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GRADATION TESTS

Sl. No. Material I.S. Sieve (mm) 75 mm 53 mm 26.5 mm 1 GSB 9.5 mm 4.75 mm 2.36 mm 4.25 mm 75 mic 75 mm 53mm 26.5 mm 2 Drainage Layer 9.5 mm 4.75 mm 2.36 mm 425 mic 75 mic 53 mm 45 mm 22.4 mm 3 WMM 11.2 mm 4.75 mm 2.36 mm 600 mic 75 mic 26.5 mm 19.0 mm 4 DLC 9.5 mm 4.75 mm 600 mic 75 mic % Passing Limit 100 80-100 55-90 35-65 25-55 20-40 10-25 3-10 100 80-100 55-65 35-65 25-55 20-40 10-25 3-10 100 95-100 60-80 40-60 25-40 15-30 8-22 0-8 100 80-100 55-75 35-60 10-35 0-8 MDD = 2.25 OMC = 6.5% MDD = 2.37 OMC = 6% MDD = 2.27 OMC = 5%

GRADATION TESTS
Sl. No. Material I.S. Sieve (mm) 45.0 mm 26.5 mm 22.4 mm 1 B.M. Gr (I) (Bituminous Maceadam) 11.2 mm 5.6 mm 2.8 mm 90 mic 37.5 mm 26.5 mm 13.2 mm 2 DBM 4.75 mm 2.36 mm 300 mic 75 mic 26-5 mm 19.0 mm 9.5 mm 3 BC (Bituminous Concrete) 4.75 mm 2.36 mm 300 mic 75 mic % Passing Limit 100 75-100 60-95 30-55 15-35 5-20 0-5 100 90-100 56-80 29-59 19-45 5-10 1-7 100 90-100 56-80 35-65 23-49 5-19 2-8 Table 500-23 Table 500-9 Table 500-4 Gr I

APPROVED CONCRETE MIX DESIGN

Mix Design Proportion Kerb Cement 20 mm Agg. 10 mm Agg. Coarse Sand Fine Sand Water
Admixture Conplast SP 430 A1 (PQC)

Mix Design Proportion M35 340 Cement 19% 25% 31% 20 mm Agg. 10 mm Agg. Coarse Sand Water 170 500
Admixture Conplast SP 430 A1

Kg/cum Kg/cum Kg/cum Kg/cum Kg/cum Kg/cum ml/cum 409 525 650 216

Kg/cum Kg/cum Kg/cum Kg/cum Lit/cum ml/cum 781 260 782

380 43% 14% 43% 160 1900

Mix Design Proportion M25 Cement 20 mm Agg. 10 mm Agg. Coarse Sand Water
Admixture Conplast SP 430 A1

Mix Design Proportion M30 - Pilling and Structure 360 Cement 42% 14% 44% 162 2160 20 mm Agg. 10 mm Agg. Coarse Sand Water
Admixture Conplast SP 430 A2

Kg/cum Kg/cum Kg/cum Kg/cum Lit/cum ml/cum 757 252 786

Kg/cum Kg/cum Kg/cum Kg/cum Lit/cum ml/cum 765 255 795

400 42% 14% 44% 168 4800

Mix Design Proportion PQC - 09 Cement 20 mm Agg. 10 mm Agg. Coarse Sand Water Kg/cum Kg/cum Kg/cum Kg/cum Lit/cum 791 264 828 137 3660 185 370 42% 14% 44%

Mix Design Proportion DLC - 02 Cement 20 mm Agg. 10 mm Agg. Coarse Sand Water Kg/cum Kg/cum Kg/cum Kg/cum Lit/cum 740 529 846 150 35% 25% 40%

124.5

Admixture Conplast SP gm/cum 430 A2 Admixture Conplast ml/cum AEA

Frequency of Cube for DLC and PQC

Concrete in Cum 0-300 every 100 + 0-150 every 150 + PQC 1 set Mix Design Proportion M40 PSC Cement 20 mm Agg. 10 mm Agg. Coarse Sand Water Kg/cum Kg/cum Kg/cum Kg/cum Lit/cum 450 710 304 698 175 6300 41% 18% 41% PQC PQC DLC DLC

No. of Sets. 6 2 9 cubes 9 cubes


2 cube + 2 beam

Mix Design Proportion M15 Nominal Mix Cement 20 mm Agg. 10 mm Agg. Coarse Sand
Water

Kg/cum Kg/cum Kg/cum Kg/cum Lt./cum

288 684 456 760 184 36% 24% 40%

Admixture Conplast SP gm/cum 430 A1

APPROVED BITUMENOUS MIXES.

BC III Job Mix Formula

DBM JMF

20 mm Agg 28% by wt. of aggregate 10 mm Agg 25% by wt. of aggregate Stone Dust 45% by wt. of aggregate Filler Density 02% by wt. of aggregate 2.297 g/cc

40 mm Agg 20 mm Agg 10 mm Agg Stone Dust Bitumen Density

08% by wt. of aggregate 32% by wt. of aggregate 25% by wt. of aggregate 35% by wt. of aggregate 4.3% by wt. of total mix 2.336 g/cc

CRMB - 60 5.0% by wt. of total mix

BM Grade I

BM - Grade II Job Mix Formula

40 mm Agg 20% by wt. of aggregate 20 mm Agg 35% by wt. of aggregate 10 mm Agg 30% by wt. of aggregate Stone Dust 15% by wt. of aggregate Bitumen Density 3.3% by wt. of total mix 2.307 g/cc

20 mm Agg 10 mm Agg Stone Dust Bitumen

35% by wt. of aggregate 50% by wt. of aggregate 15% by wt. of aggregate 3.3% by wt. of total mix

MSS Type - A Job mix design with Stone Dust

Per 10 sqm area 10 mm% by wt. of aggregate Stone dust % by wt. of aggregate Bitumen content % by wt. of mix Density 2.224 g/cc 75 25 4.2 323 Kg 108 Kg 19 Kg

Quality Inspection Plan and Tests on Soil and Borrow Materials for Embankment, Subgrade Construction and Cut Formations

Type

Layer

Test Gradation

Stage Lab Lab Lab Lab Lab Lab Lab Lab Field Field Lab Lab Lab Lab Lab Field Field

Testing Method IS : 2720 - Part - IV IS : 2720 - Part - V IS : 2720 - Part - VIII IS : 2386 - Part - II IS : 2720 - Part - IV IS : 2720 - Part - V IS : 2720 - Part - VIII IS : 2386 - Part - II IS : 2720 - Part - II IS : 2720 - Part - XXVIII IS : 2720 - Part - IV IS : 2720 - Part - V IS : 2720 - Part - VIII IS : 2720 - Part - XVI IS : 2386 - Part - II IS : 2720 - Part - II IS : 2720 - Part - II

Inspection Frequency 2 Tests/ 3000 cum. 2 Tests/ 3000 cum. 2 Tests/ 3000 cum. As and when required by the Engineer 2 Tests/ 3000 cum. 2 Tests/ 3000 cum. 2 Tests/ 3000 cum. As and when required by the Engineer 1 Tests/ 250 cu.m 1 Tests/ 1000 cu.m 2 Tests/ 3000 cu.m 2 Tests/ 3000 cu.m 2 Tests/ 3000 cu.m 1 Tests/ 3000 cu.m As and when required by the Engineer 1 Tests/ 250 cu.m 1 Tests/ 500 sq.m

MOST Clause 305.3.4 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2 903.2

Acceptance Criteria ---LL < 70 & PI < 45 > 15.2 KN / cu.m As specified

MoST Clause ---305.2.1.5 305.2.1.5 305.2.1

Soil

Existing ground

LL & PL MDD & OMC Deleterious Content Gradation LL & PL MDD & OMC

Coarse Material 75mm (If exists) 305.2.1.4 LL < 70 & PI < 45 > 15.2 KN/cu.m upto 3.0m & > 16.0 KN/cu.m more than 3.0m As specified + 1% and -2% of OMC 95% of MDD 305.2.1.1 305.2.1.5 305.2.1 305.3.5.2 305.2.2.2

Embankment Deleterious Content Moisture Content Borrow Material Field Density Gradation LL & PL MDD & OMC Subgrade CBR Deleterious Content Moisture Content Field Density

Coarse Material 50mm (If exists) 305.2.1.4 LL < 70 & PI < 45 > 17.5 KN/cu.m Design CBR As specified =+ 1% & - 2& of OMC 97% of MDD 305.2.1.1 305.2.1.5 305.2.2.2 305.2.1 305.3.5.2 305.2.2.2

Quality Inspection Plan and Testing of Granular Material for Sub-base and Bases (Non-Bituminous) and Shoulders MoST Clause 903.3 903.3 903.3 903.3 903.3 903.3 903.3 903.3 903.3 903.3 903.3

Type

Layer Gradation LL & PL

Test

Stage Lab Lab Lab Field Field Lab Lab Lab Lab Lab Field Lab Field Field Lab

Testing Method IS : 2386 - Part - I IS : 2720 - Part - V IS : 2720 - Part - VIII IS : 2720 - Part - II IS : 2720 - Part - XXVIII IS : 2386 - Part - II IS : 2720 - Part - XVI

Inspection Frequency 2 Test/200 cu.m 2 Test/200 cu.m 2 Tests/ 3000 cu.m 1 Tests/ 250 sq.m 1 Test 500 sq.m As and when required by the Engineer As and when required by the Engineer

Acceptance Criteria As per Table 400 - 1&2 LL 25 & PI 6 > 17.5 KN / cu.m +1% and -2% of OMC 98% of MDD As specified - 30% As specified As specified > 17.5 KN/ cu.m As specified

MDD & OMC Moister Content prior to Granular Sub - compaction Bases Density of compacted layer Deleterious Content Sub-base and Bases CBR Quality of lime / Cement Line / Cement content MDD & OMC Lime/ Cement Degree of pulverisation Stabilised Soil SubCBR or UCS Base Moisture Content prior to compaction Density of compacted layer Deleterious Content

Lime IS : 1514 Cement 1 Tests/ Lot subjected to a IS : 269, 455 or 1489 mini. of 1 Test / 5 Tonnes Cement IS : 4332 - Part - VII Lime IS : 4332 - Part - VIII IS : 2720 - Part - VIII IS : 4332 - Part - I CBR - IS : 2720 - Part - XVI UCS - IS : 4332 - Part - V IS : 2720 - Part - II IS : 2720 - Part - XXXVIII IS : 2386 - Part - II Regularly, through procedural checks 2 Tests/ 3000 cu.m Periodically as considered necessary As required 1 Test/ 250 sq.m 1 Test/ 250 sq.m As required

903.3 Design CBR or UCS value 903.3 903.3 903.3 Limit +2% of OMC 98% of MDD As specified

ders

MoST Clause 401.2.2 401.2.2 305.2.1.5 401.4.2 401.4.2 305.2.1 401.2.2 402.2.2 (Lime) 403.2.2 (Cement) 402.2.3 (Lime) 403.2.4 (Cement) 305.2.1.5 402.3.2 (Lime) 403.3.2 (Cement) 402.5 (Lime) 403.5 (Cement) 402.3.7 (Lime) 403.3.4 (Cement) 402.3.8 305.3.5.2

Type

Layer Gradation

Test

Stage ----Lab

Testing Method IS : 2386 - Part - I IS : 2720 - Part - V IS : 2720 - Part - V

Inspection Frequency 1 Test/ 100 cu.m 1 Test/ 25 cu.m of biniding Material 1 Test/ 100 cu.m of aggregate 1 Test/ 200 cu.m of aggregate 1 Test/ 200 cu.m of aggregate 1 Test/ 100 cu.m 1 Test/ 100 cu.m 2 Test/ 3000 cu.m 1 Test/ 200 cu.m of aggregate 1 Test/ 200 cu.m of aggregate 1 Test/ 500 sq.m 1 Test/ 3000 cu.m or as required

MoST Clause 903.3 903.3 903.3

Acceptance Criteria As specified PI 6 LL 20 & PI 6

MoST Clause 404.2 404.2.7 404.2.6

Atterberg's limits of biniding material Water Atterberg's limits of portion of Bound aggregate passing 425 micron Macadam sieve (WBM) Aggregate Impact Value Flakiness Index and Elongation Index Gradation Atterberg's limits of portion of aggregate passing 425 micron sieve

Lab Lab Lab Lab Lab Lab Lab Field Lab

IS : 2386 - Part - IV IS : 2386 - Part - I IS : 2386 - Part - I IS : 2720 - Part - V IS : 2386 - Part - VIII IS : 2386 - Part - IV IS : 2386 - Part - I IS : 2720 - Part - XXVIII IS : 2720 - Part - XVI

903.3 903.3 903.3 903.3 903.3 903.3 903.3 903.3 903.3

30% (Maxi) 30% (Maxi) As specified PI 6 > 17.5 KN/ cu.m 30% (Maxi) 30% (Maxi) 100% 98% of MDD

404.2.1 404.2.1 406.2.1.2 406.2.1.2 305.2.1.5 406.2.1.1 406.2.1.1 406.3.5

Wet Mix Macadam MDD & OMC (WMM) Aggregate Impact Value Flakiness Index and Elongation Index

Density of compacted layer CBR Text

Quality Assurance
Quality Control Quality Inspection Plan for Bituminous Works Sl.No Layer Test Penetration Ductlity 1. Bitumen Specific gravity Softening point Flash & Fire point Quality of binder 2. Prime Coat / Binder Temperature for Tack Coat application Bituminous Works Rate of spread of binder Quality of binder Agragate Impact Value Flakiness Index & Elongation Index Stripping value of 3. Seal Coat / aggregates Surface Water absorption of Dressing aggregates Grading of aggregates Stone polishing value Temperature of binder at application Rate of spread of materials Stage Lab Lab Lab Lab Lab Lab Field Field Lab Lab Lab Lab Lab Lab Lab Field Field Testing Method IS - 1203 IS - 1208 IS - 1202 IS - 1205 IS - 1209 IS - 1203 P.C. 502.4.3 (MoST) T.C. 503.3.2 (MoST) P.C. 502.2.2 (MoST) T.C. 503.3.2 (MoST) IS - 1203 IS : 2386 (Part IV) IS : 2386 (Part I) IS : 6241 IS : 2386 (Part III) IS : 2320 (Part IV) BS : 812 (Part 114) IS : 2386 (Part IV) 508.1.3.3 508.1.3.4 Inspection Frequency 1 Test/ 50 Tonnes or as required by the Engineer As required by the Engineer As required by the Engineer 1 Test/ 50 Tonnes or as required by the Engineer As required by the Engineer No of sample per lot & tests as per IS : 73. IS 217. IS:8887 At regular close interval 1 Test/ 500 sq.m. and not less than 2 Test / Day No of sample per lot & tests as per IS : 73. IS 217. IS:8887 1 Test/ 50 cu.m of aggregate 1 Test/ 50 cu.m of aggregate 3 samples / Source or change in quality 3 samples / Source or change in quality 1 Test /25 cu.m of aggregate As required At regular close interval 1 Test / 500 sq.m of work & not less than 2 test / day. MoST Clause 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 Acceptance Criteria As specified 1 cm. At 27C 0.99 to 1.28 50C to 90C 175C min As specified As specified As specified As specified 30% Maxi 30% Maxi Min. retained coating 95% 1% Maxi As specified > 55 As specified As specified 504.2.1 502.4.3 503.3.2 502.2.2 503.3.2 504.2.1 504.2.2.1 504.2.2.1 504.2.2.1 508.1.2.2 508.1.2.3 508.1.2.2 508.1.3.3 508.1.3.4 MoST Clause 504.2.1 515.2.1 IS : 215 515.2.1

Quality Control Sl.No Layer Test Quality of binder Aggregate Impact Value Flakiness Index & Elongation Index Stripping value of aggregates Water absorption of 4. Open graded aggregates Premix Carpet / Mix Seal Grading of aggregates Surfacing Soundness (Mgso4 and (OPC/MSS) Na2So4) Stone polishing value Temperature of binder at application Binder content Rate of spread of mixed material Quality of binder Aggregate Impact Value Flakiness Index & Elongation Index Stripping value of aggregates Stage Lab Lab Lab Lab Lab Lab Lab Lab Field Field Field Lab Lab Lab Lab Testing Method IS - 1203 IS : 2386 (Part - IV) IS : 2386 (Part - I) IS : 6241 IS : 2386 (Part - III) IS : 2720 (Part - IV) IS : 2386 (Part - V) BS : 812 (Part - 114) IS : 2386 (Part - IV) 509.1.3.4 OPC 509.1.2.3 MSS 510.2.5 OPC 509.1.2.3 MSS 510.2.5 IS - 1203 IS : 2386 (Part - IV) IS : 2386 (Part - I) IS : 6241 Inspection Frequency No of sample per lot & tests as per IS:73,IS:217,IS:8887 1 Test/ 50 cu.m of aggregate 1 Test/ 50 cu.m of aggregate 3 Samples / Source or change in quality 3 Samples / Source or change in quality 1 Test/ 25 cu.m 1 Test / Source or change in quality As required At regular close intervals 1 test / 500 cu.m and not less than 2 Tests / Day Regular control through checks on material & layer thickness No of sample per lot & tests as per IS:73,IS:217,IS:8887 1 Test/ 50 cu.m of aggregate 2 Test/ 50 cu.m of aggregate 3 Samples / Source or change in quality MoST Clause 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 Acceptance Criteria As specified 30% of Maxi 30% of Maxi Mini Retained coating 95% 2% more As specified with Mg Max 18% with Na Max 12% > 55 As specified As specified As specified As specified 30% Maxi. 30% Maxi. Mini Retained coating 95% MoST Clause 509.1.2.1 504.2.2.1 504.2.2.2 504.2.2.3 504.2.2.4 509.1.2.2 (OPC) 512.2.4 (MSS) 508.3.1 509.1.2.2 509.1.3.4 509.1.2.3 (OPC) 510.2.5 (MSS) 509.1.2.3 (OPC) 510.2.5 (MSS) 504.2.1 504.2.2.1 504.2.2.1 504.2.2.1

Bituminous Works

5. Bituminous Macadam

Quality Control Sl.No Layer Test Grading of aggregates Water absorption of aggregates Binder content Control of temperature of binder and aggregate for mixing Bituminous Works Rate of spread of mixed material Density of compacted layer Quality of binder Aggregate Impact Value 6. Bituminious Penetration Macadam / Built-up SprayGrout Flakiness Index & Elongation Index Stripping value of aggregates Water absorption of aggregates Grading of aggregates Stage Lab Lab Field Field Field Field Lab Lab Field Field Field Lab Testing Method IS : 2720 (Part - IV) IS : 2386 (Part - III) 504.2.3 504.3.4 504.3.5 ASTM : 2726 - 1995 IS - 1203 IS : 2386 (Part - IV) IS : 2386 (Part - I) IS : 6241 IS : 2386 (Part - III) IS : 2720 (Part - IV) Inspection Frequency 2 Tests / Day / Plant 3 Samples / Source or change in quality Periodic, min 2 Tests / Day At regular close intervals Regular control through checks on material & layer thickness 1 Test/ 250 cu.m of aggregate No of sample per lot & tests as per IS:73,IS:217,IS:8887 1 Test/ 200 cu.m of aggregate 2 Test/ 200 cu.m of aggregate 3 Samples / Source or change in quality 4 Samples / Source or change in quality 1 Test/ 100 cu.m of aggregate MoST Clause 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 Acceptance Criteria As specified 2% Maxi. As specified As specified As specified > 95% of Average Lab density from Marshall Specimen As specified 30% Maxi. 30% Maxi. Maxi. Retained coating 95% 2% Maxi. As specified MoST Clause 504.2.2.2 504.2.2.1 504.2.3 504.3.4 504.3.5 504.3.6 505.2.1 BPM 504.2.1 BSG 504.2.2.1 504.2.2.1 504.2.2.1 504.2.2.1 505.2.2.2 BPM 506.2.2 BSG

Quality Control Sl.No Layer Test Soundness (Mgso4 and Na2So4) Temperature of binder at application Rate of spread of binder Rate of spread of mixed material Density of compacted layer Bituminous Works Quality of Binder Aggregate Impact Value Flakiness Index & Elongation Index Dense Bituminious Macadam / Mini Dense Bitiminious Concrete / Stripping value of aggregates Soundness (Mgso4 and Na2So4) Water absorption of aggregates Sand equivqlent test Stone polishing value Mix Gradient Stage Lab Field Field Field Field Lab Lab Lab Lab Lab Lab Lab Lab Field Inspection Method IS : 2386 (Part - III) 504.3.4 504.2.3 504.3.3 ASTM : 2726 - 1995 IS - 1203 IS : 2386 (Part - IV) IS : 2386 (Part - I) IS : 6241 IS : 2386 (Part - III) IS : 2386 (Part - V) IS : 2720 (Part - 37) BS : 812 (Part - 114) IS : 2386 (Part - IV) 50725 (MOSD) Inspection Frequency 1 test / Source or change in quality At regular close intervals 1 Test / 500 sq.m and min.2 test / day Regular control through checks on material & layer thickness 1 Test / 500 cu.m No of sample per lot & tests as per IS:73,IS:217,IS:8887 1 Test/ 50 cu.m of aggregate 1 Test/ 50 cu.m of aggregate 3 Samples / Source or change in quality 1 Test / Source or change in quality 3 Samples / Source or change in quality As required As required for Semi Dense Bituminious Concrete / Bituminious Concrete One set of tests / 400 Tonne and MoST Clause 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 903.4 Acceptance Criteria MoST Clause with Mg Max 18% with Na Max 12% As specified As specified As specified As specified As specified 30% Maxi. 30% Maxi. Min. retained coating 95% with Mg Max 18% with Na Max 12% 2% Maxi 50 > 55 As specified 508.3.1 504.3.4 505.2.3 505.3.3 505.3.4 507.2.1 507.2.2 507.2.2 507.2.2 508.3.1 507.2.2 507.2.2 511.22 512.22 507.3

Quality Control Sl.No Layer Test Stage Inspection Method Inspection Frequency For each 400 tonnes of mix produced a set of 3 Marshall specimens to be prepared and tested for stability, flow value, density and void content subject to a mini. Of two sets being tested per plant per day. As required for Bituminious Concrete MoST Clause Acceptance Criteria MoST Clause

Stability of Mix

Lab

ASTM : D - 1559

903.4

As specified

507.3.1

Bituminous Works

Water sensitivity of mix (Retention of Marshall Stability) Swell test on the mix Control of temperature of binder in boiler, aggregate in the dryer and mix at the time of laying and rolling application Control of binder content and gradation in the mix Rate of spread of mixed material Density of compacted layer

Lab Lab

ASTM : D - 1075

903.4 903.4

Minimum 75% retained strength 1.5% Maxi.

512.3.1 512.3.1

Asphalt Instt. MS - 2 As required for Bituminious No.2 Concrete

Field

504.3.4

At regular close interval

903.4

120 C to 160 C

504.3.5

Field

507.3.1

Field

507.4.5

One set for each 400 tonnes of mix subject to a mini. Of two tests per day per plant Regular control and through checks on the weight of mixed material & layer thickness 1 Test / 250 sq.m of area

903.4

Not less than 4%

507.3.1

903.4

As specified > 98% of lab density of Marshall specimen

507.4.5

Field

ASTM - 2726 - 96

903.4

507.4.6

Quality Inspection Plan for Quality of Materials and Concrete for Road Construction Test
Physical & Chemical Test for cement

Layer

Stage Lab. Lab. Lab. Lab. Lab. Lab. Lab. Lab. Lab.

Inspection Method IS : 269 IS : 455 IS : 1489 IS : 8112 IS : 12269 IS : 2386 - Part - I IS : 2386 - Part - II

Inspection Frequency

MoST Clause 903.5.2.4

Acceptance Criteria As specified As specified As specified As specified As specified As specified As specified 2% Maxi. 35% Maxi. 12% if Sodium Sulphate is used 18% if Magnesium Sulphate is used As specified As specified As specified As specified

MoST Clause 602.2.2 602.2.2 602.2.2 602.2.2 602.2.2 602.2.4 602.2.4.1 602.2.4.2 602.2.4.1

33 Grade OPC Portland Slag Cement Cement Portland - Pozzolana Cement 43 Grade OPC 53 Grade OPC Gradation Coarse and Deleterious Constituents Fine Aggregate Water Absorption Los Angles Abrasion value Coarse Aggregate

Once for each source of supply and in case of long / improper storage. Test data on cement released by the manufacturer may be submitted.

903.5.2.4 903.5.2.4 903.5.2.4 903.5.2.4

1 Test for every days work

903.5 903.5 903.5 903.5

1 Test for every days work Regularly as required subject to a IS : 2386 - Part - III minimum of 1 Test/day for coarse & 2 Test/day for fine aggregate. 1 Test / Source and subsequently on IS : 2386 - Part - IV monthly basis IS : 2386 - Part - V Before approving the aggregate & every month subsequently. Before approving the aggregate & every month subsequently. 1 Test / Source for approval and subsequently only in case of doubt Mini. Of 6 nos. of cubes, 3 cubes each to be tested for 7 day and 28 days strength. As per the requirement of the engineer, only in case of doubt. One test per each dumper load at both batching plant site and paving site initially when work starts. Subsequently sampling may be done from alternate dumper.

Soundness

Lab.

903.5

602.2.4.2

Alkali aggregate reactivity Water Chemical tests Strength of Concrete Core Strength on Hardened Concrete Workability of Fresh Concrete Slump Test.

Lab. Lab. Lab. & Field Lab. & Field Field

IS : 2386 - Part - VII IS : 456 IS : 10262 and IS : 516 IS : 516 IS : 1199 IS : 516

903.5 903.5 903.5 903.5

602.2.4.1 602.2.5 602.3.3 903.5.2.1

Concrete

903.5

As specified

602.3.3

Layer

Test
Thickness Determination Thickness Measurement for trial length

Stage

Inspection Method
602.1.5.2 602.1

Inspection Frequency
From the level data of concrete pavement surface and sub base at grid points of 5/6.25 m x 3.5 m 3 core per trial length String line or steel forms shall be checked for level at an interval of 5.0m or 6.25m. The level tolerence allowed shall be 2 mm. These shall be got approved 1-2 hours before the commencement of the concreting activity. 3 tests 2000 Sq.m

MOST Clause
903.5 903.5

Acceptance Criteria
As specified As specified

MOST Clause
903.5.2.3 602.10

Concrete

Verification of level of string line in the case of slip from paving and steel forms in the case of fixed form paving

Field

602.8

903.5

As specified

602.8.3

Insitu density test

Field & Lab. ASTM - 2726 - 96 601.5.5.1

903.5

97% of min. dry density achieved during trial length construction.

903.5.3.3