Heat Transfer and Friction in Turbulent Pipe Flow with Variable Physical Properties

B S PETUKHOV
High Temperature Institrite. Acudcrr~yof Science of the USSR. Moscoqc.. U S S R

. .

I . Introduction . . . . . . . . . . . . . . . . . . . . . . I1 . Analytical Method . . . . . . . . . . . . . . . . . . . A Basic Equations . . . . . . . . . . . . . . . . . . . B . Eddy Diffusivities of Heat and Momentum . . . . . . . C &4nalytical Expressions for lemperature and Velocity Profiles, Heat Transfer. and Skin Friction . . . . . . . . . . . . 111. Heat Transfer uith Constant Ph?sical Properties . . . . . . . A . Analytical Results . . . . . . . . . . . . . . . . . . B . Experimental Data . . . . . . . . . . . . . . . . . . I\. Heat Transfer and Skin 1:riction for Liquids with Variablc Viscosity . . . . . . . . . . . . . . . . . . . . . . . . A . Theoretical Results . . . . . . . . . . . . . . . . . . B . Experimental Data and Ihpirical Equations . . . . . . . V . Heat Transfer and Skin Friction for Gases with Variable Physical Properties . . . . . . . . . . . . . . . . . . . . . . . A . Analytical Results . . . . . . . . . . . . . . . . . . B . Experimental Data and Ihpirical Equations . . . . . . . VI . Heat Transfer and Skin 1;riction for Single-Phase Fluids a t Subcritical States . . . . . . . . . . . . . . . . . . . . A . Analytical Results . . . . . . . . . . . . . . . . . . B. Experimental Data and I<mpiricalEquations for Normal I I w t Transfer Regimes . . . . . . . . . . . . . . . . . . C . Experimental Data f o r Hcgimcs with Diminished and Enhanced Heat Transfur . . . . . . . . . . . . . . . VI1 . Conclusion . . . . . . . . . . . . . . . . . . . . . . .

. .

504 507 507

510

516
521 521 525 528 528 530 533 533 540 543 543

550
555 560 561 561

Nomenclature . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . .

503

504

B. S. PETUKHOV
I. Introduction

60 years. Nusselts paper published in 1910 was probably the first one analyzing this problem on a scientific basis (2). I n this paper devoted
to the heat transfer of turbulent gas flow in tubes, the similarity method was originally used for the correlation of experimental data on heat transfer. This is the reason for the continued interest in Nusselts paper. During subsequent years different investigators performed numerous experimental studies on heat transfer processes in turbulent pipe flow for various fluids including liquid metals. As a result they formulated relations for the Nusselt number versus the Reynolds and Prandtl numbers for a wide range of Re and Pr. Reynolds (2) was the first who theoretically studied heat transfer in turbulent pipe flow. T h e relationship obtained between heat flux and wall shear stress, known as the Reynolds analogy, is valid only for Pr = 1. Some investigators have improved upon Reynolds analysis. For example, Taylor (3) and Prandtl ( 4 , 5 ) took into account approximately the influence of fluid flow peculiarities at the wall on heat transfer, assuming the flow to consist of a turbulent core and viscous (laminar) sublayer. Karman (6) improved this model by the introduction of an intermediate layer between a laminar sublayer and a turbulent core. T h e expressions for heat transfer obtained by Karnian and Prandtl are true for constant physical properties over the range 0.7 to 10-20 for Pr. T h e last restriction concerns the fact that they neglected turbulent heat transfer in a viscous sublayer (this leads to essential errors when Pr is large) and heat transfer by conduction in the turbulent core (this is not true for low Pr numbers). Further development of analytical methods for heat transfer in a turbulent pipe flow with constant physical properties was achieved when investigators digressed from the above assumptions and began to use more accurate relationships for the distributions of velocity and eddy diffusivities of heat and momentum along the pipe cross section (7-24). For example, Lyon ( 8 ) obtained an expression for the Nusselt number in the case of constant heat flux at the wall. This expression predicts the heat transfer rate, if the distributions of velocity and turbulent diffusivity of heat are known. The use of more accurate relationships for distributions of velocity and eddy diffusivities of heat and momentum require the application of numerical methods. Numerical calculations of heat transfer in turbulent pipe flow for constant physical properties were carried out in (8-12, 13, 14). T h e results of these predictions covering a wide range of Re and P r numbers as a rule are in good agreement with experimental data. Thus, nowadays the problem of heat transfer in a turbulent quasi-

Heat transfer in turbulent pipe flow has been investigated for almost

HEAT TRANSFER AND FRICTION IN TURBULENT PIPE FLOW 505

steady fluid flow with constant physical properties in circular tubes has been rather fully investigated. I n reality, fluid physical properties depend on temperature. That is why heat transfer relations obtained with the assumption of constant physical properties can only be used in practice either a t small temperature differences in a flow or with physical properties changing slightly in the temperature range considered. I n this case the effect of changing physical properties can be approximately accounted for by choosing the properties at a certain average fluid temperature. I n heat transfer systems used in different fields of engineering, large temperature drops and high heat fluxes are often realized. I n this case the large temperature gradients occur in a fluid flow. For example, in nuclear reactors the heat flux (E;cal./m2 hr) may be as high as several millions. In cooling systems for jet propulsion engines it may rise to several score of millions while a heat flux of hundreds of millions may occur i n some special kinds of apparatus. Liquids and gases whose physical properties are very responsive to temperature changes are often used as heat transfer fluids. Gases flowing at large temperature differences or some liquids (single-phase fluid) at subcritical states serve as examples. In these cases it is impossible to consider physical properties constant, because great errors would otherwise result. Under such conditions the analysis of the flow and heat transfer should include the dependence of physical properties on temperature. For various types of fluids and for a given fluid the variation of the physical properties with temperature and pressure is not the same over different ranges of the state parameters. For such a fluid under these varying conditions it is presently impossible to describe the fluid flow and heat transfer by a single relationship valid for all conditions. As a consequence, the problem of a fluid flow and heat transfer with variable physical properties divides into several problems, and each problem corresponds to a certain type of dependence of physical properties on temperature and pressure. Therefore, the analytical expressions for fluids with constant physical properties are not universal in the case of variable physical properties. Theoretical studies of flow and heat transfer in fluids n i t h variable physical properties are hindered by different mathematical and physical difficulties. T h e mathematical difficulties can be explained by the fact that the momentum and energy equations in the case of variable physical properties are coupled and nonlinear. However, these difficulties can be overcome, e.g., by using numerical methods and with the help of computers. T h e difficulties of a physical nature are more serious. T h e y may be attributed to the inability to prescribe analytical expressions for the turbulent diffusivities of heat

506

B. S. PETUKHOV

and momentum for fluids possessing variable physical properties. These expressions have been more or less studied for fluids with constant physical properties only; consequently, in the case of variable properties we have only a few theories which have not been verified experimentally. That is why analytical solutions of heat transfer in a turbulent flow with variable physical properties are not so accurate, e.g., in the case of a laminar flow. They must be verified by comparison with experimental data. Experimental study of fluid flow and heat transfer for variable physical properties is also a very difficult problem because experiments at high temperatures, large heat fluxes, and high pressures are not easy to perform. Other aspects of the problem are the difficulties of interpretation and correlation of experimental data, because heat transfer and skin friction at variable physical properties depend on many parameters. That is why the dynamics and the heat transfer of turbulent flow with variable physical properties have not been studied in full. Nevertheless during the last 10-15 years striking progress has been made in this field. Several theoretical papers are devoted to the fluid mechanics and heat transfer of turbulent pipe flow with variable physical properties. Kutateladze (15-17) studied a gas flow at large temperature differences and small subsonic velocities. He obtained a correlation between the friction factor and the temperature ratio parameter (the wall temperature to the bulk gas temperature ratio) for the limiting case of Re + 00. And for a gas Pr m 1, it was assumed that the same relationship was valid for the heat transfer coefficient. These relationships are also approximately valid for the finite values of Re. Deissler (10, 11, 18) and Goldmann (19) have developed methods for the calculation of heat transfer and skin friction for an incompressible fluid with an arbitrary temperature dependence of its properties. T h e essence of their methods is in the simultaneous numerical integration of the energy and momentum equations formulated on the assumption that heat flux and shear stress are constant (or changing linearly) along the pipe radius. T h e methods of Deissler and Goldmann differ with respect to the calculation of the eddy diffusivities of heat and momentum for constant and variable fluid properties. Deissler performed calculations of heat transfer and skin friction for some gases and a liquid; Deissler and Goldmann performed these calculations for water above the critical point. Petukhov and Popov (14) have developed another method of calculating the heat transfer and skin friction for an incompressible fluid with an arbitrary temperature dependence of its properties. Analytical expressions for both heat transfer and skin friction and also for velocity and temperature profiles obtained from the energy and momentum

HEAT TRANSFER AND FRICTION I N TURBULENT PIPE FLOW 507

equations are the basis of this method. With the help of these expressions we can calculate heat transfer and friction using the method of successive approximations. Later on this method was used for calculation of heat transfer and friction of some gases with and without dissociation, and also for carbon dioxide at supercritical state parameters. T h e fluid mechanics and heat transfer of turbulent pipe flow with variable physical properties have been studied both theoretically and experimentally. Published papers are available which contain many experimental results. In particular they present data obtained on heat transfer and skin friction for liquids under the conditions of substantial changes in viscosity, for some gases at large temperature differences, and for water, carbon dioxide, and some other substances at supercritical states. Some of the papers contain empirical equations correlating the experimental results. I n this paper we shall consider heat transfer and skin friction in turbulent pipe flow with variable physical properties. T h e constant properties solution will be considered only so far as is necessary for the flow and heat transfer analysis with variable physical properties.

11. Analytical Method

A. BASICEQUATIONS
Turbulent flow is, of its nature, transient. Velocity, temperature, and other properties change continuously in time at every point of a turbulent flow. These changes are irregular fluctuations with respect to some temporal mean. This behavior allows us to represent different turbulent flow properties as the sum of the mean value, in time, and a pulsation of this value. So we can describe the field of real (instantaneous) velocities as a field of averaged (in time) velocities and the superimposed field of velocity fluctuations. We can do the same with temperature, pressure, and density fields and with other dependent variables. With this approach, transfer processes in a turbulent flow are controlled by two mechanisms: molecular and convective (turbulent). T h e first mechanism results in the appearance of viscous stresses proportional to the gradients of the averaged velocity and heat fluxes due to heat conduction which are proportional to the averaged temperature gradients. T h e second mechanism gives rise to turbulent stresses caused by momentum transfer due to velocity fluctuations and turbulent heat fluxes caused by heat transfer resulting from velocity and temperature fluctuations. This approach suggested by Reynolds allows us to pass from energy, momentum, and continuity equations for instantaneous values to the

508

B. S. PETUKHOV

corresponding equations for the averaged values. Hence, the solution of turbulent flows is reduced to the analysis of the averaged equations in combination with analytical expressions for turbulent diffusivities arising from some physically motivated assumptions in accordance with experimental data. Furthermore, we shall consider a quasi-steady1 axisymmetric turbulent flow of an incompressible fluid with variable physical properties. We shall restrict our problem to the analysis of the fluid flow and heat transfer in circular pipes far from the entrance, i.e., in that region where thermal and velocity boundary layers coincide. At present it is possible to analyze this problem only approximately. Therefore we shall make the following assumptions:

1. Flow velocities are not large, so the energy dissipation can be neglected. 2. T h e effect of body forces is small in comparison with that of viscosity and inertia forces. 3. Physical properties change weakly over the range of temperature T',where T is the averaged temperature fluctuations (i.e., from T to T value, T' is the temperature fluctuation); therefore, the physical properties at a given point can be considered constant and equal to the physical properties at the averaged temperature for this point. 4. Change of heat flux along the axis caused by thermal conductivityand turbulent diffusivity is small compared with its change along the radius. 5. Change of normal stresses (viscous and turbulent) along the coordinate axes is small in comparison with the change in the shear stresses.

The averaged energy, momentum, and continuity equations for the conditions we have formulated can be written in a cylindrical coordinate system:

A turbulent flow in which averaged properties do not change with time.

HEATTRANSFER AND FRICTION I N TURBULENT PIPE FLOW 509

where x and r are the axial and radial coordinates (x coincides with the pipe axis); W, and W , are the averaged (in time) values of the axial and radial components of the velocity vector, respectively; p, h, T , and P are the averaged density, enthalpy, temperature, and pressure; WE, W,, h, and T are the fluctuations of velocity (in the axial and radial directions), enthalpy, and temperature, respectively; h and p are the thermal conductivity and dynamic viscosity at temperature T and pressure P. Since fully developed flow is being considered, it can be assumed that the change in the axial component of the mass velocity along the axis x is small, ix.,
tI(pwT)/aYw 0

Therefore, from Eq. (4), the radial velocity component IY, = 0. In addition, if we assume that the change of viscous and turbulent shear stresses along the x axis is small, i.e.,
i:

( 2; .

p ? W )

w0

then it is seen from Eq. (3) that a/& = 0, i.e., pressure P is constant over the cross section. With these assumptions the set of Eqs. (1)-(4) is reduced to the following two equations:

On the right-hand side of Eq. ( 5 ) , in parentheses, the expression for the heat flux is given by
q
=

A(;iT/ar) - pWTh

(7)

T h e first term of this sum is the heat flux due to conductivity, while the second item is accounted for by the eddy diffusivity of heat. On the right-hand side of Eq. (6), the expression for shear stress is given by
u =
- [p(

ii W,/ar) - p W, W,.]

(8)

Here the first term is the viscous stress and the second term is the turbulent stress.

5 10

B. S. PETUKHOV

In theoretical investiagations t;.e assumption is often made that the heat flux and shear stress vary linearly with respect to r , i.e.,
q = qwR

and

u =

uwR

(9)

or it is supposed that these quantities are constant along the radius

q = qw

and

u = uW

(10)

Here qw and ow are the heat flux and the shear stress at the pipe wall, respectively; R = r/ro is the dimensionless radius; ro is the pipe radius. We can see that the first assumption from (9) is fulfilled only in the case of slug2 flow, and the second assumption only for fully developed flow with constant physical properties. As for assumption (lo), it is not fulfilled for pipe flow. However, in a number of cases assumption (9) and even (10) do not introduce great errors into our analysis. This may be attributed to the fact that in calculations of heat transfer and skin friction a correct description of the flow near the wall is the most essential, and in this region assumptions (9) and even (10) are fulfilled approx1 1 , p. 521 imately. Quantitative error estimations are given in Section 1 (see Table I, p. 522). Assumptions (9) and (10) allow us to replace Eqs. ( 5 ) and (6) by simpler ones which can be obtained from Eqs. (7) and (8) as a result of the substitution of q and u from (9) and (10). For calculations with the help of Eqs. (5) and (6) it is necessary to express the turbulent heat flux pW,h and the turbulent shear stress p WzW, as functions of the independent variables and the averaged flow properties. Then it is convenient to introduce the coefficients of the eddy diffusivities of heat and momentum.

B. EDDY DIFFUSIVITIES OF HEATAND MOMENTUM

By the definition, the eddy diffusivity of heat is
Eq

= ___

W,h ahiar

and the eddy diffusivity of momc iltum is

E, =
-

a WJar

W , Wrt

A slug flow is a flow ~ v i t l iil uniform (over the pipe cross section) velocity profile.

HEATTRANSFER AND FRICTION I N TURBULENT PIPE FLOW 511

If in Eqs. (7) and (8) we express W,h and W,W, in terms of E~ and E, and consider that & / i r C,, aT/& (as pressure is constant over
~

~-

the cross section), then the expressions for heat flux and shear stress become
q = (A

+ pCDcO) aT/ar

(13)

Though we have introduced eddy diffusivities of heat and momentum it is still very difficult to determine pW,h and pWsWr. These difficulties remain in the determination of eq and E , which should be considered as unknown functions of the independent variables and the averaged flow properties. We might detertnine the eddy diffusivities of heat and momentum from semi-empirical turbulence theories such as Prandtls mixing length theory or Karmans local similarity theory. But the relations arising from the semi-empirical turbulence theory do not give the correct description of the eddy diffusivities of heat and momentum near the wall and near the pipe axis. More reliable information on the eddy diffusivities of heat and momentum may be obtained on the basis of experimental data correlations in light of the semiempirical turbulence theory. I n the case of fully developed flow with constant physical properties, as is seen from Eq. (6), the shear stress changes linearly along the radius, i.e., u = a,R. Substituting this relation into (14) and transforming to universal coordinates while nondimensionalizing, we obtain
~-

where q = W,/Z,* is the dimensionless velocity, 1 = v*y/v is the universal independent variable, E * = ( ~ , / p ) l ~ is the so-called friction velocity,y = (yo - Y) is the coordinate reference point at the wall, and
10

= 71*r,/v.

Thus, for the experimental determination of the eddy ditfusivity of momentum E, we need to measure only the velocity distribution along the tube section. Many investigators have measured velocity profiles in circular and plane tubes in a turbulent isothermal flow. T h e surveys of these investigations can be found i n :I number of books and articles (20-23). Th e results of measurement show that the dimensionless velocity p and the dimensionless eddy diffrisivity of momentum E J V are continuous

512

B. S. PETUKHOV

functions of 7, and near the axis they are also functions of the radius R (or of the Reynolds n ~ m b e r ) ~ :

v
EuiV

drl, R ) =

d 1 7 , Re)

= (Eo/V)(%

R) = (~U/V)(% Re)

. small 7, E, - q m , where m 2 3. For 7 -0, y = 7 and ~ ~ - 0At Within a range of 71 > 30 and R > 0.85, Prandtl's logarithmic law of velocity distribution is valid:

v
(K

( l / ~ In ) 7

+A

and A are constant) and consequently E, 7. Finally, when 7 > 30 and R < 0.85, y and E , depend both on 7 and R; when R m 0.5, E, passes through a maximum and tends to some constant quantity while approaching the axis. Some authors suggested empirical and semi-empirical relations for the eddy diffusivity of momentum for an isothermal pipe flow. These relationships take into account the above-mentioned aspects of the variation in E, . We shall discuss only those which will be of use in further investigation. In the range 0 77 26 Deissler (ZZ, 24) suggested the equation

(16)

< <

E,/V

n2qy[l

exp(--n2~7)]

(17)

where n = 0.124. For 7 > 26 he recommends using Karman's equation obtained with the assumption of local similarity of the velocity field:

where K = 0.36 Deissler has noted that the velocity profile in a turbulent core calculated from (18) for E<,/v is described by logarithmic relationships ( I 6) when K = 0.36. Therefore we can approximate (,/v with the following equation instead of (1 8):
C,/V

0.36(1

7/70) 7

(19)

which is obtained from the substitution of (16) into (15). Reichardt (7) has suggested two equations:
We should notice that R r/ro = 1 - T / T ~ , and T~ [(Re) is the friction factor.
=

zi*r,/v

$ Re([/8)'/*

where

HEATTRANSFER .4ND F R I C T I O N For 0

IN

TURBULENT PIPE F L O W

513

< q < 50:

> 50:

For q

where K 0.4 and qr1= 1 1 . With large Prandtl numbers the main temperature change occurs directly in the vicinity of the wall. In this case, for the calculation of heat transfer, it is very important to describe turbulent transfer processes near the wall correctly. shall analyze Eqs. (17) and (20) from this point of view. .At small q Eqs. (17) and (20) can be simplified by series expansions of the exponential function and hyperbolic tangent, and by considering only the first t\no terms of the series. I n addition, we can take 71 in (17) which results in
1
-

c,,'u =

c174

and
E,,/U

= Cn'73

where n4 = 2.365 )i and f 2 = K/3qn2 = 1.102 lo--3. T h u s , a t small 7 1 , according to Deissler co q4, and according to Reichardt E , qB; also Eq. (17a) gives lower E , values than those predicted by Eq. (20a). I n the literature there is no consensus on the value of the exponent rn in the equation for the region close to the wall i , = cq"' (here i , , = E , , / u ) . We can only say from theoretical considerations that m : : 3.4 Being inaccurate, measurements near the wall do not produce a reliable value for m. \Ye can indirectly infer m values from comparisons ofthe predicted values of heat and mass transfer mith experimental data at large Pr or Sc. Such a comparison was made in (25) on the basis of a statistical analysis of the experimental data on heat and mass transfer which shows that m ranges from 3 to 3.2. Apparently, this is close to reality. Thus, Eq. (20) which gives m 3 is more likely to describe the mechanisms of turbulent transfer near the wall than Eq. (17). Equations (20) and (2 I ) have some other advantages over Eqs. ( 1 7)-( 19). T h e relationship for c , : ! ~ , suggestccl b y Reichardt, has no discontinuities in the range q -. 50 Lvhich is important for the calculation of heat
~

\ I '

-~

* Lye can show by thi. continuity c.cluation that t h e function <Jq) 0 :ind t h u s ,it . 3 [see ( 2 / ) ] . derivatii-cs go to zero \\iicii 71

and its first t\vn

5 14

B. S. PETUKHOV

transfer and skin friction. Besides, Eq. (21) takes into account changes in EJv with R (and with Re) in the central part of the tube, and on the tube axis it gives a nonzero value of E, which varies with Re that is in full agreement with experimental data. This means that the velocity gradient calculated from Eq. (21) is zero along the tube axis. Therefore, we shall use mainly Eqs. (20) and (21). In Fig. 1, E,/V versus 7 is plotted for

FIG. 1.

c,/u

1s 7

and R e according to Reichardts data.

various Re numbers as calculated from Eqs. (20) and (21). Nevertheless, it should be noted that, with small Pr numbers, calculations of heat transfer (in the case of constant physical properties) using Eqs. (17) and (18) and (20) and (21) give similar results (see Section 111). The problem of heat diffusivity in a turbulent flow has been investigated less than that of momentum diffusivity. If we proceed from Reynolds concept that the turbulent diffusivities of heat and momentum are identical, we should take the ratio of the eddy diffusivities p = e , / ~ ,= 1. As a matter of fact, Prandtls mixing length theory gives the same result. Reichardt (7) made an assumption that the p value near the wall equals unity, and it increases as the distance from the wall increases. Having measured velocity and temperature profiles in a flow, and using Eq. (5) and relation ( I l ) , we can determine the eddy diffusivity of heat cq from this experinwntal data. Unfortunately such measurements

HEATTRANSFER A N D FRICTION I N TURBULENT PIPE F ~ o n 515

are not numerous. Resides, the accuracy of experimental values of eq is rather poor (especially i n the wall region). T h e majority of measurements was carried out with liquid nictals and seldom with air. In this paper we shall not discuss the problems of eddy diffusivity and heat transfer for liquid metals. T h e measurements with air (26-29) show that at some small distance from the wall /3 : 1.2-1.5, but it decreases when the distancc from the wall and Re increase. However, some other workers (30) report that ,B is approximately unity near the wall and it increases with the distance from the wall. Lack of experimental data has as yet prevented us for determining the general relations for eq or p over a wide range of Re and Pr. Presently, in predicting heat transfer, ,B is usually taken as one ( a t least for Pr 2 I ) due to the ambiguity of estimating 8. This is justified since the results at constant properties predicted with such a n assumption are in good agreement with experimental data. If the physical properties change with temperature, i t becomes necessary to take into account the influence of variable physical properties on the turbulent diffusivity expressions. As is known, this problem has not yet been systematically investigated. Therefore, a solution is usually based on some assumptions, and their validity can be confirmed only indirectly by comparing predicted values of heat transfer and skin friction with experimental data. Deissler (11,24) assumed that, to calculate the eddy diffusivity of momentum with variable physical properties, relations (17) and ( 1 8) may be used although they were obtained at constant physical properties. I n these relations the kinematic viscosity is considered a variable. I n accordance with such an assumption the equation for E,!V takes the form

where
e7.r

H'3!zw*,

7u

z'w*y;vu.,

vw* = (aw'p,)' '"

Constants n and K have the samc values as in the case of constant physical properties. Equation (22) is recommended when vw < 26, and Eq. (23) is used when rlW . : ' 26. Goldmann (29) suggested a method of calculating E , , with variable physical properties using the hypothesis that local turbulence characteristics a t a given point depcncl on physical properties a t that point and do not depend on physical properties changing in the vicinity of that point. In light of this hypothesis, Goldmann has come to the conclusion

516

B. S . PETUKHOV

that the velocity distribution with variable physical properties is described by the same relations between the generalized variables y+ and T + as those between the variables cp and q with constant physical properties. T h e generalized variables are described by

If p and v are constants, then cp+ = y and q+ = 11. Transforming in Eqs. (1 5), from variables y and q to y+ and q+ we can see that for the determination of E,/U with variable properties we can use the same relations as in the case of constant properties provided y and q are substituted for y+ and q+, respectively. T h e comparison of predicted heat transfer results for a gas at high T,/T, values with experimental data shows that the calculation method for c0 with variable properties suggested by Goldmann produces better agreement with experimental heat transfer values than Deissler's method. The ratio of the diffusivities of heat and momentum at variable properties, as in the case of constant properties, is usually taken to be one (/3 = 1).

C. ANALYTICAL EXPRESSIONS FOR TEMPERATURE AND VELOCITY PROFILES, HEATTRANSFER, AND SKINFRICTION
Considcr the problem of turbulent fully developed quasi-steady flow and heat transfer in a circular tube, assuming that the fluid is incompressible and its physical properties display some arbitrary temperature dependence. T h e problem is analyzed for the case of constant heat flux which is prescribed at the wall (qw = const) (14). If the assumptions of Section 11, A are applied, this problem may be described by the energy and momentum equations ( 5 ) and (6). The left-hand side of Eq. (6) can be written as

As earlier, a@W,)/ax w 0 was assumed (see Section 11, A). Taking all this into account and also using relationships (13) and (14) we obtain the equations

a (P

ax

pw,- ax

1 a ( r!?) r -ar pW2) = - l a - - (ra)

ah
=

r ar

HEATTRANSFER A N D FRIC.TION I N TURBULENT PIPEFLOW 517

where

I n order to transform Eqs. (25) a n d (26) to ordinary differential equations, we shall make the additional assumption that the derivatives with respect to .x' on the left-hand side of Eqs. (25) and (26) are constant across the tube cross section, i.e.,
?k?1,Y
=

f@)

(27) (28)

?(P 1 pIIl,Z) i'.v

=f & )

M'ith variable physical properties and especially with variable heat capacity and constant heat flus at the wall, assumption (27) holds to a greater degree than the usual assumptions of linear change of q along the radius o r of uniform (over the section) longitudinal temperature gradient For liquids and gases flowing at sniall subsonic velocities, the pressure gradients due to longitudinal density changes a/ax(pW.,.P) are, by far, smaller than the total pressure gradient dP/dx. Since P does not change along the tube section assumption (28) is also well founded under these conditions. First, analytical expressions must be found for the enthalpy and temperature fields and the Nusselt number. Multiplying Eq. (25) by Y dr, taking into account assumption (27), and integrating with respect to the radius from 0 to ro , we obtain

[aTjax = f ( . ) ] .

where is the (over the section) bulk velocity. Substituting (29) into (25) and integrating from 0 to Y ~ v obtain e the expression for the heat flux distribution along the radius

gvz

lll/t,V

2qw/pW,ro

(29)

where R r/r, . Since the pressure P is uniform over the tube section, we have
dh/&
=

CD aTpr

Using this relationship, we can write Eq. (13) in the form

q
=

(A/C',])(l

.,/a)

ah/&

518 or
9
~

B. S. PETUKHOV

(WXl + P Pr %/V)

where /3

= en/c0 .

Simultaneous solution of (30) and (32) gives

where d = 2r0 is the tube diameter. Having integrated (33) from R to 1, we obtain an enthalpy distribution equation

where h, is the enthalpy at the wall. Solving (30) and (13) simultaneously and integrating from R to 1, we find the analogous temperature distribution equation

Now we shall calculate the bulk enthalpy (A,,), or, to be more exact, the enthalpy difference h, - h, , By definition,

Substituting h, obtain

h from (34) into (36) and integrating by parts, we

Now let us introduce the heat transfer coefficient from the definition

and the Nusselt number

where T,. and T,, are the wall temperature and the bulk temperature,

HEATTRANSFER AND FRICTION I N TURBULENT PIPE FLOW 519

respectively; A, is the value at temperature T, ; is the average specific heat of the fluid within the temperature range Tb to T, ,

cp

Substituting h, - 12, from (37) into (39), we obtain the expression for the Nusselt number

For constant physical properties, wc can reduce Eq. (41) to the wellknown Lyon integral (8)

Now we shall deduce analytical expressions for the velocity profile and the friction factor. Having multiplied Eq. (26) by r dr and taking into account assumption (28), we integrate first with respect to r from 0 to r , and second from 0 to r,, . Dividing the first of the obtained expressions by the second we get
a =

o,R

This result is the consequence of assumption (28) and it essentially means that we approximated the real shear stress distribution (along the radius) by a linear one. Having substituted u into (14) and integrated from R to 1 we get the velocity distribution equation

where pw is the dynamic viscosity at temperature T, . T h e bulk velocity over the section is

pwx

- 0

1' pWrR dR

After having substituted W, from (43) we obtain

where p,,. is the density at temperature T,

520

B. S. PETUKHOV

By definition, the friction factor is

5fw = 8 ~ w P w / ( P w , ) 2

(45)

Substituting Fz from (44) into (45),we obtain the expression

where

Rew = p,d/pW

If the physical properties of the fluid are constant, expression (46) takes the form

where
Re
=P

d / p

Using the equations derived and the successive approximation method, we can calculate the Nusselt number and friction factor for a fluid with variable physical properties. For convenience of calculation in Eqs. (35), (41), (43), and (46) we should transform from the dimensionless radius R to the universal coordinate qw . T h e terms R and qw are connected by the following relation:
R
=

- VW/VOW

where
TW

= .w*y/vw,

Tow =

~ W * ~ O / ~ W ,

v w * = (.w/f

w)12

The procedure used to calculate is as follows:

1. Values of ?low, q,vd, T, , and P are prescribed. 2. Having chosen one of the relationships for E,/v, the first approximation of the velocity and tcmperature profiles is calculated from Eqs. (43) and (35). Physical properties of the fluid are assumed constant and equal to their values at the wall temperature. 3. T h e distribution of the physical properties over the pipe section is calculated from the obtained (in the first approximation) temperature profile. Then the same equations determine co/v and the velocity and temperature profiles for the second approximation, physical properties variation being taken into account. Then, in the same way, the temperature profile is again calculated for the third approximation and all

HEATTRANSFER A N D FRICTION IN TURBULENT PIPE FLOW 521 higher approximations. T h e calculation is performed till the difference in temperature distribution of the ( n 1)th and nth approximations becomes smaller than some prescribed value within the range of which we can neglect the change of the physical properties. 4. E,/Y and the velocity distribution are calculated from the physical properties distribution obtained in the last approximation. Then from Eq. (41) we can find the value

Since q\,,d and T, are prescribed, then from the last relation we can find the average bulk enthalpy h,) and the appropriate bulk temperature T,, . After that the number Nu, = qwd/X(Tw - Tb) is determined. Using Eq. (46) we can calculate the friction factor .

ew

T h e procedure is simplified in the case of constant physical properties, where the distribution of E , / V and a velocity profile are calculated, and Nu and [ obtained from Eqs. (42) and (47). Naturally, numerical calculation demands the use of computers.

111. Heat Transfer with Constant Physical Properties

A. ANALYTICAL RESULTS Consider the heat transfer solution for the case of a fully developed flow with constant properties i n a circular tube with constant heat flux at the wall. T h e calculation has been done by Petukhov and Popov (14) by the method discussed in Section 11, C. T h e eddy diffusivity of momentum was calculated from Keichardts Eqs. (20) and (21); j ? = E , J ~ was ~ taken to be one. T h e calculation was done for Re 104-5 x lo6 and Pr 0-2000. T h e method of calculation takes into account the variation of the heat flux q and shear stress u along the radius. I n order to estimate the errors which could appear with the assumption of uniform q and u along the radius, several values of Nu and E were calculated for q = qw and u = u , . T h e ratios of thc corresponding values of N u and 5 for varying q and u to these values for q = qw and u = a , are tabulated and presented in Table I . As can he seen from the table, the assumption of uniform q and u produces noticeable errors in N u and [ values, especially for low Re and Pr. Nu vs Pr for various lie, according to the predicted values, is plotted in Fig. 2 (for Pr 3 , 0.5). T h e calculations over the range Re and

522

B. S. PETUKHOV
TABLE I

RATIO OF Nu AND $ , CALCULATED TAKING INTO ACCOUNT CHANGES OF q AND RADIUS TO THEIR VALUES WHEN Q = Qw AND O = O W .

o ALONG THE

105
N ~ / N ~ g = g ~ . u = o ~

106

1 10 100 lo00

1.14 1.09 1.08 1.07 1.17

1.11 1.08 1.06 1.06

1.10 1.07 1.05 1.04 1.10

l/lu=uw
1.12

FIG.2. Nu vs Re and Pr from predictions by Petukhov and Popov (solid lines) and Deissler (dotted lines).

Pr 104-5 x lo6 and 0.5-2000, respcctively, are described by the interpolation equation

HEATTRANSFER AND

F R I ( T I O N IN

TURBULENT PIPE FLOW

523

where

5
Kl([)= 1

(1.82 log Re

1.64)~ 11.7

+ 3.45,
J

k,(Pr)

+ 1.8 Prr1I3

(49)

The disagreement of the predicted Nu with Eq. (48) is within 1 yo except for the ranges 5 lo5 ~:c Re < 5 x lo6 and 200 < Pr < 2000 where it is 1-2 yo. If in Eq. (48) K , and K , are taken constant and equal to 1.07 and 12.7, respectively, the equation becomes simpler:
Nu
=

1.07

+ 12.7(t/8)1/2(Pr2I3

((it%) Re Pr

1)

This equation suggested in paper (13) describes the predicted results with an accuracy of 5-6% over a range of 104-5 x lo6 for Re and 0.5-200 for Pr, and with loo/;, accuracy for 0.5 < Pr < 2000 and the same range of Re. With very large Pr number an analytical expression for Nu (or Sh)5 may be obtained. I n this case the integrand in Eq. (42) decreases rapidly when the distance from the wall increases and it becomes negligibly small at low q = z*y/v. Expression (20a) for E,/V is true for low +I. Substituting E,/Y from (20a) into Eq. (42), assuming R w 1 in the integrand expression, and making a change of variables from R to q , we obtain

Performing the indicated integration yields

In calculation of mass transfer instcad o f Nu a n d Pr numbers. thett- ditriisional analogies Shcr\vood (Sh) and Schmidt (Sc) numbers are used.

524
where

B. S. PETUKHOV
34 3
2n

E(=-

= 0.0855

At Pr 3 100, Eq. (51) agrees with the results of more accurate numerical calculations to within an error of 10% and within 2 % for Pr 3 1000. For small Prandtl numbers Eq. (51) produces overestimated Nusselt numbers which increase with decreasing Pr and increasing Re. It is of interest to compare the results of this analysis with similar calculations of other authors. Deissler (22, 24) calculated the heat transfer for constant properties over the ranges 4 x lo3 < Re < 2 x lo5 and 0.73 < Pr < 3000 by using Eqs. (1 3) and (14) and assuming q = pw and cr = a , . From Eqs. (17) and (18) he calculated an eddy diffusivity assuming p = I . Sparrow et al. (31) calculated the heat transfer over the range lo4 < Re < 5 x lo5 and 0.7 < Pr < 150 by directly solving the energy equation. Here they used Deisslers expression for the velocity profile and eddy diffusivities, Eqs. (17) and (19), assuming p = 1. Deissler and Sparrow et al. produced similar results (it is natural since Therefore . in Fig. 2 the actually they used the same expressions for E ~ / v ) results of the analysis discussed earlier are compared only with the results of Deissler obtained over a wider range of Prandtl numbers. With Pr 10-20 the results of the earlier analysis are in good agreement with the results of Deissler. However, for higher Prandl number the results disagree. When Pr = 100 the Nusselt number according to Deissler is 15 yo lower and when Pr = 1000 it is 25 yo lower its value calculated by Eq. (48). For very large Pr (or Sc) [Pr (or Sc) 2001 Deissler recommends the equation

<

Ku

= KD(f/8)1/2 Re Pr1/4 = 0.112

(52)

where
K D = 2 42nI.rr

was obtained with the assumption that the eddy diffusivity of momentum e o / v is described by Eq. (17a). Unlike Eq. (51), the expression (52) gives a weaker dependence of Nu on Pr. That is why at very large Prandtl numbers (or Sc) Nu (or Sh) calculated from (52) appears to be lower than that calculated from Eq. (51) (at Sc = lo5 it is lower by approximately a factor of two). Only by comparing the predicted results with the experimental data can we solve the problem to the extent that the predicted results correspond to reality. Before the discussion of the experimental data we shall note a very important fact.

HEATTRANSFER AND F R I C T I O N

IN

TURBULENT PIPE FLOW

525

T h e predicted results listed in this paragraph refer to the case of heat transfer with constant heat flux at the wall (q, = const, Nu =- Nu,). If heat transfer occurs at a constant wall temperature (t,% - const, N u = Nu,) the relation of N u with Re and Pr differs from that for the case when qw = const. However, theoretical analysis carried out in ( 9 , 3 2 , 33) reveals the following: the difference in Nu, and Nu, (when Re and Pr are the same) takes place only when Pr numbers are small, i.e., mainly for liquid metals. When both Pr and Re increase this difference decreases rapidly. When Pr 0.7 and Re = lo4, Nu, is already only 4% greater than Nu, . \Then lie increases to lo5 this difference decreases 10 and K 2 lo5 the difference is less than 1 o/o.6 to ~ 2 ' ) ~ and ) ) at Pr Thus, when P r 2 0.7 and Re 2 lo4 the results of the heat transfer calculations both at q,, const and at t, = const are valid.
~ ~ ~

B. EXPERIMENTAL DATA
A great number of experimental papers on heat transfer in turbulent pipe flow have been published. LJnfortunately, in many cases measurement accuracy was not high; therefore, heat transfer coefficients obtained experimentally often contain substantial errors which are difficult to estimate. Little experimental data of rather high accuracy have been reported in recent years (34-37). Mainly heat transfer for air and water flow has been measured, i.e., approximately over a range of 0.7-10 for Prandtl numbers. Only a few authors have obtained heat transfer data at Pr from 10 to 100-150 and a little higher. Heat transfer measurements were not performed for Pr 1000 because of the great experimental difficulties. Therefore mass transfer experimental data were used over the range of Pr (Sc to be more exact) for which the exact analogy between heat and mass transfer processes was valid. For comparison with the predicted results the most reliable experimental data have been chosen. T h e main characteristics of the data are given in Table 11. T h e heat transfer experimental data were extrapolated to the zero wall and flow temperature difference to avoid the affect of the dependence of the fluid physical properties upon the temperature. In some cases such extrapolation was performed rather accurately, while in other cases only approximately. Naturally the mass transfer experimental data need not be extrapolated because all the measurements were performed under isothermal conditions. I n Fig. 3 the predicted results described by Eq. (48) are compared with

All the listed results are for the case of fully developed Nu number. T h e difference between Nu,, and Nu, can be larger at the thermal entrance region.

526

B. S. PETUKHOV
TABLE I1

THEMAIN CHARACTERISTICS OF HEAT AND MASS TRANSFER EXPERIMENTAL DATA

Ref. Volkov and Ivanova (38) Petukhov and Roizen (39) Sukomel and Tsvetkov Allen and Eckert (34) Dipprey and Sabersky (37) Yakovlev (36) Malina and Sparrow (35) Sterman and Petukhov (40) Hamilton ( 4 f ) b Symbols Air Air Air. helium Water Water Water Water, oil Monoisopropyldiphenyl Water and water solutions of glycerine and metaxyl Fluid
Io/d" 0
I/d"

Re. 12.5-350 15-280 9-40 13-110 150 19-140 12-100 22-260 10-100

Pr or Sc

48-370 39 80 30 46.2 70-80 30 89-125 13

-0.7
-0.7 0.67-0.71 8 1.2-5.9 2-12 3,48, 75 12-35 430-105

40

50
96 48.5 -4 96

0, 30
75

lo/d and l/d are relative lengths of calming nonheated and heated sections. In Hamilton ( 4 1 ) an experimental tube wall made of benzoic acid served as a solid phase.
a

the experimental data. The ordinate represents the ratio of the experimental Nusselt numbers to Nu,, predicted by Eq. (48) both at the same Re and Pr. The abscissa represents Re or Pr. As seen in the figure, experimental and predicted data are in good agreement. The divergence

Nu0 1.0

'.'

( 0 )

ao

10'

4Re

a 1 0

FIG.3. Experimental Nusselt numbers (Nu), predicted Nusselt numbers (Nuo): (a) air, (b) liquids (for symbols see Table 11).

HEATTRANSFER A N D FRICTION I N TURBULENT PIPE F ~ o w 527

of the experimental data from predictions does not exceed 5-6(), (except for a few points), this being ivithin the range of accuracy for both predicted and experimental data. I n Fig. 4 the predicted results are compared with the mass transfer

FIG. 4. Comparison of niass transfer rxperimental data (circles) n i t h t h e analytical results of Petukhov and Popuv (solid lines) and Deissler (dotted lines).

experimental data at large Sc. Ihe solid curve in the lower plot corresponds to Eq. (48) (when Sc . lo3) and to Eq. (51) (when Sc . > 10. I n the upper plot the solid curve corresponds to Eq. (51). The dotted lines show Deisslers calculations (when Sc is approximately lo3 and higher, t h e curves being drakvn according to Eq. (52)). From this figure, Eqs. (48) and (51) are in quite good agreement with the cxpcrimental data over a wide range of Sc (up to 10. In comparison with the experimental data Ileisslers calculations produce lower Sh numbers. Therefore, when Sc =- lo3, the difference is approximately 20,,, and when Sc = lo5, the differencc increases to 50%. T h e analysis shows t h a t , for practical heat and mass transfer calculations over a range of Pr or Sc 0.5-IO3, Eq. (48) should be used, but for calculations in the range of Pr or Sc 103-10, Eq. (51) is valid. Equation (50) may also be used for Pr or Sc ranging from 0.5 to 200. As mentioned above, these equations describe the range of Reynolds numbers from lo4 to 5 x 106.7

With high Re a nd simultaneously hiah P r o r Sc, th e validity of Eqs. (48). (50). and (51) has not yet been verified experimentally d u e to th e absence of experimental data. I-loweTw, from the theoretical considerations \ve can assume that with high Re they +re also in good agreement with expcrimental data.

528

B. S. PETUKHOV

Empirical equations of the following type are widely used in practice: Nu

= c Rem Prn

(53)

Comparing Eq. (53) with Eqs. (48) and (51) it is easy to see that with Eq. (53) at constant c, m, and n it is impossible to describe to a reasonable accuracy the change of Nu number with Re and Pr over a wide range of these parameters. A direct comparison of Eq. (53) with experimental data leads to the same conclusion. Allen and Eckert (34) have shown that 1.3 x 104-11 x lo4 and Pr = 8, Eq. (53) (when c = 0.023, for Re m = 0.8, and n = 0.4) produces an error of u p to 20%. An equation of the type (53) can be used for N u = N u (Re, Pr) only assuming that c, m, and n are functions of Re and Pr. For Re 104-5.106 and Pr (or Sc) -0.5-105, m changes from 0.79 to 0.92, while n varies from 0.33 to 0.6.

IV. Heat Transfer and Skin Friction for Liquids with Variable Viscosity

A. THEORETICAL RESULTS For liquids (condensed medium) far from their critical point only dynamic viscosity varies greatly with temperature; all the other physical properties (p, C, , A ) depend on temperature rather weakly. Therefore while investigating nonisothermal liquid flow, a model with variable viscosity may be used as a good approximation, other physical properties being assumed constant. Deisslers paper ( I I ) should be noted as one of the papers devoted to the analysis of flow and heat transfer for liquids with variable viscosity. His analysis reduces to the simultaneous solution of Eqs. (13) and (14) in dimensionless form by means of the successive approximations method. As in the case of constant properties, q = qw and u = uw are assumed. T h e eddy diffusivity of momentum is calculated from Eqs. (22) and (23), and /3 is taken to be one. T h e variation of viscosity with temperature is taken into account only near the wall (7 < 26). T h e temperature dependence of viscosity is formulated as where K is a constant; K varies from - 1 to -4. As for the turbulent core viscosity, it is considered constant here. Deissler has calculated heat transfer and skin friction over the range of 1-103 for Pr and 4 Y 103-2 x lo5 for Re. His results are given as Nu = N u (Re,Pr,.) [where the subscript x means that the physical

HEATTRANSFER A N D FRICTION IN TURBULENT PIPE FLOW 529

properties are evaluated at the characteristic temperature as defined below] and 5 = ((Re,) for constant physical properties, if in calculating Re, and Pr,r the values of dynamic viscosity are taken at the reference temperature:
t,
= .l(tw
~

tb)

+ tb

(54)

Pr vs x is plotted in Fig. 5 for tmth heating and cooling of the fluid. T h e upper plot may he used for the calculation of heat transfer, the plot

I I I 1

I I l l

x'

I I l l

/U

I I l l
Pr

loo

/om

FIG.5 . Reference temperature for heat transfer (a) and friction (b) calculations by Deissler's method for fluids with vari;lhlc viscosity. Key: solid line, heating of fluid; dashed line, cooling of Ruid.

below is for the calculation of skin friction. T h e values of .y: in Fig. 5 correspond to K 1 .O to -4.0 and pl,,/po 0.5-2.0 (approximately). T h e exponent K does not affect strongly the shape of the curves x(Pr); nevertheless, the curves appear to be quite different in the cases of liquid heating and cooling. Thus, according to Deissler's theory the effect of variable viscosity on heat transfer and skin friction does not depend on Re and changes only with Pr. However, when Pr : . 10, the reference temperature for the calculation of heat transfer varies weakly with Pr and is close to the arithmetic mean of t,, and tII . I n the following paragraph we shall discuss the agreement between the predicted results and the experimental data.
~

530

B. S. PETUKHOV

EQUATIONS B. EXPERIMENTAL DATA AND EMPIRICAL Heat transfer and skin friction experimental data obtained under the conditions of essentially varying viscosity are not numerous; with rare exception they are not accurate and often do not agree well with each other. Therefore we shall use only that small amount of data which may be considered the most reliable. Analyzing the experimental data we assume that the relation of N u with Re and Pr, and the relation between 5 and Re at variable physical properties (in this case at variable viscosity) is the same as in the case of constant properties. This assumption is confirmed by the experimental data for liquids with variable viscosity, gases with variable physical properties, and certain other cases (see the following sections). Of course, assuming a similar variation of N u with Re and Pr, and 8 with Re for both constant and variable physical properties is only approximate. For example, Allen and Eckert discovered experimentally (34) (see Fig. 6) that variable viscosity affected heat transfer to a greater

4.4
f.3

12
1.i

LO

1.r

1.2

f.3

1.4

16

f.8

2.0

2.5

3.0

pb'pw v , and are Allen and Ikkert's experimental data for Re = 13,000, 20,500, 35,500, 8. I, Deissler's predictions; 11, Nu/Nu, = (pb/pW)O.'*; 62,500, and 110,000 at I'r
A,

FIG. 6 . Variable viscosity influence on the heat transfer in heated water: 0 ,0 ,

111, Nu/Nu,

(/Jb/pw)".".

or lesser degree depending on Re. This result is of great interest and deserves to be studicd in more detail. However, the error in Nu arising from not including the influence of Re on Nu and p,,/pwis several percent. Because of the absence of systematic data it is impossible at present to take into consideration such effects. If we proceed from the given assumption, the effect of variable

HEAT TRANSFER AND

FliICTIoN IN

TURBULENT PIPE F L O W 531

viscosity on heat transfer and skin friction can be estimated from the following relationships:
Nu
= fNu(Pw/Pbh

6/60

f&w/Pb)

(55)

where N u and [ are the Nusselt number and the friction factor at variable are the same numbers viscosity obtained experimentally; Nu,, and calculated by assuming constant physical properties with Re and Pr the same as for the corresponding Nu and [; pw and p b are the dynamic viscosities at T , and T,, , respectively. All the physical properties (except pw) in the expressions for the dimensionless numbers are calculated at the bulk temperature t,, for the given tube section. I n Fig. 6, Allen and Eckerts experimental data (34) on heat transfer for the case of water heating are compared with Deisslers predicted results and some empirical relationships. As is readily seen, the predicted results describe qualitatively the effect of variable viscosity on heat transfer but produce quantitatively overestimated values. T h e relative change of heat transfer due to viscosity dependence on temperature can be expressed by the equation

so

WNu,

= (Pb/PWY

(56)

where Nu, is calculated from Eq. (48) or (50) and the n expression is determined from the experimental data. As we can see from Fig. 6, n = 0.14 as suggested by Sieder and Tate (42) is overstated; n = 0.1 1 as suggested in ( 1 3 , 4 3 )corresponds to experimental data for liquid heating better than n = 0.14. To choose the correct value of n in Eq. (56) the heat transfer experimental data corresponding to heating and cooling for several liquids over a wide range of values pw /pl, (the main characteristics of these data are presented in Table 111) where treated. T h e results of the treatment are
TABLE 111

THE MAIN

CHARACTERISTICS OF

HEAT TItANSFEH EXPERIMENTAL DATA FOR V A R I A R I . I IVISCOSITY

Fluid

F L L I D S \VITH

Ref.
Yakovlev (36) Kreith and Summerfield (45) Petukhov ( I 3) Petukhov (13)

Symbols
1

I/d
70-80

Re.
19-123 42-78 5-44 5-14

Pr
2-12 23-30
39-61 134-140

Pw/W

Water
Butyl alcohol
Iransformci- oil

0.19-0.77 0.08-0.45
I .2-8.6 1.6-38

38
88 88

0 1 1

MS

532

B. S . PETUKHOV

FIG.7. Variable viscosity influence on the heat transfer in different fluids for heating and cooling (for symbols see Table 111).

given in Fig. 7. T h e averaging curves drawn through the experimental points correspond to n = 0.1 1 when the fluid is heated (pw/pb < 1) and n = 0.25 when the fluid is cooled (pw/&,> 1). T h e value n = 0.25 is in agreement with Mikheev's recommendation (44). He suggested that one should take into account the effect of variable physical properties by in the case of means of (Prb/Prw)0.25 which takes the form (pb/pw)0'25 varaible viscosity and constant C , and A. Thus, to calculate heat transfer in a turbulent flow with variable viscosity we can use Eq. (56) with n = 0.1 1 for the case of heating and n = 0.25 for the case of cooling. Equation (56) is valid over a range of 0.0840 for pw/pb , 104-1.25 x lo5 for Re, and 2-140 for Pr. Figure 8 illustrates the effect of variable viscosity on the friction factor where the measured values of Allen and Eckert (34) and Rohonczy (46) are presented. T h e former are obtained with heated water and the latter with cooled water. Deissler's predicted results and some empirical relationships are given in this figure. Both the predicted results and the empirical equation suggested by Sieder and Tate (42)

5/60

= (CLW/P~)O"~

in comparison with experimental data produce a weaker dependence of the friction factor on pw/pb. T h e experimental data plotted in Fig. 8 are well described by the following simple equations: Under heating (pw/pb< 1):

5/50 = &(7 - Pb/Pw)

Under cooling (pw/pb > 1):

(57)

HEAT TRANSFER AND FRICTION I N TURBULENT PIPE FLOW 533

p w pb

FIG. 8. Variable viscosity influence on friction in water for both heating and cooling: 13,000-110,000, P r = 8); 0 Rohonczys experiments (Re = 33 . 103-225 . loJ, Pr = 1.3-5.8). I, Deisslers calculation (when P r = 8 for heating and P r = 2.3 for cooling); 11, f/[ ( f L ~ / p h ) ~ 111, ~ ; (/to= 1/6(7 - p h / p W ) ; Iv, f / f o ( f L ~ / f L h ) ~ ~ ~ .
(0) Allen and Eckert experiments (Re
: :

T h e friction factor in an isothermal flow tois calculated from Eq. (49). Equations (57) and (58) are true over a range of 0.35-2 for p w / p b , 104-23 x 1 0 4 for Re, and 1.3-10 for Pr. They are probably true over an even wider range of these parameters. However, this should be verified experimentally. V. Heat Transfer and Skin Friction for Gases with Variable Physical Properties A. ANALYTICAL RESULTS Consider the analysis of the heat transfer and skin friction for a turbulent gas flow in a circular tube, far from the entrance with constant heat flux at the wall. T h e solution was obtained by Petukhov and Popov (14) using the method described in Section 11, C. T h e physical gas properties p , C, , A, p were considered as given functions of temperature. T h e variation of density with pressure and the energy dissipation in the flow was neglected. Therefore the analysis is valid only for gas flows with small subsonic velocities. T h e eddy diffusivity of momentum was determined according to Eqs.(20)and(21)and was extended to the case of

534

B. S. PETUKHOV

variable properties by introducing Goldmann's variable (24). T h e eddy diffusivity of heat eg was taken equal to E, (i.e., p = 1). T h e calculations were carried out for air and hydrogen over the following ranges of the characteristic parameters: 104-4.3 X lo6 for Re, and 0.37-3.1 for T,/T,, in air, lo4-5.8 X lo6 for Re, and 0.37-3.7 for T,,,/Tb in hydrogen (here Re, = p d / p b ) .
10
08

1.0

0.8

06
04

0.6
0.4
0.2

02
0

0 2 0.4 0.6 0.8

I 0

0.2

0.4 0 . 6 0.8

1.0

FIG.9. Distribution ( d o n g radius) of dimensionless flow variables at variable (solid lines) and constant (dotted lines) air properties for Rew N 43 . lo3 and Pr N 0.70-0.71: (1) T w = 1000"K, T o == 154"K, Tw/Tb = 3.11; (2) T w = 300"K, To = 902"K, Tw/Tb= 0.383.

Figure 9 illustrates how variable physical properties affect the distribution of the dimensionless flow parameters along the radius: temperature, velocity, mass velocity, heat flux, and eddy diffusivity __ of momentum. All the curves correspond to Pr, and Re, = p W d i p , (these numbers have approximately the same values). Due to the variation of physical properties the temperature profile appears more concave for cooling than for heating. T h e property variation doesn't affect the velocity profile so strongly as it does the mass velocity profile. For the case of the fluid being heated, the mass velocity profile is flatter than for the cooled fluid. As is seen from Eq. (30) a change in the mass velocity profile results in a redistribution of the relative heat flux along the radius. For heating, when pW, decreases at the wall and, consequently, convective heat transfer along the axis decreases too, a maximum occurs

HEATTRANSFER AND FRICTION I N TURBULENT PIPE FLOW 535

in the q/q, distribution. For cooling, when the mass velocitv profile is more full, the pip, distribution becomes nearly linear. T h e property variation also affects greatly the distribution (along the radius) of the relative eddy diffusivity of monientum.

FIG. 10. Heat transfer versus tcmperaturc ratio parameter according to t h e analys~s.

Figure 10 represents the results of the heat transfer calculations as NuI,/NuO1, vs 8, where Nul, a n d Nu,,, are the Nusselt numbers for variable and constant gas properties, respectively and the same Re,, and Pr, 8 ; t 9 = Tw/Tl,is the temperature ratio parameter. From Fig. 10, the predicted points diverge to a degree depending on the type of gas, wall temperature, and Reynolds number Re,,* = Re, ~ , ~ / p. ,This , divergence is not surprising because we cannot take into account the influence of variable physical properties on heat transfer by means of only one temperature ratio parameter. Even so, the divergence of the points is not great. Other things being equal, the error. in Nul, for air and hydrogen does not exceed 1 Nu,, for hydrogen at T,. = 2000K is only 3-54/, greater than at T,. = 10OO"Ii; the error in Nu,, for air and hydrogen when Re,* = 14 lo3 and 10'; is 3 ( ' { , .
(I:,;
,(

* From here on, th e suhscripts 1) and w mcan that t h e physical gas properties are evaluated at temperatures Tt, and T,, \\lien calculating the corresponding dimensionless numbers.

536

B. S. PETUKHOV

If the above-mentioned small errors in Nu, are neglected, the analytical results can be correlated by the equation NUb/NU,b where
u = -(a log 8
=

8"

(59)

+ 0.36)

For cooling, a = 0. For heating, a = 0.3, and consequently n decreases with increasing 6. With these values for n, Eq. (59) describes the solution for air and hydrogen with an accuracy of f4%. For simplicity we can take n to be constant for heating also. Then, when n = -0.47, Eq. (59) describes the analytical results within &6y0.In the case of heated air, n = -0.5 produces slightly better results.

FIG. 11. Friction versus temperature ratio parameter (dots denote Petukhov and Popov's predictions; for symbols see Fig. 10).

In Fig. 11 the predicted friction factor is plotted as tl) 'to,, vs 8. Here = Suwpl,/(~~z)2 and to,) are the friction factors at variable and constant physical gas properties and at the same Re,, , respectively. It should be noted that, contrary to the case of heat transfer, Re,* greatly affects the shape of thc curve f,,/fo,, vs 8, but as for the wall temperature and the type of gas, their influence is not very significant. T h e solutions for air and hydrogen are presented by the equation
[,)

tb/t"b =

8"

where
II

-0.6 -1- 5.6(Re,*)-0,3s

HEATTRANSFER AND FRICTION I N TURBULENT PIPE FLOW 537 for heating and
n
=

-0.6

+ 0.79(Rew*)-0.11

for cooling. Equation (60) describes the calculated results within 2-3 010 over the range 0.37-3.7 for 0 and 14 x 10"-1O6 for Re,*. As Re,* varies over the indicated range, n goes from -0.44 to -0.58 for the case of heating and from -0.32 to -0.42 for the case of cooling. If in Eq. (60) n is taken as -0.52 for heating and -0.38 for cooling, this equation describes the calculated data to within 700 accuracy in the first case and 4", in the second. Kutateladze and Leontiev (17) have obtained an analytical expression for the functions describing the influence of variable physical properties on heat transfer and skin friction in a turbulent gas flow when Re + 00. By making some assuniptions (u and q, vary identically with respect to the radius for both constant and variable properties, the velocity and temperature fields are similar, C,, = const) they obtained the following relationship:

T h e authors also recommend this expression for finite Re values, based on the empirical fact that the influence of varying physical properties on heat transfer and skin friction depends weakly on Re. Equation (61) produces stronger dependence of heat transfer and skin friction on the temperature ratio parameter than Petukhov and Popov's analysis, but the difference is not more than 10% (see Figs. 10 and 11). At large Re Eq. (61) is in good agreement with Eq. (60). Deissler and Presler ( 4 7 ) analyzed the heat transfer for a number of gases (argon, helium, air, hydrogen, and carbon dioxide), taking into account the temperature dependence of their physical properties. They used the same method (Deisslcr's method) as for fluids with variable viscosity (see Section I V , A), the only difference being in considering all the physical properties of the fluid ( p , C,, , p, A ) as functions of temperature. T h e results are given by the equation
Nu,
=

Re;l4/31

(62)

T h e subscript x denotes that the physical properties in Xux and Re, are evaluated at the temperature
r .

I,.

X(Tw

Tb)

+ Tb

TABLE IV
OF HEAT TRANSFER EXPERIMENTAL INVESTIGATIONSFOR GAS WITH VARIABLE PHYSICAL PROPERTIES MAIN RESULTS

vl
00

Ref.

Gas

lld

Reb .

Method of accounting variable properties influence

Il'in (48)

Air

59, 62

7-60

0. j6-2.3
B
c

Nu,,

Rc".~ 8 "
W

0.5-0.9 0.9-1.2 1.2-2.3 0.0218 0.0212 0.0223 n 0 -0.27 -0.58 Humble, Lowdermilk, and Desmon (49) Air 30-1 20 7-300 0.46-3.5 Nub = 0.023 R e t 8 P r t 4B (for x / d
n = Oat0 < 1 n
=

c n
W

> 60)

d x

-0.55

at 0 > 1

3 :
0

Bialokoz nnd Saunders (50)

Weight and Walters (51)

Air
Hydrogen

29-72

124-435

1.1-1.73
1-4

Nub - 0.022

Pr;,' 0-".5

Nub = 0.021 Re:,8Prr 6-0.575

a t great I/d

Taylor and Kirchgessner (52)

Hclium Hydrogen Hydrogen, helium

60,92 43, 67 21-67

3.2-60 7-1500
5-1 500

1.6-3.9
1.5-2.8

Nu

0.021

Pr?' at great Z/d

McCarthy and Wolf (53)

McCarthy and Wolf (54)

p~~~ - 0,023 K ~ o . pru.a . " 8-11.3 ~ ) n

1.5-9.9

Nu

0.045

Prt4

X 0 ' 1 5

0-O.'

(b) Local heat transfer: Wieland (55) Helium, hydrogen

Taylor (56)

250

12.8

Nuf

0.021

Prf0.4

far from the entry

3: m

Hydrogen, helium

77

1.5-5.6

Nuf

0.021

Pr;.*

McEligot, Magee, and Leppert (57) Kirillov and Malugin (58)

Air, helium,
nitrogen Nitrogen

160

1.1-2.5

far from the entry

z U
0

138

7- 160

I . 1-2.3

Nu,,

0.02 1 Re::.8 P r t S 0-O.'

at . x / d
3 .

2
=! 0 z

30
b

Lelchuk, Elphimov, and Fedotov (59) Perkins and Worsoe-Schmidt (60) Volkov and Ivanov (38)

Air, carbon dioxide, argon Nitrogen

77-206

14-600

1.1-2.7

Nu

=
b

0.021 ReO.flPr0.4 e-(l.5

b

at x/d

> 50 and M
b

<1

4
m
m c r

160

18-280

1.3-7.5

Nu

0.024 ReO.fl b
at x / d > 40

Air

48-370

14-400

1.1-2.1

Nub = 0.0193 Re:

at r ' d
'

fl

Prl 8 - O

55

100
> :

Petukhov, Kirillov, and Maidanic (61)

Nitrogen

80-100

13-300

1-6

Nu

0.021 Re".R Pr:.4 0" at x / d

-(0.9 log 0

TZ =

+ 0.205)

80

<

r m r
-Q

ul

540

B. S. PETUKHOV

where the parameter x depends on the type of gas, Re,, and T, . At Re, > lo5, x 'v 0.4 for all the gases. From Fig. 10, Deisslcr's results for air and hydrogen are very close to each other. However, from these results we can see that the change in heat transfer with the temperature ratio parameter is less pronounced in comparison with the results of (14) and (17).

B. EXPERIMENTAL DATA AND EMPIRICAL EQUATIONS

A great number of experimental papers are devoted to the investigation of the heat transfer between the tube wall and the gas flow at large temperature differences when physical properties cannot be considered constant. Table IV presents a schematic summary of the main results. Heat transfer in the case of gas heating for constant heat flux at the wall (and sometimes for variable qw) is the object of the majority of the papers. In the case of gas cooling heat transfer, experimental data are neither numerous nor complete. In the earlier papers investigators measured the average (along tube) heat transfer coefficients. T h e data obtained from these investigations, especially in short tubes, do not reveal the real relation between the local Nu and 8. Therefore, in recent papers the local Heat transfer heat transfer is the prime subject of the investigati~n.~ measurements were performed mainly with diatomic gases (air, N, , H,) and to a lesser degree with monatomic (He, Ar) and triatomic (CO,) gases. T h e experiments cover the temperature ratio parameter range approximately from 0.4 to 4. In some papers the values of 8 approached 6 and even 10. But such high values of 0 were as a rule found in the entrance region of the tube. T h e results of heat transfer measurements at large temperature differences between the wall and the gas flow are usually presented as
Nu b
=c

R e : *

Prt4 8"

(63)

Sometimes 8 is not included in an equation of the type (63) because the influence of variable physical properties is sometimes accounted for by the appropriate choice of a reference temperature. For example, with physical property values chosen at the temperature T, = $(Tb Tw), the experimental data can be correlated satisfactority. In the entrance region of the tube the coefficient c and also the exponent n [from (61) and (62)]in Eq. (63) change with x/d. Far from the entrance, i.e., when xld > 40-100, c becomes constant and n becomes independent

Table I V does not provide heat transfer data in relatively short tubes, as heat transfer expressions in the entrance region have not been discussed in this paper.

HEAITRANSFER A N D FRICTION I N TURBULENT PIPE FLOW 541

10

I2

14

16

18 2 0

25

30

3 5

40

FIG. I ? . Heat transfer versus temperature ratio parameter according to predictions and empirical equations.

of x / d . Table IV contains empirical equations obtained by different investigators for distances far from the entrance. I n Fig. 12 some of these equations are compared with each other and with Eq. (59) which represents the analytical results. In Fig. 12 the abscissa is the ratio of Nu,, at variable properties to Nu,,,,at constant properties, calculated from Eq. (48). For the case of gas heating Iable IV and Fig. 12 show t h a t c varies from 0.019 to 0.024, and n ranges from -0.3 to -0.7. This differences is most probably attributed to the fact that n is actually not constant. Its value decreases while B increases. Both theoretical analysis and 61) confirm this. Therefore, using Eq. (63) as the experimental data (48, mathematical representation of the experimental data when n = const, different investigators obtain different values for n depending on the range of 0. Extrapolation of these data (obtained when 0 2 I ) to 0 = 1 leads naturally to different values of c. For the case of gas heating Fig. 12 shows good agreement of the analytical results Eq. (59) with the experimental data only if the empirical equations are not extrapolated past the limits imposed upon 0 by the experiments. Also, within this restriction a good degree of consistency is observed for all the experimental data considered. Neither the experimental nor the analytical results reveal a noticeable influence of the Reynolds number and the type of gas on the shape of the curve Nub/NuO,, vs 8. Apparently this influence, at least for the gases

542

B. S. PETUKHOV

investigated (see Table IV), is within the range of experimental error. Thus, for practical heat transfer calculations in the case of gas heating 0 4,Eq. (59) may be used. when 1 As was mentioned above, heat transfer for gas cooling has not been investigated extensively. In particular, there is no experimental data on local heat transfer. Therefore, the analytical results can only be compared with experimental data on average heat transfer. Empirical equations of Fig. 12 show that for gas cooling the heat transfer is larger than when 6' = 1. Over the range of the experiments the ratio Nu,/Nuob was found to be independent of 6'. Perhaps the scatter of points, found in the experiments, prevented the actual relation between Nu, and 0 from being observed. Nevertheless, in the case of gas cooling, even under the restriction stated, the relation between Nub/NuO,, and 0, from experimental data, appears to be significantly weaker than that obtained analytically. Further experiments and theoretical studies are necessary to explain these differences. To obtain new data for practical calculations of heat transfer under the conditions of gas cooling, the simple equation suggested by Ivashchenko (63) from the treatment of Ilyin's experimental data (48) may be used:

< <

h'Ub/NU,b

1.27 - 0.278

(64)

This equation is valid when 0.5 0 1. T h e skin friction in the pipe flow of a gas at large differences between the wall and flow temperatures has been studied (48, 57, 60, 62). Unfortunately, the data obtained in these papers are contradictory. This probably stems from the inaccuracy of the measurements (the experimental data differs from the recommended relations by 20-25 yo).Ilyin's experimental data (48) are given in Fig. 11. From these data the value of n in Eq. (60) is -0.58 for the case of gas heating and n = 0 for gas o l 1. , Thus, in the case of gas heating Ilyin's cooling, though here ~ l ~ / ~ > data are in good agreement with the analytical results, but they are lower than the analytically predicted data in the case of gas cooling. Perkins and Worsoe-Schmidt (60) found that far from the tube entrance ( x / d > 55) whenlo 1 6' 4 the following equation is valid:

< <

< <

where to, is the friction factor in an isothermal flow. In calculating Re,*, the physical gas properties in the expression are evaluated at the wall temperature, i.e., Re,* = ( P d d , ' p w ) ( p w / p b ) If . we assume that
lo

At the entrance region 0 values approached 7.5.

tow Re,,, *-0.2 and p takes the form

HEAT TRANSFER AND FRlc'TION

IN

TURBULENT P I P E I;I.OlV

543

7 ' " 6q, it can easily be shown that Eq. (65)

61, 5 %
= &0.264

(66)

, H as indicated But, when the experimental data arc plotted as ( , , / f " ,vs by (60), there is considerable sc'itter i n the results. According t o the data of Lel'chuk and Ilyadyakin, the exponent in Eq. (66) should be -0.16 (instead of -0.264), while AlcEligot's work (57) indicates a value of -0.1 for 6 1.0-2.4. 'Thus the evperiniental data from Rets. ( 5 7 , 6 0 ,62) differ significantly. T h e general trend of these papers is to suggest a weaker relationship between (,,/[,,,, and 6 than predicted analytically, thus indicating the need for further investigation.

VI. Heat Transfer and Skin Friction for Single-Phase Fluids at Subcritical States

A. ANALYTICAL RESULTS
By heat transfer in single-phase media at subcritical states (or, shortly, in the supercritical range) is meant that the heat transfer takes place at supercritical pressures and at subcritical or pseudocritical temperatures (i.e., at temperatures corresponding to the maximum heat capacity at constant pressure). We can explain heat transfer anomalies in the supercritical region by the fact that physical properties in this region change considerably and in a special way. Figure 13 shows the behavior of physical properties with temperature. T h i s figure presents the data on carbon dioxide at P = 100 bar. T h e majority of the physical properties do not change monotonically: heat capacity a t constant pressure has characteristic maxima; heat conductivity and viscosity coefficients usually pass through a minimum. Density changes considerahly but the volumetric coefficient of thermal expansion attains a maximum. 'I'herefore, even though the tcniperature difference in the flow is sniall (T,\ - T,, rn lO-2Oc'C), the physical properties change considerably across the tube. For instance, if T,, < Till < T , (here T,,,is a pseudocritical temperature) as the distance from the wall increases, C,, increases rapidly, goes through a maximum, and then decreases. I n the case of heating density increases rapidly from the wall to the tube asis. T h e variation of physical properties along the radius is especially significant a t high heat fluxes and at large temperature differences between the wall and the fluid, respectively. If heat transfer takes place at rather small temperature differences then

544

B. S. PETUKHOV

FIG. 13. Carbon dioxide physical properties at P

100 bar.

irrespective of the change of physical properties with temperature, the calculation of such a process may be carried out by assuming that the physical properties are constant. Therefore, Eq. (48) is also valid for turbulent liquid pipe flow when T , - T,, + O in the supercritical region. Figure 14 depicts the heat transfer coefficient 01 calculated from Eq. (48) for carbon dioxide vs TI,at different pressures P > P,, . Of course, the behavior of 01 essentially depends on the specific variation of the carbon dioxide physical properties with T and P. American investigators Deissler and Goldmann (19, 64) were the first who theoretically analyzed heat transfer and skin friction at supercritical states, taking into account the variation of the physical properties of the fluid with temperature. In both papers the authors studied heat transfer in a fully developed turbiilcnt liquid flow in a circular tube, the heat flux at the wall being constant (qw = const). Having written Eqs. (13) and (14) in a dimensionless form, they solved these equations simultaneously by the successive approximation method. T h e distribution of q and along the radius was taken either constant (Deissler) or linear (Goldmann). Deissler and Goldmanns methods differ from one another because they used different methods of calculating the eddy diffusivity of momentum at variable fluid properties. Deissler used Eqs. (22) and (23) and Goldmann determined E , from the universal velocity profile (for constant properties the profile is calculated by Deisslers method) in terms of his own variables and 711 [see relationships ( 2 4 ) ] .In both cases /3 was taken to be one.
~f

HEAT TRANSFER A N D FRICTION IN TURBULENT PIPE FLOW545

FIG. 14. I-Ieat transfer coeficicnt for carhon dioxide in the supercritical region calculated \vith the assumption of coristant physical properties ( d = 6.7 m n i , G 100 kgihr).

Deissler predicted heat transfer and skin friction for the case of heated water over a temperature range of 204-65OoC, pressure being equal to 344 bar. T h e results tvere correlated by using the reference temperature which proved to be a complicated and nonmonotonic function of T,,./T,, and T,, . lhis function is plotted in Fig. 18. Goldmann also carried out heat transfer and skin friction calculations for the case of heated water at a pressure of 344 bar, but over a wider temperature range of 260-840 C. Ihe analytical solution of the heat transfer is presented by the equation

which is based on the assumption that with both constant and variable

546

B. S. PETUKHOV

FIG. 15. Goldmanns analytical results for water at P = 344 bar (solid lines) in comparison with experimental data (dotted lines; circles represent averaged experimental data). Ranges of paratneters: d = 1.27-1.9 mm, qw = (0.32-9.5) . lo6 W/m*; = (2-4) lo3 kg/sec-m2.

,,w

properties the heat transfer varies with and d in the same way. T h e functionf(Tw, T b ) is plotted in Fig. 15. If the physical properties were constant f would be a linear function of T,. . Thus, divergence from a linear relation characterizes the influence of variable physical properties. Using Goldmanns method Tanaka et al. (65) performed heat transfer calculations for carbon dioxide at P = 78.5 bar for both a heated and a cooled fluid. Their results are given in Fig. 16. As is seen in the figure, the graph of the heat transfer coefficient a vs t,, at t,, w t,ll passes through a maximum, which may be attributed to the presence of the appropriate maxima of C J T ) and Pr( 7)(see Fig. 13). T h e maximum value of a in the case of cooling (qw < 0) is higher than that in the case of heating (qw > 0) and decreases when q,\ increases. This is because the conductivity in the viscous sublayer for cooling is almost twice that for heating, and it decreases when qw and T , increase. For cooling a decreases with increasing qIv at a smaller rate than for heating. For the calculation of heat transfer and skin friction in a supercritical region, Popov (66) used the method given in Section 11, C. T h e eddy diffusivity of momentum was determined from Eqs. (20) and (21) extended to the case of variable physical properties by introducing

F W

HEATTRANSFER AND FRICTION I N TURBULENT PIPE FLOW 547

fU
0
Q

8
6

U
( u

70

4
2

FIG. 16. 01 vs t b for carbon dioxide both heated and cooled ( P = 78.5 bar, W/m2: ( 1 ) 0.70; (2) 1.4; (3) 2.8; G = 3.9 x kglsec, d = 10 nim) at qw x (4) -0.70; ( 5 ) - 1.4; (6) -2.8.

Goldmanns variable (24). T h e value of fl was taken to be one. T h e calculation was done for the heating of carbon dioxide in a circular pipe far from the inlet at constant qw , Calculations were made for P/P,, = 1.33 (P = 98 bar).
0.94

< TblTm < 1.24,

and

0.97

< TwITm < 1.24.

The results are presented as interpolation equations for heat transfer and skin friction. Comparison of the analytical results with the experimental data shows that the relation of the Nu number to Re and Pr and to 5 and Re at variable properties is approximately the same as at constant physcial properties. Then the ratios Nu,,/Nu,, and [ , , / f o b depend only on the behavior of the physical properties with temperature. For the given , and liquid NuJNu,, is a function of T,,, T,,,, and P or T,/T,, , TWIT,,, P/P,, , which is more convenient for the comparison of the data obtained for different pressures and liquids. In Figs. 15, 17, and 18, some predicted values are compared with experimental data and empirical equations. T h e behavior of Nu,,/Nu,, < 1 heat transfer with T w / T mis clearly seen in Fig. 18. When Tb/Tlrl 1, it reaches the increases with T w / T m increasing; when T w / T , 3 1 heat transfer decreases when maximum and then decreases. If T,,/Tnl T w / T , increases (see Fig. 17).

= 2150kg/m2-sec, FIG. 17. cy vs Tw for water at P = 345 bar, T w / T b = 1.25, and d = 9.4 mm: (1) Deisslers predictions; (2) Goldmanns predictions; (3) Svenson et al.s empirical equation.

FIG. 18. Nub/Nuob vs Tw/Tm for carbon dioxide at P = 98 bar, Tb = 303K, G = 100 kg/hr, and d = 4.08 mm: ( I ) Popovs predictions; (2, 3, 4) empirical equations (69),(71), and (68), respectively; circles represent experimental data.

HEATTRANSFER A N D FRICTION I N TURBULENT PIPE FLOW 549

It can be seen from Fig. 17, taken from (67), that Deisslers theoretical results produce lower heat transfer values in comparison with experimental data (approximately two times lower). Bringer and Smith (68), who calculated the heat transfer for heated carbon dioxide by Deisslers method, have found a disagreement of 2 5 O / , with their measured values. Having calculated the heat transfer by using Deisslers method but Prandtls expression for the mixing length in a turbulent core and approximating the influence of the density fluctuations, MelikPashaev (69) have obtained better agreement between calculated and experimental data. Goldmanns predicted results (see Figs. 15 and 17) are in good agreement with the experimental data when T , - T,, 5 100C. Disagreement increases with increasing T, - T,, , reaching 25 o/o when T , - T,, = 250-300C. Povovs theoretical results (66) are in agreement with the experimental data for carbon dioxide within 20,,. Figure 18 illustrates this comparison. Hsu and Smith (70) made an attempt to take into account (approximately) the influence of density fluctuations on the turbulent momentum diffusivity. T h e calculations for carbon dioxide have shown that this correction improves the agreement between the predicted and experimental heat transfer data. However, the predictions for hydrogen (72) with a correction for density fluctuations displayed less favorable agreement with experimental data than the same predictions without the correction. Thus, the problem of accounting for fluctuations due to density and other physical properties has not as yet been satisfactorily solved. One might be tempted to expect a substantial influence of free convection on heat transfer in a supercritical forced flow, because density changes considerably with temperature. Hsu and Smith (70) analyzed this problem theoretically for the case of a turbulent flow of heated carbon dioxide in a vertical tube. As should be expected, the effect of free convection on heat transfer becomes more pronounced with higher G r and lower Re. For example, when G r = 108 and Re = lo4 the heat transfer rate increases approximately two times due to free convection; when G r = 108 and Re = lo5 free convection does not affect the heat transfer. T h e analysis of the predicted results reveals that when physical properties do not change considerably over the flow cross section it is possible to satisfactorily describe the heat transfer mechanism in the supercritical region (but not for all possible regimes of flow and heat transfer). T h e disagreement found between the predicted values and the experimental data can probably be attributed to the inexact analytical methods and to some uncertainity in the estimation of the physical

550

B. S. PETUKHOV

properties at subcritical states.ll In case of significant variations in physical properties over the tube cross section and for some specific flow and heat transfer regimes (the so-called regimes with diminished and enhanced heat transfer, see below) the present theoretical methods do not permit the satisfactory description of heat transfer at supercritical states. In this case considerable disagreement between the predicted results and the experimental data is observed. There is every reason to believe that this disagreement may be attributed to the unsatisfactory estimation of the variable physical properties effect (mainly of density) on turbulent diffusivity. So, for example, in the work of Hall et al. (72) who studied heat transfer in the carbon dioxide flow in a plane tube with one wall heated and the other cooled, it is shown that for large density gradients in the layer adjacent to the wall the theoretical results obtained by Goldmanns method and the experimental data candiffer by a factor of two from one another. Unfortunately, the problem of turbulent diffusivity at variable physical properties has not as yet been completely studied. Therefore, relevant experimental data and theoretical results would be of great interest.

B. EXPERIMENTAL DATA AND EMPIRICAL EQUATIONS FOR NORMAL HEATTRANSFER REGIMES

At present there is a considerable number of experimental works on heat transfer in the supercritical region. In the vast majority of these works investigators analyzed the heat transfer for turbulent flows of water and carbon dioxide in circular tubes for heating when qw = const. Table V gives an incomplete summary of these works. Some papers are devoted to the heat transfer for heated hydrogen (71, SS), oxygen (89) and Freon-12 (90). Experimental data on the heat transfer of cooled fluids are not available. Judging from the experimental data obtained for small temperature differences in a flow when the physical properties do not change considerably, heat transfer in the supercritical region displays no striking differences and is described well by the known relationships for constant properties. For rather large temperature differences in a flow, i.e., under the conditions when the physical properties change significantly, all the possible flow and heat transfer regimes can be classified in the following
l1 For example, according to some data, thermal conductivity at the pseudocritical temperature has a pronounced maximum; according to other data, it changes monotonically. In this paper the latter is adopted. But in Ref. (72) it is shown that the consideration of the thermal conductivity maximum makes no difference for theoretical predictions.

TABLE V
EXPERIMENTAL HEATTRLVSFER DATAOF WATER AND CARBON DIOXIDE AT SUPERCRITICAL PARAMETERS
Author

P;Pcr

T /Tm
( a ) Water

Tb/Tm

Reb

prb

qw

. 10-6 W/mZ

z
2 4

Arinand. T a r a s o v a , and I i 0 I ~ k O V(73) Vikhrev, U;irulin, and Kinnkov (74) Mirupolskl- and Shitsman (75. 76) Shitsman (77) Aladev. Veltishchev, and Kondratier (78) Dickinson and Welch (79) Chalfant and Randall (80, 81) Swenson, Carver, and Kakarala (67) Bischop and Sandberg (67) Yamagata, Nishikawa, Hasegawa. and Fujii (82) lirasnoshcht.kov and Protopopov (83 8.5)
Illellh-Iilshac\ ( 6 Y ) Bringer atid Smith ( 6 8 )

1.01-1.16
1 . 1 1.2

0.9 1 --I. 12
0.6- I .4

0.87-1.09

35- I80

0.89-25
0.9-8.7 0.84-55 0.8-14 0.75-16 0.82-3.3 0.8-9.4 0.89-16 0.9- 15.4

0.18--0.73 0.23-1.25 0.23-2.5 0.27-1.1 0.08-0.13 0.87-1.7 3.1-9.5 0.2-1.8

0.5 1.05
0.97-1.12 0.85-1.15 0.74-1.30 0.59- I . 22 0.74-1.25 0.54-1.9 0.87-1.22 0.6-1.25

18-800
13.-570 21-101

1.02- I . 25
1.02-1.11

0.8 1-1.17 1.04-1.57 0.8 1 - 1.44 0.69-1.35 0.74- 1.6 0.56-2.1 0.89- 1.35 0.84-1.33

1.11-1.38 1.09-1.4 I .56 1.03-1.87 1.03-1.25 1.11

58-860 64- 1020 27-680

36-530 12-400

0.32-3.6 0.12-0.93

( b ) Carbon dioxode

I .Oh- I .4h

0.98-2.6

0.96-1.7 0.9 1-1 - 2 0.97- I .02 0.95-1.06 0.97 0.84-1.31

65-500 150-650 38-270 30-300 910-950 52-400

0.85-40
I .(bKI

0.02-2.5

Koppel and Smith (86) \Vood and Smith ( 8 7 ) Hall, Jackson, and Khan (72)

1.1-5.7 1.13 1.OO- 1.03 1.004

1.51

I .4-2.9 0.99- 1-06

0.97-1.05 0.84-1.32

2.6-7.4 0.9-1 1 0.85-10.5 2.5-10.5

9.5 0.02--0.31 0.06-0.63 0.01-0.07 0.002-0.25

up to

552

B. S. PETUKHOV

way: (a) normal regimes, (b) regimes with diminished heat transfer, (c) regimes with enhanced heat transfer. Normal regimes are those for which the relations observed in experiments can be explained and analyzed by the existing concepts of turbulent flow and heat transfer formulations for variable physical properties. Regimes with diminished and enhanced heat transfer are those with lower or higher heat transfer coefficients, respectively, in comparison with those which should have been expected if the regime had been normal. Such a classification of flow and heat transfer regimes is, of course, rather conventional and most likely it is not a matter of principle differences between these regimes but has appeared as a result of insufficient knowledge of the actual mechanism of turbulent diffusivity with variable physical properties. A rather elementary model of turbulent diffusivity used at present allows us to describe normal regimes satisfactorily, but it appears insufficient and inadequate for description of more complicated phenomena involved in regimes with diminished and enhanced heat transfer. In heat exchanger systems at supercritical states, normal regimes occur mostly. Heat transfer formulations for these regimes are essentially in good agreement with predicted results. Several empirical equations are known for the calculation of heat transfer in the normal regime. One of the first equations was suggested by Miropolskii and Shitsman (75, 9Z). This equation has the form
Nul) = 0.023 R e : *

(68)

where Prmin is the smaller of the two Pr numbers calculated from the bulk temperature (Pr,,) and the wall temperature (Pr,). Krasnoshchekov and Protopopov (85), using their experimental data for CO, and the experimental data of other workers for CO, and H,O, suggested the equation
Nut)

NU~h(pw/pb)'.~ (cD/Cnb)R

(69)

where Nu,, is the Nusselt number for constant physical properties is the average heat capacity for the determined from Eq. (50); c2> temperature range T,, to T\%,

h, and h, being the enthalpy a t T , and T,, , respectively; n is the exponent depending on T J T , and T,,/T,l,. This relationship for n is

HEATTRANSFER AND FRICTION IN TURBULENT PIPE FLOW 553

FIG. 19.

17

vs TWITm and T b / T m .

plotted in Fig. 19. Equation (69) describes the experimental data with an accuracy of & 15 O 0 and I S v d l i d for the following range of
1.01
I,Pqr

1.33,

0.6

YI)/T < ~~ 1.2;

0.85
Irb
~

2 . lo4
0.02

Reb

8 . 10;
S 4.0;

c,/c,b

2.3

. lo4

qw

< 5 5 ; 0.09 5 pa pt) 1.0 < 2.6. lo6 \v m; 1,d > 15

0.6 i T % , 7 m < 2.6

Swenson ~t al. (67) have correlated their data on the heat transfer for water by the equation

where Pr,, = C,,pw/A\\ and c,, is determined from Eq. (70). Equation (71) describes the experimental data of the authors with a mean square error of +lo() and covers the range of the characteristic parameters shown in Table I V . Besides the above mentioned, other emirical equations are known; for example, Bischops (67) equation for heat transfer in water and the equation of Hess and Kunts ( 9 3 ) for heat transfer in hydrogen. I n Figs. 17, 18, and 20 empirical equations are compared with each other, with theoretically obtained equations, and directly with experimental data (Fig. 18). Equation (68) procedures more or less satisfactory results only ivhen 7,v/T,,,< 1.05 for ivater and when T,v/T,,, < 1.4 for carbon dioxide. Ihis equation does not describe the range of high T , , / T , a., Another disadvantage of Eq. (68) is that it does not give the correct results in the constant properties limit. As is mentioned above, Eqs. (69) and (7 I) describe the experimental data

554

B. S. PETUKHOV

FIG.20. N U b / N U O b for \ l a t e r at P = 235.4 bar, T b = 573"K, = 2150 kg/m2 sec, and d = 9.4 mm: 1, 2, and 3 are empirical equations (69), (71), and (68), respectively.

quite satisfactorily, are self-consistent, and are in good agreement with the analytical results. Therefore, Eqs. (69) and (71) can be used to calculate the normal heat transfer regimes in the case of heated water and carbon dioxide when thcrc is no free convection influence. T h e problem of free convection influence on turbulent forced convection has as yet been investigated very little. Nevertheless, the available data show that under certain conditions this influence may be considerable. For example, according to (92), in the flow of water through a uniformly heated horizontal tube at P = 245 bar, = 374 kg/m2-sec, and qw = 0.45 * lo6 W/m2, the nonuniformity of the circumferential wall temperature distribution reached 220C. In the case of a vertical or inclined pipe flow with small Re values we should also expect a substantial effect of free convection on the heat transfer. Tarasova and Leontiev (94) studied skin friction for the case of water flowing through smooth tubes in the supercritical region. T h e experiments were carried out in downward and upward flows in heated tubes over the pressure range of 226-265 bar, with heat fluxes from 0.6 . lo6 to 2.3 lo6 \Y/m2 and in the range of Re, from 5 lo4 to 63. lo4. T h e averaged friction factor was determined in the section of length I = 50d and 7 5 4 following a heated or nonheated section of length 50d. T h e experimental results given in Fig. 21 are described by the equation

KW

<b/'$ob

= (/%v/pb)0'22

(72)

HEATTRANSFER AND FRICTION I N TURBULENT PIPE FLOW 555

FIG. 21. Average friction factor for nater uhen P 2.3 x lo6 W/m2.

226-265 bar and qw

0.6 x lo6-

where = 8'Tw/51, ( p W ) * ; tot, is calculated from Eq. (49) when Re = Re, = p,, ; jl,and F,, are averaged values of p,, and p,, over the tube section under consideration (they are calculated from the prescribed distribution of bulk enthalpy along the tube length); pw is the averaged value of pw in this section.

zb

iwd

C. EXPERIMENTAL DATAFOR REGIMESWITH DIMINISHED A N D ENHANCED HEAT TRANSFER

A number of experimental studies (74, 77, 82, 89, 95) have led to the discovery of diminished heat transfer regimes. Such regimes are seen very clearly in Shitsman's experiinents (77) with water at P -- 226-245 bar. For fluid heating a t T I , T,,, and a certain combination of mass velocity and wall heat flux, heat transfer sharply decreases and the wall temperature increases rapidly (in the case of pw = const).'" T h e heat transfer and wall temperature found in this case are not described by the relations valid for the normal heat transfer regime. I n Fig. 22 the t, and t,, variations along the tube length are plotted for upward liquid flow for several regimes of normal and diminished heat transfer (77). When qw = 221 x lo3 and 281 x lo3 W/m2 (Curves 1 and 2), normal regimes are observed. But when qw = 300 . lo3 W/m2 (Curve 3 ) , the wall temperature in the tube section length 10d-15d increases sharply and becomes approximately 100C higher than the expected one. With further increase in heat flux (Curves 4 and 5 ) , the
l2

Usually (but not always) diminished regimes occur in the cases when T , is higher

than

Tm .

556

B. S. PETUKHOV

FIG.22. Distribution of ta (solid lines) and t b (dotted lines) along the tube length for water at P = 226 bar, PW = 430 kg/m2-sec, and qw x lo-$ W/m2: 1 (w), 221; 2 (v), 281; 3 ( O ) , 300; 4 (o), 337; 5 ( 0 ) , 386.

wall temperature at the maximum point increases, the maximum t , displaces towards the tube entry, and the region with high wall temperature expands covering a substantial part of the tube. T h e data on decreased heat transfer regimes have been obtained only for water and they are far from being complete. In Fig. 23 limit heat fluxes q i m are plotted (i.e., the values at which heat transfer begins to diminish) versus the bulk enthalpy in that flow cross section from which

HEATTRANSFER AND FRICTION IN TURBULENT PIPE FLOW 557

FIG. 23. Limiting values of heat fluxes for the downward flow of water in a tube d ( d = 8 mm) with measured in kg/m2 sec: (1) 430; (2) 700; (3) 950; (4) 1500. P i s equal to: (0) 226, ( 0 ) 235, ( 0 ) 245, ( v ) 294, and ( 0 ) 343 bar.

r w

the wall temperature begins increasing r a ~ i d 1 y . lA ~ straight line corresponds to each value of bulk velocity; in other words, the relation of qZm vs h, can approximately be considered linear. It is of interest to note that qGn at prescribed values of h, and does not depend on the pressure, at least over the pressure range of 226-343 bar. T h e area below the appropriate curves in Fig. 23 corresponds to normal heat transfer regimes (from the start of heating to the section under consideration
l3

Silins treatment of experimental data (77) is shown in Fig. 23.

558

13.

S. PETUKHOV

which naturally can also be the outlet); the area above these curves corresponds to decreased heat transfer regimes. When decreased heat transfer regimes appear i n a certain range of heat fluxes and other parameters, considerable pressure fluctuations a s well as fluctuations in TrVand T , at the entrance are observed. For example, according to (77), when P = 245 bar the amplitude of the pressure fluctuations reached 25 bar. T h e appearance of diminished heat transfer regimes can probably be attributed to the change in flow mechanisms and, in particular, turbulent diffusivity processes caused by large changes in the physical properties over the flow cross section. Free convection appearing as a consequence of large density gradients can affect considerably the flow regime. This is confirmed by the fact that diminished heat transfer regimes are observed in an upward flow in heated tubes and are not found in a downward flow. In the latter case normal regimes occur under the same conditions which may be apparently connected with niore intensive fluid mixing when the directions of forced and free convection at the wall are opposite. T h e small amount of available data ( 9 6 ) shows that, in the case of a horizontal flow, diminished heat transfer regimes can occur too, though not in a very pronounced manner. Improved heat transfer regimes were discovered by Goldmann ( 6 4 ) and again later on in other works; for example, in (97). T h e experiments described hy Goldmann were performed on a water flow in an electrically heated tube 1.58 m m in diameter and 203 m m in length. Figure 24 is a typical plot of liquid and wall temperature distribution along the tube length when P = 345 bar a n d g v 2 . lo3 kg/sec-m2.

FIG. 24. Distribution of 7 ; (solid lines) and T I ,(dotted lines) along the tube length at the onset of the impnived heat transfer regime: ( I ) q w 3.54 x lo6 W / m 2 ; (2) gw 3.67 x lo6\V/ni2. I<spcrinierits\vith water at P = 345 bar. PW 2 x lo3kg/sec-m2, and d : 1.58 mni.
~ ~

HEATTRANSFER AND FRICTION I N TURBULENT PIPE FLOW 559

When q, = 3.54 x lo6 W;m2 (Curve l), the wall temperature increases along the whole tube and is described by the relationships valid for the normal heat transfer regime. But _with _ a small increase in heat flux to qw = 3.67 x lo6 W, m2(when Z , pW, and T,) are the same as at the entrance) the wall temperature at a distance x c z 125 m m from the entrance (after a small local increase) decreases rapidly and over the rest of the tube, which is 50d in length, has a constant value. I n this case the constant value T , = 733K is a little bit higher than T,,, N 691K. Heat transfer in the region with constant T , is much higher and T , is much lower in comparison with the values which should have been expected for the normal regime. Improved heat transfer regimes are always accompanied by a loud sound similar to a sharp whistle with a frequency of approximately Improved heat transfer regimes arise only with high heat fluxes (usually higher than 3 :*: lo6 Wjm) and when T,, < T,, after the wall temperature reaches a value somewhat lower or, more often, somewhat higher than T, . Heat fluxes corresponding to the onset of improved heat transfer, all other conditions being equal, increase with increasing Pandand decrease when the fluid temperature at the entrance increases. When improved heat transfer regimes occur, a further increase of heat flux causes the wall temperature as a whole to increase in the region adjacent to the exit, while for a given heat flux it remains constant along the length of this region. Apparently heat transfer improvement is connected with a rather considerable change in physical properties (mainly p and C],)over the flow cross section at high heat fluxes. Under the conditions when improved heat transfer regimes are observed, fluid density at the wall is several times smaller and heat capacity is several times higher than in the core. Fluid particles coming from the core to the hot wall due to turbulent diffusivity possess relatively high thermal conductivity and small heat capacity. With high temperature differences between the layer adjacent to the wall and the particles which come from the core, the particles (64) are heated rapidly and explosively dilated. This process yields intensive fluid mixing in the wall layer and, consequently, higher heat transfer. T h e existing theory neglects the above-mentioned heat transfer mechanisms with variable physical properties. Therefore, the theory is not yet able to describe improved heat transfer regimes satisfactorily. For an interpretation of hcat transfer diminution and enhancement some investigators use the analogy with surface liquid boiling. They identify diminuation with the heat transfer crisis of subcooled liquid

1400-2200 Hz.

560

B. S. PETUKHOV

boiling and enhancement with the nucleate boiling of a subcooled liquid. This analogy is based on the following considerations. T h e supercritical region can be conventionally subdivided into two regions with a line of maximum heat capacity on isobars serving as their border. T h e region of T < T , is conventionally considered a liquid phase and the region T > T , is taken to be a vapor phase. T h e fact that both of the above< T , and T, 2 T , at mentioned phenomena occur when T,, sufficiently high heat fluxes14 (i.e., when densities in the core and at the wall are substantially different) was the reason for an attempt to explain these phenomena by the processes similar to those which take place during subcooled liquid boiling. However, these assumptions demand careful experimental verification and theoretical consideration.

VII. Conclusion

All that has been said regarding heat transfer in turbulent pipe flow can be summarized in the following manner. T h e analytical methods allow us to describe heat transfer mechanisms for constant liquid properties quite satisfactorily and to take into account the influence of the variation of physical properties with temperature versus heat transfer and skin friction in a number of important cases. Disagreement between theoretical and experimental results observed in other cases, in particular, with a considerable change in physical properties over the flow cross section, may be attributed to imperfect methods of estimating the effect of the variation of physical properties on turbulent diffusivity. Therefore, further refinement of the analytical methods demands enhanced study of turbulent diffusivity with respect to variable physical properties. Important experimental material has been accumulated on heat transfer and skin friction for variable physical properties. However, certain portions of this material possess relatively low accuracy that prevents its successful use. For a number of important cases there has been no systematic data collection, or that which is available is scanty and contradictory. Therefore, the need for further experimental investigations, with a high degree of accuracy, into the fluid mechanics and heat transfer for variable physical properties is quite urgent.

l4 T h e former takes place at relatively lower heat fluxes; the latter occurs at much higher heat fluxes.

HEATTRANSFER AND FRICTION IN TURBULENT PIPE FLOW 561

NOMENCLATURE
heat transfer coefficient the ratio of t h e eddy diffusivity of heat to th e eddy diffusivity of momentum C , specific heat at constant press ure d=2r0, tube diameter q, eddy diffusivity of heat C~ eddy diffusivity of momentum 7 v * y / v , universal coordinate Wz/u*, dimensionless velocity p, 171 Goldmanns variables; see Eqs. (24) G mass flow rate Gr Grashof num b er h enthalpy K const I tube length h thermal conductivity p dynamic viscosity ISu Nusselt num b er Y kinematic viscosity 6 friction factor, --I 80p/(p12,) P r Prandtl num b er P pressure y heat flux Re Reynolds number I?= r i r , , dimensionless radial coordinate r coordinate along radius
ti

,~=c,/c,,

average mass velocity s, given cross section

density

over a

S c Schmidt n u mb er Sh Sherwood n u mb er u shear stress T temperature, K t temperature, C O= T w / T b ,temperature ratio parameter w* friction velocity W , , W , velocity vector components x coordinate along tube axis .%=(Tz - Tb)/(Tw- Tb), dimensionless characteristic temperature y coordinate along the normal to t h e wall measured from the wall

SUBSCRIPTS
b cr m properties at bulk temperature critical pseudocritical predicted results or constant properties values at the wall or properties at t h e wall temperature characteristic temperature

0
w
x

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