Professional Documents
Culture Documents
Catalog HY13-8200/US
A255
Catalog HY13-1553-002/US
Truck Hydraulics
Technical Information
Conversion
1 kg 1N 1 Nm 1 bar 1l 1 cm 3 1 mm
9/ 5
factors
2.20 lb 0.225 lbf 0.738 lbf ft 14.5 psi 0.264 US gallon 0.061 cu in 0.039 in 1F
C + 32
Parker Hannifin reserves the right to modify products without prior notice. Even though the brochure is revised and updated continuously, there is always a possibility of errors. For more detailed information about the products, please contact Parker Hannifin.
A256
Parker Hannifin
Catalog HY13-1553-002/US
Truck Hydraulics
General Information
Page A258 - A263 Pump and line selection Page A264 - A267
1 2 3 4 5 6 7 8 9 10 11 12 13
F1 Pump
Fixed Displacement - Axial Piston Pump. ISO and SAE version
F1
Page A268 - A274
F1 Motor
Fixed Displacement - Axial Piston Motor.
F1
Page A2735- A276
F2 Twin-flow pump
Fixed Displacement - Axial Piston Pump
F2
Page A277 - A279
T1 Pump
Fixed Displacement - Axial Piston Pump.
T1
Page A280 - A283
VP1 Pump
Variable Displacement - Axial Piston Pump
VP1
Page A284 - A289
BLA
Boost units
BLA
Page A290
Fittings
Suction fittings and fitting kits
Fittings
Page A291 - A292
Auxiliary Valves
Bypass Valve, Unloading Valve and Torque limiter valve
Auxiliary Valves
Page A293 - A300
Accessories
Accessories
Universal PTO air valve kits, PTO adapter kits for engines, Cardan shafts, pump couplings and mounting brackets, Return filter and filter indicator , Air breather filter, SB splitter boxes Page A301 - A313
PTO
PTO's from Parker and Parker Chelsea A257
PTO
Page A318 - A319
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
General Information
F1 Pump ISO
Series F1 is a further development of our well known 'truck pump', the F1. The F1 offers many additional values for operators of cargo cranes, hook loaders, skip loaders, forest cranes, concrete mixers and similar truck applications. Series F1 is a very efficient and straight forward pump design with unsurpassed reliability. Its small envelope size gives a simple and inexpensive installation.
45
F1 piston-to-shaft locking.
A258
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
F1 Pump SAE
All of this in addition to previous F1 features:
Spherical pistons - high speeds Laminated piston rings - low leakage Positive synchronization with timing gear Operating pressure 350 bar Installation above the reservoir level possible Tolerates low temperatures and high temperature shocks Shaft end and mounting flange meet the standard SAE-B for sizes 25 to 61
F1 Motor ISO
All of this in addition to previous F1 features:
Spherical pistons - high speeds Laminated piston rings - low leakage Positive synchronization with timing gear Operating pressure 250 bar Installation above the reservoir level possible Tolerates low temperatures and high temperature shocks Shaft end and mounting flange meet the ISO standard for all sizes
A259
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
F2 Twin-flow pump
Series F2 is a further development of the twin-flow version of series F1, the very first bent-axis truck pump on the market to feature two entirely independent flows. With a suitable build-up of the hydraulic system, the main advantage with a twin-flow pump is that three different flows can be provided at the same engine speed. The twin-flow pump makes it possible to further optimize the hydraulic system and offers: Less energy consumption Reduced risk of system overheating Lower weight Easier installation Standardized system solutions The twin-flow pump makes it possible to operate two work functions that are independent of each other which leads to higher speed and an increased operating precision. Another requirement can be a large and a small flow, or two equal flows. All of these alternatives are possible with the twin-flow pump. The pump can be utilized to provide one flow at high system pressure, and, as soon as the pressure has decreased sufficiently, add the flow from the other circuit. This eliminates the risk of exceeding the PTO power rating and, at the same time, provide an optimal driving function.
The pump shaft end/mounting flange meets the ISO standard and suits PTO direct mounting. Suitable PTO:s for most European truck gearboxes are available from our sales offices and distributors.
A260
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
T1 Pump
The T1 fixed displacement pump is a further development of series T1, which was specifically designed to meet the requirements of light duty truck applications with short, non-frequent operating cycles such as tippers, and small loaders. The design is very similar to that of the F1 series pumps but is even more compact. It utilizes our well proven 40 and 45 concepts with spherical pistons and laminated piston rings, offering high volumetric and mechanical efficiencies and, thanks also to the small number of parts, unprecedented reliability. Input power to 71 kW Shaft speed to 2300 rpm Operating pressure to 350 bar High overall efficiency Low weight Small installed envelope Proven reliability Easy servicing
Typical T1 applications
Front end tippers Under boddy tippers Ligt and low frequent used hydraulic circuit
The T1, with shaft and mounting flange configuration conforming to the European standard, can be installed on most European truck gearboxes. Suitable powertake-offs are also available from Parker Hannifin.
A261
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
VP1 Pump
The VP1 is the world's first variable displacement pump for truck applications. It can be close-coupled to a gearbox PTO (power take-off) or to a coupling independent PTO (e.g. an engine PTO) which meets ISO standard 7653-1985. An application that makes full use of all the features of the VP1 is truck cranes with a load sensing sys-tem. The complex systems of refuse collection vehicles and sewage trucks as well as various combinations of tippers, cranes, snow ploughs, and salt/sand spreaders can also be greatly simplified and optimized with the VP1 pump. The VP1 provides the hydraulic system with the correct amount of fluid at precisely the right moment, effectively reducing energy consumption and heat generation. This means a smoother and quieter running system with much reduced impact on the environment. The VP1 is highly efficient, has a small installation envelop and is extremely light. It is reliable, economical and easy to install.
The two frame sizes, VP1-45 and -75, have the same, small installation dimensions. Shaft and mounting flange follow the European ISO standard 7653-1985. The VP1 is suitable for all load sensing systems, regardless of make.
Features
Variable displacement Low noise level High power-to-weight ratio Compact and light Highly efficient Sturdy design Withstands low temperatures Reliable and easy to service Can be close coupled and tandem mounted.
Design
Large angle - compact design
The pump design permits a large angle, 20, between piston and slipper shoe/swashplate, providing compactness and small outer dimen-sions.
Tandem coupling
The through-shaft permits tandem coupling of an additional pump, such as a series F1 fixed displacement pump.
Long life
The VP1 is designed for trucks with hydraulic load sensing systems. It is sturdy, yet simple, with few moving parts. The result is a reliable pump with long service life.
A262
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Accessories
1 2 3
1
ANGE FILTE CH R
Adaptor kits and accessories for F1, F2, T1 and VP1 pumps
BLA
Boost unit. See chapter 8.
Fittings
Suction fittings and fitting kits See chapter 9.
Bypass valve
BPV-F1/-T1, BPV-F1-25 and 81, BPV-F2, BPVVP1, BPV-L. See chapter 10.
Unloading valve
ES line mounted unloading valve. See chapter 10.
Electrical connector
Electrical connector assembly See chapter 10.
Accessories
Universal PTO air valve kits, PTO adapter kits for engines, cardan shafts, pump couplings and mounting brackets, return filter and filter indicator, air breather filter and splitter boxes (SB 1-1,18, 1-1,54)
A263
Parker Hannifin
NO
LR RMA UNNI
R
N O TI TA RO
Catalog HY13-1553-002/US
Technical Information
Page
Line selection
All pumps ................................................................................................. A266 Nomogram ............................................................................................... A267
A264
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Pump selection
F1 and T1
The following table shows pump flow at selected PTO gear ratios and engine rpm's.
PTO gear Engine speed ratio [rpm] F1-25 1:0.8 800 900 1000 1100 1200 800 900 1000 1100 1200 800 900 1000 1100 1200 800 900 1000 1100 1200 16 18 20 23 25 20 23 26 28 31 26 29 32 35 38 31 35 38 42 46 Pump flow [l/min] T1-51 F1-41 F1-51 F1-61 26 29 33 36 39 33 37 41 45 49 41 46 51 56 61 49 55 61 67 74 33 37 41 45 49 41 46 51 56 61 51 57 64 70 77 61 69 77 84 92 38 43 48 52 57 48 54 60 65 71 60 67 74 82 89 71 80 90 98 107
2
T1-81 F1-81 52 59 65 72 78 65 73 82 90 98 82 92 102 111 122 98 110 122 135 147 T1 121 F1-101 66 74 82 91 99 82 93 103 113 123 103 116 129 141 154 123 139 154 170 185 76 85 95 104 114 95 107 119 130 142 119 133 148 163 178 142 160 178 196 213
1:1.0
1.1.25
1:1.5
NOTE: - Make sure max torque and bending moment (due to the weight of the pump) of the utilized PTO are not exceeded. (The approx. center of gravity of the various pump sizes are shown in the installation drawings). - Make sure max allowed output torque from the PTO is not exceeded. - Contact Parker Hannifin if the inlet (suction) pressure is believed to be less than 1.0 bar (absolute); insufficient inlet pressure can cause noise and pump damage because of cavitation.
A265
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
A suitable pump size for a truck application can be selected as follows: Operating conditions As an example, a cargo crane specifies: Flow: 60-80 l/min Pressure: 230 bar Diesel engine speed ! 800 rpm Determine pump speed A Volvo type BKUH 1123 PTO on gearbox SR 1700, for example, has a gear ratio of 1:1.54. The pump speed will be: 800 x 1.54 ! 1200 rpm Select a suitable pump size Use diagram 1 and select a pump that will provide 60 - 80 l/min at 1200 rpm. Follow line 'a' (1200 rpm) until it crosses line 'b' (70 l/min). F1-61 is a suitable choice Required input torque Make sure the PTO and the gear-box tolerates the pump torque. Use diagram 2 to obtain the required pump torque. Follow a line from 'c' (230 bar) until it crosses the F1-60 line (the selected pump). Read 220 Nm (at 'd') NOTE: A rule-of-thumb is to select the highest PTO ratio and the smallest pump size that meets the crane specification without exceeding the pump speed, pressure, and power limitations.
Flow [l/min]
200
-101
150
-81 -61
100 b 50
0
0 1000 a 2000 3000 Pump speed [rpm]
Diagram 1.
Torque [Nm]
d 200
Line selection
all pumps
Line type Flow velocity [m/s] Inlet (suction) Outlet (pressure) Flow rate [l/min] 25 50 75 100 150 200
Table 1.
Diagram 2.
Flow velocity [m/s] at selected line sizes [mm/inches] 19 / 3/4" 25 / 1" 32 / 11/4" 38 / 11/2" 51 / 2" 64 / 21/2" 1.5 0.8 0.5 0.4 0.2 0.1 2.9 1.7 1.0 0.7 0.4 0.3 4.4 2.5 1.6 1.1 0.6 0.4 (5.9) 3.4 2.1 1.5 0.8 0.5 (8.8) (5.1) 3.1 2.2 1.3 (0.8) 4.1 2.9 1.6 1.0 Outlet (pressure) line
A266
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
In order to obtain sufficient inlet (suction) pressure to the pump, low noise level and low heat generation, flow speeds shown in table 2, right, should not be exceeded. From table 1 (page 12), select the smallest line dimension that meets the flow speed recommendation; example: At 100 l/min, a 50 mm suction line and a 25 mm pressure line is needed.
Line type Flow velocity [m/s] Inlet (suction) Outlet (pressure) max 1.0 max 5.0
Nomogram
Flow - Line dimension - Flow velocity Example 1 Pressure line Q = 65 l/min d = 3/4" v = 3.8 m/s Example 2 Suction line Q = 50 l/min v = 0.8 d = 1 1/2"
Table 2.
50 40 30 25 20 15
Suction
70 60
0,5
1,0
20
3/ 8
15
5/ 16 1/4
10
3/ 16
10 9 8 7 6 5 4
6
Q = Flow [l/min]
Catalog HY13-1553-002/US
Technical Information
F1 Pump
F1-ISO
Content
Page
Chapter
Pump and line selection ........................................................................... A264 ................. 2 Specifications .......................................................................................... A269 Pump cross section ................................................................................. A269 Installation dimensions F1-25, -41, -51 and -61 ........................................ A270 Ordering code .......................................................................................... A270 Standard versions .................................................................................... A270 Installation dimensions F1-81 and -101 .................................................... A271 Port size .................................................................................................. A271 Suction fittings ......................................................................................... A291 ................. 9 Installation and start-up ........................................................................... A314 ............... 12
A268
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Specifications
F1 frame size Displacement [cm 3/rev] Max flow 1) [l/min] at 350 bar at 400 bar Max operating pressure [bar] continuous intermittent Shaft speed [rpm] - short circuited pump (low press.) - max speed at 350 bar 2) at 400 bar 2) Torque 1) [Nm] at 350 bar at 400 bar Input power [kW] - continuous - intermittent 4) Weight [kg] 25 25.6 67 56 350 400 2700 2600 2200 142 163 31 39 8.5 2700 2400 2100 227 260 46 57 8.5 2700 2200 1900 284 324 52 66 8.5 2700 2200 1900 331 378 61 76 8.5 2300 2000 3) 1750 453 518 76 95 12.5 41 40.9 98 86 51 51.1 112 97 61 59.5 131 113 81 81.6 163 3) 143 101 102.9 185 3) 160 350 400 2300 1800 3) 1550 3) 572 653 86 108 12.5
1) Theoretical values 2) Valid at an inlet pressure of 1.0 bar (abs.) when operating on mineral oil at a viscosity of 30 mm 2/s (cSt). 3) Valid with 2 1/2" inlet (suction) line. With 2" suction line: F1-81 max 1400 rpm (Q !120 l/min); F1-101 max 1000 rpm (Q !120 l/min). 4) Max 6 seconds in any one minute.
NOTE: For noise level information, contact Parker Hannifin (Mobile Controls Div.).
Catalog HY13-1553-002/US
Technical Information
22
Pressure port
80 98 104
109
13 (x4)
Left hand rotation
129.5 92 32
56.5
Right hand rotation Pressure port
22
26
Suction port
RO TA T
IO
163.5
55
27.8
M12x24
Ordering code
Example: F1 frame size 25, 41, 51, 61, 81 or 101 Shaft rotation R Right hand L Left hand NOTE: The F1 pump does not include a suction fitting; it must be ordered separately. See chapter 9.
A270
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
25
Pressure port
80 98 114
13 (x4)
3
25 28
Suction port
RO TA T
IO N L
213
55
27.8
34.9 80 (+0/-0.013)
M12x24 118
Port size
F1 frame size -25 -41 -51 -61 -81 -101 Pressure port 1)
3/ " 4 3/ " 4 3/ " 4 3/ " 4
Standard versions
Designation F1-81-R -L F1-101-R -L Ordering no. 378 1080 378 1081 378 1100 378 1101
1" 1" NOTE: The F1 pump does not include a suction fitting; it must be ordered separately. See chapter 9.
A271
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
F1 Pump
F1-SAE
Content
Page
Chapter
Pump and line selection ........................................................................... A264 ................. 2 Specifications .......................................................................................... A273 Pump cross section ................................................................................. A273 Installation dimensions ............................................................................. A274 Ordering code (SAE) ................................................................................ A274 Port size .................................................................................................. A274 Standard SAE versions ............................................................................ A274 Suction fittings ......................................................................................... A291 ................. 9 Installation and start-up ........................................................................... A314 ............... 12
A272
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Specifications
F1 frame size Displacement [cm 3/rev] 25 25.6 1.56 67 17.7 56 14.8 41 40.9 2.50 98 25.9 86 22.7 51 51.1 3.12 112 29.6 97 25.6 61 59.5 3.63 131 34.6 113 29.8
[cu in/rev] Max flow 1) at 350 bar [l/min] at 5000 psi [gpm] at 400 bar [l/min] at 5000 psi [gpm] Max operating pressure continuous [bar]/ [psi] intermittent [bar]/ [psi] Shaft speed [rpm] - short circuited pump (low press.) - max speed at 350 bar 2)/ 5000 psi 2) at 400 bar 2)/ 5800 psi 2) Torque 1) at 350 bar [Nm] at 5000 psi [lbf ft] at 400 bar [Nm] at 5800 psi [lbf ft] Input power - continuous [kW] [hp] - intermittent [kW] 3) [hp] 3) Weight [kg] [lbs]
350/ 5 000 400/ 5 800 2700 2600 2200 142 105 163 120 31 42 39 52 8.5 18.7 2700 2400 2100 227 168 260 192 46 62 57 76 8.5 18.7 2700 2200 1900 284 210 324 239 52 70 66 88 8.5 18.7 2700 2200 1900 331 244 378 279 61 82 76 102 8.5 18.7
1) Theoretical values 2) Valid at an inlet pressure of 1.0 bar/15 psi NOTE: For noise level information, (abs.) when operating on mineral oil at a viscosity of 30 mm 2/s (cSt)/150 SUS. contact Parker Hannifin. 3) Max 6 seconds in any one minute.
1. Input shaft 2. Bearings 3. Shaft seal 4. Housing 5. Timing gear 6. Barrel support 7. Piston with piston ring 8. Cylinder barrel
6
A273
9. End cap
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
56 (2.22)
Right hand rotation
22 (0.86)
26 (1.02)
Suction port
RO TA TI O N L
9.5 (0.37) 8 (0.32) 12 (0.47) 21.6 (0.850) 101.60 (+0/-0.05) (4.000 +0/-0.002) 33 (1.30)
Left hand rotation
Parker
14.5 (0.57) M8
118 (4.65)
Port size
F1 frame size Pressure port 1) -25 -41 -51 -61 11/16"-12 UN 11/16"-12 UN 11/16"-12 UN 11/16"-12 UN
NOTE: The F1 pump does not include a suction fitting; it must be ordered separately. See chapter 9.
A274
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
F1 Motor
Content
Page
Chapter
Motor and line selection ........................................................................... A264 ................. 2 Specifications .......................................................................................... A276 Ordering code .......................................................................................... A276 Port size .................................................................................................. A276 Standard versions .................................................................................... A276 Installation dimensions ............................................................................. A276 Suction fittings ......................................................................................... A291 ................. 9 Installation and start-up ........................................................................... A314 ............... 12
A275
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Specifications
Motor frame size Displacement [cm 3/rev] Max operating pressure [bar] - continuous - intermittent Max shaft speed [rpm] - continuous - intermittent Torque (theor.) [Nm] - at 200 bar - at 350 bar Max output power [kW] - continuous - intermittent Weight [kg] F1-25-M F1-41-M F1-51-M F1-61-M F1-81-M 25.6 40.9 51.1 59.5 81.6 250 350 2 300 3 000 81 142 20 26 8.5 2 000 2 700 130 227 27 37 8.5 1 800 2 400 162 284 31 41 8.5 1 700 2 200 189 331 34 44 8.5 1 500 2 000 259 453 41 54 12.5 F1-101-M 102.9 250 350 1 400 1 800 327 572 48 62 12.5
Ordering code
Example: F1 - 81 - M F1 Motor frame size 25, 41, 51, 61, 81 or 101
Port size
F1 motor frame size F1-25/41/51/61 -81/101
13 (x4)
Standard versions
Port size
3/
Designation Ordering no. F1-25-M -41-M -51-M -61-M -81-M -101-M 378 1724 378 1740 378 1750 378 1760 378 1780 378 1800
1"
4"
Installation dimensions
80
110
NOTE: - Frame size F1-80/-110-M shown. - Dimensions, in mm, are valid for all frame sizes, except those in brackets [] which are valid for F1-25/-40/-50/-60-M only.
[98] 113
[167] 220
[206] 259
M12x24 80 (+0/-0,013)
A276
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
F2 Twin-flow Pump
Content
Page
Chapter
Pump and line selection ........................................................................... A264 ................. 2 Specifications .......................................................................................... A278 Installation dimensions ............................................................................. A279 Ordering code .......................................................................................... A279 Standard versions .................................................................................... A279 Suction fittings ......................................................................................... A291 ................. 9 Installation and start-up ........................................................................... A314 ............... 12
A277
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Specifications
Frame size Displacement [cm 3/rev] Port A Port B Max operating pressure [bar] Max shaft speed [rpm] (unloaded pump; low pressure) Max selfpriming speed [rpm] Ports A1) 2) and B 1) 2) pressurized Port A 2) unloaded, pressure in port B Input power [kW] Max intermittent 3) Max continuous Weight [kg] F2-53/53 54 52 350 2550 1800 2100 110 88 19 F2-70/35 69 36 350 2550 1800 2100 110 88 19
Outher pressure port (A) Inlet (suction) port Inner pressure port (B)
F2 A
1) Valid with 2 1/2" inlet (suction) line; with 2 " inlet line: max 1400 rpm. 2) Measured at 1.0 bar abs. inlet pressure. Please note: A lower inlet pressure affects pump performance. 3) Max 6 seconds in any one minute.
43 42 85
54 52 106
65 62 127
76 73 149
86 83 169
97 94 191
99 -
55 29 84
69 36 105
83 43 126
97 50 147
110 58 168
124 65 189
68 -
164 86 250
A278
Parker Hannifin
A B
104 -
109 -
72 -
76 -
Catalog HY13-1553-002/US
Technical Information
Installation dimensions
51
81 51
169
40 277
127 15 12 55
8.5
Ordering code
Example: F2 - 53/53 - L Frame size [cm3/rev] 53/53 70/35 Direction of rotation L Left hand R Right hand
Standard versions
Designation F2-53/53-R F2-53/53-L F2-70/35-R F2-70/35-L Ordering no. 378 1453 378 1454 378 1470 378 1471
NOTE: The F2 pump does not include a suction fitting; it must be ordered separately. See chapter 9.
A279
Parker Hannifin
F2
5
B
262 243
M12x24
NOTE: - Before start-up, tighten the inspection port plug to 70100 Nm. - To change the direction of rotation, the end cap must be replaced.
Catalog HY13-1553-002/US
Technical Information
T1 Pump
Content
Page
Chapter
Pump and line selection ........................................................................... A264 ................. 2 Specifications .......................................................................................... A281 Installation dimensions ................................................................. A282 - A283 Ordering code .......................................................................................... A283 Port size .................................................................................................. A283 Standard versions .................................................................................... A283 Suction fittings ......................................................................................... A291 ................. 9 Installation and start-up ........................................................................... A314 ............... 12
A280
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Specifications
T1 frame size Displacement [cm 3/rev] Max flow 1) [l/min] Max operating pressure [bar] continuous intermittent 4) Shaft speed [rpm] short circuited pump (low press.) max speed 2) Torque 1) [Nm] at 200 bar at 350 bar Input power [kW] continuous intermittent 4) Weight [kg] 51 50.0 80 200 350 2300 2100 158 278 27 34 7.2 2300 2000 3) 258 453 54 67 8.5 81 81.5 163 3) 121 118,5 213 3) 200 350 2300 1600 3) 376 658 71 89 12.5
1) Theoretical values 2) Valid at an inlet pressure of 1.0 bar (abs.) when operating on mineral oil at a viscosity of 30 mm 2/s (cSt). 3) Valid with 2 1/2" inlet (suction) line. With 2" suction line: T1-81 max 1400 rpm (Q !120 l/min); T1-121 max 950 rpm (Q !120 l/min). 4) Max 6 seconds in any one minute.
6
Pump cross section
(T1-51 shown)
A281
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Suction port
108 80 106
101
80
32
182
167
83
158
71
12
15
55
8.5
" 33.00 +0/-0.25
26
22
Suction port
98 104
109 130 92 32
57
"#13 (x4)
205
165.5
163.5
12
73
15
55
27.8
" 34.9 1.85 +0.3/-0 Spline B8x32x36 (DIN 5462) " 80 (+0/-0.013)
M12x24 108
A282
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Suction port
98 114
"#13 (x4)
RO TA T
IO
259 217 119 12 15 55 27.8 " 34.9 " 80 (+0/-0.013) 7 M12x24 118 112
Ordering code
Example: T1 frame size 51, 81 or 121 Shaft rotation R Right hand L Left hand
Standard versions T1 - 81 - R
Designation T1-51-R -L T1-81-R -L T1-121-R -L Ordering no. 378 2250 378 2251 378 2180 378 2181 378 2120 378 2121
Port size
T1 frame size Pressure port 1) 3/ " -51 4 3/ " -81 4 -121 1"
1) BSP thread (fitting not included).
NOTE: The T1 pump does not include a suction fitting; it must be ordered separately. See chapter 9.
A283
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
VP1 Pump
Content
Page
Chapter
Line dimensioning .................................................................................... A264 ................. 2 Specifications .......................................................................................... A285 VP1 cross section ................................................................................... A285 Installation dimensions ............................................................................. A286 Ordering information ................................................................................. A286 VP1 in load sensing systems ................................................................... A287 VP1-LS load sensing control .................................................................... A288 LS valve block ......................................................................................... A289 Through-shaft coupling ............................................................................. A289 Suction fittings ......................................................................................... A289 ................. 9 Fluid data ................................................................................................. A317 ............... 12 Drain line .................................................................................................. A317 ............... 12 Installation and start-up ........................................................................... A318 ............... 12 A284
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Specifications
Frame size Max displacement [cm3/rev] Max pressure [bar] continuous 1) intermittent 2) Response time [ms] max-to-min min-to-max Selfpriming speed 3) [rpm] 2" suction line, max 21/2" suction line, max Control type Shaft end spline Mounting flange Weight (with control) [kg] VP145 45 300 350 20-30 90-120 2200 2400 20-40 100-140 1700 2100
3) At an inlet pressure of 1.0 bar (abs.) with mineral oil at a viscosity of 30 mm 2/s (cSt).
VP175 75
1) Refer to page 34, LS control. 2) Max 6 seconds in any one minute.
10
11
12
13
14
15
16
17
18
19
20
21
A285
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
107 max
46 min
73 min
115
34.9 +0/-0.1
80 f7
(ISO 7653-1985)
15
20 max
256.5
8,5 55
Spline B8x32x36
(DIN 5462)
43
Inlet (suction) port; BSP 1 1/4" Outlet gauge port BSP 1/4" (R.H. rotn)
LS
43
M12x24
29 34
Ordering information
Example: VP1 - 045 - L Frame size 45 or 75 Direction of rotation L Left hand R Right hand
NOTE:
The VP1 is uni-directional. Consequently, the desired direction of rotation must be stated when ordering.
A286
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Pressure
Corner power
Pressure
Corner power
pMax
pMax
Wasted power
Load 2 Load 1 Load 1
Wasted power
pLoad
pLoad
Load 3
Load 2
Load power
Load power
QLoad 1-3
QMax
Flow
Load 3
7
QMax
Flow
QLoad 1-3
Diagram 2. Constant flow system with a variable displacement pump (e.g. VP1).
Systems comparison
System Constant flow Load-sensing Pump Fixed displ. VP1 variable displ. Pump adjustments Pressure only Pressure and flow Load * Some influence Some influence Energy consumption High Low Heat generation High Low * Simultaneous operation of loads with non-equal flows and
pressures; refer to the above diagrams.
A287
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
To work function
LS 1
Gauge port
2 5 7 3 4 Min
LS control adjustments
LS signal pressure limiter
The cartridge is factory set at 275 bar but is adjustable to 350 bar.
Setting pist. 1 Setting pist. 2
Max
Catalog HY13-1553-002/US
Technical Information
LS valve block
Load sensing port (BSP 1/4")
A 1 5 Dampening nozzle (L.H. rotating pump)
O-ring (x6)
T LS
2 4
Bottom view
Through-shaft coupling
The VP1 pump has a through-shaft which means that an additional pump, such as a fixed displacement F1, can be installed in tandem with the VP1 by means of an adaptor kit (fig. 3). NOTE: The bending moment caused by the weight of a tandem assembly normally exceeds that allowed by the PTO. To prevent damage, the auxiliary pump should be supported by a bracket attached to the gearbox; it must not be fastened to the truck chassis. Likewise, when the tandem assembly is installed on a separate bracket and driven by a cardan shaft, the auxiliary pump should have a support attached to the pump bracket.
IMPORTANT Contact Parker Hannifin for additional information when considering tandem mounting a second VP1 pump.
A289
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
BLA
General information
The BLA boost unit simplifies the building of closed or semi-closed hydrostatic transmissions.
Typical applications:
Fan drives Propeller drives Generator drives Pump drives.
Oil cooling
An oil cooler is usually required in the hydraulic system, in order to remove the heat that is generated in the main circuit. A full-flow oil cooler should be installed in the return line between the motor and the boost unit.
Description
In a closed circuit hydrostatic transmission, a charge pump is normally included with the main pump, providing make-up fluid which replaces pump and motor volumetric losses. It also maintains sufficient pump inlet pressure to avoid cavitation. The BLA boost unit replaces the charge pump in many applications, when the following conditions are met: - The max-to-min pump flow ratio does not exceed 2:1 - System pressure changes gradually without frequent and pronounced pressure peaks - The line length between pump and boost unit is relatively short. There are two basic sizes of the BLA boost unit: - BLA 4 (to 160 l/min pump flow) - BLA 6 (to 400 l/min). The main part of the unit is an aluminium housing with a built-in nozzle and an injector; refer to the cross section to the right. When fluid flows from the motor outlet port through the unit and to the pump inlet port, the increased fluid velocity between the nozzle and injector creates a low pressure zone causing additional fluid to be drawn from tank into the main circuit. Also, pressure increases after the injector, allowing the pump to be operated at speeds higher than the selfpriming speed. The boost pressure increases with flow. The housing includes ports that should be connected to the pump and motor drain ports respectively. An additional bleed-off nozzle diverts approx. 10% of the main flow through the cartridge filter before being directed to the tank.
To pump inlet
3 4
1. Pump 2. Motor 3. Boost unit (with injector and nozzle 4. Filter cartridge
For more information please see our technical catalogue BLA boost unit HY17-8224/UK
A290
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Fittings
Suction fittings
for series F1, F2 and T1 pumps
A suction fitting consists of a straight, 45, 90 or 135 suction fitting, 2 clamps, 2 cap screws and an O-ring.
Suction fitting Cap screw Hold-down clamp
O-ring
20
Straight fitting
C
45 suction fittings
Ordering no. 378 1234 1) 378 0633 1) 378 0364 2) 378 0634 378 1062 378 0975 378 0965 A mm 60 60 67 75 67 67 67 B mm 104 104 110 117 110 110 110 C dia. mm (in.) 32 (11/4") 38 (11/2 ") 50 (2 ") 63 (21/2 ") 40 45 48
A
45 fitting
C
20
1) Suitable for frame size F1-25. 2) Suitable for pump sizes F1-41,-51,-61,-81 and -110.
A
90 suction fittings
Ordering no. 378 0978 378 0979 378 0976 378 0977 378 1980 A mm 126 135 135 135 147 B mm 83 83 83 83 103 C dia. mm (in.) 38 (11/2 ") 50 (2 ") 45 48 63 (21/2 ")
90 fitting
B 20
8 9
C
NOTE: A suction fitting must be ordered separately (not included with the pump).
135 fitting
B 20
A291
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Fitting kits
for series F1 and VP1 pumps Kits with straight suction fitting
Pump size F1-20/-30 F1-40/-60 F1-80/-110; VP1 F1-80/-110; VP1*
* Above 100 l/min
Ordering no. 370 4934 370 4935 370 4936 370 7220
Pressure fitting
C1
C2
Pressure fitting
C2
C1
A 71 " " 64
Pressure fitting
C2
C1 A
NOTE: Each kit consists of a pressure fitting, a suction fitting, and corresponding seal washers.
A292
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Auxiliary Valves
Bypass Valves for F1, F2, T1 and VP1 pumps
Page
- BPV-F1 -25 and -81 ............................................................................... A294 - BPV-F2 .................................................................................................. A295 - BPV-F1/-T1 ............................................................................................ A296 - BPV-T1 .................................................................................................. A297 - BPV-L, line mounted .............................................................................. A298 - BPV-VP1 ............................................................................................... A298
Unloading valve:
- ES line mounted unloading valve ........................................................... A299
Accessories
- MB-F2-H1 torque limiting valve .............................................................. A300
9 10
A293
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
F1 pump
Valve block
Drain port
(External line)
Suction adapter Holddown clamp (x2) O-ring (x3) Spacer bushing Pump suction port
IMPORTANT INFORMATION
- In order to prevent heat build-up in the pump during transportation, it is important that at least 5 l/min comes out of the filter at q (refer to the schematic). This applies to an open center system when the valve is in the bypass mode (non-activated solenoid). - Please note: a) If the flow at q is less than 5 l/min (caused e.g. by a high pressure drop in the main system) when the valve is in the bypass mode, or b) if the hydraulic system is of the closed center type, then an external drain line must be installed from the bypass valve drain port directly to tank as shown in the schematic; a drain kit is available (see below). Bypass valve, type BPV-F1-25/-81 Max pressure, continuous [bar] intermittent [bar] Solenoid voltage [VDC] Power requirement [W] Operating mode Bypass valve kits BPV-F1 -25, 24 VDC 12 VDC BPV-F1-81, 24 VDC 12 VDC O-ring kit Ordering number 378 1401 378 1318 378 1402 378 1319 378 0641 350 400 24 17 Activated solenoid: Check valve closed For F1 size -25/-41/ -51/-61 -81/-101
O-ring (x2) (F1 end cap) Pump pressure port Female connector
Solenoid valve
110 (105)
Contains all five O-rings (as illustrated to the right); NOTE: Dimensions are shown for BPV-F1-81 (those for BPV-F1-25 are in paranthesis) included in all valve kits 378 1640 Contains a drain line fitting and a bonded seal. Bypass valve installation and cross section. A294
Parker Hannifin
IMPORTANT: Always tighten the pressure connector before tightening the cap screws. Also see table to the left.
Catalog HY13-1553-002/US
Technical Information
A B
Cap screw 2)
Pressure connector (x2) 1)
IMPORTANT INFORMATION
- In order to secure a cooling flow through the system, a separate drain line must be connected from the BPV-F2 drain line fitting (shown in the split view) directly to tank; refer also to the schematic. - The pressure connectors must be tightened (to 50 Nm) before the suction fitting clamp screws are tightened.
O-ring 2)
Drain line fitting 1) (BSP 1/4) Bonded seal 1) Valve block sub-assy 1) O-ring (x2) 1)
Parker
Bypass valve, type Max operating pressure [bar] Solenoid voltage [VDC] standard (optional) Power requirement [W] Operating mode
BPV-F2 350 24 (12) 17 (each solenoid) Activated solenoid: Check valve closed Torque press. connector to:
O-ring (x4) 1)
Solenoid valve (x2) 1) (with cable and male connector; female connector included) Plug with O-ring 1) Spacer bushing 1)
10
Ordering number
O-ring (x2) 1)
378 1459 50 Nm 378 1567 378 0641 Contains all five O-rings (as illustrated to the right); included in all valve kits
1)The BPV-F2 valve kit contains parts designated 1 in the split view to the right. 2) Contains all O-rings shown in the split view .
A295
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
'T'
F1 or T1 pump
1. To limit system pressure, a 1/4" relief valve (not included) can be installed between pilot gauge port S and inlet gauge port T. DIN 43650 connector
Banjo fitting P (from pump outlet) Banjo fitting T (to pump inlet)
O-ring (P)
O-ring (T)
Bypass valve designation BPV-F1-20/30 BPV-F1-40/60 BPV-F1-80 BPV-F1-110 BPV-T1-50 O-ring kit
Ordering number 24 VDC 12 VDC 379 2123 370 8086 379 7508 379 1962 379 7509 370 8088 379 8775 379 4472 379 9883
BSP thread T P
3/ 4" 1/ 3/ 2"
115 100 74
3/
A296
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
T1 pump
Valve block
Drain port
(External line)
Suction adapter Holddown clamp (x2) O-ring (x3) Spacer bushing Pump suction port
O-ring (x2) (T1 end cap) Pump pressure port Female connector
Solenoid valve
Valve housing Drain port (plugged; BSP 1/4" Holddown clamp (x2) Cap screw (x2)
110 (110)
10
110 (105)
IMPORTANT: Always tighten the pressure connector before tightening the cap screws. Also see table to the left.
NOTE: Dimensions are shown for BPV-T1-121 (those for BPV-T1-81 are in paranthesis)
A297
Catalog HY13-1553-002/US
Technical Information
Unloading valve, type Max operating pressure [bar] Max flow [l/min] Solenoid voltage [VDC] Required power [W] Operating mode Ordering number
BPV-L 350 250 24 17 Activated solenoid: Check valve closed 378 1487
Male connector
50
10 10 45 100
BSP 1"(x2) 58
S X P T
Outlet (pressure) port (BSP 1") Inlet (suction port (BSP 1 1/4") Pressure gauge port (BSP 1/4"); connect to port S of the bypass valve
53
D
51.5
S X T P
8.5 9 92 32
30
40
41
A298
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
P2 (BSP 1")
P2 (BSP 1")
T (BSP1")
T (BSP1")
55
LS
84
1
Parker
Electrical connector DIN 43650 (female connector included) Drilled through 8,5 mm (thread M10x15, opposte side)
P1M P1
4
10
P2
85
P1
135
Manual override
Pa r k e r
T
3
LS
39 15 28 115 58 78
Parker Hannifin
Installation information.
A299
Catalog HY13-1553-002/US
Technical Information
177 (max)
Pressure drop The diagram below shows pressure drop (P-to-T) vs. flow when the set pressure is reached and the valve unloads one of the pump flows to tank.
p [bar] 20 10 0
0 40 80 120 160 200 [l/min]
MB-F2-H1
70
20 10 65 10
10.5 (x2)
Application examples The following schematics show how the MB valve can be connected to the F2. Torque limiting valve Max pressure [bar] Adjustment range [bar] Ordering number MB-F2-H1 350 150 350 378 0202
T MB-F2-H1 P Alt. 70 35 53 53 S P
T MB-F2-H1 S Alt.
A300
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Accessories
Adapter kits and accessories for F1, F2, T1 and VP1 pumps
Page
Chapter
- Volvo PTOs ........................................................................................... A302 - Scania PTOs ......................................................................................... A302 - Universal ................................................................................................ A302 PTO adapter kits: - for Scania ED 90 engines ...................................................................... A303 - for Scania ED 120 engines .................................................................... A304 - for Scania ED 140 engines .................................................................... A305 - for Scania ED 160 engines .................................................................... A306 - for Mercedes engines (Actros) ............................................................... A307 - ES, line mounted unloading valves ........................................................ A299 ............... 10 Cardan shafts, pump couplings and mounting brackets ........................... A308 Pump couplings ....................................................................................... A309 Return filter and filter indicator .................................................................. A310 Air breather filter ...................................................................................... A311 Check valves ........................................................................................... A311 SB splitter boxes ..................................................................................... A312
10 11
A301
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Ordering number
PTO air valve kit Air valve nominal voltage [VDC] Nominal current [A] Required power [W] Max air pressure [bar] Air hose size Operating mode
Universal 24 0.4 9.6 10 1/ " 4 Activated solenoid: Air valve open and PTO engaged. 370 8779
Catalog HY13-1553-002/US
Technical Information
F1-25 F1-41 F1-51 F1-61 F1-81 F1-101 350 350 350 350 223 235 Required
F2-53/53 220
F2-70/35 220
Max operating pressures shown for the F2 frame sizes are valid when both ports are pressurized to the same level simultaneously.
11
Max. torque [Nm] Gear ratio (engine:pump) Pump rotation PTO adapter kit Scania ED-90
A303
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
NOTE! When used on ED-120 the pump shall be mounted with the connections pointing up. ( note necessary when the gear in the PTO has a supportbearing)
F2-53/53 350
F2-70/35 350
350
Max. torque [Nm] Gear ratio (engine : pump) Pump rotation PTO adapter kit ED-120-F1 ED-120-VP1
600 1 : 1.19 Right hand (clockwise) Ordering number * 378 2021 378 2022
A304
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
F1-811) 150 1)
Max. torque [Nm] Gear ratio (engine-to-pump) Pump rotation Designation ED-140 adapter kit PTO gear (from model 144)
186 1:1 Right hand (clockwise) Ordering number 370 8445 379 9413
11
NOTE: Model 143 also requires a PTO gear: Scania part no. 259 206.
A305
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
NOTE! When used on ED-160 the pump shall be mounted with the connections pointing down.
Max operating pressures shown for the F2 frame sizes are valid when both ports are pressurized to the same level simultaneously.
Max. torque [Nm] Gear ratio (engine : pump) Pump rotation PTO adapter kit ED-160-F1
600 1 : 1.19 Left hand (counter clockwise) Ordering number 378 2001
A306
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
TOP
Pump Max. operating pressure [bar] for short duration, non-frequent work cycles (e.g. tippers and skip loaders) Max. operating pressure [bar] for continuous work cycles (e.g. cranes and winches) Bypass valve Pump Max. operating pressure [bar] for short duration, non-frequent work cycles (e.g. tippers and skip loaders) Max. operating pressure [bar] for continuous work cycles (e.g. cranes and winches) Bypass valve
NOTE:
F1-25 350
F1-41 350
F1-51 350
F1-61 350
F1-81 350
F1-101 270
350
350
350
350
310
225
230
230
300
300
Required
Max operating pressures shown for the F2 frame sizes are valid when both ports are pressurized to the same level simultaneously.
11
Max. non-frequent/continuous torque [Nm] Gear ratio (engine-to-pump) Pump rotation Adapter kit VH-PTO-DB
A307
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
F1 shown
Cardan shaft kit Type Ordering no. SAE 88 1) " " SAE 97 " " " " SAE 97 073 001 " " 370 0315 " " " " 370 0315
Pump coupling Type Ordering no. SAE 88 1) " " SAE 97 " " " " 370 4628 378 0644 " 370 4631 378 0645 " " "
Bracket ordering no. 379 7831 " " 379 7831 " " " " 370 5221
Bracket kit ordering no. 379 7832 " " 379 7832 " " " " 370 5220
1) The SAE 88 cardan shaft and pump coupling can also be used to drive a series F2, T1-50 or VP1 pump providing max allowed shaft torque (below) is not exceeded.
3) WARNING! The utilized cardan shaft torque limits (above) must not be exceeded.
A308
Parker Hannifin
Catalog HY13-1553-002/US
E2 (F1)
D (thread; x4)
(378 0642)
Designation DIN 90 (fig. 2) A B C D E1 E2 (F1) VP1, F2 90 74.5 47 h7 8.2 61.5 57.2 370 7423
E1 A B C 55 h9
32
D (x4)
Designation SAE88 (fig. 3) A B C D E1 E2 (F1) Max torque [Nm] interm./contin. VP1, F2 F1 88 69.9 57.15 H8 5/ " UNC 16 65 59.5 600/ 300 370 4628 378 0644
A B C 10
E1
E2 (F1)
D (thread; x4)
(378 0644)
Designation SAE97 (fig. 4) A B C D E1 E2 (F1) Max torque [Nm] interm./contin. VP1, F2 F1 97 79.4 60.33 H8 3/ " UNC 8 65 59.5 1000/ 500 370 4631 378 0645
A B C 10
11
E1
E2 (F1)
(378 0645)
D (thread; x4)
A309
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
102 40
132
294
154
BSP 1/8"
BSP 1 1/4"
NOTE: The flow capacity of the filter should be at least twice the pump flow under normal operating conditions.
123.5
11 (x4)
Filter indicator
The visual filter indicator installs in one of the filter housing ports (BSP 1/8"; see above). When the hydraulic system has reached normal operating temperature, the position of the indicator needle shows the condition of the filter cartridge: 'Green' - The cartridge is OK. 'Red' - Replace the cartridge. NOTE: A needle in the red area indicates that only part of the oil flow is being filtered which, in turn, means that system components such as the pump will suffer from increased wear. Designation 'Green' pressure range [bar] 'Red' pressure range [bar] Max pressure (peak) [bar] Installation thread Ordering number Filter indicator - 1.0 1.0 1.6 2.5 BSP 1/8" 378 0191
40
31
BSP 1/8" 10
Red Green
L RUN RMA NI N NO
G
ANGE FILTE CH R
A310
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
45
O-rign (incl.)
BSP3/4" 15
NOTE: Preferably, the air flow capacity should be at least twice the pump flow under normal operating conditions.
Check valves
Check valve 1/2" 3/4" 1" Ordering Max flow Max press. Opening number [l/min] [bar] press. [bar] 379 1963 379 1964 379 1965 75 130 200 350 350 350 0,5 0,5 0,5
A B
C D
E G
Dimensions in mm; B and C threads are BSP. A B C "D E F G 32 36 40 1/2" 3/4" 1" 1/2" 3/4" 1" 30 34 43 19 20 20 35 13 15 69 65 70
A B
C D
E G
11
C D
A B
E G
Catalog HY13-1553-002/US
Technical Information
SB splitter boxes
The splitter box is utilized to drive two pumps, providing two separate, independent flows. The high permissible input shaft torque allows two large pumps to be operated simultaneously; make sure, however, that the PTO and thecardan shaft will stand the intended load. Pump mounting flange and shaft end must meet the ISO standard. The splitter box is available with either of two gear ratios (input shaft-to-pump): SB 118 - 1:1.18 SB 154 - 1:1.54 The shipping carton contains all parts required for the installation of the two pumps.
Recommendations
Use the following tables to verify that max pump rpm and max splitter box input torque are not exceeded. Pump size F1-20 F1-30 F1-40 F1-60 F1-80 F1-110 T1-50 Max input speed [rpm] SB 118 SB 154 1950 1700 1525 1300 1100 1100 1350 1500 1300 1200 975 850 850 1000
Example: An SB 118 with an F1-20 and an F1-80 can be operated at max 1100 rpm (splitter box input speed), and an SB 154 with the same pumps at max 850 rpm. Pump Pump input torque [Nm] at size 250 bar 300 bar 350 bar F1-20 F1-30 F1-40 F1-60 F1-80 F1-110 T1-50 F2-53/53 F2-70/40 80 120 160 240 315 435 200 420 435 95 140 190 285 380 525 240 505 525 110 165 225 335 445 610 275 590 610
Example: An F1-40 at 350 bar requires 225 Nm and an F1-60 at 300 bar 285 Nm. Total required splitter box input torque: SB 118: (225 + 285) x 1.18 ! 610 Nm. SB 154: (225 + 285) x 1.54 ! 785 Nm Compare with max permissible torque (interm. 1000 Nm; continuous 700 Nm). NOTE: If the splitter box should be utilized at close to the max permissible torque and/or max the permissible speed, please contact Parker Hannifin
NOTE: The inlet (suction) ports of the pumps should always face the splitter box center, as shown, in order to counteract internal gear forces.
1000 / 700 Housing oil temperature must not exceed 75 C. 11.5 379 4981 370 5100
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Breather Breather with 90, adjustable adapter
F1, T1
Breather kit (incl. 90, adjustable adapter and seals): Part no. 378 1069.
F1
Hose kit (hose sub-ass'y and separate 'banjo' coupling): Part no. 378 1085.
12
Spacer ring for DIN 90 (GWB 287,00) fits inside the input flange
100 310
186
100
M12 pump mounting studs (4 + 4)
25
11
A313
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Use a gasket, an O-ring, or sealing compound type 'Loctite'. Schraube und Scheibe (Alternativ zum ueren Sicherungsring) Der uere Sicherungsring
IMPORTANT
Our special tool (part no. 370 6851) facilitates installing couplings, sleeves, and gears on the pump shaft. Force must never be used when installing these parts on the F1 shaft.
NOTE: When considering installing an F1 on a splitter box, please refer to the installation information provided on pages A312-A313, chapter 11.
A314
Parker Hannifin
Technical Information
Direction of rotation
The pictures above show direction of flow vs. shaft rotation. The direction of rotation can be changed (i. e. from right hand to left hand) by turning the end cap. Remove the four cap screws and turn the end cap about half a turn while making sure it stays in contact with the barrel housing. Re-fit the cap screws and torque to 80-100 Nm.
Fluids
The fixed displacement pumps data shown in the specifications for each pump in chapter 3 to 6 are valid when operating on high quality, mineral based hydraulic oil. Type HLP (according to DIN 51524) hydraulic oil is suitable as well as biologically degradeable fluids like natural and synthetic esters and polyalfaolefins. The utilized hydraulic fluid shall meet one of the following Swedish standards: - SS 15 54 34 - SMR Hydraulic Oil Standard 1996-2. Contact Parker Hannifin (Mobile Controls Div.) for further information. NOTE: - ATF (automatic transmission fluid) and API type CD engine oils may also be useable. - Seals are made of nitrile rubber; make sure the utilized fluid is compatible with this material.
Drain line
Fixed displacement pumps dont need an external drain line as they are internally drained.
Filtration
Filtration should follow ISO standard 4406, code 18/13. To obtain the longest life of fixed displacement pumps, we recommend an oil cleanliness of 10 m (absolute).
Installation
The robust shaft bearings allow the fixed displacement pumps to be mounted either on a bracket, driven by a belt or a cardan shaft, or directly on a PTO. The top illustration on page 60 shows two ways of installing a gear on the shaft of fixed displacement pumps. The pump shaft spline end usually fits directly in the PTO internal spline coupling. NOTE: In order to obtain the longest bearing life, the pump should be installed according to the information shown on page 62 "Pump bearing life".
Start-up
Make sure the entire hydraulic system is clean before filling it with a recommended hydraulic fluid. In particular, make sure the pump is filled (to at least 50%) as the internal leakage does not provide sufficient lubrication at start-up. NOTE: - The suction port should always be above the pressure port when the pump is installed above the reservoir oil level. - During operation, the pump must be filled with oil to at least 50%.
Fluid temperature
Main circuit: Max 75 C.
Fluid viscosity
Recommended viscosity: 20 to 30 mm 2/s (cSt). Operating viscosity limits: - Min 10 mm2/s; max 400 mm2/s. - At start-up, max 4000 mm2/s.
NOTE: When considering installing an fixed displacement pump on a splitter box, please refer to the installation information provided on pages A312 and A313, chapter 11.
12
A315
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
T1-to-PTO installation
- Left hand and Right hand rotation defined in the illustrations on page 61.
Inlet port
Outlet port
L.H.
L.H.
R.H.
R.H.
Fig. 1.
Fig. 2.
A316
Fig. 3.
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
Fluid temperature
Main circuit: Max 75 C.
Viscosity
Recommended viscosity: 20 to 30 mm2/s (cSt). Operating viscosity limits: 10 - 400 mm2/s. At start-up: Max 1000 mm2/s.
Installation
The VP1 can be installed (close-coupled) directly on a PTO (which meets ISO DIN 5462). Before start-up, the pump must be filled with hydraulic fluid and purged. Utilize the uppermost purge plug (refer to the installation drawing in chapter 7). Figure 6 shows two ways of installing a gear on the VP1 shaft. On a non-geared or a geared PTO with support bearings, the pump shaft is usually installed directly in the internally splined PTO output shaft.
Filtration
To obtain long VP1 life, we recommend a filtration level of: 25 m (absolute) in clean environment or at low pressures. 10 m (absolute) in contaminated environment or at high pressures. Filtration should meet ISO standard 4406, code 18/13.
Drain line
The LS valve requires a separate drain line; it should be routed directly to the reservoir (refer to fig. 8).
Hydraulic fluids
The VP1 data shown in the specifications in chapter 7 are valid when operating on a high quality, mineral based fluid. Hydraulic fluids type HLP (DIN 51524), ATF (automatic transmission fluids), and API type CD engine oils are suitable.
Start-up
Make sure the entire hydraulic system is clean before filling it with a recommended fluid. In addition, the VP1 pump must be purged to remove any entrapped air in the pump housing; utilize the uppermost purge port (fig. 8).
IMPORTANT
As shown in fig. 8, the pump inlet must always be below the lowest reservoir oil level.
Before start-up, open the plug, purge the pump, and re-tighten the plug
Gauge port
Gauge port
Fig. 5. Right hand rotating pump. Fig. 8. VP1 should be installed below the reservoir fluid level. Purging should be performed when the pump is connected to the reservoir and the system is filled with fluid.
A317
Parker Hannifin
12
Catalog HY13-1553-002/US
Technical Information
Parker PTO's
Parkers power take-off units are designed to meet the requirement of the majority of todays truck applications. The PTO range covers a great many European trucks and is being continually updated to fit new gearboxes. The PTOs are used in a variety of applications such as Tippers, Hook Loaders, Skip Loaders and Cranes, and are specifically designed to close-couple pumps with the current ISO-Standard mounting flange. Alternatively, the units can be fitted with our cardan shaft adaptor to enable them to be used for a wide range of propshaft driven applications.
Tailor made for the Parker Truck Hydraulics pumps Possibility to close-couple any ISO-standard pump Shaft-driven adaptor for other applications Competitively priced Easy to install Electrical indicator available on latest PTOs.
SCANIA
Parker can, with its range of PTO units, the F1, F2, T1 and VP1 truck pumps, and a great number of accessories, offer the total truck hydraulic package. Parker have in Europe become synonymous for extraordinary quality. Many body builders and chassis manufacturers now include our products as a standard part of their programme.
VOLVO
ZF
A318
Parker Hannifin
Catalog HY13-1553-002/US
Technical Information
880/885 Series PTO Heavy duty 8-bolt PTO's available with air shift, hotshift and constant mesh options. Intermittent torque rating up to 678 Nm.
236 Series PTO 'Air/Hotshift' PTO for medium and heavy duty transmissions. Intermittent torque rating up to 406 Nm.
A319
Parker Hannifin
13
Catalog HY13-1553-002/US
Technical Information
320