Professional Documents
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th
IFToMM World Congress, Besancon (France), June 17-21, 2007
Terminology and Classification of Geometrical Parameters
of Facial Gears, Their Processing Methods and Regimes
Garik N. Raikhman
1
Michael Bartov
3
Victor E. Starzhinsky
2
The Immigrant Scientists The Immigrant Scientists V.A.Beliy Metal Polymer Research Institute
Association of Israel (ISAI) Association of Israel (ISAI) of National Academy of Sciences of Belarus
vad_men@hotmail.com mkleinbard@012.net.il star_mpri@mail.ru
ABSTRACT Set forth herein are the terms,
designations and definitions of the main
geometrical elements and parameters of facial
gears (FG). Definitions are provided for non-round,
non-round/round FG. The main terms and
definitions of the methods and processing regimes,
interplay between blanks and tools, schemes of
facial tooth formation are given. Described is the
classification of processing methods with respect to
the generalizing kinematic features.
Key words: terms, classification, methods and
modes of facial gear processing
1. INTRODUCTION
Detailed classification of different types of
gearing, toothed mechanisms, gear pairs, gears and
their elements is given in [1] and contains the main
terms concerning facial gearings. Facial toothed
gearings and joints as an independent type of
toothed mechanisms have been recently developed
in papers [2-11,22,23].
Millions of adjusting, fixing, focusing,
regulating, rotary and dividing appliances for
machines and devices of various applications are
being produced daily throughout the world..
As it was noted before [2-6], there is a
considerable variety of terms:
Facial teeth: "hirth teeth", "curvic teeth", "mouse
tooth", "face spline", "v-tooth" etc.
Facial gears: "crown gear", "face gear" etc.
Facial toothed gearings: "plate gear", "circular
gear rack", "plane level gearing", etc.
Facial toothed couplings: "plane clutch with
facial teeth", "face clutch v-tooth", etc.
The reason for such diversity of terms and their
interpretation is the lack of standards and
regulations for FTJ&G, both at the international
(IFToMM, ISO) and national levels (Russian
GOST, US AGMA, Swiss VSM, German DIN, UK
BS).
The present article herewith is aimed at
elaboration of the terms for basic geometrical
elements and classification of the methods and
regimes for facial teeth formation.
2. Terms of basic geometrical elements
and FTJ&G parameters
One of the basic indices affecting gear size,
geometrical parameters quality and loading
capacity of gearings is the displacement coefficient
x
(1,2)
of gears 1 and 2. Depending on the type of
gear comprising in FTJ&G, gearings are classified
as those without displacement and those equally,
positively and negatively displaced (Table 1).
Proceeding from X
= 0 to X
0, angles of the
initial cones
=0
(Table 1); A
1
, A
2
base distances of gears 1 and 2; Amr
1
, Amr
2
mounting sizes of gears 1 and 2; b
center distance; C
1
, C
2
heights of facial
gears 1 and 2; C
e1
, C
e2
external clearance; h
ae1
, h
ae2
external tooth addendum; h
d
(h
de
, h
dm
, h
di
) teeth engagement depth of the gear (external,
middle and internal); p-p momentary axis of relative motion of gears 1 and 2;
(1,2)
,
(1,2)
,
ax(1,2)
angles of reference, pitch and axoid surfaces of
gears 1 and 2; - shaft angle; m-m general tangent line of teeth; O the tangent point of coaxial circles of gears 1 and 2; V
1
, V
2
circumferential
velocity vectors of point O around axes I-I and II-II of gears 1 and 2 (Fig.1c);
1
,
2
vectors of angular velocities of gears 1 and 2;
12 =
1
-
2
,
21 =
2
-
1
vector of relative angular velocity. Gear 1 cylindrical (Fig.1b), facial (Fig.1c), bevel (cone) (Fig.1d), flexible (Fig.1e), facial (Fig.1f). Gear 2
facial (for the old term "flat gear"). Reference surface 3 and pitch surface 4 of gear 1 cylindrical (Fig.1b), facial (Fig.1c), conic (Fig.1d), facial
(Fig.1f). Reference 5 and pitch 6 surfaces of gear 2 coaxial plane (Fig.1b; 1c; 1d, 1f). Axoid 7 of gear 1 conic (Fig.1b; 1d) and cylindrical (Fig.1c)
surfaces. Axoid 8 gear 2 = cone (Fig.1b; 1d); cylindrical (Fig.1c) surfaces.
Facial toothed joints and gearings
without displacement equally displaced positive negative
Coefficients of displacement
x
=x
1
=x
2
=0 x
=x
2
x
1
=0 x
=x
2
x
1
>0 x
=x
2
x
1
<0
Shaft angle
=
1
+
2
=
1
+
2
=(
1
+
2
)>(
1
+
2
) =(
1
+
2
)<(
1
+
2
)
Types of facial toothed
joints and gearings
Center a
(base b
Facial cylindrical gear pair (Fig.1b)
Facial bevel gear pair (Fig.1d)
a
= 0
a
h
= a
h
a
h
> a
h
a
h
< a
h
Facial hypoid cylindrical gear pair
(Fig.1a)
a
h
center distance (hypoid shift) under x
= 0
Facial harmonic drive (Fig.1e)
Facial toothed joint (coupling) (Fig.1f)
b
Table 1. Elements and parameters of facial toothed joints and gearings
1 Facial gear pitch apex Point of intersection of facial reference (pitch) plane with the facial gear axis.
2 Facial gear depth
(1,2)
[5]
The distance from the facial gear base plane 17 to the flat circle (Fig.1b; Fig.1c) or to the
conic base plane of the teeth pitch.
3 Facial gear basic distance
(1,2)
[5]
The distance from the facial gear pitch 10 to its basic plane 17 (Fig.1b; Fig.1c, Fig.1d;
Fig.1e, Fig.1f).
4 Base plane (Fig.1) Plane 16, 17, perpendicular to the facial gear axis, used as the basic one in processing,
mounting and checking.
5 Depth engagement of gear teeth h
d
(semi-coupling) of the facial tooth joint
(coupling) (Fig.1f)
The distance between the teeth pitch circle of facial gears (semi-couplings) measured due to
the straight line parallel to the inter-base line [19, 7.11, p.87] and the coinciding with
generatrix lines forming their additional cylinders.
6 Depth engagement of gear teeth h
d
of the facial harmonic drive (Fig.1e)
The distance between the teeth pitch circle of flexible and rigid gears measured due to the
straight line parallel to the inter-base line 15 and the coinciding with generatrix lines
forming their additional cylinders (Fig.1e; Fig.1f).
7 Depth engagement of gear teeth h
d
of the facial bevel drive (Fig.1d)
The distance between the teeth pitch circle of bevel and facial gears measured due to the
straight line coinciding with generatrix lines forming their additional cones and additional
cylinders.
8 Depth engagement of gear teeth h
d
of the facial cylindrical drive (Fig.1b)
The distance between the teeth pitch circle of cylindrical and facial gears measured due to
the straight line coinciding with generatrix lines forming their additional circles and
cylinders.
9 Depth engagement of facial gear teeth h
d
of
the facial drive (Fig.1c)
The distance between the teeth pitch circle of facial gears measured due to the straight line
parallel to the inter-base line, which coincide coinciding with generatrix lines forming their
additional cylinders.
10 Facial gear reference pitch
The distance between the basic supporting and facial reference planes of the facial gear.
Comment: in the facial gear the basic distance A
2
and the reference pitch A
r
coincide.
11 Facial gear reference circle The facial gear reference circle intersection with additional cylinder.
12 Facial gear additional cylinder Co-axial cylinder of the facial gear.
13 Angle of the facial gear reference cone The angle between the facial gear axis and its facial reference plane.
14 Facial gear co-axial cylinder The cylinder of the facial gear, the axis of which coincides with the facial gear axis.
15 Facial gear facial section Section of the facial gear by an additional cylinder.
16 Facial profile of the facial gear tooth The facial section tooth profile in of the facial gear tooth side plane.
17 Facial angle of the facial gear tooth profile The acute angle between the tangent to the teeth facial profile of the facial gear in a given
point and the generatrix of the facial gear additional cylinder passing through this point.
18 Normal section of the facial gear tooth
Section of the facial gear tooth side surface by a normal plane to the reference theoretical
line.
19 Normal profile of the facial gear tooth Tooth profile in normal section of the facial gear tooth side surface.
Table 2. Elements and parameters of facial toothed gears, joints and gearings
1 Facial non-round gear
Facial gear with teeth disposed in the non-round section of the link [20, 1.04, p.82]; the
pitch and reference surfaces of the gear are facial planes [20, 3.05, 3.06, p.83] confined
with a curve line of variable radius.
2 Facial non-round/round gear
Facial gear with teeth disposed in the non-round/round section of the link; the pitch and
reference surfaces of the gear are facial planes confined with a curve line of
variable/constant radius.
3 Facial surface spiroid non-round gear.
Facial gear with teeth disposed on a facial closed helical surface of variable pitch [20, 5.08,
p.86]..
Table 3. Non-round facial gears
TERM Definition
1 METHOD OF PERIODICAL INDEXING
(Table 5, pp. 1-8)
Kinematic process of facial teeth (FT) formation by copying as transferring from formation
of one tooth to formation of the next one and of every following one occurs after formation
of the previous tooth is over.
2 METHOD OF CONTINUOUS INDEXING
(Table 5, pp. 9-20)
Kinematic process of FT formation by generating (bending around) as transferring from
formation of one tooth to formation of the next one and of every following one occurs
continuously.
3 COPYING METHOD (Table 5, pp. 1-8)
FT formation by periodical indexing by a cutting tool, shape or projection of cutting bits of
which coincide with the shape of cavities of the facial gear (FG) being cut, or cutting FT by
a template.
4 GENERATING (BENDING AROUND)
METHOD (Table 5, pp. 9-16)
Formation of lateral sides of FT as enveloping curves of successive positions of a cutting
bit of a gear cutting tool by periodical or continuous indexing.
5 FREE GENERATING METHOD (Table 5,
pp. 18, 19)
Generating process with no rigid kinematic constraint between a FG being cut and a tool.
6 FORCED GENERATING METHOD
(Table 5, pp. 9-16, 17, 20)
Generating process with existing rigid kinematic constraint between a FG being cut and a
tool.
7 METHOD OF MULTIBLADE GEAR
PLANING (Table 5, p. 6)
Multi-blade gear planning by periodical indexing method by a multiple tooth head,
mechanism of which is based on using a curve known as a conchoid of Nicomedes and
transforming in one of the sections of the teeth motion trajectory into rectangular one, when
the cutting process by copying occurs.
8 PLANETARY GEAR CUTTING
METHOD (Table 5, pp. 13, 20)
FT gear cutting by forced generating method by periodical indexing. In addition to rotation
around its own axis, the tool is imposed with rotation around the axis of the tool spindle of
a machine, which is parallel to the axis of the tool. A rigid kinematic constraint is set
between a blank part and a tool, and it conforms with a gear engagement with a K-thread
worm, where K is the number of millers regularly situated in one plane, perpendicular to
the axis of its rotation.
Table 4. Basic terms and definitions of methods and ways of facial tooth formation
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th
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