E L E K T R K

KXELKTABI / KXMANUAL

CONTENTS

1. 2. 3. 4. 5. 6. 7.

Introduction ........................................................................ Technical Features ............................................................ Joint Structure ................................................................... Handling ............................................................................. Storage .............................................................................. Determination of Special Lengths & Offset Sizing ........ Installation

2 3 5 6 7 8

7.4

Points To Be Taken Into Consideration After Installation ................................. 14 15 16 17 19

8. 9. 10. 11. 12

Vertical Shaft Application ........................................... Plug-in Tap Off Boxes .................................................. "Bolt-on" Busbar Tap Off Boxes ................................. Cable Feed Box Installation (B10,B11) ...................... Energizing

7.1 General View of The Joint ............................................... 7.2 Points To Be Taken Into Consideration Before Installation .................................... 7.3 Mounting Instructions For Joints (Bolt-on / Plug-in) ..............................................................

12.1 Before Energizing ........................................................ 12.2 Energizing The Equipment ........................................

19 20 21 22 23

10

13. 14.

Maintenance ................................................................. CE Conformity Certificate ........................................... Product Overview ........................................................

11

15.

ENGLISH

KXMANUAL
Introduction

Dear Customer, EAE Elektrik A.. Products are designed to provide the maximum benefit in efficiency and service. Our products are manufactured in accordance with IEC standards and EAE is quality assured to ISO9001 standards in their modern production plants in Istanbul . The components that you have purchased are manufactured by a completely environment conscious, that is ISO 14001 certified. These instructions should be read carefully and acted upon before taking delivery of equipment on site. Handling, installation and operation of busbar systems should be carried out only by skilled, trained and authorized personnel using all associated equipment such as rubber gloves, helmet, safety glasses or face shields and flash resistant clothing in accordance with established safety practices.

ENGLISH

The busbar system's successful operation depends on correct handling, installation, operation and maintenance. Improper installation may cause personal injury and the failure of the busbar system and damage to other property.

Please do not handle the equipment in any other way than the instructions in this manual to be indicated.

KXMANUAL
Technical Features
KXA (Aluminium Conductor) Rated Current Busbar Code
Standards Rated Insulation Voltage Rated Operational Voltage Rated Frequency Protection Degree Rated Short-time Withstand Current (1s) Rated Peak Withstand Current Housing Cross Section (Aluminium)
Mean Ohmic Resistance at the Steady State Operation Temp. (1) and at In Mean Ohmic Impedance at the Steady State Operation Temp. (1) and at In

630 06

800 08

1000 1250 1350 1600 2000 2500 3200 4000 5000 10 12 14 17 20 25 33 40 50

TS EN / DIN EN / BS EN / IEC 60439-1/2 Ui Ue f IP Icw Ip kArms kA mm2 R1 Z1 V V Hz 1000 1000 50/60 55 25 52,5 1686 35 73,5 1788 0,119 0,126 9,2 10,2 50 105 1894 0,081 0,083 11,3 12,8 60 132 2050 0,059 0,062 13,9 15,9 60 132 2128 0,052 0,055 15,2 17,5 80 176 2314 0,040 0,043 18,3 21,1 80 176 2518 0,032 0,034 21,7 25,3 100 220 3912 0,030 0,032 27,3 31,2 120 264 4411 0,020 0,021 35,9 41,6 120 264 4848 0,017 0,018 42,9 50,0 120 264 7128 0,010 0,012 63,9 74,6

mW /m 0,132 mW /m 0,165 kg/m kg/m 7,9 8,6

Weight - 4 Conductors Weight - 5 Conductors

ENGLISH

KXMANUAL
Technical Features
KXC (Copper Conductor) Rated Current

800 1000 1250 1350 1600 2000 2500 2000 2500 3300 3600 4000 4250 5000 6300 08 10 12 14 16 20 25 22 26 32 36 40 43 50 63

ENGLISH

Busbar Code
Standards Rated Insulation Voltage Rated Operational Voltage Rated Frequency Protection Degree Rated Short-time Withstand Current (1s) Rated Peak Withstand Current Housing Cross Section (Aluminium)
Mean Ohmic Resistance at the Steady State Operation Temp. (1) and at In Mean Ohmic Impedance at the Steady State Operation Temp. (1) and at In

TS EN / DIN EN / BS EN / IEC 60439-1/2 Ui Ue f IP

V V Hz 1000 1000 50/60 55 50 105 60 132 60 132 80 176 80 176 80 176 70 154 100 220 120 264 120 264 120 264 120 264 120 264 120 264

Icw kArms 35 Ip
kA 73,5

mm2 1686 1788 1842 1894 2050 2206 2518 3340 3600 3912 4068 4224 4411 4848 7128

R1 Z1

mW /m 0,101 0,072 0,058 0,051 0,037 0,028 0,019 0,037 0,025 0,019 0,017 0,015 0,013 0,010 0,007 mW /m 0,105 0,078 0,064 0,057 0,041 0,032 0,022 0,040 0,028 0,021 0,018 0,021 0,014 0,012 0,008 kg/m 14,4 kg/m 16,8 18,3 21,5 22,0 26,1 24,5 29,2 32,1 39,6 38,5 47,9 54,7 66,5 35,9 42,4 48,5 57,9 63,5 76,5 71,1 85,8 78,6 88,6 108,8 162,8

Weight - 4 Conductors Weight - 5 Conductors

95,2 107,5 132,4 198,2

KXMANUAL
Joint Structure

11

Figure 2
10

3 8

Figure 1
4 2 1
13

1- Extruded Aluminium Housing 2- PE Fixing Piece 3- Insulation Layers (Epoxy+polyester film) 4- Joint Insulators 5- Joint Cover 6- Belleville Washer 7- Alignment Pin (removable) 8- Conductors 9- IP55 Nut Locking Piece 10- Protection Plastic (For the joint) 11- Protection Plastic (End) 12- IP55 Joint Cover Gasket 13- Alignment Pin Slot NB Protective covers 10/11 are discarded.

12

Figure 3

ENGLISH

KX busbars are manufactured in 3m lengths as standard, with special lengths as detailed on the project drawings. All modules have a block joint end and the other end of the module has not block joint.

KXMANUAL
Handling
1- General guidelines are given to protect the busbar straight lengths and modules and reduce the risk of personal injury and equipment damage during handling on site.

ENGLISH

2- As soon as the container or truck arrives on site, a suitable forklift is required for easy and convinient unloading from vehicle directly to the ground level.

4- All busbar straight lengths and modules should be handled with care to avoid damage to internal components and the twisting of housing or its finish. 5- When the lengths and modules are required to be taken from the pallets to the erection area, those should be hoisted using metal rods or bars passed through the 2 sets of holes at each end of the housing body by ensuring the load is stable and safely secured. Then adequate sling and slinging method can be used for shifting from one place to another. 6- When busbars need to be moved between floors, platform lifts or elevators, either manually or power operated, can be used advantageously by checking the weight of modules.

3- All pallets should be checked by unpacking them sufficiently to inspect them for possible transit damage and to determine that the shipment is complete and correct as per Packing List provided. *If any of the items is missing from the Packing List or any piece is damaged during transportation, Insurance Company must be informed immediately for proper reporting with all required documents for further action.

KXMANUAL
Storage
1- Storage area should be a clean, dry space with a uniform temperature to prevent condensation and having adequate air circulation and protected from dirt, fumes, water. Storage area should be free of vehicle traffic to prevent physical damage to the products.

15 cm

KEEP DRY

HANDLE WITH CARE

STOCK VERTICALLY

MAX 3 PALETTES
4 3 2 1

2- When busbar straight lengths and modules are to be stored for a certain time before installation, restore the packing for protection during that period and cover them with waterproof sheet in very well protected area from dust and any kind of liquid on sufficient quantities of wooden bearers. 3- Busbars should not be stored outdoors.

SU VE RUTUBETTEN KORU

KIRILACAK EYA

DK STFLEYNZ

MAX 3 ADET STFLEYNZ

ENGLISH

KXMANUAL
Determination Of Special Lengths Or Offset Sizing
1- After installation of standard busbar 3m lengths, you will be in need of special lengths which are smaller then 3m. The minimum length for these special element is 35cm. Please measure the lengths of these modules as shown below. 2- Length A is measured between housing of 2 busbars in cm. "A". The special length is calculated by deducting 25cm from this measured length. X=A-25 (cm) X=Length of Special Busbar (The busbar module will be manufactured as per X value.) A Vertical Offset
32 5 25 0

Horizontal Offset X=min:28 cm, standard dimensions: Use table.

A B

ENGLISH

min = 250 mm max = 490 mm

B
0 25 5 32
KXA Al Conductors Rated Busbar Current Code 06 630 08 800 10 1000 12 1250 14 1350 17 1600 20 2000 25 2500 33 3200 40 4000 50 5000 KXC Cu Conductors Rated Busbar Current Code 800 08 1000 10 1250 12 1350 14 1600 16 2000 20 2500 25 2000 22 2500 26 3300 32 3600 36 4000 40 4250 43 5000 50 6300 63 A

A
B

X
X (mm) 442 457 472 482 512 527 542 562 602 552 602 662 692 722 762 842 1082 (mm) (mm) 267 282 297 307 337 352 367 387 427 377 427 487 517 547 587 667 907 221 228 235 240 255 263 270 280 300 276 301 331 346 361 381 421 541

Combined Offset 3- In the case in where custom-made intermediate-size busbars are required, both ends of the intermediate-size busbars can be produced with or without block joints. In such cases, please contact our company for technical support and technical information. Note: Please send a drawing for combined offsets when ordering. Indicate bolted and non-bolted ends on the drawing.
B A 32 0 25 5

min = 300 mm

KXMANUAL
Installation
General Overview Of The Joint
Bolt-on Box Fixing Point

Plug-in Box Fixing Point

ENGLISH

KXMANUAL
Installation
Points To Be Taken Into Consideration Before Installation
3
Important!

min. 150cm - max. 200cm

ENGLISH

1- Please read this instruction manual before commencing the busbar installation. Incorrect or incomplete mounting may cause damage to the equipment or system. 2- Installation of the busbar system should commence after reading through busbar application drawings. Locate the positions of individual pieces such as transformer-panel connections, horizontal expansions ,feeder units, end feeder units etc. and check that they are in accordance with the project drawings. 3- The recommended distance between supports is min. 1,5m max.2m. Make sure that support positions do not block either joint covers or tap off points. 4- The busbar system should be handled with care either by forklift, crane or any other means which will not damage the product while transporting or lifting.

5- 1-Tools required for the installation, a- Micrometer type adjustable/calibrated torque wrench (Suitable to tighten at 83 Nm) b- inch (13mm) socket wrench, c- 13mm and 19mm ring wrench or wrench d- Crosshead Screwdriver e- Hoist with cloth sling and/or pallet

5- a

5- b

5-c

5- d

5- e

10

KXMANUAL
Installation
Mounting Instructions For Joints (Bolt-on / Plug-in)
1- Align the two busbars so that the parts with and without block joints are opposite. 4- Ensure that the insulation plates of the joint, are not cracked, broken or damaged in anyway. Wipe the conductor surfaces with a cloth to clean dust, which can cause serious damage.

2- Remove the protective covers on the side with no block joints.

5- Align the block joint to the other busbar's end.

3- Remove the nut locking piece on the busbar joint and loosen the joint. Remove the protective covers after loosening the joint.

11

ENGLISH

KXMANUAL
Installation
Mounting Instructions For Joints (Bolt-on / Plug-in)
6- Loosen the nut at the joining point completely. 9- Assemble the joint cover to its slot on the body and close by leverage.

ENGLISH

L3 L2 L1 N

7- Adjust the channel in order to pivot the alignment piece to the housing.

10- Tighten the bolts of the joint cover.

10

8- Push the two busbars until they rest on each other.

12

KXMANUAL
Installation
Mounting Instructions For Joints (Bolt-on / Plug-in)
11- Adjust the torque wrench to 83 Nm (60 lbft) and tighten the joint nut. 13- Tight nut locker piece until the IP55 gasket sits on the surface properly.

11

13

60 40

83
100 120

20

Nm
140

Gasket

12- Mount the nut locking piece on the nut.

14- Mount the other joint cover in the similar way and tighten the bolts.

12

14

13

ENGLISH

KXMANUAL
Installation
Points To Be Taken Into Consideration After Installation
1- When the installation has been completed, please check the position of the neutral conductor along the busbar run. (Taking special care at locations where the run makes turns and offsets). 6- Current rating of the busbar run should be equal to the rating of the breaker. Do not exceed busbar nominal current during operation. 7-Make sure that any additional loads to the system following do not exceed the nominal current capacity of the busbar.

ENGLISH

2- Run an insulation test with an insulation tester. There must be no one working on the system during the test. (Minimum 1000V AC). Ensure there is no protective device connected to the system, open any ACB/MCCB/Fuseswitch and that the earth/neutral link (if fitted) is disconnected. 3- Do not try to install five conductor units to four conductor units or vice versa. 4- Do not apply any kind of oil or chemical at the joints or to the contacts of tap off boxes.

KG

4
8- Do not use busbar system as a supporting structure for other systems. 9- Do not use busbar system as a walk way. 10- Do not light a fire or use welding equipment near the busbar. 5- Do not use any other means than original tap off boxes to supply energy from the busbar. 11- Do not cut or drill the busbar units.
Oil

14

KXMANUAL
Installation
Points To Be Taken Into Consideration After Installation
13- Take care when handling the system components. Do not drop the units. 14- Ensure the selected degree of protection (IP rating) of the system is suitable for the working environment.
N L1 L2 L3 N L1 L2 L3

Vertical Shaft Application

1- The neutral bar of KX busbar shall be at the bottom for horizontal busbar lines and on the left for vertical busbar lines.(Figures 1 and 2) 2- In order to maintain the neutral bar at the bottom and in the vertical busbar on the left, it is required to use the phase changing module. (Figures 1 and 2) 1
Phase Squence Changer
L3 L2 L1 N L3 L2 L1 N

15

ENGLISH

KXMANUAL
Installation
Tap Off Boxes For "Plug-in" Busbar (KXP Box)
1- Loosing the fixing screw of "plug-in" tap off point cover using suitable crosshead screwdriver. * Make sure that the circuit breaker of the box is open position. 4- Check the alignment of the contacts.

ENGLISH

2- Push the button and lift the cover, the "plug-in" tap off point cover should be opened to a position that will not block the way for installation of the box. Do not remove the cover plate.

5- Push the box towards the busbar. 6- Fix the tapping box to busbar housing and ensure the interlock between the box and the housing is securely fitted. (Figure 6-a and 6-b)

L3

PE

5. conductor L2 (PE)

6
N CPE L1

6-a
3- Place the KXP Plug-in tap off box on the holes on the busbar at an angle.

6-b

3
Locking Point

7- Do not try to install plug-in tap off boxes to bolt-on busbar or vice versa. Do not try to install 4 wire tap off boxes to 5 wire busbar or vice versa.

16

KXMANUAL
Installation
Tap Off Boxes For "Bolt-on" Busbar (KXB Box)
Important! Busbar system must be de-energised before mounting or removing a "bolt-on" tap off box. 1- Remove the joint cover (1). Remove locking piece for nut of joint where tap-off box is fixed(2).Loosen the bolt from nut side by torque wrench(3). 1
1

3-Use the alignment plastic piece to fix the joint set .Make sure direction of the neutral. 3

4-Fix the KXB Bolt-on tap-off box to the holes on busbar with a correct direction.

4 2- Remove the alignment piece from the bag, which is giving with the tap off box. 2

17

ENGLISH

L3 L2 L1 N

KXMANUAL
Installation
Tap Off Boxes For "Bolt-on" Busbar (KXB Box)
4- Be sure for proper clamping of KXB tap-off box's hook(1). Complete fixation by tightening the plastic headed screw(2). 4 5

ENGLISH

1
60

83
100

40 120 20

Nm
140

6- On completion of the operations, bring the on-off lever to position ( I ). 5- Tighten the joint bolt by 83Nm after fixing the KXB Bolt-on Tap-off box properly. Then fix the locking piece to complete installation. 7- Do not try to install bolt-on tap off boxes to plug-in points of the busbar or vice versa. Do not try to install 4 wire tap off boxes to 5 wire busbar or vice versa.

18

KXMANUAL
Installation
Cable Feed Box Installation (B10, B11)
1- When installing the feeder boxes B10, B11 make sure that the phase sequence of the feed box matches the phase sequence of the busbar. (Make sure the neutral is correctly connected) 2- For multiway busbars check the position of the paralleling conductor link, make sure that they are available and fitted correctly. Do not remove these conductor links. 3- Cable glands should be selected according to the size and number of feeder cables. Please consult our protection plant for requirements other than the standard supplied. 4- Make sure that the incoming feeder cables to the box are all the same length for each phase. 5- Do not cut or drill the feeder units. 3. Any type of blower or compressed air should not be used to avoid blowing dust into busbar joints, tap off boxes or circuit breakers. If there is accumulation of dust and dirt, clean it off by using a soft brush, vacuum cleaner, or clean lint free rags. 4. All joints should be correctly tightened according to the torque value given and should be marked. Then install the locking plates and transparent cover correctly. 5. All Tap Off boxes fed from the busbar should be in the ''OFF'' position. 6. The busbar runs should be isolated by disconnecting all connections to transformers, switchboards, meters, etc. 7. Insulation resistance test with an insulation resistance test equipment rated at 1000V AC should be conducted to verify the integrity of the system.This test should be performed between all phases, neutral and earth. Permanent records should be kept of resistance readings. If the insulation reading appears to be lower than 1 Mohm, then the cause should be investigated. 8. The system phase squence should be checked in order to match the busbar phases sequence before reconnecting all connections to transformers, switchboards, meters, etc.

Energizing
Before Energizing
1. All busbar ratings, routings and supporting systems should be checked as per the final isometric drawings.

2. All busbar systems should be checked visually to be certain that they are clean and secure. Loose and/or contaminated connections increase electrical resistance which can cause overheating.

19

ENGLISH

KXMANUAL
Energizing
Energizing The Equipment
1.The equipment should be only energized by authorised person. 2.There should be no electrical load on the busbar system when it is energized.

ENGLISH

3.Hazardous voltages in electrical equipment can cause severe personal injury or death. Energizing a busbar run for the first time is potentially dangerous. Therefore system opertional voltage should be checked . 4.The connected equipment should be energized in sequence by starting at the source to end of the system. 5.After all overcurrent protection devices have been turned on, loads such as lighting circuits, contactors, heaters and motors may be turned ''ON''. 6.EAE busbar system is particularly quiet when operating normally. In some installations however there may be a moderate hum. Excessive noise may be an indication of hardware that has not been tightened or of metal parts that have been improperly assembled and this should be checked after de-energizing the system and isolating it safety.

20

KXMANUAL
Maintenance
Busbar Runs
Tap Off Boxes With Protective Devices
Important! Hazardous voltages in electrical equipment can cause severe personel injury or death unless otherwise specified. Installation, inspection and preventive maintenance should only be performed on busbar system to which power been turned off, disconnected and electrically isolated so that no accidential contact can be made with energized parts. Operation of busbar trunking which has been contacted with water or moisture damaged can cause property damage, severe personal injury, or death. Observe the precautions to assure adequate insulation resistance and that sources of moisture had been eliminated. Latest IEC 60439- 1/2 and locally applicable safety related work practices should be followed at all times. 1. EAE tap off boxes are not equipped with any protective device unless they are required by customer. Any type of devices can be fixed in tap off boxes providing specific informations about device prior to manufacture in order to adjust interlock mechanism. 2. Tap off boxes operating mechanisms of all electrical & mechanical interlocks should be exersized to determine that they operate freely to their full on and off positions. 3. The total continuous load current should be measured by proper instrument that does not exceed the current rating on the busbar name plate or the designated design current. 4. After performing all of the above inspections and necessary repairs, it may be desirable to perform an infra-red temperature test on all electrical connections after busbar system is re-energized in order to be sure not to reach a stabilized operating temperature.

Caution Hydrocarbon spray propellants and, hydrocarbon based sprays or compounds will cause degradation of certain plastics. Contact EAE before using these products to clean, dry, or lubricate components during installation or maintenance. 1. An external inspection of the system should be carried out once a year. 2. Any dripping or other source of moisture onto the busbar modules should be eliminated from installed area.

Contact EAE for guidance giving full details of the system and desing conditions.

21

ENGLISH

ENGLISH

22

KXMANUAL

EC Conformity Certificate

CE DECLARATION OF CONFORMITY
According to CE - Directive

2006/95/EEC Low - Voltage - Directive

Product Group E-Line KX Busbar Energy Distribution System

Manufacturer

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S. Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul

This is to attest, under our sole responsibility, that the aforementioned products conforms with the regulations and guidelines of the following standards.

Standard :

IEC 60439-1 IEC 60439-2 IEC 60331

7- Degree of Protection (8.2.7) 8- Resistance of Insulating Materials to Abnormal Heat (8.2.9) 9- Structural Strength (8.2.10) 10- Crushing Resistance (8.2.12) 11- Electrical Characteristics (8.2.13) 12- Resistance to Flame Propagation (8.2.14) 13- Fire Resistance in Building Penetration (8.2.15) EAE Elektrik A.S.

Verification of Type Tests 1- Temperature-rise Limits (8.2.1) 2- Dielectric Properties (8.2.2) 3- Short-circuit Strength (8.2.3) 4- Effectiveness of The Protective Circuit (8.2.4) 5- Clearances and Creepage Distances (8.2.5) 6- Mechanical Operation (8.2.6) Date

E L E K T R K

02.01.2008

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www.eae.com.tr

KXMANUAL
Product Overview
630A...6300A Compact Busbar Product Overview (E-LINE KX)
1- Standards & Certification:
-Busbar system shall be designed and manufactured as per IEC 60439-2/1 standard, which requires below listed tests. Each busbar rating shall have a separate type test certificate from an independent internationally accredited certification organization including below tests: 8.2.1- Temperature Rise Limits, 8.2.2- Dielectric Features, 8.2.3- Short-circuit Duration, 8.2.4- Effectiveness of Protection Circuit, 8.2.5- Clearances and Creepage Distances, 8.2.6- Mechanical Operation, 8.2.7- Protection Degree, 8.2.9- Resistance of Insulation Material to Abnormal Heat , 8.2.10- Structural Duration, 8.2.12- Crushing Resistance, 8.2.13- Electrical Characteristics, 8.2.14- Flame Propagation, 8.2.15- Fire Resistance (Fire Barrier). - Busbar system shall have CE marking. -The manufacturer of busbar system shall have ISO 9001 and ISO 14001 certification. -Each product shall have a Type Label including coding system, which identifies the brand, type of the unit, number of conductors and electrical details. The same coding shall be on the related certificate and catalogue.

2.1- Housing
-Busbar system shall have Sandwich-Compact structure. Conductors shall be packed and placed into the housing without leaving an air gap in order to provide low reactance. -Housing shall be made of thermal processed, extruded aluminium, RAL7038-Electrostatic painted. -Compact structure of the housing shall be provided by M6 screws applied at every 19cm along the entire length. -The sandwich-compact structure shall continue at the plug-in points. There shall not be any air gap between conductors at the plug-in points.

2.2- Conductors
Aluminium or Copper conductors shall be epoxy coated and tin plated at the joints, the wire configuration and required numbers, which are described below. -Compact busbar system shall have aluminium conductors between 630A 5000A. - Compact busbar system shall have copper conductors between 800A 6300A. - Compact busbar system shall have the following number of conductors and wire configuration; a) 4 Conductors: (4 full size conductors + PE (housing)). b) 4 Conductors: (4 full size conductors + PE (50% earth conductor + housing)), c) 5 Conductors: (5 full size conductors + PE (100% earth conductor + housing)), -Phase conductors and neutral conductor shall have the same cross-section and they shall be insulated. - Aluminium conductors shall be of EC grade aluminium. Minimum conductivity shall be 34m/mm x W . -Copper conductors shall be minimum 99,95% electrolytic copper. Minimum conductivity shall be 56m/mm x W .

2- Electrical Characteristics
- Busbar systems nominal insulation voltage shall be 1000 V AC. - As per ampere rates, minimum short circuit values strength shall be as given below;

For Aluminium Conductors;

630A:1 sec/rms value 25kA, peak value 52,5kA 800A:1 sec/rms value 35kA, peak value 73,5kA 1000A: 1 sec/rms value 50kA, peak value 105kA 1250-1350A: 1 sec/rms value 60kA, peak value 132kA 1600-2000A: 1 sec/rms value 80kA, peak value 176kA 2500A: 1 sec/rms value 100kA, peak value 220kA 3200A and above: 1 sec/rms value 120kA, peak value 264kA

2.3- Insulation
- Insulation system shall be suitable for 1000V AC continuous operation. Conductors shall be minimum thermo-set epoxy coated. Conductor size shall be designed so that temperature rise on the conductors shall not exceed 100C degree at nominal current, which helps global heating problem. With this reason, insulation class shall be B class.

For Copper Conductors;

800A: 1 sec/rms value 40kA, peak value 84kA 1000A: 1 sec/rms value 50kA, peak value 105kA 1250-1350A: 1 sec/rms value 60kA, peak value 132kA 1600-2000-2250-2500A: 1 sec/rms value 80kA, peak value 176kA 2000A: 1 sec/rms value 70kA, peak value 154kA 2500A: 1 sec/rms value 100kA, peak value 220kA 3300A and above: 1 sec/rms value 120kA, peak value 264kA

2.4- Joint Structure

- Electrical and mechanical connection shall be made by placing conductor joints into the joint blocks of the connected conductors and followed by tightening and fastening of the joint bolts.

2.5- Protection
- Protection degree of the housing and joints shall be IP55 / IP65.

23

ENGLISH

KXMANUAL
Product Overview
630A...6300A Compact Busbar Product Overview (E-LINE KX)
2.6- Acessories
-Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc.) Manufacturer shall supply special dimensioned units in short time, if the project conditions requires. -For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building. -For vertical applications, a vertical expansion unit shall be used at every floor. The busbar system shall be rigidly fixed by supports at every floor.

ENGLISH

3- Tap Off Boxes

-Both, Feeder and Plug-In busbar systems shall be suitable for bolt-on type tap off box connections at the joints up to 1000A. -Bolt-on tap off boxes shall be installed to the joints without changing or adding any piece. Bolton tap off boxes shall be able to be moved between different rated busbars. -Plug-In busbars shall have minimum 2 plug-in points on each 300cm length. Plug-in tap off box sizes shall be up to 630A. Unused plug-in points shall have covers, which can provide IP55 protection degree. -Plug-in tap off boxes shall be suitable to install or removed from busbars without switching off the power on the busbar. -Contacts of plug-in tap off box shall be plated by silver. -Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL3020 colour. -Plug-in tap off boxes shall have electromechanical safety interlock system. Which means; a-) Electromechanical interlock mechanism shall ensure that the tap off box cannot be removed mechanically from the busbar, when the switch is at ON position. b-) Electromechanical interlock mechanism shall ensure that, cover of the box can be opened only, when the switch is at OFF position. c-)When the cover is opened, inside protection degree shall be minimum IP2X against accessing to live conductors. d-) While inserting the contacts of plug-in tap off box, earth contact shall make the first touch. While removing, it shall be disconnected last. -Tap off boxes shall be suitable for any brand of MCCBs. Electromechanical interlock mechanism shall be suitable for all these MCCBs too.

4- Installation and Commisioning

-Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturers test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1 Mohm.

24

KALTE VE

Y VRE NET E

IEC 60439-2

ISO 9001 14001

SS
TEM

ME 04

www.eae.com.tr
Akaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-stanbul Tel: +90 (212) 866 20 00 Faks: +90 (212) 886 24 20
26/01/2010 1.000 A ATA TANITIM/A.C.E./612 40 66