POWER PRODUCTS

50Hz
650 kVA -2250 kVA

ENGLISH

PPR50e/GB-2002/1

SDMO,
POWER PRODUCTS

50HZ

Since its creation in 1966, SDMO Industries has chosen to specialize exclusively in generating sets, so as to concentrate on the competitiveness and quality of its services. From this specialization, SDMO has acquired skills recognized by all of its customers. SDMO is now one of the worlds leading companies in the generating set market and is committed to supplying you with impeccable products.

Specializing in the manufacture of generating sets, SDMO offers you a wide range of standard sets, from 1 to 2250 kVA. Its teams, spread over 3 production sites, have skills at the leading edge of the new technologies and of manufacturing processes. Each team works on a common data base, and specializes in a range of standard products, thus increasing its efficiency. SDMO undertakes to supply you with a reliable, innovative and quality electrical energy source, to accompany you in each of your projects.

the generating set specialist

In order to provide you with proof of reliability, SDMO has introduced a quality procedure. Its careful compliance with this commitment has made it possible to obtain ISO 9001 certification. For you this is the guarantee that delivery will take place on time, with the best possible monitoring of your order. The reputation for service quality acquired by SDMO all over the world is the result of this continuous search for improvement.

From its strong base in France, SDMO has developed its export business. Now present in over 150 countries, through a network of agents, distributors, 6 subsidiaries and a liaison office, all established in England, Spain, Singapore, Brazil, Argentina, the United States and in North Africa, SDMO devotes its energy to accompanying you in the successful completion of each of your projects, all over the world.

SDMO is committed to supplying you with the energy source which suits you, where you need it

Agents distributors SDMO locations SDMO stocks

SDMO Power Products from 650

POWER PRODUCTS

kVA to

2250 kVA

50HZ
From 650 to 2250 kVA, SDMO can supply you with a quality, reliable power source to accompany your development. Over this power range we can supply you with a set configured to your specifications, or if required, produce and install your power plant with full project management.

MODULARITY AND PROTECTION : Starting from the basic version, you define the functions of your set : continuous use, standby power plant, soundproofed container.... A wide selection of electrical and mechanical options gives you great adaptability and upgradability. A protection cabinet, with a motorized or manually controlled circuit-breaker, is available as an option. It comes in a 3 or 4 pole version, and is supplied separate on a support designed to be fixed to the floor*.
* The cables for connection to the alternator can be supplied as an option.

ELECTRICAL CONTROL PANELS: Offered as standard with a panel including analog measurements, 2 panels are available as an option on the EXEL range. The S5000 with MICS Telys, incorporates all the sets controls, safety devices and status displays. It covers all three-phase voltages from 208 to 600 Volts. With a very user-friendly man/machine interface. A completely new wiring concept simplifies the connection of options, thanks to a set of connectors marked for identification purposes. With the same functions, the S7000 with MICS Process II also permits various parallelling modes. Momentary parallelling or permanent parallelling without a break, operation as a solo set or power plant , etc.... It is possible to program many features thanks to a built-in microcontroller. Furthermore, the MICS Process II communicates continuously with the engine MDEC. This enables any engine state or fault to be displayed in real time and in clear format. 2 panels options for operation suited to an optimized cost.

THE CONTENERGY CONCEPT SDMO offers you great adaptability with the Contenergy concept. 4 versions are available as standard, to meet your requirements as near as is practicable, and to give you low costs and short lead times. 3 sound levels are also available : Silent, Super Silent and Super Residential. Thus, starting with a basic version, you can upgrade easily to a compact set, with a low sound level, totally self-contained and easy to install, due to the incorporation of the operating peripheral devices.

SDMO Power Products from 650

XS 650 K

kVA to

2250 kVA

POWER PRODUCTS

50HZ

XS 1000 K

EXEL VOE
Range Genset type
kVA Cos 0,8

RANGE

(Version optimised exhaust emission)

Engine specifications Alternator Compact version (3)

GENERAL SPECIFICATIONS
Genset specifications 400/230 V (1)
kWe ISO 8528*

Engine kWm Cons 75% net(2) load (L/h) Engine type Cyl. Bore (mm) Stroke (mm) Cyl. (L) Brand Type Dimensions(4) LxWxH (m) Weight (kg)

PRP

(5)

ESP

(6)

PRP

(5)

ESP

(6)

EXEL 1

EXEL 2

XS 650 K XS 825 K XS 910 K XS 1000 K XS 1400 K XS 1540 K XS 1850 K XS 2000 K XS 2001 K

650 825 910 1000 1400 1540 1850 2000 2045

715 908 1000 1100 1540 1694 2035 2200 2250

520 660 728 800 1120 1232 1480 1600 1636

572 726 801 880 1232 1355 1628 1760 1800

565 720 805 895 1205 1330 1600 1760 1760

108 133,5 150,6 165 223 249 297 324 324

12V2000G22 16V2000G22 16V2000G62 18V2000G62 12V4000G21 12V4000G61 16V4000G21 16V4000G61 16V4000G61

12 V 16 V 16 V 18 V 12 V 12 V 16 V 16 V 16 V

130 130 130 130 165 165 165 165 165

150 150 150 150 190 190 190 190 190

23,9 31,9 31,9 35,8 48,8 48,8 65,0 65,0 65,0

LS LS LS LS LS LS LS LS LS

491 M 5 491 L9 A 501 S 2 501 S 4 501 L 8 501 VL 10 512 S 55 512 M 60 512 L 70

3,89x1,63x1,95 5200 4,33x1,77x1,95 6150 4,37x1,77x2,19 6250 4,57x2,02x2,2 7160 3,87x1,84x2,21 8995 3,96x1,84x2,21 9255 4,55x1,84x2,21 11720 4,83x1,84x2,21 12010 4,65x1,84x2,21 12420

(1) Available voltages cf page 9 (2) Prime Power (PRP) (3) Soundproof version, cf p11 or consult our Contenergy brochure (4) Dimensions given do no comprise the air cooler (5) PRP : Prime Power Continuous duty 24/24 H under variable load 10% overcharge acceptable 1 h / 12 h (ISO 8528 PRP) (6) ESP : Standby Power Standby duty - Operation under variable charge 500 h/year without overcharge - For continuous use, derated 10% *ISO 8528 : Ratings are given for a 25C ambient temperature. Derating, please contact us or refer to Data sheet Alt : 100 m above sea level.

SDMO Power Products from 1350

kVA to

2200 kVA
POWER PRODUCTS

50HZ
XS 1540 F

XS 2000 F

EXEL VOC
Range Genset type
kVA Cos 0,8

RANGE

(Version for minimum fuel consumption)

Engine specifications Alternator Compact version (3)

GENERAL SPECIFICATIONS
Genset specifications 400/230 V (1)
kWe ISO 8528*

Engine kWm Cons 75% net(2) load (L/h) Engine type Cyl. Bore (mm) Stroke (mm) Cyl. (L) Brand Type Dimensions(4) LxWxH (m) Weight (kg)

PRP

(5)

ESP

(6)

PRP

(5)

ESP

(6)

EXEL 2

XS 1400 F XS 1540 F XS 1850 F XS 2000 F

1350 1500 1815 2000

1485 1650 1997 2200

1080 1200 1452 1600

1188 1320 1598 1760

1205 1330 1600 1760

206 227 272 296

12V4000G20 12V4000G60 16V4000G20 16V4000G60

12 V 12 V 16 V 16 V

165 165 165 165

190 190 190 190

48,8 48,8 65,0 65,0

LS LS LS LS

501 L 8 501 VL 10 512 S 55 512 M 60

3,87x1,84x2,21 3,96x1,84x2,21 4,55x1,84x2,21 4,83x1,84x2,21

8995 9255 11720 12010

(1) Available voltages cf page 9 (2) Prime Power (PRP) (3) Soundproof version, cf p11 or consult our Contenergy brochure (4) Dimensions given do no comprise the air cooler (5) PRP : Prime Power Continuous duty 24/24 H under variable load 10% overcharge acceptable 1 h / 12 h (ISO 8528 PRP) (6) ESP : Standby Power Standby duty - Operation under variable charge 500 h/year without overcharge - For continuous use, derated 10% *ISO 8528 : Ratings are given for a 25C ambient temperature. Derating, please contact us or refer to Data sheet Alt : 100 m above sea level.

standard
POWER PRODUCTS

50HZ
automatic oil top-up

batteries mounted

vertical radiator for XS 1400 K/F to XS 2000 K/F (ambient temperature 48C)

stainless steel bellows

centrifuge filter (doubles the interval between oil changes)

1000L daily tank with auto pump

documentation

& optional equipment

EQUIPMENTS

Standard & Options

4-stroke liquid-cooled diesel engine Electronic governor Standard air-filter Air filter with replacable cartridge Coolant heater 220/240 V Optimisation Emission(1) Optimisation Fuel consumption Double starter Air/Elec(2) Double starter Elec/Elec(2) IP 23 single-bearing alternator, class H insulation Anti condensation heater Tropical impregnation Isolation and finishing work reinforced CTP stator pick up CTP bearing pick up PT 100 stator pick up PT 100 bearing pick up Droop kit + 3 function regulator Alternator oversizing Type Electric panel CE compliance Fabricated all welded baseplate with anti-vibration mountings Standard colour RAL9005/5007 (black/blue) delivered in shrinkwrap 415-240 V@50 Hz 400-230 V@50 Hz 380-220 V@50 Hz 240-120 V@50 Hz 230-115 V@50 Hz 220-110 V@50 Hz Supplied with oil and coolant (-30C) Automatic filling up oil system with oil tank Oil centrifuge filter Lub oil drain pump Radiator for "air on" temperature 46C maxi with air cooler(5) Mounted radiator for "air on" temperature 38C (depending on version) with drain cock(5) Mounted radiator for "air on" temperature 50C (depending on version) with drain cock(5) Electrical louvres Delivered without coolant Protection mesh for fan and revolving parts Front rad protection Stainless steel bellows Silencer 9 dB(A) supplied separately Silencer 29 dB(A) supplied separately Silencer 40 dB(A) supplied separately Heat hand protection ("CE" requirement) Starter and charge alternator Non-supply charge alternator Battery with cables and battery tray Non-supply of batteries and tray Battery isolator Genset without tank Tank with retent. bund 500 L Tank with retent. bund 1000 L Retention bund alarm Auto. Fuel fill kit (1 pump 1m3/H) Auto. Fuel fill kit (2 pump 1m3/H) Auto. Fuel fill kit (2 pump 4m3/H) W separator fuel prefilter Fuel cooling radiator Technical documentation language to choice(6) level A(7) (1 copy) Technical documentation language to choice(6) level A(7) (extra copy) Technical documentation language to choice(6) level B(8) Technical documentation language to choice(6) level C(9)
Impossible O Different options available EN 01 Option code EN 01 Free option

EXEL 1 MTU range 2000

EN 02 EN 20 X SO 005 SO 007 AL 01 AL 05 AL 06 AL 07 AL 08 AL 09 AL 10 O(3) AO 001B T51 A1 T51 A3 T51 C1(4) T51 C2(4) T51 C3(4) EN 18 X X X X FD 11 EN 14 EN 07 EN 08 EN 09 CEL 02 24 V X SO 001 EN 16 FD 06 FD 07 FD 14 FD 08 FD 09 FD 10 X AD 23 AD 33 AD 41

EXEL 2 MTU range 4000

VOE
EN 02 EN 20 X SO 005 X AL 01 AL 05 AL 06 AL 07 AL 08 AL 09 AL 10 O(3) AO 001B T51 A1 T51 A3 X X X EN 18 EN 19 X X CS 003 FD 11 X EN 07 EN 08 EN 09 CEL 02 24 V EN 17 SO 001 EN 16 FD 06 FD 07 FD 14 FD 08 FD 09 FD 10 EO 006 AD 23 AD 33 AD 41

VOC
EN 02 EN 20 X SO 005 X AL 01 AL 05 AL 06 AL 07 AL 08 AL 09 AL 10 O(3) AO 001B T51 A1 T51 A3 X X X EN 18 EN 19 X X CS 003 FD 11 X EN 07 EN 08 EN 09 CEL 02 24 V EN 17 SO 001 EN 16 FD 06 FD 07 FD 14 FD 08 FD 09 FD 10 EO 006 AD 23 AD 33 AD 41

Miscellaneous

Fuel

Starting

Exhaust

Cooling

Oil

Available voltages

Genset

Alternator

Motor

(1) In compliance with TA LUFT requirements (2) No control panel available for this option (3) Coupling IT unecessary with the S7000 (4) Only on the XS 650 and 825 types (5) Outdoor ambient temperature, reduce of 7C approximately (6) French or german or english or spanish (7) Level A documentation including : Maintenance manual and diagrams, Genset user manual and description of switchboard, Genset installation guide (8) Level B including : level A + list of engines and alternator parts (9) Level C including : Level B + workshop manual

Contenergy
POWER PRODUCTS

50HZ

ISO 20

EUR 40

10

EQUIPMENT

Standard & Options

Four-stroke diesel engine with electronic governor Starter, charging alternator, 24 V batteries with electrolyte Standard air-filter Lub oil drain pump Type Contenergy Silent (CSi) Contenergy Super Silent (CSSi) Contenergy Super Residentiel (CSRi) Highly efficient silencer built in - attenuation 40 db(A) Highly efficient silencer built in - attenuation 30 db(A) Floor Large lockable doors with single key Removable roof Air outlet galvanized steel rain guard grid Emergency light and emergency fuel valve Exhaust exit on flanges White paint finishing (RAL 9010) Tank with retent. bund 500 L Tank with retent. bund 2270 L Tank with retent. bund 3000 L Auto. Fuel fill kit (1 pump 1 m3/H) Auto. Fuel fill kit (2 pump 1 m3/H) Auto. Fuel fill kit (2 pump 4 m3/H) Electric panel EC compliance S5000 panel with MICS Telys S7000 panel with MICS Process II and Carantec card Length (mm) Width (mm) Height (mm)

EXEL 1 EXEL 2 MTU MTU Range 2000 Range 4000 12 V/16 V/18 V 12 V/16 V 12 V/16 V 18 V
ISO 20 X X X 1 Wooden X CT 005 CT 007 CT 011 CT 006 X X CT 008 X X CM 40 CA 600 6058 2438 2591 ISO 40 X X X 1 Wooden X CT 005 CT 007 CT 011 X X CT 008 CT 009 CT 010 CM 40 CA 600 12192 2438 2896 CIR 20 X X 1 X Watertight steel X X CT 007 CT 011 X X CT 008 X X CM 40 CA 600 6058 2438 2591 EUR 40 X CSSI CSRI 2 X Watertight steel X CT 011 X X CT 008 CT 009 CT 010 CM 40 CA 600 12192 2438 2591

CONTAINERS
SOUND LEVELS
Range Gensets type XS 650 K Engine 12V2000G 22 16V2000G22 16V2000G62 18V2000G62 12V4000G22 12V4000 G22 12V4000G62 12V4000G62 16V4000G22 16V4000G22 16V4000G62 16V4000 G62 16V4000G62 Silent 85dB(A)@1m ISO 20 CSi ISO 20 CSi ISO 20 CSi ISO 40 CSi X X X X X X X X X Super Silent 79dB(A)@1m CIR 20 CSSi CIR 20 CSSi CIR 20 CSSi CIR 20 CSSi X X X X X X X X X Super Silent 77dB(A)@1m X X X X EUR 40 CSSi EUR 40 CSSi EUR 40 CSSi EUR 40 CSSi EUR 40 CSSi EUR 40 CSSi EUR 40 CSSi EUR 40 CSSi EUR 40 CSSi Super Residential 70dB(A)@1m X X X X EUR 40 CSRi EUR 40 CSRi EUR 40 CSRi EUR 40 CSRi EUR 40 CSRi EUR 40 CSRi EUR 40 CSRi EUR 40 CSRi EUR 40 CSRi

EXEL 1

Dimensions Panels

Oil

Specifications

Genset

XS 825 K XS 910 K XS 1000 K XS 1400 K XS 1400 F XS 1540 K

EXEL 2

XS 1540 F XS 1850 K XS 1850 F XS 2000 K XS 2000 F XS 2001 K

Standard X Impossible EN 01 Option code EN 01 Free option

11

electrical panel
POWER PRODUCTS

50HZ
1

All Power 2000 generating sets can be supplied with a switchboard or control panel mounted on the set itself. In order to ensure a high level of modularity and standardisation, each optional peripheral (fan, oil top-up etc.) has its own protection. For power plants, an auxiliary power plant switchboard containing mains detector and preheating controls can be provided (CA 001/CA 002). Separate switchboards are also available for power production units (IROISE).
M 80

S 5000

S 7000

12

CONTROLPANELS
PANEL TYPE M 80
MICS
Genset control / Management Measurement / Protection Voltmeter Ammeter Frequency meter Genset voltage between phases and neutral Genset voltage between phases Genset amps on each phase
Tachymtre seul (54mm)

S 5000
MICS Telys MICS Telys LCD LCD LCD LCD LCD LCD O AMPG O AMPG OAMPG O AMPG O AMPG LCD (1) (1) LCD O O(1) MICS Telys MICS Telys MICS Telys MICS Telys LCD and LED LCD and LED LCD and LED O O O LCD and LED O PIM 501 O PIM 501 O PIM 501 O LCD O LCD LCD LCD LCD O C/B (if MCPS) LCD LCD LCD O LCD

S 7000
MICS Process II CARANTEC (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) (digital display) O On Process II On Process II On Process II On Process II LCD Message LCD Message LCD Message LCD Message LCD Message LCD Message LCD Message LCD Message LCD Message LCD Message O LCD O LCD LCD Message LCD Message O C/B (if MCPS)(3) O MDEC in alarm Water preheating fault (if options SO 003 + CEO 011) Failed to start Battery over- or under-voltage Fuel level low (if option JFS 001) Fuel retention tank (if option JFS 001) Permanent insulation monitor Remote start (remote, time clock,) Mains sensing, single-phase with adjustable duration and voltage Mains sensing, 3 ph with phase rotation monitoring Starting attempts Starter lockout ATS instruction control logic Contactor or motorised cut-out switch control Timer mains failure Timer mains return Bus contactor timer Timer engine shutdown after mains return Timer engine shutdown after overload or coolant temperature Timer genset voltage and speed stability CE conformity

M 80

MDEC

S 5000
LCD and LED O LCD LCD and LED

S 7000
LCD Message LCD Message LCD Message

Alarm

LCD
O LCD O LCD O LCD

O
LCD Message LCD Message

O O
Adjustable

Instruments

Reactive genset power on each phase (kVAr) Active genset power on each phase (kWe) Total apparent power, alternator (kVA) Total active power, alternator (kWe) Total reactive power, alternator (kVAr) Genset power factor on each phase (Cos ) (global on AMPG) Total active energy (kWh) Bus/mains frequency Voltage on phase 1 of bus or mains (U)

Adjustable

Engine parameters

Hours counter Oil pressure gauge (analog signal from MDEC) HT water temperature gauge (analog signal from MDEC) Battery voltmeter Battery ammeter Oil temperature Push button (ON/OFF) "Reset" button Lamp test Emergency stop ATS control (ON/OFF) with light

Miscellaneous

VDE conformity Genset instrument voltage protection EJP pack with : switchover (EJP/mains priority), EJP warning, EJP beep 5A/24V battery charger Preheating control Alarm hooter Genset without mains supply network - A 612

O O O O

On request

Automation

O O O O

Operation

S 7000 configuration

Genset with mains supply network and source changeover switch - A 622 (*) Power station with mains supply network and source changeover switch - A 634 Mains supply network permanent couple set with resale without back-up - A 641 Mains supply network permanent couple set with power management without back-up - A 642 Mains supply network momentary couple set - A 651 Mains supply network permanent couple set with power management and back-up - A 661

O O O O O

Lights Panel lamp MDEC faulty Oil pressure Oil temperature Oil top-up fault(2) Very low oil level(2) Very high oil level(2) HT water temperature LT water temperature HT water level LT water level

Shut-downs

Fan cooling system fault Local extractor fault "Common rail" diesel pressure Overspeed Over- and under-frequency Protection against voltage surge or drop Protection against alternator overload Display of alternator overload and fault indication Protection against loss of excitation Protection of alternator voltage not achieved Protection of alternator frequency not achieved Differential protection with time and sensivity adjustment Alternator volts high/low

Standard O Option Impossible HT = High Temperature LT = Low Temperature Included on the M 80 : starter relay, terminal for connection to an external switchboard (polarised ON/OFF outputs) - ON/OFF control. Scan BUS for Process II - external analogue speed control (1) On 54 mm Bargraph indicators (2) If topped up with auto oil (CE 55), fault reset on auto oil top-up. (3) Overload only in standard with Carantec (*) Measurement only.

13

MICS Telys - GENERAL POINTS

POWER PRODUCTS

50HZ

ELECTRONICS Digital technology with 16-bit micro-controller (10MHz) Cycle time less than 250ms Quartz and watchdog memories

MAN/MACHINE INTERFACE 8-line 21-character LCD screen, with built-in back-light Integrated keyboard (28 keys) 15 LEDs for displaying the set states and main faults and alarms LED test and fault reset Key-adjustable contrast Easy-to-read screen messages 4 languages integrated (French, english, spanish, portuguese) 1 international language from pictograms CONNECTION Integral connection using marked connectors Connection of the option 3 module using A/D converter bus Connection to options, battery charger, water pre-heating, etc by connectors

PROCESS CONTROLLERSPROGRAMMING-ENQUIRY Reading and display of main electrical and mechanical statistics 150 adjustable parameters Numerous configuration possibilities (alarms and faults) Access to the parameters by access codes (3 levels) Basic functions : - Manual, Auto, Test, Stop - starting according to 2 automatic modes - Normal/Standby control using keyboard keys Starting on clock (daily, weekly, annual), four programmable time segments Timed and dated faults and alarms battery Status (time/date) battery (press function buttons : Stop, Manu, Test, Auto, On, Off, Normal/Standby Command)

SAFETY DEVICES Conventional generating set safety devices (oil pressure, water temperature, etc ...) Overspeed Min/max alternator voltage Min/max battery voltage Min/max alternator frequency COMMUNICATION RS485 serial interface (J-Bus protocol) permitting remote management or in-plant configuration (1000 metres) Remote management possibilities using modem and public switched telephone network (PSTN) TRANSFERS AND I/O EXPANSION Remote transfer on potential-free contact, by addition of an option 3 module (10 relays) possible combination of 43 different transfers Possible expansion by addition of option3 module, permitting the wiring of unusual options

A FEW CHARACTERISTICS UL, CSA conformity EC conformity (directives : machine, low voltage, EMC) Operating temperature : -15C to +60C 50 or 60 Hz use Supply voltage : 12 or 24 Volts Working range in voltage : 208 to 600 Volts (direct up to 500Volts, with step-down external transformer for 600Volts) Working range in current : 60 to 5000A on 5A current transformer Basic version (CB) : 11 digital inputs, 3 analogue inputs, 7 digital outputs programmed, 1 charging alternator excitation input Standard version available with option1 and option2 (CB12) : extra 16 logical inputs, 5 logical outputs (programmed) and 1 analogue input Option 3 module : 8 digital inputs, 10 programmable digital outputs

14

MICS Telys - Front panel

GENERAL SPECIFICATIONS

The display module is commonly referred to as the man/machine interface. It is the only visible contact the user has with the generating set. POLYCARBONATE FRONT (lexan) 28 x 10 and 13 diameter touch keys, recessed so that the finger stays right over the key.

LCD SCREEN with positive nematic

Super Twist technology, incorporated back-lighting, featuring 8 lines x 21 characters 1 ON KEY

DISPLAY Examples

4 ELECTRICAL
QUANTITIES

and engine parameters keys

15 PROGRAMMING
KEYS

2 GENERATING SET REGULATION output keys (+/-)

Number key pad (0 to 9)

4 OPERATING MODE selection keys

2 ERROR RESET and LED test keys

8 DISPLAY LEDS, including 6 red (R), 1 green (G) and 1 yellow (Y) : 1 - Oil pressure fault (R) 2 - Water temperature fault (R) 3 - Failure to start fault (R) 4 - Overspeed fault (R) 5 - Set ready to output (G) 6 - Charging alternator fault (R) 7 - General alarm (Y) 8 - General fault (R)
- Stop, Manu, Auto, Test, 0, I, ON (R) keys

15

MICS Telys - Connections

POWER PRODUCTS

50HZ
Display module (MA)

Standard version comes with complete set of interface cards, RS485-type series circuit which enables a PC to be connected locally and remotely (using the telephone system and 2 modems). Allows the unit to be switched on and off remotely, perform full parameter settings and retrieve all available data on MICS Telys.

Interface Card

Panel lighting

Option module

Emergengy Cut-out Button

Interface card
CB 12 interface card

AMPG MODULE FUNCTIONS: Provides protection against power problems: over-load and short-circuit, reverse power Provides readings: Volts, Amps, kW, kVA, kVAr, Power factor, Frequency Acts as a counter : user consumption (active Ea energy), unit operation time (elapsed hour meter) Able to communicate: permanent remote control via a RS485 connection, J-BUS/MODBUS protocol

Voltage protection option mounted (CM606)

16

with MICS Telys

This software developed by SDMO enables the user to set up the dialog between the MICS Telys panel fitted on our gensets and the PC type computer on which it is installed in order to control from a distance the operating system. Depending on his needs the user will choose either the supervision or the Remote Processing system, with the possibility for the latter to increase its functionality if a relocated installation is set-up (with a new modem) thanks to an additional pack Remote Processing 2.

Characteristics

Type of link

Number Maximum of connections

Detailed description
One converter One hardware protection key 2 connectors One CD ROM One installation guide One user manual One license contract Two cables One converter One hardware protection key One CD ROM One installation guide One user manual One license contract Two cables One converter

Minimum configuration required

Option code

Supervision Package

Connection in local mode through a shielded cable (max 1000m)

Permanent

32

CEA 10 Pentium 233 processor Screen 800 x 600 pixels or more 64 Mb RAM memory advised CEA 20 CD ROM drive 35 Mb free space on disk

Remote Processing Package

Connection unlimited in distance via telephone network

Selective

32 on a same installation

Creation of one connection Remote Processing Package 2 towards a new installation of gensets when the first installation is already remote controlled

Selective

32 per fleet

CEA 30

SUPERVISION PRINCIPLE
Mics Telys CB or CB 12 card SUB D-9 pin connector PC serial port converter SUB D-9 pin connector 485/232

Local station equipped with a hardware key

Transmission by shielded cable (max 1000 m)

Possibility of connecting up to 32 gen. sets

REMOTE PROCESSING PRINCIPLE

Mics Telys CB or CB 12 card SUB D-9 pin connector X GENERATOR SETS ON THE SAME SITE Possibility of connecting up to 32 gen. sets

485/232 12/24V Industrial modem MODEM

Max. distance 15 m

PC serial port Industrial modem MODEM

Local station equipped with a hardware key

X GENERATOR SETS ON DIFFERENT SITES

MODEM

Telephone network

Possibility of connecting up to 32 gen. sets

17

Functions MICS Process II - Carnac, Carantec

POWER PRODUCTS

50HZ
GENSET AUTOMATON (PROCESS) Standalone genset or power plant. LV or HV operation. Normal/standby operation. Connection for temporary or permanent network with no power outage : - network return, - EJP operation, - testing. Inverse standby operation. Power production plant. Dual-energy power production. MESUREMENTS WITH DISPLAY (CARANTEC BOARD) Mechanical : - temperature, - pressure and levels depending on engine configuration. Electrical : - currents, - voltages, - outputs, - cos, - frequencies and energy types. Available electrical and mechanical metering.

PROTECTIONS (CARNAC BOARD) P.I.D.* REGULATION (CARANTEC BOARD) Mechanical : - speed, - security and alarms, plus additional functions depending on customer requirements. Electrical : - currents, - voltages, - outputs, - frequencies and micro-outages. Mechanical : speed, synchronisation, coupling, distribution and allocation of active power, programming, wattmeter. Electrical : voltage, voltage equalisation, distribution and allocation of reactive power, power configuration, cos regulation * Proportional Integral Derivative

18

MICS Process II - Presentation

FRONT PANEL
DISPLAY MONITOR DISPLAY
examples of screens

PARAMETER KEYBOARD 14 15 BROWSING THE MENU 16 17 18 19 20 21 22 23 24 KEYBOARD AND PROGRAMMABLE LEDS

Keys F1 to F6 are programmable in accordance with customer requirements.

CONTROL PANEL
1 2 3 4 5 Automatic mode Manual mode Out of Service mode Engine start-up Engine shutdown 6 7 8 9 Load testing Circuit-breaker closure Circuit-breaker opening Test of load 11 12 13 10 Fault reset LED testing Events display Klaxon shutdown

25 PROGRAMMABLE LIGHTS
Lights 14 to 25 are programmable in accordance with customer requirements.

MODULARITY

CPU BOARD
(Standard motherboard) Automation Parameter configuration Communication

CARANTEC BOARD
(Optional) Measurement Regulation

CONNECTIONS
Serial printers Modem BMS Supervision CAN bus Serial links

CARNAC BOARD
(Optional) Protections Communication

VFC* INPUT MODULE

DISPLAY

VFC* OUTPUT MODULE

DISPLAY

POWER SUPPLY

CAN BUS

POWER SUPPLY

CAN BUS

19

MICS Process II - Measurement and regulation

POWER PRODUCTS

50HZ
MAIN APPLICATIONS Genset as power plant Connection for temporary or permanent network with no outage Power production plant Dual-energy power production Specific requirements

CARANTEC

SPEED REGULATION ACTIVATOR MDEC DDEC III GAC Woodward Barber Colman Heinzmann American Bosch, etc . . .

VOLTAGE REGULATION ALTERNATOR Leroy-Somer Stamford Newage AVK ABB Siemens Magnetek KATO

POWER UP Slot-in boards SYNCHRONISATION Manual REGULATION Speed regulation Voltage regulation (e.g. 50/60 Hz or other) Switchover of frequency instruction (380/400 V or other) MEASUREMENT AND DISPLAY Frequency display Voltage display Overall active power display Active power display, Phase 1 Active power display, Phase 2

Regulation switchover information Automatic Switchover of voltage instruction Adjustment of voltage instruction Adjustment of frequency instruction Adjustment of active power instruction Active power build-up ramp Active power display, Phase 3 Overall reactive power display Reactive power display, Phase 1 Reactive power display, Phase 2 Reactive power display, Phase 3

Adaptation to regulation at alternator Phasing and frequency stabilisation Reactive power build-up ramp Manual voltage regulation Distribution of active power Distribution of reactive power Overall cos display Cos display, Phase 1 Cos display, Phase 2 Cos display, Phase 3 Active energy metering

Adaptation to regulation at engine Voltage stabilisation Active power allocation Reactive power allocation Manual speed regulation

Reactive energy metering Phase-deviation display Frequency-deviation display Voltage-deviation display

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MICS Process II
ADDITIONAL PROTECTION

SERIAL PROTECTION
CURRENT
Current relay, thermal image (overload) Current relay, magnetic image (short circuit) Current directional relay Neutral current relay (4-pole usage)

ACTIVE AND REACTIVE POWER

Max. active power relay Active reserve power relay Reactive reserve power relay

INSULATION CONTROL
Single-pole current relay Directional single-pole current relay Single-pole voltage relay

VOLTAGE
Max. voltage relay Min. voltage relay Excitation loss relay

UNCOUPLING/MICRO-OUTAGES FREQUENCY
Max. frequency relay Min. frequency relay Vector leap relay Min. impedance relay Frequency variation relay (dF/df)

APPLICATIONS DEDICATED FOR GENERATING SETS

Purpose AUTOMATION MICS PROCESS II

Power supply Speed detection Display Controls Programming I/O extension Specific inputs

Requires specific supply Requires measurement converter Requires a screen Requires control devices Requires a control panel or PC Requires extension feeds Requires specific converters

Programming

Specific programmes

Supply from genset batteries Integrated in product (thresholds as standards) Integrated in product Integrated in product Keyboard integrated in product 768 possible I/Os Adapted boards: Analog inputs 0/2mA or 0/10V or 4/20mA switchover PT 100 inputs or thermocouple (K) Resident programmes

The MICS Process II and the additional CARANTEC and CARNAC boards have undergone extensive testing in independent laboratories (climatic tests, electromagnetic compatibility, vibration etc.). They hold CE certification.
21

CARNAC

CARANTEC

MICS Process II - Principle of communication

POWER PRODUCTS

Example of communication including telemaintenance and supervision

50HZ
NETWORK
3 x U & 3 x I per TC/5A

P Q

-20mA/ +20mA

ANA

MICS COMMANDER II
RS232 RS485

-20mA/ +20mA

PRINTER Max. cable lengh 10 metres

TOR

CAN
RS485

RS485 RS485

GENSET 1
3 x U & 3 x I per TC/5A

MICS PROCESS II

RS485

CAN
RS485 RS485

MICS PROCESS II GENSET 2(1)

3 x U & 3 x I per TC/5A
RS485 RS485 RS485

CAN

Max. cable lenght 1,200 metres MODEM

RJ45 RS485

Switched telephone Network DESKTOP COMPUTER OR

RS232

RS232 RS485

RS485 RS232

PRINTER DESKTOP COMPUTER

PRINTER

HARD COPY
// RS232

TELEMAINTENANCE

LASER PRINTER

SUPERVISION

(1) Possibility of Interface units with other types of engines

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POWER MODULES
GENERAL SPECIFICATIONS

Each genset can be supplied with a protection switchboard, which is a stand-alone unit on a 200mm steel base. Alternator connection cables are optional.
2000 A 2500 A 3200 A OP 3203 OP 3204 OP 3205 O IP 207 1600 800 500 1600 800 500 1000 A 1250 A 1600 A OP 1603 OP 1604 OP 5605 O IP 207 1600 800 500 1600 800 500

MCPS
3-pole circuit-breaker Moulded case CB Open type 4-pole circuit-breaker Circuit-breaker motor Voltage : 208-440V Large-size power connection terminals Remote control connection terminal Alternator connection cable Protection index Height (mm) Width (mm) Depth (mm) Height (mm) Width (mm) Depth (mm)
Dimensions Dimensions with with motorised manual CB CB

Rating

CO 1003 CO 1004 OP 5005 O IP 207 1400 500 300 1600 800 500

C0 1253 CO 1254 OP 5255 O IP 207 1400 500 300 1600 800 500

OP 2003 OP 2004 OP 2005 O IP 207 1600 800 500 1600 800 500

OP 2503 OP 2504 OP 2505 O IP 207 1600 800 500 1600 800 500

SEPARATE

MAINS/STANDBY CHANGEOVERS
INS 2000 A INS 3200 A INS 1000 A INS 2500 A INS 1600 A

GENERAL SPECIFICATIONS

2 poles 3 poles 4 poles 208-440V (3-phase) 220-240V (1-phase) Changeover by contactor

X X

X X X C/B X 2000 1200 500 X

X X C/B X 2000 800 800 X

X X C/B X 2000 800 800 X

X X C/B X 2000 800 800 X

VOLTAGE DIMENSIONS CONNECTION

Changeover by motorised CB X Protection of auxiliaries (1) C/B Terminals X Copper bars Height (mm) 1200 Width (mm) 1200 Depth (mm) 400 Adjustable mains sensing relay Wall panel IP 54 Free-standing panel IP 54 X

Standard O Option X Impossible (1) Protection of auxiliaries : mains power detection, panel relay, water heater, battery charger

23

SUBSIDIARIES
SDMO ENERGY Ltd UK Tl. +44 (0) 1932 345 777 Fax +44 (0) 1932 350 033 SDMO INDUSTRIES IBERICA Spain Tl. +34 93 586 34 00 Fax +34 93 580 31 36 SDMO GENERATING SETS Inc USA Tl. +1 335 863 00 12 Fax +1 335 863 18 82 SDMO DO BRASIL Ltda Brasil Tl. +55 11 4043 22 55 Fax +55 11 4392 28 11 SDMO ARGENTINA Argentina Tl./ Fax +54 114 205 3005 IPS POWER SUPPLY PTE Ltd Singapor Tl. +1 65 863 11 11 Fax +1 65 863 00 35
02-2002 GB 50/02 - Tl. 02 51 89 42 00 - Photos : GERNOT, Guillaume TEAM - All In order to improve still further the quality of its products, SDMO Industries reserves the right to modify any of the specifications indicated in this catalogue without prior notice. Non-contractual document.

OFFICE
SDMO ALGER Algeria Tl. 00 213 21 92 55 84 Fax 00 213 21 92 47 76

SDMO Industries 12 bis rue de la Villeneuve BP 241 29272 BREST CEDEX France Tl. +33 (0)2 98 41 41 41 Fax +33 (0)2 98 41 63 07 Telex 615 092 F http://www.sdmo.com
S.A.S. au capital de 17 066 520