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Basic calculations
Basic calculations
7 Basic calculations
7.1 Factors influencing pipe system design
The listed data is meant to guide compilation of important data and vari-
ables important for the construction of a pipe installation.
Note:
The listed mathematical operations and relations have been simplified as
much as possible. Plastic-specific parameters and generally valid factors
are partly already integrated into calculation formulae. We have
abstained from detailing the derivation or reproduction of single values
to abbreviate this section.
7.2 Calculating pipe parameters
7.2.1 Explanation
The calculation of thermoplastic pipe systems is especially important for
the engineer undertaking a project. This chapter presents the basic prin-
ciples required for designing plastic pipe systems. However, the practitio-
ner (user) should also be able to acquire the necessary data and standard
variables for internally pressure-loaded pipe in a relatively simple manner
without spending a lot of time. The mathematical operations are suppor-
ted by diagrams in the appendices from which most values and data can
be read off. Thermoplastic pipe calculations basically occur on the basis
of long-term values. The reference stress (V
ref
) and mechanical (creep)
strength (i.e. creep modulus (E
cR
)) of a pipe system in relation to tempe-
rature can be derived from the creep diagram in appendix A1 and the
creep modulus curve diagram in appendix A2. The creep rupture curves
are based on internal pressure tests on pipe samples filled with water and
represent minimum values. If pipe systems are not intended for water but
for other flow media, their effects on creep strength properties must be
given special consideration.
Type of influence Short symbol Unit
Outside diameter d
e
mm
Inside diameter d
i
mm
Internal pressure p
i
bar
External pressure p
ex
bar
Underpressure p
u
bar
Reference stress V
ref
N/mm
2
Creep modulus E
cR
N/mm
2
Operating temperatures
Lowest operating temperature
Highest operating temperature
Highest ambient temperature
Average installation temperature
T
i min
T
i max
T
a max
T
ins
C
C
C
C
Safety factor
for load class I = 1.3
for load class II = 1.8
for load class III = 2.0
for stability N = 2.0
S
S
S
S
Calculated pipe wall temperature
T
W
= 0,9
.
T
Flow medium
T
W min
T
W max
C
Maximum occurring
temperature difference
max '- = T
u
- T
i
T
0
= upper maximum value
T
u
= lower maximum value
'- K
Load period:
Load h/a (= hours per annum)
for min T
w
for max T
w
for U
i
for U
a
-
-
-
-
h/a
h/a
h/a
h/a
Calculated service life for
calculation of creep strength
t
SL
t
SL
h
a
Reduction factors
Time dependence (if applying
appendix A1, this factor has already been
taken into account)
A
1
-
Reduction factor
(influence of ambient medium)
according to DVS 2205 - Part 1
A
2
-
Reduction factor
Temperature dependence (if applying appen-
dix A1, this factor has already been taken
into account!)
A
3
-
Reduction factor
(influence of specific resilience)
DVS 2205 - Part 1 (See table 7.12)
A
4
-
Flow medium
Pressure loss per m pipe 'p bar/m
Flow velocity w m/s
Flow volume V m
3
/h
Pressure Surge p
surge
Welding factors
Short-term welding factor
Long-term welding factor
(The abbreviations f
s
and f
l
indicated here
have been freely chosen by Akatherm. In the
DVS 2205 Part 1 guideline they are shown as
f
z
(short-term welding factor) and f
l
(long-
term welding factor)!
f
s
f
l
-
-
Connection method
- detachable connection
- unions
- couplings
- plug-in connections
- flange connections
- compression connections
- permanently attached connections
- welding
o electrofusion
o butt-welding
o hot gas extrusion welding
o hot gas hand welding
o hot gas speed welding
EF
BW
HE
HW
HR
Types of installation
- above ground with linear compensation
- above ground without linear compensation
- concrete encased
- buried
- installation in the open
- installation in buildings
Additional influences
Type of influence Short symbol Unit
Table 7.1
.