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TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-1

February 2007

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters

Contents
Description Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Suppression Products Surge Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Residential Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Entrance Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clipper Power System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visor Series Integrated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visor Series Retrot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clipper VL (CVL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AEGIS Powerline Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Datacom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Conditioning Products Sag Ride Through (SRT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Voltage Regulator (EVR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Factor Capacitors and Harmonic Filters UNIPAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNIPUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUTOVAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Active-Harmonic Filter-Harmonic Correction Unit. . . . . . . . . . . . . . . . . . . Transient-Free Static Switching Power Factor Correction Units . . . . . . . UNIVAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUTOVAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10-2 10-4 10-6 10-6 10-7 10-13 10-15 10-16 10-20 10-21 10-25 10-26 10-29 10-31 10-37 10-38 10-44 10-49 10-53 10-58

10

Industrial Surge Protection Products

CA08101001E

For more information visit: www.eaton.com

10-2

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Product Overview


February 2007

Protection

Product Overview
Residential Protection
CHSP Series: Cutler-Hammer whole home Surge Protectors by Eaton Corporation for whole house protection installed at the loadcenter. Surge Strip Series: Plug-in surge strips for home and commercial applications.

Family of CHSP Products

10
SurgeTrap Family

ac Electrical Distribution Protection


Clipper Power System (CPS) Visor Series and CVL

Clipper VL: Commercial/nonessential branch panels. Visor and CVL Retrots: Suppressors externally mounted to distribution equipment. Visor Integrated Applications: Suppressors built into switchboards, panelboards, motor control centers and busways. Visor OEM: Surge suppression designed to facilitate easy integration in all types of gear.

CVL Retrot

Visor Retrot

Visor Integrated Applications

Visor OEM Offering

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-3 Product Overview
February 2007

Protection

Critical Load Protection

Datacom Protection
Protect your data and communication lines with Eatons Cutler-Hammer Datacom surge protection products. Products include:

AEGIS-HW: Series lters for up to 20 amperes, single-phase (protection for PLCs, control equipment). AEGIS-VL: Hardwired surge lter that protects critical loads up to 5 amperes. AEGIS+: Series lter 20 100 amperes (single- and 3-phase) for robotics, rectiers, automation equipment. OEM Components: A wide variety of components for domestic/ international applications (including military).

Modular protection for multi-pair applications. Hardwire connected (1 or 2 pair protectors). Wiring connectors (D89, DB25 and RJ11). Coaxial cable protection. Mounting hardware.

10

AEGIS Products

Datacom Products

Telecommunications Protection
The Cutler-Hammer Clipper Power System Visor Series Tc Panelboards, electrical distribution products, and family of surge protection devices are the total downtime protection package solution for your wireless telecommunications shelter.

Visor Tc Panelboards

Available in standard and custom congurations. Ratings: 120/240 Vac, single-phase, 3-wire 208Y/120 Vac, 3-phase, 4-wire 480Y/277 Vac, 3-phase, 4-wire 600Y/347 Vac, 3-phase, 4-wire (Other voltage congurations are available.) Copper bus. 12, 18, 24, 30, 36 and 42 circuits. Bolt-on branch breakers. A full range of factory installed modications and accessories. Fully rated or series rated.

Innovative Electrical Distribution and Power Quality Solutions for Telecommunications Facilities

Power Conditioning
Sag Ride Through (SRT)
The Sag Ride Through (SRT) is a power conditioner that corrects voltage sags to maintain uptime and productivity.

Electronic Voltage Regulator (EVR)


The Electronic Voltage Regulator (EVR) is designed to meet the needs of customers who experience voltage regulation problems due to brownout conditions from their electric utilities.

CA08101001E

For more information visit: www.eaton.com

10-4

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Product Overview


February 2007

Applications

Application Recommendations
Table 10-1. Application Guide for Surge Products
Application Type Eatons Cutler-Hammer Surge Products CHSP Complete Home Surge Protector. Surge Strip Series plug-in surge protection. Features and Competitive Advantages CHSP protects all residential loads. Only product available with three levels of protection (ac, telephone, cable). Single point ground eliminates differential ground voltages. SurgePlane construction. Value-added package for contractors and home builders.

Residential
Home ofce 120/240 volt loads

Light Commercial
Design build Chain stores Small facilities Clipper VL. Ideal package for any commercial facility. Clipper Power System Visor Series Retrot Cost-effective protection using CPS100 or eight (8) models. CVL protection. Clipper Power System Visor Series Integrated eight (8) models. Surge Strips plug-in surge protection (commercial grade). Clipper Power System Visor Series Integrated eight (8) models available in panelboards, switchboards, MCCs, switchgear, busway and automatic transfer switches. Clipper VL. Clipper Power System Visor Series Retrot eight (8) models. Data signal link protectors. AEGIS for critical load applications. Power Conditioners (models: SRT and EVR). Visor Series MCC (Motor Control Center). Clipper VL. Clipper Power System Visor Series Integrated and Retrot (switchgear, switchboards, busway, panelboards and automatic transfer switches). AEGIS powerline lters for critical loads (PLCs, robotics, etc). Datacom protectors. Sag Ride Through (SRT) power conditioner. Electronic Voltage Regulator (EVR). Clipper Power System Visor Series Caseless and Retrot. Clipper VL. AEGIS powerline lter. Other custom components. Power conditioners. Datacom protectors. Tc Panelboards (Visor Series (TVSS), transfer switch). QuarterWave (TQP) protectors for RF coaxial lines. AEGIS+. Clipper VL. Engineering design support. Able to meet any competitor TVSS specication. Signicant performance advantage using integrated Visors (the preferred choice of consultants). Quick-ship capabilities from satellites and service centers. The industrys most comprehensive diagnostics ensure safe operation. Third party tested. Sag correction for low and medium voltage applications. Visor Series MCC offers surge suppression for drives (available for retrot and new installations). AEGIS products are industry leaders for critical load protection (DIN rail mounting, extended warranty for connected PLC power supplies). Facility-wide solutions. Protection for drive/motor applications. SRT power conditioning for voltage sag problems. EVR ideal for voltage regulation problems.

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Large Projects
Including: Commercial Government Schools Institution Military

Industrial
Including: Small and large facilities WWTP

OEM
Any OEM customer including: Integrators Medical equipment Automation and control 20 years experience in OEM applications. Ability to meet customized requirements. Application engineering assistance. CE approval (AEGIS lters) ideal for international integrators. Small footprint series and parallel power lters.

Telecommunications
Including: Cellular sites Microwave PCS Paging systems Complete solution for protecting cellular (or PCS, microwave, GPS) base stations. Independently tested at lightning labs. Experience in worldwide applications. Ability to meet customized requirements.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-5 Product Overview
February 2007

Facility-Wide Power Protection Solutions

Facility-Wide Power Protection Solutions


A facility-wide protection approach should be employed to address power quality issues. This approach minimizes overall lifecycle costs and optimizes facility uptime. The following is a recommended design approach for implementing facility-wide Eatons CutlerHammer power protection solutions.

The most accepted design methodology is based on two concepts: 1. Ensure proper grounding conditions exist. All forms of power protection/conditioning rely on good grounding, bonding and earthing practices. 2. Surge protection should be installed at key distribution panels and critical loads.

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Figure 10-1. Application of Surge Protection/Voltage Regulation and Sag Correction Devices

CA08101001E

For more information visit: www.eaton.com

10-6

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Residential Surge Protection
February 2007

Surge Protective Devices

Product Description
The Problem
Due to the evolution of electronics and microprocessors in the home, we are continually challenged to provide quality (clean) power for electronic loads such as appliances, computers/ home ofce and entertainment systems. Surges (also known as transients) due to lighting, utility grid switching and other sources travel on current carrying conductors throughout the home, which can effect and destroy sensitive electronic loads.

Application Description
Two-Stage Protection
The Institute of Electrical and Electronic Engineers (IEEE) recommends two stages of surge suppression to provide the best protection for electronic equipment. Two-stage surge suppression should be provided for all cables entering a home, including power, Internet, coaxial and telephone.

Stage 1: Primary Protection for Service Entrance


The best place to install surge protection is at the electrical entrance point (loadcenter or breaker panel). This is often where ac power, telephone lines and cable lines are located. Applying a CHSP product to your service entrance (stage 1) will reduce a voltage surge to an acceptable level for appliances and surge strips (see Figure 10-3). For added protection, it is recommended that you install surge protection for your cable and telephone lines at the service entrance. Your ac, cable and telephone lines will all have the same ground potential, in one common location, for passing the surge away from your equipment.

The Solution
Eaton has developed the most comprehensive family of surge protection devices and lightning arresters installed at service entrance and point-of-use locations, providing quality power required for sensitive electronic loads.

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Stage 2: Secondary Protection for Point-of-Use


A quality Cutler-Hammer SurgeTrap surge strip is recommended for sensitive electronic loads like computers or entertainment centers. Using a SurgeTrap surge strip (stage 2) reduces any voltage remnant down to an acceptable level. Figure 10-2. Two-Stage Protection

20,000 V

Let Through Voltage (V)

High Energy Transient Disturbance Input at Main Panel - IEEE Category C3 Impulse (Combination) Waveform, 20,000 V, 10,000 A

10,000 V
Best Achievable Performance with CHSP at 120/240 Volt Loadcenter (Stage 1)

400 V
Two stage use of Surge Strips (cascade approach ) achieves best possible surge protection (Stage 2)

0 25S Time (microseconds) 50S

Figure 10-3. Surge Voltage Remnant Comparison

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-7 Residential Surge Protection
February 2007

Service Entrance

Service Entrance Surge Protection


Factory Installed

Telephone and Cable Accessories Type CHSP


Eaton also offers a full range of accessory products for telephone and cable, including SurgeTel which protects up to four telephone/modem lines; SurgeCable which protects up to two cable/ satellite lines; and SurgeEthernet featuring protection for high speed Internet hookups.

BRSURGE Surge Protector

Type BRSURGE
For use on single-phase 120/240 Vac systems. This easily plugs into a single-phase Type BR loadcenter and occupies two 1-inch (25.4 mm) pole spaces similar to a 2-pole Type BR breaker. When plugged into the rst two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the BRSURGE LED visual indicators will signal the need for replacement. This device is suitable for service entry locations installed in accordance with NEC Article 280. The BRSURGE is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.

Home Electronics Protection Panel

Industry Breakthrough
Eaton is the rst to introduce a factory installed surge protection device that is mounted inside a 120/240 volt loadcenter.

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Telephone, Cable and Ethernet

Type CHSUR
The CHSUR loadcenter provides a customer with the lowest system let-through voltage (best protection) when compared to traditional remote/side mounted devices. The Home Electronic Protection Panel (HEP) is an internally mounted unit that provides industrial level surge protection in a residential design. The HEP is available with 70 kA/phase surge current complete with audible alarm and thermal fusing and provides protection for all residential electrical equipment by reducing power surges, often caused by lightning, to an acceptable level for appliances and electronics.

Lightning Arresters

CHSA Surge Protector

Type CHSA
For use on single-phase 120/240 Vac systems. This easily plugs into a single-phase Type CH loadcenter and occupies two 3/4-inch (19.1 mm) pole spaces similar to a 2-pole Type CH breaker. When plugged into the rst two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the CHSA LED visual indicators will signal the need for replacement. This device is suitable for service entry locations installed in accordance with NEC Article 280. The CHSA is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.

CHQSA Surge Protector

Remote/Side Mounted Type CHSP


The Cutler-Hammer Surge Protector (CHSP) is an externally mounted unit that provides industrial level surge protection in a residential design. The CHSP is available in four models and provides protection for all residential electrical equipment by reducing power surges, often caused by lightning, to an acceptable level for appliances and electronics. These units can be mounted in any manufacturers breaker panel (loadcenter).

Type CHQSA
For use on single-phase, 120/240 Vac systems. This easily plugs into a Square D, single-phase loadcenter Type QO and occupies two 3/4-inch (19.1 mm) pole spaces similar to a standard 2-pole Type QO breaker. When plugged into the rst two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the CHQSA LED visual indicators will signal the need for replacement. This device is suitable for service entrance locations installed in accordance with NEC Article 280 and are UL Classied to be used in place of Square D Type QO surge arresters. The CHQSA is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.

ac Power (Also Includes Cable/Telephone)

CA08101001E

For more information visit: www.eaton.com

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TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Residential Surge Protection
February 2007

Home Electronics

Service Entrance Surge Protection (Continued)

Point-of-Use Surge Protection


Eatons Cutler-Hammer Surge Strip series, plug-in surge protectors offer exceptional protection for electrical and electronic devices. Each of the Surge Strip series, Ultra, Max and Micro are available in ac only, ac plus telephone/modem and ac plus cable. The Ultra Series 3-Way, in addition to having the above options, is available in ac plus telephone/modem and cable. Construction series surge strip products are also available.

CHSA01 Surge Protector

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CHSA01 For use on single-phase, 120/240 Vac systems. This surge protector can be easily installed in the enclosure of indoor or outdoor loadcenters by using the 1/2-inch (12.7 mm) threaded nipple. It is ideal for protecting outdoor lighting, garages, sump and irrigation pumps, etc.

Point-of-Use Surge Strips CHSA03 Surge Protector

CHSA03 For use on three-phase, 600 Vac systems. This surge protector can be easily installed in the enclosure of indoor or outdoor loadcenters by using the 1/2-inch (12.7 mm) threaded nipple. It provides protection for commercial electrical services especially those using electric motors.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-9 Residential Surge Protection
February 2007

Technical Data and Specications

Technical Data and Specications


Table 10-2. Lightning Arresters
Description Discharge Voltage, Vac 1.5 kA Surge Protector Plug-On Type CH, Single-Phase, 120/240 Vac Surge Protector Plug-On Type BR, Single-Phase, 120/240 Vac Surge Protector Plug-On Type CHQ, Single-Phase, 120/240 Vac Surge Protector, 2-Pole Single-Phase, 3-Wire, 120/240 Vac Surge Protector, 3-Pole Single-Phase, 4-Wire, 120/240 Vac 345 345 345 490 1700 3 kA 370 370 370 640 2100 5 kA 500 500 500 980 2510 10 kA 545 545 545 1410 3800 Lead Length Inches (mm) 8.00 (203.2) 8.00 (203.2) 8.00 (203.2) 15.00 (381.0) 15.00 (381.0) Catalog Number CHSA BRSURGE CHQSA CHSA01 CHSA03

Table 10-3. Surge Protection Devices


Description System Voltage Protection Surge Modes Current Capacity UL Let- Telephone Coaxial through Protection Protection Voltage Maximum Continuous Operating Voltage EMI/RFI Capac- Installation/ Noise itance Enclosures Rejection (L-N) Agency Catalog Approvals Number

CHSP Micro 120/240

L-G

CHSP Max

120/240

L, L, N, G

20,000 A 400 per Phase 750 Joules 50,000 A 400 per Phase 1500 Joules

150

150

CHSP 3-Way 120/240

L, L, N, G

75,000 A 400 per Phase 3500 Joules 75,000 A 400 per Phase 3500 Joules

4 Pair, Terminal Mount

CHSP Ultra

120/240

L, L, N, G

Patented High 150 Frequency F Connectors 1 Line Protected 150

CHSP Field 120/240 Retrot Kit

L, L, N, G

75,000 A 400 per Phase 3500 Joules 10,000 A per Phase

150

SurgeTel

230 Vdc Breakdown Voltage

SurgeCable 145 Vdc Breakdown Voltage Surge Ethernet 30 Vdc Breakdown Voltage Flushmount N/A N/A Kit Surge Strip 120 All Micro Modes

5,000 A per Phase

300 A per Phase N/A 72,000 A per Phase 900 Joules Total

2 or 4 Pair UTP or Category 5 Lines Patented High Frequency F Connectors 2 Lines Protected 8 Wires (4 Pair) N/A No Yes No N/A No No Yes No No Yes No No Yes Yes No 150 N/A 150

Indoor/ Outdoor Enclosure Indoor/ Outdoor Enclosure Flushmount Kit Available < 15pf, Indoor/ Low Flushmount Signal Enclosure Loss Indoor/ Outdoor Enclosure Flushmount Kit Available Mounts in any Type CHPC Loadcenter (see Table 10-7) Indoor Application

UL 1449 (2nd Ed.), CSA UL 1449 (2nd Ed.), CSA

CHSPMICRO

CHSPMAX

10
CHSPCHSR4P

UL 1449, UL497A, CSA UL 1449 (2nd Ed.), CSA

CHSPULTRA

UL 1449 (2nd Ed.), CSA UL 497A, CSA

CHSPULTRALCRK

DHW4PT

< 15pf, Indoor Low Application Signal Loss < 70pf Indoor Application N/A N/A Indoor Application

UL 6500, CSA

DCXCAB2

UL 497B

DRJ45D30R

N/A 330

N/A Up to 15 dB (Peak)

N/A UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA

CHSPFMKIT MICRONET1 SGXMICROAC6 MICRONET1 SGXMICRONET6 MICRONET1 SGXMICROTV6 SGXMAXAC SGXMAXNET SGXMAXTV SGXULTAC SGXULTNET SGXULTTV SGXULT3WAY SGXCONST6 SGXCONST8

Surge Strip Max

120

All Modes

90,000 A 330 per Phase 1350 Joules Total 105,000 A 330 per Phase 1575 Joules Total 19,500 A per Phase 750 Joules Total 330

No Yes No No Yes No Yes No

Up to 15 dB (Peak)

Indoor Application

Surge Strip Ultra

120

All Modes

150

Up to 35 dB (Peak)

Indoor Application

UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA

Construction Series

120

All Modes

150

Up to 15 dB (Peak)

Indoor Application

Rack Mount 120 Surge Strip

All Modes

84,000 A 330 per Phase 1575 Joules Total

No

No

150

Yes

Indoor Application

SGXRM19B SGXRM19BTL

15 and 20 ampere available. 15 ampere twist lock ac cord.

CA08101001E

For more information visit: www.eaton.com

10-10

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Residential Surge Protection
February 2007

Technical Data and Specications


Table 10-4. Residential Surge Protection Devices and Lightning Arresters
Product Protection Levels and Application Basic Surge Protection Basic Surge Protection Features Warranty Installation/ Enclosures Inside Type CH Loadcenter Inside Type BR Loadcenter/ Classied Listed Inside Square D Type QO Loadcenter Indoor/Outdoor Enclosure Indoor/Outdoor Enclosure Indoor/Outdoor Enclosure Indoor/Outdoor Enclosure, Flushmount Kit Available Catalog Number CHSA BRSURGE Price U.S. $

Stage 1
CHSA BRSURGE 2-Pole Breaker Design 2-Pole Breaker Design 1-Year Product Warranty 1-Year Product Warranty 1-Year Product Warranty 1-Year Product Warranty 1-Year Product Warranty

CHQSA CHSA01

Basic Surge Protection Basic Surge Protection for Outdoor Lighting, Garages, Sump and Irrigation Pumps Basic Surge Protection for Commercial Electrical Services Basic Surge Protection for Appliances Standard Surge Protection for Major Appliances and Home Electronics Standard 3-Way Protection (ac Power, Phone, Cable) for All Home Electronic Equipment

2-Pole Breaker Design 120/240 Vac Systems

CHQSA CHSA01

CHSA03 CHSP Micro

600 Vac Systems

CHSA03 CHSPMICRO

Surge Current Rating 20 kA, 2-Year Product Metal Enclosure, Warranty Easy-to-Install Mounting Surge Current Rating 50 kA, Thermal Fusing, Compact, Small Footprint, Status Monitor 5-Year Product Warranty , $10,000 Connected Equipment

CHSP Max

CHSPMAX

10
CHSP 3-Way

Indoor/Flushmount Surge Current Rating 75 kA, 5-Year Product Enclosure 4 Telephone Lines, Warranty , $10,000 Connected 1 Cable/Satellite Line Equipment Lifetime Product Warranty , $25,000 Connected Equipment Indoor/Outdoor Enclosure, Flushmount kit available

CHSPCHSR4P

CHSP Ultra

Ultimate Surge Protection Surge Current Rating 75 kA, for Major Appliances, Home Audible Alarm, Electronics, Computers/Home Thermal Fusing Ofce and Entertainment Systems Telephone/Modems Cable/Satellite TV Ethernet Cover for CHSP Max or Ultra When Used on a Finished Wall Appliances 4 Telephone Lines 2 Cable/Satellite Lines Protection for High Speed Internet

CHSPULTRA

Accessories
SurgeTel SurgeCable SurgeEthernet Flushmount Kit DHW4PT DCXCAB2 DRJ45D30R CHSPFMKIT

Stage 2
Surge Strip Series Micro 1 and 6 Outlets; Wallmount 5-Year Product Warranty, $1,500 Connected Equipment Lifetime Product Warranty, $5,000 Connected Equipment SGXMICROAC6 SGXMICRONET6 SGXMICROTV6 SGXMICRONET1 SGXMAXAC SGXMAXNET SGXMAXTV SGXULTAC SGXULTNET SGXULTTV SGXULT3WAY SGXCONST6 SGXCONST8

Surge Strip Series Max

Less Critical Electronic Equipment

7 Outlets; Angled Plug-in

Surge Strip Series Ultra

Home Entertainment Systems and Computer/Home Ofce

8 Outlets; Angled Plug-in, Lifetime Product Transformer Spacing, Warranty, Series Filter and TCO Fuses $25,000 Connected Equipment 6 Outlets 5-Year Product Warranty

SurgeTrap ValueLine

Basic Surge Protection

Warranty coverage applicable when CHSP products are used in conjunction with SurgeTrap point-of-use strips and appropriate cable and telephone protectors (see accessories). ac power. ac + telephone/modem. ac + cable. ac + telephone/modem + cable. ac power and coaxial cable. 6-foot (1.83 m) cord. 15-foot (4.57 m) cord.

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 22-CD For more information visit: www.eaton.com CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-11 Residential Surge Protection
February 2007

Technical Data and Specications

Factory Installed Surge Suppression Main Circuit Breaker Loadcenter


Table 10-5. Home Electronic Protection Panel (HEP Surge Panel) Single-Phase 3-Wire 120/240 Vac Factory Bonded Split Neutral
Main Breaker Type CH 10 kAIC CSR 25 kAIC Maximum Main Ampere Rating 100 150 200 200 Maximum Number 3/4-Inch (19.1 mm) Single Poles 22 32 32 42 Box Size Wire Range Size #6 4/0 #2 300 kcmil Loadcenter Box and Panel Catalog Number CHSUR22B100D CHSUR32B150L CHSUR32B200L CHSUR42B200L Price U.S. $ Combination Catalog Number CHPC8DF CHPC8B32LF CHPC8B32LF CHPC8B42LF Price U.S. $

D L L L

Factory Installed Surge Suppression Main Lug Loadcenter


Table 10-6. Home Electronic Protection Panel (HEP Surge Panel) Single-Phase 3-Wire 120/240 Vac Factory Bonded Split Neutral
Maximum Main Ampere Rating Maximum Number 3/4-Inch (19.1 mm) Single Poles 24 32 42 Box Size Wire Range Size #6 2/0 #2 300 kcmil Loadcenter Box and Panel Catalog Number CHSUR24L125D CHSUR32L225L CHSUR42L225L Price U.S. $ Combination Catalog Number CHPC8DF CHPC8B32LF CHPC8L42LF Price U.S. $

125 225

D L L

10

Surge Suppression Ready Loadcenter (Field Installation Provision)


Table 10-7. Type CHPC Single-Phase, 3-Wire, 120/240 Vac, NEMA Type 1 Indoor and NEMA Type 3R Outdoor
Type of Main Device Main Ampere Rating Maximum Number of Circuits Power Center AIC Rating Power Center Combination Style Cover Price U.S. $ Catalog Number CHPC8DF CHPC8JF CHPC8CF CHPC8DF CHPC8B32LF CHPC8JF CHPC8B32LF CHPC8B42LF CHPC8B32LF CHPC8B32LF CHPC8B42LF CHPC8B42LF CHPC8L42LF Price U.S. $ Top Feed Outdoor Power Center (Cover Included) Catalog Number CHPC22B100TR CHPC30B100TR CHPC12L125TR CHPC32B125TR CHPC32B150TR CHPC42B150TR CHPC32B200TR CHPC32N200TR CHPC42B200TR CHPC42N200TR Price U.S. $ Bottom Feed Outdoor Power Center (Cover Included) Catalog Number CHPC22B100BR CHPC30B100BR CHPC12L125BR CHPC32B150BR CHPC32B200BR CHPC42B200BR Price U.S. $

Catalog Number CHPC22B100D CHPC30B100J CHPC12L125C CHPC24L125D CHPC32B125L CHPC32L150J CHPC32B150L CHPC42B150L CHPC32B200L CHPC32N200L CHPC42B200L CHPC42N200L CHPC42L225L

Breaker Breaker Lug Lug Breaker Lug Breaker Breaker Breaker Convert. Breaker Convert. Lug

100 100 125 125 125 150 150 150 200 200 200 200 225

22 30 12 24 32 32 32 42 32 32 42 42 42

10,000 10,000 10,000 10,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000

Note: Factory provision to eld install a CHSPULTRALCRK surge protection device:


Surge current rating 70 kA. Audible alarm. Thermal fusing. Lifetime product warranty. $25,000 connected equipment.

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22-CD CA08101001E For more information visit: www.eaton.com

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TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Residential Surge Protection
February 2007

Cross-Reference

Cross-Reference
Note: Cross-Reference continues on the following page.

Table 10-8. Surge Products


Description Cutler-Hammer Square D General Electric N/A N/A Siemens Leviton Intermatic Pass & Seymour N/A N/A

Lightning Arresters
120/240 Vac, Single-Phase, 3-Wire 600 Vac, 3-Phase, 4-Wire, 3-Phase CHSA01 CHSA03 SDSA1175 SDSA3650 N/A N/A 55175-ASA, 55175-SSA 55650-ASA AG2401 AG6503, AG6503L N/A N/A

Surge Breakers
120/240 Vac, Type BR Circuit Breaker 120/240 Vac, Type CH Circuit Breaker BRSURGE CHSA HOM2175SB QO2175SB THQLSurge N/A QSA Series N/A N/A N/A N/A N/A

Service Entrance
120/240 Vac, 20 kA Surge Current CHSPMICRO CHSPMAX CHSPULTRA CHSPCHSR4P N/A N/A N/A SDSB1175C, SDSB1175DP N/A N/A N/A N/A N/A N/A N/A N/A THQLSurge60 N/A N/A N/A N/A SBPRIMAX, SSPRIMAX N/A 51120-1, 51120-3R N/A 51120-PTC, 51110-PTC 5350-TLL 5350-BNC 5360-TBT, 3861-ETH N/A N/A N/A N/A N/A 4950 Series 4950 Series 4950 Series 5950 Series N/A IG1240RC IG250LA, IG251 N/A N/A 1224-SL N/A N/A 120/240 Vac, 50 kA Surge Current 120/240 Vac, 70 kA Surge Current 120/240 Vac, ac, Telephone, Coax, 40 kA Surge Current

10

Accessories
SurgeTel, 4 Telephone Lines SurgeCable, 2 Cable/Satellite Lines SurgeEthernet, High Speed Internet Flushmount Kit NEMA 3R Outdoor Enclosure DHW4PT DCXCAB2 DRJ45D30R CHSPFMKIT CHSPN3R SGXMICROAC6 SGXMICROTV6 SurgePro THSATEL140 SurgePro THQLCOAX N/A N/A N/A N/A N/A N/A SU93940 N/A SU93942, SU93944 N/A N/A SU93950 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A SPOWERMAX8 N/A N/A N/A IG1240FMP2 N/A EG33IB EG33EIB EG33TIB EG79 N/A EG79ASO N/A EG856EALI EG856TALI N/A N/A N/A N/A N/A N/A N/A N/A PS7 N/A PS7P N/A PS8C PS8P

Surge Strips
6 Outlets, Wallmount, ac Only 6 Outlets, Wallmount, ac, Cable 1 and 6 Outlets, Wallmount, ac, Telephone Modem 7 Outlets, ac Only 7 Outlets, ac, Cable 7 Outlets, ac, Telephone Modem 8 Outlets, ac Only 8 Outlets, ac, Cable 8 Outlets, ac, Telephone Modem

SGXMICRONET1 N/A SGXMICRONET6 SGXMAXAC SGXMAXTV SGXMAXNET SGXULTAC SGXULTTV SGXULTNET N/A N/A N/A N/A N/A N/A

SPOWERMAX8_C 5950 Series SPOWERMAX8_T 5950 Series

8 Outlets, ac, Cable, Telephone Modem 6 Outlets, ac, 6-Foot (1.83 m) Cord

SGXULT3WAY SGXVAL6

N/A N/A

SU93916 N/A

N/A N/A

5950 Series 4800, 4900, 5100, 5200 and 5300 Series 4800, 4900, 5100, 5200 and 5300 Series

EG858DSALI, EG858ESALI EG636L1

N/A PS6

6 Outlets, ac, 15-Foot (4.57 m) Cord

SGXVAL15

N/A

N/A

N/A

N/A

PS7L

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-13 Facility-Wide Surge Protection
February 2007

Clipper Power System

Clipper Power System Visor Series Product Description


Eaton has developed the Cutler-Hammer Clipper Power System (CPS) Visor Series family of products to ensure that the quality power required to maximize productivity in todays competitive environment is supplied to commercial, industrial, institutional, medical and telecommunications facilities. The Clipper Power System family of products used for Surge Protection Devices (SPDs), also known as Transient Voltage Surge Suppression (TVSS), incorporates clamping and lter components that are integrated into low voltage distribution equipment or assemblies switchboards, switchgear, panelboards, MCCs, automatic transfer switches, and busway. Eaton also offers CPS units that can be externally mounted to any manufacturers distribution equipment on new or existing installations (Retrot CPS).

Clipper Power System Visor Series: Integrated Surge Suppression for Low Voltage Distribution Assemblies

10

Application Flexibility

Ten (10) Year Extended Warranty


An extended ten (10) year warranty is provided on all CPS units.

100, 120, 160, 200, 250, 300, 400 and 500 kA/phase ratings are available. All units utilize our low impedance SurgePlane suppression platform to ensure surge currents are equally diverted to all suppression components, therefore extending life expectancy.

Standards and Certications


Industry Performance and Safety Standards
The CPS has been tested by all industry standards (UL 1449 2nd Edition, UL 1283, ANSI/IEEE C62.41 and C62.45, NEMA LS 1-1992, MIL-STD-220AS, and CSA C22.2). All CPS products have been independently tested to verify published surge current ratings.
Surge C Currrent Equally D Diverted

Visor Monitoring Options

Pha ase

SurgePlanes

Features, Benets and Functions


Industry Leadership

Figure 10-4. SurgePlane Technology

Comprehensive Diagnostics

Our patent-pending Thermo-Dynamic Fusing System provides both safety and performance. This technology uses a fuse trace on each individual metal oxide varistor (MOV) that can sustain high surge currents and provide the necessary interruption of high fault currents (kAIC). Thermo-Dynamic Fusing System also includes a thermal fuse spring (TFS) that provides the needed disconnection from low level fault currents.

The Visor is an intelligent surge suppression device that offers advanced monitoring options. It offers improved safety and reliability from a new patent-pending technology Thermo-Dynamic Fusing. Independently tested by lightning laboratories to ensure performance, long-term reliability, and quality standards are met. Installation exibility for all low voltage distribution equipment. Worldwide customer, engineering, and application support.

Maintenance-free surge suppression. (No external test set or routine maintenance required.) The NetVisor, our premium display, allows you to monitor your surge protective device from across the plant or across the world. All monitoring display panels are completely removable and can be installed horizontally or vertically, offering four mounting positions.
Components of the Thermo-Dynamic Fusing System

CA08101001E

For more information visit: www.eaton.com

10-14

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Facility-Wide Surge Protection
February 2007

Clipper Power System

Technical Data and Specications


Table 10-9. Eatons Cutler-Hammer Clipper Power System Specications
CPS Models Surge Current Per Phase Surge Current Mode L-N (Line-to-Neutral) L-G (Line-to-Ground) N-G (Neutral-to-Ground) L-L (Line-to-Line, Delta, and Ungrounded Applications Only) CPS-100 100 kA 50 kA 50 kA 50 kA 50 kA CPS-120 CPS-160 120 kA 60 kA 60 kA 60 kA 60 kA Yes All 7 6 50 dB 9,000 Yes Yes Yes Yes Optional Optional Yes 10 Years 160 kA 80 kA 80 kA 80 kA 80 kA Yes All 7 6 50 dB 10,000 Yes Yes Yes Yes Optional Optional Yes 10 Years CPS-200 CPS-250 CPS-300 CPS-400 CPS-500 200 kA 100 kA 100 kA 100 kA 100 kA Yes All 7 6 50 dB 11,000 Yes Yes Yes Yes Optional Optional Yes 10 Years 250 kA 125 kA 125 kA 125 kA 125 kA Yes All 7 6 50 dB 12,000 Yes Yes Yes Yes Optional Optional Yes 10 Years 300 kA 150 kA 150 kA 150 kA 150 kA Yes All 7 6 50 dB 13,000 Yes Yes Yes Yes Optional Optional Yes 10 Years 400 kA 200 kA 200 kA 200 kA 200 kA Yes All 7 6 50 dB 14,000 Yes Yes Yes Yes Optional Optional Yes 10 Years 500 kA 250 kA 250 kA 250 kA 250 kA Yes All 7 6 50 dB 15,000 Yes Yes Yes Yes Optional Optional Yes 10 Years

Single Pulse Surge Current Test Based on IEEE C62.41 8x20 microsecond waveform Yes Modes of Protection 3-Phase Wye System 3-Phase Delta System Filter Attenuation (Based on MIL-STD-220A) at 100 kHz Surge Withstand Capabilities IEEE C3 Wave (10 kA) All 7 6 50 dB 8,000 Yes Yes Yes Yes Optional Optional Yes 10 Years

10

Thermo-Dynamic Fusing System Overcurrent Protection (Thermal Fuse Spring) 200 kAIC capability Individually Fused MOVs Monitoring Display Options SuperVisor (Standard) AdVisor NetVisor Direct Bus Bar Connection Warranty Clipper Power System

CPS-250 recommended for service entrance, CPS120 recommended for branch locations using IEEE recommended cascade approach. Optional sizes to meet competitive specications. All CPS have been independently tested to verify all suppressor components can survive published surge current ratings. Test documents are available upon request.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-15 Facility-Wide Surge Protection
February 2007

Clipper Power System

Clipper Power System Visor Series Integrated

Product Description
Eatons Cutler-Hammer Clipper Power System Visor Series Integrated Design Provides the Lowest System Let-Through Voltage at the Bus Bar Compared to Traditional Cable Connected TVSS Units
The Clipper Power System Visor Series utilizes a direct bus bar connection to achieve the industrys lowest let-through voltage effectively suppressing both high and low energy transients. This design provides superior suppression ratings and eliminates poor performance that results from cable connections and/or long lead lengths. Due to the integrated design, the Visor Series also eliminates:

Expensive horizontal outboard wall space. Field installation costs. Potential electrical code violations due to improper installation. Invalidation of third party certications when connecting to existing products. Other suppressor manufacturers measurements are made at the TVSS module or the suppressor terminal, not at the distribution equipment bus bar. The distance between the module or suppressor terminals and the distribution equipment bus bar is often 14 inches (355.6 mm) or more. The impedance associated with this lead length can signicantly increase the transient let-through voltage.

10

Let-Through Voltage at Bus Bar

800
Cable Connected TVSS (14" Cable Lead Length to Bus Bar)

400
Integrated Clipper Power System

*Based on IEEE C62.41 (1991) Combination Waveform Category B3/C1 (6000 V, 3000 A, 8 x 20 s) Using #10 AWG Wire.

0 0 5 Time (Microseconds) 10 15

Figure 10-5. Panelboard Let-Through Voltage Using Direct Bus Bar Connections
Note: Optional sizes to meet competitive specications. All Visor units have been independently tested to verify all suppressor components can survive published surge current ratings. Test documents are available upon request.

Cross-Reference
Contact local sales ofce for competitor cross-reference.

Clipper Power System Visor Series Integrated Offering Includes Panelboards, Switchboards, Switchgear, MCC and Busway

CA08101001E

For more information visit: www.eaton.com

10-16

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Facility-Wide Surge Protection
February 2007

Clipper Power System

Clipper Power System Visor Series Retrot

When installing a surge suppressor in a retrot environment, it is important to mount the suppressor as close to the electrical equipment as possible. Keep the wiring (lead length) between the electrical equipment and the suppressor as short as possible (less than 14 inches (355.6 mm) is recommended), and twist/wire tie the conductors to reduce inductive effects. Installation lead length reduces the performance of any surge suppressor. For each inch of wiring (installation lead length), add 15 to 25 volts to the surge suppressors published let-through voltage at 400 volts and installation of 3 feet (.9 m) of cable = 1000 volts installed rating.

Application Flexibility

100, 120, 160, 200, 250, 300, 400 and 500 kA ratings are available. All units utilize our low impedance SurgePlane suppression platform to ensure surge currents are equally diverted to all suppression components, therefore extending life expectancy. All Visor Series designs have been independently tested to verify published ratings and long-term reliability.

Comprehensive Diagnostics

Visor Series Retrot

10

Product Description
Retrot Installation Recommendations to Reduce Installed Let-Through Voltage
Eatons revolutionary Cutler-Hammer surge suppression system for retrot applications offers the widest variety of surge current ratings, monitoring features, and enclosure options. The Visor Series is the most respected line of surge protection devices in the industry due to its exceptional performance at lightning labs, two decades of experience in the surge suppression industry, worldwide installations, and extensive R & D initiatives.

Features, Benets and Functions


Industry Leadership

Patented designs provide superior performance and reliability. Independently tested by lightning laboratories to ensure performance, reliability and quality standards are met. Installation exibility for all low voltage distribution equipment. Worldwide customer, engineering and applications support.

Patent pending Thermo-Dynamic Fusing System utilizes individually fused MOVs and Thermal Fuse Spring (TFS) to provide high and low fault current protection. 200 kAIC internal fusing system. Three levels of monitoring display: AdVisor SuperVisor NetVisor Remote mountable monitoring displays. Maintenance-free SPD (no external test kit or routine maintenance required).

Standards and Certications

Increased Protection

The UL 1283 listed lter protects against ringing transients and EMI/ RFI noise disturbances. The tuned suppression lter achieves 50 dB attenuation at 100 kHz.

All Visor units have been tested by UL and meet the requirements under UL 1449 for surge suppression devices. All Visor units have been tested per NEMA LS-1 and ANSI/IEEE recommended high energy impulses (Cat. C3, 20 kV, 10 kA), and internally generated ringwave surges (Cat. B3, 6 kV 500 A at 100 kHz).

Visor Series Retrot NEMA 1/3R with Disconnect Switch

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-17 Facility-Wide Surge Protection
February 2007

Clipper Power System

Product Selection
Table 10-10. Visor Series Retrot Unit Catalog Numbering System

CPS 100 480Y S K


Surge Ratings 100 120 160 200 250 300 400 500 = = = = = = = = 100 kA/phase 120 kA/phase 160 kA/phase 200 kA/phase 250 kA/phase 300 kA/phase 400 kA/phase 500 kA/phase Diagnostics Packages A = AdVisor complete with Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable. S = SuperVisor complete with Status indicator lights on each phase, Form C, Audible Alarm Enable/ Disable, Transient Counter, Push-to-Test, PQ Meter (no date stamp). N = NetVisor complete with Status indicator lights on each phase, Form C, Audible Alarm Enable/ Disable, Transient Counter, Push-to-Test, PQ Meter (date stamp), Modbus and Ethernet Communication Port, % Life Remaining, % Voltage THD. Voltage Code 120/208 127/220 240 V 220Y 240S 240H 208Y 240D 230/400 400 V Enclosure Cross Reference K = Standard (NEMA 1, 3R) L = Flushmount (NEMA 1) M = Standard (NEMA 1, 3R) complete with Disconnect Switch N = NEMA 4X O = NEMA 4X complete with Disconnect Switch P = NEMA 12 Q = NEMA 12 complete with Disconnect Switch

10
277/480 480 V 347/600 600 V

220/127 Three-Phase Wye (4W+G) (Mexico) 120/240 Single Split Phase (3W+G) Three-Phase Delta High Leg (4W+G) Three-Phase Wye (4W+G) Three-Phase Delta (3W+G)

400Y

480Y 480D

600Y 600D

For voltage codes not shown, please call factory. Disconnect Switch FDC3030 breaker.

CA08101001E

For more information visit: www.eaton.com

10-18

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Facility-Wide Surge Protection
February 2007

Clipper Power System

Dimensions
15.00 (381.0)
CLIPPER POWER SYSTEM

CLIPPER POWER SYSTEM

CLIPPER POWER SYSTEM

20.00 (508.0)

16.00 (406.4)

22.60 (574.0)

18.00 (457.2)

3.90 (99.1)

14.10 (358.1)

5.20 (132.1)

13.00 (330.2)

3.90 (99.1)

Figure 10-6. NEMA 1 Flushmount up to 200 kA (480 Volts or Less)

Figure 10-9. NEMA 1/3R c/w Disconnect Switch (up to 500 kA/All Voltages)

Figure 10-11. NEMA 1/3R 250 kA and up (480 Volts or Less/600 Volts, 100 kA 500 kA)

10
CLIPPER POWER SYSTEM

CLIPPER POWER SYSTEM

CLIPPER POWER SYSTEM

16.00 (406.4)

22.00 (558.8)

18.00 (457.2)

21.90 (556.3)

11.00 (279.4)

3.90 (99.1)

17.00 (431.8)

3.90 (99.1)

18.00 (457.2)

10.40 (264.2)

Figure 10-7. NEMA 1/3R up to 200 kA (480 Volts or Less)


8.60 (218.4)

Figure 10-10. NEMA 1 Flushmount 250 kA and up (480 Volts or Less/600 volts, 100 kA 500 kA)

Figure 10-12. NEMA 4X c/w Disconnect Switch (up to 500 kA/All Voltages)

CLIPPER POWER SYSTEM

18.00 (457.2)

16.00 (406.4)

Figure 10-8. NEMA 4X up to 500 kA (All Voltages)

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-19 Facility-Wide Surge Protection
February 2007

Clipper Power System

Application Description
Table 10-11. Service Entrance Applications
Switchboard Switchgear Motor Control Centers

Features
Visor can be integrated into any switchboard. Speciers have the exibility to install the Visor in any location within the switchboard. Disconnect switch is a standard feature. Unique design minimizes installation impedance. Available on all switchgear designs. Disconnect switch is a standard feature. Unique design minimizes installation impedance. CPS 250 ideal for critical industrial switchgear applications. Ideal protection for PLCs, sensors, drives, electronic starters, or other digital equipment. Visor designed to t in a standard (2x size) compartment without breaker disconnect and 3x size with breaker disconnect for Freedom 2100 and Advantage MCCs. May be used in new/aftermarket applications. Ideal for water treatment, petrochemical and other industrial applications. UL 845 (MCC) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certied (Suppressor)

10

Safety Standards
UL 891 (Switchboard) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certied (Suppressor) UL 1558 (Switchgear) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certied (Suppressor)

Panelboards

Busway

Retrot

Pow-R-Line 3a

Pow-R-Line 4

Features
Visor used extensively on branch panelboards for computer rooms, laboratories, schools, hospitals, industrial applications. 200% rated neutral is provided for non-linear loads. Cost-effective branch protection (assumes main panel protection employed). Ideal for busway fed distribution systems. Easy-to-install Visor units, t in standard bus plug assembly. Full diagnostic and monitoring capabilities. Isolates critical busway sections from nearby disturbance producing loads. Designed for new and existing facilities. Integral disconnect. UL 857 (Busway) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certied (Suppressor) SPDs can be externally mounted to existing distribution equipment. Standard NEMA 1/3R enclosures. Requires eld installation. Visor Series 100 to 500 kA/phase units. Clipper VL 50, 80 and 100 kA/phase units.

Safety Standards
UL 67 (Panelboards) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certied (Suppressor) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certied (Suppressor)

Note: The CPS Surge components can be integrated into Safety Switches, Automatic Transfer Switches (ATS) and other assemblies.

CA08101001E

For more information visit: www.eaton.com

10-20

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Hardwire Surge Protection
February 2007

Clipper Power System

Clipper VL (CVL)

Product Selection
Individually fused surge suppression components. Status indicator lights to monitor supply power, surge suppression component status and fusing. Can be remotely monitored using Form C contacts. Audible alarm. Ideal for OEM panel applications. Proven track record in international applications. Independently tested at lightning laboratories to verify published surge current ratings. Table 10-13. Clipper VL Price List
Catalog Number CVL050CH208YBDRSX CVL050CH208YBDR3R CVL050CH240DBDRSX CVL050CH240DBDR3R CVL050CH240SBDRSX CVL050CH240SBDR3R CVL050CH400YBDRSX CVL050CH400YBDR3R CVL050CH480DBDRSX CVL050CH480DBDR3R CVL050CH480YBDRSX CVL050CH480YBDR3R CVL050CH600DBDRSX CVL050CH600DBDR3R CVL050CH600YBDRSX CVL050CH600YBDR3R CVL080CH208YBDRSX CVL080CH208YBDR3R CVL080CH240DBDRSX CVL080CH240DBDR3R CVL080CH240SBDRSX CVL080CH240SBDR3R CVL080CH400YBDRSX CVL080CH400YBDR3R CVL080CH480DBDRSX CVL080CH480DBDR3R CVL080CH480YBDRSX CVL080CH480YBDR3R CVL080CH600DBDRSX CVL080CH600DBDR3R CVL080CH600YBDRSX CVL100CH208YBDRSX CVL100CH208YBDR3R CVL100CH240DBDRSX CVL100CH240DBDR3R CVL100CH240SBDRSX CVL100CH240SBDR3R CVL100CH400YBDRSX CVL100CH400YBDR3R CVL100CH480DBDRSX CVL100CH480DBDR3R CVL100CH480YBDRSX CVL100CH480YBDR3R CVL100CH600DBDRSX CVL100CH600DBDR3R CVL100CH600YBDRSX CVL100CH600YBDR3R Price U.S. $

CVL Prevents Downtime and Equipment Damage

Standards and Certications

10

Product Description
Surge Protection Device to Prevent Downtime and Equipment Damage
The Cutler-Hammer Clipper VL by Eaton Corporation is a commercial grade and light industrial surge protection device (SPD) that combines surge suppression components and EMI/RFI ltering to provide effective protection for sensitive electronic loads.

Features, Benets and Functions

UL 1449 2nd edition listed, UL 1283 listed, CSA approved, CE marked. All Clipper VL units have been tested per NEMA LS-1 and ANSI IEEE recommended high energy impulses (Category C3, 20 kV, 10 kA), and internally generated ringwave surges (Category B3, 6 kV, 500 A at 100 kHz). The UL listed lter protects against ringing transients and EMI/RFI noise disturbances. The tuned suppression lter achieves 40 dB attenuation at 100 kHz (IEEE Category B3 Ringwave).

SurgePlane technology to ensure reliability and performance by using a low impedance copper platform. Compact design to enable close mounting to electrical distribution equipment. Parallel hybrid lter technology. Table 10-12. Clipper VL Catalog Numbering System

Product Specications
Three surge current ratings are available to meet a variety of applications the CVL050 (50 kA/phase), CVL080 (80 kA/phase) and CVL100 (100 kA/phase).

CVL

CH
Voltage Code See Table 10-10

BD

Surge Rating 050 = 50 kA/phase 080 = 80 kA/phase 100 = 100 kA/phase

Enclosure RSX = Standard Retrofit R3R = Outdoor

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22-CD For more information visit: www.eaton.com CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-21 Critical Load Surge Filter
February 2007

AEGIS Powerline Filters

AEGIS Powerline Filters

Application Description
The AEGIS is the ideal protection solution for your critical loads and facilities.

Loads

AEGIS Solutions

Product Description
Eatons Cutler-Hammer AEGIS solutions are specically designed to protect expensive electronics from the hazards that exist within a facility. This critical load protection is effective at reducing harmful surges and noise. Applying this high performance series powerline lter at your critical loads results in clean power entering the electronics and reduction of soft errors, operational malfunction, and damage to components.

Programmable controllers (PLCs). Scanning devices. ATMs (Automatic Teller Machines). Cash registers. Alarm systems. Microprocessor-controlled OEM products. Robotics. CAD/CAM systems. Control equipment. Medical electronics and devices.

Lightning Protection for ac Powerline Applications (1-, 2-, 3-Phase Applications to 100 Amperes)

Why Should Sensitive Electronic Loads be Protected?


PLC manufacturers and service technicians recommend the use of surge suppressors and lters to prevent downtime and equipment damage due to surges and electrical line noise. One study shows failure to protect sensitive electronic loads costs American manufacturing, commercial and service industries over $39 billion per year in lost time and revenue. Preventing these losses is a major cost-saving opportunity.

10

AEGIS VL Hardwired Critical Load Filter 1, 3 and 5 Ampere Modules Only

Standards and Certications


Cutler-Hammer products are designed in accordance with ANSI/IEEE C62.41 (1991) recommended spectrum of transient waveforms. The AEGIS protects against all ringing and impulse disturbances.

AEGIS Powerline Filters Protect Against the Full Spectrum of Transient Disturbances
AEGIS lters the entire sine wave and is effective against both frequently occurring low energy and occasional high energy transients. High energy transients can create immediate damage, while low energy transients cause microprocessor failure over time.

Hardwired Surge Filter that Protects Critical Loads (3, 5, 10, 15 or 20 Ampere Models)

CA08101001E

For more information visit: www.eaton.com

10-22

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Critical Load Surge Filter
February 2007

AEGIS Powerline Filters

Features, Benets and Functions


Table 10-14. AEGIS Powerline Filters Features and Benets
Features Unique Series Hybrid Design (AEGIS-HW, AEGIS+) Benets Protection against high and low energy transients and noise. The tracking lter reacts instantly to changes in frequency and voltage, regardless of phase angle, magnitude or polarity. Active at all times, providing more protection than a conventional surge suppressor. Extends the life of your microprocessors by eliminating degrading power disturbances. AEGIS-HW and AEGIS-PR have up to 45,500 amperes of surge current suppression and 75 dB of noise attenuation at 100 kHz. This guarantees a superior level of protection and reliability. AEGIS+ has additional protection up to 160 kA/phase. No more testing or guessing whether your unit is working properly. Filter indicator lights expedite your troubleshooting efforts during downtime situations. Eaton provides a 5-year Extended Warranty on the microprocessor power supply protected by AEGIS. No other manufacturer offers this level of assurance in backing up its claim of product performance, quality and reliability. AEGIS provides superior value when considering the level of performance and benets offered. It truly delivers the best bang for your dollar. Observe all your operations on a remote basis, including the power protection devices used to safeguard your critical and sensitive electronic loads.

Standards and Certications


Based on ANSI/IEEE C62.41, 1991 and C62.45, 1992. Table 10-15. Let-Through Voltages (L-N)
Description Category A3 Ringwave (600 V, 200 A) Category B3 Ringwave (600 V, 500 A) AEGIS-HW (L-N Mode) 6V 9.6 V

High Performance Suppression Capabilities (AEGIS-HW, AEGIS+)

Category B3/C1 Combination 70 V (Impulse) Wave (600 V, 300 A) (206 V, dynamic at 90)

Static testing.

Status Monitoring Lights (AEGIS-HW, AEGIS+)

10

5-Year Downstream Equipment Warranty (AEGIS-HW only)

Value (AEGIS-HW, AEGIS+) Optional Remote Monitoring Capabilities (AEGIS-HW, AEGIS VL, and AEGIS+ only)

DIN-Rail, J-Rail or Flange Mounting Connections The DIN-Rail mountable enclosures greatly (AEGIS-HW only) reduce installation time, effort and cost. This unique container is the preferred choice among OEMs and contractors. Thermal Cut-Off Protection (TCO) (AEGIS-HW only) Thermal fuse improves indication, monitor and control during fault conditions.

AEGIS Hybrid Series Powerline Filters


Primary Transient Status High High Series Voltage Surge Suppression Frequency Blocking Performance Secondary Indicator Lights TVSS Tracking Filter Capacitor Inductors (TVSS) Power Input

Optional Form C Contacts Power Output Form C

L N G

Normal Mode

Normal Mode

LED

L N

Common Mode

Common Mode

Figure 10-13. 3-Wire Design has Normal and Common Mode Protection (L-N, L-G, N-G)

Option for AEGIS and AEGIS+.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-23 Critical Load Surge Filter
February 2007

AEGIS Powerline Filters

A3 Ringwave (Line-to-Neutral) (6000 V, 200 A)


8000 6000 4000

B3/C1 Combination (Impulse) Wave (6000 V, 3000 A)


7000 6000 5000 4000 3000 2000 1000 0 -1000 -2000 -3000 -4000
700 600 500 400 300 200 100 0 -100 -200 -300 -400

2000 0 -2000 -4000 -6000

400 300 200 100 0 -100 -200 -300 -400

Volts

Volts

Volts

2 Microseconds/Division

2 Microseconds/Division

20 Microseconds/ Division

Volts

20 Microseconds/ Division

Before

After

Before

After

Figure 10-14. IEEE C62.41 (1991) Test Waveforms for AEGIS-HW and PR Versions

Product Specications
Table 10-16. Specications
Application Input Voltage Single-Phase Amperage Frequency Protection Modes MCOV Noise Attenuation Normal Mode: Common Mode: Filter Bandwidth Total Peak Surge Current Operating Temperature Response Time Options AEGIS-HW 2 W&G Grounded Systems 120, 220, 240 Vac, single-phase 3, 5, 10, 15, 20 amperes 50/60 Hz L-N, L-G, N-G 150, 320 volts AEGIS-VL 2 W&G Grounded Systems 120, 220, 240 Vac, single-phase 1, 3, 5 amperes 50/60 Hz L-N, L-G, N-G 150, 320 volts AEGIS+ 1-, 2- and 3-Pole Systems 120, 208, 240, 400, 480, 600 Vac; Wye, Delta and International systems 20, 30, 50, 70, 100 amperes 50/60 Hz L-N, L-G, and N-G modes (Wye system); L-L and L-G (Delta system) 150, 320, 420 volts (Wye system) 300, 550, 680 volts (Delta system) 65 dB at 100 kHz 40 dB from 60 kHz to 5 MHz 10 kHz to 100 MHz 40, 80 or 160 kA per phase -40 to +40C Less than 1 nanosecond Form C relay contacts; NEMA 3R/4X container; disconnect switch; 40 kA or 160 kA CE, UL 1449 (20 to 70 amperes up to 480 volts) 5 years

10

75 dB at 100 kHz 50 dB at 5 MHz 10 kHz to 100 MHz 45.5 kA per phase -40 to +50C Less than 1 nanosecond Form C relay contacts

75 dB at 100 kHz 50 dB at 5 MHz 10 kHz to 100 MHz 39 kA per phase -40 to +50C Less than 1 nanosecond N/A

Agency Approvals Warranty

UL 1449, UL 1283, CSA

UL 1449, UL 1283, CSA

5 years plus downstream connected 5 years warranty

CA08101001E

For more information visit: www.eaton.com

10-24

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Critical Load Surge Filter
February 2007

AEGIS Powerline Filters

Product Selection
Table 10-17. AEGIS-HW (Hardwire Application) Catalog Numbering System Table 10-19. AEGIS+ Catalog Numbering System

AGSHW CH
Voltage Code 120N 230L Current Capacity 03 05 10 15 20

X
Options S = Standard C = Form C contact for Remote Monitor

AGS+ CH
Voltage Code 120N = 120 (1-Phase, 2W + G) 208Y = 208Y/120 (3-Phase, 4W + G) 240S = 240/120 (2-Phase, Delta 2W + G) 230L = 230 (1-Phase, 2W + G) 240D = 240D (3-Phase, Delta 3W + G) 400Y = 400Y/230 (3-Phase, 4W + G) 480Y = 480Y/277 (3-Phase, 4W + G) 480D = 480D (3-Phase, Delta 3W + G) 600Y = 600/347 (3-Phase, 4W + G) 600D = 600 (3-Phase, 3W + G) Operating Current 020 030 050

Surge Current Rating/Phase 040 080 160 Enclosure R4X = NEMA 4X Container RSD = Disconnect Switch (with NEMA 12 Container) Blank = Caseless Options (if required) CXX = Form C contacts (remote monitor)

Model rated at 15 amperes UL/CSA = 16 amperes CE.

Note: 230 V applies to 220 and 240 volt applications.

10

Table 10-18. AEGIS-VL (Hardwire Application) Catalog Numbering System

AGSVL
Voltage Code 120N 230L Current Capacity 1 3 5

070 100

400/230 valid for 380/220 and 415/240 per IEC. Contact factory for resistive ground applications.

Note: 230 V applies to 220 and 240 volt applications.

Table 10-20. AEGIS Price List


Catalog Number AGSHWCH120N03XC AGSHWCH120N03XS AGSHWCH120N05XC AGSHWCH120N05XS AGSHWCH120N10XC AGSHWCH120N10XS AGSHWCH120N15XC AGSHWCH120N15XS AGSHWCH120N20XC AGSHWCH120N20XS AGSHWCH230L03XC AGSHWCH230L03XS AGSHWCH230L05XC AGSHWCH230L05XS AGSHWCH230L10XC AGSHWCH230L10XS AGSHWCH230L15XC AGSHWCH230L15XS AGSHWCH230L20XC AGSHWCH230L20XS AGSPRCH120N15HG AGSPRCH120N15HW AGSPRCH120N15XX AGSPRCH230L15HG AGSPRCH230L15HW AGSVL120N1 AGSVL120N3 AGSVL120N5 AGSVL230L1 AGSVL230L3 AGSVL230L5 Price U.S. $

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22-CD For more information visit: www.eaton.com CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-25 Power Conditioning Products
February 2007

Datacom

Datacom

Power Conditioner Product Description


Eatons Cutler-Hammer Sag Ride Through The First of Its Kind
The Cutler-Hammer Sag Ride Through (SRT) Power Conditioner prevents electrical downtime. The SRT represents our state-of-the-art solutions to todays power conditioning challenges.

away, the voltage during the sag is typically 40% 90% of nominal utility voltage. The operation of circuit breakers, fuses and reclosers limits most sags to less than 15 cycles. Voltage sags are experienced 10 to 20 times more frequently than complete outages. However, voltage sags are equally disruptive to sensitive equipment.

The Problem
Voltage Sags and Brownouts
Datacom Products

Generation

1. Fault occurs on the transmission or distribution system End Users Transmission Distribution

Product Description
Cutler-Hammer Datacom surge protection products by Eaton Corporation are designed for all industries and applications. The wide range of products offer rugged surge protection in convenient, easy-to-install congurations. Exceptional performance is achieved using three-stage hybrid technology:

Gas tubes for shunting high energy. Silicon avalanche components for responsive, low let-through voltages. PTC resettable fuses for mitigating fault current. Our modular design enables customers to protect complete facilities or individual loads. Customers also save signicant time and money due to our unique plug-in components and protection modules.

The ability of a plant to ride through voltage sags can have a signicant impact on operations and competitiveness. In the United States, voltage sags cost billions of dollars in lost production, interruption, damaged materials, retooling and scrap. In addition, sags can cause: increased operating costs, the need for product reworks, safety hazards, equipment damage and/or failure, reduced product quality, increased clean-up, additional labor costs, increased scrap material and costs associated with investigations into the problem.

10
Feeder Breakers End User End User 2. Creates a sag event for all users on the system

Figure 10-16. Voltage Sags

Regularity of Voltage Sags


Input A 600 400 200 0 -200 -400 -600 Input A Input A

EPRI conducted a two-year study of power quality levels on distribution systems in the United States. A variation event was recorded every time the voltage dropped below 90% of the nominal. The results are shown in Figure 10-17. A typical distribution system customer experiences about 50 events per year when the voltage drops below 90%, and only about two events per year when the voltage drops below 30% of nominal. The utility study concluded that sags represented almost all of the events experienced at a typical facility.

Figure 10-15. Deep, Single-Phase Sag Todays industrial and large commercial electricity customers are becoming more sensitive to power disturbances and are demanding better electric quality. However, the quality of power grids is not signicantly improving. Customers still experience power quality problems that affect plant operations and protability.

Denition of Voltage Sag


A voltage sag is a sudden, momentary decrease in supply voltage. It can last from a cycle to several seconds. Voltage sags are most often caused by faults on the electrical transmission or distribution system. They can be caused by lightning strikes, animal contact, starting of large motors or an internal fault within a customers facility. Depending on the proximity to the fault, which can be hundreds of miles

6 5 4 3 2 1 0
0 7 40

0 5 50 1 20 10 6

0 1

Figure 10-17. Events per Year


CA08101001E For more information visit: www.eaton.com

10-26

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Conditioning Products
February 2007

Sag Ride Through Equipment or Processes


Continuous SAG Regulation


The Sag Ride Through is an active voltage conditioner. This means it will constantly respond to voltage sags in the -10% range with a regulated output in 1% range. The SRT can be applied to the main service entrance, at branch locations or in front critical loads. The Cutler-Hammer SRT provides an outstanding return on investment. It delivers operation productivity that is just not possible with traditional tap switching or ferroresonant technologies. The SRT consists of a voltage source inverter, bypass circuit and an injection transformer connected in series between the incoming utility supply and the load, as shown in Figure 10-18. For the standard sag correcting model, the injection transformer consists of a boost component. The SRT monitors the incoming supply voltage and when it deviates from the nominal voltage level the SRT inserts an appropriate compensating voltage using the IGBT inverter and series injection transformer. Energy is sourced from the supply during this time. This regulates the load voltage to its nominal value, thus eliminating voltage disturbances from the utility supply affecting the load.

Manufacturing Process Controllers. Variable Speed Drives. Robotics. Motor Conductor. Telephone Systems. HID Lighting. HVAC Controls. Medical Equipment. Computers.

Sag Ride Through (SRT)

Sag Correction Using the Sag Ride Through


Eatons Cutler-Hammer Sag Ride Through (SRT) Power Conditioner prevents expensive, electrical downtime. It is a state-of-the-art solution to todays power conditioning challenges. The Cutler-Hammer SRT is a high performance, inverter-based voltage conditioning device developed to provide protection to sensitive loads against commonly occurring voltage sags. The SRT monitors the incoming supply voltage and when it deviates from the nominal voltage level, the SRT achieves voltage conditioning by injecting the appropriate correction voltage in series with the power supply. The SRT provides an extremely fast reaction time and subcycle response to sag events that would otherwise cause loads to drop out. The SRT is designed for low voltage systems (600 to 208, 3-phase) and is also offered in medium voltage applications from 25 kVA to 4 MVA. Installation is simple and the SRT provides customers with a new solution to improve productivity and reduce downtime for sag related problems.

The SRT meets the stringent requirements of the Semi-F47 standard; a key requirement for SAG correction in the semi-conductor industry.

10

Complete correction of singlephase voltage sags down to 63% for 30 seconds. Partial correction of three-phase sags down to 50% for 30 seconds. Continuous regulation of threephase utility undervoltage and sags down to 90% of nominal. Correction of utility voltage imbalance (from network side of transformer). Attenuation of voltage icker.

3-Phase Utility Supply Distribution Transformer

3-Phase Compensating Voltage Secondary Injection Transformer Primary

3-Phase Load Voltage

Industries and Applications Affected by Sags


Key Industries

Bypass Circuit SRT Input SRT Output

Semi-conductor manufacturers. Communications. Steel mills. Petroleum & chemical processing. Health care. Paper mills. Automotives. Textile. Printing. Plastics. Other manufacturing.

Voltage Source Inverter

Figure 10-18. Block Diagram of the SRT Active Voltage Conditioner

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-27 Power Conditioning Products
February 2007

Sag Ride Through


Table 10-21. SRT Features and Specications
Features Specications 25 6 MVA (as specied per model) 0 1, leading or lagging 1.63 at 100% of rated load for continuous operation (including up to 10% voltage correction) 150% with up to 10% of voltage correction 208/480/600 V, 60 Hz 3-phase, 3-wire plus ground (higher system voltages supplied to requirement) 110% of nominal supply voltage 50% of nominal supply voltage 75% of nominal supply voltage 25% of nominal supply voltage 63% of nominal supply voltage 98 99% 208/480/600 V, 60 Hz; 3-phase, 3-wire plus ground (higher system voltages supplied to requirement) +30% for at least 30 seconds +45% for at least 30 seconds; +10% continuous 3-phase correction (all models). Consult factory for specialist correction requirements. +/- 1% up to 10% continuous 3-phase correction +/- 2.5% at 30% 3-phase correction Initial sag correction applied within 1 ms, remainder over the next cycle SRT rating (kVA) 125 150 700 1000 < 0.5 < 40 750 0 40C; 50C maximum with 20% load derating Forced ventilation -1.2% every 100 m above 1000 m < 95%, non-condensing 1 year

Load Capacity
Capacity (kVA) Displacement Power Factor of Connected Load Crest Factor for Rated kVA Overload 30 Seconds

Input Supply
Nominal Supply Voltage Maximum Supply Voltage Minimum 3-Phase Supply Voltage Running Starting Minimum Single-Phase-to-Ground Supply Voltage Running Starting Efciency of System

Output Supply
Nominal Voltage (V) 3-Phase Balanced Correction Single-Phase-to-Ground Correction Voltage Regulation Response (to Sag Event)

10

Bypass
Nominal Power Maximum Overload Capacity (in Bypass): For 10 Minutes (%) For 1 Minute (%) For 600 Milliseconds (%) For 100 Milliseconds (%) Transfer Time Inverter to Bypass (ms) Bypass to Inverter (ms)

Environmental
Operating Temperature Cooling Capacity Derating with Elevation Humidity Warranty

If SRT has tripped (off-line) due to below threshold input voltages, it cannot be restarted until the system voltage is at least this % of the nominal. Single-phase-to-ground fault occurring on the utility side of a delta-wye distribution transformer. The SRT provides continuous correction and only transitions to and from BYPASS when manually starting and stopping or under fault or overload conditions. The transition from bypass to inverter takes up to 750 ms. The autoresettable bypass mode of operation includes an additional 5-second delay allowing time for the fault to clear.

CA08101001E

For more information visit: www.eaton.com

10-28

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Conditioning Products
February 2007

Sag Ride Through


Table 10-22. SRT Controller Cabinet Dimensions
Inverter Frame Size Load Capacity (kVA) 380/400 V 50/60 Hz 20 40 60 140 200 300 400 500 750 1000 1250 1500 Controller Cabinet Dimensions 208 /480/600 V H x W x D Inches (mm) 60 Hz 25 50 75 175 250 350 500 650 1000 1250 1500 2000 35.43 x 23.62 x 27.56 (900 x 600 x 700) 35.43 x 23.62 x 27.56 (900 x 600 x 700) 35.43 x 23.62 x 27.56 (900 x 600 x 700) 84.84 x 31.50 x 31.69 (2155 x 800 x 805) 84.84 x 31.50 x 31.69 (2155 x 800 x 805) 84.84 x 31.50 x 31.69 (2155 x 800 x 805) 84.84 x 55.12 x 31.69 (2155 x 1400 x 805) 84.84 x 55.12 x 31.69 (2155 x 1400 x 805) 84.84 x 63.00 x 31.69 (2155 x 1600 x 805) 84.84 x 78.74 x 31.69 (2155 x 2000 x 805) 84.84 x 78.74 x 31.69 (2155 x 2000 x 805) 84.84 x 94.49 x 31.69 (2155 x 2400 x 805) Controller Weight Lbs. (kg) Controller Dissipation (Worst Case) % 551 (250) 727 (330) 881 (400) 1674 (760) 2070 (940) 1542 (700) 1982 (900) 2093 (950) 2423 (1100) 2753 (1250) 3084 (1400) 3634 (1650) 1.8 1.8 1.8 1.8 1.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 kW 0.5 0.9 1.4 3.2 4.5 2.8 4.0 5.2 8.0 10.0 12.0 16.0 2 2 2 4 6 6 12 12 18 24 30 36 Airow m3/min.

1S 2S 3S 2M 3M 1L 2K 2L 3L 4L 5L 6L

208 V models are available in 25 250 kVA only.

Table 10-23. SRT Transformer Cabinet Dimensions


Inverter Frame Size Transformer Cabinet Dimensions H x W x D Inches (mm) In Controller Cabinet In Controller Cabinet In Controller Cabinet In Controller Cabinet In Controller Cabinet 35.43 x 32.48 x 27.95 (900 x 825 x 710) 39.37 x 35.43 x 35.43 (1000 x 900 x 900) 39.37 x 39.37 x 37.40 (1000 x 1000 x 950) 43.30 x 39.37 x 37.40 (1100 x 1000 x 950) 51.18 x 55.12 x 47.24 (1300 x 1400 x 1200) 51.18 x 55.12 x 47.24 (1300 x 1400 x 1200) 55.12 x 59.06 x 47.24 (1400 x 1500 x 1200) Transformer Weight Lbs. (kg) Transformer Dissipation (Worst Case) % 1211 (550) 1762 (800) 1982 (900) 2423 (1100) 3084 (1400) 3744 (1700) 4405 (2000) <1.0 <1.0 <1.0 <1.0 <1.0 <1.0 <1.0 kW 3.0 4.0 5.0 6.0 7.0 8.0 9.0

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1S 2S 3S 2M 3M 1L 2K 2L 3L 4L 5L 6L

Nominal dimensions and weights. Consult factory for precise values.

Table 10-24. 30% Correction Model Catalog Numbering System

Table 10-25. SRTS SEMI F47 Compliant Version 40% Correction Model Catalog Numbering System

SRT
kVA Rating 25 50 75 175 250 350 500 650 1000 1250 1500 2000 Voltage 208 480 600 Frequency A = 60 Hz B = 50 Hz Bypass A = No B = Yes

SRTS
Keypad K = Yes Blank = No kVA Rating 17 33 50 110 175 250 350 425 650 900 1100 1300 Voltage 208 480 600 Frequency A = 60 Hz B = 50 Hz Bypass A = No B = Yes

Keypad K = Yes Blank = No

3-phase, 3-wire. Keypad is standard on 175 kVA and larger.

3-phase, 3-wire. Keypad is standard on 110 kVA and larger.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-29 Power Conditioning Products
February 2007

Electronic Voltage Regulator

Electronic Voltage Regulator

The IEEE denes voltage regulation as overvoltage or undervoltage. Voltage regulation events last from a few minutes to many hours with voltage varying by +/- 20%. Long-term regulation problems differ from short duration sags and dips, which are much deeper voltage drops.

Features and Benets

The Solution
Prior to installing an expensive solution, Eaton encourages customers to monitor incoming voltage to determine if voltage regulation is a problem. The local utility may also be able to provide information on voltage expected at the facility. Using a meter, it can quickly be determined if a voltage regulation problem or brownout condition exists. The appropriate solution would be an Electronic Voltage Regulator (EVR). EVRs can be installed at the service entrance, branch panel or at critical loads The Cutler-Hammer Electronic Voltage Regulator is a solid-state tap changing power conditioner designed to protect against brownouts and long duration voltage regulation problems. Table 10-26. EVR Specication (10 to 1250 kVA)
Feature Technology Input Voltages Input Voltage Range Output Voltage Range Response Time Frequency Efciency Minimum Load Inrush Current Capabilities Noise Attenuation Common Mode Normal Mode Monitoring (Option) Bypass Panel Surge Protection Device (Option) Operating Temperature Altitude Standard Warranty Extended Warranty (Startup Service)

Electronic Voltage Regulator (EVR) Tap Changer

Product Description
Electronic Voltage Regulator
The Cutler-Hammer Electronic Voltage Regulator (EVR) is the ideal solution for keeping your facility and equipment up and running during brownouts, undervoltage conditions and other power problems. The EVR can signicantly reduce the costs of equipment damage and downtime when these situations occur. The state-ofthe-art design provides rapid response time, high efciency, high inrush current capability, and operating advantages exclusive to Eaton. The EVR maintains a tightly regulated output voltage by automatically activating the appropriate transformer tap through a silicone controlled rectier (SCR). Tap changer response time is initiated at one cycle, ensuring rapid and precise regulation. Switching at zero current enables noise reduction during tap transitions.

Coordinated with standard thermalmagnetic breakers to allow motor starts. Optional 100 kA per phase surge protection. Input frequency range operation from 57 63 Hz. Not affected by load power factor. Can operate effectively in low-load applications due to unique leakage reactance technology. Failsafe bypass circuit, isolation transformer and overtemperature protection. Less than 1% THD. Monitoring panel displays rms metering, output voltage and current, kVA, under- and overvoltage, phase rotation, phase loss, rst and second stage temperature alarm, shut-off, EPO tripped and eight optional external ports.

10

Description Electronic Tap Changer 240 600 Vac; 3-phase (3-wire) + 10/-26% 3% typical 1 cycle, zero current switching 60 Hz standard (other frequencies available) 96% at full load, 98.5% at light loads None 1000% for one cycle; 200% for 10 seconds; or as limited by upstream overcurrent protection 120 dB at 100 kHz 40 dB at 100 kHz Refer to Features and Benets for details Yes 100 kA per phase 0 to +50C Up to 7,000 ft. (2,134 m) 12/18 months 12/18 months factory on-site warranty

Brownouts
In the United States, most facilities have sufcient voltage regulation. However, in some U.S. locations and many developing countries, regulation problems occur because of overstressed utility distribution systems. In some cases, due to the excessive demand on the utility system, voltage may be below 10% of nominal (-10%) during the day. This condition is called a voltage regulation or brownout. Customers may notice dim lights and reduced power. During the evening, voltage may rise above 10% of nominal (+10%) because large facilities and loads are shut down. This shutdown reduces the power demand on the grid and results in a voltage increase.

CA08101001E

For more information visit: www.eaton.com

10-30

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Conditioning Products
February 2007

Electronic Voltage Regulator


Table 10-27. EVR Catalog Numbering System

EVR
EVR Dimensions (Without Monitoring Option) kVA 10 15 20 30 50 75 100 150 200 250 300 400 Weight in Pounds (kg) 400 (182) 400 (182) 450 (204) 500 (227) 700 (318) 850 (386) 1000 (454) 1100 (499) 2000 (908) 2450 (1112) 2900 (1317) 3900 (1771) 4250 (1930) 6500 (2951) 7500 (3405) 8500 (3859) BTUs/HR 2040 2040 3050 4080 6800 10,200 13,600 17,000 27,200 34,000 40,800 50,700 60,600 70,400 80,800 90,600 Dimensions (H" x W" x D") 32.00 x 26.50 x 17.00 32.00 x 26.50 x 17.00 32.00 x 26.50 x 17.00 32.00 x 26.50 x 17.00 40.50 x 31.50 x 22.00 40.50 x 31.50 x 22.00 66.00 x 50.50 x 32.00 66.00 x 50.50 x 32.00 66.00 x 50.50 x 32.00 66.00 x 50.50 x 32.00 66.00 x 50.50 x 32.00 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 100.00 x 35.50 73.00 x 100.00 x 35.50 I/O Regulator (Input/Output Regulator) Code Option Input Voltage Range +10/-26% +8/-10% Output Voltage Range +/-3% +/-1.5%

S P

Standard Premium

Monitoring Option X = No M = Monitoring Surge Protection X = No S = Yes Frequency A = 60 Hz B = 50 Hz Output Voltage Code (Delta Input: L, L, L, N, G) 208Y = 120/208 400Y = 230/400 480Y = 277/480 600Y = 347/600 Input Voltage Code (Delta Input: L, L, L, G) 240D = 240 400D = 400 480D = 480 600D = 600 Examples: Catalog Number: EVR0075480D480YAXXS 75 kVA EVR, 480 V in, 277/480 V out, 60 Hz, no options Extended Description: EVR-75-480D-480Y/277-AXXS Catalog Number: EVR0500208D208YASMP 500 kVA EVR, 208 V in, 120/208 V out, 60 Hz, with: Surge, Monitoring and Premium Regulation options Extended Description: EVR-500-208D-208Y/120-ASMP

10

500 600 750 875 1000 1250

9500 (4313) 99,600 10,500 (4767) 105,000

EVR Dimensions (With Monitoring Option) kVA 10 15 20 30 50 75 100 150 200 250 300 400 500 600 750 875 1000 1250 Weight in Pounds (kg) 440 (200) 440 (200) 500 (227) 550 (250) 770 (350) 940 (427) 1100 (499) 1250 (568) 2200 (999) 2750 (1249) 3200 (1453) 4300 (1952) 4350 (1975) 7150 (3246) 8250 (3746) 9350 (4250) BTUs/HR 2040 2040 3050 4080 6800 10,200 13,600 17,000 27,200 34,000 40,800 50,700 60,600 70,400 80,800 90,600 Dimensions (H" x W" x D") 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 100.00 x 35.50 73.00 x 100.00 x 35.50

10,450 (4744) 99,600 11,550 (5244) 105,000

For dimensions in mm, multiply by 25.4. Dimensions listed are for 208 V in model. Dimensions for 480 V in model are: 100 kVA 40.5"H x 31.5"W x 22.0"D, 100 kVA 51.5"H x 40.5"W x 26.5"D.

Note: All weights are approximate. Monitor option includes main input circuit breaker. Note: Refer to PAD for pricing and availability.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-31 600 Volts ac and Below
February 2007

General Description

UNIPAK

Harmonic Filtering
As the world becomes more dependent on electric and electronic equipment, the likelihood that the negative impact of harmonic distortion increases dramatically. The efciency and productivity gains from these increasingly sophisticated pieces of equipment have a negative side effectincreased harmonic distortion in the power lines. The difcult thing about harmonic distortion is determining the cause. Once this has been determined, the solution can be easy. Passive harmonic ltering equipment will mitigate specic harmonic issues, and correct poor power factor as well.

UNIPAK

Product Description
Power Factor Correction Capacitors
Power factor correction capacitors and harmonic lters are an essential part of modern electric power systems. Power factor correction capacitors are the simplest and most economical means of increasing the transmission capacity of a power system, minimizing energy losses and correcting load power factor. In addition, power factor penalties can be reduced and power quality can be greatly enhanced. There are two main reasons to correct poor power factor. The rst is to reduce or eliminate a power factor penalty charged by your local utility. Another reason is that your existing transformer is, or shortly will be, at full capacity and installing power factor correction capacitors can be a very cost-effective solution to installing a brand new service. Depending on the amount of power factor correction (number of kvar that needs to be injected into the electrical system to improve the power factor) and the dynamic nature of the load, a xed or switched capacitor bank may be the best solution. When capacity becomes a problem, the choice of a solution will be dependent upon the size of the increase needed. Like all power quality solutions, there are many factors that need to be considered when determining which solution will be best to solve your power factor problem.

Applications

Individual Motors. Motor Control Centers. Distribution Switchboards. Service Entrance Switchboards.

Features, Functions and Benets


Ground terminal: Furnished inside case. Power line terminals: Large size for easy connection. Fusing: Case Size Code AA: Three midget type fuses with 100,000 ampere interrupting capacity. Case Size Code BB and larger : Three slotted-blade type fuses with 200,000 ampere interrupting capacity. Fuses mounted on stand-off bushings or fuse blocks. Solderless connectors for easy hookup of incoming line conductors. Fuse indicating lights: Red, neon blown-fuse indicating lights are protected by transparent weatherproof guard. Options: No fuses Fused, no indicating lights NEMA 4X enclosure

10

Capacitor Cells Dry-Type

Five-year warranty on capacitor cells. High quality construction. Designed for heavy-duty applications. Twenty-year life design. Indoor/outdoor service. Options available for NEMA 4X enclosure. Wall or oor mounted banks available. Fused protection standard. Blown-fuse indicating lights standard. Quick lead times. Harmonic lters available.

Standards and Certications

UL and CSA listed.

Features
Conguration

Outer case: Heavy, No. 16 gauge steel nished with durable bakedon enamel. Series 100 universal mounting anges for wall or oor installation. Series 200 and 400 oor mounting feet. Elimination of knockouts permits indoor/outdoor use. Manufactured to NEMA requirements 1, 3R and 12. Cover: L shaped gasketed cover with multiple fasteners provides front opening for ease of installation and service.

Terminals: Threaded for secure connection, all sizes. 10 kVAC stand-off terminal bushings. Rated for 30 kV BIL. Dielectric ll: Thermosetting polymer resin. Flash point: +415F (+212C) Fire point: +500F (+260C) Dielectric lm: Self-healing metallized polypropylene. Losses less than 1/2 watt per kvar. Pressure-sensitive interrupter: Built-in, three-phase interrupter design. UL recognized. Removes capacitor from line before internal pressures can cause case rupture. Discharge resistors: Reduce residual voltage to less than 50 volts within one minute of de-energization. Mounted on terminal stud assemblies. Selected for 20-year nominal life. Exceeds NEC requirements. Capacitor operating temperature: -40F (-40C) to +115F (+46C).

CA08101001E

For more information visit: www.eaton.com

10-32

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 600 Volts ac and Below
February 2007

General Description

UNIPAK Filter Harmonic Filtering


Harmonic lter banks for low voltage, heavy-duty applications.

Applications
Designed for plants experiencing harmonics problems due to high loads of 6-pulse adjustable speed drives and power supplies.

Reactors

10

Reduces harmonics and corrects power factor. Tuned for maximum efciency in reducing harmonic currents associated with 6-pulse drive environments. Sized for worst case harmonic current application. Two-enclosure design to isolate capacitors from reactors. Twenty-year life design. Five-year cell warranty/one-year reactor warranty. Three-phase cell capacitor construction. Three-phase interrupter system. UL and CSA listed.

Features
Conguration

Outer case: Heavy, No. 16 gauge steel nished with durable baked-on enamel. Elimination of knockouts permits indoor/outdoor use. Meets NEMA requirements 1 and 12. Cover: L shaped gasketed cover with multiple fasteners provides front opening for ease of installation and service. Ground terminal: Furnished inside case. Power line terminals: Large size for easy connection. Fusing: Three slotted-blade type fuses with 200,000 ampere interrupting capacity. Fuses mounted on stand-off bushings or fuse blocks. Solderless connectors for easy hookup of incoming line conductors. Fuse indicating lights: Red, neon blown-fuse indicating lights.

Tuning: Tuned to 4.7 harmonic (nominal 5th). Construction: 100% copper windings for cool operating temperatures; designed operating temperature rise less than 80C. Open frame construction with 180C insulation system. Reactor indicating light: Thermal overload indicating light activates when reactor temperature reaches 145C. Warranty: One-year replacement of reactors.

Product Selection
Table 10-28. Capacitor Cells Catalog Numbering Selection Guide

20 4 3 PCD MF

Rating 20 = 20 kvar

Voltage 2 = 240 Volts 4 = 480 Volts 6 = 600 Volts

Phases 3 = 3-Phase

Type of Cell Used PCD = Current Rectangular Cell PCR = New Cylindrical Cell

Version of Cell Used MF = Current Rectangular Cell MA = New Cylindrical Cell

Table 10-29. UNIPAK Catalog Numbering Selection Guide

25 4 3 P MUD F

Rating 25 = 25 kvar

Voltage 2 = 240 Volts 4 = 480 Volts 6 = 600 Volts

Phases 3 = 3-Phase

Harmonic Rating of Cell P = Standard Cell H = Harmonic Cell

Type of Cell Used MUD = Current Rectangular Cell MUR = New Cylindrical Cell

Options F = 3 Fuses and Lights 3 = 3 Fuses Only N = Non-Fused

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-33 600 Volts ac and Below
February 2007

Technical Data

Individual Open Capacitor Cells


4.59 (116.6) 2.00 (50.8) 1.00 (25.4) Discharge Resistors .75 (19.1) H 1.25 (31.8) #12-24

3.78 (96.0)

1.50 (38.1)

10
Figure 10-19. Cell Showing Threaded Nut and Stud Terminal Connection Table 10-30. Dry Cell Chart
Voltage Rating 240 240 240 240 240 240 240 240 240 240 240 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 600 600 600 600 600 600 600 600 600 600

kvar 0.50 1.00 1.50 2.00 2.50 3.00 4.00 5.00 6.25 7.50 8.33 1.00 2.00 2.50 3.00 4.00 5.00 6.00 7.50 8.00 10.00 12.50 15.00 16.67 17.50 20.00 2.00 2.50 5.00 7.50 10.00 12.50 15.00 16.67 17.50 20.00

Height Inches (mm) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.50 (114.3) 5.50 (139.7) 6.00 (152.4) 5.00 (127.0) 6.00 (152.4) 6.00 (152.4) 7.00 (177.8) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 5.00 (127.0) 5.50 (139.7) 6.00 (152.4) 6.00 (152.4) 7.00 (177.8) 7.00 (177.8) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 4.00 (101.6) 5.00 (127.0) 6.00 (152.4) 6.00 (152.4) 7.00 (177.8) 7.00 (177.8) 8.75 (222.3)

Approximate Weight Lbs. (kg) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.6 (1.2) 3.2 (1.5) 3.5 (1.6) 2.6 (1.2) 3.2 (1.5) 3.5 (1.6) 3.5 (1.6) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.6 (1.2) 3.2 (1.5) 3.2 (1.5) 3.5 (1.6) 3.5 (1.6) 4.2 (1.9) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.1 (1.0) 2.6 (1.2) 3.2 (1.5) 3.5 (1.6) 3.5 (1.6) 3.5 (1.6) 5.0 (2.3)

Catalog Number 243PCDMF 443PCDMF 643PCDMF 843PCDMF 1043PCDMF 12X43PCDMF 16S43PCDMF 523PCDMF 6A23PCDMF 7X23PCDMF 8B23PCDMF 143PCDMF 243PCDMF 2X43PCDMF 343PCDMF 443PCDMF 543PCDMF 643PCDMF 7X43PCDMF 843PCDMF 1043PCDMF 12X43PCDMF 1543PCDMF 16S43PCDMF 17X43PCDMF 2043PCDMF 263PCDMF 2X63PCDMF 563PCDMF 7X63PCDMF 1063PCDMF 12X63PCDMF 1563PCDMF 16S63PCDMF 17X63PCDMF 2063PCDMF

kvar rating standard. NEMA kvar tolerance is +15% 0%. Catalog Number as shown is for 3-phase units.

Note: Dry-type. Thermoplastic encapsulation medium. Note: On all units, customer must provide overcurrent protection as tabulated or equivalent (fuse interruption rating shall be 100,000 amperes or greater). Note: All units supplied unpainted. Note: Case material plate steel approximately 0.017 thick.

CA08101001E

For more information visit: www.eaton.com

10-34

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 600 Volts ac and Below
February 2007

Technical Data

UNIPAK Low Voltage Fixed Capacitor Banks


Table 10-31. 240 Vac Selection Chart
kvar Rated Case Shipping Fused Current Size Weight Catalog Amperes Lbs. (kg) Number
001.0 001.5 002.0 002.5 003.0 004.0 005.0 006.0 007.5 008.0 009.0 010.0 011.0 012.5 015.0 2.4 3.6 4.8 6.0 7.2 9.6 12.0 14.4 18.0 19.2 21.6 24.1 26.0 30.0 36.0 42.0 48.0 54.0 60.0 66.0 72.0 78.0 84.0 90.0 96.0 102.0 108.0 120.0 144.0 168.0 180.0 192.0 240.0 289.0 336.0 385.0 A A A A A A A B B B C C C C C D D D D E E F F F F F F F G G G G H H H H 13 (6.0) 15 (6.8) 15 (6.8) 16 (7.3) 16 (7.3) 17 (7.7) 17 (7.7) 19 (8.6) 21 (9.5) 24 (10.9) 27 (12.3) 28 (12.7) 30 (13.6) 32 (14.5) 34 (15.4) 41 (18.6) 42 (19.1) 44 (20.0) 46 (20.9) 50 (22.7) 52 (23.6) 54 (24.5) 62 (28.1) 64 (29.1) 64 (29.1) 67 (30.4) 70 (31.8) 72 (32.7) 73 (33.1) 77 (35.0) 79 (35.9) 85 (38.6) 238 (108.1) 257 (116.7) 272 (123.5) 290 (131.7) 123PMUDF 1X23PMUDF 223PMUDF 2X23PMUDF 323PMUDF 423PMUDF 523PMUDF 623PMUDF 7X23PMUDF 823PMUDF 923PMUDF 1023PMUDF 1123PMUDF 12X23PMUDF 1523PMUDF 17X23PMUDF 2023PMUDF 22X23PMUDF 2523PMUDF 27X23PMUDF 3023PMUDF 32X23PMUDF 3523PMUDF 37X23PMUDF 4023PMUDF 42X23PMUDF 4523PMUDF 5023PMUDF 6023PMUDF 7023PMUDF 7523PMUDF 8023PMUDF 10023PMUDF 12023PMUDF 14023PMUDF 16023PMUDF

Table 10-32. 480 Vac Selection Chart


kvar Rated Case Shipping Fused Current Size Weight Catalog Amperes Lbs. (kg) Number
1.2 1.8 2.4 3.0 3.6 4.8 6.0 7.2 9.0 9.6 10.8 12.0 13.0 15.0 18.0 21.0 24.0 27.0 30.0 33.0 36.0 39.0 42.0 45.0 48.0 51.0 54.0 60.0 63.0 66.0 72.0 78.0 84.0 90.0 96.0 102.0 108.0 120.0 144.0 150.0 168.0 180.0 192.0 216.0 241.0 264.0 300.0 361.0 420.0 480.0 A A A A A A A A A A A A B B B B B C C C C C C C C D D D D D D E E E E F F F F G G G G G G H H H H H 12 (5.4) 12 (5.4) 12 (5.4) 12 (5.4) 13 (6.0) 13 (6.0) 14 (6.4) 14 (6.4) 14 (6.4) 14 (6.4) 14 (6.4) 14 (6.4) 17 (7.7) 17 (7.7) 18 (8.2) 19 (8.6) 19 (8.6) 25 (11.4) 25 (11.4) 26 (11.8) 26 (11.8) 26 (11.8) 26 (11.8) 28 (12.7) 30 (13.6) 32 (14.5) 32 (14.5) 35 (15.9) 36 (16.3) 36 (16.3) 37 (16.8) 39 (17.7) 42 (19.1) 45 (20.4) 47 (21.3) 50 (22.7) 52 (23.6) 54 (24.5) 57 (25.9) 74 (33.6) 74 (33.6) 76 (34.5) 77 (35.0) 79 (35.9) 85 (38.6) 239 (108.5) 246 (111.7) 260 (118.0) 282 (128.0) 290 (131.7) 143PMUDF 1X43PMUDF 243PMUDF 2X43PMUDF 343PMUDF 443PMUDF 543PMUDF 643PMUDF 7X43PMUDF 843PMUDF 943PMUDF 1043PMUDF 1143PMUDF 12X43PMUDF 1543PMUDF 17X43PMUDF 2043PMUDF 22X43PMUDF 2543PMUDF 27X43PMUDF 3043PMUDF 32X43PMUDF 3543PMUDF 37X43PMUDF 4043PMUDF 42X43PMUDF 4543PMUDF 5043PMUDF 52X43PMUDF 5543PMUDF 6043PMUDF 6543PMUDF 7043PMUDF 7543PMUDF 8043PMUDF 8543PMUDF 9043PMUDF 10043PMUDF 12043PMUDF 12543PMUDF 14043PMUDF 15043PMUDF 16043PMUDF 18043PMUDF 20043PMUDF 22543PMUDF 25043PMUDF 30043PMUDF 35043PMUDF 40043PMUDF

Table 10-33. 600 Vac Selection Chart


kvar Rated Case Shipping Fused Current Size Weight Catalog Amperes Lbs. (kg) Number
002.5 005.0 007.5 009.0 010.0 011.0 012.5 015.0 017.5 020.0 022.5 025.0 027.5 030.0 032.5 035.0 037.5 040.0 042.5 045.0 050.0 052.5 055.0 060.0 065.0 070.0 075.0 080.0 085.0 090.0 100.0 120.0 125.0 140.0 150.0 160.0 180.0 200.0 225.0 250.0 300.0 350.0 400.0 2.4 4.8 7.2 8.6 9.6 10.3 12.0 14.0 17.0 19.0 22.0 24.0 26.0 29.0 32.0 34.0 37.0 39.0 41.0 43.0 48.0 51.0 53.0 58.0 63.0 68.0 72.0 77.0 81.0 86.0 96.0 115.0 120.0 134.0 144.0 154.0 173.0 192.0 216.0 241.0 289.0 336.0 384.0 A A A A A A A B B B C C C C C C C C D D D D D D E E E E F F F F G G G G G G H H H H H 12 (5.4) 14 (6.4) 14 (6.4) 14 (6.4) 14 (6.4) 17 (7.7) 17 (7.7) 18 (8.2) 19 (8.6) 19 (8.6) 25 (11.4) 25 (11.4) 26 (11.8) 26 (11.8) 26 (11.8) 26 (11.8) 28 (12.7) 30 (13.6) 32 (14.5) 32 (14.5) 35 (15.9) 36 (16.3) 36 (16.3) 37 (16.8) 39 (17.7) 42 (19.1) 45 (20.4) 47 (21.3) 72 (32.7) 74 (33.6) 74 (33.6) 75 (34.1) 72 (32.7) 74 (33.6) 76 (34.5) 77 (35.0) 79 (35.9) 85 (38.6) 240 (109.0) 246 (111.7) 260 (118.0) 282 (128.0) 290 (131.7) 2X63PMUDF 563PMUDF 7X63PMUDF 963PMUDF 1063PMUDF 1163PMUDF 12X63PMUDF 1563PMUDF 17X63PMUDF 2063PMUDF 22X63PMUDF 2563PMUDF 27X63PMUDF 3063PMUDF 32X63PMUDF 3563PMUDF 37X63PMUDF 4063PMUDF 42X63PMUDF 4563 PMUDF 5063PMUDF 52X63PMUDF 5563PMUDF 6063PMUDF 6563PMUDF 7063PMUDF 7563PMUDF 8063PMUDF 8563PMUDF 9063PMUDF 10063PMUDF 12063PMUDF 12563PMUDF 14063PMUDF 15063PMUDF 16063PMUDF 18063PMUDF 20063PMUDF 22563PMUDF 25063PMUDF 30063PMUDF 35063PMUDF 40063PMUDF

001.0 001.5 002.0 002.5 003.0 004.0 005.0 006.0 007.5 008.0 009.0 010.0 011.0 012.5 015.0 017.5 020.0 022.5 025.0 027.5 030.0 032.5 035.0 037.5 040.0 042.5 045.0 050.0 052.5 055.0 060.0 065.0 070.0 075.0 080.0 085.0 090.0 100.0 120.0 125.0 140.0 150.0 160.0 180.0 200.0 225.0 250.0 300.0 350.0 400.0

10

017.5 020.0 022.5 025.0 027.5 030.0 032.5 035.0 037.5 040.0 042.5 045.0 050.0 060.0 070.0 075.0 080.0 100.0 120.0 140.0 160.0

Note: UL listing for indoor service only. Note: Multiply the 240 Vac kvar rating by 0.75 to calculate the kvar value at 208 Vac. Note: Fused with blown-fuse indication available standard. Non-fused and no lights also available please consult the factory. Note: Other ratings available, consult factory. Note: For dimensional information, refer to Page 10-35. Part Numbers: PMUDF 3 Fuses + 3 Lights PMUD3 3 Fuses + No Lights PMUDN Non-Fused

Note: UL listing for indoor service only. Note: Fused with blown-fuse indication available standard. Non-fused and no lights also available please consult the factory. Note: Other ratings available, consult factory. Note: For dimensional information, refer to Page 10-35. Part Numbers: PMUDF 3 Fuses + 3 Lights PMUD3 3 Fuses + No Lights PMUDN Non-Fused

Note: UL listing for indoor service only. Note: Fused with blown-fuse indication available standard. Non-fused and no lights also available please consult the factory. Note: Other ratings available, consult factory. Note: For dimensional information, refer to Page 10-35. Part Numbers: PMUDF 3 Fuses + 3 Lights PMUD3 3 Fuses + No Lights PMUDN Non-Fused

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-35 600 Volts ac and Below
February 2007

Technical Data

Enclosed Fixed Capacitor Banks and Fixed Harmonic Filters Dimensions in Inches (mm)
B L A .438 Diameter (11.1) Holes Typ. X L 1.00 (25.4) 6.75 (171.5) H F .50 (12.7) D D 7.75 (196.9) Front Side H X Top A
1 2

of X

3.37 (85.6) Y

Y E B

10

Figure 10-20. Size Codes A F


1 2

Figure 10-22. Size Code G

of X

Top

D H Front Side

Y B

Figure 10-21. Size Code H Table 10-34. Enclosures Dimensions in Inches (mm)
Size Code A B C D E F G H Number of Cells 1 1 2 3 4 5 and 6 7 10 11 20 A B D 5.00 (127.0) 5.50 (139.7) 5.50 (139.7) 6.00 (152.4) 5.50 (139.7) 8.00 (203.2) E 3.75 (95.3) 3.75 (95.3) 3.75 (95.3) F H L 7.00 (177.8) 7.00 (177.8) 8.00 (203.2) X 2.75 (69.9) 2.75 (69.9) 2.75 (69.9) Y 8.18 (207.8) 8.81 (223.8) 9.18 (233.2)

4.63 (117.6) 9.00 (228.6) 4.63 (117.6) 9.00 (228.6) 6.38 (162.1) 10.00 (254.0) 6.38 (162.1) 14.00 (355.6) 8.38 (212.9) 12.00 (304.8) 10.38 (263.7) 14.00 (355.6)

7.31 (185.7) 14.38 (365.3) 9.81 (249.2) 19.38 (492.3) 9.81 (249.2) 19.38 (492.3)

3.75 (95.3) 9.81 (249.2) 19.38 (492.3) 12.00 (304.8) 7.75 (196.9) 9.81 (249.2) 19.38 (492.3) 10.00 (254.0) 7.75 (196.9) 10.75 (273.1) 20.25 (514.4) 12.00 (304.8)

2.75 (69.9) 13.18 (334.8) 6.75 (171.5) 11.18 (284.0) 6.75 (171.5) 13.81 (350.8)

10.38 (263.7) 21.75 (552.5) 9.50 (241.3) 7.75 (196.9) 18.00 (457.2) 38.30 (972.8) 12.50 (317.5) 15.75 (400.1)

21.38 (543.1) 20.00 (508.0) 6.75 (171.5) 20.75 (527.1) 24.75 (628.7) 36.63 (930.4) 14.75 (374.7) 37.30 (947.4)

CA08101001E

For more information visit: www.eaton.com

10-36

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 600 Volts ac and Below
February 2007

Technical Data

UNIPAK Enclosed Fixed Harmonic Filters


Table 10-35. Fixed Filters Low Voltage Applications Selection Chart
kvar Capacitor Cabinet Rated Case Shipping Current Size Weight Lbs. (kg) Amperes Reactor Cabinet Case Size H x W x D in Inches Shipping Weight Lbs. (kg) Combined Weight Lbs. (kg) 124 (56.3) 151 (68.6) 162 (73.5) Fused Catalog Number Power Lines from Disconnect

240 Vac
015.0 025.0 030.0 36 60 72 C D E F G G H H H B C C D E F F G H H H B C C D E F F G H H H 34 (15.4) 46 (20.9) 52 (23.6) 72 (32.7) 73 (33.1) 79 (35.9) 24.75 x 20.00 x 18.13 90 (40.9) 24.75 x 20.00 x 18.13 105 (47.7) 24.75 x 20.00 x 18.13 110 (49.9) 24.75 x 20.00 x 18.13 130 (59.0) 24.75 x 20.00 x 18.13 160 (72.6) 24.75 x 20.00 x 18.13 185 (84.0) 15232HMUDF 25232HMUDF 30232HMUDF

Lugs

050.0 120 060.0 144 075.0 180 100.0 240 125.0 300 150.0 360

202 (91.7) 50232HMUDF 233 (105.7) 60232HMUDF 264 (119.9) 75232HMUDF

Fuses

238 (108.1) 24.75 x 20.00 x 18.13 240 (109.0) 478 (217.1) 100232HMUDF 270 (122.6) 25.00 x 24.25 x 20.25 280 (127.1) 550 (249.7) 125232HMUDF 290 (131.7) 25.00 x 24.25 x 20.25 280 (127.1) 570 (258.8) 150232HMUDF Reactor 29 (13.2) 45 (20.4) 46 (20.9) 68 (30.9) 74 (33.6) 79 (35.9) 24.75 x 20.00 x 18.13 90 (40.9) 24.75 x 20.00 x 18.13 105 (47.7) 24.75 x 20.00 x 18.13 110 (49.9) 24.75 x 20.00 x 18.13 130 (59.0) 24.75 x 20.00 x 18.13 160 (72.6) 24.75 x 20.00 x 18.13 185 (84.0) 119 (54.1) 150 (68.1) 156 (70.8) 15432HMUDF 25432HMUDF 30432HMUDF Lugs Interconnects (Provided by Customer) Lugs

480 Vac
015.0 025.0 030.0 18 30 36 60 72 90

10

050.0 060.0 075.0

198 (89.9) 50432HMUDF 234 (106.2) 60432HMUDF 264 (119.9) 75432HMUDF

100.0 120 150.0 180 200.0 241 250.0 300 300.0 360

85 (38.6) 24.75 x 20.00 x 18.13 240 (109.0) 325 (147.6) 100432HMUDF 260 (118.0) 25.00 x 24.25 x 20.25 280 (127.1) 540 (245.1) 150432HMUDF 290 (131.7) 25.00 x 24.25 x 20.25 330 (149.8) 620 (281.5) 200432HMUDF 295 (133.9) 31.00 x 25.00 x 32.75 570 (258.8) 865 (392.7) 250432HMUDF 300 (136.2) 31.00 x 25.00 x 32.75 575 (261.1) 875 (397.3) 300432HMUDF 29 (13.2) 45 (20.4) 46 (20.9) 68 (30.9) 74 (33.6) 79 (35.9) 24.75 x 20.00 x 18.13 90 (40.9) 24.75 x 20.00 x 18.13 105 (47.7) 24.75 x 20.00 x 18.13 110 (49.9) 24.75 x 20.00 x 18.13 130 (59.0) 24.75 x 20.00 x 18.13 160 (72.6) 24.75 x 20.00 x 18.13 185 (84.0) 119 (54.1) 150 (68.1) 156 (70.8) 15632HMUDF 25632HMUDF 30632HMUDF

600 Vac
015.0 025.0 030.0 050.0 060.0 075.0 14 24 29 48 58 72 Capacitor Bank

198 (89.9) 50632HMUDF 234 (106.2) 60632HMUDF 264 (119.9) 75632HMUDF

100.0 96 150.0 144 200.0 192 250.0 241 300.0 289


85 (38.6) 24.75 x 20.00 x 18.13 240 (109.0) 325 (147.6) 100632HMUDF 260 (118.0) 25.00 x 24.25 x 20.25 280 (127.1) 540 (245.1) 150632HMUDF 290 (131.7) 25.00 x 24.25 x 20.25 330 (149.8) 620 (281.5) 200632HMUDF 295 (133.9) 31.00 x 25.00 x 32.75 570 (258.8) 865 (392.7) 250632HMUDF 300 (136.2) 31.00 x 25.00 x 32.75 575 (261.1) 875 (397.3) 300632HMUDF

Figure 10-23. Filter Schematic with Wiring Interconnects

See Page 10-35 for capacitor case dimensions. Dimensions in mm: 628.7 x 508.0 x 460.5 Dimensions in mm: 635.0 x 616.0 x 514.4 Dimensions in mm: 787.4 x 635.0 x 831.9

Note: Other ratings available, consult factory.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-37 600 Volts ac and Below
February 2007

General Description

UNIPUMP Power Factor Correction Capacitors


Non-fused capacitors for outdoor irrigation and oil eld installations.

Technical Data
.81 (20.6) Diameter 1.63 (41.4) 1.94 (49.3) .44 (11.2) Diameter

Table 10-36. Dimensions in Inches (mm)


Size Code AA BB A 8.88 (225.6) 13.50 (342.9) B 12.25 (311.2) 16.94 (430.3) C 10.47 (265.9) 15.09 (383.3) D 11.22 (285.0) 15.84 (402.3)

Designed expressly for outdoor pumping applications. Pole or wall mounting. Small, light enclosure for easy installation. SO-WA type exible cable facilitates installation (4-conductor). Gland-type weatherproof bushings. Strong outer case. UL and CSA listed.

Note: All dimensions given in inches (mm) with a tolerance of .125 inches.

Table 10-37. Selection Chart


kvar Rated Case Cable Shipping Catalog Current Size Size Wt. Lbs. Number (Amps) Code (kg)

240 Volt
D C A 2 2.5 3 4 5 6 7.5 2 2.5 3 1.44 (36.6) .53 (13.5) .75 (19.1) 4 5 6 4.8 6.0 7.2 9.6 12 15 18 2.4 3.0 3.6 4.8 6.0 7.2 AA AA AA AA AA BB BB AA AA AA AA AA AA AA AA AA AA BB BB AA AA AA AA AA AA BB BB 14 14 14 14 14 12 12 14 14 14 14 14 14 14 14 12 12 8 8 14 14 14 14 12 12 8 8 10 (4.5) 10 (4.5) 10 (4.5) 11 (5.0) 11 (5.0) 223JMD 2X23JMD 323JMD 423JMD 523JMD

Applications
Outdoor irrigation and oil eld pumping.

27 (12.3) 623JMD 30 (13.6) 7X23JMD 9 (4.1) 9 (4.1) 9 (4.1) 10 (4.5) 10 (4.5) 10 (4.5) 11 (5.0) 11 (5.0) 11 (5.0) 11 (5.0) 243JMD 2X43JMD 343JMD 443JMD 543JMD 643JMD 7X43JMD 1043JMD 12X43JMD 1543JMD

10

480 Volt

Features
Conguration

Outer case: Heavy, No. 18 gauge steel nished with durable baked-on enamel. Integral strap mounting bracket with keyhole at top for pole or wall installation. No knockouts.

1.50 (38.1) 4.75 (120.7)

7.5 9 10 12 12.5 15 15 18 17.5 21 20 24

Capacitor Cells Dry-Type

Terminals: Threaded for secure connection. 10 kVAC stand-off terminal bushings. Rated for 30 kV BIL. Dielectric lm: Self-healing metallized polypropylene. Losses less than 1/2 watt per kvar. Pressure-sensitive interrupter: Built-in. UL recognized. Removes capacitor from line before internal pressures can cause case rupture. Three-phase interrupter design. Discharge resistors: Reduce residual voltage to less than 50 volts within one minute of de-energization. Mounted on terminal stud assemblies. Selected for 20-year nominal life. Exceeds NEC requirements. Capacitor operating temperature: -40F (-40C) to +115F (+46C).

.44 (11.2) Diameter

21 (9.5) 17X43JMD 24 (11.0) 2043JMD 9 (4.1) 10 (4.5) 11 (5.0) 11 (5.0) 11 (5.0) 11 (5.0) 2X63JMD 563JMD 7X63JMD 1063JMD 12X63JMD 1563JMD

600 Volt
2.5 5 7.5 2.00 (50.8) 1.81 (46.0) 2.56 (65.0) 2.4 4.8 7.2

10 9.6 12.5 12.0 15 14.4 17.5 16.8 20 19.2

21 (9.5) 17X63JMD 24 (11.0) 2063JMD

4.00 (101.6) .09 (2.3)

1.63 (41.4)

Mounting BKT.

Figure 10-24. UNIPUMP Dimensions

CA08101001E

For more information visit: www.eaton.com

10-38

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 600 Volts ac and Below
February 2007

General Description

AUTOVAR 300 Automatic Power Factor Correction Capacitor Systems

Applications
Service entrance power factor correction installations requiring precise maintenance of target power factor in a very small footprint.

Controller

Conguration

10

AUTOVAR 300 (25 300 kvar)

Automatically switched power factor correction systems for low voltage applications.

Wall-mount design is ideal for minimum space requirements. Programmable to automatically add/ subtract capacitor banks to maintain preset target power factor. Heavy-duty, three-phase capacitor construction with reliable, threaded terminal connections. Five-year warranty of cells. UL and CSA listed.

Cabinet: 14 gauge steel with ANSI 61 gray. NEMA 1. Power line interconnect: Rugged, power distribution block connection. Fusing: 200,000 ampere interrupting capacity provided on all three phases of each bank. Blade-type fuses mounted on insulator stand-offs with blown-fuse indicating lights. Blown-fuse lights: Blown-fuse indicating lights located on the door. Door interlock: Door interlock automatically turns off capacitor banks when engaged. Power continues to be provided to the unit until the disconnect is open.

Digital display of power factor and number of energized banks. Automatic setting of c/k value. Visual display of harmonic overload. Visual indication of insufcient kvar to reach target power factor. Output relays disabled within 35 milliseconds of main power interruption. Personnel ground fault interruption provides protection in case of accidental contact with control power and ground. Optional RS-232 communications.

Options

Current transformer. HOA control switch. Alarm relay. Molded case circuit breaker. NEMA 3R enclosure. See Page 10-41 for more details on options.

Product Selection
Table 10-38. AUTOVAR 300 Catalog Numbering Selection Guide

250 MCS D 4 3 1

Rating 250 = 250 kvar

Style MCS = AUTOVAR 300

Voltage 2 = 240 Volts 4 = 480 Volts 6 = 600 Volts Phases 3 = 3-Phase

Enclosures 1 = Number of Enclosures (Always 1)

Type of Cell Used D = Current Rectangular Cell R = New Cylindrical Cell

For dimensions refer to Page 10-41. For more information visit: www.eaton.com CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-39 600 Volts ac and Below
February 2007

General Description

AUTOVAR 600 Automatic Power Factor Correction Capacitor Systems

AUTOVAR 600 (75 1200 kvar)

Applications
Service entrance power factor correction installations requiring precise maintenance of target power factor.

Modular tray design: Capacitor banks arranged in modular trays with capacitors, fuses, blown-fuse indicating lights, and contactors grouped in a logical, easily understood layout. This permits easy access, quick identication of operating problems and ease of expandability. Fusing: UL recognized, 200,000 ampere interrupting capacity provided on all three phases of each bank. Blade-type fuses mounted on insulator stand-offs. Blown-fuse lights: Blown-fuse indicating lights located on the door and at individual fuses to facilitate tracing of cleared fuses. Push-to-test: Allows testing of door fuse indicating lights. AutoLocate: When door is open and bus energized, fuse circuit automatically checks for cleared fuses. If a fuse has cleared, the light at the fuse comes on for easy troubleshooting. Door interlock: Door interlock automatically turns off control circuit when engaged. Power continues to be provided to the unit until disconnect is open. Exhaust fans: Two fans per cabinet provide thermal protection. Dust ltering provided.

Controller

Digital display of power factor and number of energized banks. Automatic setting of c/k value. Visual display of harmonic overload. Visual indication of insufcient kvar to reach target power factor. Output relays disabled within 35 milliseconds of main power interruption. Personnel ground fault interruption provides protection in case of accidental contact with control power and ground. Control wiring standard NEC color-coded modular bundles with quick disconnect feature for ease of troubleshooting or ease of expandability. Optional RS-232 communications.

10

Options

Current transformer. HOA control switch. Alarm relay. Molded case breaker. NEMA 3R enclosure. Ammeter. Voltmeter. IQ 220 digital meter.

See Page 10-42 for more details on options.

Features
Conguration

Product Selection
Table 10-39. AUTOVAR 600 Catalog Numbering Selection Guide

Cabinet: 12 gauge steel with ANSI 61 gray, baked enamel nish. Lift bolts standard. NEMA 1. Power line interconnect: Rugged, copper bus bar connection with access provided for top or bottom entry. All internal power wiring connections from bus are laid out on a most direct basis with minimum bends for ease of troubleshooting.

400 TP CS D 4 3 1

Rating 400 = 400 kvar Harmonic Rating of Unit TP = Standard Unit TH = Harmonic Unit

Style CS = AUTOVAR 600 Type of Cell Used D = Current Rectangular Cell R = New Cylindrical Cell

Voltage 2 = 240 Volts 4 = 480 Volts 6 = 600 Volts

Number of Enclosures 1 = 1 Enclosure 2 = 2 Separate Enclosures

Phases 3 = 3-Phase

For dimensions refer to Page 10-42. CA08101001E For more information visit: www.eaton.com

10-40

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 600 Volts ac and Below
February 2007

General Description

AUTOVAR Filter Automatic Harmonic Filter

Features
Conguration

10

AUTOVAR Filter (300 600 kvar)

Automatically switched harmonic lter/power factor corrections systems.

Programmable to automatically add/subtract lter banks to maintain preset target power factor. Filter steps tuned for maximum efciency in reducing harmonic currents in three-phase environments with heavy 6-pulse loads. Efcient modular design for short lead times, ease of maintenance and ease of future expansion. Heavy-duty, three-phase capacitor construction with reliable, threaded terminal connections. Cool operating, 100% copper wound, thermal protected reactors are sized for worst-case, 6-pulse harmonic environment. UL and CSA listed.

Applications
Service entrance power factor correction installations requiring precise maintenance of target power factor in three-phase, 6-pulse, high harmonic environments.

Operation: AUTOVAR harmonic lters are designed to be sized the same as any power factor correction unit. In most low voltage applications where harmonics are generated by 6-pulse devices, no harmonic audit is necessary to design the AUTOVAR lter because it is already designed for the worstcase environment at the kvar size specied. Cabinet: 12 gauge steel with ANSI 61 gray, baked enamel. Lift bolts standard. NEMA 1. Power line interconnect: Rugged, copper bus bar connection with access provided for top or bottom entry. All internal power wiring connections from bus are laid out on a most direct basis with minimum bends for ease of troubleshooting. Modular tray design: Capacitor banks arranged in modular trays with capacitors, fuses, blown-fuse indicating lights, and contactors grouped in a logical easily understood layout. This permits easy access, quick identication of operating problems and ease of expandability. Fusing: UL recognized, 200,000 ampere interrupting capacity provided on all three phases of each bank. Blade-type fuses mounted on insulator stand-offs. Blown-fuse lights: Blown-fuse indicating lights located on the door and at individual fuses to facilitate tracing of cleared fuses. Push-to-test: Allows testing of door fuse indicating lights. AutoLocate: When door is open and bus energized, fuse circuit automatically checks for cleared fuses. If a fuse has cleared, the light at that fuse comes on for easy troubleshooting. Door interlock: Door interlock automatically turns off control circuit when engaged. Power continues to be provided to the unit until disconnect is open.

Interwiring: On-site interwiring of multiple cabinet design is made simple by prenumbered bundles and clear diagrams. Exhaust fans: Two fans per cabinet provide thermal protection for both capacitor cabinet and reactor cabinet. Dust ltering provided.

Controller

Digital display of power factor and number of energized banks. Automatic setting of c/k value. Visual display of harmonic overload. Visual indication of insufcient kvar to reach target power factor. Output relays disabled within 35 milliseconds of main power interruption. Personnel ground fault interruption provides protection in case of accidental contact with control power and ground. Control wiring standard NEC color-coded modular bundles with quick disconnect feature for ease of troubleshooting or ease of expandability.

Reactors

Tuning: Reactors tuned to the 4.7th harmonic (nominal 5th). This provides maximum effectiveness in reducing harmonic currents in three-phase systems with harmonics caused by 6-pulse devices. Windings: 100% copper windings for minimal temperature rise under load. Thermal overload protection: Each reactor includes three normally closed, auto reset thermostats that open at 145C. When thermostats engage, the contactor opens. Insulation: 180C insulation system. Warranty: One-year replacement of reactors.

Options
See Page 10-43 for details on options.

For dimensions refer to Page 10-43. For more information visit: www.eaton.com CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-41 600 Volts ac and Below
February 2007

Dimensions

Technical Data
AUTOVAR 300 Automatic Power Factor Correction Capacitor Systems
Table 10-40. Wall-Mounted Switched Capacitor Banks Low Voltage Applications
kvar Step x kvar Rated Current Amperes 60 120 180 240 300 60 90 120 150 180 210 241 270 300 361 48 72 96 120 144 168 192 216 240 288 Case Size Shipping Weight Lbs. (kg) 217 (98.5) 255 (115.8) 260 (118.0) 270 (122.6) 292 (132.6) 200 (90.8) 210 (95.3) 210 (95.3) 240 (109.0) 240 (109.0) 260 (118.0) 270 (122.6) 290 (131.7) 292 (132.6) 310 (140.7) 200 (90.8) 210 (95.3) 210 (95.3) 240 (109.0) 240 (109.0) 260 (118.0) 270 (122.6) 290 (131.7) 292 (132.6) 310 (140.7) Fused Catalog Number 25MCSD231 50MCSD231 75MCSD231 100MCSD231 125MCSD231 50MCSD4313 75MCSD4313 100MCSD4313 125MCSD4313 150MCSD4313 175MCSD431 200MCSD431 225MCSD431 250MCSD431 300MCSD431 50MCSD6313 75MCSD6313 100MCSD6313 125MCSD6313 150MCSD6313 175MCSD631 200MCSD631 225MCSD631 250MCSD631 300MCSD631

Enclosure J Dimensions in Inches (mm)


On/Off Switch Power Factor Controller Keylock Handle

240 Vac
025.0 050.0 075.0 100.0 125.0 5x5 5 x 10 5 x 15 4 x 25 5 x 25 5 x 10 5 x 15 5 x 20 5 x 25 5 x 30 5 x 35 5 x 40 5 x 45 5 x 50 5 x 60 5 x 10 5 x 15 5 x 20 5 x 25 5 x 30 5 x 35 5 x 40 5 x 45 5 x 50 5 x 60 J J J J J J J J J J J J J J J J J J J J J J J J J

480 Vac
050.0 075.0 100.0 125.0 150.0 175.0 200.0 225.0 250.0 300.0 Blown Fuse Lights

600 Vac
050.0 075.0 100.0 125.0 150.0 175.0 200.0 225.0 250.0 300.0

29.88 (759.0) 36.00 (914.4)

10

Figure 10-25. Front View of Enclosure J

0.63 (16.0)

Note: Other ratings available, consult factory.

Table 10-41. AUTOVAR 300 Options


Description Current transformer Multi-tap, split core current transformer (3000:5 A) Option Code TX2 H A M W A

Hands-off Auto Switch Provides manual control to connect or disconnect capacitor stages regardless of controller output Remote Alarm Relay Relay for a remote alarm to indicate inability to reach target power factor Molded case circuit breaker Weatherproong (NEMA 3R)

A current transformer with a 5 ampere secondary is required to operate an automatic capacitor bank. 0.63 (16.0) B

Figure 10-26. Side View of Enclosure J Table 10-42. Enclosure J Dimensions in Inches (mm)
Description Without MCCB With MCCB Height A 36.00 (914.4) 60.00 (1524.0)

CA08101001E

For more information visit: www.eaton.com

10-42

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 600 Volts ac and Below
February 2007

Dimensions

AUTOVAR 600 Automatic Power Factor Correction Capacitor Systems


Table 10-43. Floor-Mounted Switched Capacitor Banks Low Voltage Applications
kvar Step x kvar Rated Current Amperes 180 241 300 361 481 600 720 180 240 300 360 420 480 540 600 660 720 792 864 144 192 240 288 336 384 432 480 528 576 634 692 Case Size Shipping Weight Lbs. (kg) 644 (292.4) 692 (314.2) 740 (336.0) 788 (357.8) 884 (401.3) 944 (428.6) 1022 (464.0) 632 (287.0) 676 (306.9) 720 (326.9) 764 (346.9) 808 (366.8) 852 (386.8) 896 (406.8) 944 (428.6) 984 (446.7) 1022 (464.0) 1010 (458.5) 1050 (476.7) 632 (287.0) 676 (306.9) 720 (326.9) 764 (346.9) 808 (366.8) 852 (386.8) 896 (406.8) 944 (428.6) 984 (446.7) 1022 (464.0) 1010 (458.5) 1050 (476.7) Fused Catalog Number 75TPCSD231 100TPCSD231 125TPCSD231 150TPCSD231 200TPCSD231 250TPCSD231 300TPCSD231 150TPCSD431 200TPCSD431 250TPCSD431 300TPCSD431 350TPCSD431 400TPCSD431 450TPCSD431 500TPCSD431 550TPCSD431 600TPCSD431 660TPCSD431 720TPCSD431 150TPCSD631 200TPCSD631 250TPCSD631 300TPCSD631 350TPCSD631 400TPCSD631 450TPCSD631 500TPCSD631 550TPCSD631 600TPCSD631 660TPCSD631 720TPCSD631

Enclosure L Dimensions in Inches (mm)


2.69 (68.3)

240 Vac
075.0 100.0 125.0 150.0 200.0 250.0 300.0 3 x 25 4 x 25 5 x 25 6 x 25 8 x 25 10 x 25 12 x 25 3 x 50 4 x 50 5 x 50 6 x 50 7 x 50 8 x 50 9 x 50 10 x 50 11 x 50 12 x 50 11 x 60 12 x 60 3 x 50 4 x 50 5 x 50 6 x 50 7 x 50 8 x 50 9 x 50 10 x 50 11 x 50 12 x 50 11 x 60 12 x 60 L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L

480 Vac
150.0 200.0 250.0 300.0

10

350.0 400.0 450.0 500.0 550.0 600.0 660.0 720.0

600 Vac
150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0 550.0 600.0 660.0 720.0

38.50 (977.9)

Figure 10-27. Front View of Enclosure L


26.00 (660.4) 3.69 (93.7) 7.50 (190.5) 15.81 (401.6)

Note: Other ratings available, consult factory.

Table 10-44. AUTOVAR 600 Options


Description Current transformer Multi-tap, split core current transformer Hands-off Auto Switch Provides manual control to connect or disconnect capacitor stages regardless of controller output Remote Alarm Relay Relay for a remote alarm to indicate inability to reach target power factor Molded case circuit breaker Weatherproong (NEMA 3R) Ammeter Indicates current of each phase Voltmeter Indicates voltage of each phase IQ 220 Solid-State Meter

Option Code TX2 H A M W A2 V IQ

75.00 Bus (1905.0) Bars 41.06 (1043.0)

A current transformer is required to operate an automatic capacitor bank.

3.00 (76.2)

6.00 (152.4)

13.00 (330.2) 25.00 (635.0)

(4) .53 (13.5) Holes

Figure 10-28. Side View of Enclosure L

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-43 600 Volts ac and Below
February 2007

Dimensions

AUTOVAR Switched Harmonic Filters


Table 10-45. Floor-Mounted Switched Harmonic Filters Low Voltage
kvar Step x kvar Rated Current Amperes 360 420 480 540 600 660 720 288 336 384 432 480 528 576 Case Size Shipping Weight Lbs. (kg) 1830 (830.8) 2026 (919.8) 2222 (1008.8) 2371 (1076.4) 2525 (1146.4) 2750 (1248.5) 2830 (1284.8) 764 (346.9) 808 (366.8) 852 (386.8) 896 (406.8) 944 (428.6) 984 (446.7) 1022 (464.0) Fused Catalog Number 300THFSD432 350THFSD432 400THFSD432 450THFSD432 500THFSD432 550THFSD432 600THFSD432 300THFSD632 350THFSD632 400THFSD632 450THFSD632 500THFSD632 550THFSD632 600THFSD632

480 Vac
300.0 350.0 400.0 450.0 500.0 550.0 600.0 6 x 50 7 x 50 8 x 50 9 x 50 10 x 50 11 x 50 12 x 50 6 x 50 7 x 50 8 x 50 9 x 50 10 x 50 11 x 50 12 x 50 L+L L+L L+L L+L L+L L+L L+L L+L L+L L+L L+L L+L L+L L+L

600 Vac
300.0 350.0 400.0 450.0 500.0 550.0 600.0

Note: L + L under Case Size denotes two Size L enclosures one for the capacitors, one for the reactor case. See Page 10-42 for size L dimensions. Note: Other ratings available, consult factory.

10

Table 10-46. AUTOVAR Filter Options


Description Current transformer Multi-tap, split core current transformer Option Code TX2 H A M W A2 V IQ

Hands-off Auto Switch Provides manual control to connect or disconnect capacitor stages regardless of controller output Remote Alarm Relay Relay for a remote alarm to indicate inability to reach target power factor Molded case circuit breaker Weatherproong (NEMA 3R) Ammeter Indicates current of each phase Voltmeter Indicates voltage of each phase IQ 220 Solid-State Meter

A current transformer is required to operate an automatic capacitor bank.

CA08101001E

For more information visit: www.eaton.com

10-44

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 480 Volts ac and Below
February 2007

General Description

Active-Harmonic FilterHarmonic Correction Unit NEMA 1 Enclosure Specications

Product Description
Harmonic Correction Units
Active Harmonic Filters provide active harmonic control. The Active Harmonic Correction Unit will monitor the distorted electrical signal, determine the frequency and magnitude of the harmonic content, and then cancel those harmonics with the dynamic injection of opposing current. Active harmonic control provides the benet of traditional passive lters with simpler engineering requirements, easier and less expensive installation, comprehensive control, and assured compliance with the IEEE 519-1992 standard.

Applications

PWM ac drives. dc drives. Water and wastewater treatment plants. HVAC Commercial. Compliance to IEEE 519: Military Industrial Commercial

10

Harmonic Correction Units NEMA 1 Enclosure

Features
Table 10-47. Harmonic Correction Unit Features (NEMA 1 Enclosure)
Third-Party Testing Agency Electrical Environment UL: CSA: Voltage: Frequency: Ambient Temperature: Storage Temperature: Relative Humidity: Altitude: Vibration: Standard Enclosure: Labeled Labeled 208 480 Volt +/- 10% 50/60 Hz, +/- 3 Hz 0 40C Enclosed -40 65C to 95% Non-condensing to 2000 Meters Seismic Zone 4 NEMA 1 Wall Mount (50/100 Amperes) Floor Standing (300 Amperes) 600 Volt, 200,000 AIC, Class T IEEE C62.41-1991 30 Seconds Upon Full Loss of Input Voltage Self-limited to 100% Rated <5% TDD and Near Unity Displacement Power Factor 2 Line, 20 Character/Line Alphanumeric Run, Stop, Setup, Enter Up and Down Scroll Run (Green) English Power On, Run, Fault, at Maximum Capacity

Packaging

Protection

Input Fuses Surge Withstand Capacity: Logic Ride-Through: Output Capacity: Corrective Capability: Display: Operators: Indicator LED: Information Diagnostics: Output Contacts:

Performance Information/Control

Requires series input line reactor or dc bus choke in each ac drive for optimum performance.

Product Selection
Table 10-48. Harmonic Correction Units Catalog Numbering Selection Guide

HCU 050 D5N1


Type of Unit HCU = Harmonic Correction Unit Current Rating 050 = 50 A 100 = 100 A 300 = 300 A Enclosure Type D5N1 = NEMA 1 D5N12 = NEMA 12

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-45 480 Volts ac and Below
February 2007

Technical Data

Sizing and Product Selection


Table 10-49. Harmonic Control Units Ratings NEMA 1 Enclosed
Model Type Voltage Frequency Total Watt Exterior Dimensions in Inches (mm) Current Losses H x W x D Amperes (kW) (rms) 50 100 300 1.8 3.0 8.0 51.80 x 20.70 x 18.50 (1315.7 x 525.8 x 469.9) 68.70 x 20.70 x 18.50 (1745.0 x 525.8 x 469.9) 74.90 x 32.20 x 19.50 (1902.5) x 817.9 x 495.3) Unit Weight Lbs. (kg) Enclosure Type Disconnect

HCU050D5N1 208 480 50/60 HCU100D5N1 208 480 50/60 HCU300D5N1 208 480 50/60

250 (113.5) Wall-Mount/NEMA 1 350 (158.9) Wall-Mount/NEMA 1 775 (351.9) Free-Standing/NEMA 1 X

Table 10-50. Current Transformer Ratings Dimensions in Inches (mm)


Model Type CT500SC CT1000SC CT3000SC CT5000SC ac Line Current Rating 500 1000 3000 5000 Type Internal Diameter in Inches (mm) 2.25 (57.2) 4.65 (118.1) 6.50 (165.1) 7.50 (190.5)

Split Split Split Split

Note: Current transformers are rated for 400 Hz. Two current transformers are required for 3-phase loads. Three current transformers are required when single-phase loads are present.

10

Load(s)
C C C

Source XFMR

Typical CT Placement
AC Lines

Pre-charge Contactor Fuse Fuse Line Inductor Fuse

S1

S3

S5
+ C

Inductor
C C C

Alternate CT Placement Optional Disconnect for 300 Ampere Rating

HCU

Filter Board

S2

S4

S6

Figure 10-29. Installation Diagram Select CT Ratio to Match Bus Rating. Size the HCU Unit Only for the Amount of Current Correction Required

Figure 10-30. Power Circuit Diagram HCU

CA08101001E

For more information visit: www.eaton.com

10-46

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 480 Volts ac and Below
February 2007

Dimensions

Model Drawings
Model HCU050 Layout Dimensions NEMA 1 Enclosure
The HCU050 series offers 50 amperes of corrective current in a convenient package. The enclosed model comes standard with a digital interface panel for control diagnostics and programming. Input fuses are included. The enclosed unit includes a removable panel for bottom conduit entry.
4.57 (116.1) 8.73 (221.6)

10

16.67 (423.4)

16.06 (408.0)

4.69 (119.1) 7.46 (189.5)

50.33 (1278.4)

48.00 (1219.2)

6.00 (152.4)

20.67 (525.0) Conduit Plate 6.25 (158.8) 2.17 (55.1)

.53 (13.5)

7.70 (195.6) 3.17 (80.5)

5.25 (133.4)

9.98 (253.5)

1.63 (41.4)

.85 (21.6)

4.63 (117.6) 6.25 (158.8)

2.75 (69.9)

Figure 10-31. HCU050 50 Amperes Dimensions in Inches (mm)


For more information visit: www.eaton.com CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-47 480 Volts ac and Below
February 2007

Dimensions Model HCU100 Layout Dimensions NEMA 1 Enclosure


The HCU100 series offers 100 amperes of corrective current in a wall-mounted NEMA 1 enclosure. The enclosed model comes standard with a digital interface module for control, diagnostics and programming. Input fuses are included. The enclosed unit includes a removable panel for bottom conduit entry.
9.79 (248.7)

4.62 (117.3)

20.67 (525.0)

16.67 (423.4)

10
19.94 (506.5)

8.81 (223.8)

67.19 (1706.6) 3.75 (95.3) 65.23 (1656.8)

5.00 (127.0)

16.67 (423.4)

Conduit Plate

6.25 (158.8) 2.55 (64.8)

.51 (13.0) 3.05 (77.5)

7.70 (195.6)

5.25 (133.4)

1.38 (35.1)

1.10 (27.9) 5.25 (133.4) 6.25 (158.8) 11.08 (281.4)

2.38 (60.5)

Figure 10-32. HCU100 100 Amperes Dimensions in Inches (mm)


CA08101001E For more information visit: www.eaton.com

10-48

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 480 Volts ac and Below
February 2007

Dimensions Model HCU300 Layout Dimensions NEMA 1 Enclosure


The HCU300 series offers 300 amperes of corrective current for large capacity applications. It is available in a oor-standing NEMA 1 enclosure (including a door-interlocking disconnect). The enclosed model comes standard with digital interface module for control, diagnostics and programming. Input fuses are included. The enclosed unit includes a removable panel for top conduit entry.
23.10 (586.7) 6.50 (165.1)

3.00 (76.2)

Conduit Plate

5.02 (127.5)

22.08 (560.8) 8.00 (203.2) 31.50 (800.1) 19.23 (488.4)

10

7.00 (177.8)

17.38 (441.5) 5.00 (127.0) 13.62 (345.9) 3.63 (92.2)

70.95 (1802.2) 74.71 (1897.6) 12.22 (310.4) 2.72 (69.1)

13.98 (355.1)

4.32 (109.7) .55 TYP (14.0)

27.13 (689.1)

.55 TYP (14.0)

15.31 (389.0)

Figure 10-33. HCU300 300 Amperes Dimensions in Inches (mm)


For more information visit: www.eaton.com CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-49 Low Voltage
February 2007

General Description

Transient-Free Static Switching Power Factor Correction Units

Product Description
Transient-free static switching units are available in two models. The FTE model is a real-time transientfree system, used to compensate extremely rapid loads within one cycle of operation (typically 5 20 msec). The FTA model is a fast transient-free system, used to compensate any loads within 3 4 seconds. Units are available as tuned (designed to absorb the 5th and 7th harmonics), or detuned (designed to prevent resonance in a system and absorb up to 50% of the 5th harmonic).

Features

Power Factor Correction Unit

Transient-free capacitor group switching, using electronic switching elements. Simultaneous connection/ disconnection of all required steps. Consistent capacitor values and stable lter characteristics. Harmonic ltration. Three independent control modes: Power factor control Voltage control Load sharing with another compensation system connected to the same transformer Unique SCAn feature reduces capacitor duty cycles. Remote control of compensation systems available via LAN or Ethernet. Integrated three-phase network analyzer: Measures all power parameters on each phase (V, I, kW, kvar, kVA) Measures voltage and current harmonics to the 63rd harmonic.

10

FTE unit includes all of the above, plus:

Reduces voltage icker and voltage sag. Provides network reactive power support. Offers voltage control options.

CA08101001E

For more information visit: www.eaton.com

10-50

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Low Voltage


February 2007

General Description

Spot Welding (Auto Manufacturer)

L1-Voltage (V)

230

220

210 Without 1800 L1-Current (A) With

1400

L1-Q (kVAR)

10

1000 300 150 0

21:33:38

:40

:42

:44

:46

:48

:50

:52

:54

:56

:58

:00

:02

:04

:06

:08

Figure 10-34. Application Example Spot Welding

Product Congurations
Network Voltage

Applicable Standards

Applications

210 690 V other voltages available upon request. 45 55 Hz for 50 Hz network. 55 65 Hz for 60 Hz network.

Frequency

Capacitor Group Congurations

Up to 12 groups per one controller. Switching sequence: 1:1:1:1 (all equal) 1:2:2:2 (half group) 1:2:4:4 (quarter, half groups)

EMC EN50081-2, EN50082-2, EN55011, EN61000-4-2/3/4/5, ENV50204, ENV50141 CE Mark 73/23/EEC am. 93/68, 98/37/EC art. 4(2) Safety EN61010-1, EN60439-1, EN60204 UL 508 CSA

Motor starting. On-site generation support. Spot welding. Wind turbines. Other dynamic loads.

Product Selection
Table 10-51. Transient Free Static Switched PFC Catalog Numbering Selection Guide

Acquisition Time

FTE 5 20 ms for a 50 Hz network. FTE 4 16 ms for a 60 Hz network. FTA 1 4 second maximum.

FTA 156 5 2 480 T


Type of Unit FTA = Fast Acting Compensation FTE = Real-Time Compensation Rating 156 = 156 kvar Number of Steps 5 = 5 Steps Switch Sequence 1 = 1:1:1 2 = 1:2:2 4 = 1:2:4 Harmonic Filter Blank = 4.1st Filter, Standard T = 4.7th Tuned Filter Voltage 480 = 480 Volts

Enclosure

NEMA 1 / IP20.

For further information and dimensions, contact Eaton.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-51 Low Voltage
February 2007

Technical Data

Transient Free Reactive Power Compensation Systems


Table 10-52. Fast Transient Free Switching Systems
480 Vac Output kvar 156 187 219 250 262 312 375 437 450 600 687 750 825 900 1125 1350 1500 1800 156 187 219 250 262 312 375 437 450 600 687 750 825 900 1125 1350 1500 1800 Output Per Step (kvar) 31 37.5 31 50 37.5 62.5 75 62.5 150 100 62.5 125 75 150 125 150 125 150 31 37.5 31 50 37.5 62.5 75 62.5 150 100 62.5 125 75 150 125 150 125 150 Dimensions W x D x H 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 39.4 x 23.6 x 82.7 31.5 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 94.5 x 23.6 x 82.7 94.5 x 23.6 x 82.7 126 x 23.6 x 82.7 126 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 39.4 x 23.6 x 82.7 31.5 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 94.5 x 23.6 x 82.7 94.5 x 23.6 x 82.7 126 x 23.6 x 82.7 126 x 23.6 x 82.7 Breaker Size (Amperes) 400 400 400 600 600 600 800 800 800 1200 1200 1600 1600 1600 2000 2500 2500 3200 400 400 400 600 600 600 800 800 800 1200 1200 1600 1600 1600 2000 2500 2500 3200 Catalog Number FTA15652480 FTA18752480 FTA21974480 FTA25052480 FTA26274480 FTA31252480 FTA37552480 FTA43774480 FTA45031480 FTA60061480 FTA687112480 FTA75061480 FTA825112480 FTA90061480 FTA112591480 FTA135091480 FTA1500121480 FTA1800121480 FTA15652480T FTA18752480T FTA21974480T FTA25052480T FTA26274480T FTA31252480T FTA37552480T FTA43774480T FTA45031480T FTA60061480T FTA687112480T FTA75061480T FTA825112480T FTA90061480T FTA112591480T FTA135091480T FTA1500121480T FTA1800121480T

Compensate Any Load Within -4 Seconds Standard 6% Inductors Detuned to 45 Hz (4.08th Harmonic)

10

Compensate Any Load Within -4 Seconds 4.5% Inductors Tuned to 8 Hz (4.7th Harmonic)

Note: Standard systems have separate individual connections on each phase in individual cabinets. Note: Systems with internal phase connections are available contact Asheville PFC group for pricing. Note: Systems with integral breakers / disconnects have internal phase connections between each cabinet. Note: All orders must be entered on the PFC order sufx, product code 8550A.

CA08101001E

For more information visit: www.eaton.com

10-52

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Low Voltage


February 2007

Technical Data
Table 10-53. Real-Time Transient Free Systems
480 Vac Output kvar 156 187 219 250 262 312 375 437 450 600 687 750 825 900 1125 1350 1500 1800 156 187 219 250 262 312 375 437 450 600 687 750 825 900 1125 1350 1500 1800 Output Per Step (kvar) 31 37.5 31 50 37.5 62.5 75 62.5 150 100 62.5 125 75 150 125 150 125 150 31 37.5 31 50 37.5 62.5 75 62.5 150 100 62.5 125 75 150 125 150 125 150 Dimensions W x D x H 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 39.4 x 23.6 x 82.7 31.5 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 94.5 x 23.6 x 82.7 94.5 x 23.6 x 82.7 126 x 23.6 x 82.7 126 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 39.4 x 23.6 x 82.7 31.5 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 63 x 23.6 x 82.7 94.5 x 23.6 x 82.7 94.5 x 23.6 x 82.7 126 x 23.6 x 82.7 126 x 23.6 x 82.7 Breaker Size (Amperes) 400 400 400 600 600 600 800 800 800 1200 1200 1600 1600 1600 2000 2500 2500 3200 400 400 400 600 600 600 800 800 800 1200 1200 1600 1600 1600 2000 2500 2500 3200 Catalog Number FTA15652480 FTA18752480 FTA21974480 FTA25052480 FTA26274480 FTA31252480 FTA37552480 FTA43774480 FTA45031480 FTA60061480 FTA687112480 FTA75061480 FTA825112480 FTA90061480 FTA112591480 FTA135091480 FTA1500121480 FTA1800121480 FTA15652480T FTA18752480T FTA21974480T FTA25052480T FTA26274480T FTA31252480T FTA37552480T FTA43774480T FTA45031480T FTA60061480T FTA687112480T FTA75061480T FTA825112480T FTA90061480T FTA112591480T FTA135091480T FTA1500121480T FTA1800121480T

Compensate Rapid Loads Within One Cycle (Typically 5 20 ms) Standard 6% Inductors Detuned to 45 Hz (4.08th Harmonic)

10

Compensate Rapid Loads Within One Cycle (Typically 5 20 ms) 4.5% Inductors Tuned to 8 Hz (4.7th Harmonic)

Note: Standard systems have separate individual connections on each phase in individual cabinets. Note: Systems with internal phase connections are available contact Asheville PFC group for pricing. Note: Systems with integral breakers / disconnects have internal phase connections between each cabinet. Note: All orders must be entered on the PFC order sufx, product code 8550A.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-53 Metal-Enclosed Medium Voltage
February 2007

General Description

UNIVAR

Applications

Commercial Customers
Many commercial customers are purchasing power from their utility at higher voltages today (2.4 kV 15 kV), and can also take advantage of medium voltage power factor correction systems. These solutions can meet the needs of large ofce complexes, hospitals and universities, among others. The benets of safety (key interlocking, no exposed live parts, etc.), and aesthetics (low prole, can be painted to match environment) both meet the needs of these applications where there are large numbers of untrained personnel in proximity of electrical equipment.

Large motors. Motor control centers. Branch circuits. Service entrances.

Utility Customers
Metal-enclosed power factor correction systems are fully assembled, tested and ready for installation. Very little eld assembly is required. Installation and maintenance costs for metal-enclosed systems are low compared to pole and rack mounted capacitor banks. Metal-enclosed systems and harmonic lters are less vulnerable to wildlife and airborne contaminants that can cause tracking and faults. In addition, metal-enclosed systems signicantly reduce the risks and the associated liability involving untrained personnel. All live parts are contained in a grounded, key interlocked enclosure and no internal hardware is accessible. Metal-enclosed systems are aesthetically pleasing due to their low prole, and can be painted to match the surrounding architecture. These are just some of the reasons more and more utilities are utilizing metal-enclosed capacitor and harmonic lter systems.

Features
Enclosure
16-gauge steel nished with durable baked-on enamel. The wiring enclosure is gasketed to create a weatherproof, dustproof seal. Universal mounting anges are provided for oor installation. The elimination of knockouts permits indoor/outdoor use. Unit meets NEMA 1, 3R and 12 requirements. Enclosure is painted ANSI 70 gray.

10

Terminal Insulators

UNIVAR Fixed Medium Voltage PFC Unit

Product Description
Capacitors for medium voltage, heavy-duty applications:

Wet process porcelain. Dielectric uid. NFPA IIIB liquid.

Industrial Customers
Large industrial power users can utilize the benets associated with medium voltage power factor correction and harmonic ltering. Medium voltage solutions usually support the scale and scope of larger services. Medium voltage applications can be found in the following types of industries as examples: automotives, pulp and paper, plastics, petrochemical, and heavy manufacturing. Individual xed capacitors provide power factor correction directly at the cause of the problem, such as a large horsepower MV motor. Medium voltage systems allow large industrials to correct power factor at or close to the point of common coupling (PCC), where the utility electrical system meets theirs. This allows correction for an entire facility, instead of having to correct at multiple locations. The Cutler-Hammer NEMA 3R design also allows the system to be placed outdoors, saving valuable manufacturing oor space. The savings can be enormous, in materials, installation costs and oor space. In short, medium voltage solutions provide a costeffective alternative to many local low voltage power factor correction units, while protecting the customers entire electrical distribution system.
For more information visit: www.eaton.com

Fusing
Fuses are rated 50,000 amperes symmetrical interrupting capacity. Ratings are 165% to 250% of rated current. Fuses have visual pop-up blown fuse indication standard.

UNIVAR capacitors are designed for power factor correction in applications where a xed amount of capacitance (kvar) is required. 2400 V, 4160 V, 4800 V, 6600 V, 7200 V, 12,470 V or 13,800 V. Fast economical payback. Individual units or multiple assemblies can be designed. Indoor dustproof/outdoor waterproof enclosures (NEMA 12, NEMA 3R). Floor mounting. 2- or 3-phase fused options for 2400 V 4800 V. All units above 4800 V are supplied with fusing on all three phases (see Note). NEMA 3R terminal box.

Discharge Resistors
These reduce the residual voltage to less than 50 V residual within ve (5) minutes of de-energization.

Grounding Lugs
Standard.

Power Line Terminals


Large size for easy connection.

Operating Temperature
-40F (-40C) to 115F (+46C)

Optional Features

Note: NEC Article 460-8 (b)(1)requires capacitors to have overcurrent protection in all ungrounded conductors (except if connected on the load side of a motor overload protection device). Three-phase capacitors fused only on two phases will not provide adequate protection if a line-to-ground fault should occur in the unfused phase.

Two or three fuses (2400 V to 4800 V). Blown fuse indicating lights (2400 V to 4800 V) for external indication. NEMA 4X stainless steel. CSA testing and labels. Inrush reactors.

CA08101001E

10-54

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Metal-Enclosed Medium Voltage
February 2007

Technical Data

Technical Data
Table 10-54. UNIVAR Three-Phase Ratings
Volts 2400 4160 4800 6600 7200 12,470 13,800 Hertz 60 60 60 50/60 50/60 60 60 kvar 25 825 25 900 25 900 25 400 25 400 50 500 50 500

Table 10-55. UNIVAR Dimensions Standard 2 Fuses (2400 4800 Volts)


Description kvar 25 50 2400 Volt 25243FKED 50243FKED 75243FKED 100243FKED 125243FKED 150243FKED 175243FKED 200243FKED 225FKY2432 250FKY2432 276FKY2432 300FKY2432 325FKY2432 350FKY2432 375FKY2432 400FKY2432 425FKY2433 450FKY2433 500FKY2433 525FKY2433 550FKY2433 575FKY2433 600FKY2433 625FKY2433 650FKY2433 675FKY2433 700FKY2433 725FKY2433 750FKY2433 775FKY2433 800FKY2433 825FKY2433 4160 Volt 25413FKED 50413FKED 75413FKED 100413FKED 125413FKED 150413FKED 175413FKED 200413FKED 225FKY4132 250FKY4132 275FKY4132 300FKY4132 325FKY4132 350FKY4132 375FKY4132 400FKY4132 425FKY4133 450FKY4133 500FKY4133 525FKY4133 550FKY4133 575FKY4133 600FKY4133 625FKY4133 650FKY4133 675FKY4133 700FKY4133 725FKY4133 750FKY4133 775FKY4133 800FKY4133 825FKY4133 850FKY4133 875FKY4133 900FKY4133 4800 Volt 25483FKED 50483FKED 75483FKED 100483FKED 125483FKED 150483FKED 175483FKED 200483FKED 225FKY4832 250FKY4832 275FKY4832 300FKY4832 325FKY4832 350FKY4832 375FKY4832 400FKY4832 425FKY4833 450FKY4833 500FKY4833 525FKY4833 550FKY4833 575FKY4833 600FKY4833 625FKY4833 650FKY4833 675FKY4833 700FKY4833 725FKY4833 750FKY4833 775FKY4833 800FKY4833 825FKY4833 850FKY4833 875FKY4833 900FKY4833 Dimensions (A) Inches (mm) 24.44 (621) 26.06 (662) 27.68 (703) 29.44 (748) 30.18 (767) 32.68 (830) 33.35 (847) 33.35 (847) 36.06 (916) 36.06 (916) 36.06 (992) 36.06 (992) 33.43 (849) 33.43 (849) 33.43 (849) 33.43 (849) 33.43 (849) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 33.43 (849) 33.43 (849) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) Dimensions (B) Inches (mm) 3.71 (94) 5.34 (136) 6.96 (177) 8.71 (221) 9.46 (240) 11.96 (304) 12.63 (321) 12.63 (321) 18.33 (466) 18.33 (466) 18.33 (466) 18.33 (466) 12.70 (323) 12.70 (323) 12.70 (323) 12.70 (323) 12.70 (323) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 12.70 (323) 12.70 (323) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) Approx. Weight Lbs (kg) 54 (25) 59 (27) 64 (29) 69 (31) 76 (35) 81 (37) 86 (39) 92 (42) 103 (47) 103 (47) 114 (52) 114 (52) 149 (68) 154 (70) 159 (72) 165 (75) 171 (78) 181 (82) 192 (87) 192 (87) 203 (92) 214 (97) 214 (97) 214 (97) 248 (113) 254 (115) 265 (120) 276 (125) 287 (130) 298 (130) 298 (130) 298 (130) 309 (135) 320 (140) 331 (145) 331 (145) 331 (145) 331 (1450 Figure No. 10-35 10-35 10-35 10-35 10-35 10-35 10-35 10-35 10-35 10-35 10-35 10-35 10-36 10-36 10-36 10-36 10-36 10-36 10-36 10-36 10-36 10-36 10-36 10-36 10-37 10-37 10-37 10-37 10-37 10-37 10-37 10-37 10-37 10-37 10-37 10-37 10-37 10-37 Standard dwg no. 5D10237 5D10237 5D10237 5D10237 5D10237 5D10237 5D10237 5D10237 5D10237 5D10237 5D10237 5D10237 5D10239 5D10239 5D10239 5D10239 5D10239 5D10239 5D10239 5D10239 5D10239 5D10239 5D10239 5D10239 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241 5D10241

10

75 100 125 150 175 200 225 250 275 300 300 325 350 375 400 425 450 500 525 550 575 600 575 600 625 650 675 700 725 750 775 800 825 850 875 900

See Page 10-55 for gure and drawing details.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-55 Metal-Enclosed Medium Voltage
February 2007

Dimensions

Dimensions Medium Voltage UNIVAR Fixed Capacitors


Removable Top Cover Solderless Conn. for #10 Solid to #4 Str'd Cond. 21.08

Removable Top Cover 26.75


NP

Terminal for #6 to 250 kcmil Cable 21.08 .25-20 Grd Scr.

11.34
.25-20 Grd Scr.

Solderless Conn. for #10 Solid to #2 Str'd Cond.

A (4).562

A (2).500 x .625 Slots

Holes

14.50
4.50 .17 15.62 16.58

15.75 17.15

24.50

Figure 10-35. Drawing No. 5D10237


Removable Top Cover 19.75 Terminal for #14 to 1/0 Cable 21.08 .25-20 Grd Scr.

Figure 10-37. Drawing No. 5D10241

10

A (4).562 Mounting Holes 14.50 17.50

15.75 17.15

Figure 10-36. Drawing No. 5D10239

CA08101001E

For more information visit: www.eaton.com

10-56

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Metal-Enclosed Medium Voltage
February 2007

Dimensions
Table 10-56. UNIVAR Dimensions Optional 3 Fuses (2400 4800 Volts)
Description kvar 25 50 75 100 125 150 175 200 225 250 275 300 300 325 350 375 400 425 2400 Volt 25243FKED3 50243FKED3 75243FKED3 100243FKED3 125243FKED3 150243FKED3 175243FKED3 200243FKED3 225FKY24323 250FKY24323 276FKY24323 300FKY24323 325FKY24323 350FKY24323 375FKY24323 400FKY24323 425FKY24333 450FKY24333 500FKY24333 525FKY24333 550FKY24333 575FKY24333 600FKY24333 625FKY24333 650FKY24333 675FKY24333 700FKY24333 725FKY24333 750FKY42333 775FKY24333 800FKY24333 4160 Volt 25413FKED3 50413FKED3 75413FKED3 100413FKED3 125413FKED3 150413FKED3 175413FKED3 200413FKED3 225FKY41323 250FKY41323 275FKY41323 300FKY41323 325FKY41323 350FKY41323 375FKY41323 400FKY41323 425FKY41333 450FKY41333 500FKY41333 525FKY41333 550FKY41333 575FKY41333 600FKY41333 625FKY41333 650FKY41333 675FKY41333 700FKY41333 725FKY41333 750FKY41333 775FKY41333 800FKY41333 825FKY41333 850FKY41333 875FKY41333 900FKY41333 4800 Volt 25483FKED3 50483FKED3 75483FKED3 100483FKED3 125483FKED3 150483FKED3 175483FKED3 200483FKED3 225FKY48323 250FKY48323 275FKY48323 300FKY48323 325FKY48323 350FKY4832 375FKY48323 400FKY48323 425FKY48333 450FKY48333 500FKY48333 525FKY48333 550FKY48333 575FKY48333 600FKY48333 625FKY48333 650FKY48333 675FKY48333 700FKY48333 725FKY48333 750FKY48333 775FKY48333 800FKY48333 825FKY48333 850FKY48333 875FKY48333 900FKY48333 Dimensions (A) Inches (mm) 27.68 (703) 27.68 (703) 27.68 (703) 29.44 (748) 30.18 (767) 32.68 (830) 33.35 (847) 33.35 (847) 36.06 (916) 36.06 (916) 36.06 (992) 39.06 (992) 33.43 (849) 33.43 (849) 33.43 (849) 33.43 (849) 33.43 (849) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 33.43 (849) 33.43 (849) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) 39.18 (995) Dimensions (B) Inches (mm) 6.69 (177) 6.96 (177) 6.96 (177) 8.71 (221) 9.46 (240) 11.96 (304) 12.63 (321) 12.63 (321) 18.33 (466) 18.33 (466) 18.33 (466) 18.33 (466) 12.70 (323) 12.70 (323) 12.70 (323) 12.70 (323) 12.70 (323) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 12.70 (323) 12.70 (323) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) 18.45 (469) Approx. Weight Lbs (kg) 64 (29) 64 (29) 64 (29) 69 (31) 76 (35) 81 (37) 86 (39) 92 (42) 103 (47) 103 (47) 114 (52) 114 (52) 149 (68) 154 (70) 159 (72) 165 (75) 171 (78) 181 (82) 192 (87) 192 (87) 203 (92) 214 (97) 214 (97) 214 (97) 248 (113) 254 (115) 265 (120) 276 (125) 287 (130) 298 (130) 298 (130) 298 (130) 309 (135) 320 (140) 331 (145) 331 (145) 331 (145) 331 (145) Figure No. 10-38 10-38 10-38 10-38 10-38 10-38 10-38 10-38 10-38 10-38 10-38 10-38 10-39 10-39 10-39 10-39 10-39 10-39 10-39 10-39 10-39 10-39 10-39 10-39 10-40 10-40 10-40 10-40 10-40 10-40 10-40 10-40 10-40 10-40 10-40 10-40 10-40 10-40 Standard Dwg No. 5D10238 5D10238 5D10238 5D10238 5D10238 5D10238 5D10238 5D10238 5D10238 5D10238 5D10238 5D10238 5D10240 5D10240 5D10240 5D10240 5D10240 5D10240 5D10240 5D10240 5D10240 5D10240 5D10240 5D10240 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242 5D10242

10

450 500 525 550 575 600 575 600 625 650 675 700 725 750 775 800 825 850 875 900

Table 10-57. UNIVAR Dimensions Standard 3 Fuses (6600 13,800 Volts)


Standard 3 Fuses kvar 6600 Volt 7200 Volt 12,470 Volt 13,800 Volt Dimensions (A) Inches (mm) (B) Inches (mm) (C) Inches (mm) (D) Inches (mm) Approx. Weight Lbs. (kg) Figure Standard No. Dwg No.

50 100 150 200 250 300 350 400 450 500

50663FKED3 50723FKED3 50123FKED3 50133FKED3 4.25 (108) 45.50 (1156) 100663FKED3 100723FKED3 100123FKED3 100133FKED3 4.25 (108) 45.50 (1156) 150663FKED3 150723FKED3 150123FKED3 150133FKED3 4.25 (108) 45.50 (1156) 200663FKED3 200723FKED3 200123FKED3 200133FKED3 5.62 (143) 45.50 (1156) 250FKY66323 250FKY2323 250FKY12323 250FKY13323 5.62 (143) 48.50 (1232) 300FKY66323 300FKY2323 300FKY12323 300FKY13323 5.62 (143) 53.50 (1359) 350FKY66323 400FKY66323 350FKY2323 400FKY2323 350FKY12323 400FKY12323 450FKY12323 500FKY12323 350FKY13323 400FKY13323 450FKY13323 500FKY13323 5.62 (143) 5.62 (143) 5.62 (143) 5.62 (143)

14.46 (367) 0.25 (6) 198 (90) 14.46 (367) 0.25 (6) 198 (90) 14.46 (367) 0.25 (6) 198 (90) 14.46 (367) 0.25 (6) 220 (100) 17.46 (443) 0.25 (6) 246 (112) 17.46 (443) 0.25 (6) 246 (112) 246 (112) 281 (128) 281 (128) 336 (153)

10-41 10-41 10-41 10-41 10-41 10-41 10-41 10-41 10-41 10-41

5D10243 5D10243 5D10243 5D10243 5D10243 5D10243 5D10243 5D10243 5D10243 5D10243

53.50 (1359) 17.46 (443) 0.25 (6) 57.25 (1454) 22.46 (570) 0.25 (6) 57.25 (1454) 22.46 (570) 0.25 (6) 57.25 (1454) 26.21 (666) 0.25 (6)

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-57 Metal-Enclosed Medium Voltage
February 2007

Dimensions

Dimensions Medium Voltage UNIVAR Fixed Capacitors


Removable Top Cover 11.34 21.08 Solderless Conn. for #10 Solid to #4 Str'd Cond. Removable Top Cover 26.75
NP

21.08

.25-20 Grd Scr.

.25-20 Grd Scr. A

B B (2).500 x .625 Slots 15.62 16.58

14.50 24.50

15.75 17.15 (4).562 Mounting Holes

4.00

Figure 10-38. Drawing No. 5D10238


Removable Top Cover 19.75 21.08

Figure 10-40. Drawing No. 5D10242


Removable Top Cover 16.42 .25-20 Grd Scr. 34.00 Barriers Solderless Conn. for A #10 Solid to A #4 Str'd. Conn.

10
.250-20 Grd. Scr.

(4).562 Mounting Holes 14.50 17.50 15.75 17.15

B D

(2).500 x .625 Slots [13 x 16]

24.12 25.08

Figure 10-39. Drawing No. 5D10240

Figure 10-41. Drawing No. 5D10243

CA08101001E

For more information visit: www.eaton.com

10-58

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Metal-Enclosed Medium Voltage
February 2007

General Description

AUTOVAR

Industrial Customers
Large industrial power users can utilize the benets associated with medium voltage power factor correction and harmonic ltering. Medium voltage solutions usually support the scale and scope of larger services. Medium voltage applications can be found in the following types of industries as examples: automotives, pulp and paper, plastics, petrochemical, and heavy manufacturing. Individual xed capacitors provide power factor correction directly at the cause of the problem, such as a large horsepower MV motor. Medium voltage systems allow large industrials to correct power factor at or close to the point of common coupling (PCC), where the utility electrical system meets theirs. This allows correction for an entire facility, instead of having to correct at multiple locations. The Cutler-Hammer NEMA 3R design also allows the system to be placed outdoors, saving valuable manufacturing oor space. The savings can be enormous, in materials, installation costs and oor space. In short, medium voltage solutions provide a cost-effective alternative to many local low voltage power factor correction units, while protecting the customers entire electrical distribution system.

Features, Benets and Functions


Benets Ease of Installation
Eaton makes installation easy. All systems are completely assembled in the factory, with all equipment pre-wired and pre-tested for easy on-site installation. Only shipping splits must be connected in the eld. Splice kits connect bus systems, and control wiring is easily connected at each enclosure. Current limiting fuses, contactor assemblies, and the incoming switch assembly can be removed from the enclosure if needed. Line terminals are completely accessible from the front of the system.

Medium Voltage Metal-Enclosed PFC System

Product Description
The AUTOVAR medium voltage automatic power factor capacitor systems are designed for power factor correction in applications where plant power factor can be constant or changing, and an engineered solution is required. These systems can be a xed amount of capacitance with a disconnect, a number of switched capacitance stages, or a combination of both. The AUTOVAR medium voltage capacitor system can switch stages of capacitance in and out automatically based on information collected by the power factor controller on the door-in-door control panel.

10

Personnel Safety
Positive mechanical isolating switch with visible disconnect completely grounds and isolates the unit from the line connectors. A screened barrier protects personnel from live parts. All medium voltage doors are mechanically interlocked with the disconnect switch. Key interlocks are provided standard on all enclosure doors, and can be coordinated with upstream disconnect devices. The low voltage control section has a separate doorin-door design, and is segregated from the medium voltage sections so that an operator can work in that section safely.

Applications

Large motors. Motor control centers. Branch circuits. Service entrance.

Commercial Customers
Many commercial customers are purchasing power from their utility at higher voltages today (2.4 kV 15 kV), and can also take advantage of medium voltage power factor correction systems. These solutions can meet the needs of large ofce complexes, hospitals and universities, among others. The benets of safety (key interlocking, no exposed live parts, etc.), and aesthetics (low prole, can be painted to match environment) both meet the needs of these applications where there are large numbers of untrained personnel in proximity of electrical equipment.

Ease of Maintenance
All components are front-accessible, facilitating routine inspection or parts replacement. A viewing window is standard on all compartment doors.

Utility Customers
Metal-enclosed power factor correction systems are fully assembled, tested and ready for installation. Very little eld assembly is required. Installation and maintenance costs for metalenclosed systems are low compared to pole and rack mounted capacitor banks. Metal-enclosed systems and harmonic lters are less vulnerable to wildlife and airborne contaminants that can cause tracking and faults. In addition, metalenclosed systems signicantly reduce the risks and the associated liability involving untrained personnel. All live parts are contained in a grounded, key interlocked enclosure and no internal hardware is accessible. Metal-enclosed systems are aesthetically pleasing due to their low prole, and can be painted to match the surrounding architecture. These are just some of the reasons more and more utilities are utilizing metal-enclosed capacitor and harmonic lter systems.

For more information visit: www.eaton.com

CA08101001E

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-59 Metal-Enclosed Medium Voltage
February 2007

General Description

Flexibility
Systems are expandable. The customer can add stages in the future by connecting the phase bus in the eld via splice kits. Structures can be bolted together in the eld.

Standard Features AUTOVAR MV


Enclosure
Free-standing, 11-gauge steel construction with 3-point padlockable latching handles and stainless steel hinges. The enclosure is painted with a corrosion-resistant ANSI 61 light gray enamel paint as standard. Other colors are available as an option. NEMA 3R construction is standard, NEMA 4X is available as an option. Enclosure is UL/CSA approved. See Figure 10-42 for dimensions and elevations.

Load Interrupter Air Disconnect Switch


Integral disconnect switch, externally operated, mechanically chain driven with visible blades is available as per NEC requirements. Disconnect switch is mechanically interlocked with the ground switch, and with the customers upstream device (if applicable). Incoming section is frontaccessible only for safety, and screens isolate live connections from the user.

Voltages from 2400 V 34.5 kV. Reactive power ratings through 30 MVar. Harmonic tuned, de-tuned, or multi-tuned lter designs available. Externally fused capacitor units standard. Blown fuse indication standard. Integral load interrupter switch, NEMA 2 hole termination pad, or VCP-TLC draw-out type circuit breaker. Delivered fully assembled, tested and ready for interconnection. Integral protection and control system. Top or bottom cable entry. Earthing switch. 60 kV BIL up to 4.8 kV. 95 kV BIL from 4.8 kV to 14.4 kV. 125 kV BIL from 14.4 kV to 27 kV. 170 kV BIL above 27 kV. Up to 12 automatic switched capacitor stages. Warning labels. Meets the following requirements: ANSI IEEE NEC NESC Main incoming fuses are rated 63 kAIC to provide main bus protection, as well as back-up protection for the capacitor systems.

10

Medium Voltage PFC Enclosure

Incoming Section with Protective Screens

Bottom Plate Incoming Cutout Provided Standard

Incoming Section with Screens Removed

CA08101001E

For more information visit: www.eaton.com

10-60

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Metal-Enclosed Medium Voltage
February 2007

Layout Dimensions

pping Split

Main witch 92.56 90.33


DANGER HIGH VOLTA D HIGH DANGER
CAUTION DANGER TION NGER

Ground witch

180.80

49.10 Right Side Elevation

10
13.50 (Typ)

45.00 (Typ) 15.00 (Typ) 13.50 (Typ) 1.50 (Typ)

Front Elevation

1.50 (Typ)

19.00 48.27 Incoming Conduit Area 8.23 1.00 Floor Plan 19.00

11.42

Top Entry 19.00 MV Conduit Area Top Entry 16.00 Control Conduit 4" x 4" 13.00 15.00 38.00 4.00 Top View

Figure 10-42. Typical Engineered Metal-Enclosed Power Factor Correction System Dimensional Data
National Electrical Code and NEC are registered trademarks of the National Fire Protection Association, Quincy, Mass. Square D is a federally registered trademark of SNA Holdings Inc. UL is a federally registered trademark of Underwriters Laboratories Inc. NEMA is the registered trademark and service mark of the National Electrical Manufacturers Association. CSA is a registered trademark of the Canadian Standards Association. Modbus is a registered trademark of Modicon, a division of Schneider Electric Industries SA. General Electric is a federally registered trademark of General Electric Company. Siemens is a federally registered trademark of Siemens AG. Cutler-Hammer is a federally registered trademark of Eaton Corporation.

For more information visit: www.eaton.com

CA08101001E

NOTICE
These les are the same as the last printed version of the catalog dated February 2007. For the most up-to-date information, install the Automatic Tab Updater (ATU) by visiting www.gathermydata.com/install or visit our web site at www.eaton.com/electrical.
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