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MULTICONT for Solids Flow Feeders

Service Manual
FH 363 GB

Contact, Copyright
Copyright 1999

SCHENCK PROCESS GmbH, Landwehrstrasse 55, D-64293 Darmstadt

All rights reserved. Any reproduction of the manual, regardless of method, without prior SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited. Sales: Tel.: +49 (0)6151 32 - 10 28 Email: sales2.process@csd.de

Application Segments Service: Heavy Duty Weighing & Feeding Service Tel.: Service Fax: Light Duty Weighing & Feeding Service Tel.: Service Fax: Screening / Drying / Cooling Service Tel.: Service Fax: +49 (0) 61 51 32 - 10 75 +49 (0) 61 51 32 - 30 96 +49 (0) 61 51 32 - 25 72 +49 (0) 61 51 32 - 17 49 +49 (0) 61 51 32 - 26 23 +49 (0) 61 51 32 - 32 70

Weighing in Transport & Dispatch Automation Service Tel.: Service Fax: +49 (0) 61 51 32 - 24 48 +49 (0) 61 51 32 - 13 69

24h Emergency hotline: +49 (0) 172 - 650 1700 Email: service3.process@csd.de

Spare Parts: Electrical: Mechanical: Fax.: Hotline: +49 (0) 6151 32 - 17 58 +49 (0) 6151 32 - 31 22 +49 (0) 6151 32 - 36 32 +49 (0) 171 - 225 1195

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MULTICONT
I. Table of Contents

DLD

1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-2


1.1 The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 The MULTICONT System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. Modes of Operation and Functions. . . . . . . . . . . . . . . . . 2-12-12


2.1 Survey of Modes of Operation and Functions . . . . . . . . . . . . . . . . . . . . . 2-1 2.2 Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.2.1 Zero Setting Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.2.2 Display Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.2.3 Check System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.2.4 Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.3 Calibration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.3.1 Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.3.2 Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.3.3 Material Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2.3.4 Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2.3.5 Taring of Supply Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2.3.6 Time Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2.3.7 Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2.3.8 Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2.3.9 Volumetric Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2.3.10 Gravimetric Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2.3.11 Prefeeder START/STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2.4 Programming
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2.4.1 Display Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . 2-10

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Table of contents] FH 363 GB/ I-1

DLD

MULTICONT
2.4.2 Enter Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2.4.3 Print Parameters / Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2.4.4 MULTIKEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2.4.5 Default Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.4.6 Multi-Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.5 Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

3.

4.Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14-30
4.1 General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.2 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.3 List of Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

5. Parametrization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15-25
5.1 Parameter Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.2 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5.3 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

6. Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16-5


6.1 General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.1.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.2 List of Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6.2.1 System Faults SY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6.2.2 Safety Indications SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6.2.3 Safety Indications WE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6.2.4 Safety Indications WM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
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6.2.5 Safety Indications MF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Table of contents FH 363 GB/ I - 2

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MULTICONT

DLD

6.2.6 Interlocking IL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6.2.7 Controller CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6.2.8 Check Measurement CH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6.2.9 Calibration CA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 6.2.10 MAX Limit Values HI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 6.2.11 MIN Limit Values LO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Annex A: Alphabet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1A-4 Annex B: List of Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . B-1B-7


B. 1Digital Inputs DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 B.2 Digital Outputs DA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4 B.3 Analog and Measuring Inputs AE, GA, WZ . . . . . . . . . . . . . . . . . . . . . . . B-6 B.4 Analog and Pulse Outputs AA, IM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

Annex C: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1C-1-2

This manual applies to software:

FDD 1001-05

Edition: 9940
9940

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Table of contents] FH 363 GB/ I-3

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MULTICONT
1. General Comments
1.1 The Manual
The Service Manual FH 363 for Solids Flow Feeders DLD completes the Operating Manual FH 361 with additional information on commissioning, calibration, configuration, and parametrization. The manual centers around Chapter 4 Configuration and Chapter 5 Parametrization. The presentation is arranged such that all requisite information is conveyed at a glance with no need for explanatory texts. The general comments at the beginning of each chapter should be read. A survey in each chapter as well as a general key word search list in Annex A facilitates location of desired data.

DLD

Annex B comprises a list of interfaces complete with all signals to which an interface can be assigned. Settings deviating from the default values can be entered into this list. Chapter 6 contains a list of all event messages with comments. The modes of operation and functions accessible to the operator as well as the relevant procedures are described in Chapter 2 Modes of Operation and Functions. Section 1.2 gives a general survey of the MULTICONT system.

1.2 The MULTICONT System


The MULTICONT system is a microprocessor-controlled decentralized data acquisition and evaluation system for continuous weighers and feeders. Each weighing system basically comprises at least one system unit FSE, one or several input/output units FEA, and measurement data acquisition units FME (version RC), or one or multiple input/output units FEA (version NC). The weighing systems are individually controlled and monitored via one or two machine control stations (FLB) or collectively via a group control station FZB. A group control station enables group rate functions to be effected. A host system can be connected to the group control station. The MULTICONT system is programmed for the application by software. The specific settings (adaptation to hardware, interface assignment, controller setting) are effected by configuration and parametrization. Access to these functions is protected.

Fig.1.1: Version NC (Normal Cabling)


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General Comments FH 363 GB/ 1 - 1

DLD
System unit FSE monitors and controls all sequences of operation. The exchangeable multi-memory module comprising the specific software plugs into the system unit. Drive unit of feeder and additional units are connected to input/output unit FEA, in version NC also the load cell. Measurement data acquisition unit FME (version RC) serves for local signal acquisition. It is equipped with 6 digital inputs, one analog input, one load cell- and one speed input. The FME is complete with a plug connection for linking a machine control station which can be connected, for instance, for effecting maintenance work. Machine control station FLB serves for operation, configuration, and parametrization of each single feeder. Maximum two machine control stations can be connected to one feeder. Group control station FZB is designed for operating and controlling several feeders, as individual machines or as a group of weighing and feeding units enabling group rate functions to be effected. The FZB is connected with the batch processor. For commissioning and calibration feeder can be controlled by means of a local control box in Local Mode. Visual contact to feeder is required. Local mode overrides all other modes of operation.

MULTICONT

Fig.1.2: Version RC (Reduced Cabling)


Power supply unit FNT L00x provides the supply voltage, in version RC exclusively for the electronic assemblies, in version NC also for the machine control station. Coupling module FNT 005x supplies the measurement data acquisition unit and the control stations. Drive unit FAE serves for varying the feed drive.

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General Comments FH 363 GB/ 1 - 2

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MULTICONT
2. Modes of Operation and Functions
2.1 Survey of Modes of Operation and Functions
Main Modes Functions Mode 0 / Mode 1 Preselect Main Mode Feeder START/STOP Enter setpoint Pabs Prel Totalizing Counters Reset Counter 1 Reset Counter 2 Stop Counter 1 Stop Counter 2 Prefeeder START/STOP Acknowledge Event Message Independent of configuration, SE bus and keyboard act as sources with equal priority. Volumetric Mode Gravimetric Mode Independent of configuration, SE bus and keyboard act as sources with equality of access. In Local Mode volumetric mode is automatically active. See also 2.2.1 DE / SE / TT DE / SE / TT AE / SE / TT SE / TT Test Mode SE / TT DE / SE / TT AE / SE / TT Local Mode DE DE AE (control magnitude)

DLD

Mode-Independent

DE / SE / TT DE / SE / TT

DE / SE / TT DE / SE / TT DE / SE DE / SE DE / SE / TT DE

DE

Automatic Zero Setting Batching Mode Preselect Abort Enter Setpoint Fill Weight Control Check System Humidity Correction Dead Time Element Linearization

.0 / .1

DE / SE / TT SE / TT

DE / SE / TT SE / TT See configuration See configuration Blocks K 22, K 23, K 24. See configuration Block 25. See configuration Block 24. .0 / .1 DE / SE DE

DE = Digital Input; AE = Analog Input; SE = SE Bus (group control station); TT = Keyboard (machine control station); .0 = OFF; .1 = ON; Pabs = Absolute feed rate setpoint; Prel = Relative feed rate setpoint (For details, see Chapter 4.)

Tab. 2.1:Main Modes, Functions, and Sources


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Modes of Operation and Functions FH 363 GB/ 2 - 1

DLD
Table 2.1 shows all configurable functions with the admissible sources determining the access to the individual functions. Depending on function, access can be set for each main mode, or independent of the individual main mode, per configuration (see Chapter 4). Main modes Mode 0 and Mode 1 are provided for normal operation. In most cases, feeder is operated via a group control station in Mode 0 and via a machine control station in Mode 1. Test Mode and Local Mode serve for commissioning and service, the access is protected. In Local Mode, operation is via the local control box. In this mode, only a limited number of feeder functions is accessible and active.

MULTICONT
Some of the functions listed in Table 2.1 are operated by function key operation, others via the function distributor. Table 2.2 shows the sub-distributors and functions accessed via function distributor. Access to the functions identified by can be protected by fuse-link contact (key-operated switch) and password. Password (7274) cannot be changed, interrogation can be switched on, or off, by means of Parameter P 00.01. Upon selection of function distributor, or sub-distributors, the sub-modes and functions active last are displayed. With fuse-link contact being closed, the subdistributor Calibration Function is selected first. The functions identified by are displayed only if they have been configurated actively and if the control station in the active main mode has access privilege for these functions.

Main Function. . . . . . . . . . . . . Display Preselect batching mode . . BATCH MODE ON Abort batch mode . . . . . . . . BATCH MODE OFF Interrupt batch. . . . . . . . . . . BATCH INIT. Start zero point check . . . . . CALIB. ZERO Start span check . . . . . . . . . CALIB. SPAN Stop check measurement . . STOP CALIB. Zero setting program . . . . . . . . >0: ZERO SET Display check . . . . . . . . . . . . . . DISPLAY CHECK Calibration functions . . . . . . CALIBRATION Programming . . . . . . . . . . . PROGRAMMING Sub-function . . . . . . . . . . . . . Display Calibration Functions Taring . . . . . . . . . . . . . . . . . . . . Weight check . . . . . . . . . . . . . . Material check . . . . . . . . . . . . . Linearization . . . . . . . . . . . . Taring supply bin. . . . . . . . . Time entry . . . . . . . . . . . . . . . . Display service values . . . . . . . Test Mode . . . . . . . . . . . . . . . . Volumetric Mode . . . . . . . . . . . Gravimetric Mode. . . . . . . . . . . Prefeeder START . . . . . . . . Prefeeder STOP . . . . . . . . . TW: TARE CW: CHECK Q CM: MAT. CHECK MC: LINEARI. TF: SUPPLY BIN SET TIME SUPPL. DISPLAY TEST-MODE VOLUMETRIC GRAVIMETRIC PREFEEDER ON PREFEEDER OFF

Calibration . . . . . . . . . . . . . . . Functions Programming Display parameters. . . . . . . . . . Display configuration data . . . . Enter parameters . . . . . . . . . . . Configurate . . . . . . . . . . . . . . . . Print parameters . . . . . . . . . . . . Print configuration data. . . . . . . Load parameters from multi-memory module . . . . . . . . Load configuration from multi-memory module . . . . . . . . Store parameters in multi-memory module . . . . . . . . Store configuration in multi-memory module . . . . . . . . Load default parameters from EPROM . . . . . . . . . . . . . . . . . . Load default configuration from EPROM . . . . . . . . . . . . . . . . . . Load parameters from MULTIKEY. . . . . . . . . . . . . . Load configuration from Multikey . . . . . . . . . . . . . . . . Store parameters in MULTIKEY. . . . . . . . . . . . . . Store configuration in MULTIKEY. . . . . . . . . . . . . . READ PARAM. READ CONF. ENTER PARAM. ENTER CONF. DUMP PARAM. DUMP CONFIG. PARAM. MMM-SE CONFIG. MMM-SE PARAM. SE-MMM CONFIG. SE-MMM LOAD INIT. PAR. LOAD INIT. CONF. PARAM. MK-SE CONFIG. MK-SE PARAM. SE-MK CONFIG. SE-MK
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Tab.2.1: Functions Distributor

Modes of Operation and Functions FH 363 GB/ 2 - 2

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MULTICONT
2.2 Main Functions 2.2.1 Zero Setting Program
This program corrects the zero point errors occurring during operation. Tare N acquired by taring program TW is not affected. Correction limit values can be set by parametrization in Block P 11. Start-up and Operating Conditions Feeder and prefeeder STOP.

DLD

2.2.2 Display Check


Display is checked by means of this function. Display elements flash for approx. 5 s. Then version number of software is displayed. The version number indicated in the table of contents must correspond to FDD XXXX-YY. FUNCTION DISPLAY CECK Display in function distributor. Start display check. Display after termination of check.

Program End: The acquired tare correction T is stored as Parameter P 03.03. Program Sequence: FUNCTION >0: ZERO SET Display in function distributor.

MULTICONT FSE:FDD XXXX-YY ZZZ

2.2.3 Check System


The configuration is effected in Blocks K 22, K 23 and K 21.01. Setting of check system is in Block P 19. Start program. Running display. Display shows remaining run time of program [% total time] and tare correction Tarkor 1 [% nominal measuring load qNENN]. End display. Display shows deviation from previous correction value [% PNENN] and tare correction Tarkor 1 [% PNENN] The system, serving for zero point, or span, correction, is started via function distributor. If necessary, check measurement can be aborted. The active system is represented in the submode field with CH, the event messages are displayed in the event field with the symbol only. The results of the latest measurement can be rolled into the input and output field. Depending on configuration, the correction value is accepted automatically, or in manual. If an error occurs, the result requires to be accepted, or rejected, in manual anyway. Start-up and Operating Conditions: No batching mode No set-up program active

P
>0: xx.x % Tarkor 1: x.xx %

Abw. x.xx % Tarkor 1 x.xx %

P N
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Store value.

Program End: Abort program. The acquired value is not stored. Accept correction value T2 as Parameter P 03.06 in accordance with configuration.

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Modes of Operation and Functions FH 363 GB/ 2 - 3

DLD
Messages: For running- and error messages, see Chapter 6, 6.2.8 Check Measurement CH.

MULTICONT
2.2.4 Batching Mode
Configuration is in Block K 20. Sequence: Display in sub-function distributor. Preset batching mode (feeder FUNCTION PRESELECT BATCH must be OFF), enter batch setpoint and feed rate setpoint. In the input/output field, batch amounts, or residual amounts, can be displayed. Enter batch setpoint, enter feed rate setpoint. Pre-contact feed rate residual amount and main contact residual amount are entered as parameters in Block P 14.

Sequence: FUNCTION CALIB. ZERO

P
CH 09: NO PERMISSION CH 10: PREPARATION ACTIVE

Start check measurement for zero point correction (KME T) or span correction (KME B). Check is logged on, system waits for release. Release was given, no error messages are available. Bin fill weight is checked, if necessary, refilling is initiated. End of filling must be accepted by a feedback signal. Message CH 08 is displayed until acknowledgement is effected and a damping time has elapsed. Then measurement is started. Result of check measurement for zero point correction (F/Z B for span correction). Check result can be displayed in input/output field. The relation of static measurement to continuous measurement is displayed. The correction value is accepted with ENTER if manual acceptance has been preselected (configuration), or if an error has occurred in automatic acceptance. By operating key ESC result is rejected and check terminated. Check measurement is aborted.

H8 J A 0

ZT = xxxx.xx kg Pt = xxxx.xx kg/h

CH 08: FEEDBACK PREFEEDER

F/Z T

Batch is started, amount fed and residual value are initialized. A running batch is stopped by operating key OFF or by an event message of class ALARM. Drive is cut off, all values remain stored. When the feeder is restarted, batch continues being processed. A running batch is aborted, drive is cut off. When feeder is switched on, a new batch is started.

FUNCTION ABORT BATCH

P N
FUNCTION STOP CALIB.

P P

FUNCTION ABORT BATCH

Drive is switched off, submode batching is reset and the batch setpoint cleared. Feeder returns to its previous mode of operation. Function ABORT BATCH is called automatically if mode is changed during batching.

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Modes of Operation and Functions FH 363 GB/ 2 - 4

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MULTICONT
2.3 Calibration Functions
Subdistributor Calibration Functions comprises all set-up and check programs as well as main mode Test Mode. Before calibration effect parametrization and configuration in accordance with data sheets. Display representation does not make allowance for main modes and submodes.

DLD

2.3.2 Weight Check


Programm CW acquires mean value of load cell load for the check weight applied. Start-Up and Operating Conditions Feeder and prefeeder STOP Only check weight (P 02.07) is applied.

2.3.1 Taring
The acquired value is stored as tare N and deducted from gross value in normal operation. Start-up and Operating Conditions: Feeder and prefeeder STOP.

Program End: Weight correction GEWKOR is stored as Parameter P 03.04. Program Sequence: FUNCTION CW: CHECK Q Display in sub-function distributor.

Program End: Value tare N is stored as Parameter P 03.02. Program Sequence: Display in subfunction @ABLF-ANZEIGE = FUNCTION TW: TARE distributor.

P
CW: xx.x % SOLL/IST x.xx

Start program. Running display. The upper line shows the remaining run time of program [% total time], in the lower line the relation of setpoint to measured value is indicated. End display. Upon program end, running message stops at 0 %, the lower line shows span correction GEWKOR.

P
TW: xx.x % Tara: x.xx %

Start program. Running display. Display shows remaining run time of program [% total time] and deviation from zero point [% qNENN]. End display. Display shows the deviation from previous value of tare correction [% qNENN] and tare correction N [% qNENN]. CW: 0% GEWKOR x.xxxx

Abw. : x.xx % Tara : x.xx %

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P N

P N

Store correction factor.

Abort program. No values are stored.

Store value.

Abort program.

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Modes of Operation and Functions FH 363 GB/ 2 - 5

DLD
2.3.3 Material Check
Program Material Check enables taring to be checked. A corresponding quantity of material is measured both by the solids flow feeder and an external feeder. Span correction is computed from these values. Start-up and Operating Conditions Feeder and prefeeder OFF.

MULTICONT
2.3.4 Linearization
The linearization function serves for acquisition of the measuring chute characteristic curve. Function is turned on and off in Block K 18, the required parameters are entered in Block P 12. Program Linearization requires parts of the check system control. With no bin, check measurements have to be effected externally and parameters have to be entered in manual. For preset feed rate setpoints, the amounts fed by the solids flow feeder are weighed externally as well. When linearization is activated, values are used for computation of the characteristic curve. Program is semi-automatic which allows certain operating functions to be omitted during set-up work (e.g. only a defined number of setpoints is possible). Program has to be started and terminated individually for each linearization point. The process sequence is optional. However, the assignment of setpoints to the identification number of points must be observed. The setpoint has to increase with increasing point number. Parameter P 13.01 serves for setting the number of linearization points (maximum 5) used for computation. For all points set here the corresponding values have to be acquired. Otherwise the preset default values are used for computation.

Program End: Value MATKOR is not stored automatically as Parameter 03.07. Program Sequence: FUNCTION CM: MAT. CHECK Display in sub-function distributor.

P
CM Z[kg]: ....

Start program.

P
CM F [kg]: ....

Enter quantity measured by solids flow feeder. Start-up and Operating Conditions Enter quantity measured by external feeder. End display. Display shows deviation from previous correction value MATKOR [%MATKOR] and new correction value. Check system internally active Linearization OFF Feeder and prefeeder START No setpoint change.

P
Abw.: x.xx % MATKOR: x.xxxx

N
OUT OF LIMIT

Abort program. The new correction value is out of the range permissible for Parameter P 03.07. Program End: After termination of program, monitoring becomes active upon turn on of linearization. If, upon computation of the characteristic curve, an error in the assignment of linearization point to feed rate is identified, event message CA 04 Linearization is output.

9940

Modes of Operation and Functions FH 363 GB/ 2 - 6

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MULTICONT
Program Sequence: HH BB P .... P .... Feeder active, preset setpoint and active setpoint are displayed. Enter setpoint in accordance with linearization point (see Chapter 5, Block P 13).

DLD
2.3.5 Taring of Supply Bin
With program TF: Supply Bin, the load cell amplifier is optimized and tare N of supply bin is acquired. Start-up and Operating Conditions Feeder and prefeeder STOP No material in supply bin.

JP

G 28
FUNCTION MC: LINEARISI.

Call up set-up program in sub-distributor Calibration Function.

Program End: Tare N is stored as Parameter 16.01. Program Sequence: FUNCTION: TF: SUPPLY BIN TF: CALIB ACTIVE Display in sub-function distributor. Acknowledge program start. Program is running twice. During first run load cell amplifier is optimized, in second run tare N is acquired.

P
NUMBER_

Enter number of linearization point in accordance with set feed rate.

TF: xxxx % Tare xxxx %

I = xxxx.xx kg/h Z = xxxx kg

Running display. In input/output field, the actual feed rate and the totalized amount of material measured by the solids flow feeder are displayed in turns. End display. If the set check quantity is processed, setpoint field shows the amount measured from bin and below the quantity measured by the solids flow feeder.

Running display. The upper line shows remaining run time of program [% total time], in the lower line, the acquired tare [% nominal fill weight FGNENN] is displayed.

F = xxxx kg Z = xxxx kg

Abw. xxxx % Tara xxxx %

End display. Display shows deviation from previous value [% FGNENN] and newly acquired tare N [% FGNENN].

P N
9940

P N

Accept values.

Store values by operating key ENTER. This is when program is terminated.

Abort program. No values are stored.

Abort program by operating key ESCAPE. No values are stored.

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Modes of Operation and Functions FH 363 GB/ 2 - 7

DLD
2.3.6 Time Entry
Function Time Entry serves for entry and interrogation of system time. After call of function, year, month, hour, minute, and second are interrogated one after the other. Entry is in 2-digit form.

MULTICONT
2.3.8 Test Mode
Main mode Test Mode serves for simulation of load cell- and speed transmitter signal which enables all control signals of feeder to be checked with no load. Sequence: FUNCTION TEST MODE Display in function distributor.

2.3.7 Service Values


The following values can be displayed: EAx.AEx [V] Voltage analog input x, input/output unit x, measurement data acquisition unit x; Voltage analog output x, input/output unit x; Actual feed rate, non-linearised;

P
WZ SIMULATION J=1; N=0_

Select main mode. Interrogate load cell simulation.

EAx.AAx

[V]

In Test Mode, load cell signal is replaced by proportional control magnitude.

Ir

[kg/h]

aw y0 ED

[%] [V] [h]

Current load cell utilization; Control magnitude; Duty cycle, prefeeder; Status digital inputs , input/output unit x, measurement data acquisition unit x; Status digital outputs , input/output unit x; Current load cell utilization, bin; Control magnitude, fill weight control; Relative span error, check system; Relative zero point error, check system.

2.3.9 Volumetric Mode


FUNCTION VOLUMETRIC Gravimetric mode is switched off. Prefeeder is controlled to a speed, or position, proportional to setpoint, independent of measuring load. Display mode during operation.

EAx_DEx 00000

P b
VOL

EAx_DAx 00000

ab

[%)

yf

[mV]

ch B

[%]

ch T

[%]

The service values marked by are displayed only if the corresponding functions have been activated.

9940

Modes of Operation and Functions FH 363 GB/ 2 - 8

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MULTICONT
2.3.10 Gravimetric Mode
FUNCTION GRAVIMETRIC Gravimetric mode is switched on. Prefeeder controls feed rate to preset setpoint (s. 1.3). After start feeder operates in volumetric mode until start-up time fahrtim has elapsed (P 12.02), or limit value PMIN is exceeded (P 08.01). Display mode during operation.

DLD
2.3.11 Prefeeder ON/OFF
FUNCTION PREFEEDER ON PREFEEDER OFF For effecting service work, prefeeder can be switched on and off via function distributor.

e
GRAV

9940

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Modes of Operation and Functions FH 363 GB/ 2 - 9

DLD
2.4 Programming
By means of the functions comprised in Programming parameters and configuration data can be entered, stored internally or externally, or loaded.

MULTICONT

46 28 J
K 03.02 T_MAX1 DE -.NO W1

Use keys 4 and 6 to denote block, or number, keys 2 and 8 for increasing, or decreasing, the value of the denoted field.

2.4.1 Display Parameters / Configuration


With these functions, parameters, or configuration data, are exclusively displayed, they cannot be modified. For sequence of operation, see parameter entry.

2.4.2 Enter Parameters / Configuration


These functions serve for entry. Parameters can be entered with feeder switched on, configuration data with feeder switched off only. Operating procedures are the same. Configuration data are exclusively entered by cursor operation. Program Sequence: Par. eingeben

Open entry field by operating key ENTER. Previous display is replaced by dashes. Entry is left-flush. Some parameters can only be changed by cursor operation (see parameter list). Select and change configuration data by cursor operation. Only designate fields whose values can be changed.

P O N N

Accept value by operating key ENTER. Next parameter is displayed.

Enter Param.Display in subfunction distributor Subfunction is selected, first parameter is displayed.

Delete faulty value by operating key DELETE.

P00.01 Passakt *J

P 00 01 Passakt * J

Setpoint field shows designation of parameter, input field value of parameter. Fields whose values can be changed by cursor operation are flashing. Parameter Block Number Symbol No default value Actual parameter value Configuration data are displayed accordingly. For details, see Chapter 4.

Abort entry by operating key ESCAPE.

Terminate parametrization by operating key ESCAPE once again. Subfunction distributor is left.

9940

Modes of Operation and Functions FH 363 GB/ 2 - 10

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MULTICONT
2.4.3 Print Parameters / Configuration
A commercial printer can be connected to the central interface of the system unit by using connecting cable FSC 0006. (See Hardware Manual FH 369 E 13/14.) Printer setting: Transmission rate 9600 bps No parity 1 stop bit 7 data bits. Upon call of function, printout is effected. Printout shows version number of software, print date, address of SE as well as all valid parameters. Print-out shows version number of software, print date, address of SE, all valid configuration data as well as the assignment of all hardware inputs and outputs. MK CODE X J=1, N=0

DLD

1P

Display shows code of module. Enter 1 for acknowledgement. Display appears after faultless transmission of all data. Errors in data transmission are reported at once.

FUNCTION OK!!

FUNCTION DUMP PARAM.

P P

@ABLF-ANZEIGE = OVERWRITE? If errors are detected upon OK? J=1, N=0 storing into MULTIKEY, error messages are displayed. After that it is possible to overwrite the data in MULTIKEY. Enter 1 for overwriting, 0 for abort, or abort with key ESCAPE. Error Messages: NO CONNECTION Memory module not properly connected. Memory module has no code. Function is aborted.

FUNCTION DUMP CONF.

NO CODE

Deviations from default values are identified by *.

2.4.4 MULTIKEY
The MULTIKEY is an external memory module connected to the FSE system unit for transmission of data (central interface, activation per configuration K 00.01). With functions Param. MK-SE and Conf. MK-SE data are loaded from MULTIKEY, with functions Param. SE-MK and Conf. SE-MK they are stored in MULTIKEY. Data exchange is monitored, errors are reported instantaneously. Program sequence is the same with all memory functions. Program Sequence: FUNCTION PARAM. SE-MK Display in subfunction distributor. Call function. Configuration data can be loaded only with feeder being switched off. The attempt to load data with feeder running entails abort of program and information SWITCH OFF.

WRITE ERROR Error in data transmission, READ ERROR repeat function. If message is STATUS ERROR repeated, exchange memory. QUANTITY ERROR QUANTITY ERROR WR. LENGTH CHECKSUM FAULT WRONG TYPE MULTIKEY contains data of a different type of feeder than the active store (e.g. weighfeeder). MULTIKEY and active store MULTICONT contain different version numbers of software. Error upon check of current program position. MULTIKEY and active store MULTICONT contain different parameters or configuration data. Data could not be loaded. The MULTIKEY from which data are to be loaded is empty.

WRONG VERS.

WRONG REV

WRONG P,K

REFUSED MK NOT PROG!

9940

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Modes of Operation and Functions FH 363 GB/ 2 - 11

DLD
2.4.5 Default Values
With functions Load Init. Par. and Load Init. Conf. the default values indicated in Chapters 4 and 5 are loaded. For program processing, see Item 2.4. For acknowledgement, message Data Accepted, is output. FUNCTION PARAM. SE-MMM

MULTICONT

Display subfunction distributor. Start program by operating ENTER. Interrogation for acknowledgement.

J=1, N=0 PARAM. SE-MMM

1P
Error Messages:

Data are stored.

2.4.6 Multi-Memory Module


All programmed and calibrated system data can be permanently stored in the backup memory of the multi-memory module. With functions Param. SE-MMM and Conf. SE-MMM data are stored in module, with Param.MMM-SE and Conf. MMM-SE data are loaded from module.

CHECKSUM FAULT Data transmission was faulty, WRITE ERROR repeat function. Exchange READ ERROR module if message is repeated.

2.5 Restoring
This function enables simultaneous loading of configuration data and parameters stored in the multi-memory module. Function can be started only with feeder disconnected. Program Sequence: FUNCTION RECOVER YES =1; NO = 0_ RECOVER Display in subfunction distributor and start of function. Interrogation for acknowledgement. Data are loaded. At first parameters are checked and loaded, then configuration data. Errors entail abort of function. Error Messages: Feeder is not switched off. Only parameters have been loaded. Switch off feeder and restart function. CHECKSUM FAULT Data transmission was faulty, repeat function. Exchange memory if message is repeated. SWITCH OFF RECOVER

1P

9940

Modes of Operation and Functions FH 363 GB/ 2 - 12

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MULTICONT
4. Configuration
4.1 General Comments
The MULTICONT system is adapted to users requirements by configuration. From the scope of available functions only those assemblies and functions required for the application are activated. Analog inputs and outputs are assigned to logical signals and data. The event messages are classified in accordance with different classes. Entry is via function Configuration (s. 2.4.2). The values for source type, source, and event class can be selected from the admissible range by cursor operation. The system is factory-configurated in accordance with the specification. Modifications should exclusively be effected by persons with comprehensive system knowledge. Section 4.2 Survey comprises a list of configuration blocks complete with available signals and functions which enables prompt survey and facilitates the location of individual data. In Section 4.3 Index, all configuration data including default values and setting ranges are listed. The representation corresponds to the display of a machine control station; additional symbols and block names largely reduce the need for explanatory texts.

DLD

As form of representation a bordered three-line block has been selected. The first line contains the name and (with inputs and outputs) a symbol. The indications in lines 2 and 3 correspond to the display in the setpoint field and in the input/output field of a machine control station. If the lines are dashed, no entry is possible. Name Number Source Type Source Symbol Event Class

Range: Settable source types / Event classes Reference: To parameters To event messages Note: The note completes representation by additional information. Together with symbol, source type and event message, the name of the signal describes the function. This name is used in the alphabetic search list. The symbols beside the names refer to the source type.

m n o p q

Input

Output

N/C contact

N/O contact

Flank-controlled

645

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Configuration FH 363 GB/ 4 - 1

DLD
The number serves for identification and is shown in the setpoint field together with the symbol. It is composed of block number, position of signal within the block and the letter K. The symbol serves for explanation of signal on display. The source type defines the type of interface, the signal can be assigned to. The signal is either assigned to an input, or output, or generated internally. The following types are possible: DE/NE DA/NA AE AA WZ GA IM SE TT IN .0/.1 Digital Input Digital Output Analog Input Analog Output Load Cell Input Speed Input Pulse Output SE Bus Keyboard (Machine Control Station) Internally Generated Signal Not Active/Active. IM TT SE IN .1 (YES) .0 (NO) GA AA WZ AE DE/NE

MULTICONT
In total the configurations listed in the table below are possible: Source Type Unit EA1 -EA3 ME1-ME3 EA1 - EA3 EA1 - EA3 ME1 - ME3 EA1 - EA3 EA1 - EA3 ME1 - ME3 EA1 - EA3 ME1 - ME3 EA1 EA3 LB1 - LB2 ZBS, IPC, PLS Source Channel* DE1 - DE6 DE1 - DE6 YES / NO DA1 -DA7 AE1 AE1 AA1 -AA2 WZ1 WZ1 GA1 GA1 IM1

DA/NA

The source defines unit and channel, or dummy sources, with logical YES/NO in accordance with type. Depending on stage of extension, the following units can be selected: EA1 - EA3 3 Input/output units FEA,

ME1 - EA3 3 Measurement data acquisition units FME, LB1, LB2 ZBS PLS IPC YES/NO 2 Machine control stations FLB, Group control station FZB, Interface to process control system, Diagnosis interface IPC (planned), Logical YES/NO.

* The number of available channels depends on the units used. All digital inputs and outputs can be inverted if NE is scrolled into display field in place of DE, or NA in place of DA.

645

Configuration FH 363 GB/ 4 - 2

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MULTICONT

DLD

The event class defines the type of event message (see Chapter 6) assigned to the signal. The following message types are possible: A W1 W2 IG ALARM, WARNING 1, WARNING 2, IGNORE.

Example K 00.00 DE/NE EA2.DE1 BSP A

The range indicates the eligible source types, or event classes. If DE can be permitted as source type, the permissible logical states YES/NO are indicated.

Range: DE /NE SE NO A / W1 See: P 00.00 beispiel E 00 Example Note: To signal Example K 00.00 BSP, a digital input (N/O contact) is assigned as source type. As source, digital input 1 of input/output unit 2 is determined. A missing signal is reported as ALARM. As an alternative, source type SE bus and event class Warning 1 can be assigned to the signal. As sources, all active assemblies with digital inputs, or interfaces, can be configurated via SE bus. To source type DE no more than logical state NO can be assigned. If no source is assigned to the signal, -.NO has to be configurated as source, otherwise event message Example would be permanently available.

645

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Configuration FH 363 GB/ 4 - 3

DLD
4.2 Survey
Block K 00. Hardware Configuration Block K 05. > > > > > < < < < < < < <

MULTICONT

External Interlocking K 05.01 K 05.02 K 05.03 K 05.04 K 05.05 K 05.06 K 05.07 K 05.08 K 05.09 K 05.10 K 05.11 K 05.12 K 05.13 NOT-AUS FREISCH FREI_1 FREI_2 FREI_3 NO_FREI EL_BER EX_BER M0_BER M1_BER M0_EBER M1_EBER NO-NOT

Measurement Data Acquisition Unit 1 K 00.01 Measurement Data Acquisition Unit 2 K 00.02 Input/Output Unit 1 K 00.03 Input/Output Unit 2 K 00.04 Input/Output Unit 3 K 00.05 Machine Control Station 1 K 00.06 Machine Control Station 2 K 00.07 Batch Processor K 00.08 Memory SE K 00.09 Multikey K 00.10 No SI units K 00.11

ME1_AKT ME2_AKT EA1_AKT EA2_AKT EA3_AKT LB1_AKT LB2_AKT SE*_AKT SE_MEM MK_AKT NON-SI

Emergency Stop Safety Disconnector Release 1 Release 2 Release 3 No Release Electrical Equipment Ready Externally Ready Ready in Mode 0 Ready in Mode 1 Ready to Start in Mode 0 Ready to Start in Mode 1 No EMERGENCY-OFF

Block K 06. Block K 01. Safety Indications: General Feeder START > Preselect Local Mode > Feeder START/STOP < Preselect Local Mode Active Block K 07. Feeder START Preselect Test Mode Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2 Preselect Test Mode Active Absolute Setpoint

Sources Local Mode K 06.00 K 06.01 K 06.02 K 06.03 LO_EIN LO_VORW LO_I/O LO_VAKT

Maintenance Interval Reached K 01.01 WARTINT

Block K 02.

Safety Indications: Electrical Equipment of Feeder K 02.00 K 02.01 K 02.02 K 02.03 ANTR_OK NETZAUS F_DAN DAN_REG

Sources Test Mode K 07.00 TM_EIN K 07.01 TM_VORW K 07.02 TM_I/O K 07.03 TM_RES1 K 07.04 TM_RES2 K 07.05 TM_VAKT K 07.10 TM_PABS

< Drives OK Power Failure > Error Prefeeder Drive > Error Prefeeder Controller > Temperature Prefeeder Too High > Error Auxiliary Drive < Cable Breakage/Short Circuit Setpoint Analog Input Range < MIN

K 02.04 TEMP_DO K 02.05 F_HAN K 02.06 KURZSCH K 02.07 F_PANAL

> > > < >

Block K 08. Feeder START Preselect Mode 0 Feeder START/STOP Reset Counter 1 Reset Counter 2 Preselect Mode 0 Active Absolute Setpoint Relative Setpoint

Sources Mode 0 K 08.00 K 08.01 K 08.02 K 08.03 K 08.04 K 08.05 K 08.10 K 08.11 M0_EIN M0_VORW M0_I/O M0_RES1 M0_RES2 M0_VAKT M0_PABS M0_PREL

Block K 03.

Safety Indications: Mechanical Equipment of Feeder

< Feed Unit OK K 03.00 MECH_OK > Temperature MAX 2 Too High K 03.01 T_MAX2 > Temperature MAX 1 Too High K 03.02 T_MAX1

> > > > < >

Block K 09. Block K 04. Safety Indications: Material K 04.00 ST_MAT K 04.01 PMIN_AN > > > > Feeder START Preselect Mode 1 Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2

Sources Mode 1 K 09.00 K 09.01 K 09.02 K 09.03 K 09.04 M1_EIN M1_VORW M1_I/O M1_RES1 M1_RES2 645

< Wrong Material Flow < P < PMIN After Start-up

Configuration FH 363 GB/ 4 - 4

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MULTICONT
< Preselect Mode 1 Active > Absolute Setpoint Relative Setpoint Block K 10. K 09.05 M1_VAKT K 09.10 M1_PABS K 09.11 M1_PREL Block K 15. < Actual Feed Rate < PMIN < Actual Feed Rate > PMAX

DLD
Limit Values K 15.01 P_MIN K 15.02 P_MAX

Mode-Independent Sources and Destinations Block K 16. Calibration Event Messages K 16.01 WZ_MAX K 16.02 WZ_MAX K 16.03 SIM_AKT K 10.00 ANTR_ON K 10.01 STCLR K 10.02 VOLUM K 10.03 Z_RIEG K 10.04 W_EIN K 10.05 H_EIN K 10.06 S_ALARM K 10.07 S_WARN K 10.08 FM1_IA K 10.09 FM2_IA K 10.10 QU_q K 10.11 P_IST1 K 10.12 P_IST2 K 10.13 SOLAKT Controller Block K 19. K 11.01 NOTSOL K 11.02 REGAB K 11.03 NOT_AKT K 11.04 REG_ERR K 11.10 REGABA Prefeeder Type Mode-Independent Sources and Destinations, Extended Version K 19.01 FM1STOP K 19.02 FM2STOP Batching Mode K 20.01 M0_BATQ K 20.02 M1_BATQ K 20.03 TM_BATQ K 20.04 M0_BATA K 20.05 M1_BATA K 20.06 TM_BATA K 20.07 VORKON K 20.08 HAUPTK K 20.09 HKGRVK K 20.10 M0_PBAT K 20.11 M1_PBAT K 20.12 TM_PBAT

> > > < > < < < < > < < <

Prefeeder START Acknowledge Event Message Volumetric Mode Prefeeder START Message: Feeder started Message: Auxiliary Drive started General Alarm General Warning Totalizing Counter 1 Totalizing Counter 2 Measured Load Actual Feed Rate 1 Actual Feed Rate 2 Set Feed Rate

LC Input < MAX LC Input > MAX Simulator Active

Block K 17.

Automatic Zero Setting K 17.01

Automatic Zero Setting Active

AUTO_AKT

Block K 18. Linearization

Linearization K 18.01 LIN_AKT

Block K 11. > Activate Emergency Setpoint < Message: Deviation < Message: Emergency Setpoint Active < Controller Out Of Limit < Deviation Block K 12.

> Stop Totalizing Counter 1 > Stop Totalizing Counter 2 Block K 20. > Preselect Batching Mode 0 > Preselect Batching Mode 1 > Preselect Batching Mode Test Mode > Abort Batch, Mode 0 > Abort Batch, Mode 1 > Abort Batch, Test Mode < Pre-contact < Main Contact < Main Contact > Pre-contact Batch Setpoint Mode 0 Batch Setpoint Mode 1 Batch Setpoint Test Mode

Prefeeder, Speed-Controlled K 12.01 ZD_AKT Prefeeder, Position-Controlled K 12.02 ZS_AKT Block K 13. Prefeeder, Speed-Controlled K 13.00 ZD_AON K 13.10 ZD_LST K 13.11 ZD_NST

< Prefeeder START > Setpoint Prefeeder, Local < Control Magnitude Prefeeder Block K 14. < > > > > < < > <
645

Prefeeder, Position-Controlled K 14.00 ZS_AON K 14.01 ZS_MAX K 14.02 ZS_MIN K 14.03 ZS_LAUF K 14.04 ZS_LZU K 14.05 ZS_AAUF K 14.06 ZS_AZU K 14.10 ZS_STM K 14.11 ZS_ADO K 14.12 ZS_ZUST

Prefeeder Drive START Prefeeder Limit Position MAX Prefeeder Limit Position M Prefeeder OPEN, Local Prefeeder Shut, Local Prefeeder Drive OPEN Prefeeder Drive SHUT Prefeeder Position Signal Prefeeder Position Signal Control prefeeder output

Block K 21. > Fill Weight > Fill Weight Control START > Initialise Controller Discharge-/Fill Control < Fill Weight < BMIN < Fill Weight > BMAX

Fill Weight, Bin K 21.01 B_WZ K 21.02 B_RON K 21.03 B_IT K 21.04 B_TYP_A K 21.05 BMIN K 21.06 BMAX

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Configuration FH 363 GB/ 4 - 5

DLD
< Bin Filling: START Load Cell Input Fill Weight Underamplified Load Cell Input Fill Weight Overamplified < Fill Weight < Fill Weight Control Magnitude Block K 22. K 21.07 B_FUELL K 21.08 B_WZMIN K 21.09 B_WZMAX K 21.10 B_WZAA K 21.11 B_STG Block K 25.

MULTICONT
Humidity Correction K 25.01 FEU_EIN K 25.02 MATFEU K 25.03 PTROCK K 25.04 FM1_TR K 25.05 FM2_TR K 25.06 FEU_MAX K 25.07 FEU_AKT

Types of Check System

K 25.08 FEU_FAN K 22.02 KME_EXT Deadtime Element K 22.03 KME_TAU Block K 26. K 22.04 KMW_BAU > Preselect Dead Time Element Block K 23. Internal Check System Setpoint M0 K 26.01 TOT_VM0 > Preselect Dead Time Element > Release Check System K 23.01 KME_FR Setpoint M1 K 26.02 TOT_VM1 > Start Span Correction K 23.02 KME_SBI > Dead Time Element Setpoint > Start Zero Point Correction K 23.03 KME_STI Clock ON M0 K 26.03 TOT_TM0 > Accept Correction K 23.04 KME_KUI > Dead Time Element Setpoint > Do Not Accept Correction K 23.05 KME_KNO Clock ON M1 K 26.04 TOT_TM1 > Fill/Discharge Unit stopped K 23.06 KME_FEA > Preassign Dead Time Element < Message: Check Measurement Setpoint K 26.05 TOT_VOR Started K 23.07 KME_AKT > Initialize Dead Time Element Minimum Check Fill Weight K 23.08 KMEBM Setpoint K 26.06 TOT_IN Maximum Check Fill Weight K 23.09 KMEBMAX > Dead Time Element Check Quantity < MIN K 23.10 KME_KVM START/STOP, < Corr. Range Exceeded, Preselect M0 K 26.07 TOT_IM0 Abs. Zero Point K 23.11 KME_KTA > Dead Time Element < Corr. Range Exceeded, START/STOP, Rel. Zero Point K 23.12 KME_KTR Preselect M1 K 26.08 TOT_IM1 < Corr. Range Exceeded, > Dead Time Element Abs. Span K 23.13 KME_KBA START/STOP, < Corr. Range Exceeded, Clock ON M0 K 26.09 TOT_TI0 Rel. Span K 23.14 KME_KBR > Dead Time Element < Check Logged On K 23.15 KME_KAN START/STOP, < Prepare Check Measurement K 23.16 KME_KVO Clock ON M1 K 26.10 TOT_TI1 < Check Measurement Active K 23.17 KME_KON > Dead Time Elements < Check System Expects Preselected K 26.11 TOT_GEW Acceptance K 23.18 KME_WQU > Dead Time Element < KME Result K 23.19 KME_AA Setpoint Active K 26.12 TOT_PON > Dead Time Element START/STOP Active K 26.13 TOT_ON Block K 24. External Check System Accept Span Correction Accept Zero Point Correction Start External Check System Correction Value: Span Correction Value: Zero Point K 24.01 K 24.02 K 24.03 K 24.04 K 24.05 KME_KUB KME_KUT KME_STE KME_KGB KMT_KGT
645

INTERNAL Check System Type Active EXTERNAL Check System Type Active Cyclic Auto Start Tare Cyclic Auto Start Span

K 22.01 KME_INT

> Humidity Correction START > Material Humidity < Actual Feed Rate, Dry Totalizing Counter 1, Pulse Output Corrected Totalizing Counter 2, Pulse Output Corrected < Humidity MAX < Humidity Correction Active Material Humidity, Wrong Analog Input

Configuration FH 363 GB/ 4 - 6

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MULTICONT
4.3 List of Configuration Data

DLD

K 00. Hardware Configuration

In this block the assemblies used require to be activated, assemblies not used must be de-activated. Measurement Data Acquisition Unit 1 K 00.01 .1 Range: .0 / .1 See: SY 01 ME1 DATA LINK Measurement Data Acquisition Unit 2 K 00.02 .0 Range: .0 / .1 See: SY 01 ME2 DATA LINK ME2_AKT A A K 00.06 .1 ME1_AKT A A K 00.05 .0 Range: .0 / .1 See: SY 05 EA3 DATA LINK Machine Control Station 1 LB1_AKT A Input/Output Unit 3 EA3_AKT A A

Range: .1 A / IG See: SY 06 LBS DATA LINK Note: Machine control station 1 cannot be de-activated. Configurate the event message as IG. Machine Control Station 2

Input/Output Unit 1 K 00.03 .1 Range: .0 /. 1 See: SY 03 EA1 DATA LINK EA1_AKT A / IG A K 00.07 .0

LB2_AKT A A / IG

Range: .0 /.1 See: SY 07 LBS2 DATA LINK

Input/Output Unit 2 K 00.04 .0 Range: .0 / .1 See: SY 04 EA2 DATA LINK


645

Batch Processor EA2_AKT A A K 00.08 .0 Range: .0 / .1 See: SY 08 SE* DATA LINK SE*_AKT A A / W2

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Configuration FH 363 GB/ 4 - 7

DLD
Memory SE K 00.09 IN See: SY 09 MEMORY FAIL SE_MEM A K 00.11 .0

MULTICONT
No SI units NON-SI

Multikey K 00.10 .0 Range: .0 /.1 MK_AKT

Range: .0 / .1 Reference: Chapter 5.1 Parameter designation Note: The SI units will be converted into the American system of units. All related parameters, current readings and setpoints are converted on activation. The SE-BUS telegram furthermore transmits the data in SI units. A current charge is aborted, a current KME is ended.

K 01. Safety Indications: General

Maintenance Interval Reached K 01.01 IN See: P 02.09 wartint SC 01 MAINTENANCE INTERVAL WARTINT W1

K 02. Safety Indications: Electrical Equipment of Feeder

mo
K 02.00 DA/NA Range: DA/NA

Drives OK ANTR_OK K 02.01 IN

Power Failure NETZAUS A A / W1 / IG

Range: See: WE 01 POWER DOWN

645

Configuration FH 363 GB/ 4 - 8

Technische Redaktion BV2ED

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MULTICONT

DLD

no
K 02.02 DE/NE

Error Prefeeder Drive F_DAN EA1.DE2 A A

no
K 02.05 DE/NE

Error Auxiliary Drive F_HAN -.NO IG

no
K 02.03 DE/NE

Range: DE/NE NO See: WE 02 MS:FEED DRIVE Error Prefeeder Controller

mo
DAN_REG K 02.06 DA/NA A A

Range: DE/NE NO A / W1 / W2 / IG See: WE 06 DRIVE OVERLOAD Cable Breakage/Short Circuit KURZSCH A A / IG

-.NO

Range: DE/NE NO See: WE 03 PREFEEDER SCR FAIL

no
K 02.04 DE/NE

Range: DA/NA See: WE 05 CABLE SHORT OR INT. Note: Only applies to NAMUR inputs. Special case: IG Contact connection possible. Open : Level 1 Closed : Level 0

Temperature Prefeeder Too High TEMP_DO -.NO A A Setpoint Analog Input Range < MIN K 02.07 IN Range: See: P 10.01 Pae_Anh P 10.02 Pae_Ber WE 07 ANALOG INPUT P F_PANAL A A / IG

Range: DE/NE NO See: WE 04 PREFEEDER TEMP. HI

K 03. Safety Indications: Mechanical Equipment of Feeder

no
K 03.00 DA/NA Range: DA/NA

Feed Unit OK MECH_OK ___

np
K 03.01 DE/NE

Temperature MAX 2 Too High T_MAX2 ME1.DE6 A A / IG

Range: DE/NE NO See: WM 01 TEMPERATURE HI2"

645

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 9

DLD

MULTICONT
Temperature MAX 1 Too High T_MAX1 -.NO A

no
K 03.02 DE/NE

Range: DE/NE NO A / W1/ W2 / IG See: WM 02 TEMPERATURE HI1"

K 04. Safety Indications: Material

mo
K 04.00 DA/NA

Wrong Material Flow ST_MAT -

no
K 04.01 DA/NA

P < PMIN After Start-up PMIN_AN W1 A1 / W1 / W2

Range: DA/NA Note: dentical with output K 04.01

Range: DA/NA See: P 08.01 pmin P 12.02 fahrtim MF 01 NO PREFEED

K 05. External Interlocking

np
K 05.01 DE/NE

Emergency Stop NOT-AUS EA1.DE1 A A

no
K 05.03 DE/NE Range: DE/NE / SE

Release 1 FREI_1 EA1.DE6 YES / NO

np
K 05.02 DE/NE

Range: DE/NE NO See: IL 01 EMERGENCY STOP Safety Disconnector

no
FREISCH K 05.04 DE/NE Range: DE/NE / SE A A

Release 2 FREI_2 -.YES YES / NO

EA1.DE1

Range: DE/NE NO See: IL 02 LOCAL MAIN SWITCH

645

Configuration FH 363 GB/ 4 - 10

Technische Redaktion BV2ED

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MULTICONT

DLD

no
K 05.05 DE/NE Range: DE/NE / SE

Release 3 FREI_3 -.NO YES / NO

mo
K 05.10 DA/NA Range: DA/NA

Ready in Mode 1 M1_BER -

mo
K 05.06 DA/NA

No Release NO_FREI W2 W2

mo
K 05.11 DA/NA

Ready to Start in Mode 0 M0_EBER -

mo
K 05.07 DA/NA

Range: DA/NA See: IL 03 NO RELEASE Electrical Equipment Ready

Range: DA/NA

mo
EL_BER K 05.12 DA/NA

Ready to Start in Mode 1 M1_EBER -

Range: DA/NA

Range: DA/NA

mo
K 05.08 DA/NA

Externally Ready EX_BER -

mo
K 05.13 DA/NA

No EMERGENCY-OFF NO-NOT -

mo
K 05.09 DA/NA

Range: DA/NA Ready in Mode 0 M0_BER EA1.DA5

Range: DA/NA Message No EMERGENCY STOP = NO is not cleared before event message IL01 is reset and input signal EMERGENCY STOP inactive.

Range: DA/NA

645

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Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 11

DLD
K 06. Sources Local Mode

MULTICONT

Feeder START K 06.00 IN LO_EIN

noq
K 06.02 DE Range: DE

Feeder START/STOP LO_I/O ME1.DE2 NO

no
K 06.01 DE/NE

Preselect Local Mode LO_VORW ME1.DE1

mo
K 06.03 DA/NA

Preselect Local Mode Active LO_VAKT -

Range: DE/NE YES / NO Note: Contact precedes any other main mode. If Local Mode is cut off, feeder automatically stops (without clearance) and returns to its previous mode. After power failure, feeder is in Mode 0.

Range: DA/NA

K 07. Sources Test Mode

Feeder START K 07.00 IN TM_EIN

noq
K 07.02 TT

Feeder START/STOP TM_I/O LB1

Preselect Test Mode K 07.01 TT Range: SE / TT LB1 TM_VORW

no
K 07.03 TT

Range: DE / SE / TT Reset Totalizing Counter 1 TM_RES1 LB1

Range: DE / SE / TT

645

Configuration FH 363 GB/ 4 - 12

Technische Redaktion BV2ED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

MULTICONT

DLD

no
K 07.04 TT

Reset Totalizing Counter 2 TM_RES2 LB1

n
K 07.10 TT

Absolute Setpoint TM_PABS LB1

Range: DE/NE / SE / TT

Range: AE / SE / TT

mo
K 07.05 DA/NA

Preselect Test Mode Active TM_VAKT -

Range: DA/NA

K 08. Sources Mode 0

Feeder START K 08.00 IN M0_EIN

no
K 08.03 SE

Reset Totalizing Counter 1 M0_RES1 ZBS

noq
K 08.01 TT

Preselect Mode 0 M0_VORW LB1

no
K 08.04 SE

Range: DE/NE / SE / TT Reset Totalizing Counter 2 M0_RES2 ZBS

Range: DE/NE / SE / TT

Range: DE/NE / SE / TT

noq
K 08.02 SE
645

Feeder START/STOP M0_I/O ZBS

mo
K 08.05 DA/NA

Preselect Mode 0 Active M0_VAKT -

Range: DE/NE / SE / TT

Range: DA/NA

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 13

DLD

MULTICONT
Absolute Setpoint M0_PABS ZBS K 08.11 .0 Range: SE / TT / .0 Relative Setpoint M0_PREL

n
K 08.10 SE

Range: AE / SE / TT

K 09. Sources Mode 1

Feeder START K 09.00 N M1_EIN

no
K 09.04 TT

Reset Totalizing Counter 2 M1_RES2 LB1

noq
K 09.01 TT

Preselect Mode 1 M1_VORW LB1

mo
K 09.05 DA/NA

Range: DE/NE / SE / TT Preselect Mode 1 Active M1_VAKT -

Range: DE/NE / SE / TT

Range: DA/NA

noq
K 09.02 TT

Feeder START/STOP M1_I/O LB1

n
K 09.10 TT

Absolute Setpoint M1_PABS LB1

Range: DE/NE / SE / TT

Range: AE / SE / TT

no
K 09.03 TT

Reset Totalizing Counter 1 Relative Setpoint M1_RES1 K 09.11 LB1 .0 M1_PREL

Range: DE/NE / SE / TT Range: SE / TT / .0


645

Configuration FH 363 GB/ 4 - 14

Technische Redaktion BV2ED

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MULTICONT
K 10. Mode-Independent Sources and Destinations

DLD

Prefeeder START K 10.00 IN ANTR_ON

mo
K 10.04 DA/NA

Message: Feeder started W_EIN -

Range: DA/NA

no
K 10.01 DE/NE

Acknowledge Event Message STCLR EA1.DE5

mo
K 10.05 DA/NA

Message: Auxiliary Drive started H_EIN -

Range: DE/NE YES / NO Note: Independent of configuration, SE bus and keyboard of a machine control station act as sources with equality of access.

Range: DA/NA Note: Signal is identical with K 10.04 W_EIN.

no
K 10.02 DE/NE

Volumetric Mode VOLUM -.NO

mo
K 10.06 DA/NA Range: DA/NA

General Alarm S_ALARM EA1.DA2

Range: DE/NE YES / NO Note: Independent of configuration, SE bus and keyboard of a machine control station act as sources with equality of access.

no
K 10.03 TT

Prefeeder START Z_RIEG

no
K 10.07 DA/NA Range: DA/NA

General Warning S_WARN EA1.DA7

LB1

Range: DE/NE / SE / TT NO

645

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Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 15

DLD

MULTICONT
Totalizing Counter 1 FM1_IA EA1.IM1

m
K 10.08 IM

m
K 10.11 AA

Actual Feed Rate 1 P_IST1 EA1.AA2

m
IM

Range: IM See: P 01.03 fm1dim P 01.04 fm1puls Totalizing Counter 2 FM2_IA EA2.IM1

m m
QU_q A

Range: AA See: P 09.01 P1_Anh P 09.02 P1_Ber Actual Feed Rate 2 P_IST2 -

K 10.09

K 10.12 AA Range: AA See: P 09.03 P2_Anh P 09.04 P2_Ber Set Feed Rate

Range: IM See: P 01.05 fm2dim P 01.06 fm2puls Measured Load

K 10.10 WZ ME1.WZ1

K 10.13 AA Range: AA See: P 09.07 Ps_Anh P 09.08 Ps_Ber -

SOLAKT

Range: WZ / AE See: P 10.03 Qae_Anh P 10.04 Qae_Ber SY 10 q WRONG UNIT

645

Configuration FH 363 GB/ 4 - 16

Technische Redaktion BV2ED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

MULTICONT
K 11. Controller

DLD

no
K 11.01 DE/NE

Activate Emergency Setpoint NOTSOL -.NO

mo
K 11.04 DA/NA

Controller Out Of Limit REG_ERR W1

Range: DE/NE / SE YES / NO See: P 12.05 Not_Sol

mo
K 11.02 DA/NA See:

Message: Deviation REGAB EA2.DA2 W1

Range: W1 / W2 / IG See: P 05.08 zd_min P 05.09 zd_max CO 03 CONTROLLER OUT LIMIT Deviation REGABA -

K 11.10 AA Range: AA See: P 04.03 r_tau P 09.05 r_Anh P 09.06 r_Ber

@BLOCK 4 = Range:DA/NAA / W1 / W2 P 04.01 difmax P 04.02 regtim CO 01 DEVIATION

mo
K 11.03 DA/NA

Message: Emergency Setpoint Active NOT_AKT W1

Range:DA/NA W1 / W2 / IG See: P 01.02 pnenn P 12.05 Not_Sol CO 02 SETPOINT LIMITED

645

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 17

DLD
K 12. Prefeeder Type

MULTICONT

Prefeeder, Speed-Controlled K 12.01 .0 Range: .0 / .1 ZD_AKT K 12.02 .1

Prefeeder, Position-Controlled ZS_AKT

Range: .0 / .1

K 13. Prefeeder, Speed-Controlled

mo
K 13.00 DA/NA Range: DA/NA

Prefeeder START ZD_AON EA1.DA1

n
K 13.10 AE

Setpoint Prefeeder, Local ZD_LST ME1.AE1

Range: AE See: P 05.12 zd_Ianh P 05.13 zd_Iber Control Magnitude Prefeeder ZD_NST EA1.AA1

K 13.11 AA

Range: AA See: P 05.06 zd_anh P 05.07 zd_byp

645

Configuration FH 363 GB/ 4 - 18

Technische Redaktion BV2ED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

MULTICONT
K 14. Prefeeder, Position-Controlled

DLD

mo
K 14.00 DA/NA

Prefeeder Drive START ZS_AON EA1.DA1

mo
K 14.05 DA/NA

Prefeeder Drive OPEN ZS_AAUF EA1.DA3

no
K 14.01 DE/NE

Range: DA/NA Prefeeder Limit Position MAX ZS_MAX ME2.DE4 YES / NO W1 W1 / W2 / IG

Range: DA/NA

mo
K 14.06 DA/NA

Prefeeder Drive SHUT ZS_AZU EA1.DA4

no
K 14.02 DE/NE

Range: DE/NE

Prefeeder Limit Position MIN ZS_MIN ME2.DE5 YES / NO W1 W1 / W2 / IG

Range: DA/NA

n
K 14.10 AE

Prefeeder Position Signal ZS_STM ME2.AE1

Range: DE/NE

no
K 14.03 DE/NE

Prefeeder OPEN, Local ZS_LAUF ME1.DE3 YES / NO

Range: AE See: P 06.01 zs_anh P 06.02 zs_ber Prefeeder Position Signal ZS_ADO -

K 14.11 Range: DE/NE AA

no
K 14.04 DE/NE

Prefeeder SHUT, Local ZS_LZU ME1.DE4 YES / NO

Range: AA See: P 06.03 zs_aanh P 06.04 zs_aber

Range: DE/NE

645

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Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 19

DLD
Control prefeeder output K 14.12 .0 Range: .0 / .1 .0 : The output K 14.06 (Prefeeder SHUT) is set to SHUT with the switching off of the feeder. .1 : As before, but only if there are no alarms. ZS_ZUST

MULTICONT

K 15. Limit Values

mo
K 15.01 DA/NA

Actual Feed Rate < PMIN P_MIN EA2.DA4 W2 A / W1 / W2 / IG

mo
K 15.02 DA/NA

Actual Feed Rate > PMAX P_MAX EA2.DA5 W2 A / W1 / W2 /IG

Range: See: P 08.01 pmin LO 01 I<MIN

Range: See: P 08.02 pmax HI 01 I > MAX

645

Configuration FH 363 GB/ 4 - 20

Technische Redaktion BV2ED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

MULTICONT
K 16. Calibration Event Messages

DLD

LC Input < MIN K 16.01 IN Range: See: CA 01 LC OUT < MIN WZ_MIN A A / W1

LC Input > MAX K 16.02 IN Range: See: CA 02 LC OUT > MAX Simulator Active K 16.03 IN See: CA 03 SIMULATOR ACTIVE SIM_AKT W2 WZ_MAX A A / W1

K 17. Automatic Zero Setting

Automatic Zero Setting Active K 17.01 .1 Range: .0 / .1 See: Block P 11 Note: Acts like zero setting program on P 03.03 Tarkor 1. AUTO_AKT

645

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Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 21

DLD
K 18. Linearization

MULTICONT

Linearization K 18.01 .0 Range: .0 / .1 See: Block P 13. CA 04 LINEARIZATION. Chapter 2, 2.3.4 Linearization. LIN_AKT A

K 19. Mode-Independent Sources and Destinations, Extended Version

no
K 19.01 DE/NE

Stop Totalizing Counter 1 FM1STOP -.NO YES / NO

no
K 19.02 DE/NE

Stop Totalizing Counter 2 FM2STOP -.NO YES / NO

Range: DE/NE / SE

Range: DE/NE / SE

K 20. Batching Mode

no
K 20.01 SE

See:

Block P 14. Preselect Batching Mode 0 M0_BATQ

no
K 20.02 TT

Preselect Batching Mode 1 M1_BATQ LB1

ZBS Range: DE/NE / SE / TT YES / NO

Range: DE/NE / SE / TT YES / NO

645

Configuration FH 363 GB/ 4 - 22

Technische Redaktion BV2ED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

MULTICONT

DLD

no
K 20.03 TT

Preselect Batching Mode Test Mode TM_BATQ

mo
K 20.08 DA/NA

Main Contact HAUPTK -

LB1

Range: DE/NE / SE / TT YES / NO

no
K 20.04 SE

mo
K 20.09 M0_BATA DA/NA

Range: DA/NA Main Contact > Pre-contact HKGRVK A A

Abort Batch, Mode 0

ZBS

Range: DA/NA See: CA 07 BATCH HK > VK

Range: DE/NE / SE / TT NO

no
K 20.05 TT

Abort Batch, Mode 1 M1_BATA LB1 K 20.10 SE

Batch Setpoint Mode 0 M0_PBAT ZBS

Range: DE/NE / SE / TT NO

no
K 20.06 TT

Range: SE / TT

Abort Batch, Test Mode TM_BATA Batch Setpoint Mode 1 LB1 K 20.11 M1_PBAT LB1

Range: DE/NE / SE / TT NO

mo
K 20.07 DA/NA Range: DA/NA

TT Pre-contact VORKON K 20.12 TT Range: SE / TT Range: SE / TT

Batch Setpoint Test Mode TM_PBAT LB1

645

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Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 23

DLD
K 21. Fill Weight, Bin

MULTICONT

n
K 21.01 WZ

Fill Weight B_WZ A A

mo
K 21.05 DA/NA

Fill Weight < BMIN BMIN W2 W1 / W2 / IG

Range: WZ / SE See: SY 12 qb WRONG UNIT

Range: DA/NA See: P 17.04 B_MIN LO 02 BIN LEVEL LO

no
K 21.02 DE/NE

Fill Weight Control START B_RON -.NO

mo
K 21.06 DA/NA

Fill Weight > BMAX BMAX W2 W1 / W2 / IG

Range: DE/NE

YES / NO Range: DA/NA See: P 17.05 B_MAX HI 02 BIN LEVEL HI Initialise Controller B_INIT -.NO YES / NO DA/NA Range: DA/NA

no
K 21.03 DE/NE Range: DE/NE

mo
K 21.07

Bin Filling START B_FUELL

Discharge-/Fill Control K 21.04 .1 Range: .0 / .1 See: .1 = Discharge control .0 = Fill control B_TYP_A K 21.08 IN

Load Cell Input Fill Weight Underamplified B_WZMIN A A / W1

Range: IN See: CA 05: LC BIN < MIN

645

Configuration FH 363 GB/ 4 - 24

Technische Redaktion BV2ED

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MULTICONT

DLD

Load Cell Input Fill Weight Overamplified K 21.09 IN Range: IN See: CA 06 LC BIN > MAX B_WZMAX A

m
K 21.10 AA

Fill Weight B_WZAA -

Range: AA See: P 15.06 B_Anh P 15.07 B_Ber

m
K 21.11 AA

Fill Weight Control Magnitude B_STG -

Range: AA See: P 18.12 B_anh P 18.13 B_go P 18.14 B_gu

645

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 25

DLD
K 22. Types of Check System

MULTICONT

INTERNAL Check System Active K 22.01 .0 Range: .0 / .1 KME_INT K 22.03 .0 Range: .0 / .1

Cyclic Auto Start Tare KME_TAU

EXTERNAL Check System Active K 22.02 .0 Range: .0 / .1 KME_EXT K 22.04 .0 Range: .0 / .1

Cyclic Auto Start Span KMW_BAU

K 23. Internal Check System

no
K 23.01 DE/NE

Release Check System KME_FR -.YES YES / NO

noq
K 23.03 TT

Start Zero Point Correction KME_STI LB1

Range: DE/NE / SE

Range: DE/NE / SE / TT NO

noq
K 23.02 TT

Start Span Correction KME_SBI LB1

no
K 23.04 TT

Accept Correction KME_KUI LB1

Range: DE/NE / SE / TT NO

Range: DE/NE / SE / TT NO

645

Configuration FH 363 GB/ 4 - 26

Technische Redaktion BV2ED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

MULTICONT

DLD

no
K 23.05 TT

Do Not Accept Correction KME_KNO LB1 K 23.10 IN See:

Check Quantity < MIN KME_KVM W1 CH 01 CHECK QUANTITY < MIN

Range: DE/NE / SE / TT NO

no
K 23.06 DE/NE

Fill/Discharge Unit stopped KME_FEA

mo
K 23.11 W2 DA/NA

Corr. Range Exceeded, Abs. Zero Point KME_KTA W1

-.NO

Range: DE/NE W2 / IG See: CH 08 FEEDBACK PREFEEDER

mo
K 23.07 DA/NA

Message: Check Measurement Started KME_AKT -

mo
K 23.12 DA/NA

Range: DA/NA See: CH 04 CORRECTION 0 ABS HI Corr. Range Exceeded, Rel. Zero Point KME_KTR W1

Range: DA/NA

Minimum Check Fill Weight K 23.08 IN See: CH 02 BIN LEVEL LO KMEBMIN W1

mo
K 23.13 DA/NA

Range: DA/NA See: CH 05 CORRECTION 0 REL HI Corr. Range Exceeded, Abs. Span KME_KBA W1

Maximum Check Fill Weight K 23.09 IN See: CH 03 BIN LEVEL HI KMEBMAX W1

mo
K 23.14 DA/NA

Range: DA/NA See: CH 06 CORR. SPAN ABS. HI Corr. Range Exceeded, Rel. Span KME_KBR W1

Range: DA/NA See: CH 07 CORR. SPAN REL. HI

645

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Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 27

DLD

MULTICONT
Check Logged On KME_KAN W2 W2 / IG

mo
K 23.15 DA/NA

m
K 23.19 AA Range: AA

KME Result KME_AA

mo
K 23.16 DA/NA

Range: DA/NA See: CH 09 NO PERMISSION Prepare Check Measurement

Display of the measuring results F/Z of the check system F= Z= Measuring result of the static scales Measuring result of the solids flow feeder

KME_KVO W2

The calibration of the analog output is not adjustable. Range: DA/NA See: CH 10 PREPARATION ACTIVE W2 / IG F/Z = 0,9 : Output signal 4 mA (-10%) = 1,0 : Output signal 0 mA ( 0%) = 1,1 : Output signal 20 mA (+10%)

mo
K 23.17 DA/NA

Check Measurement Active KME_KON -

Range: DA/NA

mo
K 23.18 DA/NA

Check System Expects Acceptance KME_WQU W2 W2 / IG

Range: DA/NA See: CH 11 ACCEPTANCE REQ.

645

Configuration FH 363 GB/ 4 - 28

Technische Redaktion BV2ED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

MULTICONT
K 24. External Check System

DLD

Accept Span Correction K 24.01 SE Range: SE Accept Zero Point Correction K 24.02 SE Range: SE Start External Check System K 24.03 SE Range: SE ZBS KME_STE ZBS KME_KUT K 24.05 SE Range: SE ZBS KME_KUB K 24.04 SE Range: SE

Correction Value: Span KME_KGB ZBS

Correction Value: Zero Point KMT_KGT ZBS

K 25. Humidity Correction

no
K 25.01 DE/NE

Humidity Correction ON FEU_EIN -.NO YES / NO

n
K 25.02 AE

Material Humidity MATFEU -

Range: DE/NE / SE

Range: AE See: P 20.02 FEU_ANH P 20.03 FEU_BER

645

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

Technische Redaktion BV2ED

Configuration FH 363 GB/ 4 - 29

DLD

MULTICONT
Actual Feed Rate, Dry PTROCK -

m
K 25.03 AA

mo
K 25.06 DA/NA

Humidity MAX FEU_MAX W1 W1 / W2 / IG

Range: AA See: P 20.04 PTR_ANH P 20.05 PTR_BER Totalizing Counter 1, Pulse Output Corrected K 25.04 .0 Range: .0 / .1 FM1_TR

Range: DA/NA See: HI 03 HUMIDITY HI

mo
K 25.07 DA/NA

Humidity Correction Active FEU_AKT -

Range: DA/NA

Totalizing Counter 2, Pulse Output Corrected K 25.05 .0 Range: .0 / .1 FM2_TR Material Humidity, Wrong Analog Input K 25.08 IN FEU_FAN A

Range: IN A / IG See: WE 08 ANALOG INPUT HUMIDITY

K 26. Dead Time Element

One dead time element is provided for the setpoint and one for the START/STOP command. The dead time element for the setpoint can be initialized externally, pre-assigned with the available setpoint and held. Both elements can be selected separately in Mode 0 and Mode 1. The inputs are not monitored for double assignment so that with one input both dead time elements can be selected at the same time. The dead time for both elements is entered with Parameter P 21.01.

no
K 26.01 DE/NE

Preselect Dead Time Element Setpoint M0 TOT_VM0 -.NO YES / NO

Range: DE/NE / SE

645

Configuration FH 363 GB/ 4 - 30

Technische Redaktion BV2ED

Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmnH reserves all rights of ownership and copyrights.

MULTICONT

DLD

no
K 26.02 DE/NE

Preselect Dead Time Element Setpoint M1 TOT_VM1 -.NO YES / NO

no
K 26.07 DE/NE

Dead Time Element START/STOP, Preselect M0 TOT_IM0 -.NO YES / NO

no
K 26.03 DE/NE

Range DE/NE / SE

Range: DE/NE / SE

Dead Time Element Setpoint Clock ON M0 TOT_TM0 -.NO

no
K 26.08 DE/NE

Dead Time Element START/STOP, Preselect M1 TOT_IM1 -.NO YES / NO

Range: DE/NE / SE

YES / NO

no
K 26.04 DE/NE

Range: DE/NE / SE Dead Time Element Setpoint Clock ON M1 TOT_TM1 -.NO K 26.09

no
DA/NA

Dead Time Element START/STOP, Clock ON M0 TOT_TI0 -.NO YES / NO

Range: DE/NE / SE

YES / NO

no
K 26.05 DE/NE

Range: DE/NE / SE Preassign Dead Time Element Setpoint TOT_VOR -.NO K 26.10

no
DE/NE

Dead Time Element START/STOP, Clock ON M1 TOT_TI1 -.NO YES / NO

Range: DE/NE / SE

YES / NO

no
K 26.06 DE/NE

Range: DE/NE / SE Initialize Dead Time Element Setpoint TOT_INI -.NO DA/NA

no
K 26.11

Dead Time Elements Preselected TOT_GEW -

Range: DE/NE / SE

YES / NO Range: DA/NA

645

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Configuration FH 363 GB/ 4 - 31

DLD

MULTICONT
Dead Time Element Setpoint Active TOT_PON -

no
K 26.12 DA/NA Range: DA/NA

no
K 26.13 DA/NA Range DA/NA

Dead Time Element START/STOP Active TOT_ON -

645

Configuration FH 363 GB/ 4 - 32

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MULTICONT
5. Parametrization
5.1 Parameter Designation
Parameters complete configuration and serve for total system definition. All rated data, calibration and evaluation data as well as controller settings, limit values, and standard interfaces are entered as parameters. All functions required for parameter setting can be accessed via the function distributor, the operating functions are described in Chapter 2 Functions and Operating Modes. For rated data, calibration and evaluation data, see relevant data sheets. Section 5.2 Survey comprises a list of all parameter blocks which enables instantaneous survey and facilitates the location of individual parameters. In Section 5.3 Index, all parameter blocks including default values and eligible settings are listed. The parameter units can be converted from SI to the American system of units by configuration (K 00.11 NONSI). Conversion SI-units => American system of units g kg t => => => oz lb t inch f 1 oz 1 lb 1t 1 inch 1f = 28.3703 g = 0.4535925 kg = 2000 lb = 25.4 mm = 0.3048 m

DLD

The representation in Section 5.3 follows the display of a machine control station. All parameters are represented in a bordered three-line block. The first line contains the parameter name. The indications in lines 2 and 3 correspond to the display in the setpoint field and the input/output field of a machine control station. Name Number Value Range: A...Z (Setting range, value can be continuously changed.) 0 / 1 / 2 (Setting range, select from values displayed, select by cursor operation) Reference: To configuration, see Chapter 4. To event messages, see Chapter 6. Note: The note completes representation by additional information. The parameter name refers to the function and serves as keyword in the attached alphabetic search list. The parameter number is composed of block number, position of parameter within the block and the letter P. This number serves for identification and is shown in the setpoint field together with the symbol. The symbol as such serves for identification of parameter on display. The value shows the current parameter setting. The index comprises the default values of the standard version. They can be loaded any time with sub-function Load Init. Par.. Deviating values are marked on display by a * at the beginning of the line. Symbol

mm => m =>

645

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Parametrization FH 363 GB/ 5 - 1

DLD
5.2 Survey
Block P 00. Password Active Language Dialog Behaviour P 00.01 passakt P 00.02 spr

MULTICONT

Controller: Actual Feed Rate Filter Error Integration: Compensating Element Error Integration: Threshold Error Integration: Mode

P 04.04 trtau P 04.05 fe_ki P 04.06 fe_gr P 04.07 fe_mode

Block P 01. Feed Rate, Dimension and Display Format Nominal Feed Rate PNENN Totalizing Counter 1, Display and Output Format Totalizing Counter 1, Pulse Length Totalizing Counter 2, Display and Output Format Totalizing Counter 2, Pulse Length

Rated Data of Feeder Block P 05. Controller: Speed-Controlled Prefeeder P 01.01 pdim P 01.02 pnenn P 01.03 fm1dim P 01.04 fm1puls P 01.05 fm2dim P 01.06 fm2puls P Portion KP I Portion: Setback Time TN D Portion: Set-Up Time TV Set-Up Filter TF Storage I Portion Elevation Control Magnitude ANH Setpoint Bypass BYP Lower Control Magnitude Limit Gu Upper Control Magnitude Limit Go Controller: Filter Setpoint Controller: Deadtime Setpoint Prefeeder Setpoint Local, Zero Point Prefeeder Setpoint Local, Span P 05.01 zd_kp P 05.02 zd_tn P 05.03 zd_tv P 05.04 zd_tf P 05.05 I_Save P 05.06 zd_anh P 05.07 zd_byp P 05.08 zd_min P 05.09 zd_max P 05.10 t1tau P 05.11 tttot P 05.12 zd_Ianh P 05.13 zd_Iber

Block P 02.

Calibration and Evaluation Data P 02.01 tjust P02.02 WZ_kenn P 02.03 WZ_F0 P 02.04 GK P 02.05 qnenn P 02.06 wz_filt P 02.07 qprf P 02.08 wartint

Calibration Time Load Cell Characteristic Value E Load Cell Rated Capacity WZNENN Device Constant Measured Load qNENN Load Cell Filter Check Weight Maintenance Interval

Block P 06.

Stepping Controller: Position-Controlled Prefeeder

Block P 03. Effective Tare N + T Tare N Tare Correction T 1 Weight Correction KOR Tare Correction T2 Material Correction

Calibration Results P 03.01 qtara P 03.02 Tara_N P 03.03 Tarkor 1 P03.04 GEWKOR P 03.06 Tarkor 2 P 03.07 MATKOR

Block P 04.

Controller: General

Message: Deviation Threshold P 04.01 difmax Message: Deviation Monitoring Time P 04.02 regtim Filter Deviation P 04.03 rtau

Input Position Signal Prefeeder, Zero Point Input Position Signal Prefeeder, Span Output Position Signal Prefeeder, Zero Point Output Position Signal Prefeeder, Span P Portion KP GRAV I Portion: Setback Time TN GRAV D Portion: Set-Up Time TV GRAV Response Threshold ANS GRAV P-Portion KP VOL Setback Time TN VOL Response Threshold ANS VOL I-Portion Compensating Element

P 06.01 zs_anh P 6.02 zs_ber P 06.03 zs_aanh P 06.04 zs_aber P 06.05 zs_kpgr P 06.06 zs_tngr P 06.07 zs_tvgr P 06.08 zs_egr P 06.09 zs_kpvo P 06.10 zs_tnvo P 06.11 zs_evo P 06.12 zs_ki
645

Parametrization FH 363 GB/ 5 - 2

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MULTICONT
Block P 07. Display and Output Filter P 07.01 plbstau P 07.02 paatau P 07.03 psetau Limit Values Block P 13.

DLD
Linearization

Actual Feed Rate Display Actual Feed Rate Analog Output Actual Feed Rate SE Bus Block P 08. Actual Feed Rate, Limit Value PMIN Actual Feed Rate, Limit Value PMAX

P 08.01 pmin P 08.02 pmax

Block P 09.

Standardization Analog Outputs P 09.01 P1_Anh. P 09.02 P1_Ber. P 09.03 P2_Anh. P 09.04 P2_Ber. P 09.05 r_Anh. P 09.06 r_Ber. P 09.07 Ps_Anh. P 09.08 PS_Ber.

Actual Feed Rate 1, Zero Point Actual Feed Rate 1, Span Actual Feed Rate 2, Zero Point Actual Feed Rate 2, Span Deviation, Zero Point Deviation, Range Setpoint, Zero Point Setpoint, Span

Number of Working Points P 13.01 LIN_ANZ Working Point 1 P 13.02 Isoll_1 Working Point 1, Feed Rate, BinP 13.03 Lin_F1 Working Point 2, Feed Rate, Feeder P 13.04 Lin_Z1 Working Point 2 P 13.05 Isoll_2 Working Point 2, Feed Rate, BinP 13.06 Lin_F2 Working Point 2, Feed Rate, Feeder P 13.07 Lin_Z2 Working Point 3 P 13.08 Isoll_3 Working Point 3, Feed Rate, BinP 13.09 Lin_F3 Working Point 3, Feed Rate, Feeder P 13.10 Lin_Z3 Working Point 4 P 13.11 Isoll_4 Working Point 4, Feed Rate, BinP 13.12 Lin_F4 Working Point 4, Feed Rate, Feeder P 13.13 Lin_Z4 Working Point 5 P 13.14 Isoll_5 Working Point 5, Feed Rate, BinP 13.15 Lin_F5 Working Point 5, Feed Rate, Feeder P 13.16 Lin_Z5

Block P 14. Pre-contact Feed Rate Pre-contact Residual Amount Main Contact Residual Amount Adaptation Factor Block P 15.

Batching Mode P 14.01 dpvor P 14.02 vbatch P 14.03 hbat P 14.04 hkadap

Block P 10.

Standardization Analog Inputs P 10.01 Pae_Anh. P 10.02 Pae_Ber P 10.03 Qae_Anh P 10.04 Qae_Ber

Setpoint, Zero Point Setpoint, Span Measured Load, Zero Point Measured Load, Span

Fill Weight Measurement, Rated Data and Calibration

Block P 11.

Automatic Zero Setting P 11.01 auto_di P 11.02 auto_mi P 11.03 auto_gr

Limit Value Difference Limit Value Mean Value Maximum Correction Value

Block P 12. Afterflow Totalization Start-Up/ Time Emergency Setpoint Limit

Preset Times P 12.01 tnach P 12.02 fahrtim P 12.05 Not_Sol

Fill Weight, Display Format and Dimension Nominal Fill Weight FGNENN Load Cell Rated Capacity BWZNenn Load Cell Characteristic E Load Cell Filter Fill Weight, Analog Output, Elevation Fill Weight, Analog Output, Range

P 15.01 bdim P 15.02 bnenn P 15.03 B_WZ_F0 P 15.04 B_WZ_ke P 15.05 B_WZ_Fi P 15.06 B_Anh P 15.07 B_Ber

Block P 16.

Fill Weight Measurement, Calibration Results P 16.01 B_Tara P 16.02 B_Kor

Tare N Range Correction KOR


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Parametrization FH 363 GB/ 5 - 3

DLD
Block P 17. Fill Weight Control Block P 19.

MULTICONT
Check System P 19.01 KME_KOR P 19.02 KME_TB P 19.06 KME_SOL P 19.07 KME_MIN P 19.08 KME_PMV P 19.09 KMEBMIN P 19.10 KMEBMAX P 19.11 KMETREL P 19.12 KMETABS P 19.13 KMEBREL P 19.14 KMEBABS P 19.15 KME_BEW P 19.16 KME_KV P 19.17 KME_ZYK

Fill Weight Filter P 17.01 B_tau Fill Control, Limit Value STMIN P 17.02 B_STMIN Fill Control, Limit Value STMAX P 17.03 B_STMAX Fill Weight, Limit Value BMIN P 17.04 B_MIN Fill Weight, Limit Value BMAX P 17.05 B_MAX

Block P 18.

Fill Weight Controller P 18.01 B_soll P 18.02 B_fil P 18.03 B_rtau P 18.04 B_schw P 18.05 B_absch P 18.06 B_kp P 18.07 B_tn P 18.08 B_tv P 18.09 B_tf P 18.10 B_stkp P 18.11 B_sttv P 18.12 B_anh P 18.13 B_go P 18.14 B_gu P 18.15 B_Isave P 18.16 B_kost P 18.17 B_kon

Fill Weight Setpoint Filter Setpoint Filter Actual Value Response Threshold Deviation Attenuation P-Portion KP I-Portion: Setback Time TN D-Portion: Rate Time TV Rate Filter TF Interference Quantity Effect STKP Interference Quantity Effect STTV Control Magnitude Elevation ANH Upper Control Magnitude Limit FGo Lower Control Magnitude Limit FGu Preselect Memory Check Status Emergency Control Check Status Normal Control

Correction Modes Manual/Auto Damping Time Check Quantity Minimum Check Quantity Check Storage Quantity Minimum Check Fill Weight Maximum Check Fill Weight Relative Zero Point NP Absolute Zero Point NA Relative Range BR Absolute Range BA Correction Evalutation Correction Speed Cycle Time

Block P 20.

Humidity Correction P 20.01 FEU_MAX P 20.02 FEU_ANH P 20.03 FEU_BER P 20.04 PTR_ANH P 20.05 PTR_BER

Humidity, Limit Value FEUMAX Material Humidity, Elevation Material Humidity, Range Actual Feed Rate Corrected, Elevation Actual Feed Rate Corrected, Range

Block P 21. Dead Time

Dead Time P 21.01 Totzeit

645

Parametrization FH 363 GB/ 5 - 4

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MULTICONT
5.3 List of Parameters

DLD

P 00. Dialog Behaviour

Password Active P 00.01 N Range: J =YES / N = NO Note: Select by operating cursors UP / DOWN. Password: 7274 passakt P 00.02 DEUTSCH

Language spr

Range: DEUTSCH, ENGLISH, FRANCAIS, ITALIANO, ESPAGNOL Note: Select by operating cursors UP / DOWN.

P 01. Rated Data of Feeder

Feed Rate, Dimension and Display Format P 01.01 ,-t/h pdim

Totalizing Counter 1, Display and Output Format P 01.03 t fm1dim

Range: ,- kg/h ... t/h Note: Inclusive decimal point, 6 places with a maximum of 3 decimal places are displayed. Format and dimension are selected by operating cursors UP and DOWN.

Nominal Feed Rate PNENN P 01.02 20000.000 kg/h Range: 1000.000 kg/h ... 9999900 kg/h pnenn

Range: -.- kg ... - t Note: Inclusive decimal point, 7 places with a maximum of 3 decimal places are displayed. Format and dimension are selected by operating cursors UP and DOWN. One pulse corresponds to the smallest place displayed. Totalizing Counter 1, Pulse Length P 01.04 50 ms Range: 50 ms ... 250 ms See: K 10.09 FM1_IA fm1puls

645

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Parametrization FH 363 GB/ 5 - 5

DLD
Totalizing Counter 2, Display and Output Format P 01.05 t Range: -.- kg ... -t Note: Inclusive decimal point, 7 places with a maximum of 3 decimal places are displayed. Format and dimension are selected by operating cursors UP and DOWN. One pulse corresponds to the smallest place displayed. fm2dim 50 ms

MULTICONT
Totalizing Counter 2, Pulse Length P 01.06 fm2puls

Range: 50 ms ... 500 ms See: K 10.10 FM2_IA

P 02. Calibration and Evaluation Data

Calibration Time P 02.01 30.0 s Range: 1 s ... 60 s Note: Applies to zero setting and taring program. tjust P 02.04 0.000500 kg/%

Device Constant GK

Range: 0.000001 ...1.0 kg/% PNENN

Load Cell Characteristic Value E P 02.02 2.0000 mV/V Range: 0.2 mV/V ... 9.9999 mV/V WZ_kenn P 02.05 0.5000 kg

Measured Load qNENN qnenn

Range: 0.01 ... 99.9999 kg

Load Cell Rated Capacity WZNENN P 02.03 10.000 kg Range: 0.5 kg ... 9999 kg WZ_F0 P 02.06wz_filt 1

Load Cell Filter

Range: 0 / 1 / 2 / 3 Note: 0 is the smallest filter time.

645

Parametrization FH 363 GB/ 5 - 6

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MULTICONT
Check Weight P 02.07 1,000 kg Range: 0.1 kg ... 9999 kg qprf Maintenance Interval P 02.08 wartint 3000 h

DLD

Range: 1 h ... 10000 h See: K 01.03 WARTINT SC 01 MAINTENANCE Note: When the set time has elapsed, warning SC 01 is output indicating that maintenance work has to be effected.

P 03. Calibration Results

Effective Tare N + T P 03.01 0.00 kg Range: 0.00 kg ... 10000 kg. Note: No entry possible. qtara P 03.04 1.0000

Weight Correction KOR GEWKOR

Range: 0.5 ... 2.0 Note: Result from setting program CW.

Tare N P 03.02 0.00 kg Range: 0.00 kg ... 10000 kg Note: Result from taring program. Tara_N P 03.06 0.00 kg/h

Tare Correction T2 Tarkor 2

Range: +-2,2E7 Note: Result from check system.

Tare Correction T 1 P 03.03 0.00 kg Range: +-2,2E7 Note: Result from zero setting program. Tarkor 1 P 03.07 1.0000

Material Correction MATKOR

Range: 0.5 ... 2.0 Note: Result from setting program CM It must be input manually.

645

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Parametrization FH 363 GB/ 5 - 7

DLD
P 04. Controller: General

MULTICONT

Message: Deviation Threshold P 04.01 5.0 % p Range: 0% ... 15% PNENN See: K 11.02 REGAB CO 01: DEVIATION Message: Deviation Monitoring Time P 04.02 20.0 s Range: 0s ... 300s See: K 11.02 REGAB CO 01: DEVIATION regtim difmax

Error Integration: Compensating Element P 04.05 0.00000 1/s Range: 0 1/s ... 1 1/s fe_ki

Error Integration: Threshold P 04.06 5.000 %P Range: 0 ... 100 % PNENN fe_gr

Filter Deviation Error Integration: Mode P 04.03 3.0 s KME_AKT Range: 0 s ... 600 s See: K 11.10 REGABA Range: AKT / KME_AKT rtau P 04.07 fe_mode

Controller: Actual Feed Rate Filter P 04.04 0.0 s Range: 0s .. 600 s trtau

645

Parametrization FH 363 GB/ 5 - 8

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MULTICONT
P 05. Controller: Speed-Controlled Prefeeder

DLD

See:

K 12.01 ZD_AKT Block K 13 P Portion KP Elevation Control Magnitude ANH zd_kp P 05.06 0.00 mV Range: 0 mV ... 10000 mV zd_anh

P 05.01 5.0000 mV/% Range: 0 mV/% ... 10000 mV/% Note: KP = 0 = > I Controller I Portion: Setback Time TN

Setpoint Bypass BYP P 05.02 3.00 s 5000.00 mV Range: 0 ... 60 000 s Note: TN < 0.15 s = > P-D controller D Portion: Set-Up Time TV P 05.03 0.00 s P 05.08 Range: 0 s ... 60 000 s 0 mV Set-Up Filter TF P 05.04 0.00 s Limit Range: 0 s ... 60 000 s Storage I Portion P 05.05 J Range: J =YES / N =NO Note: Only applies to control in start-up mode. I_Save 0 mV zd_anh_0 zd_anh_1 0 mV zd_anh zd_anh zd_tf Range: 0 mV / zd_anh_0, zd_anh_1 See: K 11.04 REG_ERR CO 03 CONTROLLER OUT LIMIT Control Magnitude at STOP 0 mV 0 mV zd_anh zd_min zd_tv Range: 0 mV ... 10000 mV Note: The range from 4.5 V to 6.5 V should not be exceeded up/down. zd_tn P 05.07 zd_byp

Lower Control Magnitude Limit Gu

645

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Parametrization FH 363 GB/ 5 - 9

DLD
Upper Control Magnitude Limit Go P 05.09 10000.00 mV Range: 0 mV ... 10000 mV See: K 11.04 REG_ERR CO 03 CONTROLLER OUT LIMIT Note: Enter maximum admissible control magnitude for setpoint 0 %. For setpoint 100 %, the control magnitude is limited to 10 V. zd_max P 05.11 0.0 s Range: 0 s ... 300 s

MULTICONT
Controller: Dead Time Setpoint tttot

Prefeeder Setpoint Local, Zero Point P 05.12 0.00 V Range: 0 V ... 10 V See: K 13.10 ZD_LST zd_Ianh

Controller: Filter Setpoint P 05.10 0.0 s Range: 0s ... 300 s t1tau P 05.13 5.00 V

Prefeeder Setpoint Local, Span zd_Iber

Range: 0 V ... 100 V See: K 13.10 ZD_LST

P 06. Stepping Controller: Position-Controlled Prefeeder

The controller parameters are set separately for Gravimetric Mode (P 06.05 - P 06.08) and Volumetric Mode (P 06.09 - P 06.11). Input Position Signal Prefeeder, Zero Point P 06.01 0.00 V Range: 0 % = - 10V ... + 10 V See: K 14.10 ZS_STM Note: The position signal Prefeeder serves as actual value for Volumetric Mode. zs_anh Input Position Signal Prefeeder, Span P 6.02 5.00 V Range: 100 % = 0 V ... 100 V See: K 14.10 ZS_STM Note: The 100 % indication corresponds to the prefeeder position to which the nominal feed rate applies resulting at nominal conditions.
645

zs_ber

Parametrization FH 363 GB/ 5 - 10

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MULTICONT
Output Position Signal Prefeeder, Zero Point P 06.03 2.00 V Range: 0 % = -10 V ... + 10 V See: K 14.11 ZS_ADO zs_aanh P 06.08 1.0000 % P Range: 0 ... 10000 % PNENN Response Threshold ANS GRAV

DLD

zs_egr

Output Position Signal Prefeeder, Span P 06.04 10.00 V Range: 100 % = 0 V ... 100 V See: K 14.11 ZS_ADO zs_aber P 06.09 0.5000

P-Portion KP VOL zs_kpvo

Range: 0 ... 1000

P-Portion KP GRAV P 06.05 0.2000 Range: 0 ... 1000 zs_kpgr P 06.10 3.0 s

Setback Time TN VOL zs_tnvo

Range: 0 s ... 60000 s

I-Portion: Setback Time TN GRAV P 06.06 3.0 s Range: 0 s ... 60000 s zs_tngr P 06.11

Response Threshold ANS VOL zs_evo

1.0000 % P Range: 0 % ... 10000 % PNENN

D-Portion: Set-Up Time TV GRAV P 06.07 0.0 s Range: 0 s ... 60000 s zs_tvgr P 06.12

I-Portion Compensating Element zs_ki

0.00000 1/s Range: 0 1/s ... 1 1/s Note: Additional integrator in deviation branch; active in Gravimetric Mode only.

645

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Parametrization FH 363 GB/ 5 - 11

DLD
P 07. Display and Output Filter

MULTICONT

Actual Feed Rate Display P 07.01 3.0 s Range: 0 s ... 600 s plbstau P 07.03 3.0 s

Actual Feed Rate SE Bus psetau

Range: 0 s ... 600 s

Actual Feed Rate Analog Output P 07.02 3.0 s Range: 0 s ... 600 s See: K 10.11 P_IST 1 K 10.12 P_IST 2 paatau

P 08. Limit Values

Actual Feed Rate, Limit Value PMIN P 08.01 5.0 % P Range: -10% ... 200 % PNENN See: LO 01 I < MIN pmin

Actual Feed Rate, Limit Value PMAX P 08.02 90.0 % P Range: -10% ... 200 % PNENN See: HI 01 I > MAX pmax

645

Parametrization FH 363 GB/ 5 - 12

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MULTICONT
P 09. Standardization Analog Outputs

DLD

See:

Block K 10 Block K 11 Actual Feed Rate 1, Zero Point Deviation, Zero Point P1_Anh. P 09.05 5.00 V Range: 0 % = 0 V ... 10 V r_Anh.

P 09.01 2.00 V Range: 0 kg/h = 0 V ... 10 V

Actual Feed Rate 1, Span P 09.02 10.00 V Range: PNENN = 0 V ... 100 V P1_Ber. P 09.06 20.00 V

Deviation, Range r_Ber.

Range: 100 % = 0 V ... 100 V

Actual Feed Rate 2, Zero Point P 09.03 2.00 V Range: 0 kg/h = 0 V ... 10 V P2_Anh. P 09.07 2.00 V

Setpoint, Zero Point Ps_Anh.

Range: 0 kg/h = 0 V ... 10 V

Actual Feed Rate 2, Span P 09.04 10.00 V Range: PNENN = 0 V ... 100 V P2_Ber. P 09.08 10.00 V

Setpoint, Span PS_Ber.

Range: PNENN = 0 V ... 100 V

645

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Parametrization FH 363 GB/ 5 - 13

DLD
P 10. Standardization Analog Inputs

MULTICONT

Setpoint, Zero Point P 10.01 2.00 V Range: 0 kg/h = 0 V ... 10 V Pae_Anh. P 10.03 2.00 V

Measured Load, Zero Point Qae_Anh

Range: 0 kg = 0 V ... 10 V

Setpoint, Span P 10.02 10.00 V Range: PNENN = 0 V ... 100 V Pae_Ber P 10.04 10.00 V

Measured Load, Span Qae_Ber

Range: 0 V ... 100 V qNENN

P 11. Automatic Zero Setting

See: Note:

K 17.01 AUTO_AK See also setting programs. Tare correction T1 is accepted only, if the correction limits P 11.01 - P 11.03 are observed. Limit Value Difference Limit Value Mean Value auto_di P 11.02 1.00 % q Range: 0 % ... 10.00 % qNENN Maximum Correction Value P 11.03 5.00 % q Range: 0 % ... 100.00 % qNENN
645

P 11.01 0.50 % q Range: 0 % ... 10.00 % qNENN

auto_mi

auto_gr

Parametrization FH 363 GB/ 5 - 14

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MULTICONT
P 12. Preset Times

DLD

Afterflow Totalization P 12.01 3.00 s Range: 0.1 s ... 100 s Note: After feeder cut off, totalization continues for time tnach. tnach P 12.05 0.00 kg/h

Emergency Setpoint Limit Not_Sol

Range: 0 kg/h ... 1000000 kg/h See: K 11.01 NOTSOL Note: The active setpoint can be limited to the set emergency setpoint threshold. The limitation is activated via K 11.01.

Start-Up/Clearance Time P 12.02 1.0 s Range: 0 s ... 1000 s Note: After start feeder operates in volumetric mode, for the time set with P 12.02. fahrtim

645

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Parametrization FH 363 GB/ 5 - 15

DLD
P 13. Linearization

MULTICONT

See:

K 18.01 LIN_AKT Number of Working Points Working Point 2 LIN_ANZ P 13.05 30 % P Range: 0 % ... 300 % PNENN Isoll_2

P 13.01 5 Range: 1/2/3/4/5

Working Point 1 P 13.02 10.00 % P Range: 0 % ... 300% PNENN Isoll_1 P 13.06

Working Point 2, Feed Rate, Bin Lin_F2

10000.00 kg Range: 0.01 kg ... 1000000 kg

Working Point 1, Feed Rate, Bin P 13.03 10000.00 kg Range: 0.01 kg ... 1000000 kg Lin_F1

Working Point 2, Feed Rate, Feeder P 13.07 10000.00 kg Range: 0.01 kg ... 1000000 kg Lin_Z2

Working Point 2, Feed Rate, Feeder P 13.04 10000.00 kg Range: 0.01 kg ... 1000000 kg Lin_Z1 P 13.08 50%P

Working Point 3 Isoll_3

Range: 0 % ... 300 %

645

Parametrization FH 363 GB/ 5 - 16

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MULTICONT
Working Point 3, Feed Rate, Bin P 13.09 10000.00 kg Range: 0.01 ... 1 000000 kg Lin_F3

DLD
Working Point 4, Feed Rate, Feeder P 13.13 10000.00 kg Range: 0.01 kg ... 1 000000 kg Lin_Z4

Working Point 3, Feed Rate, Feeder P 13.10 10000.00 kg Range: 0.01 ... 1 000000 kg Lin_Z3 P 13.14 90 % P

Working Point 5 Isoll_5

Range: 0 % ... 300 % PNENN

Working Point 4 P 13.11 70 % P Range: 0 % ... 300 % PNENN Isoll_4 P 13.15

Working Point 5, Feed Rate, Bin Lin_F5

10000.00 kg Range: 0.01 kg ... 1 000000 kg

Working Point 4, Feed Rate, Bin P 13.12 10000.00 kg Range: 0.01 kg ... 1 000000 kg Lin_F4

Working Point 5, Feed Rate, Feeder P 13.16 10000.00 kg Range: 0.01 kg ... 1 000000 kg Lin_Z5

645

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Parametrization FH 363 GB/ 5 - 17

DLD
P 14. Batching Mode

MULTICONT

See: Note:

P 01.05 fm1dim The display format of the batch counter corresponds to the format of totalizing counter 1. Pre-contact Feed Rate

P 14.01 500.000 kg/h Range: 0 kg/h ... 100000 kg/h Pre-contact Residual Amount P 14.02 100.000 kg Range: 0 kg ... 10000 kg Main Contact Residual Amount P 14.03 0.000 kg Range: 0 kg ... 10000 kg

dpvor

vbatch

hbat

Adaptation Factor P 14.04 1.0 Range: 0.0 ... 1.0 Residual quantities P 14.02 and P 14.03 are self-optimizing. The two parameters are adapted by value Batch Error P 14.04". P 14.04 = 0: No adaptation = 1: Full adaptation
645

hkadap

Parametrization FH 363 GB/ 5 - 18

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MULTICONT
P 15.Fill Weight Measurement, Rated Data and Calibration

DLD

Fill Weight, Display Format and Dimension P 15.01 - kg Range: -.- kg ... t Note: Inclusive decimal point display shows 7 places with maximum 3 decimal places. Select format and dimension with CURSOR keys UP and DOWN. One pulse corresponds to the smallest digit displayed. bdim P 15.05 1

Load Cell Filter B_WZ_Fi

Range: 0 / 1 / 2 / 3

Nominal Fill Weight FGNENN P 15.02 10000.00 kg Range: 1 kg ... 1000000 kg bnenn

Fill Weight, Analog Output, Elevation P 15.06 2.00 V Range: 0 kg = 0 ... 10 V See: K 21.10 B_WZAA B_Anh

Load Cell Rated Capacity BWZNENN P 15.03 10000.00 kg Range: 0.1 kg ... 1000000 kg Note: Enter total of all load cell rated capacities. B_WZ_F0 P15.07 10.00 V

Fill Weight, Analog Output, Range B_Ber

Range: FGNENN = 0 V ... 10000 V

Load Cell Characteristic E P 15.04 2.8500 mV/V Range: 0.5 mV/V ... 9.9999 mV/V B_WZ_ke

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Parametrization FH 363 GB/ 5 - 19

DLD

MULTICONT
P 16. Fill Weight Measurement, Calibration Results

Tare N P 16.01 0.00 kg Range: 0 kg ... 1000000 kg Note: The active tare is the total from tare N and preload compensation. The parameters are acquired by setting program TF: Supply Bin. B_Tara P 16.02 1.000

Range Correction KOR B_Kor

Range: 0.5 ... 2 Note: This parameter acts on display in proportion. Setting is manual. After taring, display can be corrected with the aid of a check weight.

P 17. Fill Weight Control

See:

Block K 21. Fill Weight Filter Fill Control, Limit Value STMAX B_tau P 17.03 80.00 % B Range: 0 % ... 200 % FGNENN B_STMAX

P 17.01 3.0 s Range: 0 s ... 600 s Note: Holds for display only.

Fill Control, Limit Value STMIN P 17.02 20.00 % B Range: -10 % ... 200 % FGNENN Note: The MIN and MAX values of fill control serve as limit values for fill control of supply bin. B_STMIN P 17.04 0.00 % B Range: -10 % ... 200 % FGNENN Note: The MIN and MAX values of the fill weight serve for bin level monitoring and output of event messages. Fill Weight, Limit Value BMIN B_MIN

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Parametrization FH 363 GB/ 5 - 20

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MULTICONT
Fill Weight, Limit Value BMAX P 17.05 100.00 % B Range: 0 % ... 200 % FGNENN B_MAX

DLD

P 18. Fill Weight Controller

See:

Block K 21. Fill Weight Setpoint Filter Actual Value B_soll P 18.03 0.5 s Range: 0 s ... 200 s Note: The value is used for display and output. B_rtau

P 18.01 50.00 % B Range: 0 % ... 200 % FGNENN

Response Threshold Deviation Filter Setpoint P 18.02 0.5 s Range: 0.5 s ... 200 s Note: The filter filters setpoint changes caused by P 18.01 or the check system. B_fil P 18.04 0.00 kg Range: 0 kg ... 10000 kg B_schw

Attenuation P 18.05 0.000 Range: 0 ... 1 Note: The value is a factor for attenuation of deviation in the range of the response threshold. B_absch

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Parametrization FH 363 GB/ 5 - 21

DLD
P-Portion KP P 18.06 0.00000 V/kg Range: 0 V/kg ...10 V/kg Note: KP = 0 V/kg I Controller B_kp P 18.11 0.00 s

MULTICONT
Interference Quantity Effect STTV B_sttv

Range: 0 s ... 60000 s Note: Superimposes D portion to P 18.10.

I-Portion: Setback Time TN P 18.07 0.00 s Range: 0 s ... 60000 s Note: I < 0.5 s P-D controller B_tn P 18.12 5000.00 mV Range: 0 mV ... 10000 mV Note: This parameter serves for elevating the output signal of the control magnitude. Control Magnitude Elevation ANH B_anh

D-Portion: Rate Time TV P 18.08 0.00 s P 18.13 Range: 0 s ... 60000 s 10000.00 mV Range: 0 mV ... 10000 mV Note: This parameter determines the maximum value of the control magnitude. B_tf Lower Control Magnitude Limit FGu P 18.14 0 mV Interference Quantity Effect STKP P 18.10 5000.00 mV Range: 0 mV ... 10 000 mV Note: Set the voltage that generates nominal feed rate of feeder at prefeeder. B_stkp Range: 0 mV/ b_anh See: P 18.12 B_anh Note: This parameter determines the lower limit of the control magnitude. B_gu B_go B_tv Upper Control Magnitude Limit FGo

Rate Filter TF P 18.09 0.00 s Range: 0 s ... 60000 s

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Parametrization FH 363 GB/ 5 - 22

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MULTICONT
Preselect Memory P 18.15 N Range: J = YES / N = NO Note: N Controller memory is cleared after filling period of check system. J Controller memory is not cleared. B_Isave P 18.17 0 Check Status Normal Control

DLD

B_kon

Check Status Emergency Control P 18.16 0 Range: 0 / 1 / 2 See: P 17.02; P 17.03 Note: 0 No influence 1 If MAX is exceeded = > Prefeeder for supply bin OFF,control magnitude set to 0. If MIN is exceeded down = > Prefeeder for supply bin ON, controller is activated from its initial position. 2 If MAX is exceeded = > Prefeeder for supply bin OFF, control magnitude set to 0. If MIN is exceeded down = > Prefeeder for supply bin ON, controller is activated from its previous status. In sequence 1, controller is cleared. B_kost

Range: 0 / 1 See: P 17.04; P 17.05. Note: 0 Normal control has no influence. 1 If contact MIN is exceeded down = > Active setpoint of feeder is limited to the emergency setpoint. If contact MAX is exceeded up = > Active setpoint of feeder is not limited.

645

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Parametrization FH 363 GB/ 5 - 23

DLD
P 19. Check System

MULTICONT

See:

Chapter 2, Block K 23. Check Storage Quantity Correction Modes Manual/Auto P 19.08 KME_PMV

P 19.01 MAN

KME_KOR 500.00 kg Range: 0.1 kg ... 1000000 kg

Range: MAN / AUTO

Minimum Check Fill Weight Damping Time P 19.09 P 19.02 3s Range: 0 kg ... 1000000 kg Range: 0 s ... 300 s KME_TB 0.00 kg KMEBMIN

Maximum Check Fill Weight P 19.10 Check Quantity P 19.06 0.00 kg Range: 0 kg ... 1000000 kg Relative Zero Point NP P 19.11 Minimum Check Quantity P 19.07 100.00 kg Range: 0 kg ... 1 000000 KME_MIN 10.0 % Range: 0 % ... 100 % KMETREL KME_SOL 1000.00 kg Range: 0 kg ... 1000000 kg KMEBMAX

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Parametrization FH 363 GB/ 5 - 24

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MULTICONT
Absolute Zero Point NA P 19.12 20.0 % Range: 0 % ... 1000 % KMETABS P 19.15 1.000 Range: 0.100 ... 1.000 (Factor) Correction Evaluation

DLD

KME_BEW

Relative Range BR P 19.13 3.0 % Range: 0 % ... 100 % KMEBREL P 19.16 0.0

Correction Speed KME_KV

Range: 0 s ... 3600 s

Absolute Range BA P 19.14 10.0 % Range: 0 % ... 100 % KMEBABS P 19.17 30.0 min

Cycle Time KME_ZYK

Range: 0 .. 1500 min

P 20. Humidity Correction

See:

Block K 25. Humidity, Limit Value FEUMAX Material Humidity, Elevation P 20.02 2.00 V Range: 0 % = 0 V ... 10 V FEU_ANH

P 20.01 15.00 % Range: 0 % ... 100 %

FEU_MAX

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Parametrization FH 363 GB/ 5 - 25

DLD
Material Humidity, Range P 20.03 10.00 V Range: FEUMAX = 0 V ... 100 V FEU_BER

MULTICONT
Actual Feed Rate Corrected, Range P 20.05 10.00 V Range: PNENN = 0 V ... 100 V PTR_BER

Actual Feed Rate Corrected, Elevation P 20.04 2.00 V Range: 0 kg/h = 2 V ... 10 V PTR_ANH

P 21. Dead Time

The dead time applies to all dead time elements. Dead Time P 21.01 0.00 s Range: 0 s ... 600 s Totzeit

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Parametrization FH 363 GB/ 5 - 26

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MULTICONT
6. Event Messages
6.1 General Comments
The MULTICONT system monitors the hardware, as well as the signals and parameters decisive for operating safety, feeding operation and feeder functions. Malfunctions or deviations from setpoints are reported as event. To each event a class and thus a reaction are assigned per configuration. There are four event classes with the following reactions: ALARM Warning 1 Warning 2 IGNORE Stop feeder, Display W1, Display W2, Suppress display.

DLD

For identification on display at control station and for data exchange each message has a code resulting from group index and number of position within the group.

6.1.1 Display
The event messages are displayed in the event field as follows: ALARM W1 W2 underlined and flashing , underlined and permanent, permanent.

If several events occur at the same time, the following sequence applies: ALARM before W1 before W2 Within an event class in accordance with respective group as per group sequence in the event list Within a group as per position number. Displays of classes Alarm and W1" require to be acknowledged. Display as W2 event follows, however, with the correct status being internally maintained. After remedy of cause display effaces. Displays of class W2 must not be acknowledged. They disappear after remedy of cause. The acknowledgement has a general effect on all event messages available at the same time. After start of feeder, all event messages which would occur in actual operation are suppressed during start-up phase. In Local Mode, any avaible controller fault is reset.

The event messages are assembled in groups so as to facilitate trouble-shooting. SY SC WE System Faults, Safety Indications: General, Safety Indications: Electrical Equipment of Feeder, Safety Indications: Mechanical Equipment of Feeder, Safety Indications: Material, Interlocking, Controller, Check Measurement, Calibration, MAX Limit Values, MIN Limit Values.

WM

MF IL CO CH CA HI LO

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6.2 List of Event Messages 6.2.1 System Faults SY
This group comprises the messages of the configuration check. The following faults are acquired: (a) Double assignment of digital and analog outputs Double assignment of L/C inputs Plausibility of assignment of channel to channel type Actual existence of activated units Existence of channels assigned on unit.

MULTICONT

SY 08: SE* DATA LINK Batch processor. K 00.08 SE*_AKT SY 09: MEMORY FAIL SE memory. K 00.09 SE_MEM SY 10: q WRONG UNIT Measured load configuration. K 10.10 QU_q SY 12: Fill weight configuration. qb WRONG UNIT K 21.01 B_WZ

(b) (c)

6.2.2 Safety Indications SC


(d) (e) SC 01: MAINTENANCE Maintenance interval K 01.01 WARTINT reached. P 02.08 wartint System has reached the set number of operating hours. Effect requisite maintenance work.

If the fault is recognized at once, entry is aborted. Certain faults, however, cannot be detected before first communication with the respective unit. This is when the message is output. The assemblies are monitored for communication errors during operation. Check configuration upon commissioning. Check cabling and connections; check assemblies for correct installation. Assembly faults are reported by LEDs. Exchange defective components. SY 01: ME1 DATA LINK Measurement data acquisiti- K 00.01 ME1_AKT on unit FME1. SY 02: ME2 DATA LINK Measurement data acquisiti- K 00.02 ME2_AKT on unit FME2. SY 03: EA 1 DATA LINK Input/output unit FEA1. K 00.03 EA1_AKT SY 04: EA 2 DATA LINK Input/output unit FEA2. K 00.04 EA2_AKT SY 05: EA 3 DATA LINK Input/output unit FEA3. K 00.05 EA3_AKT SY 06: LBS 1 DATA LINK Machine control station K 00.06 LB1_AKT FLB1. SY 07: LBS 2 DATA LINK Machine control station K 00.07 LB2_AKT FLB2.

6.2.3 Safety Indications WE


WE 01: POWER DOWN Power failure. K 02.01 NETZAUS Power switch cut off or power failure. When starting feeder observe process-specific start-up conditions and be mindful of possible effects of failure on process.

WE 02: FEED DRIVE Motor overload prefeeder drive.

K 02.02 MS_DAN

Motor protective switch of prefeeder drive has broken circuit. Check motor. When starting feeder, observe process-specific start-up conditions.

WE 03: PREFEEDER SCR FAIL Controller prefeeder drive K 02.03 DAN_REG The in-built controller in the prefeeder drive unit is faulty. For trouble-shooting, see manufacturers instructions.

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Event Messages FH 363 GB/ 6 - 2

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MULTICONT
WE 04: PREFEEDER TEMP. HI Temperature prefeeder dri- K 02.04 TEMP_DO ve. Temperature of prefeeder drive is too high.

DLD
6.2.5 Safety Indications MF
MF 01: NO PREFEED Actual feed rate too small.

K 04.01 PMIN_AN P 08.01 pmin P 12.02 fahrtim

WE 05: CABLE SHORT OR INT. Cable breakage/short circuit. K 02.06 KURZSCH Cable breakage or short circuit in one of the lines with NAMUR limit switch.

After elapse of start-up time, the actual feed rate has not yet exceeded limit value PMIN.

WE 06: DRIVE OVERLOAD Motor protection auxiliary dri- K 02.05 F_HAN ve. Motor protective switch of auxiliary drive has broken circuit.

6.2.6 Interlocking IL
IL 01: EMERGENCY STOP Emergency stop. K 05.01 NOTAUS An emergency stop switch was operated.

WE 07: ANALOG INPUT P Error analog input set feed K 02.07 F_PANAL rate P 10.01 Pae_Anh P 10.02 Pae_Ber Signal at analog input Set Feed Rate is out of admissible range. Check connection, cabling, and setpoint transducer.

IL 02: LOCAL MAIN SWITCH Safety disconnector. K 05.02 FREISCH Signal safety disconnector is not available.

WE 08: ANALOG IN HUMIDITY Error analog input material K 25.08 MATFEU humidity P 20.02 FEU_ANH P 20.03 FEU_BER See WE 07.

IL 03: NO RELEASE No release.

K 05.06 NO_FREI

Signals Release 1 and 2" or signal Release 3" are not available or Local Mode is not active.

6.2.4 Safety Indications WM


The temperature of the solids flow feeder can be monitored by temperature sensors on housing. WM 01: TEMPERATURE HI2 Temperature MAX2 too high. K 03.01 T_MAX2 WM 02: TEMPERATURE HI1 Temperature MAX1 too high. K 03.02 T_MAX1
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6.2.7 Controller CO
CO 01: Deviation. DEVIATION K 11.02 REGAB P 04.01 difmax P 04.02 regtim

Deviation exceeds the limit set for the preset time.

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DLD
CO 02: SETPOINT LIMITED Set feed rate limited. K 11.03 NOT_AKT P 12.05 Not_Sol Entered feed rate setpoint is too high and was reduced to nominal feed rate, or preset emergency setpoint is active.

MULTICONT
CH 04. CORRECTION 0 ABS HI Correction range zero K 23.11 KME_KTA point absolutely exceeded. P 19.12 KMETABS Absolute zero point error is higher than set limit value.

CO 03: CONTROLLER OUT LIMIT Control magnitude of conK 11.04 REG_ERR troller out of limit. The controller control magnitude is limited to 10 V, or 0 V. Frequent occurance can effect on feeding accuracy. Check material discharge and controller setting. Check controller adaptation in the FAE unit.

CH05: CORRECTION 0 REL HI Correction range zero K 23.12 KME_KTR point relatively exceeded. P 19.11 KMETREL Relative zero point error is higher than set limit value.

CH 06: CORR. SPAN ABS HI Correction range span K 23.13 KME_KBA absolutely exceeded. P 19.14 KMEBABS Absolute span error is higher than set limit value.

CO 04: PREFEEDER HI Prefeeder limit position K 14.01 ZS_MAX MAX.

CO 05: PREFEEDER LO Prefeeder limit position MIN. K 14.02 ZS_MIN

CH 07: CORR. SPAN REL HI Correction range span K 23.14 KME_KBR relatively exceeded. P 19.13 KMEBREL Relative span error higher than set limit value.

6.2.8 Check Measurement CH


CH 01: CHECK QUANTITY < MIN Comparative check amount K 23.10 KME_KVM too small. P 19.07 KME_MIN Minimum check amount not reached.

CH08: FEEDBACK PREFEEDER Feedback signal fill/disK 23.06 KME_FEA charge unit missing. Check system feed back signal is missing, fill/discharge unit of system is not OFF.

CH 09: NO PERMISSION Check logged on. K 23.15 KME_KAN K 23.01 KME_FR Check system logged on, release signal not available.

CH 02: BIN LEVEL LO Minimum check fill weight. K 23.08 KMEBMIN P 19.09 KMEBMIN Minimum check fill weight exceeded down.

CH 10: PREPARATION ACTIVE Prepare check system. K 23.16 KME_KVO CH 03: BIN LEVEL HI Maximum check fill weight. K 23.09 KMEBMAX P 19.09 KMEBMAX Check system correctly prepared.

Check supply quantity higher than set maximum check fill weight.
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Event Messages FH 363 GB/ 6 - 4

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MULTICONT
CH 11: ACCEPTANCE REQ. Check system expects K 23.18 KME_WQU acceptance. After computation phase check system expects acceptance. Accept correction by operating key ENTER or reject with ESCAPE.

DLD
6.2.10 MAX Limit Values HI
HI 01: FEEDRATE I HI Actual feed rate higher K 12.02 PMAX PMAX. P 08.02 pmax Actual feed rate is higher than set maximum feed rate. Check set feed rate, check parameters.

6.2.9 Calibration CA
CA 01: LC OUT < MIN Load cell input underampli- K 16.01 WZ_MIN fied. Input of load cell measuring amplifier underamplified. In case of frequent occurance check mechanical and electrical equipment. HI 02: BIN LEVEL HI Fill weight higher BMAX. K 21.06 BMAX P 17.05 B_MAX

Fill weight of supply bin is higher than set limit value.

HI 03: HUMIDITY HI Humidity higher MAX. CA 02: LC OUT > MAX Load cell input overampliK 16.02 WZ_MAX fied. Input of load cell measuring amplifier is overamplified.

K 25.06 FEU_MAX P 20.01 FEU_MAX

Humidity is higher than set limit value.

6.2.11 MIN Limit Values LO


CA 03: SIMULATION ACTIVE Simulator is active. K 16.04 SIM_AKT Load cell signal, or speed simulator, in Test Mode is ON. LO 01: FEEDRATE I LO Actual feed rate smaller K 12.01 P_MIN PMIN. P 08.01 pmin Actual feed rate is smaller than set limit feed rate. Check set feed rate, check parameters.

CA 04: LINEARIASTION Linearization. K 18.01 LIN_AKT Block P 13. The characteristic curve computed from measurement values upon connection of linearization is monotonously increasing. Turn linearization off, check values.

LO 02: BIN LEVEL LO Fill weight smaller BMIN. K 22.05 BMIN P 17.04 B_MIN Fill weight is smaller than limit value BMIN.

CA 05: LC BIN < MIN Load cell input fill weight underamplified. CA 06: LC Bin > MAX Load cell input fill weight overamplified.
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K 21.08 B_WZMIN

K 21.09 B_WZMAX

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MULTICONT
Annex A: Alphabet
Abort Batch, Mode 0 Abort Batch, Mode 1 Abort Batch, Test Mode Absolute Range BA Absolute Setpoint Absolute Setpoint Absolute Setpoint Absolute Zero Point NA Accept Correction Accept Span Correction Accept Zero Point Correction Acknowledge Event Message Activate Emergency Setpoint Actual Feed Rate < PM Actual Feed Rate > PMAX Actual Feed Rate 1 Actual Feed Rate 1, Span Actual Feed Rate 1, Zero Point Actual Feed Rate 2 Actual Feed Rate 2, Span Actual Feed Rate 2, Zero Point Actual Feed Rate Analog Output Actual Feed Rate Corrected, Elevation Actual Feed Rate Corrected, Range Actual Feed Rate Display Actual Feed Rate, Dry Actual Feed Rate, Limit Value PMIN Actual Feed Rate, Limit Value PMAX Actual Feed Rate SE Bus Adaption Factor Afterflow Totalization Attenuation Automatic Zero Setting Active Batch Processor Batch Setpoint Mode 0 Batch Setpoint Mode 1 Batch Setpoint Test Mode Bin Filling: START Cable Breakage/Short Circuit Setpoint Analog Range <MIN Calibration Time Check Logged On Check Measurement Active Check Quantity K 20.04 K 20.05 K 20.06 P 19.14 K 08.10 K 07.10 K 09.10 P 19.12 K 23.04 K 24.01 K 24.02 K 10.01 K 11.01 K 15.01 K 15.02 K 10.11 P 09.02 P 09.01 K 10.12 P 09.04 P 09.03 M0_BATA M1_BATA TM_BATA KMEBABS M0_PABS TM_PABS M1_PABS KMETABS KME_KUI KME_KUB KME_KUT STCLR NOTSOL P_M P_MAX P_IST1 P1_Ber. P1_Anh. P_IST2 P2_Ber. P2_Anh. Check Quantity < MIN Check Status Emergency Control Check Status Normal Control Check Storage Quantity Check System Expects Acceptance Check Weight Control Magnitude Elevation ANH Control Magnitude Prefeeder Controller Out Of Limit Controller: Actual Feed Rate Filter Controller: Deadtime Setpoint Controller: Filter Setpoint Control prefeeder output Corr. Range Exceeded, Abs. Span Corr. Range Exceeded, Abs. Zero Point Corr. Range Exceeded, Rel. Span Corr. Range Exceeded, Rel. Zero Point Correction Evaluation Correction Modes Manual/Auto Correction Speed Correction Value: Span Correction Value: Zero Point Cycle Time Cyclic Auto Start Span Cyclic Auto Start Tare

DLD

K 23.10 KME_KVM P 18.16 B_kost P 18.17 B_kon P 19.08 KME_PMV K 23.18 KME_WQU P 02.07 qprf P 18.12 B_anh K 13.11 ZD_NST K 11.04 REG_ERR P 04.04 P 05.11 P 05.10 K 14.12 trtau tttot t1tau ZS_ZUST

K 23.13 KME_KBA K 23.11 KME_KTA K 23.14 KME_KBR K 23.12 P 19.15 P 19.01 P 19.16 K 24.04 K 24.05 P 19.17 K 22.04 K 22.03 KME_KTR KME_BEW KME_KOR KME_KV KME_KGB KMT_KGT KME_ZYK KMW_BAU KME_TAU

P 07.02 paatau P 20.04 PTR_ANH P 20.05 PTR_BER P 07.01 plbstau K 25.03 PTROCK P 08.01 pmin P 08.02 P 07.03 P 14.04 P 12.01 P 18.05 K 17.01 K 00.08 K 20.10 K 20.11 K 20.12 K 21.07 K 02.06 K 02.07 P 02.01 K 23.15 K 23.17 P 19.06

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pmax psetau hkadap D-Portion: Set-Up Time TV tnach D-Portion: Set-Up Time TV B_absch GRAV AUTO_AKT D-Portion: Rate Time TV Damping Time SE*_AKT Dead Time M0_PBAT Dead Time Element M1_PBAT START/STOP Active TM_PBAT Dead Time Element B_FUELL Setpoint Active KURZSCH Dead Time Element F_PANAL START/STOP, Preselect M1 Dead Time Element tjust START/STOP, Preselect M0 KME_KAN Dead Time Elemen KME_KON START/STOP, Clock ON M1 KME_SOL

P 05.03 zd_tv P 06.07 P 18.08 P 19.02 P 21.01 zs_tvgr B_tv KME_TB Totzeit

K 26.13 TOT_ON K 26.12 TOT_PON K 26.08 TOT_IM1 K 26.07 TOT_IM0 K 26.10 TOT_TI1

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Alphabet FH 363 GB/ A - 1

DLD
Dead Time Element START/STOP, Clock ON M0 Dead Time Element Setpoint Clock ON M1 Dead Time Element Setpoint Clock ON M0 Dead Time Elements Preselected Deviation Deviation, Range Deviation, Zero Point Device Constant Discharge-/Fill Control Do Not Accept Correction Drives OK Effective Tare N + T Electrical Equipment Ready Elevation Control Magnitude ANH Emergency Setpoint Limit Emergency Stop Error Auxiliary Drive Error Integration: Compensating Element Error Integration: Mode Error Integration: Threshold Error Prefeeder Controller Error Prefeeder Drive EXTERNAL Check System Type Active Externally Ready Feed Rate, Dimension and Display Format Feed Unit OK Feeder START Feeder START Feeder START Feeder START Feeder START/STOP Feeder START/STOP Feeder START/STOP Feeder START/STOP Fill Control, Limit Value STMAX Fill Control, Limit Value STMIN Fill Weight Fill Weight Fill Weight < BMIN Fill Weight > BMAX Fill Weight, Analog Output, Elevation Fill Weight, Analog Output, Range Fill Weight Control Magnitude K 26.09 TOT_TI0 K 26.04 TOT_TM1 K 26.03 TOT_TM0 K 26.11 K 11.10 P 09.06 P 09.05 P 02.04 K 21.04 K 23.05 K 02.00 P 03.01 TOT_GEW REGABA r_Ber. r_Anh. GK B_TYP_A KME_KNO ANTR_OK qtara

MULTICONT
Fill Weight Control stopped Fill Weight, Display Format and Dimension Fill Weight Filter Fill Weight, Limit Value BMAX Fill Weight, Limit Value BMIN Fill Weight Setpoint Fill/Discharge Unit OFF Filter Actual Value Filter Deviation Filter Setpoint General Alarm General Warning Humidity Correction Active Humidity Correction START Humidity, Limit Value FEUMAX Humidity MAX INTERNAL Check System Type Active I-Portion: Setback Time TN I-Portion: Setback Time TN GRAV I-Portion Compensating Element I-Portion: Setback Time TN Initialise Controller Initialize Dead Time Element Setpoint Input Position Signal Prefeeder, Span Input Position Signal Prefeeder, Zero Point Input/Output Unit 1 Input/Output Unit 2 Input/Output Unit 3 Interference Quantity Effect STKP Interference Quantity Effect STTV KME Result LC Input < MIN LC Input > MAX Language Limit Value Difference Limit Value Mean Value Linearization Load Cell Characteristic E Load Cell Characteristic Value E Load Cell Filter K 21.02 B_RON P 15.01 P17.01 P 17.05 P 17.04 P 18.01 K 23.06 P 18.03 P 04.03 P 18.02 K 10.06 K 10.07 K 25.07 K 25.01 P 20.01 K 25.06 bdim B_tau B_MAX B_MIN B_soll KME_FEA B_rtau rtau B_fil S_ALARM S_WARN FEU_AKT FEU_EIN FEU_MAX FEU_MAX

K 05.07 EL_BER P 05.06 P 12.05 K 05.01 K 02.05 P 04.05 P 04.07 P 04.06 K 02.03 K 02.02 zd_anh Not_Sol NOT-AUS F_HAN fe_ki fe_mode fe_gr DAN_REG F_DAN

K 22.01 KME_INT P 05.02 zd_tn P 06.06 zs_tngr P 06.12 zs_ki P 18.07 B_tn K 21.03 B_IT K 26.06 TOT_IN P 6.02 P 06.01 K 00.03 K 00.04 K 00.05 zs_ber zs_anh EA1_AKT EA2_AKT EA3_AKT

K 22.02 KME_EXT K 05.08 EX_BER

P01.01 K 03.00 K 08.00 K 09.00 K 07.00 K 06.00 K 09.02 K 08.02 K 07.02 K 06.02 P17.03 P17.02 K 21.10 K 21.01 K 21.05 K 21.06 P15.06

pdim MECH_OK M0_EIN M1_EIN TM_EIN LO_EIN M1_I/O M0_I/O TM_I/O LO_I/O B_STMAX B_STMIN B_WZAA B_WZ BMIN BMAX B_Anh

P 18.10 B_stkp P 18.11 B_sttv K 23.19 KME_AA K 16.01 K 16.02 P 00.02 P 11.01 P 11.02 K 18.01 P 15.04 WZ_MIN WZ_MAX spr auto_di auto_mi L_AKT B_WZ_ke

P 15.07 B_Ber K 21.11 B_STG

P 02.02 WZ_kenn P 02.06 wz_filt


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Alphabet FH 363 GB/ A - 2

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MULTICONT
Load Cell Filter Load Cell Input Fill Weight Underamplified Load Cell Input Fill Weight Overamplified Load Cell Rated Capacity BWZNENN Load Cell Rated Capacity WZNENN Lower Control Magnitude Limit FGu Lower Control Magnitude Limit Gu Machine Control Station 1 Machine Control Station 2 Main Contact Main Contact Residual Amount Maintenance Interval Maintenance Interval Reached Material Correction Material Humidity Material Humidity, Elevation Material Humidity, Range Material Humidity, Wrong Analog Input Maximum Check Fill Weight Maximum Check Fill Weight Maximum Correction Value Measured Load Measured Load qNENN Measured Load, Span Measured Load, Zero Point Measurement Data Acquisition Unit 1 Measurement Data Acquisition Unit 2 Memory SE Message: Auxiliary Drive started Message: Check Measurement Started Message: Deviation Message: Deviation Monitoring Time Message: Deviation Threshold Message: Emergency Setpoint Active Message: Feeder started Minimum Check Fill Weight Minimum Check Fill Weight Minimum Check Quantity Multikey
645

DLD
P15.05 B_WZ_Fi No SI units No EMERGENCY-OFF Nominal Feed Rate PNENN Nominal Fill Weight FGNenn Number of Working Points Output Position Signal Prefeeder, Span Output Position Signal Prefeeder, Zero Point K 00.11 P 05.13 P 01.02 P 15.02 P 13.01 NON_SI NO_NOT pnenn bnenn LIN_ANZ

K 21.08 B_WZM K 21.09 BWZMAX P 15.03 B_WZ_F0 P 02.03 WZ_F0 P 18.14 B_gu P 05.08 zd_min

P 06.04 zs_aber P 06.03 zs_aanh K 04.01 P 05.01 P 06.05 P 18.06 P 06.09 P 00.01 K 02.01 K 20.07 P 14.01 P 14.02 K 26.05 K 14.00 K 14.05 K 14.06 K 14.02 K 14.01 K 13.00 K 10.03 K 10.00 K 14.03 K 14.11 K 14.10 K 12.02 P 05.13 P 05.12 K 14.04 K 12.01 P 16.03 K 23.16 PMIN_AN zd_kp zs_kpgr B_kp zs_kpvo passakt NETZAUS VORKON dpvor vbatch TOT_VOR ZS_AON ZS_AAUF ZS_AZU ZS_MIN ZS_MAX ZD_AON Z_RIEG ANTR_ON ZS_LAUF ZS_ADO ZS_STM ZS_AKT zd_Iber zd_Ianh ZS_LZU ZD_AKT B_TaraA KME_KVO

No Release

P < PMIN After Start-up P-Portion KP P-Portion KP GRAV K 00.06 LB1_AKT P-Portion KP K 00.07 LB2_AKT P-Portion KP VOL K 20.08 HAUPTK Password Active P 14.03 hbatch Power Failure P 02.08 wartint Pre-contact K 01.01 WARTINT Pre-contact Feed Rate P 03.07 MATKOR Pre-contact Residual Amount K 25.02 MATFEU Preassign Dead Time Element P 20.02 FEU_ANH Setpoint P 20.03 FEU_BER Prefeeder Drive START Prefeeder Drive OPEN K 25.08 FEU_FAN Prefeeder Drive SHUT P 19.10 KMEBMAX Prefeeder Limit Position MIN K 23.09 KMEBMAX Prefeeder Limit Position MAX P 11.03 auto_gr Prefeeder START K 10.10 QU_q Prefeeder ON P 02.05 qnenn Prefeeder ON P 10.04 Qae_Ber Prefeeder OPEN, Local P 10.03 Qae_Anh Prefeeder Position Signal Prefeeder Position Signal K 00.01 ME1_AKT Prefeeder, Position-Controlled Prefeeder Setpoint Local, Span K 00.02 ME2_AKT Prefeeder Setpoint Local, Zero K 00.09 SE_MEM Point Prefeeder SHUT, Local K 10.05 H_EIN Prefeeder, Speed-Controlled Preload Compensation K 23.07 KME_AKT Prepare Check Measurement K 11.02 REGAB Preselect Batching Mode Test Mode P 04.02 regtim Preselect Batching Mode 0 P 04.01 difmax Preselect Batching Mode 1 Preselect Dead Time Element K 11.03 NOT_AKT Setpoint M1 K 10.04 W_EIN Preselect Dead Time Element P 19.09 KMEBMIN Setpoint M0 K 23.08 KMEBM Preselect Local Mode P 19.07 KME_MIN Preselect Local Mode Active K 00.10 MK_AKT Preselect Memory Preselect Mode 0 K 05.06 NO_FREI Preselect Mode 0 Active

K 20.03 TM_BATQ K 20.01 M0_BATQ K 20.02 M1_BATQ K 26.02 TOT_VM1 K 26.01 K 06.01 K 06.03 P 18.15 K 08.01 K 08.05 TOT_VM0 LO_VORW LO_VAKT B_Isave M0_VORW M0_VAKT

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Alphabet FH 363 GB/ A - 3

DLD
Preselect Mode 1 Preselect Mode 1 Active Preselect Test Mode Preselect Test Mode Active Range Correction KOR Rate Filter TF Ready in Mode 0 Ready in Mode 1 Ready to Start in Mode 1 Ready to Start in Mode 0 Relative Range BR Relative Setpoint Relative Setpoint Relative Zero Point NP Release 1 Release 2 Release 3 Release Check System Reset Totalizing Counter 1 Reset Totalizing Counter 1 Reset Totalizing Counter 1 Reset Totalizing Counter 2 Reset Totalizing Counter 2 Reset Totlaizing Counter 2 Response Threshold ANS GRAV Response Threshold ANS VOL Response Threshold Deviation Safety Disconnector Set Feed Rate Set-Up Filter TF Setback Time TN VOL Setpoint Bypass BYP Setpoint Prefeeder, Local Setpoint, Span Setpoint, Span Setpoint, Zero Point Setpoint, Zero Point Simulator Active Start External Check System Start Span Correction Start Zero Point Correction Start-Up Stop Totlaizing Counter 1 Stop Totalizing Counter 2 Storage I-Portion Tare Correction T 1 Tare Correction T 2 Tare N Tare N Temperature MAX 1 Too High K 09.01 K 09.05 K 07.01 K 07.05 P 16.02 P 18.09 K 05.09 K 05.10 K 05.12 K 05.11 P 19.13 K 09.11 K 08.11 P 19.11 K 05.03 K 05.04 K 05.05 K 23.01 K 09.03 K 08.03 K 07.03 K 09.04 K 08.04 K 07.04 P 06.08 P 06.11 P 18.04 K 05.02 K 10.13 P 05.04 P 06.10 P 05.07 K 13.10 P 10.02 P 09.08 P 10.01 P 09.07 K 16.03 K 24.03 K 23.02 K 23.03 P 12.02 K 19.01 K 19.02 P 05.05 P 03.03 P 03.06 P 03.02 P16.01 K 03.02

MULTICONT
M1_VORW Temperature MAX 2 Too High M1_VAKT Temperature Prefeeder Too TM_VORW High TM_VAKT Totalizing Counter 1, Pulse Output Corrected B_Kor Totalizing Counter 2, B_tf Pulse Output M0_BER Corrected M1_BER Totalizing Counter 1, M1_EBER Pulse Output Corrected M0_EBER Totalizing Counter 2, Pulse OutKMEBREL put Corrected M1_PREL Totalizing Counter 1 M0_PREL Totalizing Counter 1, Display KMETREL and Output Format FREI_1 Totalizing Counter 1, Pulse FREI_2 Length FREI_3 Totalizing Counter 2 KME_FR Totalizing Counter 2, Display M1_RES1 and Output Format M0_RES1 Totalizing Counter 2, Pulse TM_RES1 Length M1_RES2 M0_RES2 Upper Control Magnitude TM_RES2 Limit FGo Upper Control Magnitude zs_egr Limit Go zs_evo B_schw Volumetric Mode FREISCH SOLAKT zd_tf zs_tnvo zd_byp ZD_LST Pae_Ber PS_Ber. Pae_Anh. Ps_Anh. SIM_AKT KME_STE KME_SBI KME_STI fahrtim FM1STOP FM2STOP I_Save Tarkor 1 Tarkor 2 Tara_N B_Tara T_MAX1 Weight Correction KOR Working Point 1 Working Point 1, Feed Rate, Bin Working Point 2 Working Point 2, Feed Rate, Feeder Working Point 2, Feed Rate, Bin Working Point 2, Feed Rate, Feeder Working Point 3 Working Point 3, Feed Rate, Feeder Working Point 3, Feed Rate, Bin Working Point 4 Working Point 4, Feed Rate, Feeder Working Point 4, Feed Rate, Bin Working Point 5 Working Point 5, Feed Rate, Feeder Working Point 5, Feed Rate, Bin Wrong Material Flow K 03.01 T_MAX2 K 02.04 TEMP_DO K 25.04 FM1_TR

K 25.05 FM2_TR K 25.04 FM1_TR K 25.05 FM2_TR K 10.08 FM1_IA P01.03 fm1dim

P 01.04 fm1puls K 10.09 FM2_IA P 01.05 fm2dim P 01.06 fm2puls

P 18.13 B_go P 05.09 zd_max K 10.02 VOLUM P 03.04 P 13.02 P 13.03 P 13.05 GEWKOR Isoll_1 Lin_F1 Isoll_2

P 13.07 Lin_Z2 P 13.06 Lin_F2 P 13.04 Lin_Z1 P 13.08 Isoll_3 P 13.10 Lin_Z3 P 13.09 Lin_F3 P 13.11 Isoll_4 P 13.13 Lin_Z4 P 13.12 Lin_F4 P 13.14 Isoll_5 P 13.16 Lin_Z5 P 13.15 Lin_F5 K 04.00 ST_MAT

645

Alphabet FH 363 GB/ A - 4

Technische Redaktion BV2ED

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MULTICONT
Annex B: List of Interfaces
B.1 Digital Inputs DE

DLD

NAME Error: Prefeeder Drive Error: Prefeeder Controller Temperature Prefeeder HI Error: Auxiliary Drive Temperature MAX2 Too High Temperature MAX1 Too High Emergency Stop Safety Disconnector Release 1 Release 2 Release 3 Preselect Local Mode Feeder START/STOP Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2 Preselect Mode 0 Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2
645

NUMBER K 02.02 K 02.03 K 02.04 K 02.05 K 03.01

CODE F_DAN DAN_REG TEMP_DO F_HAN T_MAX2

DEFAULT VALUE EA1.DE2 -.NO -.NO -.NO ME1.DE6 A A A IG A

VALUE

SWITCH

K 03.02

T_MAX1

-.NO

W1

K 05.01 K 05.02 K 05.03 K 05.04 K 05.05 K 06.01 K 06.02 K 07.02 K 07.03 K 07.04 K 08.01 K 08.02 K 08.03 K 08.04

NOTAUS FREISCH FREI_1 FREI_2 FREI_3 LO_VORW LO_I/O TM_I/O TM_RES1 TM_RES2 M0_VORW M0_I/O M0_RES1 M0_RES2

EA1.DE1 EA1.DE1 EA1.DE6 -.YES -.NO ME1.DE1 ME1.DE2 LB1 LB1 LB1 ZBS ZBS ZBS ZBS

A A

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List of Interfaces FH 363 GB/ B - 1

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DLD
NAME Preselect Mode 1 Feeder START/STOP Reset Totalizing Counter 1 Reset Totalizing Counter 2 Acknowledge Event Message Volumetric Mode Prefeeder START Activate Emergency Setpoint Prefeeder Limit Position MAX Prefeeder Limit Position MIN Prefeeder OPEN, Local Prefeeder SHUT, Local Stop Totalizing Counter 1 Stop Totalizing Counter 2 Preselect Batching Mode 0 Preselect Batching Mode 1 Preselect Batching Mode Test Mode Abort Batch Mode 0 Abort Batch Mode 1 Abort Batch Test Mode Fill Weight Control START Initialize Controller Release Check System NUMBER K 09.01 K 09.02 K 09.03 K 09.04 K 10.01 CODE M1_VORW M1_I/O M1_RES1 M1_RES2 STCLR DEFAULT VALUE LB1 LB1 LB1 LB1 EA1.DE5

MULTICONT
VALUE SWITCH

K 10.02 K 10.03 K 11.01

VOLUM Z_RIEG NOTSOL

-.NO LB1 -.NO ME2.DE4 W1

K 14.01

ZS_MAX

K 14.02

ZS_MIN

ME2.DE5

W1

K 14.03 K 14.04 K 19.01 K 19.02 K 20.01 K 20.02 K 20.03

ZS_LAUF ZS_LZU FM1STOP FM2STOP M0_BATQ M1_BATQ TM_BATQ

ME1.DE3 ME1.DE4 -.NO -.NO ZBS LB1 LB1 ZBS LB1 LB1 -.NO -.NO -.YES

K 20.04 K 20.05 K 20.06 K 21.02 K 21.03 K 23.01

M0_BATA M1_BATA TM_BATA B_RON B_INIT KME_FR

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645
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List of Interfaces FH 363 GB/ B - 2

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MULTICONT
NAME Start Span Correction Start Zero Point Correction Accept Correction Do Not Accept Correction Fill/Discharge Unit stopped Humidity Correction START Dead Time Element Setpoint Preselect Mode 0 Dead Time Element Setpoint Preselect Mode 1 Dead Time Element Setpoint Clock ON M0 Dead Time Element Setpoint Clock ON M1 Preassign Dead Time Element Setpoint Initialize Dead Time Element Setpoint Dead Time Element START/STOP Preselect M0 Dead Time Element START/STOP Preselect M1 Dead Time Element START/STOP Clock ON M0 Dead Time Element START/STOP Clock ON M1
645

DLD
NUMBER K 23.02 K 23.03 K 23.04 K 23.05 K 23.06 K 25.01 CODE KME-SBI KME_STI KME_KUI KME_KNO KME_FEA FEU_EIN DEFAULT VALUE LB1 LB1 LB1 LB1 -.NO -.NO W2 VALUE SWITCH

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List of Interfaces FH 363 GB/ B - 3

K 26.01

TOT_VM0 -,NO

K 26.02

TOT_VM1 -.NO

K 26.03

TOT_TM0 -.NO

K 26.04

TOT_TM1 -.NO

K 26.05

TOT_VOR

-.NO

K 26.06

TOT_INI

-.NO

K 26.07

TOT_IM0 -.NO

K 26.08

TOT_IM1 -.NO

K 26.09

TOT_TI0 -.NO

K 26.10

TOT_TI1 -.NO

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Technische Redaktion BV2ED

DLD
Other source types are possible as well.

MULTICONT

B.2 Digital Outputs DA

NAME Drives OK Cable Breakage/Short Circuit Feed Unit OK Wrong Material Flow P < PMIN After Start-up No Release Electrical Equipment Ready Externally Ready Ready In Mode 0 Ready In Mode 1 Ready to Start in Mode 0 Ready to Start in Mode 1 No EMERGENCY-OFF Preselect Local Mode Active Preselect Test Mode Active Preselect Mode 0 Active Preselect Mode 1 Active Message: Feeder started Message: Auxiliary Drive started General Alarm

NUMBER K 02.00 K 02.06

CODE ANTR_OK KURZSCH

DEFAULT VALUE A

VALUE

SWITCH

K 03.00 K 04.00 K 04.01 K 05.06 K 05.07

MECH_OK ST_MAT PMIN_AN NO_FREI EL_BER

W1 W2

K 05.08 K 05.09 K 05.10 K 05.11 K 05.12 K 05.13 K 06.03

EX_BER M0_BER M1_BER M0_EBER M1_EBER NO_NOT LO_VAKT

EA1.DA5 -

K 07.05

TM_VAKT

K 08.05 K 09.05 K 10.04 K 10.05

M0_VAKT M1_VAKT W_EIN H_EIN

EA2.DA3 -

K 10.06

S_ALARM

EA1.DA2

o o o o o o o o o o o o o o o o o o o p
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645

List of Interfaces FH 363 GB/ B - 4

Technische Redaktion BV2ED

MULTICONT
NAME General Warning Message: Deviation Message: Emergency Setpoint Active Controller Out Limit Prefeeder START Prefeeder Drive START Prefeeder Drive OPEN Prefeeder Drive SHUT Actual Feed Rate < PMIN Actual Feed Rate > PMAX Pre-contact Main Contact Fill Weight < BMIN Fill Weight > BMAX Bin Filling: START Message: Check Measurement Started Corr. Range Exceeded, Abs. Zero Point Corr. Range Exceeded, Rel. Zero Point Corr. Range Exceeded, Abs. Span Corr. Range Exceeded, Rel. Span Check Logged On Prepare Check Measurement
645

DLD
NUMBER K 10.07 K 11.02 K 11.03 CODE S_WARN REGAB NOT_AKT DEFAULT VALUE EA1.DA7 EA2.DA2 W1 W1 VALUE SWITCH

K 11.04 K 13.00 K 14.00 K 14.05 K 14.06 K 15.01 K 15.02 K 20.07 K 20.08 K 21.05 K 21.06 K 21.07 K 23.07

REG_ERR ZD_AON ZS_AON ZS_AAUF ZS_AZU P_MIN P_MAX VORKON HAUPTK BMIN BMAX B_FUELL KME_AKT

EA1.DA1 EA1.DA1 EA1.DA3 EA1.DA4 EA2.DA4 EA2.DA5

W1

W2 W2

W2 W2

K 23.11

KME_KTA

W1

K 23.12

KME_KTR

W1

K 23.13

KME_KBA

W1

K 23.14

KME_KBR

W1

K 23.15 K 23.16

KME_KAN KME_KVO

W2 W2

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List of Interfaces FH 363 GB/ B - 5

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Technische Redaktion BV2ED

DLD
NAME Check Measurement Active Check System Expects Acceptance Humidity MAX Humidity Correction Active Preselect Dead Time Elements Dead Time Element Setpoint Active Dead Time Element START/STOP Active NUMBER K 23.17 CODE KME_KON DEFAULT VALUE -

MULTICONT
VALUE SWITCH

K 23.18

KME_WQU

W2

K 25.06 K 25.07 K 26.11

FEU_MAX FEU_AKT TOT_GEW

W1

K 26.12

TOT_PON

K 26.13

TOT_ON

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B.3 Analog and Measuring Inputs AE, GA, WZ

NAME Absolute Setpoint Absolute Setpoint Absolute Setpoint Measured Load Setpoint, Prefeeder, Local Position Signal Prefeeder Fill Weight

NUMBER K 07.10 K 08.10 K 09.10 K 10.10 K 13.10 K 14.10 K 21.01

CODE TM_PABS M0_PABS M1_PABS QU_q ZD_LST ZS_STM B_WZ

DEFAULT VALUE LB1 ZBS LB1 ME1.WZ1 ME1.AE1 ME1.AE1 A A

VALUE

645

List of Interfaces FH 363 GB/ B - 6

Technische Redaktion BV2ED

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MULTICONT
NAME Material Humidity NUMBER K 25.02 CODE MATFEU DEFAULT VALUE -

DLD
VALUE

B.4 Analog and Pulse Outputs AA, IM

NAME Totalizing Counter 1 Totalizing Counter 2 Actual Feed Rate 1 Actual Feed Rate 2 Set Feed Rate Deviation Control Magnitude Prefeeder Position Signal Prefeeder Fill Weight Fill Weight Control Magnitude Actual Feed Rate, Dry

NUMBER K 10.08 K 10.09 K 10.11 K 10.12 K 10.13 K 11.13 K 13.11 K 14.11 K 21.10 K 21.11 K 25.03

CODE FM1_IA FM2_IA P_IST1 P_IST2 SOLAKT REGABA ZD_NST ZS_ADO B_WZAA B_STG PTROCK

DEFAULT VALUE EA1.IM1 EA2.IM1 EA1.AA2 EA2.AA2 EA1.AA1 -

VALUE

645

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List of Interfaces FH 363 GB/ B - 7

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MULTICONT
Annex C:
From Version: New Configurators:
K 00.12 K 05.13 NON_SI NO_NOT Conversion of units SI/US Output: No Emergency Stop

DLD

FDD 1001-02

From Version:

FDD 1001-04

Configurators with Changed Function:


K 02.01 K 02.06 NETZAUS Default value from W1 to A KURZSCH Cable breakage/short circuit. Connection of contact switches to Namur inputs possible.

Configurators With Modified Function:


K 22.02 Start range correction with pos. flank K 22.03 Start zero point correction with pos. flank

Operation:
After operation of HELP key, the 10 most significant event messages are displayed in plain language, previously only the message with highest priority.

Parameter with Changed Function:


P 19.15 KME_MIT KME_MIT replaced by KME_BEW. Correction filter for check system replaced by evaluation factor.

From Version:

FDD 1001-03

KME: In the measuring and filling phase of a check measurement (KME), bin level is controlled by the check system.

Configurators With Modified Function:


K 06.01 LO_VORW Automatic feeder cut-off, if Local Mode is aborted.

Parameters With Modified Function:


P 05.08 zd_min Stop of belt load controller at 0V or zd_min (elevation). Control magnitude at STOP, either 0V or zd_min. Increased value range for Tarkor 1 and Tarkor 2.

P 03.03 P 03.06

Tarkor 1 Tarkor 2

Function Distributor:
Fading out of control functions selected out in current mode of operation.

645

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Annex: FH 363 GB/ C - 1

DLD
From Version: New configurators:
K 14.12 K 23.19 ZS_ZUST KME_AA Control prefeeder output KME result

MULTICONT
FDD 1001-05

New parameters :
P 14.04 hkadap Adaptation factor

Modified configurators:
K ... Level of the input contacts selectable

Modified parameters:
P 01.06 P 14... fm2puls Pulse length max. 500 ms Batching

645

Annex: C FH 363 GB/ C - 2

Technische Redaktion BV2ED

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