This document provides an outline for a training course on process plant commissioning, start-up, and troubleshooting. The course aims to provide participants with an overview of the key activities in the commissioning process, how to develop an overall commissioning strategy and plan, and troubleshooting strategies. The outline details the various sections that will be covered during the training, including preparation and planning, commissioning activities, machinery commissioning, start-up monitoring and control, and managing risks. The intended audience includes managers, engineers, and technical personnel involved in plant commissioning and start-up activities. The course will be led by an experienced process engineer with over 30 years of experience in various roles related to commissioning and start-up.
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4f59a2f56193c Proces Plant Commissioning Start-up and Troubleshooting Nel 12 4sm
This document provides an outline for a training course on process plant commissioning, start-up, and troubleshooting. The course aims to provide participants with an overview of the key activities in the commissioning process, how to develop an overall commissioning strategy and plan, and troubleshooting strategies. The outline details the various sections that will be covered during the training, including preparation and planning, commissioning activities, machinery commissioning, start-up monitoring and control, and managing risks. The intended audience includes managers, engineers, and technical personnel involved in plant commissioning and start-up activities. The course will be led by an experienced process engineer with over 30 years of experience in various roles related to commissioning and start-up.
This document provides an outline for a training course on process plant commissioning, start-up, and troubleshooting. The course aims to provide participants with an overview of the key activities in the commissioning process, how to develop an overall commissioning strategy and plan, and troubleshooting strategies. The outline details the various sections that will be covered during the training, including preparation and planning, commissioning activities, machinery commissioning, start-up monitoring and control, and managing risks. The intended audience includes managers, engineers, and technical personnel involved in plant commissioning and start-up activities. The course will be led by an experienced process engineer with over 30 years of experience in various roles related to commissioning and start-up.
LDIs Outline-12//Process Plant Commisioning, Start-up and Troubleshooting/Lz-p1
A LDI Training Course
Process Plant Commissioning, Start-Up and Troubleshooting By MR. WILLEM STERMBERG NEL
I NTRODUCTI ON
Process plant commissioning and start-up refer to both new facilities and restarting an existing plant after major modifications. Commissioning and start-up of new plant and equipment presents both a major technical and management challenge. The initial start-up of any plant, irrespective of size, type, or industry, is a unique occurrence. Therefore, the start-up phase poses some special problems. Lack of experience in dealing with these problems has frequently resulted in prolonged and costly start-ups. An organizations personnel must familiarize themselves with the new equipment, processes and technologies, and develop the relevant operating and safety procedures. Successful commissioning of new facilities involves all the activities of: preparation and planning; mechanical completion and integrity checking; P&ID checking and verification; pre-commissioning and operational testing; commissioning; start-up; initial operation; performance testing and acceptance and post-commissioning. It is also imperative that close relations be maintained amongst all parties involved in the project in order to ensure successful commissioning. Ultimately, any delay in commissioning for whatever reason, whether due to insufficient preparations, incidents or mishaps, results in a loss of revenue for the owner. The objective of this seminar is to provide participants with a complete and up-to-date overview of the start-up and commissioning of Process plants. The seminar will also cover the troubleshooting of the start-up process. Upon the successful completion of this seminar, participant will have gained enough skills to anticipate and avoid problems associated with such start-up processes. Further, this seminar will provide participants with a satisfactory understanding of the commissioning strategy, organizational issues, estimation of required resources, planning, mechanical integrity, troubleshooting, start-up operations, technical inspection, instrumentation/control systems, HSE and much other necessary knowledge associated with the petrochemical plant start-up and commissioning.
WHAT YOU WI LL LEARN
Upon the successful completion of this seminar, participants will have a good knowledge of: The nine key activities/steps of the commissioning process; How to develop and overall commissioning and plant start-up strategy; How to deal with machinery and equipment specific commissioning issues; How to manage issues dealing with the commissioning of Electrical, Instrumentation and Utilities Systems; How to develop an overall commissioning management plan, resource planning and commissioning budget; Troubleshooting and Problem Solving strategies which can be applied during commissioning; How to manage risks associated with Commissioning and Start-up of new facilities.
LDIs Outline-12//Process Plant Commisioning, Start-up and Troubleshooting/Lz-p2 COURSE OUTLI NE
Introduction Overview and Definitions Introduction to Process Plant Commissioning and Start-up Terminology Project Requirements and Details Contracting Strategies Organizational Structure & Responsibilities Success Measures and Problem Avoidance
Preparation and Planning Project Planning Cost Estimation Critical Path (CPM/PERT) Gantt Chart Logic Diagrams Planning Methods Preparation of Checklists and Spare Parts Planning Spare Parts Planning
Commissioning Acti vi ties Commissioning strategy Mechanical completion and integrity checking P&ID checking and verification Pre-commissioning and operational testing Commissioning Start-up Initial operation Performance testing and acceptance Post-commissioning
Machinery Commissioning and Specific Issues Process Plant and Machinery Commissioning Types of Process Equipment Plant Machinery Preparation of Machines and Equipment Instrumentation and Control Systems Preparing and Isolating Process Plant
Start-Up Progress Monitoring and Control The Start Up and Commissioning Planning and Control, Planning for Success Start-up sequence by Units Progress Monitoring and Control Recovery from False Start-ups
Managing Risks during Commissioning Trouble Shooting and Problem Solving Risk Management Managing Safety and Quality Change Management and Implementation of Change Success Measures Operational Techniques
WHO SHOULD ATTEND
LDIs Outline-12//Process Plant Commisioning, Start-up and Troubleshooting/Lz-p3 This seminar addresses the needs of a diverse audience with an interest in Plant Commissioning and Start-up, including: General Managers who have oversight responsibility for Plant Commissioning and Start-up; Operations and Maintenance Managers with direct line responsibility as well as staff support responsibility for delivering on effective Plant Commissioning and Start-up; Plant Commissioning and Start-up Managers and Engineers; Technical personnel involved in supporting Plant Commissioning and Start-up activities; Supervisors and Engineers, both operations and maintenance who are involved or likely to be involved in Plant Commissioning and Start-up activities; Team Leaders, Project Managers, Refinery Managers, Plant Managers, Section Heads, Plant Supervisors, Process Engineers, technical staff and contractor personnel involved in project execution and plant Commissioning and Start-up in the Oil and Gas Process industry; Managers and specialists who lead or facilitate in the designing, selecting, specifying, operating, installing, repairing and trouble-shooting of oil and gas processing facilities; Mechanical, Electrical, Instrumentation and Control Engineers who are involved in Process Plant Start up and Commissioning will benefit from this advanced workshop.
YOUR COURSE LEADER
MR. WILLEM STERMBERG NEL
Mr. Willem Nel NHD (Chem. Eng.) is a Senior Process & Chemical Engineer with over 30 years of industrial experience within the Oil, Gas, and Petrochemical Industries. His experience covers Boiler Feed Water Treatment and Steam Generating Facilities (Utility and Waste Heat Boilers), OM&S (Oil Movement & Storage), Air Separation (Oxygen, Nitrogen & Utility Air Supply), Natural Gas Treatment and Separation, Top Fired Furnaces (Syngas Production), Process Hazard Analysis (PHA), Failure Mode & Effects Analysis (FMEA), Environmental Management (ISO 14001), Safety Management (OHSAS 18001), Safety Verification & Assessment, Process, Chemical & Safety Engineering particularly on Polyethylene, Polypropylene, Gasoline & Diesel Fuel Technology, Liquid Bulk Cargo Handling, Process Plant Performance & Efficiency, Petroleum Refining Processes, Refinery Optimization, Further herein, he has been involved in technical and operational aspects of piping and pipeline engineering, integrity, design and maintenance from offshore to onshore facilities, feasibility studies, requirements engineering, HAZOP & hazardous area classification studies, hazard, risk assessment & management, SIL Assessment, Accident/Incident Investigation, Validation of Control Systems, Safety & Quality Auditing, and the Design of Functional Safety Management Systems. He also has extensive knowledge of various PHA (Process Hazard Analysis) techniques used in the industry and has conducted several trainings in these fields in compliance with the international standards and as an application of HAZOP (Hazard and Operability). During his career life, Mr. Nel was a HAZOP Team leader for numerous HAZOP studies.
During his career life, Mr. Nel was the Project/Plant Manager of VIVA Methanol Ltd in Lagos, Nigeria. He was also the Syngas Manager for PETROSA, South Africa, where he was responsible for Methane Reforming (both steam & auto-thermal), PSA Hydrogen Purification, CO 2 Removal (Amine process), Air Separation (air, oxygen & nitrogen), Gas Separation (LNG, methane, ethane, propane, butane, LTG, ethylene, propylene & butylenes), liquefaction and vaporization of natural gas. He was monitoring and optimizing the plants operating parameters and continuous problem solving in order to ensure optimal production. He has also performed HAZOP studies for plant
LDIs Outline-12//Process Plant Commisioning, Start-up and Troubleshooting/Lz-p4 modifications and new developments. Prior to this, Mr. Nel was the Divisional Superintendent of MOSSGAS responsible for the overall Oil Movement and Storage, including subsea and overland pipelines (condensate, gas and final products). Part of his responsibilities included the pigging (gauging, cleaning, intelligent, etc.) for these pipelines after construction, during operations and turn-around maintenance.
Lately Mr. Nel has devoted his time to training for various disciplines in the Petroleum and Petrochemical industries in the Middle-East. He has presented both public and in-house courses for companies such as ADMA-OPCO (Abu Dhabi), SABIC and ARAMCO (Saudi Arabia), TATWEER (Bahrain), Q-Chem (Qatar), PDO (Oman), TOTAL (Yemen), Borouge (Ruwaiz, UAE) and also KPO (Kazakhstan), covering topics such as Safety, Accident/incident Investigation and Reporting, Engineering and Design, Troubleshooting and Problem Solving, Production and Optimization in the Oil and Gas, Gasoline and Diesel Fuel, and Polymer production. He has also provided consultancy services for Ar-Razzi Methanol Company in Al-J ubail, Saudi Arabia, for the training and conducting of HAZOP studies.
Mr. Nel has a National Higher Diploma (equivalent to Bachelors degree) in Chemical Engineering and a Advanced Management Certificate from the University of Stellenbosch.
Enr ol l ment I nf or mat i on PT. Loka Datamas Indah LDI Traning Phone : +62 21 6326911 Fax : +62 21 6305074 E-mail : Lditrain@indo.net.id Website : www.Lditraining.com