PRACTICAL

PIPING STRESS
HANDBOOK
Piya Kittitanesuan, B.Eng., Mech.
( )
Piping Engineer
Pyry Energy Ltd
Bangkok, Thailand

First Issued :
Last Update :

January 1998
February 2008

()

2534 ()
..2538
(Piping Experiences)
1995-2000 (over 4 years) Foster Wheeler International Corp.
2000-2002 (2 years)
Toyo Engineering Ltd.
2002-2003 (1 year)
NKK Engineering Ltd.
2003-2004 (6 month)
Pro-En Technologies Ltd.
2004-2005 (1year 8 month) Chevron Offshore (Thailand) Ltd.
2005-Present
Pyry Energy Ltd.

(Vocabulary)

1 Basic Piping Stress Analysis CAESAR II

1.1 Basic Piping Stress Analysis
1.2 Basic Stress Quantities
1.3 Code Compliance Basics
1.4 Code Stress Allowable
1.5 Checking Step for Stress Analysis
1.6 Piping Stress Analysis Method

Page
i
ii
1

2 Static Analysis
2.1 Linear and Non-Linear Equation
2.2 CAESAR II Type Support
2.3 Linear and Non-Linear Restraint
2.4 Static Analysis

3 Piping on Rack
3.1 Pipe Rack Design for Process Plants
3.2 Piping Layout on Pipe Rack
3.3 How to design pipe support for lines on pipe rack
3.4 How to design expansion loop

4 Pipe Support Design

4.1 Introduction to pipe support design
4.2 Guideline for shoe selection
4.3 Guideline for Pipe Support
4.4 Minimum Leg Required
4.5 Pipe Support around Equipment

5 Spring Hanger Design

5.1 Variable Spring Hanger
5.2 Constant Spring Hanger
5.3 Spring Function
5.4 When install spring support

6 Jacket Pipe
- How to model and analysis jacket pipe
- Model jacket pipe by equivalent method
- Minimum leg require for jacket pipe
- Critical Buckling Force for Jacket pipe

7 Dynamic
- Introduction of Dynamic Theory
- Characteristics of Dynamic Load
- Dynamic analysis for reciprocating compressor line
- How to solve static and dynamic problem
- Impact load analysis
- Water Hammer
- Wind Load

 8 Seismic Analysis
- Seismic code
- Using CAESAR II for seismic analysis
- How to set up Caesar II for seismic load
- Caesar II load case to be analyzed for seismic load
- How to design pipe support for seismic load
- How to reduce seismic load and stress

9 Stress Analysis for Underground Piping

10 file Program CAESAR II

- file CAESAR II
- CAESAR
- Unit file
-

11 3D CAD and CAESAR II

- Introduction to PDMS 3D and STRESS -C
- STRESS-C (neutral file) CAESAR II
- neutral file piping input file
- Introduction to PDS and PD-Stress

12 CAESAR II Structural Model

- How to use CAESAR II model the structure
- How to include structure model to piping model

13 How to develop online piping calculation on web site

- Develop web programming for online calculation
- pipe wall thickness
- maximum pipe span
- pipe branch reinforcement
- pressure drop calculation
- trunnion arm loading calculation
- flange leakage calculation
- cantilever bracket calculation

(REFERENCES)
APPENDIX A: Equipment Allowable Nozzle Loads
APPENDIX B: CODE stress
APPENDIX C: Stress Analysis Check List
APPENDIX D: CAESAR II Load Case to be Analysed
APPENDIX E: Pipe Span Calculation
APPENDIX F: Piping Program develop by using Visual Basic
APPENDIX G: How to include piping input file
APPENDIX H: Hot Sustain and Cold Sustained Stress
APPENDIX I:
Unix and Apache Server, PHP, Mysql Database and PHPMyadmin

x
x
x
x
x
x
x
x
x
x


. 2538
(Piping Engineering)
Piping Stress Analysis


Piping Stress

1

piping stress analysis CAESAR II





piping engineering
Mr.John M Nedovich, Mr. David Maloney, Mr. Brian Hutchison
Mr.Steve Holdaway

() .
ST SA SU
pipingengineer.com

2550

 (Vocabulary)
Anchor
B
Corrosion Allowance
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z

 1
BASIC PIPING STRESS CAESAR II
By Piya Kittitanesuan
( )
Lead Piping Engineer

Poyry Energy Ltd. (Thailand)

(update 29 February 2008)
(Basic Piping Stress
Analysis)
(Operating Temperature)
(Ambient Temperature)
ambient

code

(Piping Engineer)
(pipe support )
line stop, guide nozzle
(Equipment)



Allowable Forces Moments
Allowable
Allowable Load
code pump code
API 610 steam turbine code NEMA SM23
Tank code API650 code

(project)

code

(Flexibility) (Fitting)
pressure drop

1.1 BASIC STRESS QUANTITIES

pipe stress
stress

AXIAL STRESS ()
Axial Stress =

Force
Area

SHEAR STRESS ()
Shear Stress =

Force in Shear
Shear Area

BENDING STRESS ()

Mc
I

M- Moment @ cross section

c- Distance from neutral axis to outer surface
4
4
I cross section moment of inertia =
(do di )
64

LONGITUDINAL PRESSURE STRESS

PL

= F/A

Pd/4t

HOOP PRESSURE STRESS

PH

= F
A

Pd
2t

d outside diameter inside

1 [ F = 0 ]
2 F = Pdi L
PH

Pdi L
2t L

= Pdi
2t

hoop pressure stress

LAME

PH

= Pri2 + L ri2 ro2 P / r2

ro2 - ri2

r = position thru the thickness

 1 program CAESAR II 4
option ID, OD, MEAN LAMES_EQ
conservative base hoop stress on OD
ID

piping stress analysis CAESAR

II
TOOL main menu
CAESAR II Version 5.00 Configures/Setup dialog box
1

1 diameter hoop stress CAESAR II

Longitudinal Stress
longitudinal stress

 bending , axial pressure

longitudinal stress
Mc
I

F
A

Bending

axial

U.S
longitudinal stress

Code

Pd
4t
pressure

ASME B31.3 stress Sustained

Stress combine stress

B31.1 Sustained Stress


Mc
I
Bending

Pd
4t
pressure

ASME Code Sustained Load

longitudinal stress
Sustained load
Sustained Stress (SL)
1.3 CODE COMPLIANCE BASICS :
ASME CODE
1. Sustained ( or Primary ) Stress Failure
2. Expansion (or Secondary ) Stress Failure

5

 PRIMARY STRESS
1. primary stress plastic deformation
rupture.

2. (weight)
(pressure) Allowable limits sustained stresses
yield stress material
3.
(fatigue)
4. cyclic
SECONDARY STRESS
1.

(thermal expansion)
2. crack

OCCASIONAL STRESS

(wind), (earthquakes), steam

6

water hammer, Pressure Safety Valve (PSV)

1.4 CODE STRESS ALLOWABLE :

Power Plant Code B31.1 Process
Plant Code B31.3
Process Plant
Power Plant Code B31.1 B31.3
code B31.3 Code stress allowable
THE SUSTAIN ALLOWABLE STRESS
hot yield stress factor sustained
stresses materials elastic limit
operating design
SL

<

Sh

SL = Stress sustained load

Sh = Hot Allowable stress 0.666 Sy 0.25 Su
Sh table A-1 ASME B31.3
carbon steel A53 Gr.B 200
Sh = 20000 psi. SI 145
137.93 N/mm2 145

145.037743897

piping stress package

ASME Code ASME
B31.1 , B31.3
7

THE EXPANSION ALLOWABLE STRESS RANGE

yield stress safety factor ,
cyclic reduction factor mean stress total stress
range ( expansion sustained) set
yield stress
SA = f ( 1.25 Sc + 1.25 Sh SL )

SA
f
Sc
Sh
SL

= Allowable Displacement Stress Range

= Cyclic reduction factor for fatigue from Table
302.3.5 (B31.3 edition 2002)
= Cold allowable stress
= Hot allowable stress
= Longitudinal Stress

f
code B31.1-2004 table 102.3.2
f = 1.0
7000
f = 0.9
7000 14000
f = 0.8
14000 22000
f = 0.7
22000 45000
f = 0.6
45000 100000
f = 0.5
100000
B31.3-2002 table 302.3.5 B31.1
Edition B31.3-2004 plot graph
Fig. 302.3.5 B31.3 Edition 2004 f
1 Ferrous material
minimum tensile strength 75000 psi (517 MPa)
371

 4 f ASME Code B31.3 Edition 2004

7000 relief valves
relief valve
operating condition operate
shut down 1

THE OCCASIONAL STRESS stress

(seismic ) wind load, water hammer

7
Allowable stress ASME Code
Sh 10 30 % 1.1Sh 1.33Sh
code B31.1 1.15Sh -1.2 Sh B31.3
1.3 Sh B31.1 Power Piping safety
factor B31.3 Process Piping

1.5 Check Piping Stress

1. sustained stress (SL) primary load
weight pressure
2. expansion stress (SE)

3. Sustained Stress 1 allowable

stress : Sh SL Sh
4. Expansion Stress (SE) 2
allowable
a. B31.3 SA = f (1.25Sc + 0.25Sh)
___ (B31.3 Eq.1a)
SL Sh SA
SA = f (1.25Sc + 1.25Sh SL ) ___ (B31.3 Eq.1b)

SE < f (1.25Sc + 1.25Sh SL )

b. B31.1 SA = f (1.25Sc + 0.25Sh)
_____(B31.1 Eq.1)
B31.1 SL Sh allowable

SA + f (Sh - Sc) SA

SE < SA + f (Sh - Sc)

___ (B31.1 Eq.13b)

3 SL Sh
Code B31.3
CAESAR II report Eq.1b
Eq.1a
Code B31.1 Eq.13b Eq.1

5. occasional load stress
kSh k 1.1 1.3

10

 Critical line
critical
Non critical line

critical line
CAESAR II Output Stress Analysis Report
CAESAR II SL Sh SE
SA
Carbon Steel ASTM A106 Grade B Code
B31.1 stress
Stress
Node 40 120 1.5

11

 5 node 120 stress

12

Sh

6
6 Stress report run static analysis
maximum stress sustained load
node 120 7971.7 lb/sq.in ( psi) allowable hot
stress (Sh) 17100 psi.
stress (SL) (Sh)
46.6 % step 3 1.5
SL 16000 psi
report

ASME B31.1
ASME CAESAR II
Sh 15000 psi

What do you expect to see?
13

 CAESAR II feedback
error

stress check passed


input run
output check stress
piping stress
piping stress
analysis

CAESAR II AUTOPIPE

nozzle load allowable vendor
TLP 110 MW vendor steam
turbine nozzle load allowable

nozzle load

150 N.
9.81 15.3 kg.
20 (
) nozzle steam turbine

vendor

nozzle 150 N. valve
.
steam turbine


SL Sh SE
SA

14

SE =11034.5

Allowable Stress
Expansion Case

7 stress expansion case

7 report sustained
stress Expansion
stress stress node 50
SE = 11034.5 psi SA = 39632.2 psi

ASME Code B31.1

SA = f(1.25Sc+0.25Sh)
Sc=17100 psi Sh =17100 psi
SA = 1(1.25x17100+0.25x17100)
SA = 25650 psi
SL < Sh allowable
Allowable =
SA + f(Sh SL)
Allowable =
25650+ 1x(17100-3117.8)
Allowable =
39632.2 psi
15

 node 50 SL =3117.8 psi

sustain stress report
Figure 8

SL = 3117.8 psi

8 SL node 50 3117.8 psi

16

SE = 11034.5 psi

9 SE node 50 11034.5 psi

9
expansion stress (SE) node
node 50 SE 11034.5 psi
4 SE allowable 39632.2 psi
node 50 expansion stress
node 120
allowable expansion stress range
ASME Code B31.1
SA = f(1.25Sc+0.25Sh)
Sc=17100 psi Sh =17100 psi
SA = 1(1.25x17100+0.25x17100)
SA = 25650 psi
SL < Sh allowable
Allowable =
SA + f(Sh SL)
Allowable =
25650+ 1x(17100-7971.7)
Allowable =
34778.3 psi

17

 CAESAR II report
11
allowable stress range
ASME B31.3
SA = f (1.25Sc + 1.25Sh SL ) ___ (B31.3 Eq.1b)

SA = 1(1.25x17100+1.25x17100-7971.7)
SA = 34778.3 psi
Allowable Expansion
Stress Range power plant (B31.1)
process plant (B31.3)

SL

SH

10 Stress report sustained stress case

SL=7971.7 psi node 120

SA Expansion Stress

18

 SA =f[1.25(Sc+Sh)-SL]

11 Stress report expansion stress case

SA=34778.3 psi
node 120

1.6 (Piping Stress Analysis

Method)
ASME B31.3 3
1. By Visual Inspection His pass experience

2. Approximate Method
Table ,Chart

19

3. Comprehensive Analysis stress

piping stress engineer

CAESAR II, Autopipe Editpipe

Tractebel,
etc.

CAESAR II
Code

Chart

piping stress
engineer critical line list

Chart Stress Method
Process Plant Layout and Piping Design Ed
Bausbacher & roger Hunt

10 NPS Pipe with 400 F

critical line
comprehensive computer analysis

400 F

(computer analysis)
Visual Analysis or
judgement
Manual
10

20

 Computer Analysis Criteria

rotating equipment pipe

size 3 critical line stress
comprehensive analysis
CAESAR II
Poyry Energy Ltd. (Thailand).
Technip
Simflex Tractebel Edit Pipe



CAESAR II

chart guide line

10 400 by
visual analysis young piping stress engineer

(loss
containment)
computer
analysis
21 80
21

22

 2
STATIC ANALYSIS
By Piya Kittitanesuan
Piping Engineer
PYRY ENERGY LTD. (Thailand)

(update 23 January 2007)

(LINEARIZATION EQUATION)
Linear
Y=2X+1

(1)

non-linear
Y=2X2 +1

(2)

X = 1 , Y 3
X = -1 1 Y = -1 2 Y 3
CAESAR II
pipe support
1 2 X Y
CAESAR II

Support Type CAESAR II

CAESAR II support Restraint
Restraint Type

Abbreviation

Anchor

ANC

Translational Double Acting

X, Y, or Z

Rotational Double Acting

RX, RY, or RZ

Guide, Double Acting

GUIDE

Double Acting Limit Stop

LIM

Translational Double Acting Snubber

XSNB, YSNB, ZSNB

Translational Directional

+X, -X, +Y, -Y, +Z, -Z

Rotational Directional

+RX, -RX, +RY, etc.

Directional Limit Stop

+LIM, -LIM

Large Rotation Rod

XROD, YROD, ZROD

Restraint Type

Abbreviation

Translational Double Acting Bilinear

X2, Y2, Z2

Rotational Double Acting Bilinear

RX2, RY2, RZ2

Translational Directional Bilinear

-X2, +X2, -Y2, etc.

Rotational Directional Bilinear

+RX2, -RX2, +RY2, etc.

Bottom Out Spring

XSPR, YSPR, ZSPR

Directional Snubber

+XSNB, -XSNB, +YSNB, etc.

Linear Restraint Non-linear restraint

- Non-Linear Restraint restraint
- friction
- Support (Translation Directional) +Y
, +X , +Z, -Y
- guide gap
CAESAR II non-linear equation

run
non-linear CAESAR II run
non-linear equation

guide gap support
+Y Y (Translational Double Acting)
- Linear Restraint restraint Y , friction ,
gap linear
non-linear CAESAR II

support support
+Y

non-linear support
linear restraint Y
1 pipe rack
pipe rack restraint CAESAR II
Restraint +Y run CAESAR II run
Restraint Y

support nozzle equipment

 1 piping stress analysis

2 restraint node 60 non-linear restraint

 3 restraint support node 60 linear restraint

4 support node 60 non-linear restraint

 5 support node 60 linear restraint

4 5
support linear

pipe support Lift Off
6 7 support type node 740

 6 node 740 Support +Y (Non-Linear Restraint)

6 support node 740 +Y
7

7 run result node 740 +Y (Non-Linear Restraint)

 8 node 740 Support Y (Linear Restraint)

8 support node 740 support
double acting Y 9

9 run result node 740 Y (Linear Restraint)

support 740
nozzle node number 3001 10 11

 10 nozzle node 3001 support node 740 +Y

11 nozzle node 3001 support node 740 Y

10 11
support node 740 double acting nozzle load
case 4(OPE) case 5(OPE) nozzle
support

 3
Pipe Rack and Expansion Loop
By Piya Kittitanesuan
Lead Piping Engineer

Pyry Energy (Thailand) Ltd.

(Rev1 : update 19 February 2007)
Pipe Rack (structure)
(transport) process utility

1 Pipe Rack 3D Model Create by PDMS

support restraining lines pipe

racks
-
cooling
- main cooling water supply and
return line service air , instrument air

 (support)
pipe rack
pipe rack
pipe rack

1 support pipe rack optimize pressure
drop
2 (Structure Engineer)
pipe rack

Piping Stress Engineer

Pipe Rack

3.1 Pipe rack design for process plants
piperack
Flow diagram
Plot plan
Specification
Project-design data
3.2 Pipe Rack (Line Location In The Pipe
Rack)
pipe rack
Process lines
Utility lines plant air, instrument air,fuel oil, fuel gas, chemical
treating, boiler feed water

design

CHANGE ELEVATION WHEN

CHANGING DIRECTION

Rack
LINE pipe rack line

 rack rack (utilities line)

Instrument Air, Service Air, Service Water, Fire Water Line
rack process
line utility piperack

Rack 2
Rack
3

 Piping Designer Rack Piping

Stress Engineer pipe support
Line Stop, Guide and Resting Support Piping Designer
pipe stress
Piping Designer

CAESAR II AUTOPIPE
3.3 restraint line pipe rack
1. (design temperature)
Line List, P&IDs
2.
( thermal expansion rate )

300 .
(existing plant) 200 mm.

3. line stop expansion loop

4. expansion loop (thermal
expansion)
a) (pipe clash)

b) Branch connection

c) Shoe
shoe (beam)

shoe

d) pipe space


5. charts loop
chart loop


6. line stops

expansion loop line stop

balance friction force
stop
expansion loop line stop
expansion loop line stop

8 line stop and guide expansion loop

3.4 How to Design Expansion Loop

Support


equipment , valve
Pipe rack

piping stress

piping stress analysis
stress analysis

(flexiblility)

1. expansion loop
2. expansion
joint spring support
spring
expansion loop
expansion joint
What are important basic for design expansion loop ?
expansion loop
4
1 (Pipe Crash)

(friction force) Pipe Rack

stopper anchor main column
fixed point
10 kN CIVIL
pipe rack
10 kN 1 ton

 100 Pipe Rack

Piping Stress Engineer Structural Engineer

9 line stop Structural Engineer

2 branch connection

X

stopper

10

3. shoe (Shoe Length)

support beam

support beam
contractor
piping engineer piping stress analysis
11
1. Shoe Beam 50 mm.
beam
2. (allow thermal movement)
250 mm. beam
3.
beam stopper
expansion loop flexibility

11

4. Pipe Space
existing plant thermal ovement
pipe space 1
design expansion loop
expansion loop
(pressure drop)
6 50 . 10
70 . X = 150 mm.

 12 X = 150 mm.

(150 .) expansion loop

13

13

150 . Line Stop

14
75 .

14

 Loop 1 Loop 4
15

15

Loop 1 Loop 6
16

16 anchor point expansion loop 2 loop

Step 1 Loop
Step 2 Line Stop Loop
Step 3 Line Stop Line Stop Loop
Line Stop 1
Step 4
Loop 4 Loop 10 17

 17 anchor point expansion loop 4 loop


1. Loop 3 Loop
(8 )
2.
( Line Stop )
3. Friction Loads

()

 4 Pipe Support Design

(last update 20 March 2002)
Stress analysis work is the Piping Engineer s role to solve
thermal, dead weight and vibration problems in piping and
equipment.
Key :

1. Thermal
2. Dead Weight
3. Vibration

Now we are going to learn about how to solve the problem.

One thing important to understand for Piping Engineer is Pipe
Support Design.
Introduction to Pipe Support Design
Definition
1) Anchors is a mechanical connection (welded and/or bolted)
between a pipe (or Exchanger,etc.) and a structure.

Key : a structure or Pipe Support must be strong enough so

that it cannot bend excessively under large forces.

Example : Lets Trainee See TTCL Pipe Support Standards

2) Full Anchors will not allow the pipe to move or twist in any
direction at the point it is anchored.

3) Directional Anchors stops movement parallel to the center

line of the pipe, but permits sideways pipe motion
sideways motion is allowed

4) Guide stop sideways movement of a pipe , but allows

movement parallel to the pipes centerline

movement permitted

5) Rest Supports prevents downward motion of a pipe. If the

weight of the pipe acting down on the support is great enouh,
upward motion of the pipe may not be possible.

Restraint
Equipment
Most equipment is anchored to a foundation. Therefore
equipment nozzles are also anchors. Generally they are full
anchors. The anchors are mechanically rigid but may have
additional expansion when the equipment is hot. Even if the
equipment. Is not bolted down, the weight may be great enough
to make the equipment an anchor point.

I would say the greatest thing for you as in box below :

Greatest Thing The free thermal expansion does not

depend on the piping arrangement but depends only on the
relative locations of the anchor points.
I show you how it s come. Please see the example below.
Example 1 Find the thermal expansion between the tower and
the drum.
pipe carbon steel A106 Gr.B at 200 C (coefficient of
expansion = 2.2 mm/m.)
N
20 m.
1=44 mm.

2 = 33 mm.

15 m

Anchor Point
Answer
In the E-W Direction the expansion to be absorbed is :
=L
1
= 2.20 x 20
= 44 mm
In the N-S Direction the expansion to be absorbed is :
=L
2
= 2.20 x 15
= 33 mm

Example 2 Same as before , except change the anchor end of

the drum.
N
20 m.

1= 22 mm.

2 = 33 mm.

15 m

Anchor Point

10 m.

Answer
In the E-W Direction the expansion to be absorbed is :
1
=L
= 2.20 x 10
= 22 mm
In the N-S Direction the expansion to be absorbed is :
2
=L
= 2.20 x 15
= 33 mm
The N-S expansion of example1 have not been changed from the example 2. The E-W expansion
was reduced considerably by just shifting the anchor end of the drum.

Did you see the free thermal expansion does not depend
on the piping arrangement.

Pipe Support Design Rest Support

 5
SPRING HANGER DESIGN
By Piya Kittitanesuan
Lead Piping Engineer

Pyry Energy (Thailand) Ltd.

( update 22 January 2007)
Spring 2
1. Variable Spring
spring spring load vertical movement
spring variable spring

1 variable spring support (

Pipe Supports Limited)

2. Constant Spring
Spring spring load vertical
movement movement load
constant spring

2 constant spring support (

Pipe Supports Limited)


spring

constant variable spring

variable
spring
1.
(installed) operating Cold Hot
2. cold hot rigid support

stress
3. spring stress range
engineer stress spring
expansion stress allowable limit

(WHEN WE INSTALL A SPRING)

-

spring Forces & Moment Nozzle

spring nozzle equipment load limit
equipment rotating equipment pump, steam turbine
driven spring equipment
spring settlement (Tank)
(piling) (settlement)
rigid support tank flexibility

VARIABLE and CONSTANT

-

vertical movement 70 mm variable spring

vertical movement 70 mm constant spring variable spring

Spring

-

rotating equipment pump pump

spring pump

spring

pump
reciprocating compressor rotating
equipment
pipe rack spring piping
engineer spring pipe rack

expansion loop
spring pipe rack
piping stress

know how

vertical
move 1 mm spring

spring
load
coil spring

Installed Load (Cold Load)
Cold Load = Hot Load + ( movement x spring rate )
a) spring movement up ( y=+10 mm. )
Cold Load =Hot Load + (movement x spring rate)
b) spring movement down ( y = -10 mm. )
Cold Load =Hot Load - (movement x spring rate)

Hot Load Operating load load operating

Cold Load Installed load load installation

Load Variation
Load Variation = |Hot Load - Cold Load| = |spring rate x movement|
Hot Load
Hot Load

spring load 25
Load variation 25 % stress
Spring Table ( comet spring)
1 pipe supports (
comet )

Hot Load, movement
load variation (load variation
25 %)

Step 1 maximum spring rate

Max. spring rate =
Variation x Hot Load
Movement
Step 2 hot load load column
Step 3 size spring, series spring spring rate step 1
Step 4 cold load CL = HL + kx cold load working
range spring size
Step 5 - cold load range spring size
hot load = 5316 N travel cold hot = 37.3 mm up,
load variation = 25 %

Step 1 max. spring rate = (0.25 x 5316) /37.3 = 35.6 N/mm

Step 2,3 hot load 5316 spring size V3-16 spring rate
=18.2 N/mm.
Step 4 cold load = 5316 + 18.2 x 37.3 = 5995 N.
Step 5 cold load max over travel
spring size

 1. ( Pipe Support Ltd.)

 size V3-17 spring rate = 22.6 N/mm ( spring )

Step 3 cold load = 5316 + 22.6 x 37.3 = 6158 N (OK load maximum)
Check load variation = | 5316 6158| / 5316 = 0.158 or 15.8 % OK
Spring Data Sheet
spring data sheet
vendor
data sheet ( )
2 CAESAR II Static Output Report 1
Text
MS Word 2 3

Spring Output Report CAESAR II 2 3

Movement X Z piping
stress engineer support
spring movement horizontal
Displacement report 4 5

PROJECT NO. 300760

SPRING NO. SH-001

CLIENT :

REQUISITION NO. :

Calc No.

Calc008

Node No.

LOCATION :

CHONBURI ,THAILAND

TOTAL QUANTITY REQ'D :

REF. P&ID No. :

2006-001-003

PREPARED :

N.Pimnatchaya

DATE : 3 July 06

SERVICE :

High Pressure Steam

CHECKED :

K.Piya

DATE : 4 July 06

(1100)

ISO METRIC NO. : 2006-074-074 Rev.1

TYPE :

CONSTANT

ASME
CODE

YES

VARIABLE

GRAPHITE

ANSI
CODE

SUPPORT INSULATION

YES

PROCESS DESIGN
NAME OF FLUID :

HPS (High Pressure Steam)

OPERATING PRESSURE :

bar g
61

SPRING SUPPORT
TYPE :
SUPPORT
SERIAL :

( SPRING SUPPORT No. V1-17 )

By
Vendor

PIPE NOMINAL SIZE :

200

OPERATING TEMPERATURE :

528

PIPE INSULATION THICKNESS :

170

mm

mm
o

SUPPORT INSULATION THICKNESS :

mm

PERCENTAGE LOAD CHANGE :

(7)

% RECOMMENDED W/RANGE :

25

HYDROSTATIC TEST LOAD :

( 5282 )

OPERATING LOAD :

( 6088 )

PRE-SET LOAD :

( 5685 )

SPRING RATE :

( 904 )

N/cm

CONNECTIONS ( FILL BY VENDOR )

DESCRIPTION
OPERATING LOAD

MOVEMENT (+)

mm

MOVEMENT (-)

mm

( 6088 )

**

**

**

**

**

( 4.152 )

( 4.454 )

( 37.18 )

REMARK
1 ** By Vendor

2. spring data sheet

 7
Seismic Analysis
By Piya K.

Last Update 23 Sep 01

Seismic Analysis (Earthquake) Piping Engineer


operate
Plant
,


seismic analysis
shell Philliplines
CAESAR II
CAESAR II seismic 2 seismic static
equivalent method piping engineer
static equivalent method UBC Code ASME Code
( Analysis )
seismic occasional case CAESAR II case
static analysis equivalent static load case
horizontal g force.
UBC code section 1632 Lateral Force on Elements of
Structures, Nonstructural Components and Equipment Supported by Structures
(element) (structure) (nonstructural)
(seismic forces) UBC Code

Section 1632.2 attachment

181 kg

furniture
nonstructural piping support Structure pipe rack
code code

 Earthquake Load Derivation on the Piping:

Project Specification Requirement
DATA : Design Code
code UBC 1997 ( Project Spec)
Seismic Zone
1 ,2,3 or 4 Plant
table 16-K
Importance Factor (UBC category 3), Ip 1.0
Maximum Design Lateral Seismic Force
(32-3)
Fpmax= 4.0 Ca Ip Wp
(32-3)
Minimun total Design Lateral Seismic Force
Fpmin = 0.7 Ca Ip Wp
Fp (32-2)
Total Design Lateral Seismic Force, Fp

Fp = ap Ca Ip 1 + 3hx
Rp
hr

Wp

(32-2)

ap = in-structure Component Amplification Factor that varies from 1.0 to 2.5. ( Table 16-O)
Ca = seismic coefficient, as set forth in table 16-Q
hr = the structure roof elevation with respect to grade.
hx = the element or component attachment elevation with respect to grade.
0.0.
Ip = importance factor specified in table 16-K
Rp = Component Response Modification Factor that shall be taken from Table 16-O
Wp = The weigth of an element or component

hx and hr apply piping

hr
hx

hx
hx = hr

hr

hr structural
hx piping

 seismic loading friction supports rest and guide

(seismic forces) CAESAR II ..
run analysis
Design Piping
support
cantilever beam support
cantilever beam line 2 branch header 10
case

support
support
sustain case expansion case branch
connection header support pipe rack seismic forces
horizontal force branch connection branch
Piping Stress Analysis For Seismic Case by Using CAESAR II
model seismic effects load case
U1 (OCC)
Nozzle and restraint loads
U2 (OCC)
W + P1 + U1 (OCC)
B31.1 Code Compliance
W + P1 + U2 (OCC)
case save file name case
operating condition design condition
friction

seismic model CAESAR II piping input model

.. (

)
, model piping input CAESAR II
sheet

 Piping Engineer
1. Piping Engineer sustain case
(primary) expansion case (secondary)
seismic (occasional)
2. Piping Engineer piping loads Civil Engineer Structural
(seismic loads)
3. Piping Engineer design support

 STRESS-C Version 2.5

By Piya K (8 Feb 2006)
Aim : to convert PDMS file to CAESAR II model CAESAR II

work smart work hard

Run program stressc.exe folder C:\AVEVA\STRESSC2.5

step
Project Name = AMA
Username/Pass =PPMANA/PPMANB
Enter MDB Base Name = AMAPROJ
Enter Pipe Name = 23LCA12BR010

Enter CAESAR input

STRESS-C generate neutral file
*.cii *.dat

 STRESS-C convert ?
Folder convert file C:\AVEVA\STRESSC2.5\


PDMS model line number 23LBA15BR010 convert
CAESAR II

convert STRESS-C CAESAR II convert

valve CAESAR