QSK4&andQSKIO

MaintenanceSchedule
Section2MaintenanceGuldellnea
Page2-2
MaintenanceSchedule
Q8KaMIlQSKIObalMsInduatrtal.............8ehedule:
I!wry210HouN I. &wry10,_HouN
Other....m.MftC8
Dally or Months
l
') or2 ....(1)
Change: alnapeot: Checkoperator" report
_ EngineoIPJ - 1iIrbochaIger
Checkandconect:
- In!eC'2nsC7l
- Full-ftow011 fllter(at.3l - VIbratIondamper
- Engineoillevel
Clean:
- Bypu8oU fllt8r(a) - W8!erpump
- Coolantlevel(II coolantIe
- Eliminatorfiltereentrlfuaee-l
- FuelflJter(e)<4l - Fan hub
added. SeAooncentration
_ FleII1gUans- eentrIfuge('IlIJ
_ Coolantflltilr(.)<-I - FanIdle'-.mbly
mustbechecked.)
- centlnalr8I8lWlrallleVel
_ AircomprMeOl' - Engine. gearandgenerator
- centlnalfaultcodeIndicator AdJUit mounlll
- Fan drivebeltltumbuckle Steamcleanengine
light
Check: a Cleanandflush coolingeye-
precleaner,anddustpan
Check/clean aircleaner&',
- EngIne coolantSCAcon- teme-l
centratlon a Checklcleanaircompreseor
Drain:
- Fuel-watereeparator Inspect: Checkbatteries.
- Waterfromfuel tanks
- Hoeea, belli,andclamps
- Waterfromairtanks - Coolingfan
- CrankcueblUtherhole!
Inspect:
tube
orfrayedbelts
- Enginefordamage, leaks,
Eliminatorfilter:
- Intakerestrictionindlcator&) - Checkthep....uredrop.
Listenforunusual noises
Eliminatorfilter:
- Checkrevolution 01 theop-
eratlna indicator.
QSK45andQIKeoEna....PoINrGenerationMaTntenenceSChedule:
Change: Inspect: - Adjust
_ EngineolpllAle-J - turbochalgers - Vale8(7)
Checkoperator'sreport
Checkandcorrect:
- Engine all level
- Full-flowoilfilter(8\C3)e-I - Vibrationdamrrs - Injecto,.m
- Coolantlevel(IIcoolantis
- Byp.. 011 flner(8). - Waterpump(8 Clean
added. SCAconcentration
_ Fuel - Fan hub - Eliminatorfiner
mUltbecheckBd)
- CoolantfIlter(s)11l - Fanclulch - Fleelguanr- centrlfuge('lII
- Centinal reaervoiroil leVel Adjust: - Fan idler....mbly
- Centinalfaultcode indicator - Fan drivebeltltumbuckle - Engine,gear, andgenerator
. light
Check: mou"..
- EnginecoolantSCAcon Steamcleanengine
precleaner.anddustpan
Check/Cleanaircleaner&),
cantration Cleanandflushcoolingaya..
Inspect: teme-l
- Fuel-waterseparator
Drain:
- Hous.belts,andciampa
- Coolingfan
- Enginefor damage, leaks.
Inspect:
- CrankclI8ematherhoaeI
tube orfrayedbelts
- IntakeI'88trIctionindicator&!
Eliminatorfilter:
- Checkthepresauredrop. Listen forunusualnOIseS
EliminatorFilter:
- Checkrevolution of theop-
erating indicator.
1. Perform maintenanceatwhicheverIntervaloccursflm(hours/months).and perform allChec:1ca frompriorInterval maintenance.
2. Lubricatingoil changeintervalecanbe modifiedbaaedonCummins"chartmethod"recommendations. RefertoSectionV Ofthis
manual forinstructions. If"chartmethod"Ieused,anoilanalyllsmuatbeperformed/documentedatmidpointof011 changeIntllrval.
3. UseonlyFleetguartf-, PartNo.3919823, 01" Cummins, PartNo.4016413,combination011 filtersfeaturebothfullflowandbypaSSfiltra
tion.
4. Fuel and airIIlterchangeInteNalscan bebaaedonrestriction limits(referto88ClIonV). ortheymaybereplaced ateachoilchange
interval.
5. Coolantfllterchangeintervalecanbeextendedupto500hourISmonthsprovidedSCAkMllsarestrictlymaintainedperCummins
standards.Testandadjusteupplementalcoolantadditive(SCA) levelpersectionVof thiemanual.
6. <;>11 andfilterchangescanbetIlttendedto l-yearintervalson"s1andbygensets" only,asin, lessthan200houl'IIyearofgenaetopera-
tion.
7. Valve and injectortrain wearoccursshortlyatterInitialInstallation.Adjusttheoverheadsetat1500hours:then omittheadjustment
untilrepairsdictatea resetOf thevaIve8and/orinjectors.
B. Coolantchangeintervalsdifferfor"fullyformulated coolan1s- and"extendedservice(ES)coolants. RefertosectionV of thismanualfor
details
9. TheEliminatorfiltercentrifugemustbecleanedandcheckBdanOOO hours.TheIntervalcanbeextended, inincrementsOf 250hours
. If thecentrifugedirtload Ie acceptllble. RefertoOtherMaintenanceaectiontodetermineIfthedirtload18 acceptable. '
10. TheConeStaeeelementoftheFleetguard'"centrifugeeyatemcannotbecleanedand reueed.