13 VFD Variable Frequency Drive Ac

GS series and DURAPULSE AC Drives
Section 13
Drives/Motors/Motion
in Available
the U
.S o
,i nly
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Soft Starters
Section 14
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General Purpose Motors, Inverter Duty Motors, Worm Gearboxes, DC Motors

Section 15
Steppers and Servos

Section 16
red rde fo
by 6p m
ET., add ition al sh
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DRIVES
#1 Value in AC Drives
from
GS1 AC minidrive
(single-phase input)
and hp, 115 VAC 2 hp, 230 VAC

-
GS2 AC microdrive
(single-phase input) (single/three-phase input)
, and 1 hp, 230 VAC

(single/three-phase input)
Simple Volts/Hertz control 130% starting torque at 5 Hz Electronic overload protection Use of integrated potentiometer or keypad for local speed setting External analog input (0-10V, 0-20 mA or 4-20 mA) Three preset speeds Four programmable digital inputs One programmable relay output RS485 Modbus communications up to 19.2K Optional Ethernet communications DIN-rail mountable Two-year replacement warranty* UL, cUL, CE listed
hp to 1 hp, 115 VAC hp to 3 hp, 230 VAC 5 hp to 7.5 hp, 230 VAC 1 to 10 hp, 460 VAC 1 to 10 hp, 575 VAC
-
DURAPULSE AC sensorless vector drives

1 hp to 3 hp, 230VAC 5 hp to 50 hp, 230VAC 1 hp to 100 hp, 460 VAC
(single/three-phase input)
Note: All AC drives have three-phase inputs and three-phase outputs, unless otherwise specified.
Simple Volts/Hertz control 150% starting torque Dynamic braking circuit Electronic overload protection Use of integrated potentiometer or keypad for local speed setting External analog input (0-10V, 0-20 mA or 4-20 mA) Removable keypad Seven preset speeds Six programmable digital inputs Two programmable relay outputs PID control RS-232/RS-485 Modbus communications up to 38.4K Optional Ethernet communications Two-year replacement warranty* UL, cUL CE Listed (except 575V model)
GSosft Configuration software is now available via download for free (CD is available for $9). www.automationdirect.com/pn/gsoft
The DURAPULSE seres is a line of autotuning and sensorless vector control AC drives. All parameters are programmable via a removable keypad that will store up to four different application programs. - V/Hz or sensorless vector control modes - 150% starting torque - Removable keypad - Three analog inputs (0-10V, -10 to +10 VDC or 4-20 mA/0 - 20 mA) - 16 preset speeds - 11 programmable digital inputs - Four programmable outputs - Optional encoder feedback card - RS-485 Modbus communications up to 38.4K - Optional Ethernet communications - Two-year replacement warranty* *Failures due - UL, CE listed to misuse or
misapplication are not covered.
LR Series Line Reactors
Universal mounting feet with multiple mounting slots; can replace most reactors using existing mounting holes 10-year warranty CULUS listed (E197592) CE marked RoHS
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for IronHorse and Marathon motors
Worm Gearboxes and Motor Bases

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Full-Featured 3-Phase Soft Starters (SR44 Series, 9A - 370A)
Basic 3-Phase Soft Starters

(SR33 Series, 22A - 482A)
Fits in similar footprint to Star/Delta starter 3-potentiometer setup makes installation easy
Automatic Application Setup that fully configures the motor soft starter for a specific application with one entry Built-in "Optimizing" mode reduces energy costs when used on lightly loaded/oversized motors
Compact 3-Phase Soft Starters (SR22 Series, 5A - 40A)
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors
Use thyristors for controlled reduced voltage motor starting and stopping, then switch to internal bypass contacts for efficient running at rated speed Start Voltage, Start Time and Stop Time easily set with potentiometers Two-phase control 2-year warranty
MOTORS
IronHorse premium efficiency motors
High-quality general purpose Ironhorse AC motors up to 300 hp
Choose from 56C, T, and TC-frame motors in a variety of sizes and speed ratings, including 1200, 1800 and 3600 RPM. Complete your motor installation with an IronHorse worm gearbox and STABLE motor base. And all these components are in stock and ready to ship.
You asked for general purpose motors, so we sourced this highquality motor line from a manufacturer who has over three decades of solid experience and reliability in the North American motor market.
IronHorse DC motors are designed for use on unfiltered SCR (Thyristor) type rectified AC input. They may also be used with PWM (pulse width modulated) type DC adjustable speed drives.
Ironhorse 56C Frame Permanent Magnet DC motors
The Marathon Electric motor lines have been carefully selected to be performance-matched with the DURApulse and GS series AC drives. The offering includes models ranging from hp to 100 hp, that feature dual 230/460 VAC voltages and a base speed of 1,200 or 1,800 RPM.
Marathon Electric has over 20 years experience in the design, manufacturing and application of AC variable speed motors, and well over 15,000 hours of laboratory testing in their stateof-the-art facilities. Their expertise in the application of AC drives with induction motors is unsurpassed.
Marathon Electric AC inverter-duty motors up to 100 HP matched with drives
Choose from TENV or TEFC 56C-Frame DC motors with rolled steel frames, flange mount and removable mounting bases; sizes range from 0.33 to 2 hp.
Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring
High-performance microstepping drives and hightorque stepping motors
SureStep Stepping Systems
SureServo Servo Systems
Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index
The SureStep stepping family features nine standard "hightorque" motors that employ the latest technology to achieve the best torque-to-volume ratio. Frame sizes include NEMA 17, 23, and 34, with holding torque ranges from 61 oz-in to 1,291 oz-in. Advanced microstepping drives are software configurable and feature an internal indexer.
The SureServo family of brushless servo systems is fully digital and offers a rich set of features at dynamite prices. Choose from eight standard permanent magenet servo motors that can be used in combination with one of three standard servo drives.
100W to 3 kW systems with flexible features
Eight standard systems from 100 W to 3 kW Use with DirectLOGIC PLCs or any other host control Drives feature on-board indexer and adaptive tuning modes Free set-up software 30-day money-back guarantee 2 year warranty
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GS1 and GS2 Series AC Drives

CHECK OUT OUR PRICES
GS1 Drives
0.25 hp
AutomationDirect
GS1
Allen-Bradley
Powerflex 4MTM
$99.00 GS1-10P2 $164.00 GS1-22P0
$297.95 22F-V1P6N103 $378.75 22F-B8P0N103
2 hp
All prices are U.S. published prices. AutomationDirect prices are from April 2012 Price List. A-B prices taken from www.rockwellautomation.com/en/e-tools 2/20/12. Prices subject to change without notice.
3-phase Out
$99
GS1 AC minidrives
and hp, 115 VAC
(single-phase input)
g at Startin
Simple communications
Each drive has a built-in Modbus RTU RS-485 communications port (RS-232/485 configurable on the GS2 series). An optional Ethernet communications module is a snap to integrate on a network with our PLCs and operator interfaces.
High quality
The GS series is manufactured exclusively for AutomationDirect with reliable IGBT technology. We started with a proven design and made it even better and easier to use.
, and 1 hp, 230 VAC
Features
(single/three-phase input) 2 hp, 230 VAC (three-phase input)
Simple Volts/Hertz control Pulse Width Modulation(PWM) 3 - 10 kHz carrier frequency IGBT technology 130% starting torque at 5 Hz 130% rated current for 1 minute Electronic overload protection and stall prevention Adjustable accel and decel ramps S-curve settings for acceleration and deceleration Automatic torque and slip compensation DC braking Three skip frequencies Trip history Integral keypad and speed potentiometer Programmable jog speed Three programmable preset speeds Four programmable digital inputs, one programmable relay output Programmable analog input RS-485 Modbus communications up to 19.2K Optional Ethernet communications UL/CUL listed; CE
Simple programming
The GS series can be programmed by the average technician. Default values were carefully selected so the drives run out of the box for most applications. Parameters are intelligently grouped into menu structures that make sense.
GS1 Mini AC Inverters

Input Part Number Voltage Output Voltage hp Output Amps Price (US$)
GS1-10P2 115V, 1ph 230V, 3ph 0.25 1.6 A $99.00 ___________________________________________________________________ GS1-10P5 115V, 1ph 230V, 3ph 0.5 2.5 A $117.00 ___________________________________________________________________ GS1-20P2 230V, 1ph/3ph 230V, 3ph 0.25 1.6 A $113.00 ___________________________________________________________________ GS1-20P5 230V, 1ph/3ph 230V, 3ph 0.5 2.5 A $117.00 ___________________________________________________________________ GS1-21P0 230V, 1ph/3ph 230V, 3ph 1.0 4.2 A $134.00 ___________________________________________________________________ GS1-22P0 230V, 3ph 230V, 3ph 2.0 7.0 A $164.00 ___________________________________________________________________
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Part Number
GS2-10P2 GS2-10P5 GS2-11P0 GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5 GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010 GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2-5010
Input Voltage
GS2 Micro AC Inverters

Output Voltage hp
0.25 0.5 1.0 0.5 1.0 2.0 3.0 5.0 7.5 1.0 2.0 3.0 5.0 7.5 10 1 2 3 5 7.5 10 230V, 3ph 230V, 3ph 230V, 3ph 230V, 3ph 230V, 3ph 230V, 3ph 230V, 3ph 230V, 3ph 230V, 3ph 460V, 3ph 460V, 3ph 460V, 3ph 460V, 3ph 460V, 3ph 460V, 3ph 575V, 3ph 575V, 3ph 575V, 3ph 575V, 3ph 575V, 3ph 575V, 3ph
Output Amps Price (US$)

1.6 2.5 4.2 2.5 5.0 7.0 10.0 17.0 25.0 3.0 4.0 5.0 8.2 13.0 18.0 1.7 3.0 4.2 6.6 9.9 12.2 $156.00 $166.00 $186.00 $158.00 $177.00 $251.00 $309.00 $363.00 $465.00 $261.00 $303.00 $357.00 $410.00 $586.00 $725.00 $279.00 $319.00 $378.00 $491.00 $721.00 $812.00
115V, 1ph/3ph 115V, 1ph/3ph 115V, 1ph/3ph 230V, 1ph/3ph 230V, 1ph/3ph 230V, 1ph/3ph 230V, 1ph/3ph 230V, 3ph 230V, 3ph 460V, 3ph 460V, 3ph 460V, 3ph 460V, 3ph 460V, 3ph 460V, 3ph 575V, 3ph 575V, 3ph 575V, 3ph 575V, 3ph 575V, 3ph 575V, 3ph
Simple to Install, Simple to Configure
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls
$156
Starting at
Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index
Removable keypad (GS2)

The removable keypad includes an LED display for parameters and data, programming keys and a potentiometer for direct setpoint adjustment. The keypad can be remotely mounted (with optional keypad cable).
GS2 AC microdrives

hp to 1 hp, 115 VAC (single-phase input) hp to 3 hp, 230 VAC (single/three-phase input) 5 hp to 7.5 hp, 230 VAC (three-phase input) 1 to 10 hp, 460 VAC (three-phase input) 1 to 10 hp, 575 VAC (three-phase input)
Two-year warranty
The standard two-year warranty for the GS series is the best in the industry.
Features
All GS1 features, plus: 1-12 kHz carrier frequency 150% starting torque Dynamic braking circuit Seven programmable preset speeds Integral PID control Removable keypad with potentiometer Programmable analog input and output Six programmable digital inputs, two programmable relay outputs RS-232/485 Modbus communications up to 38.4K UL/CUL listed CE Listed (except 575V model)

GS2 Drives
2 hp
AutomationDirect
GS2
Allen-Bradley
Powerflex 4
5 hp
23 0 V 46 0V
$251.00 GS2-22P0 $363.00 GS2-25P0 $410.00 GS2-45P0 $725.00

GS2-4010
$452.48 22A-B8P0N104 $625.19 22A-B017N104 $806.99 22A-D8P7N104

Not available
5 hp
10 hp
All prices are U.S. published prices. AutomationDirect prices are from April 2012 Price List. Allen-Bradley prices taken from www.rockwellautomation.com/en/e-tools 2/20/12. Prices subject to change without notice.
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DURAPULSE AC Drives
The DURAPULSE series builds on the simplicity and flexibility of the GS1 and GS2 series, incorporating feedback from our customers and extensive research and testing in our own drives lab. While the GS1 offers simple Volts per Hertz control, and the GS2 adds PID functionality and dynamic braking, DURAPULSE offers sensorless vector control and autotuning, as well as optional encoder feedback for enhanced speed control. DURAPULSE configuration settings are a superset of the GS series, so programming for the same parameters is identical across all series.
DURAPULSE builds on the GS series
1 hp to 3 hp, 230VAC (single/three-phase input) 5 hp to 50 hp, 230VAC (three-phase input) 1 hp to 100 hp, 460 VAC (three-phase input)
Visit: www.durapulse.com
Durability guaranteed
DURAPULSE drives are backed by the same 2-year warranty as the GS series!
Features
Simple Volts/Hertz control Sensorless vector control with autotune Sensorless vector control with optional encoder feedback card, for tighter speed control Variable carrier frequency, depending on model IGBT technology 150% starting torque 150% rated current for one minute Internal dynamic braking circuit for models under 20 hp Automatic torque and slip compensation Programmable jog speed Removable smart keypad with parameter upload/download Easy-to-understand parameter text labels HIM keypad with memory to store up to four programs of any DURApulse drive Three analog inputs and one analog output Eleven digital inputs Four programmable outputs: Three digital and one relay One digital frequency pulse output RS-485 Modbus communications Ethernet communication optional UL/CE listed Optional software package with full programmability, trending and application setup
Little programming required

Default values were carefully selected so the drives run out of the box for most applications, with default values set for the U.S. industrial market. Keypad can store up to 4 configuration programs for any DURAPULSE drive. This is great for maintenance backup as well as OEM programming ease.
U.S. operating parameters
DURAPULSE drives are specifically designed to operate with U.S. voltage levels.
Encoder feedback
Optional encoder feedback module allows additional control routine for speed control
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Sensorless Vector Technology up to 100 hp

DURAPULSE AC Inverters
Hp
1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos
Part Number
GS3-21P0 GS3-22P0 GS3-23P0 GS3-25P0 GS3-27P5 GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 n/a n/a n/a
Output Amps
5 7 11 17 25 33 49 65 75 90 120 145 n/a n/a n/a
Price (US$)
Part Number
Output Amps
2.7 4.2 5.5 8.5 13 18 24 32 38 45 60 73 91 110 150
Price (US$)
$323.00 $360.00 $385.00 $427.00 $613.00 $734.00 $957.00 $1,165.00 $1,383.00 $1,570.00 $2,001.00 $2,436.00 $2,788.00 $3,130.00 $3,498.00
Accessories
$242.00 GS3-41P0 $293.00 GS3-42P0 $347.00 GS3-43P0 $400.00 GS3-45P0 $549.00 GS3-47P5 $698.00 GS3-4010 $889.00 GS3-4015 $1,104.00 GS3-4020 $1,298.00 GS3-4025 $1,486.00 GS3-4030 $2,177.00 GS3-4040 $2,637.00 n/a n/a n/a GS3-4050 GS3-4060 GS3-4075 GS3-4100
AC line reactors EMI filters Braking resistors Fuse kits and replacement fuses RF filter GS3-FB feedback card Ethernet interface GSoft drive configuration software Replacement keypads Remote panel adapter Keypad cables in 1, 3 and 5 meter lengths Four and eight-port communication boards
LCD Display
LCD display for real language programming. No need to have a manual to understand parameter configuration.
Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power
The lit LED Indicators will blink when there is a Fault or a Warning.
Remote mounting of keypad

Standard keypad mounted on units face can also be remote mounted for easy access to data and parameters. Requires remote cable.
The standard smart keypad (aka HIM or Human Interface Module) is designed with defaults for the North American customer and allows you to configure the drive, set the speed, start and stop the drive, and monitor critical parameters for your application. In addition, this keypad has internal memory that allows four complete programs to be stored and transferred to any DURAPULSE drive.
The digital keypad includes a 2 line x 16 character LCD display, 5 status LED Indicators, and 9 function keys. The diagram to the right shows all of the features of the digital keypad and an overview of their functions.
The DURAPULSE Digital Keypad
LCD Display LED Indicators Program Key Display Key Jog Key Run Key
Up/Down Keys Enter Key Fwd/Rev Key Stop/Reset Key

Drives
10 hp, 240V
AutomationDirect
DURAPULSE
Allen-Bradley
Powerflex 40
Our Price
vs A-B
Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index
$698.00 GS3-2010 $427.00 GS3-45P0 $734.00 GS3-4010
$1,666.50 22B-B033N104 $1,030.20 22B-D010N104 $1,565.50 22B-D017N104
58% Savings 58% Savings 53% Savings
5 hp, 460V
10 hp, 460V
All prices are U.S. published prices. AutomationDirect prices are from April 2012 Price List. Allen-Bradley prices taken from www.rockwellautomation.com/en/e-tools 2/20/12. Specifications may vary by dealer and configuration. Prices subject to change without notice.
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GSoft Configuration Software

GSoft configuration software is a Windows-based package that allows connection from a PC to any GS or DURAPULSE drive for easy configuration and tuning. You can create new drive configurations, upload and download archived configurations, and tune the drives PID loop with intuitive screens. GSoft is available as a free download from our Web site.
GSoft configuration software available for free download (CD available for $9). www.automationdirect.com/pn/gsoft
Networking AC Drives with Built-in Modbus Communications

AUTOMATIONDIRECTs AC drives offer out-of-the-box RS-232 (GS2 series only) and RS-485 serial connectivity. Modbus RTU is the onboard standard protocol used for control and monitoring. This can be used to connect several Modbus masters like AUTOMATIONDIRECTs family of DirectLOGIC PLCs and Think & Do Studio, and any OPC server that has a Modbus driver such as Kepware or Software Toolbox.
Imagine getting all the parameter settings and control functionality on one cable, even when the information is not readily available by any other means. This flexibility offers cost savings, standardization, smaller PLC usage, and less development time. See the communication cable matrix in the Technical Section for creating plug and play serial networks with drives and PLCs.
RS-485 Modbus Network

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Add Ethernet Connectivity for Advanced Functionality

The GS-EDRV100 provides a high-performance Ethernet link between a control system and a DURAPULSE or GS drive. It mounts on DIN rail and connects a drive to an Ethernet hub or PC. The GS-EDRV100 processes signals to and from the drive and formats them to conform with the Ethernet standard required by the H2-ERM or H4-ERM, Productivity3000, KEPDirect OPC Server or KEPDirect EBC I/O Server (as shown below), or an independent controller with the Modbus TCP/IP driver. This allows for greater connectivity to many control system architectures. Add Ethernet connectivity and open up the path to the most advanced functionality today. An additional feature is the built-in Web server, which allows users to configure and control the drive from any web browser via the IP address of the GS-EDRV100 card. The DURAPULSE and GS series drives have a provision for shutting down control or power to the inverter in the event of a communications timeout. This function can be set up through the drive parameter group 9 on all the drive platforms. The KEPDirect OPC Server and KEPDirect EBC I/O Server software packages provide a way to connect your favorite Windows client software to AUTOMATIONDIRECT Ethernet I/O through our Ethernet base controllers. They provide GS series drive support via the GS-EDRV100 Ethernet interface, as shown in the diagram below. KEPDirect allows the user a direct line into the drive parameter group just like an Ethernet field I/O drop. The user can control or monitor from any OPC/DDE compliant third party software. For a complete description of KEPDirect software features, go to the Software section of this catalog. Several application notes specific to the versatility of this software can be found on our web site at www.automationdirect.com.
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders
Modbus TCP/IP
Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index
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3 Steps to Selecting the Right AC Drive

STEP 1 - Select The Right Model
AC drive models GS2 1/4 - 10* 115/230/460/575 VAC 230/460/575 VAC * 230V up to 7.5 hp
460V up to 10 hp 575V up to 10 hp
A. Determine motor voltage, horsepower and full-load amperage

GS1 1/4 - 2 115/230 VAC 230 VAC DURAPULSE 1 - 100** 230/460 VAC 230/460 VAC
** 230V up to 50 hp 460V up to 100 hp
Horsepower Input voltage Motor voltage
Check the nameplate on the motor for specs needed:

Motor horsepower Motor voltage Motor amperage
HP 1 Volts B
Inverter Duty Motor

460 PHASE 2.6 HZ
RPM
DESIGN DUTY
1725 AMPS CONT
AMB
ENCL
TEFC
40C
60 SF
3 TYPE INSUL CLASS CODE
1.15
P F
Motor voltage, horsepower, and amperage can be found on the motors nameplate. Note: Most motors can be connected for multiple voltages and will have multiple amperages listed.
In the example to the left the motor can be connected for 460V only. The 460V amperage is 2.6.
B. Select your application and/or control mode

Volts/Hertz Control Sensorless Vector Control Closed Loop Control Encoder Feedback Integral PID Control Integral Dynamic Braking Unit GS1 AC Drive Models GS2 DURAPULSE Optional Optional 15 HP* Conveyor Pump Fan Material handling HVAC Mixing Compressor Shop tools
Either choose your application from those listed or select the control mode that meets your applications requirements. For applications not listed, either select the control mode that offers the same or higher level of performance as the existing control, or call us and ask for assistance.
Conveyor Pump Fan Shop tools
Conveyor Pump Fan Material handling HVAC Mixing Compressor Shop tools Control Mode Sensorless Vector Moderate Good 150% 200% +/- 1%
Complexity Performance 1 min. Overload Starting Torque Speed Regulation

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Volts/Hertz Low Good 150% 175% +/- 2%
Closed-Loop Control Complex High 150% 200% +/- 0.2%
*15 hp requires external braking units
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C. Determine the I/O requirements of the AC drive

Digital Inputs Digital Outputs - Transistor Digital Outputs - Relay Digital Output - Frequency pulse Analog Input - 0-10VDC/4-20mA Analog Output - 0 - 10 VDC GS1 4 0 1 1 0 AC Drive Models GS2 6 0 2 1 1 DURAPULSE 11 3 1 1 3 1
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers
Digital inputs are used to interface the AC drive with devices such as pushbuttons, selector switches and PLC digital output modules, either DC or relay. These signals are typically used for functions such as Start/Stop, Forward/Reverse, External Fault, Preset Speed selection, Fault Reset, etc. Digital outputs are typically used to connect the AC drive to devices such as pilot lights, alarms, auxiliary relays, solenoids,
and PLC digital input modules. Relay outputs are rated for both AC and DC voltages. Transistor outputs are rated for only DC voltages.
The analog input is used to interface the AC drive with an external 0-10 VDC or 4-20 mA signal. This signal can represent either a speed setpoint or if available, PID feedback.
D. Determine location of AC drives keypad

GS1 Removable Keypad AC Drive Models GS2 DURAPULSE
The keypad of the GS2, DURApulse are removable and can be remotely mounted. If the AC drive is installed in a location that the operator cannot easily access, its keypad could be relocated
to a more suitable location. Remote mounting would require the purchase of the appropriate cable. Also available for the DURApulse drives is a remote, panel-mount bezel.
E. Determine communications requirements

MODBUS Communications Ethernet Communications GS1 Optional AC Drive Models GS2 Optional DURAPULSE Optional
Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index
A serial communication interface can be used to connect the AC drive to other devices that have the capability to function as a master device. The master device can control the AC drive with this interface instead of using the digital and analog I/O. The master can also use this interface to monitor the status of various AC drive parameters, speed, current, fault status, etc.
The GS1, GS2, and DURApulse drives also have the optional capability to communicate through an Ethernet interface. Please refer to the technical section of each model to determine the required Ethernet interface adapter and compatible Ethernet devices.
The GS1, GS2 and DURApulse AC drives have a standard Modbus RS-485 interface.
After you have selected the AC drive series that meets your requirements, you need to determine the correct rating. Turn the page and proceed to Step two.
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F. Select the proper series
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HERE
Motor FLA is located on the nameplate of the motor. Note: FLA of motors that have been rewound may be higher than stated.
A. Determine motor full load amperage (FLA) B. Determine overload requirements C. Installation altitude
STEP 2 - Select the Proper Rating
Many applications experience temporary overload conditions due to starting requirements or impact loading. Most AC drives are designed to operate at 150% overload for 60 seconds. If the application requires an overload greater than 150% or longer than 60 seconds, the AC drive must be oversized. NOTE: Applications that require replacement of existing motor starters with AC drives may require up to 600% overload. AC drives rely upon the cooling properties of air for cooling. As the altitude increases, the air becomes less dense. This decrease in air density decreases the cooling properties of the air. Therefore, the AC drive must be oversized to compensate for the decrease in cooling. Most AC drives are designed to operate at 100% capacity up to altitudes of 1000 m. Above 1000 m, the AC drive must be derated. AC drives generate a significant amount of heat and will cause the internal temperature of an enclosure to exceed the rating of the AC drive, even when the ambient temperature is less than 104 degrees F (40 degrees C). Enclosure ventilation and/or cooling may be required to maintain a maximum internal temperature of 104 degrees F (40 degrees C) or less. Ambient temperature measurements/calculations should be made for the maximum expected temperature.
D. Determine max enclosure internal temp
E. Calculate required output amperage
Use the chart below to calculate the required FLA of the AC drive. Select the rating that equals the motors voltage and equals or exceeds the calculated amperage.
Example 1 6
Example 2 8
Example 1: Motor FLA=6, Overload=200%@45 secs, Altitude=800m, MEIT=45 C, GS Series Example 2: Motor FLA=8, Overload=135%@75 secs, Altitude=1100m, MEIT=35 C, DURAPULSE
GS Series DURAPULSE
ENTER Motor FLA
T h e n
Overload Derate (overload %)
IfIf Overload is less than 150% and less than 60 seconds, IfIf Overload is greater than 150% and less than 60 seconds, IfIf Overload is greater than 60 seconds,
T h e n
ENTER 1 1.333 1.35 8 1 1.01 8 10.91 1 1 10.8
ENTER (overload/150%)
ENTER (overload/100%) Multiply FLA x overload entry (This entry is the overload result)
T h e n
T h e n
Altitude Derate (meters)
IfIf Altitude is less than 1000m IfIf Altitude is more than 1000m and less than 3000m
ENTER 1
T h e n ENTER 1+ ((altitude-1000) x 0.0001) Multiply overload result x altitude entry (This entry is the altitude result)
Ambient Temperature
IfIf Max enclosure internal temperature (MEIT) is less than 40C

T h e n
(Celsius)
ENTER 1 ENTER 1
IfIF 40C < MEIT< 50C and GS series AC drive up to 5 hp
T h e n
If IF 40C < MEIT< 50C and GS Series >5 hp or DURAPULSE series AC drive
T h e n
ENTER 1.2 8 10.91
Multiply altitude result x MEIT entry (This result is the required drive FLA)
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HERE
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index
STEP 3 - Options, Options, and more Options

From power supply
A
Disconnect switch
Input fuses protect the AC drive from excessive input current due to line surges, short circuits, and ground faults. They are recommended for all installations and may be required for UL-listed installations. Input fuse kits and replacement fuses are available for GS series and DURAPULSE AC drives.
A. Input fuses
B C
B. Input line reactor
Input line reactors protect the AC drive from transient overvoltage conditions, typically caused by utility capacitor switching. The input line reactor also reduces the harmonics associated with AC drives. Input line reactors are recommended for all installations. Input EMI filters reduce electromagnetic interference or noise on the input side of the inverter. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference.
C. Input EMI filter
L1
L2
L3 GND
D. Output line reactor
B1 GS2-xxxx AC Drive B2
Output line reactors protect the motor insulation against drive short circuits and IGBT reflective wave damage. Output line reactors also smooth the motor current waveform, allowing the motor to run cooler. The line reactor can be used for either input or output applications.
T1
T2
T3
GND
Motor
Dynamic braking allows the AC drive to produce additional braking (stopping) torque. AC drives can typically produce between 15% and 20% braking torque without the addition of any external components. The GS2 and DURAPULSE AC drives have built-in braking circuits on all units below 15 hp. These drives still require the addition of a braking resistor to increase their braking torque capability. Ratings larger than 15 hp require separate braking units in addition to the braking resistors to increase their braking torque capability. Dynamic braking may be required for applications requiring rapid deceleration or high inertia loads.
E. Dynamic braking
Output line reactors are recommended for operating noninverter-duty motors and when the length of wiring between the AC drive and motor is langer thant the recommended max lenght of a given motor model. Inverter-duty rated motors support longer lead length than do non-inverter duty motors.
Volume 14
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GS1 Series Introduction

GS1 Series Drives Motor Rating 115V Single-Phase Input / 230V Three-Phase Output 230V Single-Phase Input / 230V Three-Phase Output 230VThree-Phase Input / Output Hp kW
.25 0.2 .5 0.4 1 0.75 2 1.5

The GS1 series of AC drives is our most affordable and compact inverter, offering V/Hz control with general purpose application features. These drives can be configured using the built-in digital keypad (which also allows you to set the drive speed, start and stop, and monitor specific parameters) or with the standard RS-485 serial communications port. Standard GS1 features include one analog input, four programmable digital inputs and one programmable normally open relay output.
Overview
Features
Simple Volts/Hertz control Pulse Width Modulation (PWM) 3 10 kHz carrier frequency IGBT technology 130% starting torque at 5Hz 150% rated current for one minute Electronic overload protection Stall prevention Adjustable accel and decel ramps S-curve settings for acceleration and deceleration Manual torque boost Automatic slip compensation DC braking Built-in EMI filter Three skip frequencies Trip history Integral keypad and speed potentiometer Programmable jog speed Three programmable preset speeds Four programmable digital inputs One programmable analog input One programmable relay output RS-485 Modbus communications up to 19.2K Optional Ethernet communications Two-year warranty UL/cUL/CE listed
Accessories
AC line reactors RF filter Ethernet interface Four and eight-port RS-485 multi-drop termination board KEPDirect I/O or OPC Server GSoft drive configuration software Serial communication cables available for creating plug and play RS-232/RS-485 networks with AutomationDirect PLCs. See the comm cable matrix on page 1393. USB-485M USB to RS-485 PC adapter (see Communications Products chapter for detailed information)
Detailed descriptions and specifications for GS accessories are available in the GS/DURAPULSE Accessories section.
Typical Applications
Conveyors Fans Pumps Shop tools
GS1 series part numbering system

GS1 - 2 0P5
Applicable Motor Capacity
0P2: 1/4hp 1P0: 1hp 0P5: 1/2hp 2P0: 2hp
Input Voltage
1: 100-120VAC 2: 200-240VAC
Series Name
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GS1 Series Specifications

115V/230V CLASS GS1 Series
Model Price Motor Rating HP kW GS1-10P2
<--->
1/4 hp 0.2 kW 0.6
Company Information Systems Overview
GS1-10P5
<--->
1/2 hp 0.4 kW 1.0
GS1-20P2
<--->
1/4 hp 0.2 kW 0.6
GS1-20P5
<--->
1/2 hp 0.4 kW 1.0
GS1-21P0
<--->
1hp 0.7 kW 1.6
GS1-22P0
<--->
2hp 1.5 kW 2.7 Three-phase: 200240 VAC10%, 50/60 Hz 5%
Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Rated Output Capacity (200V) kVA Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) Watt Loss @ 100% I (W) Weight: kg (lb) Dimensions (HxWxD) (mm [in])
Single-phase 100-120 VAC 10%, 50/60 Hz 5% Three-phase corresponds to double the input voltage
Single/three-phase: 200-240 VAC10%, 50/60 Hz 5%
Three-phase corresponds to the input voltage 4.9/1.9 1.6 18.4 2.20 6.5/2.7 2.5 26.8 2.20 9.7/5.1 4.2 44.6 2.20 9 7.0 73 2.20
6
1.6 19.2 2.10
9 2.5 19.2 2.20
132.0 x 68.0 x128.1 [5.20 x 2.68 x 5.04]
Accessories
Line Reactor Ethernet Communications module for GS Series Drives (DIN rail mounted) USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable, GS Drive to DL06/D2-260 RS-485 Serial Cable, GS Drive to ZIPLink CDM Module Software OPC Server
LR-1xxPx-xxx (refer to GS/DURAPULSE Drives Accessories Line Reactors section for exact part #) GS-EDRV100 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect
Volume 14
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GS1 General Specifications

General Specifications
Control Characteristics Control System Rated Output Frequency Output Frequency Resolution Overload Capacity Torque Characteristics DC Braking Acceleration/Deceleration Time Voltage/Frequency Pattern Stall Prevention Level Operation Specification Frequency Setting Inputs Operation Setting Keypad External Signal Keypad External Signal
Setting by <UP> or <DOWN> buttons or potentiometer Potentiometer - 5k 0.5W, 0 to 10 VDC (input impedance 47k), 0 to 20 mA / 4 to 20 mA (input impedance 250), Multi-function inputs 1 to 3 (3 steps, JOG, UP/DOWN command), RS485 communication setting Setting by <RUN>, <STOP> buttons DI1, DI2, DI3, DI4 can be combined to offer various modes of operation, RS485 communication port Multi-step selection 0 to 3, Jog, Accel/decel inhibit, First/second accel/decel switch, Counter, PLC operation, External base block (N.C., N.O.) selection AC drive operating, Frequency attained, Non zero speed, Base Block, Fault indication, Local/remote indication, PLC operation indication Automatic voltage regulation, S-curve, Over-voltage stall prevention, DC braking, Fault records, Adjustable carried frequency, Starting frequency setting of DC braking, Over-current stall prevention, Momentary power loss restart, Reverse inhibition, Frequency limits, Parameter lock/reset Overcurrent, overvoltage, undervoltage, electronic thermal motor overload, Overheating, Overload, Self testing 5-key, 4-digit, 7-segment LED, 3 status LEDs, potentiometer Parameter values for setup and review, fault codes Master Frequency, Output Frequency, Scaled Output Frequency, Output Voltage, DC Bus Voltage, Output Direction, Trip Event Monitor, Trip History Monitor RUN/STOP, DISPLAY/RESET, PROGRAM/ENTER, <UP>, <DOWN> Protected chassis, IP20 -10 to 40C (14F to 104F) w/o derating -20 to 60 C (-4F to 140F) during short-term transportation period) 0 to 90% RH (non-condensing) 9.8 m/s (1G), less than 10Hz. 5.88 m/s (0.6G) 20 to 50 Hz
2 2
Sinusoidal Pulse Width Modulation, carrier frequency 3kHz - 10kHz 1.0 to 400.0 Hz limited to 9999 motor rpm 0.1 Hz 150% of rated current for 1 minute Includes manual torque boost, auto-slip compensation, starting torque 130% @ 5.0Hz Operation frequency 60-0Hz, 0-30% rated voltage. Start time 0.0-5.0 seconds. Stop time 0.0-25.0 seconds 0.1 to 600 seconds (can be set individually) V/F pattern adjustable. Settings available for Constant Torque - low and high starting torque, Variable Torque low and high starting torque, and user configured 20 to 200% or rated current
Multi-Function Input Signal Outputs Multi-Function Output Signal Operating Functions Protective Functions Operator Devices Operator Interface Programming Parameter Monitor Key Functions Enclosure Rating Ambient Operating Temperature Environment Storage Temperature Ambient Humidity Vibration Installation Location Options
Altitude 1000m or lower above sea level, keep from corrosive gas, liquid and dust Programming Software (GSOFT)
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GS1 Specifications - Installation

Understanding the installation requirements for your GS1 drive will help to ensure that it will operate within its environmental and electrical limits.
NOTE: Never use only this catalog for installation instructions or operation of equipment; refer to the user manual, GS1-M.
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives
Environmental Specifications
Protective Structure Ambient Operating Temperature 2 Storage Temperature 3 Humidity Vibration Location
4
Fan
IP20 -10 to 40C -20 to 60C to 90% (no condensation) 5.9 m/s2 (0.6g), 10 to 55 Hz Altitude 1,000 m or less, indoors (no corrosive gases or dust)
2" 50mm min 2" 50mm min 6" 150mm min
Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors
1: Protective structure is based upon EN60529 2: The ambient temperature must be in the range of -10 to 40 C. If the range will be up to 50 C, you will need to set the carrier frequency to 2.1 kHz or less and derate the output current to 80% or less. See our Web site for derating curves. 3: The storage temperature refers to the short-term temperature during transport. 4: Conforms to the test method specified in JIS CO911 (1984)
6" 150mm min
Watt-loss Chart
GS1 Drive Model GS1-10P2 GS1-10P5 GS1-20P2 GS1-20P5 GS1-21P0 GS1-22P0 At full load
19.2 19.2 18.4 26.8 44.6 73
Panel
Ground braid copper lugs
Input Power
To Motor
Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.
* FOR PAINTED SUB-PANELS,

SCRAPE THE PAINT FROM UNDER-
Star washers*
Panel or single point ground*
NEATH THE STAR WASHERS BEFORE TIGHTENING THEM.
Air Flow
Warning: AC drives generate a large amount of heat, which may damage the AC drive. Auxiliary cooling methods are typically required in order to not exceed maximum ambient temperatures.
Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Volume 14
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GS1 Specifications - Terminals

Main Circuit Wiring
Terminal L1, L2, L3 T1, T2, T3 Description
Input power AC drive output Ground
Control Circuit Terminals

Terminal Symbol R1O R1 DI1 DI2 DI3 DI4 AI 1 +10V CM
1
Description
Relay output 1 normally open Relay output 1 common Digital input 1 Digital input 2 Digital input 3 Digital input 4 Analog input Internal power supply (10 mA @ 10 VDC) Common
0 to +10 VDC, 0 to 20 mA, or 4 to 20 mA input represents zero to maximum output frequency.
Note: Use twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It is recommended all signal wiring be run in a separate steel conduit. The shield wire should only be connected at the drive. Do not connect shield wire on both ends.
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GS1 Specifications - Basic Wiring Diagram

Note: Users MUST connect wiring according to the circuit diagram shown below. (Refer to user manual GS1-M for additional specific wiring information.) Note: Refer to the following pages for explanations and information regarding line reactors and RF filters: 1350, 1380.
Company Information Systems Overview Programmable Controllers Field I/O
Power Source 3-phase* 100-120V10% (50/60Hz 5%) 200-240V10% (50/60Hz5%)

* Use terminals L1 and L2 for 120V, or select any two of the power terminals for 240V single-phase models Grounding resistance less than 0.1 R1O Forward/Stop Reverse/Stop External Fault (N.0) Jog Common Signal CM Communication Port DI1 DI2 RJ-12 (6P4C) DI3
6 1
L1 L2 L3
AC Motor
Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls
GS1-xxxx
T1 T2 T3
IM
Multi-function output contacts 120VAC/24VDC @5A 230VAC @2.5A Fault Indication
Proximity Sensors Photo Sensors Limit Switches Encoders
R1
RJ-12 Serial Comm Port* Interface (See Warning)

RS-485 2: GND 3: SG4: SG+ 5: +5V
*Optional ZIPLink serial communication cables available for plug and play connectivity to AutomationDirect PLCs. See the comm cable selection matrix on page 1393.
Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures
DI4
Analog voltage 0-10VDC Potentiometer 3~5k Analog current 0-20mA; 4-20mA
+10V 10mA (max) AI CM
Factory default setting Factory default source of frequency command is via the keypad potentiometer Main circuit (power) terminals Control circuit terminal Shielded leads
Tools Pneumatics Safety Appendix Product Index Part # Index
WARNING: Do not plug a modem or telephone into the GS1 RJ-12 Serial Comm Port, or permanent damage may result. Terminals 2 and 5 should not be used as a power source for your communication connection.
Volume 14
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GS1 Specifications - Dimensions

68.0 (2.68) 56.0 (2.20)
0) 0.2 ( .0 .5 dia
RUN FWD REV
STOP
DISPL RESET RUN STOP PROG ENTER
120.0 (4.72)
100
V I
R1 R1O+ 10V AI DI1 DI2 DI3 DI4 CM
132.0 (5.20)
128.1 (5.04)
128.1 (5.04)
123.4 (4.86)
Unit: mm (in)
Volume 14
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AutomationDirect HQ and mega-warehouse, just north of Atlanta, GA USA
Keep it simple, pass along the value.

Saving you money every day since 1994 . . .
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Whether the economy is up or down, we are prepared to serve our customers efficiently, with better service and value than traditional suppliers.
In 1999, we changed our name to AutomationDirect.com, and brought that pass along the value philosophy online. We have been serving tens of thousands of satisfied customers ever since.
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. . . and always #1 rated service for FREE
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OEMs spoke, and they spoke our name 11 years in a row! The Reader s Choice survey hosted by Control Design magazine aims to identify the best products and service in the industry. Results for every year going back to 2001 indicate we consistently provide top-notch support to our customers in several product categories.
1-800-633-0405
www.automationdirect.com
GS2 Series - Introduction

GS2 Series Drives Hp kW Single-Phase Input 115V Class Single/Three-Phase Input 230V Class Three-Phase 230V Class Three-Phase 460V Class Three-Phase 575V Class Motor Rating
.25 0.2 .5 0.4 1 0.75 2 1.5 3 2.2 5 3.7 7.5 5.5 10 7.5

The GS2 series of AC drives offers all of the features of our GS1 drive plus dynamic braking, PID and a removable keypad. The drive can be configured using the builtin digital keypad or with the standard RS-232/RS-485 serial communications port. The standard keypad allows you to configure the drive, set the speed, start and stop the drive, command forward and reverse direction of motor shaft, and monitor specific parameters during operation. Each GS2 features one analog and six programmable digital inputs, and one analog and two programmable relay outputs.
Overview
Features
GS2 series part numbering system

GS2- 4 7P5
0P2: 0.25HP 1P0: 1.0HP 3P0: 3.0HP 7P5: 7.5HP
Simple Volts/Hertz control Sinusoidal Pulse Width Modulation (PWM) 1-12 kHz carrier frequency IGBT technology Starting torque: 125% at 0.5 Hz/150% at 5 Hz 150% rated current for one minute Electronic overload protection Stall prevention Adjustable accel and decel ramps S-curve settings for acceleration and deceleration Automatic torque compensation Automatic slip compensation Dynamic braking circuit DC braking Three skip frequencies Trip history Programmable jog speed Integral PID control Removable keypad with speed potentiometer Programmable analog input Programmable analog output Six programmable digital inputs Two programmable relay outputs RS-232/485 Modbus communications up to 38.4 Kbps. Optional Ethernet communications Two-year warranty UL/cUL/CE* listed * GS2-5xxx 575V drives NOT CE compliant
Accessories
AC line reactors EMI filters RF filters Braking resistors Fuse kits and replacement fuses DIN rail mounting adapter (see Accessories table for applicability) Replacement keypads Keypad cables in 1, 3, and 5-meter lengths Ethernet interface Four and eight-port serial communication breakout boards KEPDirect I/O or OPC Server GSoft drive configuration software
Serial communication cables available for creating plug and play RS-232/RS-485 networks with AutomationDirect PLCs. See the comm cable matrix on page 1393 USB-485M USB to RS-485 PC adapter (see Communications Products chapter for detailed information)
Conveyors Fans Pumps Compressors HVAC Material handling Mixing Shop tools

0P5: 0.5HP 2P0: 2.0HP 5P0: 5.0HP 010: 10HP
Input Voltage
1: 100-120VAC 2: 200-240VAC 4: 380-480VAC 5: 500-600VAC
Series Name
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115V CLASS GS2 SERIES
Model Price Motor Rating HP kW
GS2-10P2 <---> 1/4hp 0.2kW 0.6 GS2-10P5 <---> 1/2hp 0.4kW 1.0 Single-phase : 100 to 120 VAC 10% 50/60 Hz 5% Three-phase, two times proportion to input voltage 6 1.6 9 2.5 16 4.2 GS2-11P0 <---> 1hp 0.75kW 1.6
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Rated Output Capacity (kVA) Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) DC Braking Watt Loss @ 100% I (W) Weight (lb) Dimensions*** (HxWxD) (mm [in])
Frequency 60-0 Hz, 0-100% rated current, start time 0.0-5.0 seconds, Stop Time 0.0-25.0 seconds 24 3.5 34 3.6 151.0 x 100.0 x 140.5 [5.94 x 3.94 x 5.53] 46 3.7
Accessories
Line Reactor Braking Resistor EMI Filter Fuse Kit Single Phase**
GS-10P2-FKIT-1P GS-10P2-FUSE-1P
Input side of drive (1 Phase)* Output side of drive (3 Phase)*
LR-10P2-1PH LR-20P5 GS-20P5-BR
LR-10P5-1PH
LR-11P0-1PH LR-21P0
GS-20P5-BR 20DRT1W3S GS-10P5-FKIT-1P GS-10P5-FUSE-1P GS2-DR02 GS2-KPD GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS-EDRV100 USB-RS232 GS-RJ12-CBL-2 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect
GS-21P0-BR
GS-11P0-FKIT-1P GS-11P0-FUSE-1P
Replacement Fuses Single Phase** DIN Rail Mounting Adapter Spare Keypad, GS2 Series Drive Keypad Cable, GS2 Series, 1 meter Keypad Cable, GS2 Series, 3 meter Keypad Cable, GS2 Series, 5 meter Ethernet Communications module for GS Series Drives (DIN rail mounted) USB to RS232 PC Communication Adapter RS-232 Serial Cable, GS2 Drive to DL05/06, CLICK, D2-250/260, D4-450, P3-550 USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable, GS Drive to DL06/D2-260 RS-485 Serial Cable, GS Drive to ZIPLink CDM Module Software OPC Server
*Note: GS2-1xxx drives require 115V class input line reactors and 230V class output line reactors. **Note: Single phase fuse kits and fuses are used only with GS2-1xxx drives. ***Note: Height dimension does not include external ground terminal, which adds 10 to 15 mm. Refer to dimensional drawings for details.
Volume 14
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Model Price Motor Rating Rated Output Capacity (kVA) Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) DC Braking Watt Loss @ 100% I (W) Weight (lb) Dimensions* (HxWxD) (mm [in]) Single-Phase Three-Phase
34 3.5 6.3/2.9 2.5 11.5/6.3 5.0 GS2-20P5 <---> GS2-21P0 <---> 1hp 0.75kW 1.9 GS2-22P0 <---> 2hp 1.5kW 2.7 GS2-23P0 <---> 3hp 2.2kW 3.8 GS2-25P0 <---> 5hp 3.7kW 6.5 GS2-27P5 <---> 7.5hp 5.5kW 9.5
HP kW
1/2hp 0.4kW 1.0
Single/Three-phase : 200/208/220/230/240 VAC 10%, 50/6 0Hz 5% Three-phase : Corresponds to input voltage 15.7/8.8 7.0 27.0/12.5 10
Three-phase : 200/208/220/230/240 VAC 10%, 50/60 Hz 5%
19.6 17
28 25
Frequency 60-0 Hz, 0-100% rated current, start time 0.0-5.0 seconds, Stop Time 0.0-25.0 seconds 57 3.6 77 3.7 111 8.5 185 8.5 255 8.5
151.0 x 100.0 x 140.5 [5.94 x 3.94 x 5.53]
220.0 x 125.0 x 189.5 [8.66 x 4.92 x 7.46]
Accessories
Line Reactor Braking Resistor EMI Filter (single phase input) Fuse Kit Replacement Fuses DIN Rail Mounting Adapter Spare Keypad, GS2 Series Drive Keypad Cable, GS2 Series, 1 meter Keypad Cable, GS2 Series, 3 meter Keypad Cable, GS2 Series, 5 meter Ethernet Communications module for GS Series Drives (DIN rail mounted) USB to RS232 PC Communication Adapter RS-232 Serial Cable, GS2 Drive to DL05/06, CLICK, D2-250/260, D4-450, P3-550 USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable, GS Drive to DL06/D2-260 RS-485 Serial Cable, GS Drive to ZIPLink CDM Module Software OPC Server Three-Phase
GS-20P5-FKIT-3P LR-20P5-1PH LR-20P5 GS-20P5-BR LR-21P0-1PH LR-21P0 GS-21P0-BR 20DRT1W3S LR-22P0-1PH LR-22P0 GS-22P0-BR LR-23P0-1PH LR-23P0 GS-23P0-BR 32DRT1W3C
N/A GS-25P0-FKIT-3P N/A
n/a LR-25P0 GS-25P0-BR
n/a LR-27P5 GS-27P5-BR
40TDS4W4B N/A GS-27P5-FKIT N/A
Single-Phase GS-20P5-FKIT-1P GS-21P0-FKIT-1P GS-22P0-FKIT-1P GS-23P0-FKIT-1P

GS-21P0-FKIT-3P GS-22P0-FKIT-3P GS-23P0-FKIT-3P
Single-Phase GS-20P5-FUSE-1P GS-21P0-FUSE-1P GS-22P0-FUSE-1P GS-23P0-FUSE-1P Three-Phase GS-20P5-FUSE-3P GS-21P0-FUSE-3P GS-22P0-FUSE-3P GS-23P0-FUSE-3P
GS2-DR02 GS2-KPD GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS-EDRV100 USB-RS232 GS-RJ12-CBL-2 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect
GS-25P0-FUSE n/a
GS-27P5-FUSE
*Note: Height dimension does not include external ground terminal, which adds 10 to 15 mm. Refer to dimensional drawings for details.
Volume 14
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Model Price Motor Rating Rated Output Capacity (kVA) Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) DC Braking Watt Loss @ 100% I (W) Weight (lb) Dimensions* (HxWxD) (mm [in]) Line Reactor Braking Resistor EMI Filter Fuse Kit Replacement Fuses DIN Rail Mounting Adapter Spare Keypad, GS2 Series Microdrive Keypad Cable, GS2 Series, 1 meter Keypad Cable, GS2 Series, 3 meter Keypad Cable, GS2 Series, 5 meter Ethernet Communications Module for GS Series Drives (DIN rail mounted) USB to RS232 PC Communication Adapter RS-232 Serial Cable, GS2 Drive to DL05/06, CLICK, D2-250/260, D4-450, P3-550 USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable, GS Drive to DL06/D2-260 RS-485 Serial Cable, GS Drive to ZIPLink CDM Module Software OPC Server
GS-41P0-FKIT
GS2-41P0 <--->
GS2-42P0 <---> 2hp 1.5kW 3.1
GS2-43P0 <---> 3hp 2.2kW 3.8
GS2-45P0 <---> 5hp 4kW 6.2
GS2-47P5 <---> 7.5hp 5.5kW 9.9
GS2-4010 <---> 10hp 7.5kW 13.7
Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
HP kW
1hp 0.8kW 2.3
Three-phase: 380/400/415/440/460/480 VAC 10%, 50/60 Hz 5% Corresponds to input voltage 4.2 3.0 5.7 4.0 6.0 5.0 8.5 8.2 14 13 23 18
Frequency 60-0 Hz, 0-100% rated current, Start Time 0.0-5.0 seconds, Stop Time 0.0-25.0 seconds 73 3.5 86 3.6 102 3.7 170 8.5 240 8.5 255 8.5
151.0 x 100.0 x 140.5 [5.94 x 3.94 x 5.53]
220.0 x 125.0 x 189.5 [8.66 x 4.92 x 7.46]
Accessories
LR-41P0 GS-41P0-BR LR-42P0 GS-42P0-BR 11TDT1W4S GS-42P0-FKIT GS-42P0-FUSE GS2-DR02 GS2-KPD GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS-EDRV100 USB-RS232 GS-RJ12-CBL-2 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect GS-43P0-FKIT GS-43P0-FUSE LR-43P0 GS-43P0-BR LR-45P0 GS-45P0-BR LR-47P5 GS-47P5-BR LR-4010 GS-4010-BR 26TDT1W4B4 GS-4010-FKIT GS-4010-FUSE
17TDT1W44 GS-45P0-FKIT GS-45P0-FUSE GS-47P5-FKIT GS-47P5-FUSE n/a
GS-41P0-FUSE
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Model Price Motor Rating Rated Output Capacity (kVA) Rated Input Voltage Rated Output Voltage Rated Input Current (A) Rated Output Current (A) DC Braking Watt Loss @ 100% I (W) Weight (lb) Dimensions* (HxWxD) (mm [in]) Line Reactor Braking Resistor EMI Filter Fuse Block (Edison 3-pole part #) Replacement Fuses (Edison Fuse part #) DIN Rail Mounting Adapter Spare Keypad, GS2 Series Microdrive Keypad Cable, GS2 Series, 1 meter Keypad Cable, GS2 Series, 3 meter Keypad Cable, GS2 Series, 5 meter Ethernet Communications Module for GS Series Drives (DIN rail mounted) USB to RS232 PC Communication Adapter RS-232 Serial Cable, GS2 Drive to DL05/06, CLICK, D2-250/260, D4-450, P3-550 USB to RS-485 PC Communication Adapter RS-485 Communication Distribution Module (for creating plug and play RS-485 networks) RS-485 Serial Cable, GS Drive to DL06/D2-260 RS-485 Serial Cable, GS Drive to ZIPLink CDM Module Software OPC Server
HCLR6 HCLR10 (10 fuses per pack) (10 fuses per pack) GS2-DR02 30 3.3 2.4 1.7 4.2 3.0 GS2-51P0 <---> GS2-52P0 <---> 2hp 1.5kW 3.0

GS2-53P0 <---> 3hp 2.2kW 4.2 GS2-55P0 <---> 5hp 3.7kW 6.6 GS2-57P5 <---> 7.5hp 5.5kW 9.9 GS2-5010 <---> 10hp 7.5kW 12.2
HP kW
1hp 0.75kW 1.7
Three-phase: 500 to 600 VAC -15/+10%, 50/60 Hz 5% Corresponds to input voltage 5.9 4.2 7.0 6.6 10.5 9.9 12.9 12.2
Frequency 60-0 Hz, 0-100% rated current, Start Time 0.0-5.0 seconds, Stop Time 0.0-25.0 seconds 58 3.3 83 4.4 132 7.0 191 7.0 211 7.3
151.0 x 100.0 x 140.5 [5.94 x 3.94 x 5.53]
220.0 x 125.0 x 189.5 [8.66 x 4.92 x 7.46]
Accessories
LR-51P0 LR-52P0 LR-53P0 LR-55P0 GS-42P0-BR x (2) in parallel not available BC6033PQ or CHCC3D or CHCC3DI HCLR15 (10 fuses per pack) HCLR20 HCLR30 (10 fuses per pack) (10 fuses per pack) n/a GS2-KPD GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS-EDRV100 USB-RS232 GS-RJ12-CBL-2 USB-485M ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10 GS-485HD15-CBL-2 GS-485RJ12-CBL-2 GSoft / KEPDirect KEPDirect LR-5010 GS-4010-BR x (2) in series GS-42P0-BR
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GS2 Series General Specifications

Control Characteristics Control System Output Frequency Resolution Overload Capacity Torque Characteristics Braking Torque DC Braking Acceleration/Deceleration Time Voltage/Frequency Pattern Stall Prevention Level Operation Specifications Frequency Setting Operation Setting Keypad External Signal Keypad External Signal Digital Analog Output Terminals Outputs Digital Analog Operating Functions
Setting by <UP> or <DOWN> buttons or potentiometer Potentiometer - 3k to 5k/2W, 0 to 10VDC (input impedance 10k), 0 to 20mA / 4 to 20 mA (input impedance 250), Multi-speed inputs 1 to 3, Serial Communication RS232 and RS485 (Modbus RTU) Setting by <RUN>, <STOP> buttons Forward/Stop, Reverse/Stop (run/stop, fwd/rev), 3-wire control, Serial Communication RS232 and RS485 (Modbus RTU) 6 user-programmable: FWD/STOP, REV/STOP, RUN/STOP, REV/FWD, Run momentary (N.O.), STOP momentary (N.C.), External Fault (N.O./N.C.), External Reset, Multi-Speed Bit (1-3), Jog, External Base Block (N.O./N.C.), Second Accel/Decel Time, Speed Hold, Increase Speed, Decrease Speed, Reset Speed to Zero, PID Disable (N.O.), PID Disable (N.C.), Input Disable 1 user-configurable, 0 to 10VDC (input impedance 10k ) or 0 to 20mA / 4 to 20mA (input impedance 250 ), 10 bit resolution Frequency setpoint or PID process variable PV 2 user-programmable; Inverter Running, Inverter Fault, At Speed, Zero Speed, Above Desired Frequency, Below Desired Frequency, At Maximum Speed, Over Torque Detected, Above Desired Current, Below Desired Current, PID Deviation Alarm 1 user-programmable: 0 to 10VDC (max load 2mA), 8 bit resolution frequency, current, process variable PV Automatic voltage regulation, voltage/frequency characteristics selection, non-linear acceleration/deceleration, upper and lower frequency limiters, 7-stage speed operation, adjustable carrier frequency (1 to 12 kHz), PID control, skip frequencies, analog gain & bias adjustment, jog, electronic thermal relay, automatic torque boost, trip history, software protection Electronic Thermal, Overload Relay, Auto Restart after Fault, Momentary Power Loss, Reverse Operation Inhibit, Auto Voltage Regulation, Over-Voltage Trip Prevention, Auto Adjustable Accel/Decel, Over-Torque Detection Mode, Over-Torque Detection Level, Over-Torque Detection Time, Over-Current Stall Prevention during Acceleration, Over-Current Stall Prevention during Operation 8-key, 4-digit, 7-segment LED, 14 status LEDs, potentiometer Parameter values for setup and review, fault codes Actual Operating Frequency, RPM, Scaled Frequency, Amps, % Load, Output Voltage, DC Bus Voltage, Process Variable, Set-point Frequency RUN, STOP/RESET, FWD/REV, PROGRAM, DISPLAY, <UP>, <DOWN>, ENTER Protected chassis, IP20 -10 to 50C (14F to 122F) -10 to 40C (14F to 104F) For models 7.5 hp (5.5 kW) and higher -20 to 60 C (-4F to 140F) - during short-term transportation period 20 to 90% RH (non-condensing) 9.8 m/s (1G), less than 10Hz,. 5.9 m/s (0.6G) 10 to 60 Hz
2 2
Sinusoidal Pulse Width Modulation, carrier frequency 1kHz - 12kHz 0.1 Hz 150% of rated current for 1 minute Includes auto-torque boost, auto-slip compensation, starting torque 125% @ 0.5Hz/150% @ 5.0Hz 20% without dynamic braking resistor, 125% with optional braking resistor Operation frequency 60-0Hz, 0-100% rated current. Start time 0.0-5.0 seconds. Stop time 0.0-0 25.0 seconds 0.1 to 600 seconds (linear or non-linear acceleration/deceleration), second acceleration/deceleration available V/F pattern adjustable. Settings available for Constant Torque - low and high starting torque, Variable Torque - low and high starting torque, and user configured 20 to 200% or rated current
Inputs
Input Terminals
Protective Functions Operator Devices Operator Interface Programming Status Display Key Functions Enclosure Rating Ambient Temperature Environment Storage Temperature Ambient Humidity Vibration Installation Location Options
Altitude 1000m or lower above sea level, keep from corrosive gas, liquid and dust Noise filter, input AC reactor, output AC reactor, cable for remote operator, programming software (GSOFT), Dynamic braking resistor, input fuses, ethernet interface (GS-EDRV100), EMI filters
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Understanding the installation requirements for your GS2 drive will help to ensure that it operates within its environmental and electrical limits.
Note: Never use only this catalog for installation instructions or operation of equipment; refer to the user manual, GS2-M.
GS2 Specifications Installation
Protective Structure 1 IP20 Ambient Operating Temperature 2 Storage Temperature 3 Humidity Vibration 4 Location
-10 to 50C (14F to 122F) 10 to 40C (14F to 104F) for models 7.5HP and higher -20 to 60C (-4F to 140F) To 90% (no condensation) 5.9 m/s2 (0.6g), 10 to 55 Hz Altitude 1,000 m or less, indoors (no corrosive gases or dust)
2in [50mm] min
Fan
6in [150mm] minimum
2in [50mm] minimum
1: Protective structure is based upon EN60529 2: The ambient temperature must be in the range of -10 to 40 C. If the range will be up to 50 C, you will need to set the carrier frequency to 2.1 kHz or less and derate the output current to 80% or less. See our Web site for derating curves. 3: The storage temperature refers to the short-term temperature during transport. 4: Conforms to the test method specified in JIS CO911 (1984)
6in [150mm] minimum
Watt-loss Chart
GS2 Drive Model GS2-10P2 GS2-10P5 GS2-11P0 GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5 GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010 GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2-5010
Volume 14
Input Power
To Motor
At full load
24 34 46 34 57 77 111 185 255 73 86 102 170 240 255 30 58 83 132 191 211
Warning: Maximum ambient temperatures must not exceed 50C (122F), or 40C (104F) for models 7.5 hp (5.5 kW) and higher!
Panel
Air Flow
Ground braid copper lugs
Star washers*
Panel or single point ground*
* FOR PAINTED SUB-PANELS, SCRAPE

THE PAINT FROM UNDERNEATH THE STAR WASHERS BEFORE TIGHTENING THEM.
Warning: AC drives generate a large amount of heat which may damage the AC drive. Auxiliary cooling methods are typically required in order not to exceed maximum ambient temperatures.
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GS2 Specifications Terminals

Main Circuit Wiring
Terminal Description Input power L1, L2, L3 AC drive output T1, T2, T3 DB resistor input B1, B2
Ground
Control Circuit Terminals

Terminal Symbol R1O R1C R1 R2O R2C R2 DI1 DI2 DI3 DI4 DI5 DI6 DCM AI +10V AO ACM Description
Relay output 1 normally open Relay output 1 normally closed Relay output 1 common Relay output 2 normally open Relay output 2 normally closed Relay output 2 common Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital common Analog input Internal power supply (DC 10V) @ 10 mA Analog output Analog common
Note: Use twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It is recommended to run all signal wiring in a separate steel conduit. The shield wire should only be connected at the drive. Do not connect shield wire on both ends.
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GS2 Specifications Basic Wiring Diagram

Note: Users MUST connect wiring according to the circuit diagram shown below. (Refer to user manual GS2-M for additional specific wiring information.) Note: Refer to the following pages for explanations and information regarding line reactors, braking resistors, EMI and RF filters, and fuses: 1350, 1369, 1374, 1380, 1381.
Power Source* 100-120V 10% 200-240V 10% 380-480V 10% 500-600V -15%;+10% (50,60Hz 5%)
* Use terminals L1, L2 for 115V 1-phase models; use any two of L1, L2, L3 for 230V 1-phase models. Grounding resistance less than 0.1
L1 L2 L3
AC Motor
GS2-xxxx
T1 T2 T3 B1 B2 R1
IM
Braking resistor (optional)
R1C Forward/Stop Reverse/Stop DI3 External Fault (N.O.) Multi-Speed 1 DI5 Multi-Speed 2 DI6 Multi-Speed 3 DCM
Analog AO output 0 to +10 VDC 2mA max
DI1 DI2
Multi-function output contacts 120VAC/24VDC @5A 230VAC @2.5A Inverter Running
R1O
R2 R2C R2O
Multi-function output contacts 120VAC/24VDC @5A 230VAC @2.5A Inverter Fault Potentiometer (3-5 k) (may be required for some meters) + Voltmeter Output Frequency
DI4
ACM
Analog voltage 0-10 VDC Potentiometer 3-5 k Analog current 0-20 mA 4-20 mA
Factory default setting
+10V (10mA max) AI
RJ-12 (6P4C)
6 1

RS-485 2: GND 3: SG4: SG+ 5: +5V RS-232 2: GND 3: RXD 4: TXD 5: +5V
ACM
Factory default source of frequency command is via the keypad potentiometer Main circuit (power) terminals Control circuit terminal Shielded leads
WARNING: Do not plug a modem or telephone into the GS2 RJ-12 Serial Comm Port, or permanent damage may result. Terminals 2 and 5 should not be used as a power source for your communication connection.
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GS2 Specifications Dimensions

GS2-10P2, GS2-10P5, GS2-11P0; GS2-20P5, GS2-21P0, GS2-22P0; GS2-41P0, GS2-42P0, GS2-43P0; GS2-51P0, GS2-52P0, GS2-53P0
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders
GS2-23P0, GS2-25P0, GS2-27P5; GS2-45P0, GS2-47P5, GS2-4010; GS2-55P0, GS2-57P5, GS2-5010
Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
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DURAPULSE AC Drives Introduction

DURApulse Drives
Motor Rating Hp 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 kW .75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 Single/Three-Phase Input 230V Three-Phase 230VClass Three-Phase 460V Class
Features
The DURAPULSE series of AC drives offers all of the features of our GS2 series of drives including dynamic braking, PID, removable keypad and RS-485 Modbus communication. The DURAPULSE AC drive also offers sensorless vector control with the option of encoder feedback for enhanced speed control. The standard s mart keypad (or Human Interface Module) is designed with defaults for the North American customer and allows you to configure the drive, set the speed, start and stop the drive, and monitor critical parameters for your application. In addition, this keypad has internal memory that allows four complete programs to be stored and transferred to any DURAPULSE drive. The DURAPULSE series offers three analog inputs, eleven digital inputs, and one SPDT relay output.
Overview
GS3 - 2 020
DURAPULSE part numbering system

1P0: 1HP 3P0: 3HP 7P5: 7.5HP 015: 15HP 025: 25HP 040: 40HP 060: 60HP* 100: 100HP* 2P0: 2HP 5P0: 5HP 010: 10HP 020: 20HP 030: 30HP 050: 50HP 075: 75HP*
Simple Volts/Hertz control Sensorless vector control with autotune Sensorless vector control with optional encoder feedback card, for better speed control Sinusoidal pulse width modulation (PWM) Variable carrier frequency, depending on model IGBT technology Starting torque: 125% @ 0.5 Hz/150% @ 1Hz 150% rated current for one minute Electronic overload protection Stall prevention Adjustable accel and decel ramps with linear and S-curve settings Automatic torque and slip compensation Internal dynamic braking circuit for models under 20 hp; optional baking units available for models 20 hp and above DC braking Five skip frequencies Trip history Programmable jog speed Integral PID control Removable smart keypad with parameter upload/download Keypad with memory to store up to four programs of any DURAPULSE drive Eleven programmable digital inputs Three programmable analog inputs Three digital and one SPDT relay programmable outputs One programmable analog output
One digital frequency output RS-485 Modbus communications Ethernet communication optional Two-year warranty UL/cUL/CE listed
Accessories
AC line reactors EMI filters RF filters Braking resistors Braking units (for models 20 hp and above) Fuse kits and replacement fuses Replacement cooling fans Remote panel adapter Replacement keypad Keypad cables in 1, 3, and 5-meter lengths Ethernet interface Four and eight-port RS-485 multi-drop termination boards KEPDirect I/O or OPC Server GSoft drive configuration software GS3-FB feedback card GS-485HD15-CBL ZIPLink RS485 communication cable for connection to the DL06 and D2-260 15-pin ports USB-485M USB to RS-485 PC adapter (see Communications Products chapter for detailed information)
Conveyors Fans Pumps Compressors HVAC Material handling Mixing Shop tools Extruding Grinding
Input Voltage
2: 200-240VAC 4: 380-480VAC
* 60, 75 and 100HP models available in GS3-4xxx only
Series Name
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DURAPULSE AC Drives Specifications

230V Class
Model Name: GS3-xxx Price Maximum Motor Output Output Rated Output Current (A) Rating Maximum Output Voltage Rated Frequency * Input Rated Voltage/Frequency Rating Rated Input Current (A) Voltage/Frequency Tolerance Watt Loss @ 100% I (W) Weight (lb [kg])
60 4.5 [2.034] 82 4.5 [2.034] 130 9.4 [4.24] 194 9.4 [4.24] Single/Three-phase
21P0
<--->
22P0
<---> 2.0 1.5 7
23P0
<---> 3.0 2.2 11
25P0
<---> 5.0 3.7 17
27P5
<---> 7.5 5.5 25
2010
<---> 10 7.5 33
2015
<---> 15 11 49
2020
<---> 20 15 65
2025
<---> 25 18.5 75
2030
<---> 30 22 90
2040
<---> 40 30 120
2050
<---> 50 37 145
Programmable Controllers Field I/O Software C-more & other HMI Drives
HP kW
1.0 .75 5
Three-phase 200 to 240V (proportional to input voltage) 0.1 to 400 Hz Three-phase 200/208/220/230/240 VAC, 50/60Hz 11.9 / 5.7 15.3 / 7.6 22 / 15.5 20.6 26 34 50 60 75 90 110 142
Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Voltage: 10% Frequency: 5% 301 13.3 [6.031] 380 13.3 [6.031] 660 14.3 [6.487] 750 26.5 [12] 920 26.5 [12] 1300 26.5 [12] 1340 77.2 [35] 1430 77.2 [35]
* All 3-phase power sources must be symmetrical. Do not connect any DURApulse drives to grounded, center-tapped delta transformers (which are typically used for lighting circuits).
460V Class Three-Phase

Model Name: GS3-xxx Price Maximum Motor HP Output kW Rated Output Current Output Rating (A) Maximum Output Voltage Rated Frequency Rated *Input Voltage/Frequency Rating Rated Input Current (A) Voltage/Frequency Tolerance Watt Loss @ 100% I (W) Weight (lb [kg]) 41P0 42P0 43P0 45P0 47P5 4010 4015
<---> 1 .75 2.7 <---> 2 1.5 4.2 <---> 3 2.2 5.5 <---> 5 3.7 8.5 <---> 7.5 5.5 13 <---> 10 7.5 18 <---> 15 11 24
4020
<---> 20 15 32
4025
<---> 25 18.5 38
4030
<---> 30 22 45
4040
<---> 40 30 60
4050
<---> 50 37 73
4060
<---> 60 45 91
4075
<---> 75 55 110
4100
<---> 100 75 150
Three-phase 380 to 480V (proportional to input voltage) 0.1 to 400 Hz Three-phase, 380/400/415/440/460/480VAC, 50/60Hz 3.2 4.3 5.9 11.2 14 19 25 32 39 49 60 63 90 130 160
Voltage: 10% Frequency: 5% 70 102 132 176 250 345 445 620 26.5 [12] 788 26.5 [12] 1290 26.5 [12] 1420 77.2 [35] 1680 77.2 [35] 2020 77.2 [35] 2910 116.8 [53] 3840 116.8 [53]
3.9 4.4 4.1 9.4 13.2 13.5 14.4 [1.759] [1.994] [1.857] [4.24] [6.002] [6.106] [6.525]
* All 3-phase power sources must be symmetrical. Do not connect any DURApulse drives to grounded, center-tapped delta transformers (which are typically used for lighting circuits).
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DURAPULSE AC Drives General Specifications

Control Characteristics
Pulse Width Modulation, Carrier frequency adjustable from 1k - 15kHz depending on the model. This system determines the control methods of the AC drive. 00: V/Hz open loop control 01: V/Hz closed loop control 02: Sensorless Vector 03: Sensorless Vector with external feedback 0.1 to 400.0 Hz 0.1 Hz 150% of rated current for 1 minute Includes auto-torque boost, auto-slip compensation, starting torque 125% @ 0.5 Hz / 150% @ 1.0 Hz 20% without braking resistor, 125% with optional braking resistor (braking circuit built-in only for units under 20 hp) Operation frequency 60-0 Hz, 0 - 100% rated current, Start time 0.0 - 5.0 seconds, Stop time 0.0 - 25.0 seconds 0.1 to 600 seconds (linear or non-linear acceleration/deceleration), second acceleration/deceleration available Settings available for Constant Torque - low & high starting torque, Variable Torque - low & high starting torque, and user configured 20 to 200% of rated current
Control System
Rated Output Frequency Output Frequency Resolution Overload Capacity Torque Characteristics Braking Torque DC Braking Acceleration/Deceleration Time Voltage/Frequency Pattern Stall Prevention Level Operation Specification Frequency Setting Operation Setting Inputs Input Terminals Keypad External Signal Keypad External Signal Digital Sink/Source Selectable Analog
Setting by <UP> or <DOWN> buttons Potentiometer - 3 to 5 k, 0 to 10 VDC (input impedance 10 k), -10 to +10 VDC, 4 to 20 mA (input impedance 250), 0 to 20 mA; Multi-Speed Inputs 1 to 4, RS-232C/RS-485 communication interface Setting by <RUN>, <STOP>, <JOG> , <FWD>, <REV> buttons Forward/Stop, Reverse/Stop (run/stop, fwd/rev), 3-wire control, Serial Communication RS-232C & RS-485 (Modbus RTU) 11 user-programmable: FWD/STOP, REV/STOP, RUN/STOP, REV/FWD, RUN momentary (N.O.), STOP momentary (N.C.), External Fault (N.O./N.C.), External Reset, Multi-Speed Bit (1-4), Manual Keyboard Control, Jog, External Base Block (N.O./N.C.), Second Accel/Decel Time, Speed Hold, Increase Speed, Decrease Speed, Reset Speed to Zero, PID Disable (N.O.), PID Disable (N.C.), Input Disable 3 user-configurable, 0 to 10V (input impedance 10 k), 0 to 20 mA, 4 to 20 mA (input impedance 250), 10 bit resolution -10V to +10V, 10 bit resolution
Outputs
Digital 4 user-programmable: Inverter Running, Inverter Fault, At Speed, Zero Speed, Above Desired Frequency, Below Desired 3 transistors Frequency, At Maximum Speed, Over Torque Detected, Above Desired Current, Below Desired Current, PID Deviation Alarm, Heatsink Overheat Warning (OH), Soft Braking Signal, Above desired Frequency 2, Below desired Frequency 2, Encoder Loss 1 relay Output Terminals Digital Square One digital square wave output representing drive frequency Wave 1 user-programmable, 0 to 10V, 8 bit resolution frequency, current, process variable PV Analog
Automatic voltage regulation, voltage/frequency characteristics selection, non-linear acceleration/deceleration, upper and lower frequency limiters, 15-stage speed operation, adjustable carrier frequency (1 to 15 kHz), PID control, 5 skip frequencies, analog gain & bias adjustment, jog, electronic thermal relay, automatic torque boost, trip history, software protection Electronic Thermal, Overload Relay, Auto Restart after Fault, Momentary Power Loss, Reverse Operation Inhibit, Auto Voltage Regulation, Over-Voltage Stall Prevention, Auto Adjustable Accel/Decel, Over-Torque Detection Mode, Over-Torque Detection Level, Over-Torque Detection Time, Over-Current Stall Prevention during Acceleration, Over-Current Stall Prevention during Operation
Operating Functions
Protective Functions Operator Devices Programming Operator Interface Status Display Key Functions Enclosure Rating Ambient Temperature Environment Storage Temperature Ambient Humidity Vibration Installation Location Options
Volume 14
9-key, 2 line x 16 character LCD display, 5 status LEDs Parameter values for setup and review, fault codes Output Frequency, Motor Speed, Scaled Frequency, Output Current, Motor Load, Output Voltage, DC Bus Voltage, PID Setpoint, PID Feedback, Frequency Setpoint RUN, STOP/RESET, FWD/REV, PROGRAM, DISPLAY, <UP>, <DOWN>, ENTER Protected Chassis, IP20 -10C to 40C (14F to 104F) -20C to 60C (-4F to 140F) during short term transportation period 20 to 90% RH (non-condensing) 9.8 m/s2 (1G) less than 10 Hz, 5.9 m/s2 (0.6G) 10 to 60 Hz Altitude 1000m or lower above sea level, keep from corrosive gas, liquid and dust Noise filter, input AC reactor, output AC reactor, cable for remote operator, programming software, dynamic braking resistor, dynamic braking unit; RF filter; remote panel adapter; Ethernet interface; four and eight port RS-485 multi-drop termination boards, replacement keypads, fuse kits and replacement fuses
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DURAPULSE Drives Specifications Installation

Understanding the installation requirements for your DURAPULSE AC drive will help to ensure that it operates within its environmental and electrical limits.
Note: Never use only this catalog for installation instructions or operation of equipment; refer to the user manual, GS3-M.
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches
Protective Structure 1 Storage Temperature 3 Humidity Vibration 4 Location
IP20
Ambient Operating Temperature 2 -10 to 40C (14F to 104F) f

-20 to 60C (-4F to 140F) To 90% (no condensation) 9.8 m/s2 (1g), less than 10 Hz 5.9 m/s2 (0.6g),10 to 60 Hz Altitude 1,000 m or less, indoors (no corrosive gases, liquids or dust)
1: Protective structure is based upon EN60529 2: The ambient temperature must be in the range of -10 to 40C. If the range will be up to 50C, you will need to set the carrier frequency to 2.1 kHz or less and derate the output current to 80% or less.
Watt-loss Chart
GS3 Drive Model GS3-21P0 GS3-22P0 GS3-23P0 GS3-25P0 GS3-27P5 GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010 GS3-4015 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100 At full load
60 82 130 194 301 380 660 750 920 1300 1340 1430 70 102 132 176 250 345 445 620 788 1290 1420 1680 2020 2910 3840
50mm (2 inches) or more
3: The storage temperature refers to the short-term temperature during transport. 4: Conforms to the test method specified in JIS CO911 (1984)
Air Flow
Encoders Current Sensors
Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring
Enclosure
Minimum Clearances and Air Flow

Warning: AC drives generate a large amount of heat which may damage the AC drive. Auxiliary cooling methods are typically required in order not to exceed maximum ambient temperatures.
Power Circuit Protection Enclosures Tools Pneumatics
Warning: Maximum ambient temperatures must not exceed 50C (122F), or 40C (104F) for models 7.5 hp (5.5 kW) and higher!
Safety Appendix Product Index Part # Index
Volume 14
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DURAPULSE AC Drives Specifications Terminals

Main Circuit Terminals
Terminal L1, L2, L3 T1, T2, T3 B1, B2 +2, (negative)
Description Input Power AC Drive Output Braking Resistor Connection (Under 20HP) External Dynamic Brake Unit (20HP & Over) Ground
GS3-4030 shown Control Circuit Terminals

Terminal Symbol +24V DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DCM +10V AI1 AI2 AI3 ACM R1O R1C R1 DO1 DO2 DO3 DOC AO FO Description
DC Voltage Source Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Digital Input 9 Digital Input 10 Digital Input 11 Digital Common Internal Power Supply Analog Input Analog Input Analog Input Analog Common Relay Output 1 Normally Open Relay Output 1 Normally Closed Relay Output 1 Common Photocoupled digital output Photocoupled digital output Photocoupled digital output Digital Output Common Analog Output Digital Frequency Output 0 to +10 V 2mA Output Square wave pulse train output Maximum 48VDC, 50mA Resistor Load: 240VAC - 5A (N.O) / 3A (N.C.) 24VDC - 5A (N.O.) / 3A (N.C.) Inductive Load: 240VAC - 1.5A (N.O) / 0.5A (N.C) 24VDC - 1.5A (N.O) / 0.5A (N.C) See P 3.01 to P 3.03 +10VDC (10mA maximum load) 0 to +10 V input only 0 to 20mA / 4 to 20mA input -10 to +10 V input only Input Voltage: Internally Supplied (see Warning below) Sink Mode: Low active, VinL Min = 0V, VinL Max = 15V, Iin Min = 2.1mA, Iin Max = 7.0mA Source Mode: High active, VinH Min = 8.5V, VinH Max = 24V, Iin Min = 2.1mA, Iin Max = 7.0mA Input response: 12 - 15 msec Also see Basic Wiring Diagram on the next pages.
Remarks
(+24V, 20mA), used only for AC drive digital inputs wired for source mode operation
WARNING: Do NOT connect external voltage sources to the digital inputs. Permanent damage may result.
NOTE: USE TWISTED-SHIELDED, TWISTED-PAIR OR SHIELDED-LEAD WIRES FOR THE CONTROL SIGNAL WIRING. IT IS RECOMMENDED TO RUN ALL SIGNAL WIRING IN A SEPARATE STEEL CONDUIT. THE SHIELD WIRE SHOULD ONLY BE CONNECTED AT THE AC DRIVE. DO NOT CONNECT SHIELD WIRE ON BOTH ENDS.
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DURAPULSE AC Drives Basic Wiring Diagram

Power Wiring Diagram - drives under 20 hp
Note: Users MUST connect wiring according to the circuit diagram shown below. (Refer to user manual GS3-M for additional specific wiring information.) Note: Refer to the following pages for explanations and information regarding feedback cards, line reactors, braking resistors, EMI and RF filters, and fuses: 1348, 1350, 1369, 1374, 1380, 1381.
Braking resistor (optional) JUMPER Power Source 200-240V+-10% (50,60Hz+-5%) 380-480V+-10% (50,60Hz+-5%) Use any two of L1, L2, L3 for 230V 1-phase models
BR
+
L1 L2 L3
B1
()
B2 T1 T2 T3
AC Motor
Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls
DURAPULSE GS3-xxxx
Note: Grounding terminals are internally connected.
IM 3
Motor grounding terminal Mechanical Coupling
Proximity Sensors Photo Sensors Limit Switches Encoders
Grounding resistance less than 0.1
GS3-FB (optional)
OC 12V
A A B B VP DCM
A B +12V G ND Encoder Output 12VDC

Shielded leads
Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
PG
Factory Default
OC=open collector TP=totem pole TP 5V
Main circuit (power) terminals
Control circuit terminal
WARNING: Do not plug a modem or telephone into the GS3/DURAPULSE RJ-12 Serial Comm Port, or permanent damage may result. Terminals 2 and 5 should not be used as a power source for your communication connection.
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Power Wiring Diagram 20 to 30 hp (230 VAC) & 20 to 60 hp (460 VAC)
Note: Users MUST connect wiring according to the circuit diagram shown below. (Refer to user manual GS3-M for additional specific wiring information.) Note: Refer to the following pages for explanations and information regarding feedback cards, line reactors, braking units and resistors, EMI and RF filters, and fuses: 1348, 1350, 1367, 1369, 1374, 1380, 1381.
JUMPER Power Source 3-phase 200-240V+-10% (50,60Hz+-5%) 380-480V+-10% (50,60Hz+-5%)
Dynamic Brake Unit (optional)
BR Braking resistor (optional)
+
L1 L2 L3
+2
T1 T2 T3
AC Motor
DURAPULSE GS3-xxxx
IM 3
GS3-FB (optional)
OC 12V
A A B B VP DCM

Shielded leads
PG
Factory Default
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Power Wiring Diagram - 40 to 50 hp (230 VAC) & 75 to 100 hp (460 VAC)
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox
Note: Users MUST connect wiring according to the circuit diagram shown below. (Refer to user manual GS3-M for additional specific wiring information.) Note: Refer to the following pages for explanations and information regarding feedback cards, line reactors, braking units and resistors, EMI and RF filters, and fuses: 1348, 1350, 1367, 1369, 1374, 1380, 1381.
Dynamic Brake Unit (optional) Dynamic Brake Unit (optional)
BR Braking resistor (optional) BR Braking resistor (optional)
JUMPER Power Source 3-phase 200-240V+-10% (50,60Hz+-5%) 380-480V+-10% (50,60Hz+-5%)
+
L1 L2 L3
+2
T1 T2 T3
AC Motor
Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors
DURAPULSE GS3-xxxx
IM 3
Limit Switches Encoders Current Sensors Pressure Sensors
GS3-FB (optional)
OC 12V
A A B B VP DCM

Shielded leads
Temperature Sensors
PG
Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Factory Default
Volume 14
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DURAPULSE AC Drives Control Wiring Diagram DI Connection to Sinking Outputs

Control Wiring Diagram - Digital Input Connections to Sinking Output Devices
NOTE: USERS MUST CONNECT WIRING ACCORDING TO THE CIRCUIT DIAGRAM SHOWN BELOW.
Multi-function Digital Inputs: Forward/Stop Reverse/Stop External Fault (N.O.) Multi-Speed 1 Multi-Speed 2 Multi-Speed 3 Multi-speed 4 JOG External Reset Second Accel/Decel Time External Base Block (N.O.)
DURAPULSE AC Drive GS3-xxxx

+24V Power Source (20mA max.) DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DCM Digital Signal Com. See Power Wiring Diag. DOC Digital Output Com. FO DO3 DO2
Input Mode Setting
Sink SW1 Source
Multi-function Output Contact: R1 R1C R1O 120VAC/24VDC @5A 230VAC @2.5A AC Drive Running Multi-function Digital Outputs: 48VDC @50mA max. AC Drive Fault 48VDC @50mA max. At Speed 48VDC @50mA max. Zero Speed
Sink
DO1
Digital Frequency Output: 1:1, Duty = 50%
Analog Inputs:
DCM Multi-function Analog Output: AO Indicates Output Frequency Hz. 0-10VDC @ 2mA
Potentiometer (3-5 k)
+10V Power Source (20mA max.) AI1 (0 to 10V) AI2 (0-20mA or 4-20mA) AI3 (-10 to +10V) ACM Analog Signal Common
6 1
Potentiometer 5k
ACM

RS-485 1: +15V 2: GND 3: SG4: SG+ 5: NC
Frequency command source can be one of the three analog inputs, up/down keys on keypad or via the RS-485 serial comm port. See parameter settings.
See Power Wiring Diagram
Factory default setting Factory default source of frequency command is via the keypad up/down keys Main circuit (power) terminals Control circuit terminal Shielded leads
WARNING: Do not plug a modem or telephone into the DURAPULSE RJ-12 Serial Comm Port, or permanent damage may result.
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DURAPULSE AC Drives Control Wiring Diagram DI Connections to Sourcing Outputs

Control Wiring Diagram - Digital Input Connections to Sourcing Output Devices
NOTE: USERS MUST CONNECT WIRING ACCORDING TO THE CIRCUIT DIAGRAM SHOWN BELOW.
Multi-function Digital Inputs:

+24V Power Source (20mA max.) DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DCM Digital Signal Com. See Power Wiring Diag. DOC Digital Output Com. FO DO3 DO2
Input Mode Setting
Sink SW1 Source
Multi-function Output Contact: R1 R1C R1O 120VAC/24VDC @5A 230VAC @2.5A AC Drive Running Multi-function Digital Outputs: 48VDC @50mA max. AC Drive Fault 48VDC @50mA max. At Speed
Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Forward/Stop Reverse/Stop External Fault (N.O.) Multi-Speed 1 Multi-Speed 2 Multi-Speed 3 Multi-speed 4 JOG External Reset Second Accel/Decel Time External Base Block (N.O.)
Sink
DO1
48VDC @50mA max. Zero Speed
Digital Frequency Output: 1:1, Duty = 50%
Analog Inputs:
DCM Multi-function Analog Output: AO Indicates Output Frequency Hz. 0-10VDC @ 2mA
Potentiometer (3-5 k)
+10V Power Source (20mA max.) AI1 (0 to 10V) AI2 (0-20mA or 4-20mA) AI3 (-10 to +10V) ACM Analog Signal Common
6 1
Potentiometer 5 k
ACM
Frequency command source can be one of the three analog inputs, up/down keys on keypad or via the RS-485 serial comm port. See parameter settings.

RS-485 1: +15V 2: GND 3: SG4: SG+ 5: NC
See Power Wiring Diagram
Factory default setting Factory default source of frequency command is via the keypad up/down keys Main circuit (power) terminals Control circuit terminal Shielded leads
WARNING: Do not plug a modem or telephone into the DURAPULSE RJ-12 Serial Comm Port, or permanent damage may result.
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GS3-21P0, GS3-22P0, GS3-41P0, GS3-42P0

118.0 [4.65] 108.0 [4.25]
DURAPULSE AC Drives Dimensions

GS3-21P0 GS3-22P0 GS3-42P0
160.0 [6.30]
Dia. 5.5[0.22]
RUN STOP JOG FWD REV
PROGRAM
JOG RUN STOP RESET
FWD/REV
WA RNING
Do not connect AC power to output terminals T1,T2 and T3. Risk of electrical shock. Wait 10 minutes after removing power before servicing.
Dia. 22.0 (0.87)
1 .10](2X ) Dia. 28.0[
173.0 [6.81]
185.0 [7.28]
DISPLAY
ENTER
R2.7
1] 5[0.1
8.7 [0.34]
5.5[0.22]
GS3-23P0 GS3-25P0 GS3-45P0 UNIT : mm(inch)
GS3-23P0, GS3-25P0, GS3-45P0

150.0 [5.91] 135.0 [5.32]
3] .1 R0 [ 5 .2 R3
160.2 [6.31]
PROGRAM
ENTER
DISPL AY
JOG
STOP RESET
FWD/REV
RUN
WA RNING
ia
X) ](2 87 . [0 .0 22
244.3 [9.63] 260.0[10.24]
.6 ia
] 26 0. .5[
Di
a.
28 .0 [ 1.1
0]( 2X )
11.3 [0.44]
unit: mm(in)
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GS3-27P5, GS3-2010, GS3-2015, GS3-47P5, GS3-4010, GS3-4015

UNIT : mm(inch)

200.0 [7.88] 185.6 [7.31]
Company Information Systems Overview Programmable Controllers Field I/O Software
Dia. 7.0 (0.28)
183.2 [7.22]
PROGRAM
303.0 [11.94]
DISPLA Y JOG STOP RESET RUN

FWD/REV
323.0 [12.73]
ENTER
C-more & other HMI Drives Soft Starters Motors & Gearbox
WA RNING
Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process
Dia. 22.0(0.87)
Dia. 42.6(1.68)
7.0 [0.28]
GS3-2020, GS3-2025, GS3-2030, GS3-4020, GS3-4025, GS3-4030

250.0 [9.84] 226.0 [8.90]
Dia. 10.0 [0.39]
GS3-2020 GS3-4020 GS3-2025 GS3-4025 GS3-2030 GS3-4030 UNIT : mm(inch)
205.4 [8.08]
13.5 [0.53]
.5 R3 ] 14 0. [R
PROGRAM
ENTER DISPLA Y
Relays/ Timers
403.8 [15.90]
STOP RESET RUN
384.0 [15.12]
JOG
FWD/REV
Comm. Terminal Blocks & Wiring Power
WA RNING
Circuit Protection Enclosures Tools
Dia. 28.0 (1.1)
Dia. 42.0 (1.65)(2X)
13.0 [0.51]
10.0 [0.39]
Pneumatics Safety
unit: mm(in)
Appendix Product Index Part # Index
Volume 14
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GS3-2040 GS3-2050
GS3-2040, GS3-2050, GS3-4040, GS3-4050, GS3-4060

370.0 [14.57] 335.0 [13.19]
Dia. 13.0 (0.51)
260.0 [10.24]
Dia. 18.0(0.71)
RUN STOP JOG
FWD REV
PROGRAM
ENTER
DISPLA Y
JOG RUN
FWD/REV
STOP RESET
560.0 [22.05]
595.0 [23.43]
589.0 [23.19]
18.0 [0.71]
WA RNING
132.5 [5.22]
Dia. 22.0(0.87) Dia. 62.0(2.44)
21.0[0.83]
R6.5[0.25]
13.0[0.51]
GS3-43P0
118.0 [4.65] 108.0 [4.25] Dia. 5.5[0.22] 145.0 [5.71]
PROGRAM
ENTER
173.0 [6.81]
JOG STOP RESET RUN
FWD/REV
WA RNING
Dia. 22.0(0.87)
Dia. 28.0(1.10)(2X)
R2. .11] 75[ 0
185.0 [7.28]
DISPLAY
8.7 [0.34]
5.5[0.22]
unit: mm(in)
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GS3-4075, GS3-4100
G S3-4075 G S3-4 1 00
1 0.5 )
264.0 [10.39]
Dia.18 .0(0.71 )
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors
4 2 5 . 0 [ 1 6 . 73 ] 385.0 [15.16]
ia.
13
.0(
631.0 [24.84]
660.0 [25.98]
18.0 [0.71]
WARNIN G
1 30 . 4 [ 5 . 1 3 ] 28 0 . 0 [ 11 . 0 2 ] 21.0[0.83]
Dia. 22.0(0.87) Dia. 74.8(2.94)
Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix
R6.5[0.25]
13.0[0.51]
unit: mm(in)
Product Index Part # Index
Volume 14
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GS/DURAPULSE Accessories Overview

Accessories Part numbering system
GS - 22P0 - LR - 3PH
Description Code (optional) Accessory Code
1PH: Single phase 3PH: Three phase ENC: Enclosure Blank: For reactor, blank = 3-phase
Note: With the exception of the EMI filters, RF filters, and LR series line reactors, each accessory part number begins with GS, followed by the AC Drive rating, and then the relevant accessory code. Following the accessory code, you will find a description code when applicable. The diagram at right shows the accessory part numbering system.
BR: Braking resistor BZL: Bezel CBL: Cable DBU: Dynamic Brake Unit EDRV: Ethernet board FB: Feedback board FKIT: Fuse Kit FUSE: Replacement fuses for FKIT KPD: Keypad LR: Line reactor (legacy) RS: Recommended Standard
Horsepower Rating Voltage Rating

1: 115V
Example: 2P0 = 2.0 hp 2: 230V
7P5 = 7.5 hp 5: 575V
010 = 10 hp
4: 460V
Series
Under 20hp
From power supply
Please follow the specific power supply requirements shown in Chapter 1 and the Warning section of the applicable GS or DURAPULSE AC Drives User Manual. Input fuses protect the AC drive from excessive input current due to line surges, short circuits, and ground faults. They are recommended for all installations and may be required for UL-listed installations. (AutomationDirect fuses are not available for GS1 drives.) Do not use a contactor or disconnect switch for run/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations. Input line reactors protect the AC drive from transient overvoltage conditions, typically caused by utility capacitor switching. The input line reactor also reduces the harmonics associated with AC drives. Input line reactors are recommended for all installations. Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. (Separate EMI filters are not neccessary for GS1 drives.) RF filters reduce the radio frequency interference or noise on the input or output side of the inverter. Dynamic braking allows the AC drive to produce additional braking (stopping) torque. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. The addition of optional braking may be required for applications that require rapid deceleration or high inertia loads. (Braking resistors are not available for GS1 drives.) Output line reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage, and also smooth the motor current waveform, allowing the motor to run cooler. They are recommended for ope rating non-inverter-duty motors and when the length of wiring between the AC drive and motor exceeds 75 feet.
Power Supply Fuses
GS: All GS and DURApulse Series Drives GS1: GS1 Series GS2: GS2 Series GS3: DURApulse Series
LR: Newer line reactor series
Disconnect switch
(Refer to page 1381.)
2 3 4 6 5
Contactor (Optional)
(Refer to the Motor Controls section.)
Input Line Reactor (Optional) EMI filter (Optional) RF filter (Optional)
L1
L2
L3
+
GS and DURAPULSE AC Drive GSx-xxxx B1
()
B2
T1
6 8
T2
T3
Braking Resistor (Optional)
Motor
Motor grounding terminal
Output Line Reactor (Optional)
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GS/DURAPULSE Accessories Overview

20hp & Over (DURAPULSE only)
From power supply

Please follow the specific power supply requirements shown in Chapter 1 of the DURAPULSE AC Drives User Manual. Input fuses protect the AC drive from excessive input current due to line surges, short circuits, and ground faults. They are recommended for all installations and may be required for UL-listed installations. Do not use a contactor or disconnect switch for run/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations. Input line reactors protect the AC drive from transient overvoltage conditions, typically caused by utility capacitor switching. The input line reactor also reduces the harmonics associated with AC drives. Input line reactors are recommended for all installations. Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. RF filters reduce the radio frequency interference or noise on the input or output side of the inverter.
Power Supply Fuses
Disconnect switch
2 3 4
Contactor (Optional) (Refer to the Motor Controls section.)
6 5
Input Line Reactor (Optional) (Refer to page 1350.)
L1
L2
L3
+
EMI filter (Optional) (Refer to page 1374.) RF filter (Optional)
+2
7
T1
6 8
T2
T3
Dynamic braking allows the AC drive to produce additional braking (stopping) torque. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. The addition of optional braking may be required for applications that require rapid deceleration or high inertia loads.
Braking Unit & Braking Resistor (Optional) (pg 1367)
Motor
Output line reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage, and also smooth the motor current waveform, allowing the motor to run cooler. They are recommended for operating non-inverter-duty motors and when the length of wiring between the AC drive and motor exceeds 75 feet.
Output Line Reactor (Optional) (Refer to page 1350.)
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GS/DURAPULSE Accessories Feedback Card

Feedback Card for DURAPULSE AC Drives
Part Number GS3-FB Price
<--->
Drive Model
GS3-xxxx
The GS3-FB card is used to add another layer of precision control to the already precise control algorithm utilized in the DURAPULSE drive series. This added control is activated by selecting control modes V/Hz closed loop control or sensorless vector with external feedback. The feedback mechanism uses pulses generated by an external encoder or pulse generator. Unlike other feedback types, the GS3-FB accommodates the four most common encoder signal types: output voltage, open collector, line driver, and complimentary.
Description
The GS3-FB feedback card is for use only with DURApulse AC drives.
Frequency Command
Closed Loop Diagram
Output Frequency Output Freq. Limit 10.04
P Gain 10.02
PG Feedback
I Gain 10.03
Types of Encoders Output Voltage

V CC
SW1 and SW2 switches 5V 12V

OC1 2 V
O /P
OC1 2 V
TP 5 V
0V
TP 5 V
Open collector
V CC
OC1 2 V
O /P
OC1 2 V
TP 5 V
0V
TP 5 V
Line driver
OC1 2 V
OC1 2 V
Q
V CC
TP 5 V
TP 5 V
Complimentary
OC1 2 V
O /P
OC1 2 V
TP 5 V
0V
TP 5 V
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GS/DURAPULSE Accessories Feedback Card

Wiring Diagrams
Power Source 3-phase 200-240V+-10% (50,60Hz+-5%) 380-480V+-10% (50,60Hz+-5%)
AC Motor L1 L2 L3
DURAPULSE GS3-xxxx
T1 T2 T3
IM 3
Open Collector type Encoder
GS3-FB
A A B B VP DCM
A B PG
Pulse Generator
Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers
OC 12V
+12V G ND Encoder Output 12VDC

Shielded leads AC Motor
Factory Default
Control circuit terminal T1 T2 T3
Terminal Symbols
VP
Description
Power source of GS3-FB (SW1 can be switched to 12V or 5V) Output Voltage: (+12VDC 5% 200mA) or (+5VDC 2% 400mA) Power source (VP) and input signal (A, B) common Input signal from Encoder. Input type is selected by SW2; Maximum 500KP/sec GS3-FB output signal for use with RPM Meter. (Open Collector) Maximum DC24V 100mA GS3-FB output signal (A/O, B/O) common
Power Source 3-phase 200-240V+-10% (50,60Hz+-5%) 380-480V+-10% (50,60Hz+-5%)
L1 L2 L3
DURAPULSE GS3-xxxx
IM 3
DCM A, NOT A B, NOT B A/O, B/O COM
GS3-FB
Line Driver type Encoder with RPM Meter
A A B B VP DCM
Encoder Output 5VDC A A Pulse B PG Generator B +5V G ND
OC 12V
OC=open collector TP=totem pole
TP 5V
A/O B/O COM R P M m e t er

Power Source 3-phase
Shielded leads
AC Motor L1 L2 L3
Control Terminals Block Designations

Fj1
200-240V+-10% (50,60Hz+-5%) 380-480V+-10% (50,60Hz+-5%)
Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures
DURAPULSE GS3-xxxx
T1 T2 T3
IM 3
Connect to GS3 series control board Wiring Terminals GS3-FB
SW1 SW2
OC 12V
Select the power source and encoder output type
A/O B/O COM VP DCM A A B B
Output Voltage or Complementary type Encoder
GS3-FB
A A B B VP DCM
A B PG
Pulse Generator
Tools Pneumatics Safety Appendix Product Index Part # Index
OC 12V
+12V G ND Encoder Output 12VDC

Shielded leads
TP 5V
OC=open collector TP=totem pole
TP 5V
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Input line reactors protect the AC drive from transient overvoltage conditions typically caused by utility capacitor switching. Input line reactors also reduce the harmonics associated with AC drives, and are recommended for all installations.
LR Series Line Reactors
GS/DURAPULSE Drives Accessories Line Reactors

Output line (load) reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage, and also allow the motor to run cooler by smoothing the motor current waveform. They are recommended for operating non-inverter-duty motors, and for any motors where the length of wiring between the AC drive and motor exceeds 75 feet.
Features:
Agency Approvals:
CULUS listed (E197592) CE marked RoHS
Universal mounting feet with multiple mounting slots; can replace most reactors using existing mounting holes. 10-year warranty
Line Reactors LR Series

Part Number LR-10P2-1PH (2) LR-10P5-1PH (2) LR-11P0-1PH (2) LR-20P5-1PH (2) Price
<---> <---> <---> <--->
Rated Imped Inductance Watt System Phase Amps -ance Loss Voltage Use (1)
5.8 9.8 16 4.9 1.58 mH 0.93 mH 0.57 mH 3.74 mH 8.0 11.7 17.4 11.2 240 120 1 In 1 In 1 In 1 In 1 In 1 In 1 In 1 In 3 Out 3 Out 3 Out 3 Out 3 I/O 3 I/O 3 I/O 1 In 1 In 1 In 3 I/O 3 I/O 3 I/O 3 Out 1 In 1 In 1 In 3 I/O 3 I/O 3 I/O 1 In 1 In 3 I/O 3 I/O 208/240 3 I/O 3 I/O 3 I/O 3 I/O
GS Drive Model
GS1-10P2 GS2-10P2 GS1-10P5 GS2-10P5 GS2-11P0 GS1-20P2 GS1-20P5 GS2-20P5 GS1-10P2 GS1-10P5 GS2-10P2 GS2-10P5 GS1-20P2 GS1-20P5 GS2-20P5 GS1-21P0 GS2-21P0 GS3-21P0 GS1-21P0 GS2-21P0 GS3-21P0 GS2-11P0 GS1-22P0 GS2-22P0 GS3-22P0 GS1-22P0 GS2-22P0 GS3-22P0 GS2-23P0 GS3-23P0 GS2-23P0 GS3-23P0 GS3-25P0 GS2-25P0 GS2-27P5 GS3-27P5
Drive hp
0.25 0.25 0.5 0.5 1 0.25 0.5 0.5 0.25 0.5 0.25 0.5 0.25 0.5 0.5 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 5 5 7.5 7.5
LR-20P5
<--->
2.4
4.2 mH
208/240
LR-21P0-1PH (2)
<--->
8 3%
2.29 mH
15.9
240
LR-21P0
<--->
4.6
2.46 mH
11
208/240
LR-22P0-1PH (2)
<--->
12
1.53 mH
24.3
240
LR-22P0 LR-23P0-1PH (2) LR-23P0 LR-25P0 LR-27P5
<--->
7.5
1.35 mH
21
208/240
<---> <---> <---> <--->
17 10.6 16.7 24.2
1.08 mH 0.97 mH 0.626 mH 0.434 mH
27.3 38 48 65
240
1) Use (side of drive): In = input only; Out = output only; I/O = input or output. 2) Single-phase line reactors should NOT be installed on the output side of AC drives. *** TABLE CONTINUED NEXT PAGE ***
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*** TABLE CONTINUED FROM PREVIOUS PAGE ***
Line Reactors LR Series

Part Number LR-2010 LR-2015 LR-2020 LR-2025 LR-2030 LR-2040 LR-2050 LR-41P0 LR-42P0 LR-43P0 LR-45P0 LR-47P5 LR-4010 LR-4015 LR-4020 LR-4025 LR-4030 LR-4040 LR-4050 LR-4060 LR-4075 LR-4100 LR-4125 LR-4150 LR-4200 LR-4250 LR-4300 LR-51P0 LR-52P0 LR-53P0 LR-55P0 LR-5010 Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
Rated Imped Inductance Watt System Phase Amps -ance Loss Voltage Use (1)
30.8 46.2 59.4 74.8 88 114 143 2.1 3.4 4.8 7.6 11 14 21 27 34 40 52 65 77 96 124 156 180 240 302 361 1.7 2.7 3.9 6.1 11 3% 0.342 mH 0.22 mH 0.172 mH 0.138 mH 0.116 mH 0.0886 mH 0.0699 mH 8.927 mH 5.79 mH 4.27 mH 2.77 mH 1.68 mH 1.29 mH 0.912 mH 0.694 mH 0.569 mH 0.469 mH 0.387 mH 0.295 mH 0.227 mH 0.196 mH 0.152 mH 0.117 mH 0.103 mH 0.0839 mH 0.0654 mH 0.0565 mH 15.9 mH 9.29 mH 6.74 mH 4.51 mH 2.47 mH 96 64 85 94 135 149 154 10.4 19 23 49 40 64 65 79 96 105 114 114 169 193 225 254 299 280 337 381 12 22 23.3 34.7 43.8 575/600 480 3 I/O 208/240
GS Drive Model
GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 GS2-41P0 GS3-41P0 GS2-42P0 GS3-42P0 GS2-43P0 GS3-43P0 GS2-45P0 GS3-45P0 GS2-47P5 GS3-47P5 GS2-4010 GS3-4010 GS3-4015 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100
Drive hp
10 15 20 25 30 40 50 1 1 2 2 3 3 5 5 7.5 7.5 10 10 15 20 25 30 40 50 60 75 100 125 150
200 250 300
GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5
1 2 3 5 7.5
1) Use (side of drive): In = input only; Out = output only; I/O = input or output.
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Line Reactors LR Series Additional Specifications
Wire Range
#12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #18#4 AWG #18#4 AWG #18#4 AWG #18#4 AWG #18#4 AWG #18#4 AWG 2/0 #6AWG (AL or CU) 2/0 #6AWG (AL or CU) 250kcmil #6AWG (AL or CU) #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #12#18 AWG #18#4 AWG #18#4 AWG #18#4 AWG #18#4 AWG #18#4 AWG #22#4 AWG 2/0 #6AWG (AL or CU) 250kcmil #6AWG (AL or CU) 250kcmil #6AWG (AL or CU) 250kcmil #6AWG (AL or CU) (1) 600kcmil #4 AWG (2) 250kcmil 1/0 (2)* 350kcmil #4 AWG (AL or CU) (2)* 350kcmil #4 AWG (AL or CU)
Part Number LR-10P2-1PH LR-10P5-1PH LR-11P0-1PH LR-20P5-1PH LR-20P5 LR-21P0-1PH LR-21P0 LR-22P0-1PH LR-22P0 LR-23P0-1PH LR-23P0 LR-25P0 LR-27P5 LR-2010 LR-2015 LR-2020 LR-2025 LR-2030 LR-2040 LR-2050 LR-41P0 LR-42P0 LR-43P0 LR-45P0 LR-47P5 LR-4010 LR-4015 LR-4020 LR-4025 LR-4030 LR-4040 LR-4050 LR-4060 LR-4075 LR-4100 LR-4125 LR-4150 LR-4200 LR-4250 LR-4300 LR-51P0 LR-52P0 LR-53P0 LR-55P0 LR-5010
Volume 14
Product Weight
2.6 lb [1.2 kg] 2.7 lb [1.2 kg] 4.2 lb [1.9 kg] 2.8 lb [1.3 kg] 4.0 lb [1.8 kg] 2.8 lb [1.3 kg] 4.0 lb [1.8 kg] 4.3 lb [2.0 kg] 4.0 lb [1.8 kg] 4.3 lb [2.0 kg] 4.0 lb [1.8 kg] 8.0 lb [3.6 kg] 8.0 lb [3.6 kg] 12 lb [5.4 kg] 12 lb [5.4 kg] 12 lb [5.4 kg] 15 lb [6.8 kg] 33 lb [15 kg] 33 lb [15 kg] 36 lb [16 kg] 4.0 lb [1.8 kg] 4.0 lb [1.8 kg] 4.0 lb [1.8 kg] 4.0 lb [1.8 kg] 4.0 lb [1.8 kg] 4.0 lb [1.8 kg] 8.0 lb [3.6 kg] 8.0 lb [3.6 kg] 10 lb [4.5 kg] 10 lb [4.5 kg] 15 lb [6.8 kg] 25 lb [11 kg] 33 lb [15 kg] 46 lb [21 kg] 46 lb [21 kg] 46 lb [21 kg] 74 lb [34 kg] 74 lb [34 kg] 74 lb [34 kg]
Terminal Torque
10 lbin 10 lbin 20 lbin 10 lbin 10 lbin 10 lbin 10 lbin 20 lbin 10 lbin 20 lbin 10 lbin 20 lbin 20 lbin 20 lbin 20 lbin 20 lbin #18#16 AWG: 25 lbin #14#6 AWG: 30 lbin #4 AWG: 35 lbin 120 120 275 10 lbin 10 lbin 10 lbin 10 lbin 10 lbin 10 lbin 20 lbin 20 lbin 20 lbin 20 lbin 20 lbin #22#16 AWG: 25 lbin #14#6 AWG: 30 lbin #4 AWG: 35 lbin 120 lbin 275 lbin 275 lbin 275 lbin 500 lbin 275 lbin 275 lbin
Temperature Range Operating Storage
Environment
-40 104 F [-40 40 C]
-40 149 F [-40 65 C]
NEMA: open IP00 no corrosive gases
4.0 lb [1.8 kg]
#12#18 AWG
10 lbin
* LR-4250 & LR-4300 have dual-connector lugs, and will require multiple conductors per phase of the appropriate size to fit the lugs.
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Line Reactor Part Number Cross Reference
AutomationDirect LR Series LR-10P2-1PH LR-10P5-1PH LR-11P0-1PH LR-20P5-1PH LR-20P5 LR-21P0-1PH LR-21P0 LR-22P0-1PH LR-22P0 LR-23P0-1PH LR-23P0 LR-25P0 LR-27P5 LR-2010 LR-2015 LR-2020 LR-2025 LR-2030 LR-2040 LR-2050 LR-41P0 LR-42P0 LR-43P0 LR-45P0 LR-47P5 LR-4010 LR-4015 LR-4020 LR-4025 LR-4030 LR-4040 LR-4050 LR-4060 LR-4075 LR-4100 LR-51P0 LR-52P0 LR-53P0 LR-55P0 LR-5010 LR-4125 LR-4150 LR-4200 LR-4250 LR-4300 AutomationDirect GS Series (legacy)
GS-10P2-LR GS-10P5-LR GS-11P0-LR GS-20P5-LR-1PH GS-20P5-LR-3PH GS-21P0-LR-1PH GS-21P0-LR-3PH GS-22P0-LR-1PH GS-22P0-LR-3PH GS-23P0-LR-1PH GS-23P0-LR-3PH GS-25P0-LR GS-27P5-LR GS-2010-LR GS-2015-LR GS-2020-LR GS-2025-LR GS-2030-LR GS-2040-LR GS-2050-LR GS-41P0-LR GS-42P0-LR GS-43P0-LR GS-45P0-LR GS-47P5-LR GS-4010-LR GS-4015-LR GS-4020-LR GS-4025-LR GS-4030-LR GS-4040-LR GS-4050-LR GS-4060-LR GS-4075-LR GS-4100-LR GS-51P0-LR GS-52P0-LR N/A N/A N/A N/A N/A N/A N/A N/A NA NA NA NA NA NA 1321-3R4-A NA 1321-3R8-A NA 1321-3R12-A 1321-3R18-A 1321-3R25-A 1321-3R35-A 1321-3R45-A 1321-3R55-A 1321-3R80-A 1321-3R100-A 1321-3R130-A 1321-3R130-A 1321-3R1-B 1321-3R4-B 1321-3R4-B 1321-3R8-B 1321-3R12-B 1321-3R18-B 1321-3R25-B 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R55-B 1321-3R80-B 1321-3R80-B 1321-3R100-B 1321-3R130-B 1321-3R2-B 1321-3R4-C 1321-3R4-C 1321-3R8-C 1321-3R12-B 1321-3R160-B 1321-3R200-B 1321-3RB250-B 1321-3RB320-B 1321-3RB400-B
Line Reactors LR Series Part Number Cross Reference

AB-1321
NA NA NA NA NA NA RM0004N30 NA RM0008N15 NA RM0012N13 RM0018P80 RM0025P50 RM0035P40 RM0045P30 RM0055P25 RM0080P20 RM0080P20 RM0130P10 RM0130P10 RM0002M12 RM0004N65 RM0008N50 RM0008N30 RM0012N25 RM0018N15 RM0025N12 RM0035P80 RM0035P80 RM0045P70 RM0055P50 RM0080P40 RM0080P40 RM0110P30 RM0130P20 RM0002M20 RM0004M12 RM0004N91 RM0008N50 RM0012N25 RM0160P15 RM0200P11 RM0250U90 RM0320U75 RM0400U61
Hammond
NA NA NA NA NA NA
MTE-RL
NA NA NA NA NA NA
MTE-RLW
RL-00401 NA RL-00801 NA RL-01201 RL-01801 RL-02501 RL-03501 RL-04501 RL-05501 RL-08001 RL-10001 RL-13001 RL-13001 RL-00201 RL-00402 RL-00402 RL-00802 RL-01202 RL-01802 RL-02502 RL-03502 RL-03502 RL-04502 RL-05502 RL-08002 RL-08002 RL-10002 RL-13002 RL-00202 RL-00403 RL-00403 RL-00803 RL-01202 RL-16002 RL-20002B14 RL-25002B14 RL-32002B14 RL-40002B14
RLW-04P801 NA RLW-07P601 NA RLW-001101 RLW-001401 RLW-002101 RLW-003501 RLW-004601 RLW-005501 RLW-008301 RLW-010401 RLW-013001 RLW-013001 RLW-02P103 RLW-04P805 RLW-04P805 RLW-07P603 RLW-001103 RLW-001403 RLW-002103 RLW-003503 RLW-003503 RLW-004603 RLW-005503 RLW-008305 RLW-008305 RLW-010403 RLW-013003 RLW-02P105 RLW-04P806 RLW-04P806 RLW-07P605 RLW-001103 RLW-016003 RLW-020003 RLW-025003 RLW-032203 RLW-041403
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When installed on the input side of the AC drive, line reactors will reduce line notching, and limit current and voltage spikes and surges from the incoming line. The line reactor will also reduce harmonic distortion from the drive onto the line. Units are installed in front of the AC drive as shown.
Input side of the drive
C1 B1 A1
C2 B2 A2
L3 T3 L2 L1 T2 T1
Output side of the drive

T3 T2 T1 C1 B1 A1 C2 B2 A2
When installed on the output side of the drive, line reactors protect the drive from short circuits at the load. Voltage and current waveforms from the drive are enhanced, reducing motor overheating and noise emissions.
Note: Single phase line reactors should NOT be installed on the output of the AC drive. Use only three-phase reactors on drive outputs, and only for three-phase motors.
C1 B1 A1
C2 B2 A2
L3 T3 L2 L1 T2 T1
Individual line reactors are recommended when installing multiple drives on the same power line. Individual line reactors eliminate crosstalk between multiple drives and provide isolated protection for each drive for its own specific load.
Multiple drives
C1 B1 A1
C2 B2 A2
L3 T3 L2 L1 T2 T1
OL1 Reactor T3 C1 T2 B1 T1 A1 C2 OL2 B2 A2
A single reactor can be used for multiple motors on the same drive, if the motors operate simultaneously. Size the reactor based upon the total horsepower of all the motors. Select a reactor with a current rating greater than the sum of the motor full-load currents. Overload relays are recommended for use in multi-motor applications.
Note: A single reactor should be used with multiple motors only when the motors will always operate simultaneously.
Multiple motors
Some of the line reactors are listed for use with single-phase input power. Make sure that terminals B1 and B2, if present, are properly insulated before any connections are made.
WARNING: Please ensure that terminals B1 and B2 are properly insulated before making any connections to single-phase power.
Single phase applications
C1 B1* A1
C2 B2* A2
L2 T3 T2 L1 T1
*GS series legacy 1-phase reactors include a B-phase winding. *LR series 1-phase reactors do not include a B-phase winding.
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Line Reactor Dimensions
(Units = inches [mm])
LR series reactors have universal mounting feet with multiple mounting slots, and they can replace most reactors using the existing mounting holes. Use four bolts to mount the reactors to the mounting panel.
LR-10P2-1PH, LR-10P5-1PH, LR-20P5-1PH, LR-21P0-1PH
4.18 [106.2] 3.75 [95.3]
C-more & other HMI Drives Soft Starters Motors & Gearbox
3.75 [95.3]
Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches
A1
B1
Encoders Current Sensors Pressure Sensors Temperature Sensors
4.00 [101.6]
A2 B2
3.05 [77.5] 2.00 [50.8] MOUNTING 1.44 [36.6]
Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power
1.44 [36.6]
2.00 [50.8] MOUNTING
1.64 [41.7]
Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
4X 0.25 [6.4] 0.88 [22.4] 0.31 [7.9]
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(Units = inches [mm]) LR-11P0-1PH, LR-22P0-1PH, LR-23P0-1PH
6.00 [152.4] 4.81 [122.2]
4.00 [101.6]
A1
B1
5.00 [127.0]
A2 B2
2.50 [63.5] 12X 0.31 [7.9] 2.50 [63.5]
2.50 [63.5] MOUNTING
3.19 [81.0]
2.00 [50.8] MOUNTING 3.20 [81.3]
4X 0.25 [6.4]
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LR-20P5, LR-21P0, LR-22P0, LR-23P0, LR-41P0, LR-42P0, LR-43P0, LR-45P0, LR-47P5, LR-4010, LR-51P0, LR-52P0, LR-53P0, LR-55P0, LR-5010 (Units = inches [mm])
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LR-25P0, LR-27P5, LR-4015, LR-4020
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LR-2010, LR-2015, LR-2020, LR-4025, LR-4030
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LR-2025, LR-4040 (Units = inches [mm])
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LR-2030, LR-2040, LR-4075 (Units = inches [mm])
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LR-2050 (Units = inches [mm])
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LR-4100, LR-4125, LR-4150 (Units = inches [mm])
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LR-4200 (Units = inches [mm])
10.12 [257.1]
C-more & other HMI Drives Soft Starters
6.76 [171.7] 9.00 [228.6]
Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors
9.00 [228.6] 5.75 [146.2] 1.76 [44.7]
Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers
3.52 [89.5] 3.52 [89.5] 0.50 [12.7]
Comm. Terminal Blocks & Wiring Power
5.64 [143.3]
4.20 [106.6] MOUNTING
4.25 [108.0]
Circuit Protection Enclosures Tools Pneumatics
2.33 [59.2] 3.60 [91.4] MOUNTING 4.75 [120.6]

Volume 14
Safety Appendix Product Index Part # Index
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GS/DURAPULSE Drives Accessories Braking Units

Overview
BRAKING UNITS ARE AVAILABLE ONLY FOR DURAPULSE DRIVES.
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors
GS-2DBU and GS-4DBU, used with GS series braking resistors, provide optimum braking performance.
To avoid injury or mechanical damage, please refer to user manual GS3-DB-M before wiring.
Braking units are applied to absorb the motor regeneration energy when the three-phase induction motor stops by deceleration.
DURApulse AC Drive Braking Units

AC Drive Voltage AC Drive Part No.
GS3-2020 GS3-2025 230V GS3-2030 GS3-2040 GS3-2050 GS3-4020 GS3-4025 GS3-4030 460V GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100
Limit Switches
Brake Unit QTY

1 1 1 2 2 1 1 1 1 1 1 2 2
Braking Resistor Price QTY

1 1
Brake Unit Part No.
Resistor Part No.

GS-2020-BR-ENC GS-2025-BR-ENC GS-2030-BR-ENC GS-2040-BR-ENC GS-2050-BR-ENC GS-4020-BR-ENC GS-4025-BR-ENC GS-4030-BR-ENC GS-4040-BR-ENC GS-4050-BR-ENC GS-4060-BR-ENC GS-4075-BR-ENC GS-4100-BR-ENC
Resistor Specification for Each Braking Unit

3000 W / 10 4800 W / 8 4800 W / 6.8 3000 W / 10 3000 W / 10 1500 W / 40 4800 W / 32 4800 W / 27.2 6000 W / 20 9600 W / 16 9600 W / 13.6 6000 W / 20 9600 W / 13.6
Braking Torque 10% Duty Cycle

125% 125% 125% 125% 100% 125% 125% 125% 125% 125% 125% 125% 125%
Typical Thermal Overload Relay Value

30A 35A 40A 30A 30A 15A 15A 20A 30A 40A 50A 30A 50A
Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
GS-2DBU
<--->
1 2 2 1 1 1
GS-4DBU
<--->
1 1 1 2 2
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GS/DURAPULSE Drives Accessories Braking Units

Wiring Diagram (DURApulse only)
Non Fused Breaker L1 L2 L3 NFB MC L1 L2 L3 T1 T2 T3
IM
AC MOTOR
O.L. MC Thermal Overload Relay SA Surge Suppressor

DURAPULSE AC Drive +(P)

(N) DI3 (External Fault) DCM
Thermal Overload Relay O.L. BR
+(P) (N) RA RB RC M1 M2 S1
B1
DURAPULSE Dynamic Brake Unit

Alarm Relay B2
Braking Resistor S2
Main circuit (power) terminals Control circuit terminal Shielded leads
Grounding terminal on brake unit enclosure
Master/Slave Terminals used between multiple Dynamic Brake Units (if required)
Dimensions
121.0 [4.76] 80.0 [3.15]
R3.3 [R0.13] 130.0 [5.12]
AUTOMATION DIRECT
LABEL 1
WARNING:
LABEL 2
Be sure to read the instruction manual before wiring. Do not inspect components unless inside "CHARGE" lamp is off. Use proper grounding techniques.
189.5 [7.46] 200.0 [7.87]

Label 1 Details: Braking Unit GS-2DBU 230V 22kW OR Braking Unit GS-4DBU 460V 45kW
Grounding terminal located on enclosure
units: mm(in)
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GS/DURAPULSE Accessories Braking Resistors

Braking resistors are used to increase the control torque of the AC drive, for frequently repeated ON-OFF cycles of the AC drive, or for decelerating a load with large inertia.
FOR DURAPULSE DRIVE MODELS 20 HP AND ABOVE, A
DYNAMIC BRAKING UNIT MUST BE USED IN CONJUNCTION WITH THE BRAKING RESISTOR, AS
Overview
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI
For additional information, please refer to the dynamic braking manual, GS3-DB-M.
DURAPULSE AC DRIVE BRAKING UNITS TABLE.

SHOWN IN THE
GS-25P0-BR GS-27P5-BR
Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors
Refer to user manuals GS3-M and GS3-DB-M for DURAPULSE resistor connection information.
GS2 braking resistor connection;
Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety
GS-2020-BR-ENC
Braking Resistor
B1 B2
GS-2020-BR-ENC without Cover
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Dynamic Braking Resistors
Part Number Quantity Required and Wiring
1 1 1 1 1 1 1 1 1 1 1 2 (also 2 DBU) 2 (also 2 DBU) 1 1
Price Each
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
Drive Model
GS2-10P2 GS2-10P5 GS2-20P5 GS2-11P0 GS2/3-21P0 GS2/3-22P0 GS2/3-23P0 GS2/3-25P0 GS2/3-27P5 GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050 GS2/3-41P0 GS2/3-42P0 GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2/3-43P0 GS2/3-45P0 GS2/3-47P5 GS2/3-4010 GS2-5010 GS3-4015 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100
Motor V / hp
115 / 0.25 115 / 0.5 230 / 0.5 115 / 1 230 / 1 230 / 2 230 / 3 230 / 5 230 / 7.5 230 / 10 230 / 15 230 / 20 230 / 25 230 / 30 230 / 40 230 / 50 460 / 1 460 / 2 575 / 1 575 / 2 575 / 3 575 / 5 575 / 7.5 460 / 3 460 / 5 460 / 7.5 460 / 10 575 / 10 460 / 15 460 / 20 460 / 25 460 / 30 460 / 40 460 / 50 460 / 60 460 / 75 460 / 100
Braking Torque ED 10%

270% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125%
Resistance ()
200 200 100 70 40 30 20 13.6 10 8 6.8 10 x 2 8 x 2 750
Power (W)
80 80 300 300 400 500 1000 2400 3000 4800 4800 3000 x 2 4800 x 2 80
Duty Cycle
10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10%
GS-20P5-BR GS-21P0-BR GS-22P0-BR GS-23P0-BR GS-25P0-BR GS-27P5-BR GS-2010-BR-ENC GS-2015-BR-ENC GS-2020-BR-ENC GS-2025-BR-ENC GS-2030-BR-ENC GS-2040-BR-ENC GS-2050-BR-ENC GS-41P0-BR
GS-42P0-BR
2 / parallel
<--->
125%
400
300
10%
GS-43P0-BR GS-45P0-BR GS-47P5-BR GS-4010-BR GS-4015-BR-ENC GS-4020-BR-ENC GS-4025-BR-ENC GS-4030-BR-ENC GS-4040-BR-ENC GS-4050-BR-ENC GS-4060-BR-ENC GS-4075-BR-ENC GS-4100-BR-ENC
1 1 1 1 2 / series 1 1 1 1 1 1 1 2 (also 2 DBU) 2 (also 2 DBU)
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125% 125%
250 150 100 75 50 40 32 27.2 20 16 13.6 20 x 2 13.6 x 2
300 400 500 1000 1000 1500 4800 4800 6000 9600 9600 6000 x 2 9600 x 2
10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10%
NOTE: Dynamic braking resistors not available for GS1 series AC drives. NOTE: The use of dynamic braking resistors with GS2 series AC drives requires no parameter setup. The AC drive will automatically sense the presence of a braking resistor. NOTE: For DURAPULSE GS3 series AC drives 20 hp and above, dynamic braking units must be used in conjunction with braking resistors.
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Dimensions
Braking Resistors Dimensions
Part Number GS-20P5-BR GS-21P0-BR GS-22P0-BR GS-23P0-BR GS-25P0-BR GS-27P5-BR GS-2010-BR-ENC GS-2015-BR-ENC GS-2020-BR-ENC GS-2025-BR-ENC GS-2030-BR-ENC GS-2040-BR-ENC GS-2050-BR-ENC GS-41P0-BR GS-42P0-BR GS-43P0-BR GS-45P0-BR GS-47P5-BR GS-4010-BR GS-4015-BR-ENC GS-4020-BR-ENC GS-4025-BR-ENC GS-4030-BR-ENC GS-4040-BR-ENC GS-4050-BR-ENC GS-4060-BR-ENC GS-4075-BR-ENC GS-4100-BR-ENC
GCE15 GCE12 GCE15 GCE12 GCE3 GCE4 none GCE3 GCE6
Company Information Systems Overview Programmable Controllers
Enclosure
Figure
Weight (g)
160 160
L1 (mm)
140 140 215 215 265 335
L2 (mm)
125 125 200 200 250 320
H (mm)
20 20 30 30 30 30
D (mm)
5.3 5.3 5.3 5.3 5.3 53
W (mm)
40 60 60 60 60 60
Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox
none
750 750 930
2 3 4
1100
GCE9 GCE6 GCE9
5 4 5 160 1 750 750 930 2 3 6 1100 2800 140 215 215 265 335 400
dimensions shown in diagram
Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
125 200 200 250 320 385
20 30 30 30 30 50
5.3 5.3 5.3 5.3 5.3 5.3
60 60 60 60 60 100
7 dimensions shown in diagram 8 7 8
Note: For DURAPULSE drive models 20HP and above, a dynamic braking unit must be used in conjunction with the braking resistor, as shown in the Braking Units and Braking Resistors tables. For additional information, refer to the dynamic braking manual, GS3-DB-M.
Volume 14
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Figure 1
D+ - 0.5 L2 + -- 2 W+ - 0.5 150+ -2 H+ - 0.5 L1+ -2
Figure 2
D+ - 0.5
L2+ -2
W+ - 0.5
TERMINAL: 2t x 125 x 63 H+ - 0.5
L1+ -2
Figure 3
FRONT
(4) 1/2 CONDUIT K.O. THERMOSTAT (NC)
Figure 4
LEFT SIDE VIEW
FRONT
LEFT SIDE VIEW
5 [127.0]
5 [127.0]
5 [127.0]
5 [127.0]
12 [304.8]
10 [254.0]
19 [482.6]
10 [254.0]
TOP VIEW
TOP VIEW
(4) 7/16 [11.11] DIA.
(4) 7/16 [11.11] DIA.
10 [254.0] 7 1/2 [190.5]
Units: inches[mm]
10 [254.0] 7 1/2 [190.5]
Units: inches[mm]
17 1/2 [444.5]
10 1/2 [266.7] 12 [304.8]
19 [482.6]
Volume 14
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Figure 5
FRONT VIEW
(4) 1/2 CONDUIT K.O. THERMOSTAT (NC) 5 [127.0]
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters
Figure 6
FRONT VIEW
LEFT SIDE VIEW
LEFT SIDE VIEW

THERMOSTAT (NC)
(4) 1/2 CONDUIT K.O.
5 [127.0]
5 [127.0]
5 [127.0]
10 [254.0] 26 1/2 [673.1]
12 [304.8]
13 [330.2] (4) 11.11 [7/16] DIA.
TOP VIEW
(4) 7/16 [11.11] DIA.
TOP VIEW
10 [254.0] 7 1/2 [190.5]
Units: inches[mm]
25 [635.0] 26 1/2 [673.1]
10 1/2 [266.7]
13 [330.2]
Units: inches[mm]
Motors & Gearbox Steppers/ Servos
10 1/2 [266.7] 12 [304.8]
Motor Controls Proximity Sensors
Figure 7
FRONT VIEW
(4) 1/2 CONDUIT K.O. THERMOSTAT (NC) 5 [127.0]
Figure 8
LEFT SIDE VIEW
FRONT VIEW
Photo Sensors
LEFT SIDE VIEW
Limit Switches
5 [127.0]
5 [127.0]
5 [127.0]
Encoders Current Sensors Pressure Sensors
26 1/2 [673.1]
13 [330.2]
26 1/2 [673.1]
16 [406.4]
TOP VIEW
(4) 7/16 [11.11] DIA.
TOP VIEW
(4) 7/16 [11.11] DIA.
13 [330.2] 10 1/2 [266.7]
Units: inches[mm]
16 [406.4] 13 1/2 [342.9]
Units: inches[mm]
Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
25 [635.0] 26 1/2 [673.1]
25 [635.0] 26 1/2 [673.1]
Volume 14
e1373
GS/DURAPULSE Accessories EMI Filters

The CE Declaration of Conformity for the GS2 and DURAPULSE AC drives was completed in conjunction with the EMI filters listed. Use the following table to specify the corresponding EMI filter for each AC drive model.
Overview
EMI Input Filter Specifications

AC Drive 115V / 230V
GS2-1xxx GS2-20P5 (1-ph) GS2-21P0 (1-ph) GS2-22P0 (1-ph) GS3-21P0 (1-ph) GS3-22P0 (1-ph) GS2-23P0 (1-ph) GS3-23P0 (1-ph) -
AC Drive 460V / 575V
EMI Filter
Price
Input Power Dimensions
CE compliance requires the use of EMI filters for GS2 and DURAPULSE AC drives. GS1 AC drives have internal EMI filtering, and do not require separate filters.
3-phase Input Power
20DRT1W3S
<--->
1-phase, 20A
Figure 1
32DRT1W3C 40TDS4W4B
<--->
1-phase, 32A
Figure 2
GS2-25P0 GS2-27P5
GS2-41P0
<--->
3-phase, 40A
Figure 3
GS2-42P0 GS2-43P0
11TDT1W4S
<--->
3-phase, 11A
Figure 4
L1 L2 L3
GS2-45P0 GS2-47P5 GS2-4010 GS2-5xxx
17TDT1W44 26TDT1W4B4 not available
<---> <--->
3-phase, 17A 3-phase, 26A n/a
Figure 5 Figure 6
GS2-20P5 (3-ph)
EMI Input Filter
GS2-21P0 (3-ph) (note 1) GS2-22P0 (3-ph) (note 1) GS3-21P0 -
10TDT1W4C
<--->
3-phase, 10A
Figure 7
L1 L2 L3
GS3-22P0 GS2-23P0 (3-ph) (note 1) GS3-23P0 GS3-25P0 GS3-27P5 GS3-4020 GS3-4025 GS3-4030 GS3-4040 GS3-4050 GS3-4060 GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010 GS3-4015 GS3-4075 GS3-4100 -
26TDT1W4C
<--->
3-phase, 26A
Figure 8
GS3-4030 shown
GS3-2010 GS3-2015 GS3-2020 GS3-2025 GS3-2030 GS3-2040 GS3-2050
50TDS4W4C
<--->
3-phase, 50A
Figure 9
100TDS84C
<--->
3-phase, 100A
Figure 10
150TDS84C 180TDS84C RF022B43AA RF037B43BA RF110B43CA
<--->
3-phase, 150A
Figure 11
<--->
3-phase, 180A
Figure 12
<--->
3-phase, 5.9A
Figure 13
<--->
3-phase, 11.2A
Figure 14
<--->
3-phase, 25A
Figure 15
200TDDS84C
<--->
3-phase, 200A
Figure 16
Note 1: EMI filters 10TDT1W4C and 26TDT1W4C mount underneath DURApulse, but do NOT mount underneath GS2 drives.
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Dimensions
Figure 1 [ units = mm ]
POWER-IN
20DRT1W3S
Motor Controls Proximity Sensors

A _ 2.0 306.0 + M5X0.8(4x) 10.0
Photo Sensors Limit Switches

R3.0 101 AWG 12 BLUE 101 AWG 12 BLACK 101 AWG 12 G/Y F _10.0 250.0 +
Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools
_ 2.0 153.0 +
_1.0 122.0 +
POWER-IN
_ 2.0 50.0 + H _ 1.0 25.0 +
R4.5 B _1.0 284.0 +
o8.0(4x)
32DRT1W3C
G _1.0 284.0 +
o7,0(2x) 30.0 40.0 40.0 40.0
40TDS4W4B
o7.0X10(2x)
M4X0.7
_ 2.0 90.0 + _ 1.0 80.0 +
_ +
POWER-IN
A 250.0 + _ 2.0 B 270.0 + _ 1.0 C 293.0 MAX. M6X1.0(4x)
_ 10 300.0 +
Pneumatics Safety
1015 AWG10 Y/G 177.0 MAX

_ 2.0 150.0 +
T/L3 S/L2 R/L1
1015 AWG10 BLUE 1015 AWG10 BLUE 1015 AWG10 BLUE
20.0 20.0 20.0
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e1375

A _ 2.0 220.0 + F _ 10.0 200.0 + 1015 AWG18 BLUE
POWER-IN
B _ 2.0 130.0 +
C _ 1.0 100.0 +
1015 AWG18 BLACK 1015 AWG18 BROWN 1015 AWG18 Y/G
R/L1 S/L2 T/L3
C45.0 + _ 2.0
_1.0 198.0 +
M4X0.7(3x)
11TDT1W4S
A _ 2.0 306.0 + M5X0.8(4x) 10.0
R3.0 1015 AWG16 BLUE R/L1 1015 AWG16 BLACK S/L2 1015 AWG16 BROWN T/L3 1015 AWG16 Y/G _ 10.0 300.0 +
_ 2.0 153.0 +
_1.0 122.0 +
POWER-IN
_ 2.0 50.0 + H _ 1.0 25.0 +
R4.5 B _1.0 284.0 + o8.0(4x)
17TDT1W44
G _1.0 284.0 +
26TDT1W4B4
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Figure 7 [ units = mm (in) ]
237.0 2.0 (9.33 0.0787) 10.0 (.39) 100.01.0 (3.930.0393) 125.02.0(4.920.0787) R2.5 1015 AWG18
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters
R4.0
BLUE BLACK BROWN G/Y
200 10 (7.9 .39)
40.02.0 (1.570.0787)
10TDT1W4C
215.0 1.0 (8.46 0.0393)

Units: mm(inches)
Dia. 8.0 4x (.315)
Motors & Gearbox Steppers/ Servos
20.01.0(0.7870.0393) 215.0 1.0 (8.46 .0393)
Motor Controls Proximity Sensors Photo Sensors

306.0 2.0 (12.05 0.0787)
153.02.0 (6.020.0787)
122.01.0 (4.80.0393)
R3.0
1015 AWG 14
Blue
Black Brown G/Y
Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors
250.010.0 (9.840.393) R4.5
50.02.0(1.970.787)
284.01.0 (11.8 0.0393)
26TDT1W4C
Dia. 8.0(4X) (.315)
Pushbuttons/ Lights Process
25.01.0(.984.0393)
284.01.0(11.8 .0393)
Relays/ Timers Comm.

Dia. 7.0x10.0(2X) M4x0.7

40.0 Dia. 7.0(2x) 90.02(3.54.0787)
60.01(2.36.0393)
30.0
Terminal Blocks & Wiring Power Circuit Protection
320.02.0(12.59.0787) 340.0.0393(13.38.0393) 363.0max(14.29)

M6x1.0(4x) 300.10(11.8139.3)
50TDS4W4C
Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

50.0 20.0 20.0 20.0
150.02.0(5.90.0787
1015 AWG10
Volume 14
e1377

430.0 (16.93) max 368.0 (14.49) ref. 122.0 (4.8) max
100TDS84C
390.0 (15.35) 370.02.0 (14.570.0787) 350.0 (13.86) max M8x1.25(6x)
202.0 (7.95) max 150.01.0 (5.900.0393)
Dia.7.5x12.5(4x)

480.0 (18.90) max. 418.0 (16.46) ref. 122.0 (4.8) max.
60.0(2.36) 60.0(2.36)
75.0(2.95)
150TDS84C
440.0 (17.32) 420.02.0 (16.540.0787) 402.0 (15.83) max M8x1.25(6x)
202.0 (7.95) max 150.01.0 (5.900.0393)
Dia.7.5x12.5(4x)

480.0 (18.90) max. 418.0 (16.46) ref. 122.0(4.8)max.
60.0(2.36) 60.0(2.36)
75.0(2.95)
180TDS84C
440.0 (17.32) 420.02.0 (16.540.0787) 402.0 (15.83) max M8x1.25(6x)
202.0 (7.95) max 150.01.0 (5.900.0393)
Dia.7.5x12.5(4x)
Volume 14
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60.0(2.36) 60.0(2.36)
75.0(2.95)
1 - 80 0 - 633 - 0405

RF022B43AA
RF037B43BA
Company Information Systems Overview Programmable Controllers Field I/O
50.0 (1.97) 28.0 (1.1)
120.0 (4.72) 90.0 (3.54)
60 30
150 110
Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos
226.4 (8.9)
226.0 (8.9) 239.4 (9.4)
302
302
315
Motor Controls Proximity Sensors Photo Sensors Limit Switches
16.0 (0.63) 24.0 (0.94)

Filter Mounting screw M5x0.8(#10-24) torque: 1.56~1.96Nm (14~17Ibin)
5.5 (0.22)
Drive Mounting screw M5x0.8x15-20mm torque: 1.56~1.96Nm (14~17Ibin)
15
30
5.5
Encoders Current Sensors Pressure Sensors Temperature Sensors

RF110B43CA

200TDDS84C
1080.0 (45.52) ref 975.0 (38.38) ref
M8x1.2(2x)
Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
60 33
200 120
70.0(2.76) 70.0(2.76) 70.0(2.76)
242.0 (9.53) max
950.0 (37.40) 6.5x8.0(4x) Dia.15.0(12x) 900.0 (35.43) ref
Dia.6.0(4x)
382
382
398
20
26
7.0
142.0 (5.59) max
Volume 14
e1379
GS/DURAPULSE Accessories RF Filter

RF Filter for GS/DURAPULSE AC Drives
Part Number RF220X00A Price
<--->
Drive Model
GSx-xxxx
Can be used with all series GS/DURAPULSE AC drives
Description
If you are unable to wire as above due to wire size or another aspect of your application, put all wires through four cores in series without winding, as in diagram B to the right.
Wind each wire four times around the core, as shown in diagram A to the right. The reactor must be put at inverter side as closely as possible.
Wiring Method
36 (1.42)
Zero phase reactors, (aka RF noise filters) help reduce radiated noise from the inverter wiring. The wiring must go through the opening to reduce the RF component of the electrical noise. Loop the wires three times (four turns) to attain the full RF filtering effect. For larger wire sizes, place multiple zero-phase reactors (up to four) side by side for a greater filtering effect. These are effective for noise reduction on both the input and output sides of the inverter. Attenuation quality is good in a wide range from AM band to 10 Mhz.
68.5 (2.70)
35 (1.38)
90 (3.54) 80 (3.15)
25 (0.98)
UNITS: mm (in)
TOP VIEW
A
Line Power
L1 L2 L3 T1 T2 T3
MO MOT TOR
B
Line Power
L1 L2 L3
T1 T2 T3
MOTOR
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GS/DURAPULSE Accessories Fusing

Circuit protection devices are essential to prevent costly damage to your AC drive application equipment. Fuses and fuse kits are available from AUTOMATIONDIRECT for the GS2 and DURAPULSE AC drives. (AutomationDirect GS style fuses and fuse
Fusing Overview
The fuse specifications are shown in the table below. Each fuse kit consists of one fuse block and fuses sized to handle the inrush current while providing superior protection for the corresponding GS2 or DURAPULSE AC drive. The larger drives
kits are NOT available for GS1 drives at this time.)
in the DURAPULSE family require three fuse kits (one per phase). Their part numbers are marked in the table with a double asterisk. Replacement fuses are also available, and listed in the table next to their companion fuse kits.
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI
Fuse Kit Specifications for GS2 and DURAPULSE 115~460V Drives

Fuse Kit * GS-10P2-FKIT-1P** GS-10P5-FKIT-1P** GS-11P0-FKIT-1P** GS-20P5-FKIT-1P GS-20P5-FKIT-3P GS-21P0-FKIT-1P GS-21P0-FKIT-3P GS-22P0-FKIT-1P GS-22P0-FKIT-3P GS-23P0-FKIT-1P GS-23P0-FKIT-3P GS-25P0-FKIT GS-27P5-FKIT
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
Fuse Block Wire Type Range
Fuse Type
Fuse Block Dimensions
Replacement Fuses Fuse Rating (5 fuses per package) 300V@20A GS-10P2-FUSE-1P

300V@20A 300V@20A 300V@20A
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Two-pole
Figure 1
GS-10P5-FUSE-1P GS-11P0-FUSE-1P GS-20P5-FUSE-1P GS-20P5-FUSE-3P GS-21P0-FUSE-1P GS-21P0-FUSE-3P GS-22P0-FUSE-1P GS-22P0-FUSE-3P GS-23P0-FUSE-1P GS-23P0-FUSE-3P GS-25P0-FUSE GS-27P5-FUSE GS-2010-FUSE GS-2015-FUSE GS-2020-FUSE GS-2025-FUSE GS-2030-FUSE GS-2040-FUSE GS-2050-FUSE GS-41P0-FUSE GS-42P0-FUSE GS-43P0-FUSE GS-45P0-FUSE GS-47P5-FUSE GS-4010-FUSE GS-4015-FUSE GS-4020-FUSE GS-4025-FUSE GS-4030-FUSE GS-4040-FUSE GS-4050-FUSE GS-4060-FUSE GS-4075-FUSE GS-4100-FUSE
Three-pole Two-pole Three-pole Two-pole Three-pole Two-pole A3T Al/Cu #2-14
Figure 2 Figure 1 Figure 2 Figure 1 Figure 2 Figure 1 Figure 2 Figure 9
300V@10A 300V@30A 300V@20A 300V@45A 300V@25A 300V@60A 300V@40A 300V@60A 300V@100A 300V@125A 300V@175A 300V@250A
GS-2020-FKIT GS-2025-FKIT GS-2030-FKIT GS-2040-FKIT*** GS-2050-FKIT*** GS-41P0-FKIT GS-42P0-FKIT GS-43P0-FKIT GS-45P0-FKIT GS-47P5-FKIT GS-4010-FKIT GS-4015-FKIT GS-4020-FKIT GS-4025-FKIT GS-4030-FKIT GS-4040-FKIT*** GS-4050-FKIT*** GS-4060-FKIT*** GS-4075-FKIT*** GS-4100-FKIT***
NOTES:
Three-pole <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> One-pole Al/Cu 2/0-#6 A6T Three-pole Al/Cu #2-14 One-pole One-pole Al/Cu 2/0-#6
Figure 4
Figure 5
300V@300A 300V@350A
Figure 6 ***
300V@450A 300V@500A 600V@10A
Figure 7
600V@15A 600V@20A 600V@30A
Figure 8 Figure 9
600V@50A 600V@70A 600V@90A 600V@125A
Figure 10
600V@150A 600V@175A 600V@225A
Figure 11 ***
600V@250A 600V@350A 600V@400A
Figure 12 ***
600V@600A
* - AutomationDirect GS style fuses and fuse kits are NOT available at this time for GS1 drives. ** - Single phase 115V fuse kits are for use only with GS2 drives. *** - Kit includes three single-pole fuse blocks and three fuses. - GS-2010-FKIT and GS-2015-FKIT are no longer available. Please use GS-27P5-FKIT instead.
Volume 14
e1381

Fuse Specifications for GS2 575V Drives
GS2 Drive Model
GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2-5010
Edison Fuse Block BC6033PQ or CHCC3D or CHCC3DI
Fuse Block Type
Fuse Class
Fuse Rating
6A@600V
Edison Fuses (10 fuses per pack) HCLR6 HCLR10 HCLR15 HCLR20 HCLR30
3-pole or 3-pole modular or 3-pole modular indicating
10A@600V CC 15A@600V 20A@600V 30A@600V
NOTE: Refer to the Edison Fuses section of this catalog for pricing, specifications, and dimensions.

Figure 1 Figure 2 Figure 3
Units = inches
Dia. 0.25 THRU C'BORE Dia. 0.50 x 0.50 DEEP (2 PLCS) .73" 1.67" 1.67"
3.65"
3.21"
Dia. 0.20 x 0.10 DP TYPICAL
3.65"
3.21"
1.38
2.75
.22"
.22"
.49" .88" 1.85" 1.47"

1.47" .60"
.49"
1.750" 2.73"
2.03
.75"
3.50" 5.00"
Figure 4
Dia. 0.28 THRU C'BORE Dia. 0.62 x 0.50 DEEP (2 PLCS) 1.02 1.98 1.98
.60"
Figure 5
Figure 6
Dia. 0.28 THRU C'BORE Dia. 0.62 x 0.50 DEEP (2 PLCS) 1.50
3.00
3.00
2.88
1.70 6.00
6.00
1.84
5.75
2.03
.50
1.13
3.75 6.00
1.00
4.50 6.50
2.00 3.00
2.60*
2.99*
3.09*
Figure 8 32033T
Volume 14
Figure 11 36031T
Figure 10 34033T
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Figure 7
0.40" 0.24 TYP
Company Information
Units = inches
Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors
Figure 8
0.82" 0.27 TYP
Figure 9
Dia. 0.25 THRU C'BORE Dia. 0.50 x 0.50 DEEP (2 PLCS)
.79" 1.40" 2.39"
1.40"
3.13"
1.57"
.24" 1.95"
0.13 DP TYP
3.90"
0.13 DP TYP
.21"
.28"
2.15" 2.72"
.40"
3.80" 4.60"
4.78"
0.81
2.75" 4.38"
1.56"
Figure 10
.640"
Figure 11
1.13
.671"
Figure 12
1.50
1.95"*
2.20"
Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors
3.00
3.00
3.25
2.72 6.00
2.51 6.00
6.50 2.95
1.13
3.75 6.00
.50 1.25 2.25
.50 2.00 3.00
Pushbuttons/ Lights Process Relays/ Timers Comm.
2.50*
2.99*
3.09*
Figure 5 62033T
Figure 6 64031T
Figure 7 66031T
Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index
* Height includes nominal fuse blade thickness.

Volume 14
Part # Index
e1383
GS/DURAPULSE Accessories Ethernet Interface

The GS-EDRV100 Ethernet interface provides a high-performance Ethernet link between a control system and any GS or DURAPULSE AC drive. The GS-EDRV100 processes signals to and from the drive, mounts on 35mm DIN rail, and connects the drive to an Ethernet hub or PC. It formats drive signals to conform with the Ethernet standard and transmits these signals to the H2-ERM or H4-ERM, Productivity3000, KEPDirect OPC Server, KEPDirect EBC I/O Server, or independent controller with a Modbus TCP/IP driver. This allows for greater connectivity to many control system architectures. An additional feature is the built-in Web server which allows users to configure and control the drive from any Web browser via the IP address of the GS-EDRV100 card.
GS-EDRV100 Overview
D2-260 with H2-ERM
GS-EDRV100 works with GS1, GS2, and GS3/DURAPULSE drives.
GS-EDRV100
GS-EDRV100 Stride Ethernet Switch
DURAPULSE Drive
DURAPULSE Drive
Note: The GS-EDRV100 requires an external 24 VDC power supply.
DIP Switches
(under cover)
The GS series drives have a provision for shutting down control or power to the inverter in the event of a communications time-out. This function can be set up through the drives parameter group 9.
Automatic power shut-down
LED Indicators
STA - Status SPD - 100Mbps TXD - Transmit ERR - Module Error LK/A - Link/Active RXD - Receive
Serial Port Ethernet Port
Power Terminals (Class 2 power recommended)
Dimensions: inches[mm]
Positive connection (+) or +10-36VDC Negative connection (-) or 0VDC Chassis or system ground connection
Specifications
Part Number Price Approvals Input Voltage Input Current GS-EDRV100
<---> cUL Listed, file number E185989 10-36 VDC 50-220 mA
NOTE: Can be used with all GS/DURApulse series AC drives. NOTE: Package includes 2 ft. serial communications cable. NOTE: Mounts on 35mm DIN rail.
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GS/DURAPULSE Accessories Ethernet Interface

GS-EDRV Overview
Note: The GS-EDRV has been superceded by the GS-EDRV100. Use the GS-EDRV100 for all new applications.
D2-260 with H2-ERM
The GS-EDRV Ethernet interface provides a high-performance Ethernet link between a control system and any GS or DURAPULSE AC drive. The GS-EDRV processes signals to and from the drive, mounts on a DIN rail, and connects the drive to an Ethernet hub or PC. It formats drive signals to conform with the Ethernet standard and transmits these signals to the H2-ERM or H4-ERM, Productivity3000, KEPDirect OPC Server, KEPDirect EBC I/O Server, or independent controller with a Modbus TCP/IP driver. This allows for greater connectivity to many control system architectures. An additional feature is the built-in Web server which allows users to configure and control the drive from any Web browser via the IP address of the GS-EDRV card.
GS-EDRV works with GS1, GS2, and GS3/DURAPULSE drives.
GS-EDRV
GS-EDRV Stride Ethernet Switch
C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers
DURAPULSE Drive
DURAPULSE Drive
Dip Switches
Communication Ports
Note: The GS-EDRV requires an external 24 VDC power supply.
The GS series drives have a provision for shutting down control or power to the inverter in the event of a communications time-out. This function can be set up through the drive parameter group 9.
Automatic power shut-down
Specifications
Part Number Price Input Voltage Input Current GS-EDRV
<---> 10-33 VDC 90-135 mA
LED Indicators Power Terminals

Chassis or system ground connection Negative connection (-) or 0VDC Positive connection (+) or +24 VDC
Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics
Can be used with all series GS/DURAPULSE AC drives
Dimensions
2.7" 1.9"
Safety Appendix Product Index
4.0"
units: inches
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Part # Index
e1385
GS/DURAPULSE Accessories Software

The KEPDirect EBC I/O Server and the KEPDirect OPC Server are software packages that provide a way to connect your favorite Windows client software to AUTOMATIONDIRECT Ethernet I/O through our Ethernet base controllers. It provides GS/DURAPULSE series drive support via the GS-EDRV100 Ethernet interface, as shown in the diagram below. KEPDirect allows the user a direct line into the drive parameter group just like an Ethernet field I/O drop. The user can control or monitor from any OPC/DDE compliant third party software. For a complete description of KEPDirect software features, go to the Software section of this catalog. Several application notes specific to the versatility of this software can be found on our web site at www.automationdirect.com.
KEPDirect Software Overview
CMMS and Condition Monitoring of Drives and Hardware Applications
Condition monitoring is usually the last part of CMMS (Computer Maintenance Management Software) implementation to be explored. It is expensive and difficult to use. Traditionally, the CMMS companies have used custom built data acquisition (DAQ) boards to monitor systems for values like vibration or temperature.
Technologies such as KEP Direct, GS/DURAPULSE drives, and Terminator field I/O are perfect matches to allow the user to dispose of expensive proprietary DAQ boards. In addition to the cost savings, the intuitive set-up will reduce implementation.
On a larger scale, such as Asset Management Software, there is too much information to directly link to the software (many of them are OPC/DDE compliant). There must be a buffer of some type. Usually this buffer is a SCADA type package that handles distribution of information gathered by condition monitoring field devices. KEPDirect and Terminator field I/O can connect as easily to the SCADA software as to any OPC compliant software.
Larger Scale Asset Management Applications
KEPDirect Software
Part Number PC-KEPEBC-UPG PC-KEPOPC Description Price
Upgrade to next larger <---> package Supports over 1024 GS-EDRV100 or EBC <---> nodes
Can be used with all series GS/DURAPULSE AC drives; Requires GS-EDRV100 Ethernet interface.
These will become the standard tools that monitor control loop performance on-line and in real time. These tools enable continuous monitoring of control loops, and instant notification of operational deviations as they occur. Using OPC to tie these systems into CMMS provides tracking and automatic evaluation of your soft and hard assets. It also enables easy tracking of true operational and maintenance costs associated with those assets. Personnel can focus on fixing the cause of the problem, and not just the symptom.
Major OPC Clients Supported
System Requirements
KEPDirect OPC Server Software GS-EDRV100
Rockwell Software RSView32 GEs Cimplicity Iconics Genesis32 Cutler Hammers PanelMate PC Pro Think & Do Live! Think & Do Studio Wonderwares In Touch and OPCLink Intellutions Fix Dynamics and OPC Power Tool Siemens WinCC Kepwares OPC QuickClient BizWareDirects DataNet OPC National Instruments LabVIEW National Instruments Lookout Lookout Direct
Stride Ethernet Switch
To run KEP Direct OPC Server, your PC must meet the following requirements: 2.0 GHz Processor Windows 2000 SP4, Server 2003 SP2, XP, Server 2008, Vista Business/Ultimate or 7 Pro/Ultimate 1 GB free RAM and 180 MB free hard disk space
To run KEPDirect EBC I/O Server, your PC must meet the following requirements: Pentium CPU, 400 Mhz clock speed Windows 98, NT 4.0 SP5, 2000 or XP 64 MB free RAM and 10 MB free hard disk space
GS1, GS2 or GS3/ DURAPULSE Drives

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GS/DURAPULSE Accessories Software

To run GSoft, your PC must meet the following requirements: Windows 95, 98, Me, NT, 2000, XP, or Windows 7 Internet Explorer 4.0 or higher (for HTML help support) 24 Mb of available memory 8Mb hard drive space Available RS-232 serial port (or USB-RS232, USB-485M converters)
System Requirements
GSoft, the configuration software for the GS/DURAPULSE drives, allows a personal computer to be directly connected to the drives via RS-232 or RS-485 (PC serial port, USB-RS232, USB-485M, or customer supplied converter required). You can perform a variety of functions to allow easy, intuitive, and secure set-up of any application that is required using GSoft. GSOFT is available as a free downloaded at: http://support.automationdirect.com/ products/gsoft.html.
Overview
Features
Trend drive operation parameters in real time. Maintenance keypad will allow the user to commission the drive from the PC, check rotation, and run a basic cycle. Live PID tuning with active tuning control. Take the difficulty out of PID tuning with a real time trend. View drive faults. OPC client with KEPDirect EBC I/O or OPC Server over the Ethernet with the GS-EDRV100 option card Have a large system with KEPDirect already being used to supply information to your SCADA system? Now program online with drive changes.
(CD can be purchased for <--->)
Create new drive configurations using one of three views: Quick Start - Allows for just the basic set-up to get quick and simple applications up and running ASAP. Detailed - The complete set-up of all parameters in the drive. Schematic Views - Set up the drive using the interactive schematic view. Create a printable cad-like drawing at the same time for future documentation and maintenance-friendly activities. Upload/download drive configurations. Edit drive configuration . Archive/store multiple drive configurations on your PC .
GS/DURAPULSE AC Drive Software

Part Number GSOFT * USB-485M GS-232CBL USB-RS232 Price
<---> <---> <---> <--->
Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
Description
configuration software CD * USB to RS-485 converter RS-232 cable USB to RS232 converter
GSoft offers three software configuration methods

The Detailed Configuration method provides AC drive parameter access in a tabbed dialog format. Detailed Configuration can be used for new or existing configurations. The Schematic View Configuration method uses a schematic picture of the AC drive and external connections to guide you through the setup of the AC drive. The Schematic View method can be used for new or existing configurations.
* GSOFT can be used with all series GS/DURAPULSE drives; USB-485M or FA-ISOCON required for GS1 and DURAPULSE drives. * GSOFT can be downloaded for free: www.automationdirect.com
Detailed Configuration
Schematic View Configuration
The Quick Start Configuration method guides you through the most commonly used AC drive parameters. Quick Start Configuration may ONLY be used to create a new configuration. Once created and saved, subsequent editing is done using the Detailed or Schematic View methods.
Quick Start Configuration
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GS/DURAPULSE Accessories Miscellaneous
GS3-KPD
GS3-BZL The GS3-BZL Flush Mount Bezel Kit allows remote mounting of the DURAPULSE removable
t = 1.0 (.0393) - 1.4 (.0551) 81.0 (3.19) t = 1.6 (.629) - 2.0 (.0787) 82.0 (3.23) t = 2.2 (.0866) - 3.0 (.1181) 82.8 (3.26)
GS2-KPD
ZL-CDM-RJ12x4
ZL-CDM-RJ12x10
GS3-KPD
keypad. The Bezel Kit has a Protected Chassis, IP20 enclosure rating. The thickness of the panel will determine required hole dimensions:
115.0 (4.53)
S CRE W: M 4*P0. 7
S CRE W: M 4*P0. 7
GS-CBL2-1L
GS-CBL2-3L
GS/DURAPULSE Drives Miscellaneous Accessories
115.0 (4.53)
Part Number GS-232CBL GS-CBL2-1L GS-CBL2-3L GS-CBL2-5L GS2-KPD GS3-KPD GS3-BZL ZL-CDM-RJ12X4 ZL-CDM-RJ12X10
Drive Model
GS1, GS2, GS3/DURApulse GS2, GS3/DURApulse GS2, GS3/DURApulse GS2, GS3/DURApulse GS2 GS3/DURApulse GS3/DURApulse GS1, GS2, GS3/DURApulse GS1, GS2, GS3/DURApulse
Description
Configuration Cable required for GSoft configuration software One meter keypad cable (installation screws included) Three meter keypad cable (installation screws included) Five meter keypad cable (installation screws included) Spare or replacement keypad for GS2 AC drives Spare or replacement keypad for DURApulse AC drives; great for maintenance or back-up programs Flush Mount Bezel Kit for remote mounting of the DURApulse removable keypad ZIPLink 4-port communication distribution module, 4 RJ12 ports, and 1 screw terminal port ZIPLink 10-port communication distribution module, 10 RJ12 ports, and 1 screw terminal port
115.0 (4.53)
GS-CBL2-5L
Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->
Optional ZipLink serial communication cables available for plug and play connectivity to AutomationDirect PLCs. See the comm cable selection matrix on page 1393.
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GS/DURAPULSE Accessories Miscellaneous

GS2 DIN Rail Adapter
Mounting plate adapter for mounting smaller-frame GS2 drives onto 35mm DIN rail. This adapter will fit all GS2 drives 2HP and below. The adapter will also fit 3HP GS2 drives that are 460V and 575V. Includes adapter, drive mounting screws, and installation instructions. RoHS compliant
GS2 DIN Rail Adapter

Part Number Price Each
<--->
Description
DIN rail adapter plate for smaller GS2 drives; includes installation instructions & drive mounting screws & nuts [(4) M4-0.7x10mm screws, (2) M4-0.7x22mm screws, (2) M4x0.7 nuts]
Drive Model (GS2)

GS2-10P2, GS2-10P5, GS2-11P0, GS2-20P5, GS2-21P0, GS2-22P0, GS2-41P0, GS2-42P0, GS2-43P0, GS2-51P0, GS2-52P0, GS2-53P0
GS2-DR02
GS2-DR02 not required for GS1 drives (which have built-in DIN-rail mounting capability) GS2-DR02 not applicable for: Any GS2 drives not listed in this table, EMI filters mounted between drive and DIN rail adapter (mount filter separately, if required), Any GS3/DURApulse drives.
GS2-DR02
GS2-DR02 Dimensions
88.5 [3.48] 50.0 [1.97] 5.5 [0.22] 5.5 [0.22]
Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors
Units = mm [in]
GS2-DR02 Mounting
Screw Torque (10%): 15 kgcm [13 lbin]
151.5 [5.96] 125.0 [4.92]
GS2 AC Drive (not included)
25.0 [0.98]
35.5 [1.40]
Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process
53.0 [2.09]
Screw M4-0.7x22mm
Screw M4-0.7x22mm
140.5 [5.53]
18.0 [0.71]
GS2-DR02
34.0 [1.34]
Nut M4x0.7 Nut M4x0.7 35mm DIN rail (not included) Screw M4-0.7x10mm
89.0 [3.50] 100.0 [3.94]
4.0 [0.16] 8.0 [0.31]
Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
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GS/DURAPULSE Accessories Replacement Parts for DURAPULSE AC Drives

DURAPULSE AC drives 3 hp and larger have built-in cooling fans, and replacement fans are also available. These fans are direct replacements for the internal factory-installed fans.
Fan replacement should only be performed by personnel skilled in the disassembly and repair of variable frequency AC drives.
INSTALLATION INSTRUCTIONS ARE INCLUDED WITH THE FANS.
Replacement Fans for DURAPULSE (GS3 Series) AC Drives

Part Number (1) GS-FAN-1 GS-FAN-2 Price
<---> <--->
Specifications (2)
50 mm, 12 VDC, 0.25A 60 mm, 12 VDC, 0.25A
Fans / GS3 Drive Drive Drive (3) Model (4) V / HP

1 1 GS3-43P0 GS3-23P0 GS3-25P0 GS3-45P0 GS3-27P5 GS3-2010 GS3-2015 GS3-47P5 GS3-4010 GS3-4015 GS3-2020 GS3-2025 GS3-2030 GS3-4020 GS3-4025 GS3-4030 GS3-2040 GS3-2050 GS3-4040 GS3-4050 GS3-4060 GS3-4075 GS3-4100 460 / 3 230 / 3 230 / 5 460 / 5 230 / 7.5 230 / 10 230 / 15 460 / 7.5 460 / 10 460 / 15 230 / 20 230 / 25 230 / 30 460 / 20 460 / 25 460 / 30 230 / 40 230 / 50 460 / 40 460 / 50 460 / 60 460 / 75 460 / 100
GS-FAN-3
<--->
80 mm, 12 VDC, 0.42A
GS-FAN-4
<--->
92 mm, 24 VDC, 0.30A
GS-FAN-5
<--->
120 mm, 24 VDC, 1.2A
1) One fan per part number. Includes connectorized electrical cable and installation instructions. 2) Fans are replacements for the internal fans in GS3 drives, are dimensionally and electrically equivalent to the originals, and are not intended for other use. Fan electrical loading is included in the input amperage ratings of the drives, and DC voltage is internally provided by the drives. 3) Some drives require multiple fans. 4) Can be used only with applicable DURAPULSE AC drive.
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Wiring Solutions using the ZIPLink Wiring System

ZIPLinks eliminate the normally tedious process of wiring between devices by utilizing prewired cables and DIN rail mount connector modules. It's as simple as plugging in a cable connector at either end or terminating wires at only one end. Prewired cables keep installation clean and efficient, using half the space at a fraction of the cost of standard terminal blocks. There are several wiring solutions available when using the ZIPLink System ranging from
Wiring Solutions
Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors
PLC I/O-to-ZIPLink Connector Modules that are ready for field termination, options for connecting to third party devices, GS, DuraPulse and SureServo Drives, and specialty relay, transorb and communications modules. Pre-printed I/O-specific adhesive label strips for quick marking of ZIPLink modules are provided with ZIPLink cables. See the following solutions to help determine the best ZIPLink system for your application.
When looking for quick and easy I/O-to-field termination, a ZIPLink connector module used in conjunction with a prewired ZIPLink cable, consisting of an I/O terminal block at one end and a multi-pin connector at the other end, is the best solution.
Solution 1: DirectLOGIC, CLICK and Productivity3000 I/O Modules to ZIPLink Connector Modules
Using the PLC I/O Modules to ZIPLink Connector Modules selector tables located in this section, 1. Locate your I/O module/PLC. 2. Select a ZIPLink Module. 3. Select a corresponding ZIPLink Cable.
When wanting to connect I/O to another device within close proximity of the I/O modules, no extra terminal blocks are necessary when using the ZIPLink Pigtail Cables. ZIPLink Pigtail Cables are prewired to an I/O terminal block with color-coded pigtail with soldered-tip wires on the other end.
Solution 2: DirectLOGIC, CLICK and Productivity3000 I/O Modules to 3rd Party Devices
Using the I/O Modules to 3rd Party Devices selector tables located in this section, 1. Locate your PLC I/O module. 2. Select a ZIPLink Pigtail Cable that is compatible with your 3rd party device.
Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring
Need to communicate via Modbus RTU to a drive or a network of drives? ZI PLink cables are available in a wide range of configurations for connecting to PLCs and SureServo, SureStep, Stellar Soft Starter and AC drives. Add a ZIPLink communications module to quickly and easily set up a multi-device network.
Solution 3: GS Series and DuraPulse Drives Communication Cables
Using the Drives Communication selector tables located in this section, 1. Locate your Drive and type of communications. 2. Select a ZIPLink cable and other associated hardware.
Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
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Wiring Solutions
ZIPLink offers communications cables for use with DirectLOGIC, CLICK, and Productivity3000 CPUs, that can also be used with other communications devices. Connections include a 6-pin RJ12 or 9-pin, 15-pin and 25pin D-sub connectors which can be used in conjunction with the RJ12 or D-Sub Feedthrough modules.
Solution 4: Serial Communications Cables
Using the Serial Communications Cables selector table located in this section, 1. Locate your connector type 2. Select a cable.
Solution 5: Specialty ZIPLink Modules
For additional application solutions, ZIPLink modules are available in a variety of configurations including stand-alone relays, 24VDC and 120VAC transorb modules, D-sub and RJ12 feedthrough modules, communication port adapter and distribution modules, and SureServo 50-pin I/O interface connection.
Using the ZIPLink Specialty Module s selector table located in this section, 1. Locate the type of application. 2. Select a ZIPLink module.
If you need a way to connect your device to terminal blocks without all that wiring time, then our pigtail cables with color-coded soldered-tip wires are a good solution. Used in conjunction with any compatible ZIPLink Connector Modules, a pigtail cable keeps wiring clean and easy and reduces troubleshooting time.
Solution 6: ZIPLink Connector Modules to 3rd Party Devices
Using the Unive rs al Conne ctor Modules and Pigtail Cables table located in this section, 1. Select module type. 2. Select the number of pins. 3. Select cable.
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Motor Controller Communication

Drive / Motor Controller (GS/DuraPulse/SureServo/SureStep/Stellar) ZIPLink Selector Drive / Motor Controller
Controller
Company Information Systems Overview Programmable Controllers
Communications
ZIPLink Cable
Other Hardware Required

Comm Port Type Network/Protocol Connects to

DL06 PLCs D2-260 CPU
Cable Comm Port Type Cable (2 meter length) Connectors

Port 2 (HD15) RJ12 RJ12 5-pin Connector Port 2 (RJ12) GS-485HD15-CBL-2 GS-EDRV-CBL-2 GS-485RJ12-CBL-2 GS-ISOCON-CBL-2 RJ12 to HD15
Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
GS1
RJ12
RS-485 Modbus RTU
GS-EDRV100 ZL-CDM-RJ12Xxx* FA-ISOCON CLICK PLCs DL05 PLCs DL06 PLCs
RJ12 to RJ12 RJ12 to 5-pin plug
RS-232 Modbus RTU
D2-250-1 CPU D2-260 CPU
Port 2 (HD15)
GS-RJ12-CBL-2
RJ12 to RJ12
FA-15HD
GS2
RJ12
D4-450 CPU P3-550 CPU DL06 PLCs D2-260 CPU RS-485 Modbus RTU GS-EDRV100 ZL-CDM-RJ12Xxx* FA-ISOCON DL06 PLCs D2-260 CPU
Port 3 (25-pin) Port 2 (RJ12) Port 2 (HD15) RJ12 RJ12 5-pin Connector Port 2 (HD15) RJ12 RJ12 5-pin Connector Port 2 (RJ12) GS-485HD15-CBL-2 GS-EDRV-CBL-2 GS-485RJ12-CBL-2 GS-ISOCON-CBL-2 GS-485HD15-CBL-2 GS-EDRV-CBL-2 GS-485RJ12-CBL-2 GS-ISOCON-CBL-2 RJ12 to HD15
FA-CABKIT
RJ12 to RJ12 RJ12 to 5-pin plug RJ12 to HD15
DuraPulse (GS3)
RJ12
RS-485 Modbus RTU
GS-EDRV100 ZL-CDM-RJ12Xxx* FA-ISOCON CLICK PLCs DL05 PLCs DL06 PLCs
RJ12 to RJ12 RJ12 to 5-pin plug
RS-232 Modbus RTU
D2-250-1 CPU D2-260 CPU
Port 2 (HD15)
SVC-232RJ12-CBL-2
6-pin IEEE to RJ12
FA-15HD
SureServo
IEEE1394 (CN3)
D4-450 CPU P3-550 CPU DL06 PLCs RS-485 Modbus RTU D2-260 CPU ZL-CDM-RJ12Xxx* USB-485M DL06 PLCs
Port 3 (25-pin) Port 2 (RJ12) Port 2 (HD15) RJ12 RJ45 SVC-485HD15-CBL-2 SVC-485RJ12-CBL-2 SVC-485CFG-CBL-2 6-pin IEEE to HD15 6-pin IEEE to RJ12 6-pin IEEE to RJ45
FA-CABKIT
Stellar (Soft Starter) SR44 Series
RJ45**
RS-485 Modbus RTU
D2-250-1 CPU D2-260 CPU ZL-CDM-RJ12Xxx* DL06 PLCs D2-250-1 CPU
Port 2 (HD15)
SR44-485HD15-CBL-2 RJ45 to HD15
SR44-RS485**
RJ12
SR44-485RJ45-CBL-2 RJ45 to RJ12
Port 2 (HD15)
STP-232HD15-CBL-2
HD15-pin to RJ12
SureStep
RJ12
RS-232 ASCII
D2-260 CPU (Port2) DL05 PLCs CLICK PLCs RJ12 STP-232RJ12-CBL-2 RJ12 to RJ12
* When using the ZL-CDM-RJ12Xxx ZIPLink Communication Distribution Module, replace the lowercase xx with the number of RJ12 ports, i.e.4 for four ports or10 for ten ports. (ex: ZL-CDM-RJ12X4 or ZL-CDM-RJ12X10) ** The SR44-RS485 Communications Adapter must be installed for RS-485 communications with the Stellar soft starters.
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Hitachi Drives Cross References

To find a suitable replacement for an SJ300 Hitachi drive, use the chart to the right to determine control mode(s) required, and the tables below to determine possible replacement part numbers. Suggested replacements do not necessarily have all control modes of the original, so appropriate drives will be application-dependent. Please call Tech Support if there are any replacement questions. Drive Series
L100 SJ100 GS1 GS2 DuraPulse (GS3) SJ300
Volts/Hz

PID

Sensorless Vector

Full Flux Vector

Hitachi SJ300 Cross Reference

Hitachi SJ300 AC Drives
Part No.
SJ300-004LFU SJ300-007LFU SJ300-015LFU SJ300-022LFU SJ300-037LFU SJ300-055LFU SJ300-075LFU SJ300-110LFU SJ300-150LFU SJ300-185LFU SJ300-220LFU SJ300-007HFU SJ300-015HFU SJ300-022HFU SJ300-040HFU
Possible Replacements
GS1
GS1-20P5 GS1-21P0 GS1-22P0 *
Horsepower
0.5 hp 1.0 hp 2.0 hp 3.0 hp 5.0 hp 7.5 hp 10 hp 15 hp 20 hp 25 hp 30 hp 1.0 hp 2.0 hp 3.0 hp 5.0 hp 7.5 hp 10 hp 15 hp 20 hp 25 hp 30 hp
Price
<---> <---> <--->
GS2
GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 * GS2-27P5 * GS2-41P0 * GS2-42P0 * GS2-43P0 * GS2-45P0 * GS2-47P5 * GS2-4010 *
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
DuraPulse (GS3)
GS3-21P0 * ** GS3-21P0 * GS3-22P0 * GS3-23P0 * GS3-25P0 * GS3-27P5 * GS3-2010 * GS3-2015 * GS3-2020 * GS3-2025 * GS3-2030 * GS3-41P0 * GS3-42P0 * GS3-43P0 * GS3-45P0 * GS3-47P5 * GS3-4010 * GS3-4015 * GS3-4020 * GS3-4025 * GS3-4030 *
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
460V
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230V
SJ300-055HFU SJ300-075HFU SJ300-110HFU SJ300-150HFU SJ300-185HFU SJ300-220HFU
Notes: Replacement drives do not necessarily have the same physical dimensions, mounting hole patterns or wiring terminal arrangements. * = All SJ300 drives are specified for use with 3-phase power (but can be installed in single phase applications). GS drives in red require 3-phase power. Ensure the existing SJ application uses 3-phase input power, or that 3-phase power is available. ** = Replacement drive is higher horsepower than existing drive. Output power of new drive can be parameter-limited to the smaller horsepower.
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Hitachi Drives Cross References

To find a suitable replacement for an L100 or SJ100 Hitachi drive, use the chart to the right to determine control mode(s) required, and the tables below to determine possible replacement part numbers. Suggested replacements do not necessarily have all control modes of the original, so appropriate drives will be application-dependent. Please call Tech Support if there are any replacement questions. Drive Series
L100 SJ100 GS1 GS2 DuraPulse SJ300
Volts/Hz

PID

Sensorless Vector

Full Flux Vector

C-more & other HMI Drives Soft Starters
Hitachi L100 Cross Reference

Hitachi L100 AC Drives
Part No.
L100-002NFU L100-004NFU L100-007NFU L100-015NFU L100-022NFU L100-037LFU L100-055LFU L100-075LFU L100-004HFU L100-007HFU
GS1
GS1-20P2 GS1-20P5 GS1-21P0 GS1-22P0 *
Horsepower
0.25 hp 0.5 hp 1.0 hp 2.0 hp 3.0 hp 5.0 hp 7.5 hp 10 hp 0.5 hp 1.0 hp 2.0 hp 3.0 hp 5.0 hp 7.5 hp 10 hp
Price
<---> <---> <---> <--->
GS2
GS2-20P5 ** GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5 GS2-41P0 ** GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
DuraPulse
GS3-21P0 * ** GS3-21P0 * ** GS3-21P0 * GS3-22P0 * GS3-23P0 * GS3-25P0 GS3-27P5 GS3-2010 GS3-41P0 ** GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process
230V 460V
L100-015HFU L100-022HFU L100-040HFU L100-055HFU L100-075HFU
Notes: Replacement drives do not necessarily have the same physical dimensions, mounting hole patterns or wiring terminal arrangements. * = Replacement drive requires 3-phase input power. Ensure the existing application uses 3-phase input power, or that 3-phase power is available. ** = Replacement drive is higher horsepower than existing drive. Output power of new drive can be parameter-limited to the smaller horsepower.
Hitachi SJ100 Cross Reference

Hitachi SJ100 AC Drives
Part No.
SJ100-002NFU SJ100-004NFU SJ100-007NFU SJ100-015NFU SJ100-022NFU SJ100-037LFU SJ100-055LFU SJ100-075LFU SJ100-004HFU SJ100-007HFU
GS1
GS1-20P2 GS1-20P5 GS1-21P0 GS1-22P0
Horsepower
0.25 hp 0.5 hp 1.0 hp 2.0 hp 3.0 hp 5.0 hp 7.5 hp 10 hp 0.5 hp 1.0 hp 2.0 hp 3.0 hp 5.0 hp 7.5 hp 10 hp
Price
<---> <---> <---> <--->
GS2
GS2-20P5 ** GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5 GS2-41P0 ** GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
DuraPulse
GS3-21P0 * ** GS3-21P0 * ** GS3-21P0 * GS3-22P0 * GS3-23P0 * GS3-25P0 GS3-27P5 GS3-2010 GS3-41P0** GS3-41P0 GS3-42P0 GS3-43P0 GS3-45P0 GS3-47P5 GS3-4010
Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->
Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index
230V 460V
SJ100-015HFU SJ100-022HFU SJ100-040HFU SJ100-055HFU SJ100-075HFU
Notes: Replacement drives do not necessarily have the same physical dimensions, mounting hole patterns or wiring terminal arrangements. * = Replacement drive requires 3-phase input power. Ensure the existing application uses 3-phase input power, or that 3-phase power is available. ** = Replacement drive is higher horsepower than existing drive. Output power of new drive can be parameter-limited to the smaller horsepower.
Volume 14
e1395
www.automationdirect.com More than just a great online store
In addition to our printed catalog, we have an online network of information available 24/7. FREE videos, FREE software, FREE documentation, FREE support, FREE magazine . . . . . . well you get the point. :-)
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13 VFD Variable Frequency Drive Ac

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GS series and DURAPULSE AC Drives

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General Purpose Motors, Inverter Duty Motors, Worm Gearboxes, DC Motors

Steppers and Servos

ET., add ition al sh

ly. ipping charges may app

and hp, 115 VAC 2 hp, 230 VAC

, and 1 hp, 230 VAC

DURAPULSE AC sensorless vector drives

LR Series Line Reactors

for IronHorse and Marathon motors

Worm Gearboxes and Motor Bases

Full-Featured 3-Phase Soft Starters (SR44 Series, 9A - 370A)

Basic 3-Phase Soft Starters

Compact 3-Phase Soft Starters (SR22 Series, 5A - 40A)

High-quality general purpose Ironhorse AC motors up to 300 hp

Ironhorse 56C Frame Permanent Magnet DC motors

Marathon Electric AC inverter-duty motors up to 100 HP matched with drives

High-performance microstepping drives and high- torque stepping motors

SureStep Stepping Systems

SureServo Servo Systems

100W to 3 kW systems with flexible features

GS1 and GS2 Series AC Drives

$99.00 GS1-10P2 $164.00 GS1-22P0

$297.95 22F-V1P6N103 $378.75 22F-B8P0N103

, and 1 hp, 230 VAC

(single/three-phase input) 2 hp, 230 VAC (three-phase input)

GS1 Mini AC Inverters

GS2 Micro AC Inverters

Output Amps Price (US$)

Simple to Install, Simple to Configure

Removable keypad (GS2)

CHECK OUT OUR PRICES

$251.00 GS2-22P0 $363.00 GS2-25P0 $410.00 GS2-45P0 $725.00

$452.48 22A-B8P0N104 $625.19 22A-B017N104 $806.99 22A-D8P7N104

DURAPULSE builds on the GS series

Little programming required

U.S. operating parameters

Sensorless Vector Technology up to 100 hp

Remote mounting of keypad

The DURAPULSE Digital Keypad

Up/Down Keys Enter Key Fwd/Rev Key Stop/Reset Key

CHECK OUT OUR PRICES

Circuit Protection Enclosures Tools Pneumatics Safety Appendix Part # Index

$698.00 GS3-2010 $427.00 GS3-45P0 $734.00 GS3-4010

$1,666.50 22B-B033N104 $1,030.20 22B-D010N104 $1,565.50 22B-D017N104

58% Savings 58% Savings 53% Savings

GSoft Configuration Software

Networking AC Drives with Built-in Modbus Communications

RS-485 Modbus Network

Add Ethernet Connectivity for Advanced Functionality

3 Steps to Selecting the Right AC Drive

A. Determine motor voltage, horsepower and full-load amperage

Horsepower Input voltage Motor voltage

Check the nameplate on the motor for specs needed:

Inverter Duty Motor

1725 AMPS CONT

3 TYPE INSUL CLASS CODE

B. Select your application and/or control mode

Conveyor Pump Fan Shop tools