Professional Documents
Culture Documents
Service Manual
FH 363 GB
Contact, Copyright
Copyright 1999
All rights reserved. Any reproduction of the manual, regardless of method, without prior SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited. Sales: Tel.: +49 (0)6151 32 - 10 28 Email: sales2.process@csd.de
Application Segments Service: Heavy Duty Weighing & Feeding Service Tel.: Service Fax: Light Duty Weighing & Feeding Service Tel.: Service Fax: Screening / Drying / Cooling Service Tel.: Service Fax: +49 (0) 61 51 32 - 10 75 +49 (0) 61 51 32 - 30 96 +49 (0) 61 51 32 - 25 72 +49 (0) 61 51 32 - 17 49 +49 (0) 61 51 32 - 26 23 +49 (0) 61 51 32 - 32 70
Weighing in Transport & Dispatch Automation Service Tel.: Service Fax: +49 (0) 61 51 32 - 24 48 +49 (0) 61 51 32 - 13 69
24h Emergency hotline: +49 (0) 172 - 650 1700 Email: service3.process@csd.de
Spare Parts: Electrical: Mechanical: Fax.: Hotline: +49 (0) 6151 32 - 17 58 +49 (0) 6151 32 - 31 22 +49 (0) 6151 32 - 36 32 +49 (0) 171 - 225 1195
http://www.schenck-process.com
MULTICONT
I. Table of Contents
DLD
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and co-
DLD
MULTICONT
2.4.2 Enter Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2.4.3 Print Parameters / Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2.4.4 MULTIKEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2.4.5 Default Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.4.6 Multi-Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.5 Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
3.
4.Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14-30
4.1 General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.2 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.3 List of Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
5. Parametrization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15-25
5.1 Parameter Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.2 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5.3 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Technische Redaktion FH
Transmission to third parties and reproduction of this documentation are not permitted. CARL SCHENCK AG reserves all rights of ownership and copyrights.
MULTICONT
DLD
6.2.6 Interlocking IL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6.2.7 Controller CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6.2.8 Check Measurement CH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6.2.9 Calibration CA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 6.2.10 MAX Limit Values HI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 6.2.11 MIN Limit Values LO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Annex C: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1C-1-2
FDD 1001-05
Edition: 9940
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and co-
Diese Seite ist absichtlich leer. This page has been left blank willingly. Cette page est vide avec intention.
MULTICONT
1. General Comments
1.1 The Manual
The Service Manual FH 363 for Solids Flow Feeders DLD completes the Operating Manual FH 361 with additional information on commissioning, calibration, configuration, and parametrization. The manual centers around Chapter 4 Configuration and Chapter 5 Parametrization. The presentation is arranged such that all requisite information is conveyed at a glance with no need for explanatory texts. The general comments at the beginning of each chapter should be read. A survey in each chapter as well as a general key word search list in Annex A facilitates location of desired data.
DLD
Annex B comprises a list of interfaces complete with all signals to which an interface can be assigned. Settings deviating from the default values can be entered into this list. Chapter 6 contains a list of all event messages with comments. The modes of operation and functions accessible to the operator as well as the relevant procedures are described in Chapter 2 Modes of Operation and Functions. Section 1.2 gives a general survey of the MULTICONT system.
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
System unit FSE monitors and controls all sequences of operation. The exchangeable multi-memory module comprising the specific software plugs into the system unit. Drive unit of feeder and additional units are connected to input/output unit FEA, in version NC also the load cell. Measurement data acquisition unit FME (version RC) serves for local signal acquisition. It is equipped with 6 digital inputs, one analog input, one load cell- and one speed input. The FME is complete with a plug connection for linking a machine control station which can be connected, for instance, for effecting maintenance work. Machine control station FLB serves for operation, configuration, and parametrization of each single feeder. Maximum two machine control stations can be connected to one feeder. Group control station FZB is designed for operating and controlling several feeders, as individual machines or as a group of weighing and feeding units enabling group rate functions to be effected. The FZB is connected with the batch processor. For commissioning and calibration feeder can be controlled by means of a local control box in Local Mode. Visual contact to feeder is required. Local mode overrides all other modes of operation.
MULTICONT
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
2. Modes of Operation and Functions
2.1 Survey of Modes of Operation and Functions
Main Modes Functions Mode 0 / Mode 1 Preselect Main Mode Feeder START/STOP Enter setpoint Pabs Prel Totalizing Counters Reset Counter 1 Reset Counter 2 Stop Counter 1 Stop Counter 2 Prefeeder START/STOP Acknowledge Event Message Independent of configuration, SE bus and keyboard act as sources with equal priority. Volumetric Mode Gravimetric Mode Independent of configuration, SE bus and keyboard act as sources with equality of access. In Local Mode volumetric mode is automatically active. See also 2.2.1 DE / SE / TT DE / SE / TT AE / SE / TT SE / TT Test Mode SE / TT DE / SE / TT AE / SE / TT Local Mode DE DE AE (control magnitude)
DLD
Mode-Independent
DE / SE / TT DE / SE / TT
DE / SE / TT DE / SE / TT DE / SE DE / SE DE / SE / TT DE
DE
Automatic Zero Setting Batching Mode Preselect Abort Enter Setpoint Fill Weight Control Check System Humidity Correction Dead Time Element Linearization
.0 / .1
DE / SE / TT SE / TT
DE / SE / TT SE / TT See configuration See configuration Blocks K 22, K 23, K 24. See configuration Block 25. See configuration Block 24. .0 / .1 DE / SE DE
DE = Digital Input; AE = Analog Input; SE = SE Bus (group control station); TT = Keyboard (machine control station); .0 = OFF; .1 = ON; Pabs = Absolute feed rate setpoint; Prel = Relative feed rate setpoint (For details, see Chapter 4.)
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Table 2.1 shows all configurable functions with the admissible sources determining the access to the individual functions. Depending on function, access can be set for each main mode, or independent of the individual main mode, per configuration (see Chapter 4). Main modes Mode 0 and Mode 1 are provided for normal operation. In most cases, feeder is operated via a group control station in Mode 0 and via a machine control station in Mode 1. Test Mode and Local Mode serve for commissioning and service, the access is protected. In Local Mode, operation is via the local control box. In this mode, only a limited number of feeder functions is accessible and active.
MULTICONT
Some of the functions listed in Table 2.1 are operated by function key operation, others via the function distributor. Table 2.2 shows the sub-distributors and functions accessed via function distributor. Access to the functions identified by can be protected by fuse-link contact (key-operated switch) and password. Password (7274) cannot be changed, interrogation can be switched on, or off, by means of Parameter P 00.01. Upon selection of function distributor, or sub-distributors, the sub-modes and functions active last are displayed. With fuse-link contact being closed, the subdistributor Calibration Function is selected first. The functions identified by are displayed only if they have been configurated actively and if the control station in the active main mode has access privilege for these functions.
Main Function. . . . . . . . . . . . . Display Preselect batching mode . . BATCH MODE ON Abort batch mode . . . . . . . . BATCH MODE OFF Interrupt batch. . . . . . . . . . . BATCH INIT. Start zero point check . . . . . CALIB. ZERO Start span check . . . . . . . . . CALIB. SPAN Stop check measurement . . STOP CALIB. Zero setting program . . . . . . . . >0: ZERO SET Display check . . . . . . . . . . . . . . DISPLAY CHECK Calibration functions . . . . . . CALIBRATION Programming . . . . . . . . . . . PROGRAMMING Sub-function . . . . . . . . . . . . . Display Calibration Functions Taring . . . . . . . . . . . . . . . . . . . . Weight check . . . . . . . . . . . . . . Material check . . . . . . . . . . . . . Linearization . . . . . . . . . . . . Taring supply bin. . . . . . . . . Time entry . . . . . . . . . . . . . . . . Display service values . . . . . . . Test Mode . . . . . . . . . . . . . . . . Volumetric Mode . . . . . . . . . . . Gravimetric Mode. . . . . . . . . . . Prefeeder START . . . . . . . . Prefeeder STOP . . . . . . . . . TW: TARE CW: CHECK Q CM: MAT. CHECK MC: LINEARI. TF: SUPPLY BIN SET TIME SUPPL. DISPLAY TEST-MODE VOLUMETRIC GRAVIMETRIC PREFEEDER ON PREFEEDER OFF
Calibration . . . . . . . . . . . . . . . Functions Programming Display parameters. . . . . . . . . . Display configuration data . . . . Enter parameters . . . . . . . . . . . Configurate . . . . . . . . . . . . . . . . Print parameters . . . . . . . . . . . . Print configuration data. . . . . . . Load parameters from multi-memory module . . . . . . . . Load configuration from multi-memory module . . . . . . . . Store parameters in multi-memory module . . . . . . . . Store configuration in multi-memory module . . . . . . . . Load default parameters from EPROM . . . . . . . . . . . . . . . . . . Load default configuration from EPROM . . . . . . . . . . . . . . . . . . Load parameters from MULTIKEY. . . . . . . . . . . . . . Load configuration from Multikey . . . . . . . . . . . . . . . . Store parameters in MULTIKEY. . . . . . . . . . . . . . Store configuration in MULTIKEY. . . . . . . . . . . . . . READ PARAM. READ CONF. ENTER PARAM. ENTER CONF. DUMP PARAM. DUMP CONFIG. PARAM. MMM-SE CONFIG. MMM-SE PARAM. SE-MMM CONFIG. SE-MMM LOAD INIT. PAR. LOAD INIT. CONF. PARAM. MK-SE CONFIG. MK-SE PARAM. SE-MK CONFIG. SE-MK
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
2.2 Main Functions 2.2.1 Zero Setting Program
This program corrects the zero point errors occurring during operation. Tare N acquired by taring program TW is not affected. Correction limit values can be set by parametrization in Block P 11. Start-up and Operating Conditions Feeder and prefeeder STOP.
DLD
Program End: The acquired tare correction T is stored as Parameter P 03.03. Program Sequence: FUNCTION >0: ZERO SET Display in function distributor.
P
>0: xx.x % Tarkor 1: x.xx %
P N
9940
Store value.
Program End: Abort program. The acquired value is not stored. Accept correction value T2 as Parameter P 03.06 in accordance with configuration.
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Messages: For running- and error messages, see Chapter 6, 6.2.8 Check Measurement CH.
MULTICONT
2.2.4 Batching Mode
Configuration is in Block K 20. Sequence: Display in sub-function distributor. Preset batching mode (feeder FUNCTION PRESELECT BATCH must be OFF), enter batch setpoint and feed rate setpoint. In the input/output field, batch amounts, or residual amounts, can be displayed. Enter batch setpoint, enter feed rate setpoint. Pre-contact feed rate residual amount and main contact residual amount are entered as parameters in Block P 14.
P
CH 09: NO PERMISSION CH 10: PREPARATION ACTIVE
Start check measurement for zero point correction (KME T) or span correction (KME B). Check is logged on, system waits for release. Release was given, no error messages are available. Bin fill weight is checked, if necessary, refilling is initiated. End of filling must be accepted by a feedback signal. Message CH 08 is displayed until acknowledgement is effected and a damping time has elapsed. Then measurement is started. Result of check measurement for zero point correction (F/Z B for span correction). Check result can be displayed in input/output field. The relation of static measurement to continuous measurement is displayed. The correction value is accepted with ENTER if manual acceptance has been preselected (configuration), or if an error has occurred in automatic acceptance. By operating key ESC result is rejected and check terminated. Check measurement is aborted.
H8 J A 0
F/Z T
Batch is started, amount fed and residual value are initialized. A running batch is stopped by operating key OFF or by an event message of class ALARM. Drive is cut off, all values remain stored. When the feeder is restarted, batch continues being processed. A running batch is aborted, drive is cut off. When feeder is switched on, a new batch is started.
P N
FUNCTION STOP CALIB.
P P
Drive is switched off, submode batching is reset and the batch setpoint cleared. Feeder returns to its previous mode of operation. Function ABORT BATCH is called automatically if mode is changed during batching.
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
2.3 Calibration Functions
Subdistributor Calibration Functions comprises all set-up and check programs as well as main mode Test Mode. Before calibration effect parametrization and configuration in accordance with data sheets. Display representation does not make allowance for main modes and submodes.
DLD
2.3.1 Taring
The acquired value is stored as tare N and deducted from gross value in normal operation. Start-up and Operating Conditions: Feeder and prefeeder STOP.
Program End: Weight correction GEWKOR is stored as Parameter P 03.04. Program Sequence: FUNCTION CW: CHECK Q Display in sub-function distributor.
Program End: Value tare N is stored as Parameter P 03.02. Program Sequence: Display in subfunction @ABLF-ANZEIGE = FUNCTION TW: TARE distributor.
P
CW: xx.x % SOLL/IST x.xx
Start program. Running display. The upper line shows the remaining run time of program [% total time], in the lower line the relation of setpoint to measured value is indicated. End display. Upon program end, running message stops at 0 %, the lower line shows span correction GEWKOR.
P
TW: xx.x % Tara: x.xx %
Start program. Running display. Display shows remaining run time of program [% total time] and deviation from zero point [% qNENN]. End display. Display shows the deviation from previous value of tare correction [% qNENN] and tare correction N [% qNENN]. CW: 0% GEWKOR x.xxxx
9940
P N
P N
Store value.
Abort program.
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
2.3.3 Material Check
Program Material Check enables taring to be checked. A corresponding quantity of material is measured both by the solids flow feeder and an external feeder. Span correction is computed from these values. Start-up and Operating Conditions Feeder and prefeeder OFF.
MULTICONT
2.3.4 Linearization
The linearization function serves for acquisition of the measuring chute characteristic curve. Function is turned on and off in Block K 18, the required parameters are entered in Block P 12. Program Linearization requires parts of the check system control. With no bin, check measurements have to be effected externally and parameters have to be entered in manual. For preset feed rate setpoints, the amounts fed by the solids flow feeder are weighed externally as well. When linearization is activated, values are used for computation of the characteristic curve. Program is semi-automatic which allows certain operating functions to be omitted during set-up work (e.g. only a defined number of setpoints is possible). Program has to be started and terminated individually for each linearization point. The process sequence is optional. However, the assignment of setpoints to the identification number of points must be observed. The setpoint has to increase with increasing point number. Parameter P 13.01 serves for setting the number of linearization points (maximum 5) used for computation. For all points set here the corresponding values have to be acquired. Otherwise the preset default values are used for computation.
Program End: Value MATKOR is not stored automatically as Parameter 03.07. Program Sequence: FUNCTION CM: MAT. CHECK Display in sub-function distributor.
P
CM Z[kg]: ....
Start program.
P
CM F [kg]: ....
Enter quantity measured by solids flow feeder. Start-up and Operating Conditions Enter quantity measured by external feeder. End display. Display shows deviation from previous correction value MATKOR [%MATKOR] and new correction value. Check system internally active Linearization OFF Feeder and prefeeder START No setpoint change.
P
Abw.: x.xx % MATKOR: x.xxxx
N
OUT OF LIMIT
Abort program. The new correction value is out of the range permissible for Parameter P 03.07. Program End: After termination of program, monitoring becomes active upon turn on of linearization. If, upon computation of the characteristic curve, an error in the assignment of linearization point to feed rate is identified, event message CA 04 Linearization is output.
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Program Sequence: HH BB P .... P .... Feeder active, preset setpoint and active setpoint are displayed. Enter setpoint in accordance with linearization point (see Chapter 5, Block P 13).
DLD
2.3.5 Taring of Supply Bin
With program TF: Supply Bin, the load cell amplifier is optimized and tare N of supply bin is acquired. Start-up and Operating Conditions Feeder and prefeeder STOP No material in supply bin.
JP
G 28
FUNCTION MC: LINEARISI.
Program End: Tare N is stored as Parameter 16.01. Program Sequence: FUNCTION: TF: SUPPLY BIN TF: CALIB ACTIVE Display in sub-function distributor. Acknowledge program start. Program is running twice. During first run load cell amplifier is optimized, in second run tare N is acquired.
P
NUMBER_
Running display. In input/output field, the actual feed rate and the totalized amount of material measured by the solids flow feeder are displayed in turns. End display. If the set check quantity is processed, setpoint field shows the amount measured from bin and below the quantity measured by the solids flow feeder.
Running display. The upper line shows remaining run time of program [% total time], in the lower line, the acquired tare [% nominal fill weight FGNENN] is displayed.
F = xxxx kg Z = xxxx kg
End display. Display shows deviation from previous value [% FGNENN] and newly acquired tare N [% FGNENN].
P N
9940
P N
Accept values.
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
2.3.6 Time Entry
Function Time Entry serves for entry and interrogation of system time. After call of function, year, month, hour, minute, and second are interrogated one after the other. Entry is in 2-digit form.
MULTICONT
2.3.8 Test Mode
Main mode Test Mode serves for simulation of load cell- and speed transmitter signal which enables all control signals of feeder to be checked with no load. Sequence: FUNCTION TEST MODE Display in function distributor.
P
WZ SIMULATION J=1; N=0_
EAx.AAx
[V]
Ir
[kg/h]
aw y0 ED
Current load cell utilization; Control magnitude; Duty cycle, prefeeder; Status digital inputs , input/output unit x, measurement data acquisition unit x; Status digital outputs , input/output unit x; Current load cell utilization, bin; Control magnitude, fill weight control; Relative span error, check system; Relative zero point error, check system.
EAx_DEx 00000
P b
VOL
EAx_DAx 00000
ab
[%)
yf
[mV]
ch B
[%]
ch T
[%]
The service values marked by are displayed only if the corresponding functions have been activated.
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
2.3.10 Gravimetric Mode
FUNCTION GRAVIMETRIC Gravimetric mode is switched on. Prefeeder controls feed rate to preset setpoint (s. 1.3). After start feeder operates in volumetric mode until start-up time fahrtim has elapsed (P 12.02), or limit value PMIN is exceeded (P 08.01). Display mode during operation.
DLD
2.3.11 Prefeeder ON/OFF
FUNCTION PREFEEDER ON PREFEEDER OFF For effecting service work, prefeeder can be switched on and off via function distributor.
e
GRAV
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
2.4 Programming
By means of the functions comprised in Programming parameters and configuration data can be entered, stored internally or externally, or loaded.
MULTICONT
46 28 J
K 03.02 T_MAX1 DE -.NO W1
Use keys 4 and 6 to denote block, or number, keys 2 and 8 for increasing, or decreasing, the value of the denoted field.
Open entry field by operating key ENTER. Previous display is replaced by dashes. Entry is left-flush. Some parameters can only be changed by cursor operation (see parameter list). Select and change configuration data by cursor operation. Only designate fields whose values can be changed.
P O N N
P00.01 Passakt *J
P 00 01 Passakt * J
Setpoint field shows designation of parameter, input field value of parameter. Fields whose values can be changed by cursor operation are flashing. Parameter Block Number Symbol No default value Actual parameter value Configuration data are displayed accordingly. For details, see Chapter 4.
Terminate parametrization by operating key ESCAPE once again. Subfunction distributor is left.
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
2.4.3 Print Parameters / Configuration
A commercial printer can be connected to the central interface of the system unit by using connecting cable FSC 0006. (See Hardware Manual FH 369 E 13/14.) Printer setting: Transmission rate 9600 bps No parity 1 stop bit 7 data bits. Upon call of function, printout is effected. Printout shows version number of software, print date, address of SE as well as all valid parameters. Print-out shows version number of software, print date, address of SE, all valid configuration data as well as the assignment of all hardware inputs and outputs. MK CODE X J=1, N=0
DLD
1P
Display shows code of module. Enter 1 for acknowledgement. Display appears after faultless transmission of all data. Errors in data transmission are reported at once.
FUNCTION OK!!
P P
@ABLF-ANZEIGE = OVERWRITE? If errors are detected upon OK? J=1, N=0 storing into MULTIKEY, error messages are displayed. After that it is possible to overwrite the data in MULTIKEY. Enter 1 for overwriting, 0 for abort, or abort with key ESCAPE. Error Messages: NO CONNECTION Memory module not properly connected. Memory module has no code. Function is aborted.
NO CODE
2.4.4 MULTIKEY
The MULTIKEY is an external memory module connected to the FSE system unit for transmission of data (central interface, activation per configuration K 00.01). With functions Param. MK-SE and Conf. MK-SE data are loaded from MULTIKEY, with functions Param. SE-MK and Conf. SE-MK they are stored in MULTIKEY. Data exchange is monitored, errors are reported instantaneously. Program sequence is the same with all memory functions. Program Sequence: FUNCTION PARAM. SE-MK Display in subfunction distributor. Call function. Configuration data can be loaded only with feeder being switched off. The attempt to load data with feeder running entails abort of program and information SWITCH OFF.
WRITE ERROR Error in data transmission, READ ERROR repeat function. If message is STATUS ERROR repeated, exchange memory. QUANTITY ERROR QUANTITY ERROR WR. LENGTH CHECKSUM FAULT WRONG TYPE MULTIKEY contains data of a different type of feeder than the active store (e.g. weighfeeder). MULTIKEY and active store MULTICONT contain different version numbers of software. Error upon check of current program position. MULTIKEY and active store MULTICONT contain different parameters or configuration data. Data could not be loaded. The MULTIKEY from which data are to be loaded is empty.
WRONG VERS.
WRONG REV
WRONG P,K
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
2.4.5 Default Values
With functions Load Init. Par. and Load Init. Conf. the default values indicated in Chapters 4 and 5 are loaded. For program processing, see Item 2.4. For acknowledgement, message Data Accepted, is output. FUNCTION PARAM. SE-MMM
MULTICONT
Display subfunction distributor. Start program by operating ENTER. Interrogation for acknowledgement.
1P
Error Messages:
CHECKSUM FAULT Data transmission was faulty, WRITE ERROR repeat function. Exchange READ ERROR module if message is repeated.
2.5 Restoring
This function enables simultaneous loading of configuration data and parameters stored in the multi-memory module. Function can be started only with feeder disconnected. Program Sequence: FUNCTION RECOVER YES =1; NO = 0_ RECOVER Display in subfunction distributor and start of function. Interrogation for acknowledgement. Data are loaded. At first parameters are checked and loaded, then configuration data. Errors entail abort of function. Error Messages: Feeder is not switched off. Only parameters have been loaded. Switch off feeder and restart function. CHECKSUM FAULT Data transmission was faulty, repeat function. Exchange memory if message is repeated. SWITCH OFF RECOVER
1P
9940
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
4. Configuration
4.1 General Comments
The MULTICONT system is adapted to users requirements by configuration. From the scope of available functions only those assemblies and functions required for the application are activated. Analog inputs and outputs are assigned to logical signals and data. The event messages are classified in accordance with different classes. Entry is via function Configuration (s. 2.4.2). The values for source type, source, and event class can be selected from the admissible range by cursor operation. The system is factory-configurated in accordance with the specification. Modifications should exclusively be effected by persons with comprehensive system knowledge. Section 4.2 Survey comprises a list of configuration blocks complete with available signals and functions which enables prompt survey and facilitates the location of individual data. In Section 4.3 Index, all configuration data including default values and setting ranges are listed. The representation corresponds to the display of a machine control station; additional symbols and block names largely reduce the need for explanatory texts.
DLD
As form of representation a bordered three-line block has been selected. The first line contains the name and (with inputs and outputs) a symbol. The indications in lines 2 and 3 correspond to the display in the setpoint field and in the input/output field of a machine control station. If the lines are dashed, no entry is possible. Name Number Source Type Source Symbol Event Class
Range: Settable source types / Event classes Reference: To parameters To event messages Note: The note completes representation by additional information. Together with symbol, source type and event message, the name of the signal describes the function. This name is used in the alphabetic search list. The symbols beside the names refer to the source type.
m n o p q
Input
Output
N/C contact
N/O contact
Flank-controlled
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
The number serves for identification and is shown in the setpoint field together with the symbol. It is composed of block number, position of signal within the block and the letter K. The symbol serves for explanation of signal on display. The source type defines the type of interface, the signal can be assigned to. The signal is either assigned to an input, or output, or generated internally. The following types are possible: DE/NE DA/NA AE AA WZ GA IM SE TT IN .0/.1 Digital Input Digital Output Analog Input Analog Output Load Cell Input Speed Input Pulse Output SE Bus Keyboard (Machine Control Station) Internally Generated Signal Not Active/Active. IM TT SE IN .1 (YES) .0 (NO) GA AA WZ AE DE/NE
MULTICONT
In total the configurations listed in the table below are possible: Source Type Unit EA1 -EA3 ME1-ME3 EA1 - EA3 EA1 - EA3 ME1 - ME3 EA1 - EA3 EA1 - EA3 ME1 - ME3 EA1 - EA3 ME1 - ME3 EA1 EA3 LB1 - LB2 ZBS, IPC, PLS Source Channel* DE1 - DE6 DE1 - DE6 YES / NO DA1 -DA7 AE1 AE1 AA1 -AA2 WZ1 WZ1 GA1 GA1 IM1
DA/NA
The source defines unit and channel, or dummy sources, with logical YES/NO in accordance with type. Depending on stage of extension, the following units can be selected: EA1 - EA3 3 Input/output units FEA,
ME1 - EA3 3 Measurement data acquisition units FME, LB1, LB2 ZBS PLS IPC YES/NO 2 Machine control stations FLB, Group control station FZB, Interface to process control system, Diagnosis interface IPC (planned), Logical YES/NO.
* The number of available channels depends on the units used. All digital inputs and outputs can be inverted if NE is scrolled into display field in place of DE, or NA in place of DA.
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
DLD
The event class defines the type of event message (see Chapter 6) assigned to the signal. The following message types are possible: A W1 W2 IG ALARM, WARNING 1, WARNING 2, IGNORE.
The range indicates the eligible source types, or event classes. If DE can be permitted as source type, the permissible logical states YES/NO are indicated.
Range: DE /NE SE NO A / W1 See: P 00.00 beispiel E 00 Example Note: To signal Example K 00.00 BSP, a digital input (N/O contact) is assigned as source type. As source, digital input 1 of input/output unit 2 is determined. A missing signal is reported as ALARM. As an alternative, source type SE bus and event class Warning 1 can be assigned to the signal. As sources, all active assemblies with digital inputs, or interfaces, can be configurated via SE bus. To source type DE no more than logical state NO can be assigned. If no source is assigned to the signal, -.NO has to be configurated as source, otherwise event message Example would be permanently available.
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
4.2 Survey
Block K 00. Hardware Configuration Block K 05. > > > > > < < < < < < < <
MULTICONT
External Interlocking K 05.01 K 05.02 K 05.03 K 05.04 K 05.05 K 05.06 K 05.07 K 05.08 K 05.09 K 05.10 K 05.11 K 05.12 K 05.13 NOT-AUS FREISCH FREI_1 FREI_2 FREI_3 NO_FREI EL_BER EX_BER M0_BER M1_BER M0_EBER M1_EBER NO-NOT
Measurement Data Acquisition Unit 1 K 00.01 Measurement Data Acquisition Unit 2 K 00.02 Input/Output Unit 1 K 00.03 Input/Output Unit 2 K 00.04 Input/Output Unit 3 K 00.05 Machine Control Station 1 K 00.06 Machine Control Station 2 K 00.07 Batch Processor K 00.08 Memory SE K 00.09 Multikey K 00.10 No SI units K 00.11
ME1_AKT ME2_AKT EA1_AKT EA2_AKT EA3_AKT LB1_AKT LB2_AKT SE*_AKT SE_MEM MK_AKT NON-SI
Emergency Stop Safety Disconnector Release 1 Release 2 Release 3 No Release Electrical Equipment Ready Externally Ready Ready in Mode 0 Ready in Mode 1 Ready to Start in Mode 0 Ready to Start in Mode 1 No EMERGENCY-OFF
Block K 06. Block K 01. Safety Indications: General Feeder START > Preselect Local Mode > Feeder START/STOP < Preselect Local Mode Active Block K 07. Feeder START Preselect Test Mode Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2 Preselect Test Mode Active Absolute Setpoint
Sources Local Mode K 06.00 K 06.01 K 06.02 K 06.03 LO_EIN LO_VORW LO_I/O LO_VAKT
Block K 02.
Safety Indications: Electrical Equipment of Feeder K 02.00 K 02.01 K 02.02 K 02.03 ANTR_OK NETZAUS F_DAN DAN_REG
Sources Test Mode K 07.00 TM_EIN K 07.01 TM_VORW K 07.02 TM_I/O K 07.03 TM_RES1 K 07.04 TM_RES2 K 07.05 TM_VAKT K 07.10 TM_PABS
< Drives OK Power Failure > Error Prefeeder Drive > Error Prefeeder Controller > Temperature Prefeeder Too High > Error Auxiliary Drive < Cable Breakage/Short Circuit Setpoint Analog Input Range < MIN
Block K 08. Feeder START Preselect Mode 0 Feeder START/STOP Reset Counter 1 Reset Counter 2 Preselect Mode 0 Active Absolute Setpoint Relative Setpoint
Sources Mode 0 K 08.00 K 08.01 K 08.02 K 08.03 K 08.04 K 08.05 K 08.10 K 08.11 M0_EIN M0_VORW M0_I/O M0_RES1 M0_RES2 M0_VAKT M0_PABS M0_PREL
Block K 03.
< Feed Unit OK K 03.00 MECH_OK > Temperature MAX 2 Too High K 03.01 T_MAX2 > Temperature MAX 1 Too High K 03.02 T_MAX1
Block K 09. Block K 04. Safety Indications: Material K 04.00 ST_MAT K 04.01 PMIN_AN > > > > Feeder START Preselect Mode 1 Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2
Sources Mode 1 K 09.00 K 09.01 K 09.02 K 09.03 K 09.04 M1_EIN M1_VORW M1_I/O M1_RES1 M1_RES2 645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
< Preselect Mode 1 Active > Absolute Setpoint Relative Setpoint Block K 10. K 09.05 M1_VAKT K 09.10 M1_PABS K 09.11 M1_PREL Block K 15. < Actual Feed Rate < PMIN < Actual Feed Rate > PMAX
DLD
Limit Values K 15.01 P_MIN K 15.02 P_MAX
Mode-Independent Sources and Destinations Block K 16. Calibration Event Messages K 16.01 WZ_MAX K 16.02 WZ_MAX K 16.03 SIM_AKT K 10.00 ANTR_ON K 10.01 STCLR K 10.02 VOLUM K 10.03 Z_RIEG K 10.04 W_EIN K 10.05 H_EIN K 10.06 S_ALARM K 10.07 S_WARN K 10.08 FM1_IA K 10.09 FM2_IA K 10.10 QU_q K 10.11 P_IST1 K 10.12 P_IST2 K 10.13 SOLAKT Controller Block K 19. K 11.01 NOTSOL K 11.02 REGAB K 11.03 NOT_AKT K 11.04 REG_ERR K 11.10 REGABA Prefeeder Type Mode-Independent Sources and Destinations, Extended Version K 19.01 FM1STOP K 19.02 FM2STOP Batching Mode K 20.01 M0_BATQ K 20.02 M1_BATQ K 20.03 TM_BATQ K 20.04 M0_BATA K 20.05 M1_BATA K 20.06 TM_BATA K 20.07 VORKON K 20.08 HAUPTK K 20.09 HKGRVK K 20.10 M0_PBAT K 20.11 M1_PBAT K 20.12 TM_PBAT
> > > < > < < < < > < < <
Prefeeder START Acknowledge Event Message Volumetric Mode Prefeeder START Message: Feeder started Message: Auxiliary Drive started General Alarm General Warning Totalizing Counter 1 Totalizing Counter 2 Measured Load Actual Feed Rate 1 Actual Feed Rate 2 Set Feed Rate
Block K 17.
AUTO_AKT
Block K 11. > Activate Emergency Setpoint < Message: Deviation < Message: Emergency Setpoint Active < Controller Out Of Limit < Deviation Block K 12.
> Stop Totalizing Counter 1 > Stop Totalizing Counter 2 Block K 20. > Preselect Batching Mode 0 > Preselect Batching Mode 1 > Preselect Batching Mode Test Mode > Abort Batch, Mode 0 > Abort Batch, Mode 1 > Abort Batch, Test Mode < Pre-contact < Main Contact < Main Contact > Pre-contact Batch Setpoint Mode 0 Batch Setpoint Mode 1 Batch Setpoint Test Mode
Prefeeder, Speed-Controlled K 12.01 ZD_AKT Prefeeder, Position-Controlled K 12.02 ZS_AKT Block K 13. Prefeeder, Speed-Controlled K 13.00 ZD_AON K 13.10 ZD_LST K 13.11 ZD_NST
< Prefeeder START > Setpoint Prefeeder, Local < Control Magnitude Prefeeder Block K 14. < > > > > < < > <
645
Prefeeder, Position-Controlled K 14.00 ZS_AON K 14.01 ZS_MAX K 14.02 ZS_MIN K 14.03 ZS_LAUF K 14.04 ZS_LZU K 14.05 ZS_AAUF K 14.06 ZS_AZU K 14.10 ZS_STM K 14.11 ZS_ADO K 14.12 ZS_ZUST
Prefeeder Drive START Prefeeder Limit Position MAX Prefeeder Limit Position M Prefeeder OPEN, Local Prefeeder Shut, Local Prefeeder Drive OPEN Prefeeder Drive SHUT Prefeeder Position Signal Prefeeder Position Signal Control prefeeder output
Block K 21. > Fill Weight > Fill Weight Control START > Initialise Controller Discharge-/Fill Control < Fill Weight < BMIN < Fill Weight > BMAX
Fill Weight, Bin K 21.01 B_WZ K 21.02 B_RON K 21.03 B_IT K 21.04 B_TYP_A K 21.05 BMIN K 21.06 BMAX
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
< Bin Filling: START Load Cell Input Fill Weight Underamplified Load Cell Input Fill Weight Overamplified < Fill Weight < Fill Weight Control Magnitude Block K 22. K 21.07 B_FUELL K 21.08 B_WZMIN K 21.09 B_WZMAX K 21.10 B_WZAA K 21.11 B_STG Block K 25.
MULTICONT
Humidity Correction K 25.01 FEU_EIN K 25.02 MATFEU K 25.03 PTROCK K 25.04 FM1_TR K 25.05 FM2_TR K 25.06 FEU_MAX K 25.07 FEU_AKT
K 25.08 FEU_FAN K 22.02 KME_EXT Deadtime Element K 22.03 KME_TAU Block K 26. K 22.04 KMW_BAU > Preselect Dead Time Element Block K 23. Internal Check System Setpoint M0 K 26.01 TOT_VM0 > Preselect Dead Time Element > Release Check System K 23.01 KME_FR Setpoint M1 K 26.02 TOT_VM1 > Start Span Correction K 23.02 KME_SBI > Dead Time Element Setpoint > Start Zero Point Correction K 23.03 KME_STI Clock ON M0 K 26.03 TOT_TM0 > Accept Correction K 23.04 KME_KUI > Dead Time Element Setpoint > Do Not Accept Correction K 23.05 KME_KNO Clock ON M1 K 26.04 TOT_TM1 > Fill/Discharge Unit stopped K 23.06 KME_FEA > Preassign Dead Time Element < Message: Check Measurement Setpoint K 26.05 TOT_VOR Started K 23.07 KME_AKT > Initialize Dead Time Element Minimum Check Fill Weight K 23.08 KMEBM Setpoint K 26.06 TOT_IN Maximum Check Fill Weight K 23.09 KMEBMAX > Dead Time Element Check Quantity < MIN K 23.10 KME_KVM START/STOP, < Corr. Range Exceeded, Preselect M0 K 26.07 TOT_IM0 Abs. Zero Point K 23.11 KME_KTA > Dead Time Element < Corr. Range Exceeded, START/STOP, Rel. Zero Point K 23.12 KME_KTR Preselect M1 K 26.08 TOT_IM1 < Corr. Range Exceeded, > Dead Time Element Abs. Span K 23.13 KME_KBA START/STOP, < Corr. Range Exceeded, Clock ON M0 K 26.09 TOT_TI0 Rel. Span K 23.14 KME_KBR > Dead Time Element < Check Logged On K 23.15 KME_KAN START/STOP, < Prepare Check Measurement K 23.16 KME_KVO Clock ON M1 K 26.10 TOT_TI1 < Check Measurement Active K 23.17 KME_KON > Dead Time Elements < Check System Expects Preselected K 26.11 TOT_GEW Acceptance K 23.18 KME_WQU > Dead Time Element < KME Result K 23.19 KME_AA Setpoint Active K 26.12 TOT_PON > Dead Time Element START/STOP Active K 26.13 TOT_ON Block K 24. External Check System Accept Span Correction Accept Zero Point Correction Start External Check System Correction Value: Span Correction Value: Zero Point K 24.01 K 24.02 K 24.03 K 24.04 K 24.05 KME_KUB KME_KUT KME_STE KME_KGB KMT_KGT
645
INTERNAL Check System Type Active EXTERNAL Check System Type Active Cyclic Auto Start Tare Cyclic Auto Start Span
K 22.01 KME_INT
> Humidity Correction START > Material Humidity < Actual Feed Rate, Dry Totalizing Counter 1, Pulse Output Corrected Totalizing Counter 2, Pulse Output Corrected < Humidity MAX < Humidity Correction Active Material Humidity, Wrong Analog Input
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
4.3 List of Configuration Data
DLD
In this block the assemblies used require to be activated, assemblies not used must be de-activated. Measurement Data Acquisition Unit 1 K 00.01 .1 Range: .0 / .1 See: SY 01 ME1 DATA LINK Measurement Data Acquisition Unit 2 K 00.02 .0 Range: .0 / .1 See: SY 01 ME2 DATA LINK ME2_AKT A A K 00.06 .1 ME1_AKT A A K 00.05 .0 Range: .0 / .1 See: SY 05 EA3 DATA LINK Machine Control Station 1 LB1_AKT A Input/Output Unit 3 EA3_AKT A A
Range: .1 A / IG See: SY 06 LBS DATA LINK Note: Machine control station 1 cannot be de-activated. Configurate the event message as IG. Machine Control Station 2
Input/Output Unit 1 K 00.03 .1 Range: .0 /. 1 See: SY 03 EA1 DATA LINK EA1_AKT A / IG A K 00.07 .0
LB2_AKT A A / IG
Batch Processor EA2_AKT A A K 00.08 .0 Range: .0 / .1 See: SY 08 SE* DATA LINK SE*_AKT A A / W2
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
Memory SE K 00.09 IN See: SY 09 MEMORY FAIL SE_MEM A K 00.11 .0
MULTICONT
No SI units NON-SI
Range: .0 / .1 Reference: Chapter 5.1 Parameter designation Note: The SI units will be converted into the American system of units. All related parameters, current readings and setpoints are converted on activation. The SE-BUS telegram furthermore transmits the data in SI units. A current charge is aborted, a current KME is ended.
Maintenance Interval Reached K 01.01 IN See: P 02.09 wartint SC 01 MAINTENANCE INTERVAL WARTINT W1
mo
K 02.00 DA/NA Range: DA/NA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
DLD
no
K 02.02 DE/NE
no
K 02.05 DE/NE
no
K 02.03 DE/NE
mo
DAN_REG K 02.06 DA/NA A A
-.NO
no
K 02.04 DE/NE
Range: DA/NA See: WE 05 CABLE SHORT OR INT. Note: Only applies to NAMUR inputs. Special case: IG Contact connection possible. Open : Level 1 Closed : Level 0
Temperature Prefeeder Too High TEMP_DO -.NO A A Setpoint Analog Input Range < MIN K 02.07 IN Range: See: P 10.01 Pae_Anh P 10.02 Pae_Ber WE 07 ANALOG INPUT P F_PANAL A A / IG
no
K 03.00 DA/NA Range: DA/NA
np
K 03.01 DE/NE
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
MULTICONT
Temperature MAX 1 Too High T_MAX1 -.NO A
no
K 03.02 DE/NE
mo
K 04.00 DA/NA
no
K 04.01 DA/NA
np
K 05.01 DE/NE
no
K 05.03 DE/NE Range: DE/NE / SE
np
K 05.02 DE/NE
no
FREISCH K 05.04 DE/NE Range: DE/NE / SE A A
EA1.DE1
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
DLD
no
K 05.05 DE/NE Range: DE/NE / SE
mo
K 05.10 DA/NA Range: DA/NA
mo
K 05.06 DA/NA
No Release NO_FREI W2 W2
mo
K 05.11 DA/NA
mo
K 05.07 DA/NA
Range: DA/NA
mo
EL_BER K 05.12 DA/NA
Range: DA/NA
Range: DA/NA
mo
K 05.08 DA/NA
mo
K 05.13 DA/NA
No EMERGENCY-OFF NO-NOT -
mo
K 05.09 DA/NA
Range: DA/NA Message No EMERGENCY STOP = NO is not cleared before event message IL01 is reset and input signal EMERGENCY STOP inactive.
Range: DA/NA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
K 06. Sources Local Mode
MULTICONT
noq
K 06.02 DE Range: DE
no
K 06.01 DE/NE
mo
K 06.03 DA/NA
Range: DE/NE YES / NO Note: Contact precedes any other main mode. If Local Mode is cut off, feeder automatically stops (without clearance) and returns to its previous mode. After power failure, feeder is in Mode 0.
Range: DA/NA
noq
K 07.02 TT
no
K 07.03 TT
Range: DE / SE / TT
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
DLD
no
K 07.04 TT
n
K 07.10 TT
Range: DE/NE / SE / TT
Range: AE / SE / TT
mo
K 07.05 DA/NA
Range: DA/NA
no
K 08.03 SE
noq
K 08.01 TT
no
K 08.04 SE
Range: DE/NE / SE / TT
Range: DE/NE / SE / TT
noq
K 08.02 SE
645
mo
K 08.05 DA/NA
Range: DE/NE / SE / TT
Range: DA/NA
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
MULTICONT
Absolute Setpoint M0_PABS ZBS K 08.11 .0 Range: SE / TT / .0 Relative Setpoint M0_PREL
n
K 08.10 SE
Range: AE / SE / TT
no
K 09.04 TT
noq
K 09.01 TT
mo
K 09.05 DA/NA
Range: DE/NE / SE / TT
Range: DA/NA
noq
K 09.02 TT
n
K 09.10 TT
Range: DE/NE / SE / TT
Range: AE / SE / TT
no
K 09.03 TT
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
K 10. Mode-Independent Sources and Destinations
DLD
mo
K 10.04 DA/NA
Range: DA/NA
no
K 10.01 DE/NE
mo
K 10.05 DA/NA
Range: DE/NE YES / NO Note: Independent of configuration, SE bus and keyboard of a machine control station act as sources with equality of access.
no
K 10.02 DE/NE
mo
K 10.06 DA/NA Range: DA/NA
Range: DE/NE YES / NO Note: Independent of configuration, SE bus and keyboard of a machine control station act as sources with equality of access.
no
K 10.03 TT
no
K 10.07 DA/NA Range: DA/NA
LB1
Range: DE/NE / SE / TT NO
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
MULTICONT
Totalizing Counter 1 FM1_IA EA1.IM1
m
K 10.08 IM
m
K 10.11 AA
m
IM
Range: IM See: P 01.03 fm1dim P 01.04 fm1puls Totalizing Counter 2 FM2_IA EA2.IM1
m m
QU_q A
Range: AA See: P 09.01 P1_Anh P 09.02 P1_Ber Actual Feed Rate 2 P_IST2 -
K 10.09
K 10.12 AA Range: AA See: P 09.03 P2_Anh P 09.04 P2_Ber Set Feed Rate
K 10.10 WZ ME1.WZ1
SOLAKT
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
K 11. Controller
DLD
no
K 11.01 DE/NE
mo
K 11.04 DA/NA
mo
K 11.02 DA/NA See:
Range: W1 / W2 / IG See: P 05.08 zd_min P 05.09 zd_max CO 03 CONTROLLER OUT LIMIT Deviation REGABA -
mo
K 11.03 DA/NA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
K 12. Prefeeder Type
MULTICONT
Range: .0 / .1
mo
K 13.00 DA/NA Range: DA/NA
n
K 13.10 AE
Range: AE See: P 05.12 zd_Ianh P 05.13 zd_Iber Control Magnitude Prefeeder ZD_NST EA1.AA1
K 13.11 AA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
K 14. Prefeeder, Position-Controlled
DLD
mo
K 14.00 DA/NA
mo
K 14.05 DA/NA
no
K 14.01 DE/NE
Range: DA/NA
mo
K 14.06 DA/NA
no
K 14.02 DE/NE
Range: DE/NE
Range: DA/NA
n
K 14.10 AE
Range: DE/NE
no
K 14.03 DE/NE
Range: AE See: P 06.01 zs_anh P 06.02 zs_ber Prefeeder Position Signal ZS_ADO -
no
K 14.04 DE/NE
Range: DE/NE
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
Control prefeeder output K 14.12 .0 Range: .0 / .1 .0 : The output K 14.06 (Prefeeder SHUT) is set to SHUT with the switching off of the feeder. .1 : As before, but only if there are no alarms. ZS_ZUST
MULTICONT
mo
K 15.01 DA/NA
mo
K 15.02 DA/NA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
K 16. Calibration Event Messages
DLD
LC Input < MIN K 16.01 IN Range: See: CA 01 LC OUT < MIN WZ_MIN A A / W1
LC Input > MAX K 16.02 IN Range: See: CA 02 LC OUT > MAX Simulator Active K 16.03 IN See: CA 03 SIMULATOR ACTIVE SIM_AKT W2 WZ_MAX A A / W1
Automatic Zero Setting Active K 17.01 .1 Range: .0 / .1 See: Block P 11 Note: Acts like zero setting program on P 03.03 Tarkor 1. AUTO_AKT
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
K 18. Linearization
MULTICONT
Linearization K 18.01 .0 Range: .0 / .1 See: Block P 13. CA 04 LINEARIZATION. Chapter 2, 2.3.4 Linearization. LIN_AKT A
no
K 19.01 DE/NE
no
K 19.02 DE/NE
Range: DE/NE / SE
Range: DE/NE / SE
no
K 20.01 SE
See:
no
K 20.02 TT
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
DLD
no
K 20.03 TT
mo
K 20.08 DA/NA
LB1
no
K 20.04 SE
mo
K 20.09 M0_BATA DA/NA
ZBS
Range: DE/NE / SE / TT NO
no
K 20.05 TT
Range: DE/NE / SE / TT NO
no
K 20.06 TT
Range: SE / TT
Abort Batch, Test Mode TM_BATA Batch Setpoint Mode 1 LB1 K 20.11 M1_PBAT LB1
Range: DE/NE / SE / TT NO
mo
K 20.07 DA/NA Range: DA/NA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
K 21. Fill Weight, Bin
MULTICONT
n
K 21.01 WZ
mo
K 21.05 DA/NA
no
K 21.02 DE/NE
mo
K 21.06 DA/NA
Range: DE/NE
YES / NO Range: DA/NA See: P 17.05 B_MAX HI 02 BIN LEVEL HI Initialise Controller B_INIT -.NO YES / NO DA/NA Range: DA/NA
no
K 21.03 DE/NE Range: DE/NE
mo
K 21.07
Discharge-/Fill Control K 21.04 .1 Range: .0 / .1 See: .1 = Discharge control .0 = Fill control B_TYP_A K 21.08 IN
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
DLD
Load Cell Input Fill Weight Overamplified K 21.09 IN Range: IN See: CA 06 LC BIN > MAX B_WZMAX A
m
K 21.10 AA
m
K 21.11 AA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
K 22. Types of Check System
MULTICONT
no
K 23.01 DE/NE
noq
K 23.03 TT
Range: DE/NE / SE
Range: DE/NE / SE / TT NO
noq
K 23.02 TT
no
K 23.04 TT
Range: DE/NE / SE / TT NO
Range: DE/NE / SE / TT NO
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
DLD
no
K 23.05 TT
Range: DE/NE / SE / TT NO
no
K 23.06 DE/NE
mo
K 23.11 W2 DA/NA
-.NO
mo
K 23.07 DA/NA
mo
K 23.12 DA/NA
Range: DA/NA See: CH 04 CORRECTION 0 ABS HI Corr. Range Exceeded, Rel. Zero Point KME_KTR W1
Range: DA/NA
mo
K 23.13 DA/NA
Range: DA/NA See: CH 05 CORRECTION 0 REL HI Corr. Range Exceeded, Abs. Span KME_KBA W1
mo
K 23.14 DA/NA
Range: DA/NA See: CH 06 CORR. SPAN ABS. HI Corr. Range Exceeded, Rel. Span KME_KBR W1
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
MULTICONT
Check Logged On KME_KAN W2 W2 / IG
mo
K 23.15 DA/NA
m
K 23.19 AA Range: AA
mo
K 23.16 DA/NA
Display of the measuring results F/Z of the check system F= Z= Measuring result of the static scales Measuring result of the solids flow feeder
KME_KVO W2
The calibration of the analog output is not adjustable. Range: DA/NA See: CH 10 PREPARATION ACTIVE W2 / IG F/Z = 0,9 : Output signal 4 mA (-10%) = 1,0 : Output signal 0 mA ( 0%) = 1,1 : Output signal 20 mA (+10%)
mo
K 23.17 DA/NA
Range: DA/NA
mo
K 23.18 DA/NA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
K 24. External Check System
DLD
Accept Span Correction K 24.01 SE Range: SE Accept Zero Point Correction K 24.02 SE Range: SE Start External Check System K 24.03 SE Range: SE ZBS KME_STE ZBS KME_KUT K 24.05 SE Range: SE ZBS KME_KUB K 24.04 SE Range: SE
no
K 25.01 DE/NE
n
K 25.02 AE
Range: DE/NE / SE
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
MULTICONT
Actual Feed Rate, Dry PTROCK -
m
K 25.03 AA
mo
K 25.06 DA/NA
Range: AA See: P 20.04 PTR_ANH P 20.05 PTR_BER Totalizing Counter 1, Pulse Output Corrected K 25.04 .0 Range: .0 / .1 FM1_TR
mo
K 25.07 DA/NA
Range: DA/NA
Totalizing Counter 2, Pulse Output Corrected K 25.05 .0 Range: .0 / .1 FM2_TR Material Humidity, Wrong Analog Input K 25.08 IN FEU_FAN A
One dead time element is provided for the setpoint and one for the START/STOP command. The dead time element for the setpoint can be initialized externally, pre-assigned with the available setpoint and held. Both elements can be selected separately in Mode 0 and Mode 1. The inputs are not monitored for double assignment so that with one input both dead time elements can be selected at the same time. The dead time for both elements is entered with Parameter P 21.01.
no
K 26.01 DE/NE
Range: DE/NE / SE
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
DLD
no
K 26.02 DE/NE
no
K 26.07 DE/NE
no
K 26.03 DE/NE
Range DE/NE / SE
Range: DE/NE / SE
no
K 26.08 DE/NE
Range: DE/NE / SE
YES / NO
no
K 26.04 DE/NE
Range: DE/NE / SE Dead Time Element Setpoint Clock ON M1 TOT_TM1 -.NO K 26.09
no
DA/NA
Range: DE/NE / SE
YES / NO
no
K 26.05 DE/NE
Range: DE/NE / SE Preassign Dead Time Element Setpoint TOT_VOR -.NO K 26.10
no
DE/NE
Range: DE/NE / SE
YES / NO
no
K 26.06 DE/NE
Range: DE/NE / SE Initialize Dead Time Element Setpoint TOT_INI -.NO DA/NA
no
K 26.11
Range: DE/NE / SE
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
DLD
MULTICONT
Dead Time Element Setpoint Active TOT_PON -
no
K 26.12 DA/NA Range: DA/NA
no
K 26.13 DA/NA Range DA/NA
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.
MULTICONT
5. Parametrization
5.1 Parameter Designation
Parameters complete configuration and serve for total system definition. All rated data, calibration and evaluation data as well as controller settings, limit values, and standard interfaces are entered as parameters. All functions required for parameter setting can be accessed via the function distributor, the operating functions are described in Chapter 2 Functions and Operating Modes. For rated data, calibration and evaluation data, see relevant data sheets. Section 5.2 Survey comprises a list of all parameter blocks which enables instantaneous survey and facilitates the location of individual parameters. In Section 5.3 Index, all parameter blocks including default values and eligible settings are listed. The parameter units can be converted from SI to the American system of units by configuration (K 00.11 NONSI). Conversion SI-units => American system of units g kg t => => => oz lb t inch f 1 oz 1 lb 1t 1 inch 1f = 28.3703 g = 0.4535925 kg = 2000 lb = 25.4 mm = 0.3048 m
DLD
The representation in Section 5.3 follows the display of a machine control station. All parameters are represented in a bordered three-line block. The first line contains the parameter name. The indications in lines 2 and 3 correspond to the display in the setpoint field and the input/output field of a machine control station. Name Number Value Range: A...Z (Setting range, value can be continuously changed.) 0 / 1 / 2 (Setting range, select from values displayed, select by cursor operation) Reference: To configuration, see Chapter 4. To event messages, see Chapter 6. Note: The note completes representation by additional information. The parameter name refers to the function and serves as keyword in the attached alphabetic search list. The parameter number is composed of block number, position of parameter within the block and the letter P. This number serves for identification and is shown in the setpoint field together with the symbol. The symbol as such serves for identification of parameter on display. The value shows the current parameter setting. The index comprises the default values of the standard version. They can be loaded any time with sub-function Load Init. Par.. Deviating values are marked on display by a * at the beginning of the line. Symbol
mm => m =>
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
5.2 Survey
Block P 00. Password Active Language Dialog Behaviour P 00.01 passakt P 00.02 spr
MULTICONT
Controller: Actual Feed Rate Filter Error Integration: Compensating Element Error Integration: Threshold Error Integration: Mode
Block P 01. Feed Rate, Dimension and Display Format Nominal Feed Rate PNENN Totalizing Counter 1, Display and Output Format Totalizing Counter 1, Pulse Length Totalizing Counter 2, Display and Output Format Totalizing Counter 2, Pulse Length
Rated Data of Feeder Block P 05. Controller: Speed-Controlled Prefeeder P 01.01 pdim P 01.02 pnenn P 01.03 fm1dim P 01.04 fm1puls P 01.05 fm2dim P 01.06 fm2puls P Portion KP I Portion: Setback Time TN D Portion: Set-Up Time TV Set-Up Filter TF Storage I Portion Elevation Control Magnitude ANH Setpoint Bypass BYP Lower Control Magnitude Limit Gu Upper Control Magnitude Limit Go Controller: Filter Setpoint Controller: Deadtime Setpoint Prefeeder Setpoint Local, Zero Point Prefeeder Setpoint Local, Span P 05.01 zd_kp P 05.02 zd_tn P 05.03 zd_tv P 05.04 zd_tf P 05.05 I_Save P 05.06 zd_anh P 05.07 zd_byp P 05.08 zd_min P 05.09 zd_max P 05.10 t1tau P 05.11 tttot P 05.12 zd_Ianh P 05.13 zd_Iber
Block P 02.
Calibration and Evaluation Data P 02.01 tjust P02.02 WZ_kenn P 02.03 WZ_F0 P 02.04 GK P 02.05 qnenn P 02.06 wz_filt P 02.07 qprf P 02.08 wartint
Calibration Time Load Cell Characteristic Value E Load Cell Rated Capacity WZNENN Device Constant Measured Load qNENN Load Cell Filter Check Weight Maintenance Interval
Block P 06.
Block P 03. Effective Tare N + T Tare N Tare Correction T 1 Weight Correction KOR Tare Correction T2 Material Correction
Calibration Results P 03.01 qtara P 03.02 Tara_N P 03.03 Tarkor 1 P03.04 GEWKOR P 03.06 Tarkor 2 P 03.07 MATKOR
Block P 04.
Controller: General
Message: Deviation Threshold P 04.01 difmax Message: Deviation Monitoring Time P 04.02 regtim Filter Deviation P 04.03 rtau
Input Position Signal Prefeeder, Zero Point Input Position Signal Prefeeder, Span Output Position Signal Prefeeder, Zero Point Output Position Signal Prefeeder, Span P Portion KP GRAV I Portion: Setback Time TN GRAV D Portion: Set-Up Time TV GRAV Response Threshold ANS GRAV P-Portion KP VOL Setback Time TN VOL Response Threshold ANS VOL I-Portion Compensating Element
P 06.01 zs_anh P 6.02 zs_ber P 06.03 zs_aanh P 06.04 zs_aber P 06.05 zs_kpgr P 06.06 zs_tngr P 06.07 zs_tvgr P 06.08 zs_egr P 06.09 zs_kpvo P 06.10 zs_tnvo P 06.11 zs_evo P 06.12 zs_ki
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Block P 07. Display and Output Filter P 07.01 plbstau P 07.02 paatau P 07.03 psetau Limit Values Block P 13.
DLD
Linearization
Actual Feed Rate Display Actual Feed Rate Analog Output Actual Feed Rate SE Bus Block P 08. Actual Feed Rate, Limit Value PMIN Actual Feed Rate, Limit Value PMAX
Block P 09.
Standardization Analog Outputs P 09.01 P1_Anh. P 09.02 P1_Ber. P 09.03 P2_Anh. P 09.04 P2_Ber. P 09.05 r_Anh. P 09.06 r_Ber. P 09.07 Ps_Anh. P 09.08 PS_Ber.
Actual Feed Rate 1, Zero Point Actual Feed Rate 1, Span Actual Feed Rate 2, Zero Point Actual Feed Rate 2, Span Deviation, Zero Point Deviation, Range Setpoint, Zero Point Setpoint, Span
Number of Working Points P 13.01 LIN_ANZ Working Point 1 P 13.02 Isoll_1 Working Point 1, Feed Rate, BinP 13.03 Lin_F1 Working Point 2, Feed Rate, Feeder P 13.04 Lin_Z1 Working Point 2 P 13.05 Isoll_2 Working Point 2, Feed Rate, BinP 13.06 Lin_F2 Working Point 2, Feed Rate, Feeder P 13.07 Lin_Z2 Working Point 3 P 13.08 Isoll_3 Working Point 3, Feed Rate, BinP 13.09 Lin_F3 Working Point 3, Feed Rate, Feeder P 13.10 Lin_Z3 Working Point 4 P 13.11 Isoll_4 Working Point 4, Feed Rate, BinP 13.12 Lin_F4 Working Point 4, Feed Rate, Feeder P 13.13 Lin_Z4 Working Point 5 P 13.14 Isoll_5 Working Point 5, Feed Rate, BinP 13.15 Lin_F5 Working Point 5, Feed Rate, Feeder P 13.16 Lin_Z5
Block P 14. Pre-contact Feed Rate Pre-contact Residual Amount Main Contact Residual Amount Adaptation Factor Block P 15.
Batching Mode P 14.01 dpvor P 14.02 vbatch P 14.03 hbat P 14.04 hkadap
Block P 10.
Standardization Analog Inputs P 10.01 Pae_Anh. P 10.02 Pae_Ber P 10.03 Qae_Anh P 10.04 Qae_Ber
Setpoint, Zero Point Setpoint, Span Measured Load, Zero Point Measured Load, Span
Block P 11.
Limit Value Difference Limit Value Mean Value Maximum Correction Value
Fill Weight, Display Format and Dimension Nominal Fill Weight FGNENN Load Cell Rated Capacity BWZNenn Load Cell Characteristic E Load Cell Filter Fill Weight, Analog Output, Elevation Fill Weight, Analog Output, Range
P 15.01 bdim P 15.02 bnenn P 15.03 B_WZ_F0 P 15.04 B_WZ_ke P 15.05 B_WZ_Fi P 15.06 B_Anh P 15.07 B_Ber
Block P 16.
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Block P 17. Fill Weight Control Block P 19.
MULTICONT
Check System P 19.01 KME_KOR P 19.02 KME_TB P 19.06 KME_SOL P 19.07 KME_MIN P 19.08 KME_PMV P 19.09 KMEBMIN P 19.10 KMEBMAX P 19.11 KMETREL P 19.12 KMETABS P 19.13 KMEBREL P 19.14 KMEBABS P 19.15 KME_BEW P 19.16 KME_KV P 19.17 KME_ZYK
Fill Weight Filter P 17.01 B_tau Fill Control, Limit Value STMIN P 17.02 B_STMIN Fill Control, Limit Value STMAX P 17.03 B_STMAX Fill Weight, Limit Value BMIN P 17.04 B_MIN Fill Weight, Limit Value BMAX P 17.05 B_MAX
Block P 18.
Fill Weight Controller P 18.01 B_soll P 18.02 B_fil P 18.03 B_rtau P 18.04 B_schw P 18.05 B_absch P 18.06 B_kp P 18.07 B_tn P 18.08 B_tv P 18.09 B_tf P 18.10 B_stkp P 18.11 B_sttv P 18.12 B_anh P 18.13 B_go P 18.14 B_gu P 18.15 B_Isave P 18.16 B_kost P 18.17 B_kon
Fill Weight Setpoint Filter Setpoint Filter Actual Value Response Threshold Deviation Attenuation P-Portion KP I-Portion: Setback Time TN D-Portion: Rate Time TV Rate Filter TF Interference Quantity Effect STKP Interference Quantity Effect STTV Control Magnitude Elevation ANH Upper Control Magnitude Limit FGo Lower Control Magnitude Limit FGu Preselect Memory Check Status Emergency Control Check Status Normal Control
Correction Modes Manual/Auto Damping Time Check Quantity Minimum Check Quantity Check Storage Quantity Minimum Check Fill Weight Maximum Check Fill Weight Relative Zero Point NP Absolute Zero Point NA Relative Range BR Absolute Range BA Correction Evalutation Correction Speed Cycle Time
Block P 20.
Humidity Correction P 20.01 FEU_MAX P 20.02 FEU_ANH P 20.03 FEU_BER P 20.04 PTR_ANH P 20.05 PTR_BER
Humidity, Limit Value FEUMAX Material Humidity, Elevation Material Humidity, Range Actual Feed Rate Corrected, Elevation Actual Feed Rate Corrected, Range
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
5.3 List of Parameters
DLD
Password Active P 00.01 N Range: J =YES / N = NO Note: Select by operating cursors UP / DOWN. Password: 7274 passakt P 00.02 DEUTSCH
Language spr
Range: DEUTSCH, ENGLISH, FRANCAIS, ITALIANO, ESPAGNOL Note: Select by operating cursors UP / DOWN.
Range: ,- kg/h ... t/h Note: Inclusive decimal point, 6 places with a maximum of 3 decimal places are displayed. Format and dimension are selected by operating cursors UP and DOWN.
Nominal Feed Rate PNENN P 01.02 20000.000 kg/h Range: 1000.000 kg/h ... 9999900 kg/h pnenn
Range: -.- kg ... - t Note: Inclusive decimal point, 7 places with a maximum of 3 decimal places are displayed. Format and dimension are selected by operating cursors UP and DOWN. One pulse corresponds to the smallest place displayed. Totalizing Counter 1, Pulse Length P 01.04 50 ms Range: 50 ms ... 250 ms See: K 10.09 FM1_IA fm1puls
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Totalizing Counter 2, Display and Output Format P 01.05 t Range: -.- kg ... -t Note: Inclusive decimal point, 7 places with a maximum of 3 decimal places are displayed. Format and dimension are selected by operating cursors UP and DOWN. One pulse corresponds to the smallest place displayed. fm2dim 50 ms
MULTICONT
Totalizing Counter 2, Pulse Length P 01.06 fm2puls
Calibration Time P 02.01 30.0 s Range: 1 s ... 60 s Note: Applies to zero setting and taring program. tjust P 02.04 0.000500 kg/%
Device Constant GK
Load Cell Characteristic Value E P 02.02 2.0000 mV/V Range: 0.2 mV/V ... 9.9999 mV/V WZ_kenn P 02.05 0.5000 kg
Load Cell Rated Capacity WZNENN P 02.03 10.000 kg Range: 0.5 kg ... 9999 kg WZ_F0 P 02.06wz_filt 1
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Check Weight P 02.07 1,000 kg Range: 0.1 kg ... 9999 kg qprf Maintenance Interval P 02.08 wartint 3000 h
DLD
Range: 1 h ... 10000 h See: K 01.03 WARTINT SC 01 MAINTENANCE Note: When the set time has elapsed, warning SC 01 is output indicating that maintenance work has to be effected.
Effective Tare N + T P 03.01 0.00 kg Range: 0.00 kg ... 10000 kg. Note: No entry possible. qtara P 03.04 1.0000
Range: 0.5 ... 2.0 Note: Result from setting program CW.
Tare N P 03.02 0.00 kg Range: 0.00 kg ... 10000 kg Note: Result from taring program. Tara_N P 03.06 0.00 kg/h
Tare Correction T 1 P 03.03 0.00 kg Range: +-2,2E7 Note: Result from zero setting program. Tarkor 1 P 03.07 1.0000
Range: 0.5 ... 2.0 Note: Result from setting program CM It must be input manually.
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
P 04. Controller: General
MULTICONT
Message: Deviation Threshold P 04.01 5.0 % p Range: 0% ... 15% PNENN See: K 11.02 REGAB CO 01: DEVIATION Message: Deviation Monitoring Time P 04.02 20.0 s Range: 0s ... 300s See: K 11.02 REGAB CO 01: DEVIATION regtim difmax
Error Integration: Compensating Element P 04.05 0.00000 1/s Range: 0 1/s ... 1 1/s fe_ki
Error Integration: Threshold P 04.06 5.000 %P Range: 0 ... 100 % PNENN fe_gr
Filter Deviation Error Integration: Mode P 04.03 3.0 s KME_AKT Range: 0 s ... 600 s See: K 11.10 REGABA Range: AKT / KME_AKT rtau P 04.07 fe_mode
Controller: Actual Feed Rate Filter P 04.04 0.0 s Range: 0s .. 600 s trtau
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
P 05. Controller: Speed-Controlled Prefeeder
DLD
See:
K 12.01 ZD_AKT Block K 13 P Portion KP Elevation Control Magnitude ANH zd_kp P 05.06 0.00 mV Range: 0 mV ... 10000 mV zd_anh
P 05.01 5.0000 mV/% Range: 0 mV/% ... 10000 mV/% Note: KP = 0 = > I Controller I Portion: Setback Time TN
Setpoint Bypass BYP P 05.02 3.00 s 5000.00 mV Range: 0 ... 60 000 s Note: TN < 0.15 s = > P-D controller D Portion: Set-Up Time TV P 05.03 0.00 s P 05.08 Range: 0 s ... 60 000 s 0 mV Set-Up Filter TF P 05.04 0.00 s Limit Range: 0 s ... 60 000 s Storage I Portion P 05.05 J Range: J =YES / N =NO Note: Only applies to control in start-up mode. I_Save 0 mV zd_anh_0 zd_anh_1 0 mV zd_anh zd_anh zd_tf Range: 0 mV / zd_anh_0, zd_anh_1 See: K 11.04 REG_ERR CO 03 CONTROLLER OUT LIMIT Control Magnitude at STOP 0 mV 0 mV zd_anh zd_min zd_tv Range: 0 mV ... 10000 mV Note: The range from 4.5 V to 6.5 V should not be exceeded up/down. zd_tn P 05.07 zd_byp
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Upper Control Magnitude Limit Go P 05.09 10000.00 mV Range: 0 mV ... 10000 mV See: K 11.04 REG_ERR CO 03 CONTROLLER OUT LIMIT Note: Enter maximum admissible control magnitude for setpoint 0 %. For setpoint 100 %, the control magnitude is limited to 10 V. zd_max P 05.11 0.0 s Range: 0 s ... 300 s
MULTICONT
Controller: Dead Time Setpoint tttot
Prefeeder Setpoint Local, Zero Point P 05.12 0.00 V Range: 0 V ... 10 V See: K 13.10 ZD_LST zd_Ianh
Controller: Filter Setpoint P 05.10 0.0 s Range: 0s ... 300 s t1tau P 05.13 5.00 V
The controller parameters are set separately for Gravimetric Mode (P 06.05 - P 06.08) and Volumetric Mode (P 06.09 - P 06.11). Input Position Signal Prefeeder, Zero Point P 06.01 0.00 V Range: 0 % = - 10V ... + 10 V See: K 14.10 ZS_STM Note: The position signal Prefeeder serves as actual value for Volumetric Mode. zs_anh Input Position Signal Prefeeder, Span P 6.02 5.00 V Range: 100 % = 0 V ... 100 V See: K 14.10 ZS_STM Note: The 100 % indication corresponds to the prefeeder position to which the nominal feed rate applies resulting at nominal conditions.
645
zs_ber
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Output Position Signal Prefeeder, Zero Point P 06.03 2.00 V Range: 0 % = -10 V ... + 10 V See: K 14.11 ZS_ADO zs_aanh P 06.08 1.0000 % P Range: 0 ... 10000 % PNENN Response Threshold ANS GRAV
DLD
zs_egr
Output Position Signal Prefeeder, Span P 06.04 10.00 V Range: 100 % = 0 V ... 100 V See: K 14.11 ZS_ADO zs_aber P 06.09 0.5000
P-Portion KP GRAV P 06.05 0.2000 Range: 0 ... 1000 zs_kpgr P 06.10 3.0 s
I-Portion: Setback Time TN GRAV P 06.06 3.0 s Range: 0 s ... 60000 s zs_tngr P 06.11
D-Portion: Set-Up Time TV GRAV P 06.07 0.0 s Range: 0 s ... 60000 s zs_tvgr P 06.12
0.00000 1/s Range: 0 1/s ... 1 1/s Note: Additional integrator in deviation branch; active in Gravimetric Mode only.
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
P 07. Display and Output Filter
MULTICONT
Actual Feed Rate Display P 07.01 3.0 s Range: 0 s ... 600 s plbstau P 07.03 3.0 s
Actual Feed Rate Analog Output P 07.02 3.0 s Range: 0 s ... 600 s See: K 10.11 P_IST 1 K 10.12 P_IST 2 paatau
Actual Feed Rate, Limit Value PMIN P 08.01 5.0 % P Range: -10% ... 200 % PNENN See: LO 01 I < MIN pmin
Actual Feed Rate, Limit Value PMAX P 08.02 90.0 % P Range: -10% ... 200 % PNENN See: HI 01 I > MAX pmax
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
P 09. Standardization Analog Outputs
DLD
See:
Block K 10 Block K 11 Actual Feed Rate 1, Zero Point Deviation, Zero Point P1_Anh. P 09.05 5.00 V Range: 0 % = 0 V ... 10 V r_Anh.
Actual Feed Rate 1, Span P 09.02 10.00 V Range: PNENN = 0 V ... 100 V P1_Ber. P 09.06 20.00 V
Actual Feed Rate 2, Zero Point P 09.03 2.00 V Range: 0 kg/h = 0 V ... 10 V P2_Anh. P 09.07 2.00 V
Actual Feed Rate 2, Span P 09.04 10.00 V Range: PNENN = 0 V ... 100 V P2_Ber. P 09.08 10.00 V
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
P 10. Standardization Analog Inputs
MULTICONT
Setpoint, Zero Point P 10.01 2.00 V Range: 0 kg/h = 0 V ... 10 V Pae_Anh. P 10.03 2.00 V
Range: 0 kg = 0 V ... 10 V
Setpoint, Span P 10.02 10.00 V Range: PNENN = 0 V ... 100 V Pae_Ber P 10.04 10.00 V
See: Note:
K 17.01 AUTO_AK See also setting programs. Tare correction T1 is accepted only, if the correction limits P 11.01 - P 11.03 are observed. Limit Value Difference Limit Value Mean Value auto_di P 11.02 1.00 % q Range: 0 % ... 10.00 % qNENN Maximum Correction Value P 11.03 5.00 % q Range: 0 % ... 100.00 % qNENN
645
auto_mi
auto_gr
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
P 12. Preset Times
DLD
Afterflow Totalization P 12.01 3.00 s Range: 0.1 s ... 100 s Note: After feeder cut off, totalization continues for time tnach. tnach P 12.05 0.00 kg/h
Range: 0 kg/h ... 1000000 kg/h See: K 11.01 NOTSOL Note: The active setpoint can be limited to the set emergency setpoint threshold. The limitation is activated via K 11.01.
Start-Up/Clearance Time P 12.02 1.0 s Range: 0 s ... 1000 s Note: After start feeder operates in volumetric mode, for the time set with P 12.02. fahrtim
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
P 13. Linearization
MULTICONT
See:
K 18.01 LIN_AKT Number of Working Points Working Point 2 LIN_ANZ P 13.05 30 % P Range: 0 % ... 300 % PNENN Isoll_2
Working Point 1 P 13.02 10.00 % P Range: 0 % ... 300% PNENN Isoll_1 P 13.06
Working Point 1, Feed Rate, Bin P 13.03 10000.00 kg Range: 0.01 kg ... 1000000 kg Lin_F1
Working Point 2, Feed Rate, Feeder P 13.07 10000.00 kg Range: 0.01 kg ... 1000000 kg Lin_Z2
Working Point 2, Feed Rate, Feeder P 13.04 10000.00 kg Range: 0.01 kg ... 1000000 kg Lin_Z1 P 13.08 50%P
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Working Point 3, Feed Rate, Bin P 13.09 10000.00 kg Range: 0.01 ... 1 000000 kg Lin_F3
DLD
Working Point 4, Feed Rate, Feeder P 13.13 10000.00 kg Range: 0.01 kg ... 1 000000 kg Lin_Z4
Working Point 3, Feed Rate, Feeder P 13.10 10000.00 kg Range: 0.01 ... 1 000000 kg Lin_Z3 P 13.14 90 % P
Working Point 4, Feed Rate, Bin P 13.12 10000.00 kg Range: 0.01 kg ... 1 000000 kg Lin_F4
Working Point 5, Feed Rate, Feeder P 13.16 10000.00 kg Range: 0.01 kg ... 1 000000 kg Lin_Z5
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
P 14. Batching Mode
MULTICONT
See: Note:
P 01.05 fm1dim The display format of the batch counter corresponds to the format of totalizing counter 1. Pre-contact Feed Rate
P 14.01 500.000 kg/h Range: 0 kg/h ... 100000 kg/h Pre-contact Residual Amount P 14.02 100.000 kg Range: 0 kg ... 10000 kg Main Contact Residual Amount P 14.03 0.000 kg Range: 0 kg ... 10000 kg
dpvor
vbatch
hbat
Adaptation Factor P 14.04 1.0 Range: 0.0 ... 1.0 Residual quantities P 14.02 and P 14.03 are self-optimizing. The two parameters are adapted by value Batch Error P 14.04". P 14.04 = 0: No adaptation = 1: Full adaptation
645
hkadap
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
P 15.Fill Weight Measurement, Rated Data and Calibration
DLD
Fill Weight, Display Format and Dimension P 15.01 - kg Range: -.- kg ... t Note: Inclusive decimal point display shows 7 places with maximum 3 decimal places. Select format and dimension with CURSOR keys UP and DOWN. One pulse corresponds to the smallest digit displayed. bdim P 15.05 1
Range: 0 / 1 / 2 / 3
Nominal Fill Weight FGNENN P 15.02 10000.00 kg Range: 1 kg ... 1000000 kg bnenn
Fill Weight, Analog Output, Elevation P 15.06 2.00 V Range: 0 kg = 0 ... 10 V See: K 21.10 B_WZAA B_Anh
Load Cell Rated Capacity BWZNENN P 15.03 10000.00 kg Range: 0.1 kg ... 1000000 kg Note: Enter total of all load cell rated capacities. B_WZ_F0 P15.07 10.00 V
Load Cell Characteristic E P 15.04 2.8500 mV/V Range: 0.5 mV/V ... 9.9999 mV/V B_WZ_ke
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
MULTICONT
P 16. Fill Weight Measurement, Calibration Results
Tare N P 16.01 0.00 kg Range: 0 kg ... 1000000 kg Note: The active tare is the total from tare N and preload compensation. The parameters are acquired by setting program TF: Supply Bin. B_Tara P 16.02 1.000
Range: 0.5 ... 2 Note: This parameter acts on display in proportion. Setting is manual. After taring, display can be corrected with the aid of a check weight.
See:
Block K 21. Fill Weight Filter Fill Control, Limit Value STMAX B_tau P 17.03 80.00 % B Range: 0 % ... 200 % FGNENN B_STMAX
P 17.01 3.0 s Range: 0 s ... 600 s Note: Holds for display only.
Fill Control, Limit Value STMIN P 17.02 20.00 % B Range: -10 % ... 200 % FGNENN Note: The MIN and MAX values of fill control serve as limit values for fill control of supply bin. B_STMIN P 17.04 0.00 % B Range: -10 % ... 200 % FGNENN Note: The MIN and MAX values of the fill weight serve for bin level monitoring and output of event messages. Fill Weight, Limit Value BMIN B_MIN
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Fill Weight, Limit Value BMAX P 17.05 100.00 % B Range: 0 % ... 200 % FGNENN B_MAX
DLD
See:
Block K 21. Fill Weight Setpoint Filter Actual Value B_soll P 18.03 0.5 s Range: 0 s ... 200 s Note: The value is used for display and output. B_rtau
Response Threshold Deviation Filter Setpoint P 18.02 0.5 s Range: 0.5 s ... 200 s Note: The filter filters setpoint changes caused by P 18.01 or the check system. B_fil P 18.04 0.00 kg Range: 0 kg ... 10000 kg B_schw
Attenuation P 18.05 0.000 Range: 0 ... 1 Note: The value is a factor for attenuation of deviation in the range of the response threshold. B_absch
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
P-Portion KP P 18.06 0.00000 V/kg Range: 0 V/kg ...10 V/kg Note: KP = 0 V/kg I Controller B_kp P 18.11 0.00 s
MULTICONT
Interference Quantity Effect STTV B_sttv
I-Portion: Setback Time TN P 18.07 0.00 s Range: 0 s ... 60000 s Note: I < 0.5 s P-D controller B_tn P 18.12 5000.00 mV Range: 0 mV ... 10000 mV Note: This parameter serves for elevating the output signal of the control magnitude. Control Magnitude Elevation ANH B_anh
D-Portion: Rate Time TV P 18.08 0.00 s P 18.13 Range: 0 s ... 60000 s 10000.00 mV Range: 0 mV ... 10000 mV Note: This parameter determines the maximum value of the control magnitude. B_tf Lower Control Magnitude Limit FGu P 18.14 0 mV Interference Quantity Effect STKP P 18.10 5000.00 mV Range: 0 mV ... 10 000 mV Note: Set the voltage that generates nominal feed rate of feeder at prefeeder. B_stkp Range: 0 mV/ b_anh See: P 18.12 B_anh Note: This parameter determines the lower limit of the control magnitude. B_gu B_go B_tv Upper Control Magnitude Limit FGo
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Preselect Memory P 18.15 N Range: J = YES / N = NO Note: N Controller memory is cleared after filling period of check system. J Controller memory is not cleared. B_Isave P 18.17 0 Check Status Normal Control
DLD
B_kon
Check Status Emergency Control P 18.16 0 Range: 0 / 1 / 2 See: P 17.02; P 17.03 Note: 0 No influence 1 If MAX is exceeded = > Prefeeder for supply bin OFF,control magnitude set to 0. If MIN is exceeded down = > Prefeeder for supply bin ON, controller is activated from its initial position. 2 If MAX is exceeded = > Prefeeder for supply bin OFF, control magnitude set to 0. If MIN is exceeded down = > Prefeeder for supply bin ON, controller is activated from its previous status. In sequence 1, controller is cleared. B_kost
Range: 0 / 1 See: P 17.04; P 17.05. Note: 0 Normal control has no influence. 1 If contact MIN is exceeded down = > Active setpoint of feeder is limited to the emergency setpoint. If contact MAX is exceeded up = > Active setpoint of feeder is not limited.
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
P 19. Check System
MULTICONT
See:
Chapter 2, Block K 23. Check Storage Quantity Correction Modes Manual/Auto P 19.08 KME_PMV
P 19.01 MAN
Minimum Check Fill Weight Damping Time P 19.09 P 19.02 3s Range: 0 kg ... 1000000 kg Range: 0 s ... 300 s KME_TB 0.00 kg KMEBMIN
Maximum Check Fill Weight P 19.10 Check Quantity P 19.06 0.00 kg Range: 0 kg ... 1000000 kg Relative Zero Point NP P 19.11 Minimum Check Quantity P 19.07 100.00 kg Range: 0 kg ... 1 000000 KME_MIN 10.0 % Range: 0 % ... 100 % KMETREL KME_SOL 1000.00 kg Range: 0 kg ... 1000000 kg KMEBMAX
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Absolute Zero Point NA P 19.12 20.0 % Range: 0 % ... 1000 % KMETABS P 19.15 1.000 Range: 0.100 ... 1.000 (Factor) Correction Evaluation
DLD
KME_BEW
Relative Range BR P 19.13 3.0 % Range: 0 % ... 100 % KMEBREL P 19.16 0.0
Absolute Range BA P 19.14 10.0 % Range: 0 % ... 100 % KMEBABS P 19.17 30.0 min
See:
Block K 25. Humidity, Limit Value FEUMAX Material Humidity, Elevation P 20.02 2.00 V Range: 0 % = 0 V ... 10 V FEU_ANH
FEU_MAX
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Material Humidity, Range P 20.03 10.00 V Range: FEUMAX = 0 V ... 100 V FEU_BER
MULTICONT
Actual Feed Rate Corrected, Range P 20.05 10.00 V Range: PNENN = 0 V ... 100 V PTR_BER
Actual Feed Rate Corrected, Elevation P 20.04 2.00 V Range: 0 kg/h = 2 V ... 10 V PTR_ANH
The dead time applies to all dead time elements. Dead Time P 21.01 0.00 s Range: 0 s ... 600 s Totzeit
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
6. Event Messages
6.1 General Comments
The MULTICONT system monitors the hardware, as well as the signals and parameters decisive for operating safety, feeding operation and feeder functions. Malfunctions or deviations from setpoints are reported as event. To each event a class and thus a reaction are assigned per configuration. There are four event classes with the following reactions: ALARM Warning 1 Warning 2 IGNORE Stop feeder, Display W1, Display W2, Suppress display.
DLD
For identification on display at control station and for data exchange each message has a code resulting from group index and number of position within the group.
6.1.1 Display
The event messages are displayed in the event field as follows: ALARM W1 W2 underlined and flashing , underlined and permanent, permanent.
If several events occur at the same time, the following sequence applies: ALARM before W1 before W2 Within an event class in accordance with respective group as per group sequence in the event list Within a group as per position number. Displays of classes Alarm and W1" require to be acknowledged. Display as W2 event follows, however, with the correct status being internally maintained. After remedy of cause display effaces. Displays of class W2 must not be acknowledged. They disappear after remedy of cause. The acknowledgement has a general effect on all event messages available at the same time. After start of feeder, all event messages which would occur in actual operation are suppressed during start-up phase. In Local Mode, any avaible controller fault is reset.
The event messages are assembled in groups so as to facilitate trouble-shooting. SY SC WE System Faults, Safety Indications: General, Safety Indications: Electrical Equipment of Feeder, Safety Indications: Mechanical Equipment of Feeder, Safety Indications: Material, Interlocking, Controller, Check Measurement, Calibration, MAX Limit Values, MIN Limit Values.
WM
MF IL CO CH CA HI LO
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
6.2 List of Event Messages 6.2.1 System Faults SY
This group comprises the messages of the configuration check. The following faults are acquired: (a) Double assignment of digital and analog outputs Double assignment of L/C inputs Plausibility of assignment of channel to channel type Actual existence of activated units Existence of channels assigned on unit.
MULTICONT
SY 08: SE* DATA LINK Batch processor. K 00.08 SE*_AKT SY 09: MEMORY FAIL SE memory. K 00.09 SE_MEM SY 10: q WRONG UNIT Measured load configuration. K 10.10 QU_q SY 12: Fill weight configuration. qb WRONG UNIT K 21.01 B_WZ
(b) (c)
If the fault is recognized at once, entry is aborted. Certain faults, however, cannot be detected before first communication with the respective unit. This is when the message is output. The assemblies are monitored for communication errors during operation. Check configuration upon commissioning. Check cabling and connections; check assemblies for correct installation. Assembly faults are reported by LEDs. Exchange defective components. SY 01: ME1 DATA LINK Measurement data acquisiti- K 00.01 ME1_AKT on unit FME1. SY 02: ME2 DATA LINK Measurement data acquisiti- K 00.02 ME2_AKT on unit FME2. SY 03: EA 1 DATA LINK Input/output unit FEA1. K 00.03 EA1_AKT SY 04: EA 2 DATA LINK Input/output unit FEA2. K 00.04 EA2_AKT SY 05: EA 3 DATA LINK Input/output unit FEA3. K 00.05 EA3_AKT SY 06: LBS 1 DATA LINK Machine control station K 00.06 LB1_AKT FLB1. SY 07: LBS 2 DATA LINK Machine control station K 00.07 LB2_AKT FLB2.
K 02.02 MS_DAN
Motor protective switch of prefeeder drive has broken circuit. Check motor. When starting feeder, observe process-specific start-up conditions.
WE 03: PREFEEDER SCR FAIL Controller prefeeder drive K 02.03 DAN_REG The in-built controller in the prefeeder drive unit is faulty. For trouble-shooting, see manufacturers instructions.
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
WE 04: PREFEEDER TEMP. HI Temperature prefeeder dri- K 02.04 TEMP_DO ve. Temperature of prefeeder drive is too high.
DLD
6.2.5 Safety Indications MF
MF 01: NO PREFEED Actual feed rate too small.
WE 05: CABLE SHORT OR INT. Cable breakage/short circuit. K 02.06 KURZSCH Cable breakage or short circuit in one of the lines with NAMUR limit switch.
After elapse of start-up time, the actual feed rate has not yet exceeded limit value PMIN.
WE 06: DRIVE OVERLOAD Motor protection auxiliary dri- K 02.05 F_HAN ve. Motor protective switch of auxiliary drive has broken circuit.
6.2.6 Interlocking IL
IL 01: EMERGENCY STOP Emergency stop. K 05.01 NOTAUS An emergency stop switch was operated.
WE 07: ANALOG INPUT P Error analog input set feed K 02.07 F_PANAL rate P 10.01 Pae_Anh P 10.02 Pae_Ber Signal at analog input Set Feed Rate is out of admissible range. Check connection, cabling, and setpoint transducer.
IL 02: LOCAL MAIN SWITCH Safety disconnector. K 05.02 FREISCH Signal safety disconnector is not available.
WE 08: ANALOG IN HUMIDITY Error analog input material K 25.08 MATFEU humidity P 20.02 FEU_ANH P 20.03 FEU_BER See WE 07.
K 05.06 NO_FREI
Signals Release 1 and 2" or signal Release 3" are not available or Local Mode is not active.
6.2.7 Controller CO
CO 01: Deviation. DEVIATION K 11.02 REGAB P 04.01 difmax P 04.02 regtim
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
CO 02: SETPOINT LIMITED Set feed rate limited. K 11.03 NOT_AKT P 12.05 Not_Sol Entered feed rate setpoint is too high and was reduced to nominal feed rate, or preset emergency setpoint is active.
MULTICONT
CH 04. CORRECTION 0 ABS HI Correction range zero K 23.11 KME_KTA point absolutely exceeded. P 19.12 KMETABS Absolute zero point error is higher than set limit value.
CO 03: CONTROLLER OUT LIMIT Control magnitude of conK 11.04 REG_ERR troller out of limit. The controller control magnitude is limited to 10 V, or 0 V. Frequent occurance can effect on feeding accuracy. Check material discharge and controller setting. Check controller adaptation in the FAE unit.
CH05: CORRECTION 0 REL HI Correction range zero K 23.12 KME_KTR point relatively exceeded. P 19.11 KMETREL Relative zero point error is higher than set limit value.
CH 06: CORR. SPAN ABS HI Correction range span K 23.13 KME_KBA absolutely exceeded. P 19.14 KMEBABS Absolute span error is higher than set limit value.
CH 07: CORR. SPAN REL HI Correction range span K 23.14 KME_KBR relatively exceeded. P 19.13 KMEBREL Relative span error higher than set limit value.
CH08: FEEDBACK PREFEEDER Feedback signal fill/disK 23.06 KME_FEA charge unit missing. Check system feed back signal is missing, fill/discharge unit of system is not OFF.
CH 09: NO PERMISSION Check logged on. K 23.15 KME_KAN K 23.01 KME_FR Check system logged on, release signal not available.
CH 02: BIN LEVEL LO Minimum check fill weight. K 23.08 KMEBMIN P 19.09 KMEBMIN Minimum check fill weight exceeded down.
CH 10: PREPARATION ACTIVE Prepare check system. K 23.16 KME_KVO CH 03: BIN LEVEL HI Maximum check fill weight. K 23.09 KMEBMAX P 19.09 KMEBMAX Check system correctly prepared.
Check supply quantity higher than set maximum check fill weight.
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
CH 11: ACCEPTANCE REQ. Check system expects K 23.18 KME_WQU acceptance. After computation phase check system expects acceptance. Accept correction by operating key ENTER or reject with ESCAPE.
DLD
6.2.10 MAX Limit Values HI
HI 01: FEEDRATE I HI Actual feed rate higher K 12.02 PMAX PMAX. P 08.02 pmax Actual feed rate is higher than set maximum feed rate. Check set feed rate, check parameters.
6.2.9 Calibration CA
CA 01: LC OUT < MIN Load cell input underampli- K 16.01 WZ_MIN fied. Input of load cell measuring amplifier underamplified. In case of frequent occurance check mechanical and electrical equipment. HI 02: BIN LEVEL HI Fill weight higher BMAX. K 21.06 BMAX P 17.05 B_MAX
HI 03: HUMIDITY HI Humidity higher MAX. CA 02: LC OUT > MAX Load cell input overampliK 16.02 WZ_MAX fied. Input of load cell measuring amplifier is overamplified.
CA 04: LINEARIASTION Linearization. K 18.01 LIN_AKT Block P 13. The characteristic curve computed from measurement values upon connection of linearization is monotonously increasing. Turn linearization off, check values.
LO 02: BIN LEVEL LO Fill weight smaller BMIN. K 22.05 BMIN P 17.04 B_MIN Fill weight is smaller than limit value BMIN.
CA 05: LC BIN < MIN Load cell input fill weight underamplified. CA 06: LC Bin > MAX Load cell input fill weight overamplified.
645
K 21.08 B_WZMIN
K 21.09 B_WZMAX
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
Diese Seite ist absichtlich leer. This page has been left blank willingly. Cette page est vide avec intention.
MULTICONT
Annex A: Alphabet
Abort Batch, Mode 0 Abort Batch, Mode 1 Abort Batch, Test Mode Absolute Range BA Absolute Setpoint Absolute Setpoint Absolute Setpoint Absolute Zero Point NA Accept Correction Accept Span Correction Accept Zero Point Correction Acknowledge Event Message Activate Emergency Setpoint Actual Feed Rate < PM Actual Feed Rate > PMAX Actual Feed Rate 1 Actual Feed Rate 1, Span Actual Feed Rate 1, Zero Point Actual Feed Rate 2 Actual Feed Rate 2, Span Actual Feed Rate 2, Zero Point Actual Feed Rate Analog Output Actual Feed Rate Corrected, Elevation Actual Feed Rate Corrected, Range Actual Feed Rate Display Actual Feed Rate, Dry Actual Feed Rate, Limit Value PMIN Actual Feed Rate, Limit Value PMAX Actual Feed Rate SE Bus Adaption Factor Afterflow Totalization Attenuation Automatic Zero Setting Active Batch Processor Batch Setpoint Mode 0 Batch Setpoint Mode 1 Batch Setpoint Test Mode Bin Filling: START Cable Breakage/Short Circuit Setpoint Analog Range <MIN Calibration Time Check Logged On Check Measurement Active Check Quantity K 20.04 K 20.05 K 20.06 P 19.14 K 08.10 K 07.10 K 09.10 P 19.12 K 23.04 K 24.01 K 24.02 K 10.01 K 11.01 K 15.01 K 15.02 K 10.11 P 09.02 P 09.01 K 10.12 P 09.04 P 09.03 M0_BATA M1_BATA TM_BATA KMEBABS M0_PABS TM_PABS M1_PABS KMETABS KME_KUI KME_KUB KME_KUT STCLR NOTSOL P_M P_MAX P_IST1 P1_Ber. P1_Anh. P_IST2 P2_Ber. P2_Anh. Check Quantity < MIN Check Status Emergency Control Check Status Normal Control Check Storage Quantity Check System Expects Acceptance Check Weight Control Magnitude Elevation ANH Control Magnitude Prefeeder Controller Out Of Limit Controller: Actual Feed Rate Filter Controller: Deadtime Setpoint Controller: Filter Setpoint Control prefeeder output Corr. Range Exceeded, Abs. Span Corr. Range Exceeded, Abs. Zero Point Corr. Range Exceeded, Rel. Span Corr. Range Exceeded, Rel. Zero Point Correction Evaluation Correction Modes Manual/Auto Correction Speed Correction Value: Span Correction Value: Zero Point Cycle Time Cyclic Auto Start Span Cyclic Auto Start Tare
DLD
K 23.10 KME_KVM P 18.16 B_kost P 18.17 B_kon P 19.08 KME_PMV K 23.18 KME_WQU P 02.07 qprf P 18.12 B_anh K 13.11 ZD_NST K 11.04 REG_ERR P 04.04 P 05.11 P 05.10 K 14.12 trtau tttot t1tau ZS_ZUST
K 23.13 KME_KBA K 23.11 KME_KTA K 23.14 KME_KBR K 23.12 P 19.15 P 19.01 P 19.16 K 24.04 K 24.05 P 19.17 K 22.04 K 22.03 KME_KTR KME_BEW KME_KOR KME_KV KME_KGB KMT_KGT KME_ZYK KMW_BAU KME_TAU
P 07.02 paatau P 20.04 PTR_ANH P 20.05 PTR_BER P 07.01 plbstau K 25.03 PTROCK P 08.01 pmin P 08.02 P 07.03 P 14.04 P 12.01 P 18.05 K 17.01 K 00.08 K 20.10 K 20.11 K 20.12 K 21.07 K 02.06 K 02.07 P 02.01 K 23.15 K 23.17 P 19.06
645
pmax psetau hkadap D-Portion: Set-Up Time TV tnach D-Portion: Set-Up Time TV B_absch GRAV AUTO_AKT D-Portion: Rate Time TV Damping Time SE*_AKT Dead Time M0_PBAT Dead Time Element M1_PBAT START/STOP Active TM_PBAT Dead Time Element B_FUELL Setpoint Active KURZSCH Dead Time Element F_PANAL START/STOP, Preselect M1 Dead Time Element tjust START/STOP, Preselect M0 KME_KAN Dead Time Elemen KME_KON START/STOP, Clock ON M1 KME_SOL
P 05.03 zd_tv P 06.07 P 18.08 P 19.02 P 21.01 zs_tvgr B_tv KME_TB Totzeit
K 26.13 TOT_ON K 26.12 TOT_PON K 26.08 TOT_IM1 K 26.07 TOT_IM0 K 26.10 TOT_TI1
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Dead Time Element START/STOP, Clock ON M0 Dead Time Element Setpoint Clock ON M1 Dead Time Element Setpoint Clock ON M0 Dead Time Elements Preselected Deviation Deviation, Range Deviation, Zero Point Device Constant Discharge-/Fill Control Do Not Accept Correction Drives OK Effective Tare N + T Electrical Equipment Ready Elevation Control Magnitude ANH Emergency Setpoint Limit Emergency Stop Error Auxiliary Drive Error Integration: Compensating Element Error Integration: Mode Error Integration: Threshold Error Prefeeder Controller Error Prefeeder Drive EXTERNAL Check System Type Active Externally Ready Feed Rate, Dimension and Display Format Feed Unit OK Feeder START Feeder START Feeder START Feeder START Feeder START/STOP Feeder START/STOP Feeder START/STOP Feeder START/STOP Fill Control, Limit Value STMAX Fill Control, Limit Value STMIN Fill Weight Fill Weight Fill Weight < BMIN Fill Weight > BMAX Fill Weight, Analog Output, Elevation Fill Weight, Analog Output, Range Fill Weight Control Magnitude K 26.09 TOT_TI0 K 26.04 TOT_TM1 K 26.03 TOT_TM0 K 26.11 K 11.10 P 09.06 P 09.05 P 02.04 K 21.04 K 23.05 K 02.00 P 03.01 TOT_GEW REGABA r_Ber. r_Anh. GK B_TYP_A KME_KNO ANTR_OK qtara
MULTICONT
Fill Weight Control stopped Fill Weight, Display Format and Dimension Fill Weight Filter Fill Weight, Limit Value BMAX Fill Weight, Limit Value BMIN Fill Weight Setpoint Fill/Discharge Unit OFF Filter Actual Value Filter Deviation Filter Setpoint General Alarm General Warning Humidity Correction Active Humidity Correction START Humidity, Limit Value FEUMAX Humidity MAX INTERNAL Check System Type Active I-Portion: Setback Time TN I-Portion: Setback Time TN GRAV I-Portion Compensating Element I-Portion: Setback Time TN Initialise Controller Initialize Dead Time Element Setpoint Input Position Signal Prefeeder, Span Input Position Signal Prefeeder, Zero Point Input/Output Unit 1 Input/Output Unit 2 Input/Output Unit 3 Interference Quantity Effect STKP Interference Quantity Effect STTV KME Result LC Input < MIN LC Input > MAX Language Limit Value Difference Limit Value Mean Value Linearization Load Cell Characteristic E Load Cell Characteristic Value E Load Cell Filter K 21.02 B_RON P 15.01 P17.01 P 17.05 P 17.04 P 18.01 K 23.06 P 18.03 P 04.03 P 18.02 K 10.06 K 10.07 K 25.07 K 25.01 P 20.01 K 25.06 bdim B_tau B_MAX B_MIN B_soll KME_FEA B_rtau rtau B_fil S_ALARM S_WARN FEU_AKT FEU_EIN FEU_MAX FEU_MAX
K 05.07 EL_BER P 05.06 P 12.05 K 05.01 K 02.05 P 04.05 P 04.07 P 04.06 K 02.03 K 02.02 zd_anh Not_Sol NOT-AUS F_HAN fe_ki fe_mode fe_gr DAN_REG F_DAN
K 22.01 KME_INT P 05.02 zd_tn P 06.06 zs_tngr P 06.12 zs_ki P 18.07 B_tn K 21.03 B_IT K 26.06 TOT_IN P 6.02 P 06.01 K 00.03 K 00.04 K 00.05 zs_ber zs_anh EA1_AKT EA2_AKT EA3_AKT
P01.01 K 03.00 K 08.00 K 09.00 K 07.00 K 06.00 K 09.02 K 08.02 K 07.02 K 06.02 P17.03 P17.02 K 21.10 K 21.01 K 21.05 K 21.06 P15.06
pdim MECH_OK M0_EIN M1_EIN TM_EIN LO_EIN M1_I/O M0_I/O TM_I/O LO_I/O B_STMAX B_STMIN B_WZAA B_WZ BMIN BMAX B_Anh
P 18.10 B_stkp P 18.11 B_sttv K 23.19 KME_AA K 16.01 K 16.02 P 00.02 P 11.01 P 11.02 K 18.01 P 15.04 WZ_MIN WZ_MAX spr auto_di auto_mi L_AKT B_WZ_ke
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Load Cell Filter Load Cell Input Fill Weight Underamplified Load Cell Input Fill Weight Overamplified Load Cell Rated Capacity BWZNENN Load Cell Rated Capacity WZNENN Lower Control Magnitude Limit FGu Lower Control Magnitude Limit Gu Machine Control Station 1 Machine Control Station 2 Main Contact Main Contact Residual Amount Maintenance Interval Maintenance Interval Reached Material Correction Material Humidity Material Humidity, Elevation Material Humidity, Range Material Humidity, Wrong Analog Input Maximum Check Fill Weight Maximum Check Fill Weight Maximum Correction Value Measured Load Measured Load qNENN Measured Load, Span Measured Load, Zero Point Measurement Data Acquisition Unit 1 Measurement Data Acquisition Unit 2 Memory SE Message: Auxiliary Drive started Message: Check Measurement Started Message: Deviation Message: Deviation Monitoring Time Message: Deviation Threshold Message: Emergency Setpoint Active Message: Feeder started Minimum Check Fill Weight Minimum Check Fill Weight Minimum Check Quantity Multikey
645
DLD
P15.05 B_WZ_Fi No SI units No EMERGENCY-OFF Nominal Feed Rate PNENN Nominal Fill Weight FGNenn Number of Working Points Output Position Signal Prefeeder, Span Output Position Signal Prefeeder, Zero Point K 00.11 P 05.13 P 01.02 P 15.02 P 13.01 NON_SI NO_NOT pnenn bnenn LIN_ANZ
K 21.08 B_WZM K 21.09 BWZMAX P 15.03 B_WZ_F0 P 02.03 WZ_F0 P 18.14 B_gu P 05.08 zd_min
P 06.04 zs_aber P 06.03 zs_aanh K 04.01 P 05.01 P 06.05 P 18.06 P 06.09 P 00.01 K 02.01 K 20.07 P 14.01 P 14.02 K 26.05 K 14.00 K 14.05 K 14.06 K 14.02 K 14.01 K 13.00 K 10.03 K 10.00 K 14.03 K 14.11 K 14.10 K 12.02 P 05.13 P 05.12 K 14.04 K 12.01 P 16.03 K 23.16 PMIN_AN zd_kp zs_kpgr B_kp zs_kpvo passakt NETZAUS VORKON dpvor vbatch TOT_VOR ZS_AON ZS_AAUF ZS_AZU ZS_MIN ZS_MAX ZD_AON Z_RIEG ANTR_ON ZS_LAUF ZS_ADO ZS_STM ZS_AKT zd_Iber zd_Ianh ZS_LZU ZD_AKT B_TaraA KME_KVO
No Release
P < PMIN After Start-up P-Portion KP P-Portion KP GRAV K 00.06 LB1_AKT P-Portion KP K 00.07 LB2_AKT P-Portion KP VOL K 20.08 HAUPTK Password Active P 14.03 hbatch Power Failure P 02.08 wartint Pre-contact K 01.01 WARTINT Pre-contact Feed Rate P 03.07 MATKOR Pre-contact Residual Amount K 25.02 MATFEU Preassign Dead Time Element P 20.02 FEU_ANH Setpoint P 20.03 FEU_BER Prefeeder Drive START Prefeeder Drive OPEN K 25.08 FEU_FAN Prefeeder Drive SHUT P 19.10 KMEBMAX Prefeeder Limit Position MIN K 23.09 KMEBMAX Prefeeder Limit Position MAX P 11.03 auto_gr Prefeeder START K 10.10 QU_q Prefeeder ON P 02.05 qnenn Prefeeder ON P 10.04 Qae_Ber Prefeeder OPEN, Local P 10.03 Qae_Anh Prefeeder Position Signal Prefeeder Position Signal K 00.01 ME1_AKT Prefeeder, Position-Controlled Prefeeder Setpoint Local, Span K 00.02 ME2_AKT Prefeeder Setpoint Local, Zero K 00.09 SE_MEM Point Prefeeder SHUT, Local K 10.05 H_EIN Prefeeder, Speed-Controlled Preload Compensation K 23.07 KME_AKT Prepare Check Measurement K 11.02 REGAB Preselect Batching Mode Test Mode P 04.02 regtim Preselect Batching Mode 0 P 04.01 difmax Preselect Batching Mode 1 Preselect Dead Time Element K 11.03 NOT_AKT Setpoint M1 K 10.04 W_EIN Preselect Dead Time Element P 19.09 KMEBMIN Setpoint M0 K 23.08 KMEBM Preselect Local Mode P 19.07 KME_MIN Preselect Local Mode Active K 00.10 MK_AKT Preselect Memory Preselect Mode 0 K 05.06 NO_FREI Preselect Mode 0 Active
K 20.03 TM_BATQ K 20.01 M0_BATQ K 20.02 M1_BATQ K 26.02 TOT_VM1 K 26.01 K 06.01 K 06.03 P 18.15 K 08.01 K 08.05 TOT_VM0 LO_VORW LO_VAKT B_Isave M0_VORW M0_VAKT
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Preselect Mode 1 Preselect Mode 1 Active Preselect Test Mode Preselect Test Mode Active Range Correction KOR Rate Filter TF Ready in Mode 0 Ready in Mode 1 Ready to Start in Mode 1 Ready to Start in Mode 0 Relative Range BR Relative Setpoint Relative Setpoint Relative Zero Point NP Release 1 Release 2 Release 3 Release Check System Reset Totalizing Counter 1 Reset Totalizing Counter 1 Reset Totalizing Counter 1 Reset Totalizing Counter 2 Reset Totalizing Counter 2 Reset Totlaizing Counter 2 Response Threshold ANS GRAV Response Threshold ANS VOL Response Threshold Deviation Safety Disconnector Set Feed Rate Set-Up Filter TF Setback Time TN VOL Setpoint Bypass BYP Setpoint Prefeeder, Local Setpoint, Span Setpoint, Span Setpoint, Zero Point Setpoint, Zero Point Simulator Active Start External Check System Start Span Correction Start Zero Point Correction Start-Up Stop Totlaizing Counter 1 Stop Totalizing Counter 2 Storage I-Portion Tare Correction T 1 Tare Correction T 2 Tare N Tare N Temperature MAX 1 Too High K 09.01 K 09.05 K 07.01 K 07.05 P 16.02 P 18.09 K 05.09 K 05.10 K 05.12 K 05.11 P 19.13 K 09.11 K 08.11 P 19.11 K 05.03 K 05.04 K 05.05 K 23.01 K 09.03 K 08.03 K 07.03 K 09.04 K 08.04 K 07.04 P 06.08 P 06.11 P 18.04 K 05.02 K 10.13 P 05.04 P 06.10 P 05.07 K 13.10 P 10.02 P 09.08 P 10.01 P 09.07 K 16.03 K 24.03 K 23.02 K 23.03 P 12.02 K 19.01 K 19.02 P 05.05 P 03.03 P 03.06 P 03.02 P16.01 K 03.02
MULTICONT
M1_VORW Temperature MAX 2 Too High M1_VAKT Temperature Prefeeder Too TM_VORW High TM_VAKT Totalizing Counter 1, Pulse Output Corrected B_Kor Totalizing Counter 2, B_tf Pulse Output M0_BER Corrected M1_BER Totalizing Counter 1, M1_EBER Pulse Output Corrected M0_EBER Totalizing Counter 2, Pulse OutKMEBREL put Corrected M1_PREL Totalizing Counter 1 M0_PREL Totalizing Counter 1, Display KMETREL and Output Format FREI_1 Totalizing Counter 1, Pulse FREI_2 Length FREI_3 Totalizing Counter 2 KME_FR Totalizing Counter 2, Display M1_RES1 and Output Format M0_RES1 Totalizing Counter 2, Pulse TM_RES1 Length M1_RES2 M0_RES2 Upper Control Magnitude TM_RES2 Limit FGo Upper Control Magnitude zs_egr Limit Go zs_evo B_schw Volumetric Mode FREISCH SOLAKT zd_tf zs_tnvo zd_byp ZD_LST Pae_Ber PS_Ber. Pae_Anh. Ps_Anh. SIM_AKT KME_STE KME_SBI KME_STI fahrtim FM1STOP FM2STOP I_Save Tarkor 1 Tarkor 2 Tara_N B_Tara T_MAX1 Weight Correction KOR Working Point 1 Working Point 1, Feed Rate, Bin Working Point 2 Working Point 2, Feed Rate, Feeder Working Point 2, Feed Rate, Bin Working Point 2, Feed Rate, Feeder Working Point 3 Working Point 3, Feed Rate, Feeder Working Point 3, Feed Rate, Bin Working Point 4 Working Point 4, Feed Rate, Feeder Working Point 4, Feed Rate, Bin Working Point 5 Working Point 5, Feed Rate, Feeder Working Point 5, Feed Rate, Bin Wrong Material Flow K 03.01 T_MAX2 K 02.04 TEMP_DO K 25.04 FM1_TR
K 25.05 FM2_TR K 25.04 FM1_TR K 25.05 FM2_TR K 10.08 FM1_IA P01.03 fm1dim
P 18.13 B_go P 05.09 zd_max K 10.02 VOLUM P 03.04 P 13.02 P 13.03 P 13.05 GEWKOR Isoll_1 Lin_F1 Isoll_2
P 13.07 Lin_Z2 P 13.06 Lin_F2 P 13.04 Lin_Z1 P 13.08 Isoll_3 P 13.10 Lin_Z3 P 13.09 Lin_F3 P 13.11 Isoll_4 P 13.13 Lin_Z4 P 13.12 Lin_F4 P 13.14 Isoll_5 P 13.16 Lin_Z5 P 13.15 Lin_F5 K 04.00 ST_MAT
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
Annex B: List of Interfaces
B.1 Digital Inputs DE
DLD
NAME Error: Prefeeder Drive Error: Prefeeder Controller Temperature Prefeeder HI Error: Auxiliary Drive Temperature MAX2 Too High Temperature MAX1 Too High Emergency Stop Safety Disconnector Release 1 Release 2 Release 3 Preselect Local Mode Feeder START/STOP Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2 Preselect Mode 0 Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2
645
VALUE
SWITCH
K 03.02
T_MAX1
-.NO
W1
K 05.01 K 05.02 K 05.03 K 05.04 K 05.05 K 06.01 K 06.02 K 07.02 K 07.03 K 07.04 K 08.01 K 08.02 K 08.03 K 08.04
NOTAUS FREISCH FREI_1 FREI_2 FREI_3 LO_VORW LO_I/O TM_I/O TM_RES1 TM_RES2 M0_VORW M0_I/O M0_RES1 M0_RES2
EA1.DE1 EA1.DE1 EA1.DE6 -.YES -.NO ME1.DE1 ME1.DE2 LB1 LB1 LB1 ZBS ZBS ZBS ZBS
A A
p p o p p p p p o o o o o oq o o oq oq o o
List of Interfaces FH 363 GB/ B - 1
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
NAME Preselect Mode 1 Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2 Acknowledge Event Message Volumetric Mode Prefeeder START Activate Emergency Setpoint Prefeeder Limit Position MAX Prefeeder Limit Position MIN Prefeeder OPEN, Local Prefeeder SHUT, Local Stop Totalizing Counter 1 Stop Totalizing Counter 2 Preselect Batching Mode 0 Preselect Batching Mode 1 Preselect Batching Mode Test Mode Abort Batch Mode 0 Abort Batch Mode 1 Abort Batch Test Mode Fill Weight Control START Initialize Controller Release Check System NUMBER K 09.01 K 09.02 K 09.03 K 09.04 K 10.01 CODE M1_VORW M1_I/O M1_RES1 M1_RES2 STCLR DEFAULT VALUE LB1 LB1 LB1 LB1 EA1.DE5
MULTICONT
VALUE SWITCH
K 14.01
ZS_MAX
K 14.02
ZS_MIN
ME2.DE5
W1
ME1.DE3 ME1.DE4 -.NO -.NO ZBS LB1 LB1 ZBS LB1 LB1 -.NO -.NO -.YES
oq oq o o o o o o o o o o o o o o o o o o o o o
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
NAME Start Span Correction Start Zero Point Correction Accept Correction Do Not Accept Correction Fill/Discharge Unit stopped Humidity Correction START Dead Time Element Setpoint Preselect Mode 0 Dead Time Element Setpoint Preselect Mode 1 Dead Time Element Setpoint Clock ON M0 Dead Time Element Setpoint Clock ON M1 Preassign Dead Time Element Setpoint Initialize Dead Time Element Setpoint Dead Time Element START/STOP Preselect M0 Dead Time Element START/STOP Preselect M1 Dead Time Element START/STOP Clock ON M0 Dead Time Element START/STOP Clock ON M1
645
DLD
NUMBER K 23.02 K 23.03 K 23.04 K 23.05 K 23.06 K 25.01 CODE KME-SBI KME_STI KME_KUI KME_KNO KME_FEA FEU_EIN DEFAULT VALUE LB1 LB1 LB1 LB1 -.NO -.NO W2 VALUE SWITCH
oq oq o o o o o o o o oq oq o o o o
List of Interfaces FH 363 GB/ B - 3
K 26.01
TOT_VM0 -,NO
K 26.02
TOT_VM1 -.NO
K 26.03
TOT_TM0 -.NO
K 26.04
TOT_TM1 -.NO
K 26.05
TOT_VOR
-.NO
K 26.06
TOT_INI
-.NO
K 26.07
TOT_IM0 -.NO
K 26.08
TOT_IM1 -.NO
K 26.09
TOT_TI0 -.NO
K 26.10
TOT_TI1 -.NO
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
Other source types are possible as well.
MULTICONT
NAME Drives OK Cable Breakage/Short Circuit Feed Unit OK Wrong Material Flow P < PMIN After Start-up No Release Electrical Equipment Ready Externally Ready Ready In Mode 0 Ready In Mode 1 Ready to Start in Mode 0 Ready to Start in Mode 1 No EMERGENCY-OFF Preselect Local Mode Active Preselect Test Mode Active Preselect Mode 0 Active Preselect Mode 1 Active Message: Feeder started Message: Auxiliary Drive started General Alarm
DEFAULT VALUE A
VALUE
SWITCH
W1 W2
EA1.DA5 -
K 07.05
TM_VAKT
EA2.DA3 -
K 10.06
S_ALARM
EA1.DA2
o o o o o o o o o o o o o o o o o o o p
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
645
MULTICONT
NAME General Warning Message: Deviation Message: Emergency Setpoint Active Controller Out Limit Prefeeder START Prefeeder Drive START Prefeeder Drive OPEN Prefeeder Drive SHUT Actual Feed Rate < PMIN Actual Feed Rate > PMAX Pre-contact Main Contact Fill Weight < BMIN Fill Weight > BMAX Bin Filling: START Message: Check Measurement Started Corr. Range Exceeded, Abs. Zero Point Corr. Range Exceeded, Rel. Zero Point Corr. Range Exceeded, Abs. Span Corr. Range Exceeded, Rel. Span Check Logged On Prepare Check Measurement
645
DLD
NUMBER K 10.07 K 11.02 K 11.03 CODE S_WARN REGAB NOT_AKT DEFAULT VALUE EA1.DA7 EA2.DA2 W1 W1 VALUE SWITCH
K 11.04 K 13.00 K 14.00 K 14.05 K 14.06 K 15.01 K 15.02 K 20.07 K 20.08 K 21.05 K 21.06 K 21.07 K 23.07
REG_ERR ZD_AON ZS_AON ZS_AAUF ZS_AZU P_MIN P_MAX VORKON HAUPTK BMIN BMAX B_FUELL KME_AKT
W1
W2 W2
W2 W2
K 23.11
KME_KTA
W1
K 23.12
KME_KTR
W1
K 23.13
KME_KBA
W1
K 23.14
KME_KBR
W1
K 23.15 K 23.16
KME_KAN KME_KVO
W2 W2
p o o o o o o o o o o o o o o o o o o o o o
List of Interfaces FH 363 GB/ B - 5
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
NAME Check Measurement Active Check System Expects Acceptance Humidity MAX Humidity Correction Active Preselect Dead Time Elements Dead Time Element Setpoint Active Dead Time Element START/STOP Active NUMBER K 23.17 CODE KME_KON DEFAULT VALUE -
MULTICONT
VALUE SWITCH
K 23.18
KME_WQU
W2
W1
K 26.12
TOT_PON
K 26.13
TOT_ON
p o o o o o o
NAME Absolute Setpoint Absolute Setpoint Absolute Setpoint Measured Load Setpoint, Prefeeder, Local Position Signal Prefeeder Fill Weight
VALUE
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
MULTICONT
NAME Material Humidity NUMBER K 25.02 CODE MATFEU DEFAULT VALUE -
DLD
VALUE
NAME Totalizing Counter 1 Totalizing Counter 2 Actual Feed Rate 1 Actual Feed Rate 2 Set Feed Rate Deviation Control Magnitude Prefeeder Position Signal Prefeeder Fill Weight Fill Weight Control Magnitude Actual Feed Rate, Dry
NUMBER K 10.08 K 10.09 K 10.11 K 10.12 K 10.13 K 11.13 K 13.11 K 14.11 K 21.10 K 21.11 K 25.03
CODE FM1_IA FM2_IA P_IST1 P_IST2 SOLAKT REGABA ZD_NST ZS_ADO B_WZAA B_STG PTROCK
VALUE
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
Diese Seite ist absichtlich leer. This page has been left blank willingly. Cette page est vide avec intention.
MULTICONT
Annex C:
From Version: New Configurators:
K 00.12 K 05.13 NON_SI NO_NOT Conversion of units SI/US Output: No Emergency Stop
DLD
FDD 1001-02
From Version:
FDD 1001-04
Operation:
After operation of HELP key, the 10 most significant event messages are displayed in plain language, previously only the message with highest priority.
From Version:
FDD 1001-03
KME: In the measuring and filling phase of a check measurement (KME), bin level is controlled by the check system.
P 03.03 P 03.06
Tarkor 1 Tarkor 2
Function Distributor:
Fading out of control functions selected out in current mode of operation.
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
DLD
From Version: New configurators:
K 14.12 K 23.19 ZS_ZUST KME_AA Control prefeeder output KME result
MULTICONT
FDD 1001-05
New parameters :
P 14.04 hkadap Adaptation factor
Modified configurators:
K ... Level of the input contacts selectable
Modified parameters:
P 01.06 P 14... fm2puls Pulse length max. 500 ms Batching
645
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.