Vertical Scrubber (VA 1123)

Laporan Reengineering
PT. Putra Arkaca Sejati

Vertical Scrubber
Tag No.VA - 1123
Rev. 0
Page:
RINGKASAN EKSEKUTIF
1. PENDAHULUAN
Dalam usaha untuk menjamin keselamatan dan kelayakan penggunaan peralatan dan
instalasi bagi manusia dan lingkungan serta demi kelangsungan produksi, khususnya di
lingkungan Pengusahaan Minyak dan Gas, maka dipandang perlu adanya Pedoman dan
Tata Cara Pemeriksaan Keselamatan Kerja atas instalasi.
Peralatan dan Teknik yang dipergunakan dalam lingkungan termasuk diatas, meliputi
Bejana Tekan yang merupakan salah satu dari bagian dalam proses Sertifikasi SKPP
(Sertifikat Kelayakan Penggunaan Peralatan), hal ini tertuang dalam SK Dirtjen Migas
No. 84K/38/DJM/1998, tentang Pedoman dan Tata Cara Pemeriksaan Keselamatan Kerja
atas Instalasi, Peralatan dan Teknik yang Dipergunakan Dalam Usaha Minyak & Gas
Bumi. Bejana Tekan yang dipakai berfungsi sebagai Scrubber dalam pengoperasian
Stasiun Pengisian Bahan Bakar Gas.
Bejana Tekan ini digunakan sebagai peralatan untuk mendukung operasional di fasilitas
produksi Minyak dan Gas Bumi dan untuk tujuan tersebut diatas pemeriksaan di
laksanakan oleh instansi yang ditunjuk pemerintah dalam hal ini Direktorat Jendral
Minyak dan Gas Bumi.
2. KODE & STANDARD
Dalam pelaksanaan inspeksi standard, kode dan spesifikasi yang digunakan sebagai acuan
dalam melaksanakan inspeksi meliputi:
API 510, Pressure Vessel Inspection Code, Latest Edition.
API RP 572, Inspection of Pressure Vessel, Latest Edition.
NB-23- Nation Board Inspection Code, Latest Edition.
ASME SECTION VIII DIVISION 1&2, Boiler and Pressure Vessel Code: Nondestructive
Examination & Boiler and Pressure Vessel Code: Rules For Construction of Pressure
Vessels, July 1, 2010.
3. REVIEW DOKUMEN
Dokumen yang diperoleh sudah dilakukan verifikasi dan hasil yang sesuai yang meliputi:
Perhitungan Bejana Takan
NDE Report (Ultrasonic Testing)
4. LINGKUP INSPEKSI DAN TESTING
Seperti yang tertuang dalam SK Ditjen Migas No. 84K/38/DJM/1998, tertanggal 19

Agustus 1998, tentang Pedoman dan Tata Cara Pemeriksaan Keselamatan Kerja atas
Instalasi, Peralatan dan Teknik yang Dipergunakan Dalam Usaha Minyak & Gas Bumi
dan Pengusahaan Sumber Daya Panas Bumi, lingkup inspeksi adalah meliputi
penelaahan dokumen, inspeksi dan verifikasi konstruksi, inspeksi dan verifikasi
instrument pengukur, peralatan pengaman, fasilitas keselamatan dan tanda bahaya, kabel
color coding, kekencangan baut pengikat penghantar dan verifikasi operasi normal operasi
peralatan.
Visual Inspeksi
-
Shell
: Tidak ditemukan bukti kerusakan secara visual akibat pengaruh

korosi.
Head
: Tidak ditemukan bukti kerusakan secara visual akibat pengaruh

korosi.
Manhole/Nozzle : Tidak ditemukan bukti kerusakan secara visual atau kondisi yang
kurang sesuai
Support
: Tidak ditemukan bukti kerusakan secara visual atau kondisi yang

kurang sesuai
Pressure Safety Device

1.
Pressure Gauge : Ada, pada jaringan pipa.
2.
Temperature Gauge : Tidak Ada.
3.
PSV : Tidak Ada.
Coating
: Tidak ditemukan bukti kerusakan secara visual pada cat pelindung
NDT testing (Ultrasonic Testing)

NDT testing (Ultrasonic Testing) pada Bejana Tekan dilakukan oleh PT. Putra Arkaca
Sejati (PT.PAS) yang meliputi pengukuran tebal dinding Shell yang dilakukan secara
random, pada shell, top head, bottom head dan NozzleManhole. Berdasarkan hasil
pengukuran untuk minimum tebal shell adalah 8.38mm dan minimum tebal head adalah
8.10mm.
5. TEMUAN HASIL INSPEKSI DAN PERHITUNGAN
Setelah dilakukan pemeriksaan secara visual, melakukan NDT testing dan perhitungan
ulang dengan menggunakan beberapa parameter yang mengacu pada kode dan standard
yang dipakai dan memverifikasi beberapa data dilapangan maka diperoleh spesifikasi
teknis untuk komponen Bejana Tekan sebagai berikut ini:
DATA TEKNIS
Owner
:PT.Gagas Energi Indonesia
Tag No.
: VA-1123
Serial No.
:-
Year Build
: 24-12/1993
Ukuran
: 933 mm (OD) X2300 mm (S/S)
Type
: Vertical
Lokasi
:Portable
Uraian
:Vertical Scrubber
Desain Tekanan
: 11.031 Kg/cm2.G
Desain Tem.
: 93 C (Asumsi)
Shell Material
: SA-283 Gr.C (Asumsi)
Head Material
:SA-283 Gr.C (Asumsi)
Corrotion Allowance : 1.5 mm/Year

Kondisi Permungkaan: Cat
Radiography
:Tidak
Joint Efficiency
:0.75
6. EVALUASI HASIL PERHITUNGAN
Berdasarkan hasil pemeriksaan visual pada Bejana Tekan yang disebutkan di atas,
tidak ada ditemukan ketidaksesuaian pada komponen Bejana Tekan baik dari hasil
pemeriksaan secara visual maupun dan dari hasil pemeriksaan non destruktif test
(Ultrasonic Testing).
Berdasarkan hasil perhitungan MAWP (Maximum Allowable Working Pressure

dengan mengacu kepada kode ASME SECTION VIII DIVISION 1 dan API 510
diperoleh hasil MAWP : 11.89 Kg/cm2.G pada temperatur 93 oC
Dari hasil perhitungan juga diperoleh tebal pelat minimum yang disarankan agar bisa
beroperasi secara.
No.
1
2
3
Element
Bottom Head
Shell
Top Head
M.A.W.P
Actual Thickness
Required Thickness
(kgf/cm)
(mm)
(mm)
12.34
12.28
11.86
8.38
8.38
8.10
7.65
7.68
7.64
Result
Acceptable
Acceptable
Acceptable
7. KESIMPULAN
Setelah dilakukan pemeriksaan dan perhitungan ulang untuk komponen Bejana Tekan
berdasarkan hasil inspeksi, verifikasi secara visual, melakukan NDT testing dan perhitungan
ulang dengan menggunakan beberapa parameter yang diperoleh yang mengacu pada kode dan
standard maka kami merekomendasikan Bejana Tekan masih dapat dipergunakan sampai
jangka waktu 12 tahun, untuk mendapat sertifikas dari Migas.
8. REGULASI & REFERENSI
Peraturan pemerintah yang tertuang dalam SK Dirjen MIGAS

No.84K/38/DJM/1998, tertanggal 19 Agustus 1998 tentang Pedoman dan Tata
Cara Pemeriksaan Keselamatan Kerja atas Instalasi, Peralatan dan Teknik yang
Dipergunakan Dalam Usahan Pertambangan Minyak dan Gas Bumi dan
Pengusahaan Sumber Daya Panas Bumi.
Eugene E Megyesy, Pressure Vessel HandBook , 1998 Edition.
NBIC, The National Board of Boiler and Pressure Vessel Inspectors ,

Dec 31, 2007.
Job No.:001/GEI/2013
MECHANICAL DESIGN CALCULATION SHEET
Vertical Scrubber
Tag No.VA - 1123
Document No.: 001
Rev. 0
Page:
PROJECT NAME:
PT Gagas Energi Indonesia
MECHANICAL DESIGN CALCULATION SHEET
FOR
Vertical Scrubber
Tag No.VA-1123
Issue for Information
12-Nov-13
REV.
DESCRIPTION OF REVISIONS
PREPARED
BY
REVIEWED
BY
DISC.
APPROVAL
PROJECT
APPROVAL
DESIGN SUMMARY
Tag No.
VA-1123
Design Code : ASME Section VIII, Div.1

Hydrotest Requirement: UG99-b
Description
Dimension (mm)
Design Int.
Pressure(kgf/cm)
Design Ext.
Pressure (bars)
Design Temp. (oC)
Hydrotests
Pressure(kgf/cm)
MAWP (kgf/cm)
Joint Efficiency
Thickness (mm)
Design
(933) OD x 2300 L (S/S)
11.031
FV @ 93 oC
93
15.423
11.864 , limited by: Top Head
0.75
8.38 (Shell)/ 8.10 (Top Head) /
8.38 (Bottom Head)
Internal
Corrotion
Allowance (mm)
1.5
MDMT(oC)
-29
PWHT
Radiography
Notes:
No
None
ISSUE
DATE
Table of Contents
Cover Sheet...................................................................................................................................................10
Title Page.......................................................................................................................................................11
Warnings and Errors......................................................................................................................................12
Input Echo.....................................................................................................................................................13
XY Coordinate Calculations..........................................................................................................................17
Internal Pressure Calculations.......................................................................................................................18
External Pressure Calculations......................................................................................................................21
Element and Detail Weights..........................................................................................................................23
Nozzle Flange MAWP..................................................................................................................................25
Natural Frequency Calculation......................................................................................................................26
Wind Load Calculation..................................................................................................................................27
Earthquake Load Calculation........................................................................................................................30
Wind/Earthquake Shear, Bending.................................................................................................................31
Wind Deflection............................................................................................................................................32
Longitudinal Stress Constants.......................................................................................................................33
Longitudinal Allowable Stresses...................................................................................................................34
Longitudinal Stresses Due to . . ....................................................................................................................35
Stress due to Combined Loads......................................................................................................................37
Center of Gravity Calculation.......................................................................................................................41
Leg Check, (Operating Case)........................................................................................................................42
Nozzle Calcs. N5:2'' Sch 40..........................................................................................................................44
Nozzle Calcs. N4:10'' Sch 80........................................................................................................................55
Nozzle Schedule............................................................................................................................................62
Nozzle Summary...........................................................................................................................................63
Vessel Design Summary................................................................................................................................64
Cover Page
10
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2007
Analysis Performed by : PT.Putra Arkaca Sejati

Job File
: D:\PT.ARKACA\SCRUBBER (VA 1123).PVI
Date of Analysis
: Nov 20,2013
PV Elite 2007,
March 2007
Title Page
Note: PVElite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
Refer to Code Case 2523 for more information.
11
FileName : Scrubber (VA 1123)-------------------------------Warnings and Errors

STEP:
0
7:20a Nov 20,2013
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PV Elite 2008 1993-2008 by COADE Engineering Software
12
FileName : Scrubber (VA 1123)-------------------------------Input Echo

STEP:
1
7:20a Nov 20,2013
PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)
Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Use Hydrotest Allowable Unmodified
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Wind Design Code

Design Wind Speed
Exposure Constant
Importance Factor
Roughness Factor
Base Elevation
Percent Wind for Hydrotest
Use Wind Profile (Y/N)
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
UBC Importance Factor
UBC Soil Type
UBC Horizontal Force Factor
UBC Percent Seismic for Hydrotest
11.031
93
UG99-c
Horizontal
0.0000
0.0000
-29
Welded
None
RT 1
0.
Y
N
N
N
N
Y
N
N
No
0.0000
0.0000
0.0000
kgf/cm
C
mm
mm
C
kgf/cm
kgf/cm
kgf/cm
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+OW
IP+VF+CW
FS+BS+IP+OW
FS+BS+EP+OW
ASCE-7 93
112.65
C
1.
1
0.0000
33.
N
0.0100
0.0000
0.0000
UBC 94
0.000
1.000
S1
3.000
0.000
km/hr
cm
13

STEP:
1
7:20a Nov 20,2013
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Consider Code Case 2168 for Nozzle Des.
Material Database Year
Y
N
Y
N
Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:

Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor
10
20
Elliptical
Bottom Head
5.0800 cm
933.00 mm
8.3800 mm
1.5000 mm
0.0000 mm
0.0000 mm
11.031 kgf/cm
93 C
1.0546 kgf/cm
93 C
1.2
SA-285 C
1103.8 kgf/cm
1103.8 kgf/cm
1435.0 kgf/cm
0.007833 kgm/cm
31.750 mm
1933.4 kgf/cm
A
CS-2
K02801
Plate
0.75
0.75
2.
Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Density of Liquid
10
Liquid
LIQUID
-23.325
28.405
0.0009996
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
10
Nozzle
N5:2'' Sch 40
0.0000
2.
40
150
0.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Diameter at Leg Centerline
Leg Orientation
10
Leg
LEGS
0.0000
910.00
1
cm
cm
kg/cm
mm
in.
kgf
cm
mm
14

STEP:
1
7:20a Nov 20,2013
Number of Legs
Section Identifier
Length of Legs
Element From Node
Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
3
W8X24
40.000
20
30
Cylinder
Shell
230.00
933.00
8.3800
1.5000
0.0000
0.0000
11.031
93
1.0546
93
1.2
SA-285 C
0.75
0.75
Element From Node

Detail Type
Detail ID
Height/Length of Liquid
Density of Liquid
20
Liquid
LIQUID
10.000
0.0000
0.0009996
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
N2:6'' Sch 80
194.92
6.
80
150
0.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
N3:6'' Sch 80
194.92
6.
80
150
180.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
20
Nozzle
N4:10'' Sch 80
54.920
10.
80
300
0.
N
0.0000
GR 1.1
cm
cm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C
cm
cm
kg/cm
cm
in.
kgf
cm
in.
kgf
cm
in.
kgf
15

STEP:
1
7:20a Nov 20,2013
Nozzle Matl
Element From Node
Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
Elliptical Head Factor
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
SA-106 B
30
40
Elliptical
Top Head
5.0800 cm
933.00 mm
8.1000 mm
1.5000 mm
0.0000 mm
0.0000 mm
11.031 kgf/cm
93 C
1.0546 kgf/cm
93 C
1.2
SA-285 C
0.75
0.75
2.
30
Nozzle
N1:2'' Sch 40
0.0000
2.
40
150
0.
N
0.0000
GR 1.1
SA-106 B
mm
in.
kgf
16
FileName : Scrubber (VA 1123)-------------------------------XY Coordinate Calculations

STEP:
2
7:20a Nov 20,2013
XY Coordinate Calculations
|
|
From| To |
|
|
Bottom Hea|
Shell|
Top Head|
|
X (Horiz.)|
cm
|
0.00000 |
0.00000 |
0.00000 |
Y (Vert.)
cm
5.08000
235.080
240.160
|
|DX
|
|
|
|
|
|
(Horiz.)| DY (Vert.) |
cm
|
cm
|
0.00000 |
5.08000 |
0.00000 |
230.000 |
0.00000 |
5.08000 |
17
FileName : Scrubber (VA 1123)-------------------------------Internal Pressure Calculations

STEP:
3
7:20a Nov 20,2013
Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press
From| To | + Liq. Hd
|
| kgf/cm
Bottom Hea|
11.0591
Shell|
11.0307
Top Head|
11.0307
|
|
|
|
|
|
Nominal
Thickness
mm
...
...
...
| Total Corr|
| Allowance |
|
mm
|
|
1.50000 |
|
1.50000 |
|
1.50000 |
Element
Diameter
mm
933.000
933.000
933.000
|
M.A.P. |
| New & Cold |
| kgf/cm
|
|
15.1158 |
|
14.9790 |
|
14.6027 |
14.603
Actual
Thickness
mm
8.38000
8.38000
8.10000
|
|
|
|
|
|
Allowable |
Stress(SE)|
kgf/cm
|
827.865 |
827.865 |
827.865 |
Element Required Thickness and MAWP :

|
|
From| To |
|
|
Bottom Hea|
Shell|
Top Head|
Minimum
Design
Pressure
kgf/cm
11.0307
11.0307
11.0307
|
|
|
|
|
|
M.A.W.P.
Corroded
kgf/cm
12.3453
12.2819
11.8636
11.864
|
|
|
|
|
|
Required
Thickness
mm
7.65774
7.68282
7.64212
MAWP: 11.864 kgf/cm, limited by: Top Head.

Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007
Elliptical Head From 10 To 20 SA-285 C , UCS-66 Crv. A at 93 C
Bottom Head
Thickness Due to Internal Pressure [Tr]:
= (P*D*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)
= (11.059*933.0000*1.00)/(2*1103.82*0.75+2*11.059*(1.00-0.1))
= 6.1577 + 1.5000 = 7.6577 mm
Max. All. Working Pressure at Given Thickness [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.028 kgf/cm
= (2*S*E*(T-CA))/(K*D-2*(T-CA)*(K-0.1)) per Appendix 1-4 (c)
= (2*1103.82*0.75*(6.8800))/(1.00*933.0000-2*(6.8800)*(1.00-0.1))
= 12.374 - 0.028 = 12.345 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*SA*E*T)/(K*D-2*T*(K-0.1)) per Appendix 1-4 (c)
= (2*1103.82*0.75*8.3800)/(1.00*933.0000-2*8.3800*(1.00-0.1))
= 15.116 kgf/cm
Actual stress at given pressure and thickness [Sact]:
= (P*(K*D-2*(T-Ca)*(K-0.1)))/(2*E*(T-Ca))
= (11.059*(1.00*933.0000-2*(6.8800)*(1.00-0.1)))/(2*0.75*(6.8800))
= 986.548 kgf/cm
Required Thickness of Straight Flange = 7.699 mm
Percent Elongation per UCS-79
(75*tnom/Rf)*(1-Rf/Ro)
3.998 %
Min Metal Temp. w/o impact per UCS-66

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.72]
Min Metal Temp. w/o impact per UG-20(f)
-8
-24
-29
Cylindrical Shell From 20 To 30 SA-285 C , UCS-66 Crv. A at 93 C

Shell
= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (11.031*933.0000/2)/(1103.82*0.75+0.4*11.031)
C
C
C
|
|
|
|
|
|
18

STEP:
3
7:20a Nov 20,2013
= 6.1828 + 1.5000 = 7.6828 mm
= (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1)
= (1103.82*0.75*(6.8800))/(933.0000/2-0.4*6.8800)
= 12.282 kgf/cm
= (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1)
= (1103.82*0.75*8.3800)/(933.0000/2-0.4*8.3800)
= 14.979 kgf/cm
= (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca))
= (11.031*((933.0000/2-0.4*(6.8800)))/(0.75*(6.8800))
= 991.369 kgf/cm
0.906 %

-8
-23
-29
C
C
C
Elliptical Head From 30 To 40 SA-285 C , UCS-66 Crv. A at 93 C

Top Head
= (P*D*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)
= (11.031*933.0000*1.00)/(2*1103.82*0.75+2*11.031*(1.00-0.1))
= 6.1421 + 1.5000 = 7.6421 mm
= (2*S*E*(T-CA))/(K*D-2*(T-CA)*(K-0.1)) per Appendix 1-4 (c)
= (2*1103.82*0.75*(6.6000))/(1.00*933.0000-2*(6.6000)*(1.00-0.1))
= 11.864 kgf/cm
= (2*SA*E*T)/(K*D-2*T*(K-0.1)) per Appendix 1-4 (c)
= (2*1103.82*0.75*8.1000)/(1.00*933.0000-2*8.1000*(1.00-0.1))
= 14.603 kgf/cm
= (P*(K*D-2*(T-Ca)*(K-0.1)))/(2*E*(T-Ca))
= (11.031*(1.00*933.0000-2*(6.6000)*(1.00-0.1)))/(2*0.75*(6.6000))
= 1026.323 kgf/cm
Required Thickness of Straight Flange = 7.683 mm
3.864 %

-8
-22
-29
C
C
C
-8.
-22.
C
C
-29.
MINIMUM METAL DESIGN TEMPERATURE RESULTS :

Minimum Metal Temp. w/o impact per UCS-66
Minimum Metal Temp. at Required thickness
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Minimum Design Metal Temperature ( Entered by User )
Hydrostatic Test Pressure Results:
19

STEP:
3
7:20a Nov 20,2013
Pressure
Pressure
Pressure
Pressure
per
per
per
per
UG99b
UG99b[33]
UG99c
UG100
=
=
=
=
1.3
1.3
1.3
1.1
*
*
*
*
M.A.W.P. * Sa/S
Design Pres * Sa/S
M.A.P. - Head(Hyd)
M.A.W.P. * Sa/S
15.423
14.340
18.890
13.050
kgf/cm
kgf/cm
kgf/cm
kgf/cm
Horizontal Hydrotest performed in accordance with: UG-99c

Stresses on Elements due to Hydrostatic Test Pressure:
From To
Bottom Head
Shell
Top Head
Stress
1386.3
1398.9
1435.0
Allowable
1435.0
1435.0
1435.0
Elements Suitable for Internal Pressure.

Ratio
0.966
0.975
1.000
Pressure
18.98
18.98
18.98
20
FileName : Scrubber (VA 1123)-------------------------------External Pressure Calculations

STEP:
4
7:20a Nov 20,2013
External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 93 C
Bottom Head
Elastic Modulus from Chart: CS-2 at 149 C :
0.20389E+07 kgf/cm
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
B
6.880
933.00
135.61
0.0010242
877.24
EMAP = B/(K0*D/t) = 877.2415 /(0.9000 *135.6105 ) = 7.1876 kgf/cm
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
2.416
933.00
386.22
0.0003596
366.60
EMAP = B/(K0*D/t) = 366.6033 /(0.9000 *386.2226 ) = 1.0547 kgf/cm
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 93 C
Shell
0.20389E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
B
6.880
933.00
2554.35
135.61
2.7378 0.0003050
310.92
EMAP = (4*B)/(3*(D/t)) = (4*310.9169 )/(3*135.6105 ) = 3.0570 kgf/cm
Tca
OD
SLEN
D/t
L/D
Factor A
B
4.500
933.00
2554.35
207.34
2.7378 0.0001609
164.01
EMAP = (4*B)/(3*(D/t)) = (4*164.0066 )/(3*207.3433 ) = 1.0547 kgf/cm
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
6.880
933.00
7335.41
135.61
7.8622 0.0001052
107.27
EMAP = (4*B)/(3*(D/t)) = (4*107.2673 )/(3*135.6105 ) = 1.0547 kgf/cm
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 93 C
Top Head
0.20389E+07 kgf/cm

Tca
OD
D/t
Factor A
B
6.600
933.00
141.36
0.0009825
864.23
EMAP = B/(K0*D/t) = 864.2315 /(0.9000 *141.3636 ) = 6.7928 kgf/cm
Tca
OD
D/t
Factor A
B
2.416
933.00
386.22
0.0003596
366.60
EMAP = B/(K0*D/t) = 366.6028 /(0.9000 *386.2232 ) = 1.0547 kgf/cm
External Pressure Calculations
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Section
Length
cm
No Calc
255.435
No Calc
|
|
|
|
|
|
Outside
Diameter
mm
933.000
933.000
933.000
| Corroded |
Factor |
| Thickness |
A
|
|
mm
|
|
|
6.88000 | 0.0010242 |
|
6.88000 | 0.00030498 |
|
6.60000 | 0.00098249 |
Factor
B
kgf/cm
877.241
310.917
864.232
|
|
|
|
|
|
21
FileName : Scrubber (VA 1123)-------------------------------External Pressure Calculations

STEP:
4
7:20a Nov 20,2013
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Minimum
External
Actual T.
mm
8.38000
8.38000
8.10000
|
External | External
| Required T.|Des. Press.
|
mm
| kgf/cm
|
3.91571 |
1.05461
|
5.99978 |
1.05461
|
3.91570 |
1.05461
|
|
|
|
|
|
External
M.A.W.P.
kgf/cm
7.18759
3.05696
6.79282
3.057
|
|
|
|
|
|

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
cm
|
cm
|
cm**4
|
cm**4
|
10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
255.435 |
733.541 |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
22
FileName : Scrubber (VA 1123)-------------------------------Element and Detail Weights

STEP:
5
7:20a Nov 20,2013
Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kgm
|
cm
|
kgm
|
cm
|
kgm
|
10| 20|
76.8545 |
134180. |
63.0978 |
135392. |
0.00000 |
20| 30|
438.567 | 1.516E+06 |
360.649 | 1.526E+06 |
0.00000 |
30| 40|
74.3288 |
134405. |
60.5642 |
135619. |
0.00000 |
--------------------------------------------------------------------------Total
589
1785063
484
1797435
0
Weight of Details
|
|
From|Type|
|
|
10|Liqd|
10|Nozl|
10|Legs|
20|Liqd|
20|Nozl|
20|Nozl|
20|Nozl|
30|Nozl|
Weight of
Detail
kgm
137.778
3.38587
42.9371
0.00000
15.2929
15.2929
56.3438
3.38587
| X Offset,
| Dtl. Cent.
|
cm
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
53.4320
|
53.4320
|
58.5120
|
0.00000
| Y Offset,
|Dtl. Cent.
|
cm
| -11.6625
|
1.90883
| -20.0000
|
10.0000
|
194.920
|
194.920
|
54.9200
|
1.91000
|
| Description
|
|
LIQUID
|
N5:2'' Sch 40
|
LEGS
|
LIQUID
|
N2:6'' Sch 80
|
N3:6'' Sch 80
|
N4:10'' Sch 80
|
N1:2'' Sch 40
Total Weight of Each Detail Type

Total Weight of Liquid
137.8
Total Weight of Nozzles
93.7
Total Weight of Legs
42.9
--------------------------------------------------------------Sum of the Detail Weights
274.4 kgm
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt. + Operating Liquid (No CA)
Empty Weight + Water (Full)
1/3 of the Vertical Vessel
726.4
2510.7
726.4
726.4
726.4
864.2
2510.7
212.1
kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm
Outside Surface Areas of Elements

|
|
Surface
|
From| To |
Area
|
|
|
cm
|
10| 20|
10925.0 |
20| 30|
67415.4 |
30| 40|
10925.0 |
--------------------------Total
89265.398 cm
Element and Detail Weights
| To |
From| To |
|
|
10|Legs|
Legs| 20|
20| 30|
30| 40|
Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt.

Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid
kgm
|
kgm
|
kgm
|
kgf-m.
|
kgm
0.00000 |
0.00000 |
0.00000 |
0.00000 |
0.00000
80.2404 |
218.018 |
214.360 |
0.00000 |
80.2404
525.497 |
525.497 |
2041.29 |
49.3106 |
525.497
77.7146 |
77.7146 |
212.060 |
0.00000 |
77.7146
|
|
|
|
|
|
|
23
FileName : Scrubber (VA 1123)-------------------------------Element and Detail Weights

STEP:
5
7:20a Nov 20,2013
Cumulative Vessel Weight
|
| Cumulative Ope
From| To | Wgt. No Liquid
|
|
kgm
10|Legs|
0.00000
Legs| 20|
683.452
20| 30|
603.211
30| 40|
77.7146
| Cumulative | Cumulative
| Oper. Wgt. | Hydro. Wgt.
|
kgm
|
kgm
|
0.00000 |
0.00000
|
821.229 |
2467.71
|
603.211 |
2253.35
|
77.7146 |
212.060
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
kgf-m.
|
kgf-m.
| kgf-m.
|
10|Legs|
0.00000 |
0.00000 |
0.00000 |
Legs| 20|
49.3106 |
49.3106 |
49.3106 |
20| 30|
49.3106 |
49.3106 |
49.3106 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
|
|
|
|
|
|
|
24
FileName : Scrubber (VA 1123)-------------------------------Nozzle Flange MAWP

STEP:
6
7:20a Nov 20,2013
Nozzle Flange MAWP Results :

ANSI Flange Pressure Rating for: N5:2'' Sch 4 : Class 150 : Grade GR 1.1
Pressure Rating for B16.5 Flange at :
93 C
is : 18.280
21 C
is : 20.037
kgf/cm
kgf/cm
ANSI Flange Pressure Rating for: N4:10'' Sch : Class 300 : Grade GR 1.1
93 C
is : 47.809
21 C
is : 52.027
kgf/cm
kgf/cm
ANSI Flange Pressure Rating for: N1:2'' Sch 4 : Class 150 : Grade GR 1.1
93 C
is : 18.280
21 C
is : 20.037
kgf/cm
kgf/cm
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition

Lowest Flange Pressure Rating was (ope) :
Lowest Flange Pressure Rating was (Amb) :
18.280
20.037
kgf/cm
kgf/cm
25
FileName : Scrubber (VA 1123)-------------------------------Natural Frequency Calculation

STEP:
7
7:20a Nov 20,2013
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 56.8875 Hz.
The Natural Frequency for the Vessel (Ope...) is 56.8294 Hz.
26
FileName : Scrubber (VA 1123)-------------------------------Wind Load Calculation

STEP:
8
7:20a Nov 20,2013
Wind Analysis Results

User Entered Importance Factor is
Gust Factor (Gh, Gbar) Static
Shape Factor (Cf) for the Vessel is
User Entered Basic Wind Speed
Exposure Category
Table Lookup Value Alpha from Table C6
Table Lookup Value Zg from Table C6
Table Lookup Value Do from Table C6
1.000
1.374
0.531
112.7
C
7.0000
900.0000
0.0050
Wind Load Results per ASCE-7 93:
km/hr
Sample Calculation for the First Element:

Rougness Factor = 1.000
Values [cf1] and [cf2]
Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.500 + (0.600 -0.500 )*( 2.884 - 1) / (7 - 1)
= 0.531
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]
For Exposure Category C:
Alpha = 7.000 , Zg = 27432.000 cm
height of Interest for First Element [z]
= Centroid Hgt + Base Height
= 16.368 + 0.000 = 16.368 cm
but: z = Max(457.200 , 16.368 ) = 457.200 cm
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:
= 2.58( z/zg )2/Alpha : z is Elevation of First Element
= 2.58( 457.200 /900 )2/7.0
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Average Dia. = Total Wind Area / Vessel Height
= 167.679 / 8.658 = 2.884 cm
Vibration Frequency = 56.829 Hz
Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)1/Alpha
= 2.35 * Sqrt(0.005 / 263.890 )1/914.400
= 0.198
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.198 = 1.374
Wind Pressure - (performed in Imperial Units) [qz]
Importance Factor: I = 1.000
Wind Speed = 112.651 km/hr Converts to 70.000 mph
qz = 0.00256 * kZ * (I * Vr)
= 0.00256 * 0.801 *(1.000 * 70.000 ) = 10.046 psf
Converts to: 49.051 kgf/m
27

STEP:
8
7:20a Nov 20,2013
Force on the First Element [Fz]
= qz * Gh * CF * Wind Area
= 49.051 * 1.374 * 0.531 * 2656.642
= 9.517 kgf
Element
z
GH
Area
qz
Force
cm
cm
kgf/m
kgf
-----------------------------------------------------------------------Bottom Head
16.4
1.374
2656.6
49.1
9.5
Shell
143.0
1.374
25750.8
49.1
92.2
Top Head
270.4
1.374
2655.4
49.1
9.5
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30
Correction factor for natural frequency

Average internal diameter of vessel cm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel cm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(104)
Total height of structure cm
Total length of conical section(s) of vessel cm
Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user km/hr
Critical wind velocity km/hr
Maximum wind speed at top of structure km/hr
Total corroded weight of structure kgf
Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.320E-03 (High); 0.320E-03 < 0.400E-03 (Probable)
wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000 / 240.160 = 0.000
#2 - ( D / L ) * 104 < 8.0 (English Units)
- ( 3.06 / 7.88 ) * 104 = 493.055 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.400E-03 no chance. [Vp]:
= W / ( L * Dr)
= 758 / ( 240.16 * 91.926 )
= 0.000
Compute the damping factor Df which is a measure of instability [Df]:
= W * Dl/ ( L * Dr )
= 758 * 0.03 / ( 240.16 * 91.926 )
= 0.700
Compute the critical wind velocity [Vc]:
= 3.4 * f * Dr
= 3.4 * 56.829 * 91.926
= 937.809 km/hr
Compute the velocity at the top of the tower [Vw]:
= V30 * ( L / ( 30 + BaseHeight ))0.143
= 112.65 * ( 240.16 / ( 30 + 0.0 ))^0.143
= 93.047 km/hr
Compute the maximum gust velocity using the gust response factor Gh [Vg]:
28

STEP:
8
7:20a Nov 20,2013
= Vw * Gh
= 93.047 * 1.374
= 127.880 km/hr
Since Vc is greater than Vg the dynamic deflection Z, does not
need to be computed.
Wind Load Calculation
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Wind
Height
cm
16.3679
142.986
270.436
|
|
|
|
|
|
Wind
Diameter
cm
111.960
111.960
111.960
|
|
|
|
|
|
Wind
Area
cm
2656.64
25750.8
2655.41
|
|
|
|
|
|
Height
Factor
kgf/m
49.0511
49.0511
49.0511
|
|
|
|
|
|
Element
Wind Load
kgf
9.51700
92.2482
9.51260
|
|
|
|
|
|
29
FileName : Scrubber (VA 1123)-------------------------------Earthquake Load Calculation

STEP:
9
7:20a Nov 20,2013
Earthquake Analysis Results

The
The
The
The
The
The
The
UBC Zone Factor for the Vessel is .............

Importance Factor as Specified by the User is .
UBC Frequency and Soil Factor (C) is .........
UBC Force Factor as Specified by the User is ..
UBC Total Weight (W) for the Vessel is ........
UBC Total Shear (V) for the Vessel is .........
UBC Top Shear (Ft) for the Vessel is ..........
0.0000
1.000
2.750
3.000
821.2
0.0
0.0
kgf
kgf
kgf

Earthquake Load Calculation
|
| Earthquake | Earthquake |
Element |
From| To |
Height |
Weight | Ope Load |
|
|
cm
|
kgf
|
kgf
|
10|Legs|
5.08000 |
0.00000 |
0.00000 |
Legs| 20|
5.08000 |
218.018 |
0.00000 |
20| 30|
120.080 |
525.497 |
0.00000 |
30| 40|
237.620 |
77.7146 |
0.00000 |
Top Load
303.08
0
Element
Emp Load
kgf
0.00000
0.00000
0.00000
0.00000
|
|
|
|
|
|
|
0
30
FileName : Scrubber (VA 1123)-------------------------------Wind/Earthquake Shear, Bending

STEP:
10
7:20a Nov 20,2013
The following table is for the Operating Case.

Wind/Earthquake Shear, Bending
|
| Distance to| Cummulative|Earthquake |
From| To |
Support| Wind Shear|
Shear |
|
|
cm
|
kgf
|
kgf
|
10|Legs|
0.00000 |
-111.278 |
0.00000 |
Legs| 20|
2.54000 |
111.278 |
0.00000 |
20| 30|
120.080 |
101.761 |
0.00000 |
30| 40|
242.450 |
9.51260 |
0.00000 |
Wind
Bending
kgf-m.
0.00000
134.077
128.666
0.70109
| Earthquake |
|
Bending |
|
kgf-m.
|
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
31
FileName : Scrubber (VA 1123)-------------------------------Wind Deflection

STEP:
11
7:20a Nov 20,2013
Wind Deflection Calculations:

The following table is for the Operating Case.
Wind Deflection
|
| Cumulative |
Centroid | Elem. End | Elem. Ang.
From| To | Wind Shear | Deflection |Deflection | Rotation
|
|
kgf
|
mm
|
mm
|
10|Legs|
-111.278 | 0.0023031 | 0.0023031 |
0.00001
Legs| 20|
111.278 | 0.0023041 | 0.0023070 |
0.00001
20| 30|
101.761 | 0.0039103 | 0.0068074 |
0.00001
30| 40|
9.51260 | 0.0068743 | 0.0069412 |
0.00001
|
|
|
|
|
|
|
Critical Wind Velocity for Tower Vibration

|
| 1st Crit.
From| To | Wind Speed
|
|
km/hr
10| 20|
1142.19
20| 30|
1142.19
30| 40|
1142.19
| 2nd Crit.
| Wind Speed
|
km/hr
|
7138.67
|
7138.67
|
7138.67
|
|
|
|
|
|
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 12.008
Actual Deflection : 0.007 mm
32
FileName : Scrubber (VA 1123)-------------------------------Longitudinal Stress Constants

STEP:
12
7:20a Nov 20,2013
Longitudinal Stress Constants

|
| Metal Area | Metal Area
From| To | New & Cold |
Corroded
|
|
cm
|
cm
10| 20|
243.421 |
200.173
20| 30|
243.421 |
200.173
30| 40|
235.358 |
192.084
|New & Cold

|Sect. Mod.
|
mm
| 5.577E+06
| 5.577E+06
| 5.395E+06
| Corroded
| Sect. Mod.
|
mm
| 4.601E+06
| 4.601E+06
| 4.417E+06
|
|
|
|
|
|
33
FileName : Scrubber (VA 1123)-------------------------------Longitudinal Allowable Stresses

STEP:
13
7:20a Nov 20,2013
Longitudinal Allowable Stresses

|
| All. Str.
From| To | Long. Ten.
|
| kgf/cm
10|Legs|
993.438
Legs| 20|
993.438
20| 30|
993.438
30| 40|
993.438
| All. Str.
| Hydr. Ten.
| kgf/cm
|
1434.97
|
1434.97
|
1434.97
|
1434.97
| All. Str.
|Long. Com.
| kgf/cm
| -1246.66
| -1246.66
| -1246.66
| -1234.60
| All. Str.
| Hyr. Comp.
| kgf/cm
|
-1625.61
|
-1625.61
|
-1625.61
|
-1614.52
|
|
|
|
|
|
|
34
FileName : Scrubber (VA 1123)-------------------------------Longitudinal Stresses Due to . . .

STEP:
14
7:20a Nov 20,2013
Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
|
| Long. Str. | Long. Str. |Long. Str.
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres.
|
| kgf/cm
| kgf/cm
| kgf/cm
10| 20|
366.248 |
-36.0194 |
512.571
20| 30|
366.248 |
-36.0194 |
512.571
30| 40|
382.113 |
-37.5363 |
530.746
|
|
|
|
|
|

|
| Wght. Str.
From| To |
Empty
|
| kgf/cm
10|Legs|
0.00000
Legs| 20|
-3.41431
20| 30|
-3.01345
30| 40|
-0.40459
| Wght. Str.
| Operating
| kgf/cm
|
0.00000
|
-4.10260
|
-3.01345
|
-0.40459
|Wght. Str.
|Hydrotest
| kgf/cm
|
0.00000
|
0.00000
|
0.00000
|
0.00000
| Wght. Str. | Wght. Str. |

| Emp. Mom. | Opr. Mom. |
| kgf/cm
| kgf/cm
|
|
0.00000 |
0.00000 |
|
1.07181 |
1.07181 |
|
1.07181 |
1.07181 |
|
0.00000 |
0.00000 |

|
| Wght. Str. | Bend. Str. |Bend. Str.
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ.
|
| kgf/cm
| kgf/cm
| kgf/cm
10|Legs|
0.00000 |
0.00000 |
0.00000
Legs| 20|
0.00000 |
2.91428 |
0.00000
20| 30|
0.00000 |
2.79666 |
0.00000
30| 40|
0.00000 |
0.015871 |
0.00000
| Bend. Str.
| Hyd. Wind
| kgf/cm
|
0.00000
|
0.00000
|
0.00000
|
0.00000
| Bend. Str. |
| Hyd. Equ. |
| kgf/cm
|
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |

|
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
|
| kgf/cm
| kgf/cm
| kgf/cm | kgf/cm
|
10|Legs|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
Legs| 20|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
|
| Long. Str.
From| To | Y Forces W
|
| kgf/cm
10|Legs|
0.00000
Legs| 20|
0.00000
20| 30|
0.00000
30| 40|
0.00000
| Long. Str.
| Y ForceS S
| kgf/cm
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
|
|
|
|
|
|
Long. Stresses due to User Forces and Moments

|
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
| No Corr. |
No Corr. |
|
| kgf/cm
| kgf/cm
| kgf/cm | kgf/cm
|
10|Legs|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
Legs| 20|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
35
FileName : Scrubber (VA 1123)-------------------------------Longitudinal Stresses Due to . . .

STEP:
14
7:20a Nov 20,2013
36
FileName : Scrubber (VA 1123)-------------------------------Stress due to Combined Loads

STEP:
15
7:20a Nov 20,2013
Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
0.00
993.44
0.00
10
0.57
993.44
-7.40
20
0.86
993.44
-6.88
30
993.44
-0.42
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.0000
0.0006
0.0009
Comp.
Ratio
0.0000
0.0059
0.0055
0.0003
Analysis of Load Case 2 : NP+EW+EE+FS+BS

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
0.00
993.44
0.00
10
993.44
-4.49
20
993.44
-4.09
30
993.44
-0.40
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.0000
Comp.
Ratio
0.0000
0.0036
0.0033
0.0003
Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
0.00
993.44
0.00
10
993.44
-8.09
20
0.86
993.44
-6.88
30
993.44
-0.42
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.0000
Comp.
Ratio
0.0000
0.0065
0.0055
0.0003
0.0009
37

STEP:
15
7:20a Nov 20,2013
Analysis of Load Case 4 : NP+OW+EQ+FS+BS
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
0.00
993.44
0.00
10
993.44
-5.17
20
993.44
-4.09
30
993.44
-0.40
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.0000
Comp.
Ratio
0.0000
0.0042
0.0033
0.0003
Analysis of Load Case 5 : NP+HW+HI

From
Tensile
All. Tens.
Node
Stress
Stress
10
0.00
993.44
10
0.00
993.44
20
0.00
993.44
30
0.00
993.44
Comp.
Stress
0.00
0.00
0.00
0.00
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
Analysis of Load Case 6 : NP+HW+HE

From
Tensile
All. Tens.
Node
Stress
Stress
10
0.00
993.44
10
0.00
993.44
20
0.00
993.44
30
0.00
993.44
Comp.
Stress
0.00
0.00
0.00
0.00
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
366.25
993.44
10
366.13
993.44
20
382.97
993.44
30
993.44
-0.42
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.3687
0.3685
0.3855
Comp.
Ratio
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
366.25
993.44
10
363.22
993.44
20
380.17
993.44
30
993.44
-0.40
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.3687
0.3656
0.3827
Analysis of Load Case 9 : EP+OW+WI+FW+BW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
993.44
-36.02
10
993.44
-44.11
20
993.44
-44.42
30
993.44
-0.42
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
Comp.
Ratio
0.0289
0.0354
0.0356
0.0003
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
993.44
-36.02
10
993.44
-41.19
20
993.44
-41.62
30
993.44
-0.40
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
Comp.
Ratio
0.0289
0.0330
0.0334
0.0003
Analysis of Load Case 11 : HP+HW+HI

From
Tensile
All. Tens.
Node
Stress
Stress
10
512.57
1434.97
10
512.57
1434.97
20
530.75
1434.97
30
0.00
1434.97
All. Comp.
Stress
-1625.61
-1625.61
-1625.61
-1614.52
Tens.
Ratio
0.3572
0.3572
0.3699
0.0000
Comp.
Ratio
Analysis of Load Case 12 : HP+HW+HE
Comp.
Stress
0.00
0.0003
Comp.
Ratio
0.0003
0.0000
38

STEP:
15
7:20a Nov 20,2013
From
Node
10
10
20
30
Tensile
Stress
512.57
512.57
530.75
0.00
All. Tens.
Stress
1434.97
1434.97
1434.97
1434.97
Analysis of Load Case 13 : IP+WE+EW

From
Tensile
All. Tens.
Node
Stress
Stress
10
366.25
993.44
10
363.91
993.44
20
380.17
993.44
30
993.44
Analysis of Load Case 14 : IP+WF+CW
From
Tensile
All. Tens.
Node
Stress
Stress
10
366.25
993.44
10
362.87
993.44
20
379.64
993.44
30
993.44
Analysis of Load Case 15 : IP+VO+OW
From
Tensile
All. Tens.
Node
Stress
Stress
10
366.25
993.44
10
363.22
993.44
20
380.17
993.44
30
993.44
Analysis of Load Case 16 : IP+VE+OW
From
Tensile
All. Tens.
Node
Stress
Stress
10
366.25
993.44
10
363.22
993.44
20
380.17
993.44
30
993.44
Analysis of Load Case 17 : IP+VF+CW
From
Tensile
All. Tens.
Node
Stress
Stress
10
366.25
1434.97
10
362.87
1434.97
20
379.64
1434.97
30
1434.97
Analysis of Load Case 18 : FS+BS+IP+OW
From
Tensile
All. Tens.
Node
Stress
Stress
10
366.25
827.86
10
363.22
827.86
20
380.17
827.86
30
827.86
Analysis of Load Case 19 : FS+BS+EP+OW
From
Tensile
All. Tens.
Node
Stress
Stress
10
827.86
10
827.86
20
827.86
30
827.86
Comp.
Stress
All. Comp.
Stress
-1625.61
-1625.61
-1625.61
-1614.52
Tens.
Ratio
0.3572
0.3572
0.3699
0.0000
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.3687
0.3663
0.3827
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.3687
0.3653
0.3821
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.3687
0.3656
0.3827
All. Comp.
Stress
-1246.66
-1246.66
-1246.66
-1234.60
Tens.
Ratio
0.3687
0.3656
0.3827
All. Comp.
Stress
-1625.61
-1625.61
-1625.61
-1614.52
Tens.
Ratio
0.2552
0.2529
0.2646
Tens.
Ratio
0.4424
0.4387
0.4592
-0.40
All. Comp.
Stress
-1038.88
-1038.88
-1038.88
-1028.83
Comp.
Stress
-36.02
-41.19
-41.62
-0.40
All. Comp.
Stress
-1038.88
-1038.88
-1038.88
-1028.83
Tens.
Ratio
0.00
Comp.
Stress
-0.40
Comp.
Stress
-0.33
Comp.
Stress
-0.40
Comp.
Stress
-0.40
Comp.
Stress
-0.33
Comp.
Stress
Absolute Maximum of the all of the Stress Ratio's

Governing Element: Shell
Comp.
Ratio
0.0000
Comp.
Ratio
0.0003
Comp.
Ratio
0.0003
Comp.
Ratio
0.0003
Comp.
Ratio
0.0003
Comp.
Ratio
0.0002
Comp.
Ratio
0.0004
Comp.
Ratio
0.0347
0.0397
0.0401
0.0004
0.4592
39

STEP:
15
7:20a Nov 20,2013
Governing Load Case 18 : FS+BS+IP+OW
40
FileName : Scrubber (VA 1123)-------------------------------Center of Gravity Calculation

STEP:
16
7:20a Nov 20,2013
Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid
Center of Gravity of Nozzles
Center of Gravity of Legs
-11.7 cm
110.0 cm
-20.0 cm
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
120.2 cm
120.1 cm
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
87.0 cm
110.6 cm
41
FileName : Scrubber (VA 1123)-------------------------------Leg Check, (Operating Case)

STEP:
17
7:20a Nov 20,2013
RESULTS FOR LEGS : Operating Case Description: LEGS

Legs attached to: Bottom Head
Section Properties : I Beam W8X24
USA AISC 1989 Steel Table
Leg Length from Attachment to Base
Distance Leg Up Side of Vessel
Number of Legs
Cross Sectional Area for W8X24
Section Inertia
( strong axis )
Section Inertia
( weak
axis )
Section Modulus
( strong axis )
Section Modulus
( weak
axis )
Radius of Gyration ( strong axis )
Radius of Gyration ( weak
axis )
Leglen
40.000
0.000
Nleg
3
Aleg
45.677
3446.396
761.703
342489.594
92259.164
86.868
40.894
cm
cm
cm
cm**4
cm**4
mm
mm
mm
mm
Leg Orientation - Strong Axis

Overturning Moment at top of Legs
Total Weight Load at top of Legs
Total Shear force at top of Legs
Additional force in Leg due to Bracing
Occasional Load Factor
Effective Leg End Condition Factor
W
Fadd
Occfac
k
Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects
Maximum Shear at top of one Leg [Vleg]:
= ( Max(Wind, Seismic) + Fadd ) * ( Imax / Itot )
= ( 111.3 + 0.0 ) * ( 3446.8 / 4974.58 )
= 77.10 kgf
Axial Compression, Leg futhest from N.A. [Sma]
= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((821 / 3 ) + (134 /( 1 * 56.71 )))/ 45.677 )
= 11.17 kgf/cm
Axial Compression, Leg closest to N.A. [Sva]
= ( W / Nleg ) / Aleg
= ( 821 / 3 ) / 45.677
= 5.99 kgf/cm
Allowable Comp. for the Selected Leg (KL/r < Cc ) [Sa]:
= Occfac * ( 1-(kl/r)/(2*Cc))*Fy /
( 5/3+3*(Kl/r)/(8*Cc)-(Kl/r)/(8*Cc)
= 1.33 * ( 1-( 9.78 )/(2 * 127.18 )) * 2531 /
( 5/3+3*( 9.78 )/(8* 127.18 )-( 9.78)/(8* 127.18)
= 1984.08 kgf/cm
Bending at the Bottom of the Leg closest to the N.A. [S]:
= ( Vleg * Leglen * 12 / Smdsa )
= ( 77.10 * 40.00 * 12 / 342489.59 )
= 9.01 kgf/cm
Allowable Bending Stress[Sa]:
= ( 0.6 * Fy * Occfac )
= ( 0.6 * 2531 * 1.33 )
= 2024.33 kgf/cm
AISC Unity Check [Sc]( must be < or = to 1.00 ) :
= (Sma/Sa)+(0.85*S)/((1-Sma/Spex)*Sb)
134.1
821.2
111.3
0.0
1.333
1.000
kgf-m.
kgf
kgf
kgf
42
FileName : Scrubber (VA 1123)-------------------------------Leg Check, (Operating Case)

STEP:
17
7:20a Nov 20,2013
= (11 /1984 )+( 0.85 *9.005 )/(( 1 -11 /148800 ) *2024 )
= 0.0094
43
FileName : Scrubber (VA 1123)-------------------------------Nozzle Calcs. N5:2'' Sch 40

NOZL:
1
7:20a Nov 20,2013
INPUT VALUES, Nozzle Description: N5:2'' Sch 40
From : 10
Pressure for Nozzle Reinforcement Calculations P

Temperature for Internal Pressure
Temp
Pext
Temperature for External Pressure
Tempex
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
Inside Diameter of Elliptical Head
Aspect Ratio of Elliptical Head
Head Actual Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
S
Sa
Nozzle Size and Thickness Basis

Actual Thickness of Nozzle
SA-285 C
1103.82 kgf/cm
1103.82 kgf/cm
916.2400
2.00
8.3800
1.5000
0.0000
mm
L1
0.0000
mm
-28.89
User Entered Minimum Design Metal Temperature
Nozzle Diameter Basis (for tr calc only)

Layout Angle
Nozzle Diameter
kgf/cm
C
kgf/cm
C
D
Ar
T
Cas
Caext
Distance from Head Centerline
Nozzle Material
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
11.059
93
1.05
93
Sn
Sna
Inbase
Dia
Idbn
Thk
mm
mm
mm
SA-106 B
1202.25 kgf/cm
1202.25 kgf/cm
OD
0.00
2.0000
deg
in.
Actual
5.0000 mm
Nozzle Flange Material

Nozzle Flange Type
SA-105
Weld Neck Flange
Nozzle Corrosion Allowance

Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
Can
Es
En
1.5000
1.00
1.00
mm
Nozzle Outside Projection

Ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Nozzle Inside Projection
H
Weld leg size, Inside Nozzle to Shell
Wi
ASME Code Weld Type per UW-16
152.4000
9.5250
8.1000
0.0000
0.0000
None
mm
mm
mm
mm
mm
Class of attached Flange

Grade of attached Flange
The Pressure Design option was Design Pressure + static head
Nozzle Sketch
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
NOZZLE CALCULATION, Description: N5:2'' Sch 40
150
GR 1.1
44

NOZL:
1
7:20a Nov 20,2013
ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45
Actual Nozzle Outside Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation
2.000
0.197
in.
in.
Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*(K*(D+2*CA)))/(2*S*E-0.2*P) per UG-37(a)(3)
= (11.06*(0.90*(916.2400+2*1.5000)))/(2 *1103*1.00-0.2*11.06)
= 4.1486 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (11.06*50.8000/2.0)/(1202*1.00+0.4*11.06)
= 0.2328 mm
Reqd Nozzle thickness under External Pressure
: 0.2542 mm
UG-40, Thickness and Diameter Limit Results : [Int. Press]

Effective material diameter limit,
Dl
Effective material thickness limit, no pad
Tlnp
87.6000
8.7500
mm
mm
Note: Taking a UG-36(c)(3)(a) exemption for N5:2'' Sch 40 .

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. It may
be necessary to force the program to print the areas per UG-37.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness per UG45(a),
tra = 1.7542 mm
Wall Thickness per UG16(b),
tr16b = 3.0875 mm
Wall Thickness per UG45(b)(1), trb1 = 6.1095 mm
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 6.1095 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 4.9226 mm
trb = Min(trb3, trb4) = 4.9226 mm
Final Required Thickness,
tr45 = Max(tra, trb) = 4.9226 mm
Available Nozzle Neck Thickness
= 5.0000 mm --> OK
Minimum Design Metal Temperature (Nozzle Neck), Curve: B
Minimum Temp. w/o impact per UCS-66
-29
Minimum Temp. at required thickness
-104
C
C
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B

-29 C
-104 C
Minimum Temp. w/o impact per UG-20(f)
-29 C
ANSI Flange MDMT including temperature reduction per UCS-66.1:
ANSI Flange MDMT with Temperature reduction
-48
Weld Size Calculations, Description: N5:2'' Sch 40

Intermediate Calc. for nozzle/shell Welds
Tmin
3.5000
mm
Results Per UW-16.1:

Nozzle Weld
Required Thickness
2.4500 = 0.7 * TMIN
Actual Thickness
6.7342 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
45

NOZL:
1
7:20a Nov 20,2013
The Drop for this Nozzle is : 0.3882 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 161.1682 mm
46

NOZL:
2
7:20a Nov 20,2013
From : 20

Temp
Pext
Tempex
Shell Material
Inside Diameter of Cylindrical Shell
Design Length of Section
Shell Actual Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
S
Sa
D
L
T
Cas
Caext
Distance from Bottom/Left Tangent

Nozzle Material
11.031
93
1.05
93
kgf/cm
C
kgf/cm
C
SA-285 C
1103.82 kgf/cm
1103.82 kgf/cm
916.2400
2554.3533
8.3800
1.5000
0.0000
mm
mm
mm
mm
mm
200.0000
cm
-28.89
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Nominal Thickness of Nozzle
Idbn
Thknom
Dia
SA-106 B
1202.25 kgf/cm
1202.25 kgf/cm
ID
0.00
6.0000
deg
in.
Nominal
80

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
1.5000
1.00
1.00
mm

Ho
Wo
152.4000
9.5250
8.3800
None
mm
mm
mm

Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
|
|
|
|
|______________|
Abutting Nozzle No Pad
150
GR 1.1
47

NOZL:
2
7:20a Nov 20,2013
Actual Nozzle Inside Diameter Used in Calculation
5.761
0.432
in.
in.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (11.03*(916.2400/2+1.5000))/(1103*1.00-0.6*11.03)
= 4.6208 mm
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (11.03*(146.3294/2+1.5000))/(1202*1.00-0.6*11.03)
= 0.6888 mm
: 0.5180 mm

Dl
Tlnp
298.6588
17.2000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
Design External
Area Required
Ar
6.900
3.360
Area in Shell
A1
3.374
3.554
Area in Nozzle Wall
A2
3.022
3.080
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A4
0.907
0.907
Area in Pad
A5
0.000
0.000
TOTAL AREA AVAILABLE
Atot
7.303
7.542
mm
mm
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.
The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations
The area available without a pad is Sufficient.
Reinforcement Area Required for Nozzle [Ar]:
= (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c)
= (149.3294*4.6208+2*(10.9728-1.5000)*4.6208*(1-1.0000))
= 6.900 cm
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell [A1]:
= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
= (298.659-149.329)*(1.00*(8.3800-1.500)-4.621)-2*(10.973-1.500)
*(1.00*(8.3800-1.5000)-4.6208)*(1-1.0000)
= 3.374 cm
Area Available in Nozzle Wall, no Pad [A2np]:
= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * min(17.20 ,152.40 ) ) * ( 10.97 - 1.50 - 0.69 ) * 1.0000 )
= 3.022 cm
Area Available in Welds, no Pad [A4np]:
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.5250 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.907 cm
tra = 2.1888 mm
tr16b = 3.0875 mm
48

NOZL:
2
7:20a Nov 20,2013
Wall
Wall
Wall
Std.
Wall
Thickness
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
per
UG45(b)(1),
UG45(b)(2),
UG45(b)(3),
UG45(b)(4),
UG45(b),
trb1
trb2
trb3
trb4
trb
=
=
=
=
=
6.1208 mm
1.9394 mm
Max(trb1, trb2, tr16b) = 6.1208 mm
7.7230 mm
Min(trb3, trb4) = 6.1208 mm

= .875 * 10.9728 = 9.6012 mm --> OK
M.A.W.P. Results for this Nozzle (Based on Areas) at this Location
Approximate M.A.W.P. for given geometry
Nozzle is O.K. for the External Pressure
11.347
1.055

-29
-104
C
C
kgf/cm
kgf/cm

-29 C
-104 C
-29 C
-48

Tmin
6.8800
mm

Nozzle Weld
Required Thickness
4.8160 = 0.7 * TMIN
Actual Thickness
6.7342 = 0.7 * Wo mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* S
= ( 6.9002 - 3.3737 ) * 1103
= 3892.63 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 3.0217 + 0.0000 + 0.9073 - 0.0000 * 1.00 ) * 1103
= 4336.83 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 168.2750 * 9.5250 * 0.49 * 1103
= 13618. kgf
Shear, Nozzle Groove Weld [Sngw]:
= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14 /2)*(149.329 +8.380 )*(8.380 -1.5000 )*0.6*1103
= 11288. kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNGW )= ( 13617 + 11287 ) = 24905 kgf
Summary of Failure Path Calculations:
Path 1-1 = 24905 kgf, must exceed W = 3892 kgf or W1 = 4336 kgf
49

NOZL:
2
7:20a Nov 20,2013
50

NOZL:
3
7:20a Nov 20,2013
From : 20

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext

Nozzle Material
11.031
93
1.05
93
kgf/cm
C
kgf/cm
C
SA-285 C
1103.82 kgf/cm
1103.82 kgf/cm
916.2400
2554.3533
8.3800
1.5000
0.0000
mm
mm
mm
mm
mm
200.0000
cm
-28.89
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
SA-106 B
1202.25 kgf/cm
1202.25 kgf/cm
ID
180.00
6.0000
deg
in.
Nominal
80

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
1.5000
1.00
1.00
mm

Ho
Wo
152.4000
9.5250
8.3800
None
mm
mm
mm

Nozzle Sketch
| |
| |
| |
| |
| |
|\ |
__________/|_\|
|
|
|
|
|______________|
Abutting Nozzle No Pad
150
GR 1.1
51

NOZL:
3
7:20a Nov 20,2013
5.761
0.432
in.
in.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (11.03*(916.2400/2+1.5000))/(1103*1.00-0.6*11.03)
= 4.6208 mm
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (11.03*(146.3294/2+1.5000))/(1202*1.00-0.6*11.03)
= 0.6888 mm
: 0.5180 mm

Dl
Tlnp
298.6588
17.2000

Design External
Area Required
Ar
6.900
3.360
Area in Shell
A1
3.374
3.554
Area in Nozzle Wall
A2
3.022
3.080
A3
0.000
0.000
Area in Welds
A4
0.907
0.907
Area in Pad
A5
0.000
0.000
Atot
7.303
7.542
mm
mm
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

The area available without a pad is Sufficient.
= (149.3294*4.6208+2*(10.9728-1.5000)*4.6208*(1-1.0000))
= 6.900 cm
= (298.659-149.329)*(1.00*(8.3800-1.500)-4.621)-2*(10.973-1.500)
*(1.00*(8.3800-1.5000)-4.6208)*(1-1.0000)
= 3.374 cm
= ( 2 * min(17.20 ,152.40 ) ) * ( 10.97 - 1.50 - 0.69 ) * 1.0000 )
= 3.022 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.5250 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.907 cm
tra = 2.1888 mm
tr16b = 3.0875 mm
52

NOZL:
3
7:20a Nov 20,2013
Wall
Wall
Wall
Std.
Wall
Thickness
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
per
UG45(b)(1),
UG45(b)(2),
UG45(b)(3),
UG45(b)(4),
UG45(b),
trb1
trb2
trb3
trb4
trb
=
=
=
=
=
6.1208 mm
1.9394 mm
Max(trb1, trb2, tr16b) = 6.1208 mm
7.7230 mm
Min(trb3, trb4) = 6.1208 mm

= .875 * 10.9728 = 9.6012 mm --> OK
11.347
1.055

-29
-104
C
C
kgf/cm
kgf/cm

-29 C
-104 C
-29 C
-48

Tmin
6.8800
mm

Nozzle Weld
Required Thickness
4.8160 = 0.7 * TMIN
Actual Thickness
6.7342 = 0.7 * Wo mm
Weld Load [W]:
= ( Ar - A1 )* S
= ( 6.9002 - 3.3737 ) * 1103
= 3892.63 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 3.0217 + 0.0000 + 0.9073 - 0.0000 * 1.00 ) * 1103
= 4336.83 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 168.2750 * 9.5250 * 0.49 * 1103
= 13618. kgf
= (3.14 /2)*(149.329 +8.380 )*(8.380 -1.5000 )*0.6*1103
= 11288. kgf
PATH11 = ( SONW + SNGW )= ( 13617 + 11287 ) = 24905 kgf
53

NOZL:
3
7:20a Nov 20,2013
54

NOZL:
4
7:20a Nov 20,2013
From : 20

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
11.031
93
1.05
93
kgf/cm
C
kgf/cm
C
SA-285 C
1103.82 kgf/cm
1103.82 kgf/cm
916.2400
2554.3533
8.3800
1.5000
0.0000
mm
mm
mm
mm
mm
60.0000
cm
-28.89
SA-106 B
1202.25 kgf/cm
1202.25 kgf/cm
ID
0.00
10.0000
deg
in.
Nominal
80

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
1.5000
1.00
1.00
mm

Ho
Wo
152.4000
9.5250
15.0622
mm
mm
mm
Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
SA-285 C
1103.82
1103.82
373.0000
6.0000
5.0000
6.0000
49.9750
None
kgf/cm
kgf/cm
mm
mm
mm
mm
mm
Sp
Spa
Dp
Tp
Wp
Wgpn

Nozzle Sketch
|
|
|
|
|
|
|
|
|
|
300
GR 1.1
55

NOZL:
4
7:20a Nov 20,2013
__________/|\ |
____/|__________\|_\|
|
|
|
|
|____________________|
Abutting Nozzle With Pad
9.564
0.593
in.
in.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (11.03*(916.2400/2+1.5000))/(1103*1.00-0.6*11.03)
= 4.6208 mm
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (11.03*(242.9256/2+1.5000))/(1202*1.00-0.6*11.03)
= 1.1344 mm
: 0.6888 mm

Dl
Tlnp
Effective material thickness limit, pad side Tlwp
Design External
Area Required
Ar
11.364
5.533
Area in Shell
A1
5.556
5.854
Area in Nozzle Wall
A2
4.275
4.428
A3
0.000
0.000
Area in Welds
A4
1.157
1.157
Area in Pad
A5
5.997
5.997
Atot
16.985
17.436
491.8512
17.2000
17.2000
mm
mm
mm
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

The area available without a pad is Insufficient.
The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Diameter
279.4000
373.0001
277.8125
Thickness
6.0000 mm
1.5875 mm
9.5250 mm

= (245.9256*4.6208+2*(15.0622-1.5000)*4.6208*(1-1.0000))
= 11.364 cm
= (491.851-245.926)*(1.00*(8.3800-1.500)-4.621)-2*(15.062-1.500)
56

NOZL:
4
7:20a Nov 20,2013
*(1.00*(8.3800-1.5000)-4.6208)*(1-1.0000)
= 5.556 cm
= ( 2 * min(17.20 ,152.40 ) ) * ( 15.06 - 1.50 - 1.13 ) * 1.0000 )
= 4.275 cm
Area Available in Nozzle Wall, with Pad [A2wp]:
= ( 2 * Tlwp)*( Thk - Can - Trn )* fr2
= ( 2 * 17.2000 ) * ( 15.0622 - 1.5000 - 1.1344 ) * 1.0000 )
= 4.275 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.5250 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.907 cm
Area Available in Welds, with Pad [A4wp]:
= Wo*fr3+(Wi-Can/0.707)*Fr2+Wp*Fr4
= 9.5250 *1.00 + (0.0000 ) *1.00 + 5.0000 * 1.00
= 1.157 cm
Area Available in Pad [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(Tp,Tlwp,Te))*fr4
= ( 373.0001 - 273.0500 ) * 6.0000 * 1.00
= 5.997 cm
tra = 2.6344 mm
tr16b = 3.0875 mm
= .875 * 15.0622 = 13.1794 mm --> OK
12.282
1.055
kgf/cm
kgf/cm
Note: The MAWP of this junction was limited by the shell.

Minimum
Minimum
Minimum
Minimum
Design Metal Temperature Results:

Temp. w/o impact per UCS-66
Temp. at required thickness
Temp. w/o impact per UG-20(f)
Nozzle
-20
-98
-29
Pad
-8
-26
-29
C
C
C

-29 C
-104 C
-29 C
-104

Tmin
Intermediate Calc. for pad/shell Welds
TminPad
6.0000
6.0000

Required Thickness
Actual Thickness
mm
mm
57

NOZL:
4
7:20a Nov 20,2013
Nozzle Weld
Pad Weld
4.2000 = 0.7 * TMIN

3.0000 = 0.5*TminPad
6.7342 = 0.7 * Wo mm
3.5350 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* S
= ( 11.3637 - 5.5560 ) * 1103
= 6410.64 kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 4.2752 + 5.9970 + 1.1573 - 0.0000 * 1.00 ) * 1103
= 12615.99 kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 273.0500 * 9.5250 * 0.49 * 1103
= 22096. kgf
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 373.0000 * 5.0000 * 0.49 * 1103
= 15845. kgf
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 273.0500 * 6.0000 * 0.74 * 1103
= 21020. kgf
= (3.14 /2)*(245.926 +15.062 )*(15.062 -1.5000 )*0.6*1103
= 36823. kgf
PATH11 = ( SPEW + SNGW ) = ( 15845 + 36822 ) = 52668 kgf
58

NOZL:
5
7:20a Nov 20,2013
From : 30

Temp
Pext
Tempex
Shell Material
Inside Diameter of Elliptical Head
Aspect Ratio of Elliptical Head
Head Actual Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
S
Sa

Actual Thickness of Nozzle
SA-285 C
1103.82 kgf/cm
1103.82 kgf/cm
916.8000
2.00
8.1000
1.5000
0.0000
mm
L1
0.0000
mm
-28.89

Layout Angle
Nozzle Diameter
kgf/cm
C
kgf/cm
C
D
Ar
T
Cas
Caext
Distance from Head Centerline
Nozzle Material
11.031
93
1.05
93
Sn
Sna
Inbase
Dia
Idbn
Thk
mm
mm
mm
SA-106 B
1202.25 kgf/cm
1202.25 kgf/cm
OD
0.00
2.0000
deg
in.
Actual
5.0000 mm

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
1.5000
1.00
1.00
mm

Ho
Wo
Nozzle Inside Projection
H
Weld leg size, Inside Nozzle to Shell
Wi
152.4000
9.5250
8.1000
0.0000
0.0000
None
mm
mm
mm
mm
mm

Nozzle Sketch
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
150
GR 1.1
59

NOZL:
5
7:20a Nov 20,2013
Actual Nozzle Outside Diameter Used in Calculation
2.000
0.197
in.
in.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*(K*(D+2*CA)))/(2*S*E-0.2*P) per UG-37(a)(3)
= (11.03*(0.90*(916.8000+2*1.5000)))/(2 *1103*1.00-0.2*11.03)
= 4.1404 mm
= (11.03*50.8000/2.0)/(1202*1.00+0.4*11.03)
= 0.2322 mm
: 0.2542 mm

Dl
Tlnp
87.6000
8.7500
mm
mm
Note: Taking a UG-36(c)(3)(a) exemption for N1:2'' Sch 40 .

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. It may
be necessary to force the program to print the areas per UG-37.
tra = 1.7542 mm
tr16b = 3.0875 mm
= 5.0000 mm --> OK
-29
-104
C
C

-29 C
-104 C
-29 C
-48

Tmin
3.5000
mm

Nozzle Weld
Required Thickness
2.4500 = 0.7 * TMIN
Actual Thickness
6.7342 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
60

NOZL:
5
7:20a Nov 20,2013
61
FileName : Scrubber (VA 1123)-------------------------------Nozzle Schedule

STEP:
23
7:20a Nov 20,2013
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
in. Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N5:2'' Sch 40
2.000 150 WNF
50.800 5.000
161.17
N1:2'' Sch 40
2.000 150 WNF
50.800 5.000
160.89
N2:6'' Sch 80
6.000 80
WNF
168.275 10.973
168.57
N3:6'' Sch 80
6.000 80
WNF
168.275 10.973
168.57
N4:10'' Sch 80
10.000 80
WNF
273.050 15.062
373.00 6.000 181.60
Description
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N5:2''
SA-106 B
8.100
9.525
N1:2''
SA-106 B
8.100
9.525
N2:6''
SA-106 B
8.380
9.525
N3:6''
SA-106 B
8.380
9.525
N4:10''
SA-106 B
15.062
9.525
5.000
6.000
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
cm
deg.
mm
mm
---------------------------------------------------------------------------N5:2'' Sch 40
-22.906
0.00
152.40
0.00
C
N1:2'' Sch 40
258.000
0.00
152.40
0.00
C
N2:6'' Sch 80
200.000
0.00
152.40
0.00
C
N3:6'' Sch 80
200.000
180.00
152.40
0.00
C
N4:10'' Sch 80
60.000
0.00
152.40
0.00
C
Nozzle
62
FileName : Scrubber (VA 1123)-------------------------------Nozzle Summary

STEP:
24
7:20a Nov 20,2013
Nozzle Calculation Summary

Description
Internal
Ext
MAPNC
UG45 [tr] Weld
Areas
kgf/cm
kgf/cm
Path
--------------------------------------------------------------------------N5:2'' Sch 40
...
...
OK 4.92
OK
NoCalc[*]
N2:6'' Sch 80
11.35
OK
...
OK 6.12
OK
Passed
N3:6'' Sch 80
11.35
OK
...
OK 6.12
OK
Passed
N4:10'' Sch 80
12.28
OK
...
OK 6.12
OK
Passed
N1:2'' Sch 40
...
...
OK 4.92
OK
NoCalc[*]
--------------------------------------------------------------------------Min. - Nozzles
11.35 N3:6'' Sch
Min. Shell&Flgs
11.86 30
40
14.60
Computed Vessel M.A.W.P.
11.35
kgf/cm
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
10
20
20
20
30
Nozzle Description
N5:2'' Sch 40
N2:6'' Sch 80
N3:6'' Sch 80
N4:10'' Sch 80
N1:2'' Sch 40
Y Coordinate,
0.000
2000.000
2000.000
600.000
0.000
Layout Angle,
0.000
0.000
180.000
0.000
0.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
Dia. Limit
87.600
298.659
298.659
491.851
87.600
63
FileName : Scrubber (VA 1123)-------------------------------Vessel Design Summary

STEP:
25
7:20a Nov 20,2013
Design Code: ASME Code Section VIII Division 1, 2007
Diameter Spec : 933.000 mm OD
Vessel Design Length, Tangent to Tangent
240.16
cm
Distance of Bottom Tangent above Grade

Specified Datum Line Distance
0.00
0.00
cm
cm
Shell/Head Matl
Nozzle Material
Re-Pad Material
SA-285 C
SA-106 B
SA-285 C
Internal Design Temperature

Internal Design Pressure
93
11.03
C
kgf/cm
External Design Temperature

External Design Pressure
93
1.05
C
kgf/cm
11.35
3.06
18.89
kgf/cm
kgf/cm
kgf/cm
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
-29
-29
C
C
Wind Design Code

Earthquake Design Code
ASCE-93
UBC-94
Element Pressures and MAWP: kgf/cm

Element Desc
Bottom Head
Shell
Top Head
Element
Type
Ellipse
Cylinder
Ellipse
Internal
11.059
11.031
11.031
"To" Elev
cm
5.1
235.1
240.2
Length
cm
5.1
230.0
5.1
External
1.055
1.055
1.055
Element Thk
mm
8.4
8.4
8.1
M.A.W.P
12.345
12.282
11.864
R e q d
Int.
7.7
7.7
7.6
Corr. All.
1.5000
1.5000
1.5000
T h k
Ext.
3.9
6.0
3.9
Joint Eff
Long Circ
0.75 0.75
0.75 0.75
0.75 0.75
Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Wind Shear on Support
111.
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
kgf
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
726.4
2510.7
726.4
726.4
726.4
864.2
2510.7
kgm
kgm
kgm
kgm
kgm
kgm
kgm
64

Vertical Scrubber (VA 1123)

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Laporan Reengineering

PT. Putra Arkaca Sejati

API 510, Pressure Vessel Inspection Code, Latest Edition.

API RP 572, Inspection of Pressure Vessel, Latest Edition.

NB-23- Nation Board Inspection Code, Latest Edition.

Seperti yang tertuang dalam SK Ditjen Migas No. 84K/38/DJM/1998, tertanggal 19

: Tidak ditemukan bukti kerusakan secara visual akibat pengaruh

: Tidak ditemukan bukti kerusakan secara visual akibat pengaruh

: Tidak ditemukan bukti kerusakan secara visual atau kondisi yang

Pressure Safety Device

Pressure Gauge : Ada, pada jaringan pipa.

Temperature Gauge : Tidak Ada.

PSV : Tidak Ada.

: Tidak ditemukan bukti kerusakan secara visual pada cat pelindung

NDT testing (Ultrasonic Testing)

5. TEMUAN HASIL INSPEKSI DAN PERHITUNGAN

:PT.Gagas Energi Indonesia

: 933 mm (OD) X2300 mm (S/S)

: SA-283 Gr.C (Asumsi)

:SA-283 Gr.C (Asumsi)

Corrotion Allowance : 1.5 mm/Year

6. EVALUASI HASIL PERHITUNGAN

Berdasarkan hasil perhitungan MAWP (Maximum Allowable Working Pressure

8. REGULASI & REFERENSI

Peraturan pemerintah yang tertuang dalam SK Dirjen MIGAS

Eugene E Megyesy, Pressure Vessel HandBook , 1998 Edition.

NBIC, The National Board of Boiler and Pressure Vessel Inspectors ,

Issue for Information

Design Code : ASME Section VIII, Div.1

Analysis Performed by : PT.Putra Arkaca Sejati

: D:\PT.ARKACA\SCRUBBER (VA 1123).PVI

Note: PVElite performs all calculations internally in Imperial Units

FileName : Scrubber (VA 1123)-------------------------------Warnings and Errors

Class From To : Basic Element Checks.

FileName : Scrubber (VA 1123)-------------------------------Input Echo

PV Elite Vessel Analysis Program: Input Data

Wind Design Code

FileName : Scrubber (VA 1123)-------------------------------Input Echo

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node

Element From Node

Element From Node

FileName : Scrubber (VA 1123)-------------------------------Input Echo

Element From Node

Element From Node

Element From Node

Element From Node

FileName : Scrubber (VA 1123)-------------------------------Input Echo

FileName : Scrubber (VA 1123)-------------------------------XY Coordinate Calculations

PV Elite 2008 1993-2008 by COADE Engineering Software

FileName : Scrubber (VA 1123)-------------------------------Internal Pressure Calculations

Element Thickness, Pressure, Diameter and Allowable Stress :

Element Required Thickness and MAWP :

MAWP: 11.864 kgf/cm, limited by: Top Head.

Min Metal Temp. w/o impact per UCS-66

Cylindrical Shell From 20 To 30 SA-285 C , UCS-66 Crv. A at 93 C

FileName : Scrubber (VA 1123)-------------------------------Internal Pressure Calculations

Min Metal Temp. w/o impact per UCS-66

Elliptical Head From 30 To 40 SA-285 C , UCS-66 Crv. A at 93 C

Min Metal Temp. w/o impact per UCS-66

MINIMUM METAL DESIGN TEMPERATURE RESULTS :

FileName : Scrubber (VA 1123)-------------------------------Internal Pressure Calculations