Professional Documents
Culture Documents
Welcome to this presentation. It shows the different types of Process diagrams and will help you to read them. It also provides you with reference information as to their contents.
Comments are most welcome (herve.baron@gmail.com), which I will incorporate for the benefit of all. erv!
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$genda
(iagram
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%uess
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)esults from the high level functional re*uirements of the plant "epicts the various Processes carried out within the facility and their se*uence
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+hows the inputs (feed) and outputs (products) #he item of the &(" is the Process Unit
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%uess
,ha$ i $hi (rawing-
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)esults from process simulations "epicts the various ,*uipment within a Process (or -tility) -nit and their se*uence +hows the process controls #he individual drawing item of the P(" is the Equipment Item
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+cheme that includes the following information, as a minimum. /ain e*uipment (all the itemi0ed ones), Process lines between e*uipment, $ll control loops and main instruments, (or each stream, indication of. Tem!era$%re Pre %re .om!o i$ion /!eci'ic gravi$& )!era$ing (en i$& Hea$ con$en$ Flow ra$e (relevan$ $o each !ha e) "esign conditions of main e*uipment. It shall be drawn1up according to I+$ 2.34 regulation as far as symbology is concerning
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%uess
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6a document that clearly identifies the e*uipment in the physico1 chemical process and the circulation of fluids between these e*uipment items. It also shows the piping systems and control devices necessary for unit operation as well as the specific re*uirements to be ta'en into account for the design of systems.7 #he P(" is a detailing of the P(" that show all lines, instruments necessary for the operation, monitoring, control and maintenance around individual e*uipment.
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1$ (e ign $age2
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or
$t the P5I" review
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or
$t the P5I" review
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What are the main items that are discussed during the P5I" review8
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# ola$ion 50&!a
o' e6%i!men$
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or
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Scope of supply: counter flange to be supplied by vendor, as per contractual specification
Comments on Instrument numbering and installation: Vendor P&ID shall use the same nomenclature than projects P&ID
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or /erve $o how $he in$er'ace wi$h e6%i!men$5!ackage ven(or
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or /erve $o how $he in$er'ace wi$h e6%i!men$5!ackage ven(or Per'orm H17)P review
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or /erve $o how $he in$er'ace wi$h e6%i!men$5!ackage ven(or Per'orm H17)P review
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or /erve $o how $he in$er'ace wi$h e6%i!men$5!ackage ven(or Per'orm H17)P review D%ring o!era$ion2
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or /erve $o how $he in$er'ace wi$h e6%i!men$5!ackage ven(or Per'orm H17)P review D%ring o!era$ion2 9e'erence (rawing 'or o!era$or8 work !ermi$8 !lan$ mo(i'ica$ion e$c:
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1$ (e ign $age2 De'ine $he (e ign 0a i 'or Pi!ing " #n $r%men$a$ion (i ci!line /erve $o how an( agree $he o!era$ing an( main$enance 'ea$%re 0e$ween 3ngineer an( )wner or 0e$ween 3ngineer an( 4en(or /erve $o how $he in$er'ace wi$h e6%i!men$5!ackage ven(or Per'orm H17)P review D%ring o!era$ion2 9e'erence (rawing 'or o!era$or8 work !ermi$8 !lan$ mo(i'ica$ion e$c:
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Plant /odifications
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Important features
;ormal o!era$ion 9e(%n(anc& 'or cri$ical in $r%men$ 5 a'e$& wi$che /h%$(own .heck valve /$ar$<%! Pre %ri+a$ion warm<%! 5 !%rge line =ain$enance 36%i!men$ i ola$ion " 0&!a 2 valve 8 !ec$acle50lin( ;i$rogen in>ec$ion8 ven$ Drain .on$rol an( );5)FF valve i ola$ion #n $r%men$ i ola$ion
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It includes.
3. 4.
$ll itemi0ed e*uipment, Item number and service description of each e*uipment with relevant design condition $ll process and utilities lines, with indication of
Diame$er 9a$ing =a$erial /ervice ?ine n%m0er ( i' a!!lica0le) Pi!ing cla Pi!ing cla 0reak 5 change 3@$ernal 'ini hing ( %ch a in %la$ion8 !er onal !ro$ec$ion8 $racingA)
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&attery limits between Parties, e.g. contractor and vendor $ll valves and fittings on lines (including bloc' valves, chec' valves, strainers), connections on e*uipment and vessels, $ll instruments with detailed control loops.
1ll in $r%men$ hall 0e $agge( a !er %ni$e( n%m0ering & $em8 ?ocal in $r%men$ or in $r%men$ on local !anel8 /e6%ence an( in$erlock (wi$h 0rie' (e cri!$ion e:g:2 com!: $ar$ 5 $o!8 !ermi ive $o $ar$8 e$c:)8
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2.
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Control valves ,
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@.
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A.
3B.
Item number and service description of each e*uipment with relevant design condition
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?ine
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?ine
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,ha$ i $he '%nc$ion o' $hi valve- To con$rol $he (own $ream !re %re How i i$ calle(- Pre %re re(%cing el' reg%la$e( valve
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,ha$ i $he (i''erence 0e$ween $he e 2 valve - The 2n( one ha e@$ernal !re %re $a!
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,ha$ (o $he e &m0ol re!re en$9%!$%re (i k8 Fail )!en valve8 Flow igh$ gla 8 H&(ra%lic ignal
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hown
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hown
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,ha$ i $he meaning o' $hi &m0ol8 wh& i i$ in $hi !o i$ion/!acer50lin( (al o calle( E'ig%re FG8 !ec$acle50lin() in closed !o i$ion: #$ i in clo e( !o i$ion $o !reven$ mi <o!era$ion o' (rain 0& o!era$or8 %ch a (raining 0e'ore (e!re %ri+ing:
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What do these indications mean8 #hat the line shall be sloped, without poc'et, to prevent accumulation of condensed gas.
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Thi i an e@am!le o' !re cri!$ion hown on $he P"#D 0& Proce $o Pi!ing (i ci!line
What do these indications mean8 #hat the line shall be sloped, without poc'et, to prevent accumulation of condensed gas.
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:n which other lines do you find similar re*uirements pertaining to the routing of the line8
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:n which other lines do you find similar re*uirements pertaining to the routing of the line8 Dravi$&5Free (raining line8 line wi$h no !ocke$8 e:g:8 com!re or %c$ion line
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What is the difference between these two drain typicals8 1 minim%m (i $ance 0e$ween valve an( hea$ $racing are !eci'ie( on $he righ$ one8 $he $&!e o' valve i (i''eren$
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Why is there a minimum distance specified between the valves8 To !reven$ 'ree+ing o' $he econ( ((own $ream) valve (%e $o 'la hing li6%i( in $he 'ir $ one: Thi wo%l( !reven$ $he clo ing o' $he econ( valve: Thi i wha$ ha!!ene( in $he Fe&+in re'iner& acci(en$ in France an( $hi minim%m (i $ance ha 0een !eci'ie( ever ince:
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De!ic$ion on P"#D
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+tandardi0ation is made (or safety (or *uality (or consistency for operator (or cost (C$P,E. bul' order F :P,E. spare parts)
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Interconnecting P5I"
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"istribution P5I"
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What type of P5I" is this. Process9-tility unit8 Pac'age8 $uGiliary8 "istribution8 Interconnecting8
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$genda
(iagram
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#F9
#FD
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P"#D 9eview
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P"#D 9eview
H17)P
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P%r!o e Collect Client comments Perform PI" review Perform $;:P Perform Piping /#: for 3st Piping purchase (ree0e Control system I9: list Issue Piping I+:s .on$en$ Comments from all disciplines Comments from Piping, I5C disciplines (inali0ed interfaces with e*t9pac'age ,Gercised Contract :ption(s) +i0e, number of P+Cs and CCs "iameter of process lines "iameter of utility lines $;:P comments incorporated Client comments incorporated
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P%r!o e Collect Client comments Perform PI" review Perform $;:P Perform Piping /#: for 3st Piping purchase (ree0e Control system I9: list Issue Piping I+:s .on$en$ Comments from all disciplines Comments from Piping, I5C disciplines (inali0ed interfaces with e*t9pac'age ,Gercised Contract :ption(s) +i0e, number of P+Cs and CCs "iameter of process lines "iameter of utility lines $;:P comments incorporated Client comments incorporated
E E E E #F. E E E E
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$ uni*ue synthesis for the busy ProHect professional 4BB pages, 4>B illustrations
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$genda
(iagram
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$genda
(iagram
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Which process diagram is produced for each operating case8 Which Process "iagram shows the entire Plant8 #he indication 6DD(7 (Dormally Don (lowing) is shown on which Process "iagram8 Which Process "iagram shows a Process (or utility) unit8
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Which process diagram is produced for each operating case8 The PFD Which Process "iagram shows the entire Plant8 The BFD #he indication 6DD(7 (Dormally Don (lowing) is shown on which Process "iagram8 PFD Which Process "iagram shows a Process (or utility) unit8 PFD
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Whose legend sheet is this8
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Whose legend sheet is this8
#hat of P("s, as, among other things, no line designation, no other instruments than controllers
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Jou Hust arrived at a new facility. What document will you as' to see first to get an overall view of the Plant Process8
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Jou Hust arrived at a new facility. What document will you as' to see first to get an overall view of the Plant Process8 The Block Flow Diagram
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%oing further
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