Professional Documents
Culture Documents
79037
N
n
p
p
d
p
f d ,
p
s
p
t
p
0
p
f s ,
Subscripts
*
This definition of relative density should not be confused with the ratio of the density of water vapour to that of dry air some-
times associated with the term "relative density.
fan total pressure rise defined in Section 3.1.2 Pa
fluid static power produced by fan defined in Section 3.1.2 W
fluid total power produced by fan defined in Section 3.1.2 W
power input to fan impeller W
volume flow rate through fan m
3
/s
distance m
reverberation time s
mean flow velocity, m/s
volume of reverberant test enclosure m
3
sound power W
width of impeller flow passage at hub, see Sketch 3.7 m
width of impeller flow passage at tip, see Sketch 3.7 m
reference sound power W
fan efficiency expressed as a percentage, defined in Section 3.1.2 per cent
relative density
*
re 1.2 kg/m
3
, i.e.
density of gas flowing through fan, nominally at inlet kg/m
3
density of air at standard conditions, i.e. kg/m
3
kg/m
3
flow coefficient defined in Section 3.2
pressure coefficient defined in Section 3.2
relates to conditions external to system
relates to conditions at impeller hub
refers to fan inlet quantity
quantity associated with
octave band or measuring position
refers to mean value of quantity
refers to maximum value of quantity
p
f t ,
P
f s ,
P
f t ,
P
R
q
r
T
U U q A =
V
W
W
H
W
T
W
0
0
=
0
0
1.2 =
rad
1
rad
2
ext
H
i
j j
th
m
max
3
79037
2. INTRODUCTION
This Item contains introductory material to assist the non-specialist with fan selection and tender appraisal.
It also presents characteristic properties of the major categories of fans in a non-dimensional form that
allows estimates of size, power requirements and noise emission to be made for given combinations of flow
rate and pressure rise.
To a non-specialist, the particular meanings given to certain terms in the context of fans may be confusing.
In addition, use is made in this Item of special non-dimensional groups for generalising the characteristics
of fans. The Item therefore first leads the user, in Section 3, through comprehensive definitions and
explanations of the conventions and terminology related to fans.
For certain applications, e.g. the handling of airborne fibres, certain types of fans are a prerequisite. Section
4 identifies the salient features of the major fan categories and presents their typical characteristics in a
non-dimensional form. It will be found, however, that for many applications a choice of fans is available.
Here, apart from cost, a fan may be selected (i) according to its performance, e.g. stability of operation,
ease of control, power consumption, etc., (ii) according to its mechanical arrangement, e.g. convenience
of installation, self-cleaning blade properties, etc., or (iii), because of noise emission advantages. Users
familiar with fans, their terminology and characteristics, may refer directly to Section 7 which, for several
fan types operating at a given duty, enables impeller powers, speeds and physical sizes to be estimated and
compared. Alternatively, where noise emission is the primary concern, Section 9 may be used to provide
estimates and comparisons of sound power spectra from several fan types. This section also gives many
conversion formulae and other information to enable the diverse presentations of noise data which are found
in manufacturers' literature to be compared.
For users less familiar with the characteristics of fans, Sections 5 and 6 are necessary preliminary reading.
Before selecting a fan, it is essential to have considered stability of operation, flexibility of system operation
including growth potential, and special system requirements such as back-up/stand-by capability. Section
5 explains these system characteristics and requirements while Section 6 gives guidance on how they and
the characteristics of fans may be successfully integrated.
In the majority of applications, fans are driven by electric motors on whose properties Section 8 gives
general information. It covers, for example, the starting problems that can arise with certain fan and motor
combinations and outlines the methods of speed control that are used for fans.
2.1 Scope
The categories of fans dealt with are: axial flow, centrifugal flow, mixed flow and crossflow. The
information is limited to fans where the density of the gas varies less than ten per cent between the fan inlet
and outlet; typically, this corresponds to a maximum fan total pressure rise, , of Pa (approximately
40 inches of water). Compressors and some high pressure ratio fans are thus outside the scope of this Item.
p
f t ,
10
4
5
79037
connecting duct work, the fan total pressure rise, , and not fan static pressure rise, , will equal
the static pressure rise between the fan inlet and outlet, again for negligible density changes (see Sketch
3.3c).
The relationships in Sketch 3.3 all neglect variations in the inlet losses and the velocity profiles of the flow
entering and leaving the fan. They also neglect density changes between inlet and outlet. Although the
values of pressure differences calculated using the above relationships may differ slightly from those
obtained by integrating the local velocities and pressures measured within the inlet and outlet cross sections,
for most practical purposes they are compatible with the pressure rises required to match duct system
pressure losses which are also usually calculated making similar assumptions
*
.
*
Such duct pressure loss calculations should nevertheless include an allowance for swirl which can be pronounced downstream of tube-axial
fans. With the exception of diffusers, the effect of swirl is usually to increase the pressure loss of components.
A diffuser that is directly coupled to a fan may also be regarded as an integral part of the fan in some conventions. Here the fan dynamic
pressure is that corresponding to the outlet through-flow area of the diffuser. This is illustrated in Sketch 3.3a.
(a) Free intake
,
,
.
Note: .
(b) Free outlet
,
,
because fan dynamic pressure is lost at the free
discharge, i.e.
.
Hence .
p
f t ,
p
f s ,
Integral diffuser
p
t
( )
o
p
t
( )
i
p
f t ,
=
p
s
( )
o
p
s
( )
i
p
f t ,
U
o
2
=
p
s
( )
o
p
s
( )
i
p
f s ,
=
p
s
( )
i
p
t
( )
i
=
p
t
( )
o
p
t
( )
i
p
f t ,
=
p
t
( )
o
p
t
( )
o'
U
o
2
=
p
s
( )
o'
p
t
( )
o'
p
t
( )
o
U
o
2
= =
p
t
( )
o'
p
t
( )
i
p
f s ,
=
8
79037
s
P
o
P
R
P
o
P
R
------ -
100 =
s
P
o s ,
P
R
-----------
100 =
t
P
o t ,
P
R
----------
100 =
s
t
p
f s ,
p
f t ,
=
9
79037
Because is the actual power delivered to the fluid, the fan total efficiency and not static efficiency is
the quantity representative of the fan energy conversion efficiency. The fan static efficiency is always less
than the total efficiency but this, of course, does not mean that there is any difference in the impeller power
required for a given duty; the impeller power, , obtained from Equation (3.10) is identical to that obtained
from Equation (3.11), i.e.
(3.10)
or . (3.11)
Nevertheless, for many systems, a fan offering a high value for may be more suitable than another
offering a higher but lower
*
. This is because many systems include a discharge such that the fan
dynamic pressure is lost from the total pressure rise, see Sketch 3.3b. The fan static pressure rise is in such
cases the total pressure difference remaining to overcome the system resistance.
On systems where the fan is ducted on both the inlet and outlet (see Sketch 3.3c), the fan total pressure rise,
, should be used to match the fan to the system losses. However, if such a system discharges from a
terminal of approximately the same through-flow area as that of the fan exit plane, a fan dynamic pressure
will be lost and an optimised fan static efficiency will result in a minimum impeller power, .
On closed-loop systems or systems incorporating efficient diffusers, the fan total efficiency should normally
be optimised.
3.2 Dimensionless Groups
Dimensionless groups are used in this Item for characterising the properties of fans of similar fundamental
design but of different scale and, to a limited extent, of different proportion. Four groups are used:
specific diameter, ,
specific speed, ,
flow coefficient, , and
pressure coefficient, .
The flow coefficient, , has a unique definition, i.e.
. (3.12)
Thus, is proportional to the ratio of two volume flow rates: that on the numerator is the actual flow rate
through the fan while that in the denominator is equal to the product of the impeller tip speed and the
impeller surface area circumscribed by the blade tips
.
*
Such a situation is possible when a fan with a large through-flow area produces a certain total pressure rise. A fan of inherently more
efficient design (higher ) but smaller through-flow area producing the same total pressure rise at the same volume flow rate may have
a lower static efficiency. The static efficiency value is penalised by the higher fan dynamic pressure associated with the smaller
through-flow area.
For axial-flow and mixed-flow fans, the impeller surface area is ascribed a nominal value proportional to the disc area such that .
See comments later in this Section.
P
o t ,
P
R
P
R
q p
f s ,
s
100
-------- -
=
P
R
q p
f t ,
t
100
-------- -
=
t
s
t
p
f t ,
P
R
d
n
q
D
T
3
NW
T
D
T
----------------------------------- =
W
T
D
T
1 =
10
79037
The other groups may be defined either on a basis of fan total pressure rise or fan static pressure rise. Thus
(3.13)
or ; (3.14)
is a measure of the compactness of the fan. Generally, large diameter wide impellers are best suited to
high flow rates but small narrow impellers are best suited to high resistance systems.
(3.15)
or ; (3.16)
is a measure of the impeller speed necessary to produce a fan pressure rise at a given flow rate.
(3.17)
or ; (3.18)
is proportional to the ratio of two pressures: that on the numerator is the actual fan pressure rise while
that on the denominator is the dynamic pressure corresponding to the impeller tip speed.
Any of these groups may be expressed in terms of any other two, i.e.
, (3.19)
, (3.20)
, (3.21)
. (3.22)
It may be noted that, contrary to convention, the definitions of , and used in this Item involve the
impeller width to diameter ratio, . The inclusion of this term allows the performance of both double
inlet centrifugal fans and cross-flow fans to be correlated in terms of specific speed without having to treat
d
s
D
T
W
T
D
T
q
-------------------
p
f s ,
0
------------- =
d
t
D
T
W
T
D
T
q
------------------ -
p
f t ,
0
------------ =
d
n
s
N
q
W
T
D
T
-------------------
,
_
0
p
f s ,
-------------
,
_
=
n
t
N
q
W
T
D
T
-------------------
,
_
0
p
f t ,
------------
,
_
=
n
s
p
f s ,
D
T
2
N
2
0
--------------------------- =
t
p
f t ,
D
T
2
N
2
0
--------------------------- =
d
1
n
-----------
1
n
1
3
1
3
--------------
-------- = = =
n
1
d
3
---------
1
d
-----------
-------- = = =
1
nd
3
---------
d
2
--------
n
2
3
2
= = =
1
n
2
d
2
------------ d
4
2
2
3
n
4
3
--------- = = =
d n
W
T
D
T
11
79037
q
D
T
3
N
------------- =
W
T
D
T
' d
n'
W
T
D
T
d
n'
W
T
D
T
n' ' W
T
D
T
d n d d
= n n' = ' =
D
T
N W
T
q p
f s ,
p
f t ,
D
T
N
D
T
N W
T
D
T
p
f
q
D
T
N W
T
D
T
( )
12
79037
(3.23)
and . (3.24)
For geometrical similarity, and the expressions may be rearranged into the form
(3.25)
and . (3.26)
The fan pressure coefficient, , and pressure rises, and , in Equations (3.24) and (3.25) may
relate to either the fan static pressure rise or fan total pressure rise.
Equations (3.25) and (3.26) can be combined to give a relationship between the impeller powers,
and , i.e.
. (3.27)
Using a similar argument regarding the governing variables of fan noise, a relationship can be derived
between the sound power levels, and , i.e.
. (3.28)
Equation (3.28) is derived from a combination of other fan laws (Equations (3.25) and (3.26)) and the
function used in the noise estimation procedure that relates a change in pressure rise or flow rate to a change
in sound power level. Equation (3.28) is therefore subject to the same conditions of applicability as the fan
laws and the noise estimation method (given in Section 9.6). Furthermore, its use for predicting sound
power level changes within individual octave bands, resulting from speed or diameter changes, is limited
to those changes that are sufficiently small to maintain the blade passing frequency (see Equation (9.13))
in the same octave band.
Sketch 3.4 demonstrates one application of the fan laws. The pressure and volume flow rate characteristic
for a particular fan is known at a rotational speed , and it is required to predict the characteristic for the
fan at a new speed . Using Equations (3.25) and (3.26), point 1 of Sketch 3.4 is transformed, moving
along a parabolic path of constant and due to the increase in speed, to a new point 2. Similarly every
other point on the original performance characteristic may be mapped onto the new characteristic.
q
1
D
T
3
( )
1
N
1
W
T
D
T
--------
1
------------------------------------------
1
2
q
2
D
T
3
( )
2
N
2
W
T
D
T
--------
2
------------------------------------------ = = =
p
f
( )
1
D
T
2
( )
1
N
1
2
0
----------------------------------------
1
2
p
f
( )
2
D
T
2
( )
2
N
2
2
0
---------------------------------------- = = =
W
T
D
T
( )
1
W
T
D
T
( )
2
=
p
f
( )
2
p
f
( )
1
N
2
N
1
------
2
D
T
( )
2
D
T
( )
1
---------------
=
2
1
------
q
2
q
1
N
2
N
1
------ =
D
T
( )
2
D
T
( )
1
---------------
3
p
f
( )
1
p
f
( )
2
P
R
( )
1
P
R
( )
2
P
R
( )
2
P
R
( )
1
N
2
N
1
------
3
D
T
( )
2
D
T
( )
1
--------------- =
5
1
------
L
w
( )
1
L
w
( )
2
L
w
( )
2
L
w
( )
1
20
1
------ 50
N
2
N
1
------ 70
D
T
( )
2
D
T
( )
1
---------------
log
10
+ log
10
+ log
10
+ =
N
1
N
2
13
79037
, .
*
Section 3.2 gives full definitions of these terms.
The definitions of the non-dimensional groups flow coefficient, , specific speed, , and specific diameter, , employed in Sketches
4.2 and 4.3 do not include the term . Elsewhere in this Item, however, the groups are defined with a term. See notes
in Section 3.2 for a full explanation..
Axial Flow Centrifugal Flow Mixed Flow Cross Flow
Propeller Forward-curved J-casing
Tube-axial Radial-bladed Axial-casing S-casing
Guide-vane-axial Backward-bladed U-casing
'
' n
s
' d
s
'
W
T
D
T
( ) W
T
D
T
( )
18
79037
Sketch 4.2 Optimum efficiency fan static pressure coefficients for various types of fans
Sketch 4.2 compares the Cordier line with the pressure coefficient and flow coefficient
, , corresponding
to optimum efficiency for the categories of fans dealt with in this Item. The Cordier line
15
is intended to
represent pressure coefficient and flow coefficient combinations that are produced by the most efficient
designs of turbomachines themselves operating at optimum efficiency. It agrees acceptably well with most
fan categories except the forward-curved and cross-flow types whose geometry is not compatible with the
Cordier classes of turbomachines.
Sketch 4.2 also shows that axial-flow fans can only be designed to produce relatively low pressure
coefficients. Centrifugal-flow fans, however, produce higher coefficients.
Within the envelope for axial-flow fans, the wide range of pressure coefficient is achieved by varying the
solidity, e.g. a small number of blades gives a low pressure coefficient and vice-versa. Within the centrifugal
fan envelope, the range of pressure coefficient is achieved by varying the impeller blade angles, i.e.
backward-curved blades give the lowest pressure coefficients, radial blades give intermediate values and
forward-curved, the highest. In addition, forward-curved blades produce the highest flow coefficients.
In the same way that and relationships can be used to denote the pressure rise and flow rate
characteristics of a type of fan, other non-dimensional groups, namely , the specific diameter
*
, and ,
the specific speed
*
, may be used to typify the impeller diameter and operating speed relationship for each
fan category.
*
The definitions of the non-dimensional groups flow coefficient, , specific speed, , and specific diameter, , employed in Sketches
4.2 and 4.3 do not include the term . Elsewhere in this Item, however, the groups are defined with a term. See notes
in Section 3.2 for a full explanation..
'
'
d
s
' n
s
'
' n
s
' d
s
'
W
T
D
T
( ) W
T
D
T
( )
19
79037
Sketch 4.3 Diagram illustrating specific speed versus specific diameter for
optimum efficiency conditions of various fans
Sketch 4.3 illustrates the relationship between specific speed and specific diameter for the different fan
categories when each fan within each category runs at maximum efficiency. As with Sketch 4.2, it is
noticeable how different fan categories monopolise different regions on the graphs. The sketch shows that,
for a given impeller diameter, axial-flow fans run at higher impeller speeds than centrifugal fans.
It should be noted that Sketches 4.2 and 4.3 do not merely display patches of characteristics from a single
fan in the vicinity of its maximum efficiency. Instead the curves in the sketches connect the and
conditions of several fans in each category each operating at maximum efficiency. Detailed design
variations between fans in the same category allow individual fans to be optimised for different duties
within the ranges indicated in Sketches 4.2 and 4.3.
Suitability of pressure rise and volume flow rate is not the only criterion for selecting a fan. Consideration
must be given to the shape of the pressure rise/flow rate characteristic, the efficiency, shape of the power
characteristic, speed, size, inlet and outlet configuration and also the power and spectrum shape of the noise
emitted from different fan types. In addition, the use of a certain type of fan may be determined by its
mechanical suitability, e.g. for propelling airborne particulate matter.
The following Sections, 4.1 to 4.4, comment in some detail on general performance and mechanical features
of different types of fans. Guidance on their noise characteristics is given in Section 9. Typical fan
performance characteristics are illustrated in terms of , the static pressure coefficient, and , the flow
coefficient. Since these coefficients are directly proportional to the fan static pressure rise
*
, , and the
volume flow rate, , the versus charts are merely convenient methods of giving a more general
presentation than their dimensional counterparts. Also included on the same charts in the following sections
are typical fan static efficiencies and typical impeller power characteristics.
It should be noted that although the characteristics illustrated in Sections 4.1 to 4.4 give an indication of
the behaviour of each category of fan, they are not wholly general within their category due to detailed
design variations.
*
Note that is not necessarily equal to the change in static pressure between the inlet and outlet of a fan. For a full explanation of fan
static pressure rise, see Section 3.1.2
'
s
p
f s ,
p
f s ,
q
s
20
79037
For approximate
dimensions A, B, and
D
T
see Section 7.2
D
T
0.5 <
D
T
1.5 >
21
79037
Sketch 4.5 Pressure coefficient, flow coefficient, efficiency, and impeller power
characteristics of a typical propeller fan
4.1.2 Tube-axial fan
Sketch 4.6 Tube-axial fan
Applications for this fan are found in many air-conditioning systems that require a high volume flow rate
but small pressure rise. In contrast to centrifugal flow fans, this type of fan can be installed directly in a
duct. Design variations involving the blade geometry and number of impeller blades can significantly affect
both the pressure rise and flow rate.
The swirling motion of the discharged flow dissipates energy that reduces the efficiency of the fan and can
increase the pressure loss of at least the first component downstream.
Fans of this type are frequently coupled directly to electric motors and thus have a restricted range of
operating speeds but some versions are driven through vee belts by an electric motor mounted on the casing.
For approximate
dimensions , and
, see Section 7.2
A B
D
T
22
79037
Sketch 4.7 Pressure coefficient, flow coefficient, efficiency, and impeller power
characteristics of a typical tube-axial fan
4.1.3 Contrarotating fan
Sketch 4.8 Contrarotating fans
These fans are used for duties that require higher pressure rises than those obtainable from single axial-flow
fans. The units are normally constructed from a pair of tube-axial fans so that the swirling motion imparted
to the flow by the upstream fan is countered by the second fan. Thus the overall efficiency of the combination
is higher than the efficiency of either component fan in isolation.
Although the second fan is often set with smaller blade angles than the first because of the swirling inlet
flow, the maximum pressure coefficient obtainable from the combination can be more than twice the
maximum pressure coefficient obtainable from either component fan in isolation.
For approximate
dimensions , and
,see Section
7.2
A B
D
T
23
79037
Sketch 4.9 Pressure coefficient, flow coefficient, efficiency and impeller power
characteristics of typical contrarotating fans
4.1.4 Guide-vane axial fan
Sketch 4.10 Guide-vane axial fan
These fans are used for duties involving high volume flow rates with modest pressure rises. This makes
them suitable for use in high velocity air-conditioning systems and also in certain forced draft combustion
applications. Generally, these fans are well suited to applications where high efficiency is important and
also where swirl downstream of the fan must be controlled such as in wind tunnels.
The construction of guide-vane-axial fans is similar to tube-axial fans with the addition of inlet or outlet
guide vanes. The guide vanes improve the efficiency by countering the swirl produced by the rotor. In more
sophisticated versions, the angle of the rotor blades may be varied while the fan is operating to effect an
efficient flow control.
Some versions of these fans are driven through vee belts by an electric motor mounted on the casing but it
is more usual for the impeller to be directly coupled as depicted in Sketch 4.10. The vee-belt drive however
offers a convenient means of speed changing. Large versions of these fans are sometimes shaft driven.
For approximate
dimensions , and
, see Section 7.2
A B
D
T
24
79037
Sketch 4.11 Pressure coefficient, flow coefficient, efficiency and impeller power
characteristics of a typical guide-vane-axial fan
4.2 Centrifugal-Flow Fans
Within the major category of centrifugal fans, there are three sub-categories that relate to the blade shapes
of the impeller, namely: forward curved, radial bladed and backward bladed. In all cases the flow enters
the impeller axially through a hollow hub (termed "eye") from both or, more usually, one end and is
discharged with a radial component into the casing (termed "volute", "scroll" or "shroud").
Sketch 4.12 Centrifugal fan
4.2.1 Forward-curved centrifuga1 fan
Sketch 4.13 Forward-curved impeller
For approx-
imate dimen-
sions , , ,
and ,
see Section 7.2
A B C
D
T
W
T
25
79037
This type of fan, sometimes referred to as a "volume blower" or "multi-vane" fan, is best suited to
applications requiring a high volume flow rate at low to medium pressure rises. It therefore competes with
tube-axial and guide-vane-axial fans for some duties. Unlike axial fans, however, it cannot normally be
mounted in-line within the ductwork although some manufacturers produce a unit enclosed in a rectangular
casing that can be installed in-line between rectangular ducts.
The impeller accelerates the flow to a high velocity while rotating at a speed that is usually low compared
with other fans. The dynamic pressure is converted to static pressure by the diffusing action of the scroll
whose design is therefore important to the efficiency of the fan. With well-designed scrolls, the maximum
static efficiencies obtainable are comparable with those achieved by tube-axial designs.
A noteworthy feature of this fan is the shape of the power curve. If, by chance, during operation the flow
resistance unexpectedly drops, for example due to an inspection door being opened, the power absorbed
by the impeller will rise possibly to an extent that could overload the electric motor.
Sketch 4.14 Pressure coefficient, flow coefficient, efficiency and power
characteristics of a typical forward-curved centrifugal fan
4.2.2 Radial-discharge centrifugal fan
Sketch 4.15 Radial-discharge impellers
The chief application of radial-discharge impellers is the handling of airborne particles. The blades tend to
be self cleaning in moderately dirty conditions and the more efficient unit with curved-heel blades is thus
often used for draught induction in boilers. The fans are capable of very high pressure rises and, because
of their tolerance to particulate matter, are suited to filtration duties.
The simple straight-bladed radial impeller can be made from thick steel to withstand impact from large
a. curved heel blades b. straight blades
26
79037
particles and may be constructed with the flat blades attached directly to a spider hub. Low efficiency and
noisiness restricts the general application of this type of fan.
The shape of the power curve, see Sketch 4.16, is similar to that of forward-curved impellers in that it rises
to a maximum when the fan static pressure rise is zero. Care must therefore be taken to ensure that the drive
motor is adequately rated for contingencies, such as inadvertent filter removal, that might cause the system
flow resistance to be reduced.
For operation in dusty environments where deposits may build up on the blades, an allowance for
out-of-balance forces should be made by specifying special bearings. In such cases, it is also usual to specify
a vee-belt drive because the reduction in performance caused by deposits on the blades may be compensated
for by changing the pulleys in order to increase the impeller speed. However, because the efficiency also
deteriorates under such conditions, it is necessary to specify an electric drive motor with an adequate power
margin.
Sketch 4.16 Pressure coefficient, flow coefficient, efficiency and impeller power
characteristics of a typical radial-bladed centrifugal fan
4.2.3 Backward-bladed centrifugal fan
Sketch 4.17 Backward-bladed impeller
Depending primarily on the ratio , the pressure coefficients of these impellers can be varied to suit
high pressure rise/low flow rate requirements or medium pressure rise/medium flow rate applications.
The passages between the blades diffuse more than half of the dynamic pressure into static pressure so that
D
H
D
T
27
79037
energy losses are reduced when the remaining dynamic pressure is converted to static pressure in the scroll.
Efficiencies are generally high but the operating speeds are higher than those of other comparably sized
centrifugal fans. In order to exploit the high efficiency characteristics, the inlet can be equipped with variable
angle guide vanes to control the flow rate. Such guide vanes, by pre-swirling the inlet flow in the direction
of the impeller, provide a more efficient means of control than throttling, see Section 6.3.2.
The impellers may be constructed with aerofoil-shaped blades, constant thickness curved blades or straight
blades.
Sketch 4.18 Blade types used with backward-bladed impellers
In principle there are advantages of efficiency with aerofoil blades and advantages of cost and toughness
with straight blades. Curved blades offer a frequently-used compromise.
Two further categories of backward-bladed fans are often quoted, that of wide backward-bladed and that
of narrow backward-bladed. There is no firm definition of these categories but "wide" fans may normally
be taken to mean those with and "narrow", those with .
Sketch 4.19 Pressure coefficient, flow coefficient, efficiency and impeller power
characteristics of a typical backward-bladed centrifugal fan
W
H
D
T
0.3 W
H
D
T
0.3 <
28
79037
Sketch 4.25 Pressure coefficient, flow coefficient, efficiency and impeller power
characteristics of a typical J-casing cross-flow fan
31
79037
Relative density, , as defined in this Item is the ratio of the actual flow density, , to a standard flow density, equal to 1.2 kg/m
3
.
It should not be confused with the special meaning of relative density, i.e. ratio of water vapour density to air density, adopted by some
terminologies.
p
s
p
t
K
s
U
2
K
t
U
2
K
s
K
t
p
s
U
2
K
s
p
s
( )
ext
+ =
p
t
U
2
K
t
p
t
( )
ext
+ =
K
s
K
t
p
s
( )
ext
p
t
( )
ext
p
s
( )
2
p
s
( )
2 ext ,
p
s
( )
1
p
s
( )
1 ext ,
---------------------------------------------------
p
t
( )
2
p
t
( )
2 ext ,
p
t
( )
1
p
t
( )
1 ext ,
--------------------------------------------------
1
------ = =
0
2
K
s
K
t
p
s
( )
1
p
t
( )
1
q
1
q
2
p
s
( )
2
1
------
q
2
q
1
-----
,
_
2
p
s
( )
1
p
s
( )
ext
[ ] p
s
( )
ext
+ =
p
t
( )
2
1
------
q
2
q
1
-----
,
_
2
p
t
( )
1
p
t
( )
ext
[ ] p
t
( )
ext
+ =
32
79037
The relationships given in Equations (5.4) and (5.5) enable the system operating line to be drawn, see
Section 3.1.1, that describes the system pressure loss variation with volume flow rate. Note, however, that
Equations (5.4) and (5.5) are valid only while the loss coefficients, and , remain unchanged - hence
the term "fixed system".
5.2 Systems with Varying Loss Coefficients
In many systems, the loss coefficients vary either by design, e.g. through the use of dampers and controllable
discharge terminals, or as a consequence of operation or ageing, e.g. due to the blocking of filters or other
in-duct devices. This means that the system operating line will depart from the fixed characteristic
represented by Equations (5.4) and (5.5). This is illustrated in Sketch 5.1.
Sketch 5.1 Characteristics of system with varying loss coefficients
The passive characteristics of a system such as depicted in Sketch 5.1 should not be regarded in isolation
from the requirements for the system. For example, although the loss coefficients in a filtration system will
vary, ideally the volume flow rate through the system should not be affected. Alternatively, although the
volume flow rate through a system with controllable terminals will clearly vary, the flow rate through those
terminals that are open should ideally be maintained constant by an unchanging pressure drop. These
contrasting requirements are illustrated in Sketch 5.2.
Sketch 5.2 Constant volume flow and constant pressure drop system requirements
Although it is possible to meet very closely such requirements, by matching the system characteristics to
controllable fans, it is often possible to find satisfactory solutions without recourse to controls by relaxing
the precision with which the ideal requirements are met. This is discussed in Section 6.
5.3 System Requirements for Reliability (Back-up Systems)
The previous sections have dealt with systems and their requirements in the context of performance. The
following notes, however, consider systems that are configured in certain ways to meet reliability criteria.
Depending on the criteria set, which can frequently be governed by codes of practice, systems may be
Curve No.
(1) Corresponds to blocked filters/closed
dampers/closed terminal,
(2) corresponds to conditions inter-
mediate beween (1) and (3),
(3) corresponds to clear filters/open
dampers/open terminal.
(a) Constant volume flow requirement for
filtration system.
(b) Constant pressure drop requirement
for a short ventilation system.
For curves 1, 2 and 3 see Sketch 5.1.
K
s
K
t
33
79037
designed to be driven by more than one fan operating in parallel, or more than one fan operating in series.
Sections 5.3.1 and 5.3.2 describe some of the special considerations that must be given to these systems.
5.3.1 Systems with fans in parallel
Where failure is unacceptable, a system may be designed to be powered by two or more fans operating in
parallel. In this configuration, certain flow stability problems can arise and the guidance given in Section
6.1 should be carefully noted. To cover the event of one fan failing, the fans must be equipped with devices
for closing the ducts to prevent short circuiting of the flow through the failed fan. In addition, unless an
effective back-flow damper is provided, it may be necessary to specify a rotor lock to avoid high starting
currents from unstarted fans windmilling in the wrong direction.
5.3.2 Systems with fans in series
A system employing two fans in series with one fan operating and the other idling is a common requirement
for certain ventilation applications. This configuration known as "series standby" is less efficient than single
fan configurations due to the pressure drop caused by windmilling of the stand-by fan. This extra resistance
must be taken into account when calculating the system pressure drop.
Series configurations may also be used in systems where total failure is unacceptable but partial failure is
acceptable. In this case the normal operating point will be achieved only when both fans are operating but
an acceptable reduced flow condition will result when one fan fails. Section 6.1 gives guidance on how the
characteristic of a two-fan system can be calculated.
34
79037
35
79037
(b) volume flow rate control using multiple fan combinations may be more economical than other
control techniques,
(c) fans positioned near the system inlet and near the system exhaust are often used in ventilation
applications to avoid excess pressure in the space being served,
(d) where total failure is unacceptable.
6.1.1 Two fans in parallel
With two fans connected in parallel by symmetrical ductwork, equilibrium occurs when the value of the
total pressure rise
*
from both fans is identical. Thus the combined fan characteristic for two fans in parallel
may be constructed from the individual fan characteristics by summing, for a series of values of fan total
pressure rise
*
, the values of the volume flow rate for each fan at that pressure. In Sketch 6.2 the individual
characteristic for the two fans (which happen to be identical) is curve A-A, whilst the characteristic for the
two fans in parallel is the curve C-C.
However, there are complications to this simple procedure.
Sketch 6.2 Combined performance characteristic for two fans in series and parallel
In Sketch 6.3, the efficiency and pressure characteristics of each of two fans operating in parallel are
illustrated. Their combined characteristic is also shown and is drawn by adding all the possible combinations
of volume flow rate at different pressures. The maximum in the individual pressure characteristics, a feature
of many fan types, causes a loop in the combined characteristic which, in the case of forward-curved fans,
is likely to occur near the condition of maximum efficiency. If the combination is operated at capacities
corresponding to the loop, each fan may switch from either of the two conditions that satisfy the system
characteristic. This cyclic switching, apart from causing noise annoyance, can cause damage to the fans,
other items in the system and to the fan transmission.
*
If both fans, which need not be of the same size or type, discharge into a large plenum, equilibrium will occur when each fan produces
the same fan static pressure rise, . p
f s ,
36
79037
.
Fans in series all pass the same volume flow, , assuming no gains or losses in the duct system. The
combined fan total pressure rise, , will approach the sum of the individual fan total pressure rises.
The fan static pressure rise for the combination is defined by Equation (3.2) and is thus not equal to the
sum of the individual fan static pressure rises. Normally the fan dynamic pressure for the combination is
taken to be that at the outlet of the most downstream fan.
The combined fan total pressure rise versus flow rate characteristic for two fans in series may be constructed
from the individual fan characteristics by summing, for a series of values of , the values of the total
pressure rise for each fan at that flow rate. In Sketch 6.2 the individual characteristic of the two fans is the
curve A-A whilst the characteristic for the two fans in series is the curve B-B.
*
For stand-by systems, see Section 5.3.
This will usually be a reasonable assumption for centrifugal fans irrespective of how closely coupled they may be. However, tube-axial
flow fans produce swirl which, unless damped by flow straighteners, can persist for many duct diameters. See Section 4.1.3 on
contrarotating fans.
q
p
f t ,
q
37
79037
Similarly, the requirement for constant volume flow rate illustrated by line A in Sketch 5.2 can be
approximated by selecting a fan or combination of fans with a steep characteristic of negative slope in that
range of volume flow, see Sketch 6.8.
Sketch 6.8 Matching constant flow rate requirement
The approximation to constant flow rate is not as good as that to a constant pressure and in some cases it
may be necessary to resort to a controllable fan.
6.3.2 Meeting system requirements with control devices
Fan controls are necessary when the system requirements cannot be adequately matched to the natural fan
characteristic.
A controllable fan offers a flexibility of operation such that, over limited ranges of flow rate and pressure
gain, most system requirements can be met. For example, a control characteristic that gives a truly constant
volume flow rate with increased system resistance can be achieved, see Sketch 6.9.
Sketch 6.9 Use of fan controls to achieve constant volume flow system requirement
However, if such a control characteristic is to be maintained automatically, a stability analysis should be
undertaken. The starting procedure should also be modelled.
Five types of control are commonly used: speed control, variable pitch rotor control, inlet guide-vane angle
control, bleed control and throttle control.
Speed control, which can be achieved either by mechanical or electrical means, is suitable for all categories
of fans and is aerodynamically the most efficient means of flow control. For cross-flow fans, it is the only
reliable means of flow control. Mechanical controls depend on friction and require regular maintenance.
Electrical means of control are detailed in Section 8.2.
40
79037
The consequences of speed control can be investigated using the fan laws given in Section 3.3.
Variable pitch rotor control of axial-flow fans provides a large range of flow control with little sacrifice
of efficiency. Such fans, however, are costly and require more frequent maintenance than those with fixed
rotor blades. The normal operating range variations available with such fans are illustrated in Sketch 6.10.
Inlet guide vane controls can be fitted to backward-bladed centrifugal fans. The vanes act by pre-swirling
the inlet flow in the direction of the impeller rotation to provide a more efficient means of flow control than
throttling. However, with radial-bladed and forward-curved centrifugal fans, although it is also possible to
govern the flow with inlet guide vanes, the power characteristics of these fans are such that more simple
throttling devices can be used efficiently, see Sketches 4.14 and 4.16.
The normal operating range variations available with such devices are illustrated in Sketch 6.11.
Bleed or bypass control is a stable means of controlling the flow into a system from any fan and is often
used in laboratory test rigs. In commercial operations, however, a bleed or bypass control is normally only
applied to axial-flow and backward-bladed fans because they alone have characteristics that avoid power
consumption penalties as the flow is diverted from the system.
Sketch 6.10 Rotor pitch control of an axial-flow fan (arbitrary units)
Sketch 6.11 Inlet guide-vane control of a backward-bladed centrifugal fan (arbitrary units)
41
79037
Throttle control is an inexpensive and often-used means of control that can be applied to all fans except
cross-flow fans. Throttling devices, often referred to as "dampers", should normally be positioned
downstream of the fan so that the flow distortion that they inevitably cause does not affect the fan.
Throttling devices are inefficient when used with axial-flow and backward-bladed centrifugal fans because
their power characteristics are such that little power will be saved, in the normal operating range, as the
flow is throttled. With axial-flow fans, stalling problems may arise if the flow is over-restricted. However,
when used in conjunction with forward-curved centrifugal fans, throttling devices offer a less costly
alternative to other means of control without incurring power consumption penalties.
The range of control available with throttling devices can be investigated by adding a pressure loss
proportional to to the system characteristic as illustrated in Sketch 6.12.
The constants of proportionality, to , depicted in Sketch 6.12 are related to the loss coefficients and
thus the position of the throttle. Item No. 69022
8
gives approximate data on the variation of loss coefficients
with throttle position.
Sketch 6.12 Modification of system characteristic by throttling
6.4 System Trouble Shooting
Due to uncertainties in estimating system resistance and the effects of installation on fan performance, it
is inevitable that some systems do not meet their specifications but, just as there is often more than one
cause of a problem, there are often several solutions.
6.4.1 Causes of low volume flow rate
If the system resistance is underestimated and/or the fan performance overpredicted, a low volume flow
rate will result. However, if following a check it is found that errors of estimation are within normal
uncertainties, there are two possible causes. Either the fan has a flat characteristic near the operating point
as illustrated in Sketch 6.5 or some components in the fan and system are not functioning as intended. It
should be noted that, because of differences between the performance of a fan as measured under standard
test conditions
12
and that occurring in an installation, it is often difficult to apportion blame on the fan for
an inadequate performance. Difficulties of obtaining representative measurements of pressure and volume
flow rate in an installation compound the uncertainties.
A frequent cause of trouble is an installation that distorts the flow entering the fan. Axial-flow fans are
q
2
k
1
k
3
42
79037
especially sensitive to inlet distortion on which Derivation 24 gives some practical guidance. Another cause
of trouble is stalling in diffusers which prevents the conversion of dynamic pressure into static pressure.
Item No. 76027
8
gives guidance on how to correct diffuser problems. Remedies that boost fan performance
are offered in Section 6.4.2.
6.4.2 Boosting fan performance
If the fan inlet flow distribution and diffuser performance are satisfactory, there remains the possibility of
boosting the fan to increase the system volume flow rate. Where fans are driven by vee belts, this is most
easily achieved by changing the pulley wheels to increase the impeller speed. The fan laws given in Section
3.3 indicate the amount by which the speed should be changed to give the required boost to the fan
performance. The corresponding increase in rotor power should also be calculated and checked against the
rated power of the motor.
If the fan is driven directly by an electric motor, changing the speed is impracticable. Then it is necessary
to increase the flow and pressure coefficients of the fan. For tube-axial fans, this is most conveniently
achieved by adding guide vanes. Many manufacturers supply guide-vane units that may be attached directly
to the fan casing. For guide-vane-axial fans, the effect of changing the number of blades and their pitch
angles should be investigated using manufacturer's data. If these measures are insufficient, an additional
booster fan
*
can be considered as an alternative to an increase in fan size which the fan laws in Section 3.3
may be used to calculate. For centrifugal fans, a variety of impellers may be available that run in the same
housing but here manufacturer's data must be used to ascertain the effect of an impeller change.
*
If the booster fan is installed near the original fan, the directions of rotation of the two impellers should be contrarotating.
43
79037
7. FAN SELECTION
In selecting the best fan, the mechanical suitability, physical dimensions and performance characteristics
of the available fans should be established. The mechanical suitability of the fans should be checked against
their intended application. For example, for duties involving dust laden air, certain fan types are unsuitable.
Guidance on this is given in Section 7.1. The primary physical criterion is that the fan can be installed in
the available space - convenience of installation will, in many designs, be the deciding factor for choosing
between axial and centrifugal fans. A procedure for obtaining approximate dimensions and approximate
impeller speeds based on manufacturers' data (Section 11.3) for the different fan types is given in Section
7.2. The primary performance criterion is that the fan should supply the required volume flow rate against
the system pressure drop at an acceptable efficiency. Selection on this basis is explained in Section 7.3.
Guidance on noise, which can also influence selection, is given in Section 9.
These procedures are illustrated by the examples in Section 10.
7.1 Mechanical Suitability
For duties involving clean and dry air at temperatures typically between 4C and 40C, and at absolute inlet
pressures of typically between 700 mbar and 1300 mbar, most fans from manufacturers' standard ranges
will be mechanically suitable. Outside those ranges of temperature and pressure, the manufacturer should
be consulted to see if alternative materials or finishes are necessary for the fan, its bearings and its electric
motor. Similarly, for duties involving corrosive, wet or inflammable gases, manufacturers' guidance should
be sought before any design is finalised. There are no simple rules to imply that one fan type is necessarily
more suited than another to such arduous conditions. The choice will often depend on the availability of
sufficiently robust fans and those of designs that allow convenient impeller removal and replacement.
When a fan is to be used for duties involving particulate matter, centrifugal fans are normally employed.
Straight radial-bladed centrifugal fans with open impeller construction are in general better suited to
handling flows containing large particles or fibres, while the more efficient shrouded impeller types may
be used for less arduous dust control duties, see Section 4.2.2. Backward-bladed impellers with straight or
curved blades may also be used in the less severe environments.
With inlet flow distortion, the loss in performance and increase in vibration will be less severe from a
centrifugal fan than from an axial-flow fan. When such a performance handicap is expected, a fan should
be selected that gives a generous estimated performance margin, see Section 6.2.
7.2 Approximate Physical Dimensions
Because it is usually possible for more than one type of fan, or combination of fans, to provide a satisfactory
system operation, the choice of fan may be governed by physical constraints. Where this is not so, a fan,
or combination of fans, may be selected on the basis of maximum efficiency, see Section 7.3.
The physical proportions of each axial-flow and mixed-flow fan type are approximately constant. In
centrifugal and cross-flow fans, the only governing proportion that varies significantly is the width to
diameter ratio of the impeller, , which determines the proportions of the casing.
Fundamental therefore to the estimation of the physical dimensions of a fan is knowledge of the impeller
diameter, , and, in the case of a centrifugal or cross-flow fan, the width to diameter ratio, .
By correlating values of specific diameter
*
, , against specific speed, , coinciding with high efficiencies
*
See Section 3.2 for definitions and explanation.
W
T
D
T
D
T
W
T
D
T
d
s
n
s
44
79037
for each fan type of known , it is possible to deduce an approximate relationship between the
impeller diameter and the impeller speed, , that is best suited to the required flow rate and pressure rise.
Using this relationship between the impeller diameter and impeller speed, the diameter can be estimated.
Notes detailing the procedure for estimating are given in Section 7.2.1 and the remaining fan dimensions
can be estimated using the typical proportions listed in Section 7.2.2.
7.2.1 Procedure for estimating impeller diameter,
The following notes describe the diameter estimation procedure for a given fan type. Following the diameter
estimation, it may become apparent that the choice of fan type should be reviewed and/or impeller
width/diameter ratio changed and/or impeller speed changed. It may become evident that two or more fans
would be better suited to the required duty; in that case, the fan pressure rises and volume flow rates referred
to in the notes and charts should be taken as those appropriate to each fan in the series or parallel arrangement
chosen.
Step
Procedure
1. Select a fan type. If there are no overriding mechanical constraints, the qualitative information
given in Section 4 may be helpful.
2. Referring to Figure 1, decide on a value for using the graph on the far left of the chart. A value
of corresponding to the middle-range value of for the chosen fan type will result in a good
compromise between impeller diameter and speed. However, a smaller diameter can be obtained
by specifying a higher value for .
3. Again referring to Figure 1, it can be seen that the lower portion of the graph on the far right of the
chart requires a value for . For axial-flow fans and mixed-flow fans, take . For
single inlet centrifugal fans, any number for between approximately 0.12 and 0.65, as
typified by the values quoted on the chart
*
, may be chosen. For cross-flow fans, impellers with
ranging between 0.7 and 10 are commonly available.
Note that the selection of a wide impeller reduces the diameter but increases the speed. For
applications where a high pressure rise is required, considerations of speed may thus restrict the
practical width of the impeller.
4. Evaluate , the relative density of the flow entering the fan. For sea-level installations running at
outside ambient conditions, may be taken as unity for the purposes of this estimation procedure.
5. For the maximum flow rate required, , calculate the necessary fan pressure rise. For many
systems, the pressure rise will be conveniently related to the fan static pressure rise (see Section
3.1.2) but, where this is not so, the fan total pressure rise, , may be calculated and converted
to using the correlation presented in Figure 4.
6. Evaluate ..
7. Pinpoint the co-ordinate on the upper far right-hand graph of Figure 1 corresponding to the
selected value of and and . The point marked A exemplifies the use of the
grid for a value of , m
3
/s and Pa.
For footnotes see end of procedure.
W
T
D
T
N
D
T
D
T
n
s
n
s
1 d
s
n
s
W
T
D
T
W
T
D
T
1 =
W
T
D
T
W
T
D
T
q
max
p
f t ,
p
f s ,
p
f s ,
W
T
D
T
q
max
p
f s ,
W
T
D
T
0.5 = q
max
8 = p
f s ,
500 =
45
79037
If the impeller speed and diameter are satisfactory, the remaining physical dimensions can be estimated
using the procedure of Section 7.2.2. If the impeller speed is very high, this may indicate the need for a
change in fan type or for more than one fan to be employed in series. If the impeller speed is low, parallel
operation of two smaller fans should be considered although a double inlet centrifugal fan may suffice.
Guidance on the use of fans in series and fans in parallel is given in Section 6.1.
7.2.2 Estimation of fan external dimensions
The table below gives approximate ranges for the dimensions , and as detailed on the Sketches in
Section 4.
7.3 Approximate Power Requirements
It is possible to estimate the impeller power of a fan using a similar approach to that given in Section 7.2.
For power estimation, the crucial variable is the fan efficiency, which is correlated in terms of the specific
speed, .
The procedure given in Section 7.3.1 requires a value for the specific speed, , for which a provisional
estimate should be available from the procedure in Section 7.2.1.
*
For double inlet centrifugal fans, the limits of this range may be doubled.
See Section 8.
8. From the far left-hand graph of Figure 1, draw a horizontal line from the chosen and
co-ordinate across to one of the two Reference Lines. The point marked B exemplifies this for a
versus combination selected for a forward-curved centrifugal fan. Where this horizontal
line intersects the appropriate Reference Line, draw a line parallel to the inclined lines on the
centre graph.
9. Draw a horizontal line from point A ascertained in Step 7 until it intersects with the inclined line
drawn in Step 8. (This is the point marked C in the running example.) This point of intersection
lies directly above the scale giving which can now be read.
10. To find the corresponding impeller speed turn to Figure 2. Again pinpoint point A on the far
right-hand graph using the same approach as in Step 7.
11. Using the same value of as before, locate point B on one of the two Reference Lines on the
centre graph and, again following the same approach as in Step 8, draw a line parallel to the
inclined lines.
12. Draw a horizontal line from point A to intersect with the inclined line at point C. If the right-hand
Reference Line was used, the intersection lies directly above the scale giving the impeller speed in
revolutions per minute. Alternatively, if the left-hand Reference Line was used, the scale gives the
impeller speed in radians per second.
13. If the fan is directly coupled to the motor, the impeller speed will be governed by the pole speed of
the motor. Then the nearest pole speed must be selected
1.70 0.50D
T
D
T
0.9
D
T
0.9 >
0.77 0.30D
T
D
T
0.9
D
T
0.9 >
1.25 0.15D
T
D
T
1.0
D
T
1.0 >
1.28 0.20D
T
D
T
0.9
D
T
0.9 >
1.20W
T
D
T
0.1 +
1.20W
T
D
T
0.9 +
1.65W
T
D
T
0.20 +
3.33W
T
D
T
0.35 +
W
T
D
T
0.25 +
P
R
s
n
s
q
max
p
f s ,
q
max
8 =
p
f s ,
500 =
47
79037
3. From the far left-hand graph, draw a horizontal line from the value of obtained in Step 1 across
to intersect with the correct Reference Line for the fan being treated (point B). At this intersection,
draw a line parallel to the inclined lines on the centre graph.
4. Draw a horizontal line from point A ascertained in Step 2 to intersect with the inclined line drawn
in Step 3. (This is point C.) This point of intersection lies directly above the scale giving
which can now be read.
5. If the efficiency is satisfactory, the procedure is complete. If, however, a higher efficiency is
required, the consequences of changing , and/or the fan type, to achieve higher values must be
re-investigated through the procedure in Section 7.2.1.
s
P
R
n
s
48
79037
, i.e. 0.98 times synchronous speed, but this value for slip may be less
for large motors, i.e. kW, or more for small motors, i.e. kW. The corresponding rotor speeds
are given by /no. of poles where is the motor speed in rev/min and is the supply
frequency in Hz. The number of poles is typically, 2, 4, 6 or 8. Two pole machines, however, are only
available for low power duties.
Because the speeds of induction motors are related to the supply frequency, efficient speed control is
difficult. However, controls employing frequency regulation are available and these and other means of
control are discussed in Section 8.2.
8.1 Starting
In general, squirrel-cage induction motors are used wherever practicable due to their low cost, high
efficiency and good reliability. However, whilst giving satisfactory running performance, such motors do
present starting problems. The speed/torque characteristic of a typical squirrel-cage induction motor is
illustrated in Sketch 8.1.
In general, a high efficiency motor, i.e. one with low resistance windings, has a low starting torque because,
at the stalled condition, the nearly purely inductive rotor impedance gives it a transformer-like
characteristic.
Two kinds of problems arise from low starting torques: prolonged electrical heat generation and slow system
response
. In most applications, however, it is only the first of these that requires attention. In addition, the
*
Motors intended for speed regulation should be selected with respect to the complete fan power versus speed characteristic after
consultation with the manufacturers. This is because speeds less than the maximum speed will give rise to higher motor temperatures,
see Section 8.2.
Induction motors designed for voltage regulation speed control, see Section 8.2.2, have high resistance windings that run with typically
ten per cent slip at their full-load rating.
40 > 10 <
N 0.98 120 f = N f
49
79037
associated high starting currents, which can amount to ten times the full-load current, require special
consideration.
The heat generation rate is directly related to the rotor slip, i.e. the difference between the actual rotor speed
and its synchronous speed. Clearly the longer the run-up time (which will be prolonged if electrical starting
devices are used to limit the starting currents) the higher the temperatures will rise in the motor. Thus it is
essential to select a motor with consideration given to the polar moment of inertia of the fan and its
transmission, see Table below. The time intervals between starts must also be considered, see Section 8.3.
Sketch 8.1 Torque versus speed characteristic of a squirrel-cage motor and its fan
To protect the electrical system from high starting currents, it is necessary with motors of powers typically
greater than 5 kW to reduce the voltage on starting. The most common electrical starting devices are
star/delta starters and autotransformer
*
starters. Normally, only two settings, i.e. "start" and "run", are
offered by either device although autotransformers can be provided with several voltage tappings. A
star/delta device is less costly but depends on both ends of each motor winding being made available for
connection. If either starting device is feasible, the choice may be swayed by the cost of the extra wiring
associated with star/delta starters versus the cost of autotransformer starters.
Some fan bearings and particularly vee-belt transmissions may have high breakaway torques. This torque can be overcome by employing
a wound-rotor motor whose effective resistance is varied externally through slip ring connections, see Section 8.2.2.
*
An autotransformer has a primary winding that is common to a portion of the secondary winding. It is thus less costly than a conventional
transformer whose windings are mutually isolated.
50
79037
The following table may be used as a guide to the relative suitabilities of different starting techniques.
The above values should be taken only as a guide and it should be noted that in many cases, the choice of
starting arrangement is governed by electricity supply mandates.
Sketch 8.2 Fan motor starting characteristics
The problem of insufficient starting torque has several solutions:
(i) an aerodynamic solution in which the fan torque curve is flattened by the use of a variable pitch
fan, the temporary provision of a bypass, or temporary throttling,
(ii) the specification of a larger size of electric motor,
(iii) the use of an autotransformer starter with several voltage tappings,
(iv) the use of a wound-rotor induction motor, see Section 8.2.1,
(v) the use of a slipping coupling, for example, a fluid or powder coupling.
A frequently-used rule of thumb
9
to check that starting will not cause overheating is to specify a motor that
has a run-up time within those obtained from the following table. However, longer run-up times may be
satisfactory in many installations but where this is envisaged the motor manufacturer should be consulted.
Power ratings Suitable starting arrangement
kW Single-phase, no external starting arrangement
kW to kW Three-phase, no external starting arrangement
kW to kW Three-phase, star/delta starter
above 30 kW
up to 75 kW
Three-phase, wound rotor motor with external resistance. Used only if star/delta
and autotransformer are unsuitable for torque reasons
above 37.5 kW Three-phase, autotransformer starter
0 1
0.5 5.0
5.0 37.5
51
79037
The actual starting or run-up time may be calculated from the following expressions.
(8.1)
8.2 Speed Control
There are five means of electrical speed control that may be applied to fans. They are:
(i) control employing a wound-rotor induction motor,
(ii) control employing voltage regulation to an induction motor,
(iii) control employing frequency regulation to an induction motor,
(iv) control employing a two speed induction motor,
(v) control employing a direct current motor.
8.2.1 Wound-rotor induction motors
The resistance, and hence current and torque, of a wound-rotor induction motor can be varied by
connections, made through slip rings, between the motor windings and external resistances. This enables
the speed to be governed by the torque versus speed characteristic of the fan, see Sketch 8.3.
Starting method Maximum allowable run-up time (in seconds)
Direct on-line
Star/delta or autotransformer
with approximately 60 per cent
full voltage
Wound rotor motor for powers up to 37.5 kW
or for powers above 37.5 kW
where is the motor speed (rad/s) at full load,
is the polar inertia of the fan, drive and motor (referred to motor) in kg m
2
and
iS the average torque available for acceleration divided by the full-load torque.
Typically for star/delta starting and 1 for direct on-line starting.
3
Rated Power kW ( )
7.5
------------------------------------------------ +
9
Rated Power kW ( )
2.3
------------------------------------------------ +
8
Rated Power kW ( )
3
------------------------------------------------ +
18
Rated Power kW ( )
15
------------------------------------------------ +
T
start
IN
2
10
3
0.25 =
52
79037
Enclosure
Insulation
The standard ambient temperature for motor design is . Associated with this are seven classes of
insulation, summarised below, that classify the maximum temperature rise at which normal service life can
be expected.
For motors operating at high altitude, the allowable temperature rise will be exceeded if the motor is loaded
to produce its rated power because the cooling effectiveness is reduced by the lower air density. However,
if the fan maximum power as ascertained in note (iii) in Section 8 is related to the flow density at sea level,
the motor will not overheat at any higher elevation because the impeller power requirement, for a given
point of rating
*
decreases faster than the motor capability. Similarly, a motor selected for a fan whose
maximum power is related to the flow density at will not overheat at lower temperatures provided
the motor is also subject to the lower temperatures. This is a useful feature when a high temperature system
is started cold.
8.5 Single-Phase Motors
Single-phase squirrel-cage motors are almost always used for fan applications requiring less than 500 watts.
The properties of the most frequently used types are summarised in the following table. Other types of
single-phase motors include a.c. series motors (universal motors) which are used where speeds in excess
*
See Section 3.3 for definition.
Screen-protected for use in relatively clean and dry locations,
Drip-proof for use as above, but where liquid is likely to drip onto the motor,
Totally-enclosed for use in areas where dirt, water or vapour makes enclosure desirable,
Flameproof for use in a hazardous area where there are inflammable gases or risks of
explosion,
Weatherproof for use without further protection from weather conditions.
Class Temperature rise above 40 C
Y
A
E
in normal use
B
in normal use
F
in normal use
H
C
40C
50C
65C
80C
90C
115C
140C
140 > C
40C
56
79037
of the maximum a.c. synchronous speeds are required and split-phase induction motors which have
characteristics somewhat similar to capacitor-start motors.
Single-Phase Motors for Fans
Motor
type
Description
Rated
output
(W)
Rated
speeds
50 Hz
(rev/min)
Rated
speeds
60 Hz
(rev/min)
Efficienc
y (per cent)
Starting
torque
(per cent
of full load)
Application
s
Advantages
Disadvantag
es
Shaded
pole
induction
motor
Usually of open
construction,
starting torque is
provided by
permanently
short-circuited
auxiliary winding.
0.75
to
200
875
1300
2600
1050
1550
3100
up
to
40
30
to
80
Low power
fans, e.g.
propeller and
cross-flow
requiring no
maintenance.
Inexpensive,
multispeed
capability,
quite small.
Low efficiency,
low starting
torque.
Capacitor
start,
induction
run
Usually of
enclosed
construction, has
auxiliary starting
winding in series
with external
capacitor. This is
isolated by
centrifugal switch
as normal running
speed is
approached.
40
to
800
950
1425
2850
1140
1725
3450
35
to
50
165
to
240
Fans in small
commercial
equipment,
suited to belt
drives owing
to high
starting
torque.
High starting
torque.
Non-adjustable
speed.
Capacitor
start,
capacitor
run
Of enclosed
construction, has
two windings, one
that is 90
electrically
phased from other
by capacitor.
20
to
2000
900
1350
2700
1075
1625
3250
45
to
60
30
to
250
(high value
only with
additional
starting
capacitor
with
centrifugal
switch)
Medium size
directly
driven fans.
High starting
torques are
possible. Can
be of high
efficiency and
fitted with
speed and
reversal
controls.
Speed control is
not possible
with
two-capacitor
versions.
Single capacitor
versions have
low starting
torque and load
sensitive speed.
57
79037
9. GUIDANCE ON NOISE
9.1 Introduction
There is an increasing emphasis placed on acceptable noise levels so that, because the noise depends on
the system configuration, the design of duct systems should not be undertaken in isolation from noise
considerations. To enable duct system designers to understand more fully the principles of noise generation
and propagation within duct systems this Section provides an introduction to acoustic terminology and
relationships used in fan noise estimation. A means of estimating the fan sound power level, and general
guidance on the selection and operation of fans for minimum noise, is also provided.
The noise within a duct system can originate from several sources other than the fan. Noise will be generated
by the fan drive, bearings and gearing but for other than very low speed fans these noise sources are likely
to be dominated by aerodynamic noise generated by the fan. Noise will also be generated by turbulent air
flows resulting from obstructions, such as bends and dampers within the duct, and branching of the duct
system; additional noise may be generated due to structural resonance effects induced by periodic forces
associated with the blade passing frequency or vortex shedding. Noise may also be introduced into the
system from external sources; for example, when the duct system passes through an area with high ambient
noise levels.
The noise emitted from the system may be transmitted to the serviced areas, or other areas through which
the ducting system passes, through the air, the system structure or directly via the duct. Airborne noise
principally emanates from the plant room and can be attenuated (i.e. reduced) by silencing the duct
downstream of the fan and acoustically insulating the plant room. However, if the system is poorly designed,
the flow within the duct may cause the duct panels to vibrate so providing an additional source of airborne
noise. Structure borne noise may be reduced by isolating the driver and fan from the system by the use of
anti-vibration mounts and by using flexible couplings at suitable positions in the duct system. Direct
ductborne noise is introduced into the serviced area through louvres and may be reduced by the use of
special acoustic louvres or by noise suppressors between the fan and ventilators.
Although knowledge of the fan noise alone will clearly not be sufficient to determine the noisiness of a
system, the fan sound power level, , is an important input to such calculations. Procedures for
determining the noisiness of ventilation systems are available in References 3 and 6 and a method of rating
industrial noise and its effect on persons living in the vicinity is given in Reference 2.
9.2 Noise Units and Basic Relationships
Sound powers radiated in air have a practical range of about W to W. Sound powers for some
familiar noise sources are tabulated in this Section. Because this range of powers is so large it is convenient
to express sound powers in decibel units (dB). This unit may be used to compare the relative magnitudes
of any quantity related to power. The number of bels (1 bel = 10 decibels) is the logarithm to the base 10
of the ratio of the powers. The two quantities used in this Item that are measured in dB are sound power
level, , and sound pressure level, . These quantities are defined as follows:
(9.1)
and , (9.2)
where and are reference sound power and root mean square sound pressure respectively. The
preferred
*
reference power, , is W and the preferred reference sound pressure in gaseous media
L
w
10
12
10
8
L
w
L
p
L
w
10
W
W
0
-------
,
_
log
10
=
L
p
20
p
p
0
-----
,
_
log
10
=
W
0
p
0
W
0
10
12
58
79037
is Pa
*
; these values are used in this Item. In air, sound pressure level is the easiest quantity to measure
so that the noise of fan and duct systems is measured in terms of .
The quality of noise is dependent both on its volume and frequency content (i.e. its spectral composition).
For a full description of a noise source, it is therefore necessary to quote sound power (or pressure) levels
within specific frequency bands. The frequency bands used for fan noise description are octave bands (i.e.
bands of frequency having an upper frequency twice that of the lower frequency). The preferred frequency
limits for each octave band, and their nominal centre frequencies, are tabulated for the eight octave bands
of interest.
*
The preferred reference values correspond to the youthful hearing threshold and are expressed in SI units in this Item. It should be stressed
that for all quantities expressed in dB the reference value used should be stated when absolute values are given.
*
1 Pa is 1 pascal = 1 N/m
2
; therefore N/m
2
. The equivalent value of may be quoted in other units such as
dyn/cm
2
or lbf/ft
2
.
20
20 Pa 2
5
10 = p
0
2
4
10
4.18
7
10
L
p
59
79037
It should be noted that the band centre frequencies, by which the bands are usually referred to, are the
nominal geometric mean of the upper and lower band frequency limits, i.e. .
9.3 Reaction to Noise
Values of may be quoted for each octave frequency band but it is often more convenient to quote a
single number. In order that the number meaningfully represents both the absolute sound pressure level and
frequency content of the sound it is necessary to apply a correction, based on the observer response, to
assign to individual octave bands an equivalent loudness. This corrected sound pressure level is said to be
weighted.
Since the human ear is most sensitive to frequencies in the higher range of audible frequencies, to make a
subjective assessment of noisiness it is necessary to reduce the sound pressure levels of the lower octave
frequency bands before combining them with the higher octave frequency bands. Corrections for the octave
bands of interest for the A, B and C weighting curves are given in Table 9.1. In using these curves the
relative sound level is added (arithmetically) to the band sound pressure level to give the weighted band
level. The weighted band levels are then summed to give the weighted sound pressure level using
Appendix A or Equation (9.3).
, (9.3)
i.e. , (9.4)
where is the weighted sound pressure level and are the weighted band sound pressure
levels in each of the octave bands. After summation of the band levels, the resulting noise level is known
as dBA, dBB and dBC respectively for the A, B and C curves. The most commonly used sound pressure
levels are A-weighted.
As an alternative to weighted sound pressure levels, the annoyance of fan system noise may be assessed
using noise criteria or noise rating curves. Noise assessment on the basis of these curves is more influenced
by the spectral content of the noise than a weighted sound pressure level. Details of noise criteria and noise
rating curves are given in Derivation 10 and Reference 5 respectively.
9.4 Summation of Sound Power Levels
The total sound power level from more than one source may be found by first converting the individual
sound power levels to sound power, then summing
*
(arithmetically) to obtain the total sound power (in
*
The sound power from contrarotating axial fans may not be obtained in this way because the closely spaced impellers interfere. On average
a two-stage axial fan with contrarotating blades will be 5 to 6 dB noisier than a guide-vane fan working at the same duty.
Lower band limit, Hz 44 88 177 355 710 1420 2840 5680
Centre frequency, Hz 63 125 250 500 1000 2000 4000 8000
Upper band limit, Hz 88 177 355 710 1420 2840 5680 11 360
f
centre
f
upper
f
lower
( )
=
L
p
L
p
10 antilog
10
L
p1
10
-------- -
antilog
10
L
p2
10
-------- -
... antilog
10
L
p8
10
-------- -
+ + + log
10
=
L
p
10
10
L
pj
10
j=1
8
log
10
=
L
p
L
p1
L ,
p2
... L
p8
,
60
79037
watts) and finally reconverting to a total sound power level. This procedure is expressed mathematically as
total sound power level
, (9.5)
i.e. total sound power level , (9.6)
where is the number of sources and is the sound power level of the source. A graphical procedure
is given for this summation in Appendix A. The summation should be carried out separately for each octave
band; however, if a single overall sound power level is required the octave band power levels may be
summed using the same procedure.
9.5 Fan Noise Testing
The three preferred methods for measurement of fan noise, in-duct, free-field and reverberant-field methods,
are fully described in Derivation 16. The primary objective of fan noise testing is to ascertain values of
sound power level in each of the octave frequency bands of interest. It should be noted that in Derivation
16 fan manufacturers are only required to provide noise data for the octave bands in the range of band centre
frequencies from 125 Hz to 4000 Hz. Many manufacturers also provide data for the bands centred at 63
Hz and 8000 Hz but, due to difficulties in measuring noise levels in these latter bands, the data provided
may not be guaranteed to the same accuracy as those given for the other octave bands. Sound pressure
levels are first measured in each octave band and the equivalent sound power level estimated using
appropriate relationships
*
.
Measurements to determine either the inlet or outlet fan sound power levels may be made. Depending upon
the test method used, either inlet sound power levels or open-inlet sound power levels are determined, and
similarly for outlet and open-outlet sound power levels. These sound power levels are associated with the
appropriate sound powers. The inlet sound power of a fan is the rate at which sound energy enters a uniform
airway connected to the fan inlet; the open-inlet fan sound power is the rate at which sound energy is radiated
into the ambient atmosphere from the open-inlet and the casing of the fan. Similar definitions apply to the
outlet and open-outlet sound powers.
A means of conversion between inlet (or outlet) sound power levels and open-inlet (open-outlet) sound
power levels, for ducts of uniform cross section terminating in open space, is provided in Figure 5.
9.5.1 In-duct fan testing
For in-duct testing the relationship between measured sound pressure level and sound power level is given
by
, (9.7)
where is the cross-sectional area
log
10
=
J L
wj
j
th
L
w
L
p
10 A log
10
+ =
A
61
79037
In using the relationships in this Item for estimating values of from measured values of , the SI system of units is assumed. With
alternative unit systems these relationships have additional constant terms.
L
w
L
p
L
pm
j L
p1
L
p2
, ... L
pj
,
L
pm
10
1
j
---
antilog
10
L
p1
10
---------
antilog
10
L
p2
10
---------
... antilog
10
L
pj
10
-------
+ + + log
10
=
L
w
L
pm
20 r 11 + log
10
+ =
L
w
L
pm
20 r 8.0 + log
10
+ =
r
L
pm
L
p1
L
p2
, ... L
pj
,
j
L
w
L
pm
10 T 10 V 14 log
10
+ log
10
=
V T
62
79037
of those achieved in practice since conditions in most buildings fall between those two extremes. Sound
pressure levels must be converted to sound power levels before system noise calculations can be carried out.
Noise data given in terms of sound pressure levels for in-duct or free-field noise tests are referenced to a
particular distance from the sound source (usually three fan diameters or metres). For free-field conditions,
sound pressure levels may be corrected to any required reference distance since for that condition sound
pressure level is inversely proportional to the square of the distance to the noise source.
Fan manufacturers generally quote either the fan inlet or fan outlet sound power levels. If total sound power
level is quoted, it is the arithmetic average of the total inlet sound power level and the total outlet sound
power level. In the absence of further data it is usual to assume that fan sound power is emitted equally
from the fan inlet and outlet.
When comparing the noise specifications for two fans, it is important to ensure that the data provided have
a common basis and have been measured under similar conditions. For example, outlet noise data from one
fan should not be compared with open-outlet data from another, since end reflections in the duct termination
on the former fan will attenuate the sound radiated into open space. A means of conversion between inlet
(or outlet) and open-inlet (or open-outlet) sound pressure levels, based on duct area, is provided in Figure
5 for the range of octave frequency bands of interest. This figure shows that the greater attenuation due to
duct end reflections occurs at the lower frequencies.
In using this Item to estimate fan sound power levels it should be noted that in the prediction procedure it
is assumed that the fan is working at, or close to, its maximum efficiency. Fans are at their quietest when
operating near peak efficiency and noisiest when working at, or near, their stalled condition. For a particular
installation, it is therefore necessary to select the type of fan on the basis of the performance requirements,
discussed elsewhere in this Item, before considering noise criteria. Because the prediction procedure
provided considers the fan to be working at its maximum efficiency it is better, where possible, to obtain
fan noise data from manufacturers' catalogues for the fan operating at the specific duties required in the
particular installation.
It should be noted that fan generated noise will increase if the airflow into the fan is unsteady. Since this
increase may be considerable, to ensure its quietest operation it is essential that the air passing into the fan
is uniform and turbulence free.
The noise generated by the basic types of fan may be compared by considering the specific fan power levels,
, given in Table 9.2. It is evident that centrifugal fans generate most of their noise at low frequencies
while axial-flow fans generate high noise levels at high frequencies. Since the human ear is more sensitive
to high frequency noise, axial fans will be noisier than centrifugal fans operating under similar flow
conditions. However, it should be noted that it is easier to suppress high frequency noise than low frequency
noise. It therefore follows that a high-speed axial-flow fan fitted with an appropriate attenuator may be less
noisy, and cheaper to install, than a slower speed centrifugal fan giving the same performance.
When selecting a fan on the basis of noise it is important to realise that, although the human response to
noise is frequency dependent, it is not, in general, possible to distinguish between noise levels differing by
less than about 3 dB. Also because of the inherent difficulties in both fan noise measurement and prediction,
differences in noise levels of less than 2 dB are usually considered insignificant.
9.7 Estimation of Fan Noise
The in-duct sound power levels of fans within ducts may be estimated using the procedure described here.
For the case of propeller fans the predicted sound powers are the open-inlet (or open-outlet) sound power
levels. It is implicit in this prediction procedure that the fan is working at, or near, its peak efficiency.
K
w
63
79037
The in-duct sound power levels include, at the lower frequencies, the sound energy within the duct system
which does not emerge into the occupied space owing to reflections at the outlet. The reduction in sound
power levels at the outlet (i.e. the difference between open-inlet (or open-outlet) sound power level and
inlet (or outlet) sound power level) is plotted against duct cross-sectional area for each of the octave bands
in Figure 5.
The sound power level of a fan in each octave frequency band, in the range of centre frequencies from 63
Hz to 8000 Hz, is given by
. (9.12)
The base sound power level, , which is independent of frequency, is found from the fan operating
condition. Values of are plotted against for a range of values of in Figure 7. The specific fan
sound power level, , accounts for spectral variations in the sound power level and is independent of the
fan operating conditions. Values of for each octave frequency band are given in Table 9.2 for the various
types of fan.
It is necessary to apply a correction to the sound power level in the octave band containing the blade passing
frequency, . The blade passing frequency is given by
. (9.13)
The octave band containing may be obtained from Figure 6.
Having identified the octave frequency band containing , the sound power level in that frequency band
is augmented by the blade frequency increment given in Table 9.2.
For guidance in the initial system design, typical numbers of fan blades for the various fan types considered
are given in Table 9.2.
Overall sound power levels and octave band sound power levels predicted by the method in this Item have
been compared with the equivalent in-duct sound power levels given in fan manufacturers catalogues for
fans working at their peak efficiency. On the basis of that comparison, the majority of predicted overall
sound power levels are within dB of the catalogue levels. The scatter of compared data in the individual
octave bands is, in most cases, greater than that for the overall level; for example, in the octave band centred
at 250 Hz, the majority of predicted levels are within dB of the catalogue levels.
TABLE 9.1
Octave
centre
frequency
Hz
A-weighting
relative
sound
pressure
level
dB
B-weighting
relative
sound
pressure
level
dB
C-weighting
relative
sound
pressure
level
dB
63
125
250 0
L
w
K
w
L
w
+ =
L
w
L
w
q p
f t ,
K
w
K
w
f
B
f
B
fan speed (rev/min) number of blades
60
------------------------------------------------------------------------------------------------ =
f
B
f
B
7 t
9 t
26.2 9.3 0.8
16.1 4.2 0.2
8.6 1.3
64
79037
*
When a range is given for the blade frequency increment, the higher increments occur for fans having the lower number of blades
and the lower increments for fans having the higher number of blades.
500 0
1000 0 0 0
2000
4000
8000
TABLE 9.2
Fan type
dB
Blade
*
frequency
increment
dB
Typical
number
of fan
blades
Octave band centre frequencies Hz
63 125 250 500 1000 2000 4000 8000
Propeller
51 48 49 47 45 45 43 31 5 7 3 7
Axial Tube axial
44 44 44 44 41 38 32 25 6 8
7 16
Guide-vane
axial
43 42 42 43 41 38 34 26 6 8
Forward-
curved
43 41 36 32 28 24 20 15 2 32 64
Centrifugal Radial
blade
46 47 47 43 39 32 25 19 2 5 5 10
Backward-
bladed
39 36 34 32 28 24 18 12 3 8 16
Mixed flow Axial
casing
46 43 43 38 37 32 28 25 4 6 8 15
TABLE 9.1
3.2 0.3
1.2 + 0.1 0.2
1.0 + 0.7 0.8
1.1 2.9 3.0
K
w
65
79037
10. EXAMPLES
10.1 Fan Selection and Size and Power Estimation
A fan is required to supply air to a small, fixed, ventilation system installed at sea level. The required flow
rate is 8 m
3
/s for which a gauge static pressure of 500 Pa is needed.
Sketch 10.1 Gauge pressure, = 500 Pa required
Select a suitable fan, obtain its approximate dimensions and estimate the power required.
Within Section 7 on fan selection, Section 7.1 gives guidance on the mechanical suitability of fans for
different duties. Since the conditions in this example are not mechanically arduous, the choice of fans is
not restricted by such considerations.
Section 7.2 explains the principles for sizing the various types of fans and Section 7.2.1 details the procedure
as follows.
.
Step Procedure
1. The notes in Section 4 and in particular Section 4.2.1 state that forward-curved centrifugal fans are
well suited to applications requiring a high volume flow rate at low to medium pressure rises. Thus,
this type of fan appears appropriate especially as it draws in air directly from the atmosphere so that
no special inlet connections have to be made.
2. A middle-range value from Figure 1 of the parameter for forward-curved fans is 1.2. The
corresponding value of .
3. The notes on Figure 1 advise that a value for of approximately 0.5 is typical for forward-
curved fans.
4. The relative density, , has a value of unity since the fan is to be installed at sea-level.
5.7. Following the dashed line representing this example in Figure 1, a value for of 500 and
m
3
/s locates point A on the upper right-hand graph. Note that the fan static pressure must
be equal to 500 Pa for the reasons set out in Section 3.1.2 and, in particular, Sketch 3.3a.
6.. Point B is located on the Reference Line for centrifugal fans.
7. Point C is located on the central inclined grid and the corresponding value for may be read as
m.
8. Point A is pinpointed on Figure 2.
p
s
1 d
s
n
s
2.7 =
W
T
D
T
p
f s ,
q
max
8 =
D
T
D
T
0.74 =
66
79037
As the impeller speed and diameter appear reasonable at this stage, the fan external dimensions will be
estimated. Section 7.2.2 tables approximate dimensions of the fan casing. From Section 7.2.2 and using
typical middle-range values, the estimated fan dimensions are as follows.
Section 7.3 explains the principles for estimating the power requirements for the various types of fans and
Section 7.3.1 details the procedure as follows.
The fan total pressure rise may also be estimated using the correlation given in Figure 4. For this example
with , the value of for a forward-curved fan is approximately 0.7. Thus the fan total
pressure rise is given by Pa.
10.2 Fan and System Noise Estimation
10.2.1 Fan noise estimation
For the fan of the previous example running at the same conditions, estimate the in-duct sound power level
in each of the eight octave frequency bands and the overall sound power level. The fan has 40 blades.
9. Using = 2.7 as before, point B is located on the Reference Line for the rev/min speed scale.
10. Point C is located on the central inclined grid and the corresponding impeller speed may be read as
606 rev/min.
11. The fan will be belt driven and so will not be restricted to electric motor pole speeds.
The overall height, , is m,
the overall depth, , is m,
and the casing width, , is m.
Step Procedure
1. From Figure 3, for a value of , the fan static efficiency may be read from the far left-hand
graph as 42 per cent.
2. Point A is located on the far right-hand graph corresponding to Pa and
m
3
/s.
3. Point B is located on the Reference Line for centrifugal fans.
4. Point C is located within the central inclined grid and the corresponding value for may be read
as W.
5. A higher efficiency could have been obtained from the same type of fan (forward curved) if the
specific speed were reduced. However, as an inspection of Figure 1 reveals, this would have resulted
in a larger fan.
Step Procedure
n
s
A 1.95 0.74 1.4 =
B 1.7 0.74 1.2 =
C 1.2 0.5 0.5 + ( )0.74 0.8 =
n
s
2.7 =
p
f s ,
500 = q
max
8 =
P
R
P
R
9500 =
n
s
2.7 = p
f s ,
p
f t ,
p
f t ,
500 0.7 715 =
67
79037
51.5 =
L
w
L
w
K
w
+ =
K
w
L
w
K
w
68
79037
The estimated overall sound power level in the duct is 97.5 dB.
10.2.2 System noise
The fan of the previous example services a space through a length of uniform duct of cross-sectional area
0.02 m
2
which terminates in the centre of a wall. Neglecting duct losses, other than those due to reflections
at the duct termination, estimate the sound pressure level in dBA at a distance of 3 m from the duct outlet.
Assume that free-field conditions exist in the serviced area and that the sound radiation pattern is
non-directional.
Firstly the sound power radiated into the space is estimated by correcting each octave band level for losses
due to end reflections at the duct exit. These losses are obtained from Figure 5 for the duct exit area of 0.02
m
2
.
Since the duct exit is in the centre of a wall, and the radiation pattern is non-directional, hemispherical
radiation can be assumed and the octave band sound pressure levels at a distance of 3 m (i.e. ) may
be found using Equation (9.10),
,
i.e. . (10.1)
The sound pressure levels in each octave band are then weighted using the A-weighting relative sound
pressure levels given in Table 9.1.
Finally the weighted band levels are summed, using the method in Appendix A or Equation (9.4), to obtain
the single-value sound pressure level in dBA.
The calculation steps are tabulated.
r 3 =
L
w
L
pm
20 r 8.0 + log
10
+ =
L
pm
L
w
20 r 8.0 log
10
=
69
79037
The end correction for the 63 Hz centred band falls outside the range of Figure 5. Since the correction in
this frequency band will reduce the band sound pressure level well below the maximum band level, the
contribution of the 63 Hz centred band to the dBA sound pressure level is negligible.
The summed A-weighted sound pressure level is 65.6 dBA.
Octave band centre
frequency
Hz 63 125 250 500 1000 2000 4000 8000
In-duct sound power level
from previous Example
dB 94.5 92.5 87.5 85.5 79.5 75.5 71.5 66.5
End correction from Figure
5
dB see
below
14.7 9.2 4.6 1.2 0 0 0
Sound power level radiated
into serviced area
dB 77.8 78.3 80.9 78.3 75.5 71.5 66.5
Sound pressure level at 3 m
from exit. Equation (10.1)
dB 60.3 60.8 63.4 60.8 58.0 54.0 49.0
A-weighted relative sound
pressure level from Table
9.1
dB 26.2 16.1 8.6 3.2 0 +1.2 +1.0 1.1
A-weighted band sound
pressure level
dB 44.2 52.2 60.2 60.8 59.2 55.0 47.9
70
79037
15. CSANADY, G.T. Theory of turbomachines. McGraw-Hill Book Co., USA, 1964.
16. Method of testing fans. Part 2 - Fan noise testing. British Standards
Institution, B.S.848, Pt 2, 1966.
17. Design for sound. Woods Fans, Toronto, April 1966.
18. KENNY, R.J. Fans and blowers. Machine Design, Vol.40, No.6, pp.l52-173, March
1968.
19. BUSH, E.H. Crossflow fan - history and recent developments. Fan Technology and
Practice, Paper 4, pp.50-66, Inst. mech. Engrs, April 1972.
20. GRAHAM, J.B. How to estimate fan noise. Sound and Vibration, Vol.6, No.5,
pp.24-27, May 1972.
21. ECK, B. Fans - design and operation of centrifugal, axial-flow and cross-flow
fans. 1st English edition, Pergamon Press, 1973.
22. FINKELSTEIN, W. Preliminary computations of fan noise. Bldg Services Engr, Vol.41,
pp.268-275, March 1974.
23. SEARLE, D.G. Pole amplitude modulated motors for fan and pump drives. Electrical
Review, Vol.194, pp.407-409, 19th April 1974.
24. Fan application guide. Heat. Vent. Air Conditioning Manufacturers
Assn, 1975.
25. Fan terminology. Eurovent 1/1, Paris, March 1975.
26. Electrical motors and controls, Section 1 Motors. Machine Design,
Vol.48, No.10, pp.8-42, 1976.
27. ASTROM, L. Fans for VAV systems. Flakt Review, Vol.13, No.2, pp.18-22, 1978.
28. GORDON, C.G. Fan noise and its prediction. Internoise 78, pp.154-165, San
Francisco, May 1978.
29. PAPAMARCOS, J.
BAESEL, H.D. et al.
Choosing fans for power plants. Power Engineering, Vol.82, No.6,
pp.46-60, June 1978.
30. GERRARD, G.W.
MESSER, M.G.M.
Designing with moving air. Original Equipment Manufacture Design,
Parts 1 to 5, pp.24-26 (June), pp.36-41 (July), pp.37-41 (August),
pp.50-55 (September), pp.53-59 (October), 1978.
31. McFARLAND, J. Fans for filtration. Filtration and Separation, Vol.16, No.2,
pp.l44-149, March/April 1979.
32. Specification for quantities, units and symbols. Part 7 - Acoustics.
British Standards Institution, B.S.5775, Pt 7, 1979.
33. BUSH, E.H. Private Communication, Airwheel Ltd, Holton Heath, Dorset, August
1979.
34. CAMPBELL, J. Private Communication, Ove Arup Partnership, November 1979.
35. WOODS-BALLARD, W. Private Communication, Woods of Colchester Ltd, December 1979.
72
79037
fc
ch
ba, bc, bi
ba, bc, bi
xf
xf
pb
pb
7
4
7
9
0
3
7
q
max
(m
3
/s)
7
5
7
9
0
3
7
ta
pa
va
cr
mf
mf
pa
cr
va
ta
xf
pb
pb
fc
ch
bi
bc
ba
Legend
pa propeller fan
ta tube - axial
cr contra - rotating
va guide - vane axial
fc forward - curved centrifugal
pb radial - discharge, paddle bladed
ch radial - discharge, curved heel
ba backward - bladed, aerofoil
bc backward - bladed, curved
bi backward - bladed, straight
mf mixed - flow, axial casing
xf cross - flow, J,S and U types
Section
4.1.1
4.1.2
4.1.3
4.1.4
4.2.1
4.2.2
4.2.2
4.2.3
4.2.3
4.2.3
4.3.1
4.4.1
n
s
(Note value of n
s
must be the same
as that used in Figures 1, 2 and 4)
R
e
f
e
r
e
n
c
e
l
i
n
e
f
o
r
c
e
n
t
r
i
f
u
g
a
l
a
n
d
c
r
o
s
s
-
f
l
o
w
f
a
n
s
R
e
f
e
r
e
n
c
e
l
i
n
e
f
o
r
a
x
i
a
l
a
n
d
m
i
x
e
d
-
f
l
o
w
f
a
n
s
C
B
A
1 10 10 10
2
10
3
10
4
10
5
10
6
10
-3
10
-2
10
-1
1 10 10
2
10
3
0.5 2 4 6 20 40 2 4 6 2 4 6 2 4 6 2 6 4 2 6 4 2 6 4 2 6 4 2 6 4 2 6 4 2 6 4 2 6 4 2
Peak efficiency fans available
Off - peak efficiency, but in normal operating range
7
6
7
9
0
3
7
FIGURE 4 CORRELATION OF
n
s
0.5 0.6 0.7 0.8 0.9 1.5 2 2.5 3 4 5 6 7 8 9 15 20 25 30 40 50
1 10
p
f,s
/ p
f,t
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
pb
xf
fc
cr
mf
ba,bc,bi
va
ta
ba,
bc,
bi
mf
va
cr
ch
ta
pb
xf
fc
( Note value of n
s
must be the
same as that used in Figures 1,2 and 3 )
peak efficiency fans available
off-peak efficiency but in
normal operating range
pa
pa
ch
Legend Section
pa propeller fan
ta tube - axial
cr contrarotating
va guide-vane axial
fc forward-curved centrifugal
pb radial-discharge, paddle bladed
ch radial-discharge, curved heel
ba backward-bladed, aerofoil
bc backward-bladed, curved
bi backward-bladed, straight
mf mixed-flow, axial casing
xf cross-flow, J,S and U types
4.1.1
4.1.2
4.1.3
4.1.4
4.2.1
4.2.2
4.2.2
4.2.3
4.2.3
4.2.3
4.3.1
4.4.1
p
f s ,
p
f t ,
--------------
79037
77
FIGURE 5
Duct area m
2
2 3 4 6 8 2 3 4 6 8 2 3 4 6 8 2 3 4 5
10
-2
10
-1
10
0
I
n
l
e
t
(
o
r
o
u
t
l
e
t
)
s
o
u
n
d
p
o
w
e
r
l
e
v
e
l
-
o
p
e
n
i
n
l
e
t
(
o
r
o
p
e
n
o
u
t
l
e
t
)
s
o
u
n
d
p
o
w
e
r
l
e
v
e
l
.
d
B
0
2
4
6
8
10
12
14
16
18
20
63
125
250
500
1000
2000
4000
Octave band
centre frequency
Hz
79037
78
FIGURE 6
6
8
10
2
10
3
2
3
4
6
8
2
Number
of blades
6050
40
30
20
15
10
7
5
4
3
2
Fan speed rev/min
10
2
10
3
f
B
Hz
Octave
bands
and
centre
freq. Hz
2000
1000
500
250
125
63
6 8 2 3 4 6 8 2 3 4
7
9
7
9
0
3
7
FIGURE 7
q m
3
/s
2 3 4 6 8 2 3 4 6 8 2 3 4 6 8 2 3 4 6 8 2 3 4 6 8 2 3 4 6 8
10
-2
10
-1
10
0
10
1
10
2
10
3
10
4
L
w
*
dB
0
10
20
30
40
50
60
70
80
90
100
1
0
4
1
0
3
1
0
2
2
2
4
4
6
6
8
8
p
f,t
Pa
80
79037
L
1
L
1
L
2
L
1
10 1 antilog
10
L
2
L
1
( )
10
-------------------------
+
' ;
log
10
=
L
1
94.5 = L
2
92.5 =
L
1
L
2
2.0 =
81
79037