FH344 GB

MULTICONT WEIGHFEEDER Operating Manual
FH 344 GB
Contact, Copyright
Copyright 1999 SCHENCK PROCESS GmbH, Landwehrstrasse 55, D-64293 Darmstadt All rights reserved. Any reproduction of the manual, regardless of method, without prior SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited. Sales: Tel.: +49 (0)6151 32 - 10 28 Email: sales2.process@csd.de
Application Segments Service: Heavy Duty Weighing & Feeding Service Tel.: Service Fax: Light Duty Weighing & Feeding Service Tel.: Service Fax: Screening / Drying / Cooling Service Tel.: Service Fax: +49 (0) 61 51 32 - 10 75 +49 (0) 61 51 32 - 30 96 +49 (0) 61 51 32 - 25 72 +49 (0) 61 51 32 - 17 49 +49 (0) 61 51 32 - 26 23 +49 (0) 61 51 32 - 32 70
Weighing in Transport & Dispatch Automation Service Tel.: Service Fax: +49 (0) 61 51 32 - 24 48 +49 (0) 61 51 32 - 13 69
24h Emergency hotline: +49 (0) 172 - 650 1700 Email: service3.process@csd.de Spare Parts: Electrical: Mechanical: Fax.: Hotline: +49 (0) 6151 32 - 17 58 +49 (0) 6151 32 - 31 22 +49 (0) 6151 32 - 36 32 +49 (0) 171 - 225 1195
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MULTICONT
CONTENTS
WEIGHFEEDER
1.Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 General Comments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Machine Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.2.2 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.3 Inputs Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.3.1 Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.3.2 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.3.3 Select Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.3.4 Reset Totalizing Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.3.5 Enter Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1.4 Function Distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 1.4.1 Display Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 1.4.2 Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1.4.3 Check System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1.4.4 Calibration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1.4.5 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.4.6 Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
2. Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 General Comments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.1.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.2 List of Event Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2.2.1 System Faults SY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2.2.2 Safety Indications SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
741
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
Technische Redaktion FH
Contents FH 344 GB I - 1
WEIGHFEEDER
MULTICONT
2.2.3 Safety Indications WE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2.2.4 Safety Indications WM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.2.5 Safety Indications MF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.2.6 Interlocking IL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.2.7 Controller CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.2.8 Check Measurement CH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.2.9 Calibration CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.2.10 MAX Limit Values HI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2.2.11 MIN Limit Values LO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
This manual applies to the following software:
FDB 1201-05
Edition: 741
741
Contents FH 344 GB I - 2
MULTICONT
1 Operation
1.1 General Comments
Operating Manual FH 344 GB Multicont Weighfeeder describes the operation of a weighfeeder in its extended version. For commissioning, calibration, configuration, and parametrization of the system, please see Service Manual FH 345 GB. The weigherfeeder can be operated via one or two machine control stations a group control station and a host system.
WEIGHFEEDER
For commissioning, several functions can be controlled via local control box. Entry and access privileges of a control station can be selected for each mode of operation and function; combined operation is possible. To ensure operational safety, the most important functions are protected against inadvertent modification by password and key switch. The following details refer to the operation of a machine control station.
1.2 Machine Control Station
SCHENCK MULTICONT SCHENCK MULTICONT
Fig.1.1: Machine Control Station FLB 0400

There are two types of machine control stations: Machine control station FLB 0400, designed to be installed in control cubicles Machine controls station FLB 0500 EEx..., designed as floor-standing unit, for use in hazardous zones. Displays and keyboards of both control stations are almost identical.
Fig.1.2: Machine Control Station FLB 0500 EEx-i

With machine control station FLB 0400, the process and feeder data are show on a two-line display. 6 LEDs are available for simultaneous check of active operating states, 5 arranged beside the display and 1 in key ON. With machine control station FLB 0500 EEx... all data are shown on a three-line display.. Operation is via function keys arranged in 3 blocks below the display.
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Operation FH 344 GB 1 - 1
WEIGHFEEDER
The LEDs have the following meanings: LED FLB 0400 Shown on Display FLB 0500 Meaning
MULTICONT
interfaces) determined for the new mode become effective. All displays always hold for the active main mode indicated in the display field. M0 Mode 0, Mode 1, Test-Mode, Local-Mode.
a b c d e A
1.2.1 Display
POK PRO
Mains connected M1 Microprocessor ready to operate, Data lines ready to operate, Volumetric Mode CA Set-up program active, Batching mode active, Check system active. Gravimetric Mode Feeder ON. TM LO
KOM
In the field for submodes, the submode active is displayed.
VOL* GRAV* ON
BA CH
* also in stop state of feeder
All functions can be accessed via function distributor. In the field for setpoint, the setpoint is permanently displayed.
For clear representation, the display is divided in 5 display fields.
HH UU SSSSSSSSSSSSSS EEEE AAAAAAAAAAAAAA HH UU EEEE SSSS AAAA Field for main modes, Field for submodes, Field for events, Field for setpoints, Field for inputs and outputs.
Character for feed 6-digit display including rate setpoint comma, order of magnitude P = Feed rate setpoint settable by parametrization Z = Batch setpoint [kg Pt = xxxx xx kg/h Absolute setpoint (relative set point in percent is displayed only if relative evaluation is provided)
Sourec is active. Source of displayed setpoint, t = Keyboard of machine control station s= SE-bus (group control station) a=Analog input free = active setpoint
In the field for main modes, the active main mode is permanently displayed. A newly selected main mode flashes and is underlined until entry is completed. Entry and access privilege for setpoints and feeder functions are defined for each individual main mode. If the main mode is changed, the sources (control stations,
The active feed rate setpoint is represented in the input and output field. In batching mode, residual amount, or batching amount, can be displayed.
741
MULTICONT
In the field for inputs and outputs, all entered values are indicated. Additionally, the following data can be displayed: P I v Qr Qa Z1 Z2 Z1t [kg/h]* [kg/h]* [m/s] [%] [kg/m] [kg]* [t]* [t]* Active feed rate set , Actual feed rate, Belt speed, Belt load [% nominal belt load], Belt load,
WEIGHFEEDER
Values are displayed only with functions actively configurated. * The dimension of display can be set by parametrization. In the field for events, the event messages are displayed. All important feeder functions and process values are internally monitored. Deviations are indicated as events and assigned to an event class in accordance with their weightings. There are 4 classes of events, differing by display type:. ALARM Flashing and underlined, Permanent and underlined, Permanent.
Totalizing counter 1, Totalizing counter 2, Totolizing counter 1, dry weight; Totalizing counter 2, dry weight; WARNING 1 WARNING 2
Z2t
[t]*
xd Q2r
[%] [%]
Deviation, Relative belt load 2nd weighbridge, Absolute belt load 2nd weightbridge, Actual feed rate, dry, Material humidity, Residual batching amount, Amount fed, Bin fill weight, Stellungsmeldung Zuteiler, Result of tare check measurement, static/continuous measurement, Result of span check measurement, static/continuous meassurement.
Q2a
[kg/m]
It f Zd Zb FG Pos F/Z T
[kg/h]* [%] [t]* [t]* [kg]* [%]
If an event of the ALARM class occurs, feeder switches off immediately. Otherwise only a display is made. After operation of key HELP, the event is indicated in plain language in the lower display line The event is acknowledged by operation of key ACKNOWLEDGEMENT. Then events of the ALARM and WARNING 1 classes and events of the WARNING 2 class are displayed, with their states being internally maintained. When cause has been removed, acknowledged events and events of class 2 are no longer displayed. After cut-off caused by alarm, feeder cannot be restarted before event message is acknowledged and cause removed.
F/Z B
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WEIGHFEEDER
1.2.2 Keyboard
MULTICONT
Fig.1.3: Keyboard Machine Control Station FLB 0400

The keys for the two machine control stations are identical except of the arrangement and the additional cursor keys of FLB 0500. The following keys are provided:.
H I M J 8 2 4 6 N O P K L
ROLL, preselect setpoint field, ROLL, preselect input/output field Counter RESET, set totalizing counter to zero ENTRY, open entry field and numeric keyboard CURSOR UP, increase value of selected field, CURSOR DOWN, decrease value of selected field, CURSOR LEFT, move cursor to the left, CURSOR RIGHT, move cursor to the right, ESCAPE, interrupt entry, or set-up program, return to previous display DEL delete figure entered last, ENTER, complete entry, Minus sign
A B D E C F G
ON, start feeder,
OFF, stop feeder,
MODE 0, select mode 0,
MODE 1, select mode 1,
HELP, display event message in plain language. The 10 most significant errors are displayed, each for three seconds ACKNOWLEDGEMENT, acknowledge event message, FUNCTION DISTRIBUTOR, select function menu,
Decimal point
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MULTICONT
1.3 Inputs Routines 1.3.1 Start/Stop
After operation of the mains switch the MULTICONT system is activ. Feeder data are automatically loaded into the active store During this time, display shows the system name SCHENCK MULTICONT. If feeder is ready to operate, system message is replaced by current operating state. The feeder can be started only if no condition for cut-off is given and if no ALARM messages are available. The feeder can only be started by the control station having entry privilege for the active mode.
WEIGHFEEDER
1.3.3 Select Modes of Operation
DE P G 28
Funktion Test-Mode
Main modes M0 and M1 are selected directly via function keys M0 and M1. Display flashes and is underlined until entry is effected by operating key ENTER.
Main mode Test Mode and submodes are called via function distributor. Main mode Local Mode is activated by the local control box.
A B
1.3.2 Displays
Start feeder. (Totalized amount of material, belt drive only if function is activated) Stop feeder.
P
1.3.4 Reset Totalizing Counters
The two totalizing counters can be set to zero independent from each other. The funciton is mode-dependent.
I 82
Operate roll key FORWARD to select input/output field. After key operation, an arrowhead appears for some instants in the selected line. Then operate cursor UP of DOWN to roll the desired indication into the display field.
M
NUMBER_
After operation of key RESET, enter number of counter to be cleared. By operating key ENTER the selected counter is set to zero..
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WEIGHFEEDER
1.3.5 Enter Setpoint
The feed rate setpoint can be entered via keyboard only if entries may be effected from the machine control station in the active main mode.
MULTICONT
The percent evaluation ot the absolute setpoint enables the feeders operating in a group of feeders to participate individually in a common setpoint. Emample: For main modes M0 and M1 setpoints and setpoint sources are determined in accordance with the table.
H 82
Pt = xxx kg/h Pt = xx %
In the setpoint field the type of value to be entered is determined. Depending on configuration, absolute setpoint Pabs or relative setpoint Prel can be entered. Depending on parameters set, the absolute setpoint can be entered in kg/h or t/h. By operating key ENTER the input field is opened and previous display is replaced by dashes. The dimension is displayed right-flush. Numeric values are entered left-flush.
Mode of Operation Source Prel [%] Source Pabs [kg/h] Active setpoint Pwirk
M0
M1
FLB Pt = 50% FZB Ps = 200 kg/h
FLB Pt = 50% AE Pa = 100 kg/h
J
______ kg/h
100 kg/h
50 kg/h
Pt = Sollwert von Tastatur Ps = Sollwert ber SE-Bus Pa = Sollwert von Analogeingang
O P N
Delete faulty value by operating key DELETE. Acknowledge entry by operating key ENTER. The setpoint entered appears on display. Abort entry by operating key ESCAPE. Previous setpoint remains valid.
Upon changeover of mode the relevant setpoints are synchronized provided that the machine control station is determined as source in the target mode. In Gravimetric Mode, the active setpoint is limited to PNENN, in Volumetric Mode to 3 x PNENN . Event field shows: C0 02: VALUE TOO HIGH The entered value remains on display.
If a percent evaluation of setpoint is selected, the active setpoint is
Pwirk =
Pabs Prel 100%
The active setpoint can be represented in the input/output field.
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MULTICONT
1.4 Function Distributor
Access to
WEIGHFEEDER
Key Switch ON OFF Restore calibration functions No functions
Main Function. . . . . . . . . . . . . . Display Prelelect batching mode . . . . Abort batching mode. . . . . . . Abort batching mode. . . . . . . Start zero point calibration . . Start span calibration . . . . . . Abort calibration . . . . . . . . . . Zero setting proram . . . . . . . . . . Display check Calibration functions . . . . . . . Programming . . . . . . . . . . . . Restoring . . . . . . . . . . . . . . . Batch mode on Batch mode of Batch init. Calib. Zero Calib. span Stop calib. > 0: Zero set Display check Calibration Programming Recover
Password interrogation ON Password interrogation OFF
All functions All functions
Subfunction. . . . . . . . . . . . . . . Display Calibration . . . . . . . . . . . . . . . . Functions Acquire belt length . . . . . . . . . . . Taring. . . . . . . . . . . . . . . . . . . . . Weight check . . . . . . . . . . . . Taring supply bin . . . . . . . . . Taring 2nd Weighbridge . . . . Controller optimzation . . . . . . . . 2nd weighbridge active. . . . . 2nd weighbridge not active. . Time entry . . . . . . . . . . . . . . . . . Display service values . . . . . . . . Test mode . . . . . . . . . . . . . . . . . Volumetric mode . . . . . . . . . . . . Gravimetric mode . . . . . . . . . . . Prefeeder ON . . . . . . . . . . . . Prefeeder OFF . . . . . . . . . . . LB: Pulse/Rev. TW: Tare CW:Check Q TF: Supply bin T2: Tara 2. WB2 Control. adapt. WB2 active WB2 inactive Set time Suppl. Display Test-Mode Volumetric Gravimetric Prefeeder ON Prefeeder OFF
G 28 P
The function distributor is opened by key FUNCTION DISTRIBUTOR. Display shows the funciton activated last or, if key switch is ON, subfunction distributor Calibration Functions. Roll functions by operating CURSOR UP or DOWN and call function by operating key ENTER.
Quit function distributor by operating key ESCAPE.
1.4.1 Display Check

Display is checked by means of this function. Display elements flash for approx. 5s. Then version number of software is displayed. The versions number stated in the table of contents must mot mecessarily correspont to the number is display.
Table. 1.4: Function Distributor

All submodes can be called via function distributor. Furthermore, the device contains different functions and programs for feeder setting. Access to functions marked by is protected by contact (key switch) and password (7274). Password interrogation may be switched on or off by parametrization. If the key switch is ON password interrogation is switched off. The password entered upon interrogation remains active until the main mode is changed. The functions marked by 9 are displayed only it the machine control station has access privilege.
741
GP
Function DISPLAY CHECK
MULTICONT XXXX-YY
FSE:FDB TTTJ
FDB XXXX-YY : Function number TTT : Consecutive day number J : Last figure of year
WEIGHFEEDER
1.4.2 Batching Mode
Sequence: Preselect batching mode (feeFunction BATCH MODE ON der must be OFF), batch setpoint can be entered.
MULTICONT
1.4.3 Check System
The system, serving for zero point or span correction, is started via function distributor. If necessary, check measurement can be aborted. The active system is represented in the submode field with CH, the event messages are displayed in the event field with the symbol only. The results of the latest measurement can be rolled into the input and output field. Depending on configuration, the correction value is accepted automatically or by hand. If an error occurs, the result has to be accepted or rejected by hand anyway. Start-up and Operating Conditions:
P H8
Zt = xxxx.xx kg
Enter batch setpoint. Setpoint has to appear in the setpoint field.
JP I8
Zb Zd xxx.xx kg xxx.xx kg
Open input field and enter value. Batching amount, or residual batching amount, can be displayed in the input/output field. Start batch, initialize batching amount and residual value.
No batching mode, No set-up program active Program End: Accept correction value in accordance with configuration. Sequence:
A B
Start batch, initialize batching amount and residual value. A running batch is interrupted by operating key OFF, or event message of class ALARM. Drive cuts off with values remaining maintained. Upon start of feeder, batch continues being processed.
FUNCTION CALIB.ZERO
Display in sub-function distributor.
P
CH 09: NO PERMISSION CH 10: PREPARATION ACTIVE
Start check measurement for zero point correction, or span correction (KME B). Check is logged on, system expects permission.
BATCH MODE OFF A running batch is aborted, drive is cut-off. Upon start of feeder, a new batch is started.
P P
BATCH INIT. Drive is cut off, sub-mode Batching Mode is reset and the batch setpoint cancelled. Feeder returns to its previous mode of operation. Function Batch Init. is called automatically whenever modes are changed during batching operation. CH 08: FEEDBACK PREFEEDER
Permission was given, on error messages are available. Bin fill weight is checked, if necessary, refilling is initiated.
End of filling has to be accepted by a feedback signal. Message CH 08 is displayed until acknowledgement is effected and a damping time has elapsed. This is when measurement is started.
741
MULTICONT
F/Z T Relult of check measurement for zero point correction (F/Z B for span correction). Check result can be displayed in input/output field. The relation of static measurement to continuous measurement is displayed. The correction value is accepted with ENTER if manual acceptance has been preselected (configuration), or if an error has occured in automatic acceptance. By operating key ESC, result is rejected and check terminated.
WEIGHFEEDER
1.4.4 Calibration Functions
Sub-function distributor Calibration Funciton comprises all programs and functions required for commissioning and calibration of feeder. The Gravimetric Mode is the normal mode for feeding of bulk solids. Via the prefeeder the actual feed rate measured is controlled to the feed rate set. In Volumetric Mode the actual feed rate measured is not used for closed-loop control. In Gravimetric Mode, too, feeder changes over to volumetric mode during the start-up phase. If feeder is active, these sub-modes are displayed by signal lamps VOL, or GRAV. The funciton Time Entry servers for entry or interrogation of system time. After call of this funciton, year, month, day, hour, minute, and second are interrogated one after the other. Entry always comprises two digits and must be acknowledged by operating key ENTER. After entry has been completed, the current time is displayed. If the time is to be interrogated alone, the sequence is the same but instead of a digital entry, key ENTER has to be operated. Main mode of operation Test Mode is provided for commissioning and checks and should exclusively be used by authorized persons. The function Service Values serves for display of: EAx.AEx [V] Voltage at analog input x, input/output unit x, measurement data acquisition unit x; Voltage at analog output x, input/output unit x; Current load cell utilization; Raw measured value of speed transducer; Control magnitude; Duty cycle;
I8 P N
FUNCTION STOP CALIB.
P
Messages:
Check measurement is aborted. For running messages and error messages, see Chapter 2, 2.2.8 Check Measurement CH.
EAx.AAx [V]
aw frq
[%] [Hz]
Y ED EAx_DE
[V] [h]
000000 Status of digital inputs, input/output unit x, measurement data acquisition unit x; 000000 Status digital outputs, input/output unit x;
EAx_DA
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WEIGHFEEDER
s [%] Slip, change of weigh length; Current load cell utilization at bin; Supply bin current load cell utiliuation, 2nd weighbridge;
MULTICONT
1.4.5 Programming
This sub-function distributor contains all functions required for feeder adjustment.
ab
[%]
ap
[%]
1.4.6 Restoring
YZ [V] Control magnitude prefeeder; Relative span error, check system; Relativer Nullpunktfehler KME; Control magnitude for fill weight control; Belt position (0% = center); Belt drift, left; Belt drift, right. This function servers for simultaneous loading of parameters and configuration data stored in the memory module. For starting this function, feeder must be switched off. Program Sequence: FUNCTION RECOVER Display function
ch B
[%]
ch T
[%]
yf
[mV]
tr xx % <xx % ->
[%]
P
Ja = 1, Nein = 0_ RECOVER
Start function
The service values marked by are displayed only, if the corresponding functions are activated.
Interrogation for acknowledgement.
1P
Error Messages: SWITCH OFF RECOVER
All data are loaded. At first, parameters are checked and loaded, then configuration data. Errors entail abort of function.
Feeder is not switched off. Only parameters have been loaded. Stop feeder and restart function. Data transmission was faulty. Repeat function. Exchange memory upon repetition of message.
CHECKSUM FAULT
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MULTICONT
2. E vent Messages
2.1 General Comments
The MULTICONT system monitors the hardware as well as the signals and parameters decisive for operational safety, feeder functions and feeding process. Malfunctions or deviations from setpoints are indicated as events. To each event, an event class and thus a reaction is assigned by configuration. There are 4 event classes with the reactions ALARM Stop of prefeeder, feeder, and measuring drive, Display W1, Display W2, ALARM IGNORE Suppression of display.
WEIGHFEEDER
2.1.1 Display
The event messages are displayed in the event field. ALARM W1 W2 is underlined and flashes, is permanent and underlined, is permanent.
WARNING 1 WARNING 2
If several events occur at the same time, priority is as follows: before W1 before W2
The event messages are classified in groups in order to facilitate trouble-shooting. SY SC WE System faults, Safety indications: General, Safety indications: Electrical equipment of feeder, Safety indications: Mechanical equipment of feeder, Safety indications: Material flow Interlocking,
within an event class as per group assignment in accordance with the group position in the event list within a group as per position number. Alarm and W1 have to be acknowledged. Then display is the same as in the case of a W2 event, but internally the correct status is maintained. After remedy of cause display disappears. W2 messages are effaced automatically after remedy of cause. Acknowledgement of an event has a general effect on all event messages occurring at the same time. When feeder is started, all event messages which could occur during operation are suppressed. In Local Mode, any avaible controller fault is reset.
WM
MF IL CO CH CA HI LO
Controller, Check measurement, Calibration, MAX limit values, MIN limit values.
741
For identification in the control station display and for data communication, a code is assigned to each message resulting from the group symbol and the number of position within the group.
Event Messages FH 344 GB 2 - 1
WEIGHFEEDER
2.2 List of Event Messages 2.2.1 System Faults SY
The assemblies are monitored for communication errors. If an error is reported, have assemblies and connections checked by a specialist. SY 01: ME1 DATA LINK Measurement data acquisition unit FME1. SY 02: ME2 DATA LINK Measurement data acquisition unit FME2. SY 03: ME2 DATA LINK Measurement data acquisition unit FME3. SY 04: EA 1 DATA LINK Input/output unit FEA1.
MULTICONT
2.2.2 Safety Indications SC

SC 01: FEEDER BLOCKED Feeder blocked. Feeder drive is blocked for more than set time, although drive signal is available.
SC 01: MAINTENANCE Maintenance interval reached. System has reached the set number of operating hours. Effect the recommended maintenance work.
2.2.3 Safety Indications WE

SY 05: EA 2 DATA LINK Input/output unit FEA2. SY 06: EA 3 DATA LINK Input/output unit FEA3. SY 07: LBS 1 DATA LINK Machine control station FLB1. SY 08: LBS 2 DATA LINK Machine control station FLB2. SY 09: SE* DATA LINK Batch processor. SY 10: MEMORY FAIL SE memory. SY 11: q WRONG UNIT Configuration belt load. SY 12: v WRONG UNIT Configuration speed. SY 13: qb WRONG UNIT Configuration fill weight. SY 14: qp Wrong Unit Configuration 2nd weighbridge WE 02: FEED DRIVE OVERLOAD Feed drive overload. Protective motor switch of feed drive has triggered. Check motor, check load on belt. Observe process-specific start-up conditions. WE 01: POWER DOWN Power down. Main mains switch switched off or power failure. When starting feeder, observe process-specific start-up conditions and possible effects of failure on process.
WE 03: FEED DRIVE SCR FAIL Controller feed drive. Controller feed drive installed in drive unit is faulty. For trouble shooting, see manufacturers instructions.
WE 04: CABLE SHORT OR INT. Cable breakage or short circuit. Cable breakage or short circuit in a line with NAMUR limit switch.
741
MULTICONT
WE 05: PREFEEDER OVER LOAD Feed drive overload. WE 06: DRIVE 1 OVERLOAD Protective motor switch auxiliary drive 1. WE 07: DRIVE 2 OVERLOAD Protective motor switch auxiliary drive 2. WE 08: PREFEEDER SCR FAIL Controller prefeeder drive. Prefeeder controller installed in drive unit is faulty. For trouble-shooting, see manufacturers instructions.
WEIGHFEEDER
2.2.4 Safety Indications WM
WM 01: BELT TRACKING Belt tracking. Belt drifts extremely left or right. Correct functioning cannot be assured.
WM 02: BELT TENSION Wrong belt tension. Belt tension is monitored by additional limit switches. Check tension.
WE 09: PREFEEDER TEMP. HI Temperature prefeeder drive. Temperature of prefeeder drive is too high.
WM 03: BELT SLIP Belt slip out of tolerance. Belt slip can be monitored by limit switches, two pulley sensors (K 3) or one belt sensor.
WE 10: ANALOGUE INPUT P Error analog input Set Feed Rate. Signal at analog input Set Feed Rate is out of the admissible range. Check connector, cabling, and setpoint generator.
WM 04: BELT TRACKING LEFT Belt tracking left. Belt drifts left of correct position. Position can be displayed as service value.
WE 11: ANALOGUE INPUT HUMIDITY Error analog input Material Humidity. See WE 10.
WM 05: BELT TRACKING RIGHT Belt tracking right. Belt drifts right of correct position. Position can be displayed as service value.
WE 12: FEED DRIVE MAX TEMP Feed drive temperature too high. Feed drive temperature ist too high. Protective switch has broken circuit.
2.2.5 Safety Indications MF

MF 01: BULK SOLID SENSOR Material sensor flap. A sensor flap for monitoring feed of material flow can be mounted at the prefeeder. The message is output if feeder is connected and no material is fed.
741
WEIGHFEEDER
MF 02: NO PREFEED No material after start-up. Material flow during start-up phase is monitored via belt load. After the set time (minimum 10 s) belt load must have exceeded limit value qmin.
MULTICONT
CO 03: CONTROLLER OUT LIMIT The controller control magnitude is limited. Control magnitude of controller was limited to 10 V, or 0 V. Frequent occurance can affect feeding accuracy. Check material discharge and controller setting, check controller adaptation in FAE.
MF 03: MATERIAL > MAX. Material excess.
2.2.8 Check Measurement CH

External contact (sensor flap) is closed. There is too much material on conveyor belt.. CH 01: CHECK QUANTITY < MIN Comparative check amount too small.
2.2.6 Interlocking IL
Minimum check amount not reached. IL 01: EMERGENCY STOP Emergency stop. An emergency stop switch was operated. Minimum check fill weight exceeded down. IL 02: LOCAL MAIN SWITCH Local main switch. Signal Local Main Switch is not available. Check supply quantity higher than set maximum check fill weight. IL 03: NO RELEASE No release. Signals Release 1 and 2" or signal Release 3" are not available or Local Mode is not active. CH 04. CORRECTION 0 ABS HI Correction range absolute zero point exceeded. Absolute zero point error higher than set limit value.
CH 02: BIN LEVEL LO Minimum check fill weight.
CH 03: BIN LEVEL HI Maximum check fill weight.
2.2.7 Controller CO
CO 01: Deviation. DEVIATION CH 05: CORRECTION 0 REL HI Correction range zero point relatively exceeded. Relative zero point error higher than set limit value.
Deviation exceeds the limit set for the preset threshold.
CO 02: SETPOINT LIMITED Setpoint limit active. Entered feed rate setpoint is too high and was reduced to nominal feed rate, or emergency setpoint was activated.
CH 06: CORR. SPAN ABS HI Correction range span absolutely exceeded. Absolute span error higher than set limit value.
CH 07: CORR. SPAN REL HI Correction range span relatively exceeded. Relative span error higher than set limit value.
741
MULTICONT
CH 08: FEEDBACK PREFEEDER Feedback signal fill/discharge unit missing. Feedback signal from check system is missing, fill/discharge unit of system not OFF.
WEIGHFEEDER
CA 04: SIMULATION ACTIVE Simulator active. Load cell signal, or speed simulation in Test Mode is connected.
CH 09: NO PERMISSION Check logged on. Check system logged on, release signal not available.
CA 05: CHECK WEIGHT IN POS. Check weight in position while totalization is ON. Check weight of automatic check system is in position.
CH 10: PREPARATION ACTIVE Prepare check system. Check system is correctly prepared.
CA 06:
BIC ASYNCHRONOUS
Pulse of belt marking is not received in the expected time. Turn off BIC and check belt tension.
CH 11: ACCEPTANCE REQ. Check system waits for acknowledgement. After computation phase, check system waits for acknowledgement. Accept correction by operating key ENTER or reject with ESCAPE.
CA 07: LC BIN < MIN Load cell input fill weight underamplified. CA 08: LC BIN > MAX Load cell input fill weight overamplified. CA 09: LC 2. WB < MIN Load cell input 2nd weighbridge underamplified. CA 10: LC 2. WB > MAX Load cell input 2nd weighbridge overamplified.
2.2.9 Calibration CA
CA 01: LC OUT < MIN Load cell input underamplified. Input of load cell measuring amplifier is underamplified. If message is repeated, check mechanical and electrical equipment.
CA 02: LC OUT > MAX Load cell input overamplified. Input of load cell measuring amplifier is overamplified.
CA 03: PLL OVERFLOW PLL overflow. Speed transducer of belt drive does not provide usable signal. Check speed transducer and cabling.
741
WEIGHFEEDER
2.2.10 MAX Limit Values HI
HI 01: FEEDRATE I HI Actual feed rate higher PMAX. Actual feed rate is higher than set maximum feed rate.
MULTICONT
2.2.11 MIN Limit Values LO
LO 01: FEEDRATE I LO Actual feed rate smaller PMIN. Actual feed rate has fallen below set limit feed rate.
HI 02: LOAD Q HI Belt load exceeds qMAX. Belt load exceeds set limit value.
LO 02: LOAD Q LO Belt load smaller qMIN. Belt load is smaller than set limit belt load.
HI 03: SPEED V HI Belt speed exceeds vMAX. Belt speed exceeds set limit speed.
LO 03: SPEED V LO Belt speed smaller vMIN. Belt speed is smaller than set limit belt speed.
HI 04: BIN LEVEL HI Fill weight exceeds BMAX. Fill weight of supply bin exceeds set limit value.
LO 04: BIN LEVEL LO Fill weight smaller BMIN. Fill weight has fallen below limit value BMIN.
HI 05: HUMIDITY HI Humidity higher MAX. Humidity is higher than set limit value.
LO 06: Load 2nd WB<MIN 2nd Weighbridge
HI 06 Load 2nd WB>MAX 2nd Weighbrdige HI 07: |Q2-Q1| >MAX
Difference between the two weighbridge is too big.
741

FH344 GB

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MULTICONT WEIGHFEEDER Operating Manual

2. Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

This manual applies to the following software:

1.2 Machine Control Station

SCHENCK MULTICONT SCHENCK MULTICONT

Fig.1.1: Machine Control Station FLB 0400

Fig.1.2: Machine Control Station FLB 0500 EEx-i

In the field for submodes, the submode active is displayed.

* also in stop state of feeder

For clear representation, the display is divided in 5 display fields.

[kg/h]* [%] [t]* [t]* [kg]* [%]

Fig.1.3: Keyboard Machine Control Station FLB 0400

ON, start feeder,

OFF, stop feeder,

MODE 0, select mode 0,

MODE 1, select mode 1,

1.3.3 Select Modes of Operation

FLB Pt = 50% FZB Ps = 200 kg/h

FLB Pt = 50% AE Pa = 100 kg/h

Pt = Sollwert von Tastatur Ps = Sollwert ber SE-Bus Pa = Sollwert von Analogeingang

If a percent evaluation of setpoint is selected, the active setpoint is

Pabs Prel 100%

The active setpoint can be represented in the input/output field.

Key Switch ON OFF Restore calibration functions No functions

Password interrogation ON Password interrogation OFF

All functions All functions

Quit function distributor by operating key ESCAPE.

1.4.1 Display Check

Table. 1.4: Function Distributor

Enter batch setpoint. Setpoint has to appear in the setpoint field.

Display in sub-function distributor.

Interrogation for acknowledgement.

Event Messages FH 344 GB 2 - 1

2.2.2 Safety Indications SC

2.2.3 Safety Indications WE

Event Messages FH 344 GB 2 - 2

2.2.5 Safety Indications MF

Event Messages FH 344 GB 2 - 3

MF 03: MATERIAL > MAX. Material excess.

2.2.8 Check Measurement CH

CH 02: BIN LEVEL LO Minimum check fill weight.

CH 03: BIN LEVEL HI Maximum check fill weight.

Deviation exceeds the limit set for the preset threshold.

Event Messages FH 344 GB 2 - 4

Event Messages FH 344 GB 2 - 5

LO 06: Load 2nd WB<MIN 2nd Weighbridge

HI 06 Load 2nd WB>MAX 2nd Weighbrdige HI 07: |Q2-Q1| >MAX

Difference between the two weighbridge is too big.

Event Messages FH 344 GB 2 - 6

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