CREATING VALUE FOR THE WORLD

DOOSAN GAS TURBINES

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

GLOBAL LEADER IN POWER & WATER

Gas turbines from Doosan have earned global trust for technological advance and performance. The company has taken on the challenge of developing the industrys very best gas technology and know-how for gas turbines, an important source of power that moves the world. The challenging spirit of Doosan is timeless.

DOOSAN GAS TURBINES

CONTENTS
INTRODUCTION GAS TURBINE ADVANTAGES AND APPLICATION SIMPLE CYCLE PERFORMANCE COMBINED CYCLE PERFORMANCE M501F/M701F GAS TURBINE M501G GAS TURBINE M701 GAS TURBINE CASINGS / ROTOR ASSEMBLY COMPRESSOR / TURBINE COMBUSTION SYSTEM / COOLING SYSTEM CONTROL SYSTEM / TYPICAL GAS TURBINE CONTROL SYSTEM CONFIGURATION SYSTEM DEVICES 04 06 07 07 08 10 12 14 15 16 17 18

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DOOSAN GAS TURBINES

INTRODUCTION

FUJAIRHA Power and Desalination Plant

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Doosan Gas Turbine

It is well known that the Gas Turbine has played a leading role in power generation arising from its high performance, reliability, fuel flexibility, low emissions and its compactness etc. Furthermore the Gas Turbine stands in a highlighted state of the art technology with high efficient continuous operation (covering base load operation) as well as peak load operation. Doosan is capable of producing the heavy duty Gas Turbine models of M501G, M501F, M701F and M701 under Technology License Agreement with Mitsubishi Heavy Industries.Ltd. Doosan has executed Yeongwol Combined Cycle Power Plant in South Korea by applying M501F Gas Turbine. And also Doosan has manufactured full assembled M501G Gas Turbine by Long Term Sourcing Agreement with MHI in Doosan Changwon Plant.

Doosan Heavy Industries & Construction Changwon Plant

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DOOSAN GAS TURBINES

GAS TURBINE ADVANTAGES AND APPLICATION

Gas Turbine Advantages and Application
Low investment cost Short installation time High efficiency Fuel flexibility Meet emission requirement High reliability Operational flexibility

Application

Integrated Gasification Combined Cycle

Simple Cycle

Combined Cycle

Congeneration

Mechannical Drive

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

SIMPLE CYCLE PERFORMANCE / COMBINED CYCLE PERFORMANCE

Simple Cycle Performance
60Hz (3600rpm) Description M501F Output, MW @ISO Gas Turbine Heat Rate, Btu/kWh Electrical Efficency, % No.of Stage Pressure Ratio Exhaust Temp, Exhaust Gas Flow, kg/s No.of Combustor Compressor Turbine 185 9230 37.0 16 4 16 613 459 16 M501G 267 8730 39.1 17 4 20 600 599 16 M701 144 9810 34.8 19 4 14 542 441 18 M701F 278 8810 38.7 17 4 17 592 650 20 50Hz (3000rpm)

NOTE. 1. PERFORMANCE ARE THE POWER RATINGS AT THE GENERATOR TERMINALS AND ARE BASED ON THE USE OF NATURAL GAS FUEL WITH STANDARD INLET AND EXHAUST DUCT LOSSES.

Combined Cycle Performance

Model DPCP1(M701) DPCP2(M701) DPCP3(M701) DPCP1(M701F) DPCP2(M701F) DPCP1(M501F) DPCP2(M501F) DPCP1(M501G) DPCP2(M501G) Net Plant Output 212,500 kW 426,600 kW 645,000 kW 416,400 kW 835,600 kW 285,100 kW 572,200 kW 398,900 kW 800,500 kW Net Plant Efficiency 51.4 % 51.6 % 51.8 % 59.0 % 59.2 % 57.1 % 57.3 % 58.4 % 58.6 % Heat Rate (kJ/kWh) 7,000 6,974 6,947 6,120 6,082 6,305 6,283 6,165 6,144 GTG Power 142,100 kW 284,200 kW 426,300 kW 273,800 kW 547,600 kW 182,700 kW 365,400 kW 264,400 kW 528,800 kW STG Power 70,400 kW 142,400 kW 218,700 kW 142,600 kW 288,000 kW 102,400 kW 206,800 kW 134,500 kW 271,700 kW Number & Type Gas Turbine 1 x M701 2 x M701 3 x M701 1 x M701F 2 x M701F 1 x M501F 2 x M501F 1 x M501G 2 x M501G

NOTE. 1. ALL RATINGS ARE BASED ON ISO CONDITIONS. 2. ALL RATINGS ARE BASED ON THE USE OF NATURAL GAS FUEL AT THE GENERATOR TERMINALS.

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DOOSAN GAS TURBINES

M501F/M701F GAS TURBINE

MULTI-STAGE AXIAL-FLOW AIR COMPRESSOR FEATURING
Variable inlet guide vanes. Horizontally split casing giving access to internal parts. Compressor blade rings. Individually removable stainless steel blading. Accessible pressure-lubricater, pivoted-pad journal bearing. Tilting-pad type thrust bearing. Cold end drive with solid coupling to generator.

FOUR-STAGE REACTION TYPE TURBINE FEATURING

Advanced cooling technology. Horizontally split casing giving access to internal parts. Alloy turbine blades individually removable. Cooled by air cooler with cooling air filtered. Individual first stage vanes removable with cylinder cover in place. Accessible pressure-lubricated, pivoted-pad journal bearing. Low loss axial exhaust system ideal for waste heat applications.

COMBUSTION SYSTEM INCLUDING THE FOLLOWING

Multiple can-type combustors in a circular array. Combustors removable with insulated cylinder cover in place. Low emissions design. Optional multiple fuels capability. Ignition system including retractable igniters.

Inlet Guide Vane

Compressor Disk

Compressor Stationary Blade Compressor Rotor Blade #2 Journal Bearing Thrust Bearing

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Model M501F

Combustor Basket Transition Piece Bypass Valve Turbine Vane Turbine Blade

Tangential Strut #1 Journal Bearing

Turbine Disk Trunnion Support

Model M701F
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DOOSAN GAS TURBINES

M501G GAS TURBINE

The M501G include a host of long-proven MHI design elements. These include two-bearing rotor support, cold-end drive with axial exhaust, tangential exhaust bearing strut support, field-removable blades with the rotor in position, rotor cooling air taken offboard from the compressor and cooled prior to reentry into the turbine, and horizontally split casings throughout.
A M501G during assembly. Blades can be changed and the rotor balanced in site.

Combustor Swirler Assembly Thrust Bearing Compressor Disk Inlet Guide Vane Compressor Stationary Vane Compressor Rotor Blade

#2 Journal Bearing

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Model M501G

Combustor Liner Turbine Vane Bypass Valve Turbine Blade #1 Journal Bearing Tangential Strut

Turbine Disk

Turbine Support

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DOOSAN GAS TURBINES

M701 GAS TURBINE

MULTI-STAGE AXIAL-FLOW AIR COMPRESSOR
Variable inlet guide vanes. Horizontally split casing giving access to internal parts. Individually removable stainless steel blading. Accessible pressure-lubricated, pivoted-pad journal bearing. Double acting thrust bearing. Cold-end drive with solid coupling to generatir.

FOUR-STAGE REACTION-TYPE TURBINE FEATURING

Horizontally split casing giving access to internal parts. Alloy turbine blades individually removable. Cooled by air cooler, whth cooling air filtered. Individual first-stage vanes removable with cylinder cover in place. Accessible pressure-lubricated, pivoted-pad journal bearing. Low loss axial-exhaust system ideal for waste heat application. Tangential exhaust casing struts to maintain rotor alignment.

COMBUSTION SYSTEM INCLUDING THE FOLLOWING

Cannular-type combustors in circular array. Low exhaust emissions level. Optional multiple fuels capability. Ignition system with retractable ignitors.

Thrust Bearing Journal Bearing

Compressor

Combustor

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Model M701D

Journal Bearing Turbine

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DOOSAN GAS TURBINES

CASINGS / ROTOR ASSEMBLY

Casings
All engine casings are horizontally split to facilitate maintenance with the rotor in place. Individual inner casings (blade rings) are used for each turbine stationary stage and can be readily replaced or serviced with the rotor in place. Similar blade rings have been added in the compressor seventh stage through last stage. The aft-end bearing housing is supported by six tangential struts. Airfoil support the inner and outer-diffuser cones. Tangential struts maintain alignment of the bearing housing by rotating it as required to accommodate thermal expansion.

3D modeling for Turbine Cylinder

Compressor Combustor Cylinder

Rotor Assembly
Similar to all past 501/701 series designs, the single rotor is made up of the compressor and turbine components. The M501/M701 rotor is a bolted construction supported by two tilting-pad bearings. The thrust bearing is a tilting pad type. The compressor rotor is comprised of a number of elements that are spigotted and bolted together by twelve through bolts.

Rotor Disc manufacturing by applying Curvic & Broaching Machine

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

COMPRESSOR / TURBINE
Compressor
The compressor blade path is designed using a three-dimensional flow-field analysis computer program. Rotor blades are double circular arc designs in the first four stages. Stationary blading, fabricated into two 180 diaphragms per stage for easy removal, maintains the highly efficient inner-shroud sealing system. These seals are supported by machined seal rings, which can be removed to facilitate inspection and maintenance of shrouds and seals.

5 axle High Speed Milling Machine

Turbine
The turbine design of the M501/M701 maintains moderate aero-dynamic loadings in spite of the increased inlet temperature by choosing a 4-stage turbine. Furthermore, improvements in aero-dynamic airfoil shapes have been made possible by utilization of a fully three dimensional flow analysis computer code. The first and second stages on the turbine rotor are the free-standing type. The third and fourth stages use integral shrouds. Each row of vane segments is supported in a separate blade ring, which is keyed and supported to permit radial and axial thermal response independent of possible external cylinder distortions.

Turbine Blade

Turbine Vane

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DOOSAN GAS TURBINES

COMBUSTION SYSTEM / COOLING SYSTEM

Combustion System
The M501/M701 combustion system consists of 16 and 20 can-annular combustors, respectively. The combustion system is a dual-fuel (natural gas and No. 2 distillate oil) system, which has provisions for steam or water injection for emissions control and power augmentation. A new premix lean-burn hybrid combustor is to be applied to meet the existing and new NOx emission limitations around the world. The hybrid combustor features a two-stage burner assembly and a bypass valve which directs a portion of the compressor delivery air directly into the transition piece to enhance flame stability during starting and to maintain desired fuel/air ratio during loading. This unique valving system then is modulated to full closed at full load.

F TYPE COMBUSTOR

G TYPE COMBUSTOR

Cooling System
The cooling circuits for the turbine section connsist of a rotor cooling circuit and four stationary cooling circuits. Rotor cooling air is provided by compressor discharge air extracted from the combustor shell. Direct compressor discharge air is used to cool the row 1 vane. Compressor bleed air from HP, IP and LP stages are used to provide cooling air to turbine blade ring cavities at stages 2, 3, and 4 respectively. This suppply of bleed air also cools the stage 2, 3, and 4 vane segments and ring segments and provides cooling air for the turbine interstage disc cavities.

TURBINE ROTOR COOLING

#4 Stage #3 Stage #2 Stage Rotor Cooling Filiter Cooler

ESR

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

CONTROL SYSTEM / TYPICAL GAS TURBINE CONTROL SYSTEM CONFIGURATION

Control System
Operation of the M501/M701 gas turbine and its combined cycle plant is supported by Mitsubishi plant control system DIASYS Series. DIASYS Netmation is the latest gas turbine control system, which is Mitsubishi Heavy Industries total plant control system also. It is a product that unites state-of-the-art info-com technology, MHIs rich experience as a plant manufacturer, and control technology for maximum satisfaction of such customer demands as high reliability, economy, advanced automation, and easy maintenance.

Typical Gas Turbine Control System Configuration

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Site OPS(Operator Station) Human I/F for monitoring & Ope. Graphic, Trend, Alarm Control Plate Control Logic Monitoring

Browser OPS Internet based CRT operation Graphic, Trend, Alarm Control Plate Control Logic Monitoring ACS(Accessory Station) Data store & management, and Web server, Gateway Reports, Trip log, Event log, Ope. Action log, Flight Recorder

Internet
Firewall

Unit Network
100M-Ethernet

MPS(Multiple Process Station) I/O processing to the field Control logic Execution Short term data preservation

EMS(Eng. & Maint. Station) Maintenance of whole system by DIASYS-IDOL++ System configuration HMI setting Graphic creation Object data base modification Drawing management

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DOOSAN GAS TURBINES

SYSTEM DEVICES

MULTIPLE PROCESS STATION(MPS)

The Multiple Process Station used to perform automatic turbine Control by I/O processing. It features advanced arithmetic processing capabilities that enable it to support a wide range of applications that require high-speed processing, such as turbine governor control as well as automatic plant start/stop control.

OPERATOR STATION(OPS)

Operator station is a human-machine interface for monitoring and operating a plant. Adoption of the latest, most powerful, Windows XP based PCs enables plant operator personnel to perform power plant operations and monitoring with a minimal use of time. Moreover, since screen configuration elements have been implemented as components based on Microsofts Active X component technology, users can customize the OPS by themselves.

ENGINEERING MAINTENANCE STATION(EMS)

Engineering Maintenance Station is an engineering tool for performing maintenance of control system. EMS provides the functions to perform a host of operations, modification and creation of control logic on Multiple Process Stations, design of graphic displays, trends and control loop plates on Operator Stations, and configuration of GT Control systems. These operations are performed using software named DIASYS-IDOL++. DIASYS-IDOL++ eliminates the need for burdensome programming of a must of control and arithmetic processing.

GLOBAL NETWORK
Overseas Branches
DOOSAN HEAVY INDUSTRIES AMERICA CORP. Parker Plaza, 10th Floor 400 Kelby Street Fort Lee, NJ 07024, U.S.A. Tel 1-201-944-4554 Fax 1-201-944-5022, 5053 NEW JERSEY OFFICE Parker Plaza, 10th Floor 400 Kelby Street Fort Lee, NJ 07024, U.S.A. Tel 1-201-944-4554 Fax 1-201-944-5022, 5053 PITTSBURGH OFFICE C/O Westinghouse Electric Company Room 2X18, Building F P.O. Box 158 Madison, PA 15663 U.S.A. Tel 1-724-722-5215 Fax 1-724-722-5668 SCHENECTADY OFFICE General Electric Building 33, Room 202A One River Road Schenectady, NY 12345, U.S.A. Tel 1-518-385-5218, 2629 Fax 1-518-385-4984 WINDSOR OFFICE 20 International Drive Windsor, CT 06095, U.S.A. Tel 1-860-731-6479, 6482 Fax 1-860-731-6478 DOOSAN HEAVY INDUSTRIES JAPAN CORP. Mita Kokusai Building, Room 2410 1-4-28, Mita, Minato-gu, Tokyo 108-0073, Japan Tel 81-3-3452-5451~3 Fax 81-3-3452-5624 BANGKOK OFFICE M-Thai Tower, 10th Floor All Seasons Place, 87 Wireless Road Phatumwan, Bangkok 10330, Thailand Tel 66-2-654-0690, 2 Fax 66-2-654-0693 BEIJING OFFICE Gateway Plaza, Tower B, 19th Floor No. 18 Xiaguangli, North Road, East Third Ring, Chaoyang District, Beijing 100027, China Tel 86-10-8454-7131, 7133 Fax 86-10-8484-7139 HANOI OFFICE Daeha Business Center, #1101 360 Kim Ma Street Ba Dinh District, Hanoi, Vietnam Tel 84-4-823-2501, 5 Fax 84-4-843-2302 HYDERABAD OFFICE White House, #119, Block 3 6-3-1192/1/1, Kundan Bagh Begumpet Hyderabad 500 016, India Tel 91-40-6613-2444/5 Fax 91-40-6613-2447 KOLKATA OFFICE Trinity Building, 3G 226/1 AJC Bose Road Kolkata 700 020, India Tel 91-33-4003-3018 Fax 91-33-2289-0576 MUMBAI OFFICE Maker Chambers-V, 1109~1110 Nariman Point, Mumbai 400 021, India Tel 91-22-2202-6504 Fax 91-22-2202-6557 NEW DELHI OFFICE Lotus Towers 2A, Community Centre New Friends Colony New Delhi 110 065, India Tel 91-11-5132-8031 Fax 91-11-5132-8039 SHANGHAI OFFICE City Center of Shanghai, Room 2802, 100 Zunyi Road, Changning District Shanghai 200051, China Tel 86-21-6237-2485~6 Fax 86-21-6237-2487 TAIPEI OFFICE 51 Keelung Road, Room 704 Section 2, Taipei, Taiwan, R.O.C. Tel 886-2-2739-2255(ARS) Fax 886-2-2739-2266 FRANKFURT OFFICE Arabella Center, 9th Floor Lyoner Strasse 44-48 Frankfurt am Main 60528, Germany Tel 49-69-69-5004-0 Fax 49-69-69-5004-10 ABU DHABI OFFICE P.O. Box 27767 Al Ghaith Tower, Suite 508 Hamdan Street, Abu Dhabi, U.A.E. Tel 971-2-627-6273 Fax 971-2-627-6274 DUBAI OFFICE P.O. Box 11859 Al Serkal Building, Office No. 308 Airport Road, Dubai, U.A.E. Tel 971-4-294-4699 Fax 971-4-294-9930 KUWAIT OFFICE Villa 15, Street 24, Block 4 Sabah Al-Salem Area, Kuwait Tel 965-551-8436 Fax 965-551-8453 RIYADH OFFICE P.O. Box 9656 Riyadh 11423, Saudi Arabia Tel 966-1-419-1920, 1696 Fax 966-1-419-1995 TRIPOLI OFFICE P.O. Box No. 7780 Tripoli, Libya Tel 218?21?360?8451 Fax 218-21-361-0563 DOOSAN WATER R&D CENTER Gold & Diamond Park Building No. 6, Office 112 Sheikh Zayed Road P.O. Box 282350, Dubai, U.A.E. Tel 971-4-347-7051 Fax 971-4-347-7142 DOOSAN HYDRO TECHNOLOGY, INC. 912 Chad Lane Tampa, FL 33619 , U.S.A. Tel 1-813-549-0182 Fax 1-813-549-0183 DOOSAN HF CONTROLS CORP. 1624 West Crosby Road, Suite 124 Carrollton, Texas 75006, U.S.A. Tel 1-469-568-6526, 6557 Fax 1-469-568-6589 DOOSAN IMGB 104 Berceni Road Bucharest 4, Romania Tel 40-21-301-2602 Fax 40-21-301-2701 DOOSAN BABCOCK ENGINEERING & SERVICES INDIA PVT. LTD. DLF Building No. 8, 3rd Floor DLF Cyber City Phase II Gurgaon 122 002, Haryana, India Tel 91-124-439-8200 Fax 91-124-414-7006 DOOSAN PROJECTS INDIA PVT. LTD. 322 Solitaire Corporate Park, Chakala Andheri Kurla Road, Andheri (East) Mumbai 400 093, India Tel 91-22-4097-0500 Fax 91-22-4097-0599 DOOSAN HEAVY INDUSTRIES VIETNAM CO., LTD. [DOOSAN VINA] No. 1 An Duong Vuong Street Quangngai City, Quangngai Province Vietnam Tel 84-55-713-001~7 Fax 84-55-713-008 HAN-VIET HEAVY INDUSTRY & CONSTRUCTION CORP. [HANVICO] 933 Ton Duc Thang Street Hong Bang District, Hai Phong, Vietnam Tel 84-31-371-2720 Fax 84-31-712-714~5 CEYLON HEAVY INDUSTRIES & CONSTRUCTION CO., LTD. [CHICO] Oruwala Athurugiriya, Sri Lanka Tel 94-114-440031~2 Fax 94-114-440030 HANJUNG POWER LTD. P.O. Box 2803, Boroko, NCD Port Moresby, Papua New Guinea Tel 675-320-0529 Fax 675-321-2984

Overseas Subsidiaries
DOOSAN BABCOCK ENERGY LTD. 11 The Boulevard, Crawley West Sussex, RH10 1UX, U.K. Tel 44-1293-612-888 Fax 44-1293-584-816

Doosan Heavy Industries & Construction Co., Ltd. SEOUL OFFICE

1303-22, Seocho-Dong, Seocho-Gu. Seoul 137-920, Korea (C.P.O Box 1826, Seoul Korea) Tel. 82-2-513-6114, Fax. 82-2-513-6200

www.doosanheavy.com HEAD OFFICE AND CHANGWON PLANT

555, Guigok-dong, Changwon, Gyeongsangnam-do, 641-792, Korea Tel. 82-55-278-6114, 7114 Fax. 82-55-264-5551,5552