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BLE A L I N AVA CE H C S N E Y T LOAN OWA G R L NE REE E AL E F ON REST PPAG D E A TE T LIS ST IN S SCR W NO N TRU UR UP O YO RB CA LAIM C OLO
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Contents...
Page 2 The Company Why an ECO UPS? ECO UPS energy savings The Financial Incentives Page 4 Benefits of low THD Low input harmonic distortion Page 5 Page 6 ECO UPS benefits of Stand-by Generator applications Efficiency guide for transformer and transformerless UPS > Transformer Benefits > EMF Protection > DC Protection Page 7 ECO Battery issues ECO UPS power factor Page 8 ECO UPS Range Page 3
The Company
Borri SpA were founded in 1932 and over the decades have gained invaluable experience in maximising efficient power from their wide range of UPS (Uninterruptible Power Supplies) and converter products. Borri are one of just a handful of companies able to manufacture high efficiency Solar Inverters up to 500kVA. It is this day-to-day practical design and production experience that helps Borri produce highly efficient three phase UPS for both industrial and IT applications. For good reason the international community has become ECO conscious. From domestic white goods to heavy industrial applications the squeeze is on to maximise every last watt of energy. It is this new reality that has driven Borri to lead the way in the development of ECO UPS technology. Borri are the only company in the world to manufacture three phase UPS from 10kVA to 800kVA with both IGBT (Insulated Gate Bipolar Transistors) rectiers and inverters. Borris unique efficient double conversion technology ensures a clean, uninterruptible source of power able to protect the most critical of loads. With three factories in Italy and a UK-based sales and distribution centre, supported by worldwide satellite offices, Borri are well placed to offer customers not just efficient products, but also an efficient service.
typically can be recouped within two years. A benet of incorporating IGBT switching is that input THD (Total Harmonic Distortion) is less than 3%. This falls well inside proposed European legislation, thus there being no risk of a nancial penalty. The combined features of the Borri ECO UPS result in low heat, low C02, low footprint and, most important of all, low fuel bills!
2 | BORRI | MEETING TODAYS ENERGY CHALLENGE
Note: Savings are cumulative and take into account reduced air conditioning costs
A double conversion ECO UPS, when compared to traditional six and twelve pulse machines, offers a typical efficiency advantage of more than 10%. Further, the ECO UPS remains efficient at low loads: with many alternative UPS topologies the efficiency drops in proportion to the load; ie. low load = low efficiency = higher running costs. Below, we have presented two graphs; these clearly demonstrate the substantial nancial benets of using ECOfriendly power products over three and eight years respectively. An ECO 100kVA UPS over a three year term with just a 6% efficiency advantage can save the user approximately 32,000; the same machine over eight years can save a staggering 90,000. Such economies mean the green choice is so much easier to make.
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Savings ()
Actual savings may be dependent upon the accuracy and type of utility meter used and previously used.
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Operating cost savings for a small UPS Efficiency Difference (taken over an 3 year period)
200,000 190,000 180,000 170,000 160,000 150,000 140,000 130,000 120,000 110,000 100,000 90,000 80,000 70,000 60,000 50,000 40,000 30,000 20,000 10,000 0
UPS Size
Cumulative savings with typical utility charges of 0.10/0.11 per kWh
To claim your scrappage allowance speak with one of our Sales Team. Our terms and conditions can be found at: www.borri.co.uk/news/borri-scrappage-scheme
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Note: Approximately 20% less copper and related materials are used when installing a Borri ECO UPS. This has to be good for the environment. A conventional 60kVA UPS with a six or twelve pulse rectier will draw on average 20%/25% more energy than an equivalent Borri ECO UPS. In fact, by replacing the old six pulse 60kVA with a Borri 80kVA it would still be possible to save money whilst increasing available power to your IT room. This is an extra 33% more energy from the existing supply! Note: Existing cables, switching and air conditioning can normally be used when upgrading.
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A Borri UPS reects less than 3% distortion back to the mains. This low reected distortion results in electronic equipment upstream from the UPS being much less susceptible to interference (ideal for hospitals). Another important consideration is that most European countries are looking at imposing penalties on companies that excessively pollute the electrical grid. A Borri UPS falls well inside the proposed distortion levels that would be subject to a ne. IGBT rectier technology saves unnecessary oversizing of auxiliary generator sets, infrastructure cabling and circuit breakers. Manufacturers with high input THD machines may offer a partial solution by means of a twelve pulse rectier. This old technology requires additional input lters and transformers to try to match Borris performance, This, in turn, adds a substantial price and size, and a loss of efficiency.
Note: By adding extra transformers and chokes to create a twelve pulse input stage, efficiency will be decreased and the resultant UPS will still not meet the overall performance of a Borri ECO product.
Actual savings may be dependent upon the accuracy and type of utility meter used and previously used.
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Another energy-friendly characteristic of the Borri ECO UPS is that it draws its power at almost unity power factor (.99pf); ie, the current and voltage are in sync. Note: The larger the lag (power factor) between current and voltage the greater the waste of energy. Many conventional UPS draw power at a .8pf and are thus 20% less efficient. A poor power factor can lead to many disadvantages in generator applications; from higher fuel costs to shorter maintenance intervals.
With Borri ECO features you would only require a 120kVA generator this is 52% smaller and offers profound ecological and financial benefits.
Efficiency Advantages/Disadvantages
Comparing transformer with transformerless
Transformerless Technology: The design philosophy behind transformerless technology is exclusively to reduce cost. Like most things in life, You dont get something for nothing. By removing the transformer you lose some electrical isolation and may expose your load to a wider-range of problems. A Transformerless UPS with an IGBT rectier is more efficient than a conventional SCR six or twelve pulse machine. However, the Borri ECO B9000 & ECO B9600 UPS series incorporates both an IGBT rectier and inverter making its efficiency equal to, or even better than, most transformerless units. All this is achieved whilst still incorporating the all-important protection of a transformer! Most UPS installations, for practical purposes of exibility run at between 55% to 80% of capacity. The efficiency chart below shows that (in this powerband) there is no particular efficiency advantage from either transformerless or transformer technology; both fare well. Only when at 100% load does a transformerless machine achieve a small gain but this is offset by the efficiency of the Borri system at low load which, in the real world, is where it matters. To achieve a transformerless topology, more high power switching devices are required on the output, ironically its these additional switching devices that may reduce efficiency. Isolation Transformer is Standard on ECO B9000 & ECO B9600 60kVA - 800kVA: When designing the B9000 and B9600 series, Borri took the decision, at the point of conception, to include an output transformer, but why? Because the benets and additional protection were considered to be great and allowed for a wider range of applications. EMF Protection: A threat to any UPS is back EMF (back electromagnetic force). This energy is created by switching on and off machines connected to the output. The Borri transformer will dissipate this energy, protecting the UPS and in consequence your load. Back EMF and high energy spikes are also generated by magnetic brakes, often found on high speed drives or robotic applications and larger printers. With most transformerless UPS this rogue energy is passed directly across the output stage and is dissipated via an array of semi conductor devices. The life of these devices is nite, the length depending on usage, whilst the life of a transformer is almost innite. DC Protection: Having an output transformer offers 100% protection against DC (battery/rectier voltage) reaching the load in the event of a major failure. Should DC reach the load, catastrophic damage is certain. Efficiency % Borri On-Line Transformerless UPS cannot protect against a DC threat!
Note to Buyer: If your computer room is subjected to a substantial lighting strike, or similar, a transformer-based UPS guarantees no DC to your load. Efficient Scalability: Borris parallel operation has the functionality for both redundancy and capacity increase. Up to six 800kVA UPS can be combined together to give an extraordinary 4.8MVA of efficient power at just 3% THD. Further, Borris DSP digital control protocol acts on both active and reactive power, monitoring each output phase. This allows efficient load sharing between all modules connected in parallel.
Actual savings may be dependent upon the accuracy and type of utility meter used and previously used.
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p.f. 0.9 p.f. 0.8 p.f. 0.7 p.f. 0.6
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By extending the life of batteries the need to replace is reduced thus the environment benefits.
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Our team of experts from Research and Design, Sales Support, Procurement, Quality Assurance, Engineering, Manufacturing, Testing, Expediting and After-Sales and Service will help you to choose the best solution for your applications.
BORRI LTD
Systems House Eckington Business Park Rotherside Road Eckington Sheffield S21 4HL Tel: +44 01246 431431 Fax: +44 01246 431444 Email: sales@borri.co.uk Web: www.borri.co.uk
BORRI S.p.A
Via 8 Marzo, 2 52010 Bibbiena (Arezzo) Italy Tel: +39 0575 5351 Fax: +39 0575 561438 Email: info@borri.it Web: www.borri.it
Information presented in this brochure cannot be used to place any contractual obligations on the Borri Group, efficiency and savings gures contained in this brochure are indicative and can vary from country to country, brand to brand and from voltage to voltage. Information contained in this brochure cannot be deemed as denitive and can change without notice.
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