

Lock Lever

11

$M Mechanism CD

8 9

10

72

XR-A660, XR-A550, XR-A330

FRONT PANEL

1 Unhook

2 Unhook

FM/AM TUNER MODULE AF Assy

CD SW LED Assy (XR-A660 only)

Front Panel

DISPLAY Assy

SUB TRANS Assy

3
PRIMARY Assy SECONDARY Assy

$M MECHANISM CD ADDITIONAL TO JOB


Mechanism Base (Bottom View)
Front Side

2 1

73

XR-A660, XR-A550, XR-A330

Clamper Holder
1 Clamper Holder 2 Hook

Servo Base
Servo Mechanism Assy 1 Hook 2 1 Hook Servo Base

$M Mechanism CD

Actuater

Actuater

1 Hook

FITTING THE PULLEY INTO THE CARRIAGE MOTOR


For replacement of the carriage motor, fit the motor pulley by using the servicing pulley press-in station located on the loading tray, as shown in the figure on the right.

Carriage Motor Motor Pulley

Servicing pulley press-in station

Loading Tray

74

XR-A660, XA-A550, XA-A330

75

XR-A660, XR-A550, XR-A330

7.3 BLOCK DIAGRAM

A
TUNER MODULE CD $ MECH AUX (200mV)

DUMMY 17

E
FUNCTION +

IC3001 LC75394

ZOOM SURROUND

BASS BLASTER +

(-2dB)

55

(-8dB)

(-8dB)

20

TONE BUSS (3 BAND)

TAPE DECK (-3.8dB)

18

15

14

10

11

13
+

(+2dB)

(-6dB)

To R ch From R ch

BASS BLASTER XR-A660 ONLY

XR-A660 ONLY HA12211NT Q2301 5 + 4 + Vref

E
TAPE DECK PB Vref

IC2301 19 +

E
14 +

IC2201 11 +

TAPE DECK FUNCTION

HA12136AF DOLBY NR Vref

+ Vref Vref

VR2305

XR-A660 ONLY

76

XR-A660, XA-A550, XA-A330

IC3301 POWER AMP + MAIN VOL. STK407-050 (+42dB) HEAD PHONE CN3901 58 14 7 FRONT TOTAL GAIN +29dB

E
62 60

XR-A660 ONLY TAPE DECK REC IN

E
+ MPX 16 +

IC2201 9 +

E
+ 27 + VR2301 Vref

IC2301 2 + TAPE DECK REC Vref

F2201

Vref

Vref

HA12136AF DOLBY NR

HA12211NT

77

XR-A660, XR-A550, XR-A330

8. PANEL FACILITIES AND SPECIFICATIONS


PANEL FACILITIES
7 XR-A330, XR-A550

1 23

7 8 9 0 = ~ ! @ # ( ) _
A330

$ % ^ * &

1 2 3 4 5 6 7 8 9 0 = ~ ! @ # $

DISC-1 select button & indicator DISC-2 select button & indicator DISC-3 select button & indicator DISC CHANGE button OPEN/CLOSE button Display CD disc tray CD Function button TUNER/BAND Function button TAPE I/II Function button AUX Function button TIMER indicator STANDBY indicator STANDBY/ON switch TUNING 1 4 button TUNING + button STOP (7) button

Lights when the system has been set for timer operation.

% ^ & * ( ) _ +

PLAY/PAUSE, MEMORY button REC/STOP button FREQ/STATION button ASES/COPY button TAPE I Eject button (0) TAPE I cassette door Volume control (VOLUME) DISPLAY button TIMER/CLOCK ADJ button ENTER button SOUND MORPHING JOG dial PHONES jack (Headphones) TAPE II Eject button (0) TAPE II cassette door PRESET button EQUALIZER button ZOOM SURROUND button P.BASS (DEMO) button

78

XR-A660, XR-A550, XR-A330

7 XR-A660

456 7 8

1 2 3

0 = ~ ! @ # $ % _ +

^ & * ) (

1 2 3 4 5 6 7 8 9 0 = ~ ! @ # $ % ^ & * (

DISC-1 indicator DISC-2 indicator DISC-3 indicator DISC-1 select button DISC-2 select button DISC-3 select button DISC CHANGE button OPEN/CLOSE button Display CD disc tray CD Function button & indicator TUNER/BAND Function button & indicator TAPE I/II Function button & indicator AUX Function button & indicator STANDBY indicator STANDBY/ON switch TUNING 1 4 button TUNING + button STOP (7) button PLAY/PAUSE, MEMORY button REC/STOP button FREQ/STATION button

) _ +

ASES/COPY button TAPE I Eject button (0) TAPE I cassette door Dolby* NR ON/OFF button Volume control (VOLUME) DISPLAY button ENTER button SOUND MORPHING JOG dial TIMER/CLOCK ADJ button PHONES jack (Headphones) TAPE II Eject button (0) TAPE II cassette door BASS BLASTER button & indicator PRESET button & indicator EQUALIZER button & indicator ZOOM SURROUND button & indicator P.BASS (DEMO) button & indicator TIMER indicator

Lights when the system has been set for timer operation. * Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. DOLBY and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

79

XR-A660, XR-A550, XR-A330

7 For models XR-A330 and XR-A550

2 3 4 5 6 7 8 9 0
7 For models XR-A660

6 @

9 $

= 0

Display section

1 2 3 4 5 6 7 8 9 0 = ~ ! @ #

Indicates audio level. Lights when the selected function is CD. Lights when the selected function is TAPE. Indicates CD and TAPE play status. Displays timer function indications. Indicates CD function status. Lights during recording. Lights during ASES operation. Lights during Sleep Timer operation. Indicates tuner operation status. Displays a wide range of operation status indications. Lights when BEAT CUT 2 is selected. Indicates tuner reception status. Indicates SOUND MORPHING status. Indicates TAPE status. Displays audio level, spectrum analyzer and other indications.

$ Indicates CD player operation status.

80

XR-A660, XR-A550, XR-A330

1 2 3 4

1 2 3 4 5 6 7 8 9
DISC 3
1 2 3

= ~ ! @ # $ %

Function button section

1 2 3 4 5 6 7

CD function button TUNER/BAND function button TAPE I/II function button AUX function button TUNING [1, 4 (), (+) , ] buttons STOP button (7) PLAY/PAUSE button (2 3)

Remote control unit

Roles of the common operation buttons. (The usage of the buttons vary depending on the input functions as shown below.)
During CD input PLAY/PAUSE : STOP : (+) , : 1, 4 () : Play/pause button Stop button Fast forward/ Track search button Fast reverse/ Track search button

1 2 3 4 5 6 7 8

VOLUME 5 (up), (down) buttons SLEEP timer button MONO button DISPLAY button PGM button CLEAR button AUX function button TAPE I/II function button
CD operation buttons (Play/Pause 3 /8, Track search 4 , Stop 7, Fast 1 ) TAPE operation buttons (Play 2 3 , Music Search 4 , Stop 7, Fast 1 ) The XR-A330 and XR-A550 do not feature the Music Search 4 function. TUNER buttons + Stations change in order in the upward direction. Stations change in order in the downward direction. 1 Frequency down. Frequency up.

9 CD/TAPE/STATION (up, down) operation buttons

During cassette deck input PLAY/PAUSE : Play button/Tape transport direction STOP : Stop button (+) , : Fast forward button/Music search button 1, 4 () : Rewind button/Music search button The XR-A330 and XR-A550 do not feature the Music Search 4 , function. During tuner operation PLAY/PAUSE MEMORY: STATION MEMORY button (+) , : Frequency & Station + (up) button 1, 4 () : Frequency & Station (down) button

0 = ~ ! @ # $ %

STANDBY/ON button DISC CHANGE button OPEN/CLOSE button SOUND MORPHING mode button & SOUND MORPHING JOG control buttons DISC select buttons (13) RANDOM button REPEAT button CD function button BAND button
Use to switch between FM and AM bands. 3 FM AM 2

7 Auto Play Function


If you press the CD function button when a CD is loaded, the CD automatically starts playing. If you press the TAPE I/II function button when a tape is loaded in the cassette deck, the tape automatically starts playing. NOTE: The function cannot be switched during recording and tape copying.

81

XR-A660, XR-A550, XR-A330

SPECIFICATIONS
STEREO CD CASSETTE DECK RECEIVER
Amplifier section <XR-A330>

[FRONT]
Continuous Power Output (RMS) ......................................... 70 W + 70 W (1 kHz, T.H.D. 10%, 6 ) Peak Music Power Output ................................................. 1,400 W <XR-A550, XR-A660>

[FRONT]
Continuous Power Output (RMS) ..................................... 100 W + 100 W (1 kHz, T.H.D. 10%, 6 ) Peak Music Power Output ................................................. 2,000 W FM/AM Tuner section FM tuner section Frequency Range ......................................... 87.5 MHz to 108 MHz Antenna input ....................................................... 75 unbalanced AM tuner section FrequencyRange With 9 kHz step ......................................... 531 kHz to 1,602 kHz With 10 kHz step ....................................... 530 kHz to 1,700 kHz Antenna input ............................................................. Loop antenna CD section Type .......................................... Compact disc digital audio system Wow and Flutter ............................................ Limit of measurement (0.001 % W.PEAK) or less (EIAJ) Cassette deck section Systems ................................................... 4 track, 2-channel stereo Heads ................................................ Recording/playback head x 1 Playback head x 1 Erasing head x 1 Motor ................................................................. DC servo motor x 1 Tape type ...................................................... TYPE I (Normal) tape

Miscellaneous Power Requirements .................... AC 110-127/220-230/240 V (switchable), 50/60 Hz Power Consumption XR-A330 .............................................................................. 370 W XR-A550 .............................................................................. 480 W XR-A660 .............................................................................. 630 W Power Consumption in Standby mode ...................................... 1 W Dimensions XR-A330, XR-A550, XR-A660 ..... 270 (W) x 300 (H) x 336 (D) mm Weight (without package) XR-A330 .............................................................................. 7.6 kg XR-A550, XR-A660 .............................................................. 8.0 kg Accessories Operating instructions .................................................................... 1 Remote control unit ........................................................................ 1 Size AA/R6P dry cell batteries ....................................................... 2 FM antenna .................................................................................... 1 AM loop antenna ............................................................................ 1 Power cord ..................................................................................... 1

NOTE: Specifications and design are subject to possible modification without notice due to improvement.

1
DISC 3

2
1 2 3

1 2 3 4 5

Remote control unit x 1 : XZN3006 (CU-XR048) FM antenna x 1 : ADH7004 AM loop antenna x 1 : XTB3001 AA/R6P dry cell batteries x 2 Power Cord 1 : ADG1158 (DBDXJ type) ADG1154 (DLXJ/NC, DXJ/NC and DXJ types)

82

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