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Sl. No.

Description Quantity
Working /
Standby
Capacity
(M
3
/HR)
Head
(MWC)
1 CT Makeup Pump 3 2W+1s 90 15 Non DM
2 Service Water 2 1W+1s 5 35 Non DM
3 HVAC Makeup 2 1W+1s 16 35 Non DM
4 Potable Water 2 1W+1s 5 35 Non DM
5 DM Feed Pump 2 1W+1s 15 20 Non DM
6 Boiler Initial Fill 1 1W 10 45 DM
7 DM Transfer Pump 2 1W+1s 6 35 DM
8 Softener Feed Pump 2 1W+1s 28 20 Non DM
2x12MW Nova Iron & Steel
DM WATER PUMP HEAD LOSS CALCULATION :
DM Water Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for SS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 100 114.30 8.74
2 100 114.30 8.74
Step 2 - Head loss in pipe & fittings:
mm mm m
1 100 96.82 12
2 100 96.82 1214
DM water Pump Suction Line
Pipe NB
Pipe Eqv.
Length
Pipe Thk.
Pipe Ref.
h
f
=
1.13018 x 10
11
x (
DM water Pump Discharge Line
DM water Pump Suction Line
Pipe ID Pipe NB
Sl. No. Pipe Ref.
Sl. No.
DM water Pump Discharge Line
)
1.852
x (
Pipe OD
Step 3 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Static head reqd. upto tank inlet
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 120
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
96.82 5 24 2 12 0 8
96.82 1116 24 35 12 0 8
m3/hr mwc m/s
20 0.10 0.75
20 10.55 0.75
F
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t
t
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g
s

n
o
.
45
0
Elb.
Pipe Run
Length
No. No.
90 Elb.
Flow
Rate
Line Vel.
20
x
)
4.87076
F
i
t
t
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n
g
s

n
o
.
30
0
Elb.
Head
Loss
Pipe ID
11.71
5.00
16.71
18.00
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 0 60 0 25
No.
F
i
t
t
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n
g
s

n
o
.
No.
Run Tee
No.
F
i
t
t
i
n
g
s

n
o
.
BFV
Branch
Tee
F
i
t
t
i
n
g
s

n
o
.
(Considering 10% margin)
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 12
0 20 2 135 1 1214
Equvl
Length
No. No. No.
GAV NRV
BOILER FILL PUMP HEAD LOSS CALCULATION :
Boiler Initial fill Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for SS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 50 60.32 2.77
2 50 60.32 2.77
Step 2 - Head loss in pipe & fittings:
mm mm m
1 50 55 9
2 50 55 165
Step 3 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Sl. No.
Pipe Eqv.
Length Sl. No. Pipe Ref.
Pipe NB Pipe ID
Pipe NB
Pipe Ref.
Boiler Initial Fill Pump Discharge Line
Pipe OD
Boiler Initial Fill Pump Suction Line
Boiler Initial Fill Pump Discharge Line
Boiler Initial Fill Pump Suction Line
Pipe Thk.
h
f
=
1.13018 x 10
11
x ( )
1.852
x (
B/L Requirement by Thermax (m)
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 120
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
55 5 24 2 12 0 8
55 134 24 10 12 0 8
m3/hr mwc m/s
12 0.47 1.41
12 8.93 1.41
10.34
Head
Loss
Flow
Rate
Line Vel.
90 Elb.
Pipe Run
Length
Pipe ID
12
)
4.87076
x
F
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t
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g
s

n
o
.
30
0
Elb. 45
0
Elb.
F
i
t
t
i
n
g
s

n
o
.
No. No.
30.00
40.34
41.00
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 1 60 0 25
(Considering 10% margin)
Branch
Tee
No.
F
i
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t
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g
s

n
o
.
BFV
F
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t
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g
s

n
o
.
No.
Run Tee
No.
F
i
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t
i
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g
s

n
o
.
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 9
0 20 2 135 2 165
Equvl
Length
No.
NRV
No. No.
GAV
DM transfer PUMP HEAD LOSS CALCULATION :
DM transfer line Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for SS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 50 60.30 2.77
2 50 60.30 2.77
3 40 48.26 3.68
4 40 48.26 3.68
5 20 26.67 2.87
x ( h
f
=
Pipe Thk.
1.13018 x 10
11
x (
DM Line to Unit #2 Condenser
)
1.852
DM Line to Unit #2 LP Dosing
DM Transfer Pump Discharge Line upto Unit-I
condenser tapping
DM Transfer Pump Suction Line
Sl. No. Pipe Ref.
Pipe NB Pipe OD
DM Line upto Unit #1 LP Dosing Taping
6 20 26.67 2.87
7 15 21.34 2.77
Step 2 - Head loss in pipe & fittings:
mm mm m
1 50 55 9
2 50 55 36
3 40 41 13
4 40 41 21
5 20 21 12
6 20 21 12
7 15 16 95
Step 3 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Lift Requirement (at HP Dosing skid Inlet)
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
DM Line to Unit #2 HP Dosing skid
DM Line to Unit #2 LP Dosing
DM line to HP Dosing System
DM line to HP Dosing System
DM Line to Unit #2 HP Dosing skid
DM Transfer Pump Suction Line
DM Line to Unit #2 Condenser
DM Line upto Unit #1 LP Dosing Taping
DM Transfer Pump Discharge Line upto Unit-I
condenser tapping
Pipe Eqv.
Length Sl. No. Pipe Ref.
Pipe NB Pipe ID
:
1 L
D 100
: 120
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
55 5 24 2 12 0 8
55 21 24 3 12 0 8
41 12 24 0 12 0 8
41 20 24 0 12 0 8
21 12 24 0 12 0 8
1
x
)
4.87076
Pipe ID
45
0
Elb.
F
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t
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g
s

n
o
.
90 Elb.
No. No.
30
0
Elb.
F
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t
t
i
n
g
s

n
o
.
Pipe Run
Length
21 10 24 4 12 0 8
16 92 24 8 12 0 8
m3/hr mwc m/s
6 0.13 0.71
6 0.53 0.71
4.2 0.41 0.89
3.7 0.53 0.78
1.9 2.40 1.53
1.0 0.73 0.81
0.5 6.08 0.71
11.89
5.00
16.89
20.00
Line Vel.
Head
Loss
Flow
Rate
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 1 60 0 25
0 20 1 60 0 25
0 20 1 60 0 25
0 20 1 60 0 25
No.
F
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t
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g
s

n
o
.
No.
Run Tee
F
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t
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g
s

n
o
.
Branch
Tee
No.
F
i
t
t
i
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g
s

n
o
.
BFV
0 20 1 60 0 25
0 20 1 60 0 25
(Considering 10% margin)
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 9
0 20 2 135 1 36
0 20 0 135 0 13
0 20 0 135 0 21
0 20 0 135 0 12
Equvl
Length
No. No.
NRV GAV
No.
0 20 0 135 0 12
0 20 0 135 0 95
DM transfer PUMP HEAD LOSS CALCULATION :
Each DM Transfer Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for SS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 50 60.32 2.77
2 50 60.32 2.77
Step 2 - Head loss in pipe & fittings:
mm mm m
1 50 55 9
2 50 55 135
Step 3 - Final dynamic head selection:
Sl. No.
DM Transfer Pump Suction Line
DM Transfer Pump Discharge Line
Pipe OD
Pipe Eqv.
Length
Pipe NB
Pipe Thk.
Sl. No.
DM Transfer Pump Suction Line
DM Transfer Pump Discharge Line
Pipe Ref.
Pipe ID
h
f
=
1.13018 x 10
11
x ( )
1.852
x (
Pipe Ref.
Pipe NB
Total head loss in piping & fittings (m) h
f.
Lift Requirement (at Surge Tank Inlet)
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 120
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
55 5 24 2 12 0 8
55 100 24 10 12 0 8
m3/hr mwc m/s
6 0.13 0.71
6 2.01 0.71
Line Vel.
45
0
Elb.
No.
Pipe ID
Head
Loss
Flow
Rate
F
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t
t
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g
s

n
o
.
90 Elb.
30
0
Elb.
6
)
4.87076
x
No.
F
i
t
t
i
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g
s

n
o
.
Pipe Run
Length
2.36
18.00
20.36
21.00
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 1 60 1 25
BFV
No.
F
i
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t
i
n
g
s

n
o
.
F
i
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t
i
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g
s

n
o
.
No.
Branch
Tee
F
i
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t
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g
s

n
o
.
Run Tee
No.
(Considering 10% margin)
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 9
0 20 2 135 2 135
No.
Equvl
Length
No. No.
NRV GAV
POTABLE WATER PUMP HEAD LOSS CALCULATION :
Each ACW Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for CS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 50 60 4
2 50 60 4
Step 2 - Head loss in pipe & fittings:
mm mm m
1 50 53 14
2 50 53 1071
Step 5 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Sl. No.
DM Transfer Pump Suction Line
DM Transfer Pump Discharge Line
Pipe OD
Pipe Eqv.
Length
Pipe NB
Pipe Thk.
Sl. No.
DM Transfer Pump Suction Line
DM Transfer Pump Discharge Line
Pipe Ref.
Pipe ID
h
f
=
1.13018 x 10
11
x ( )
1.852
x (
Pipe Ref.
Pipe NB
B/L Requirement by Thermax (m)
Pumping Head Required to lift water from min. water level in the sump to terminal point near CT terminal (m)
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 110
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
50.8
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
53 10 24 2 12 0 8
53 1005 24 42 12 0 8
m3/hr mwc m/s
5 0.21 0.64
5 16.54 0.64
18.42
Line Vel.
45
0
Elb.
No.
Pipe ID
Head
Loss
Flow
Rate
F
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t
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g
s

n
o
.
90 Elb.
30
0
Elb.
5
)
4.87076
x
No.
F
i
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t
i
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g
s

n
o
.
Pipe Run
Length
22.50
Pumping Head Required to lift water from min. water level in the sump to terminal point near CT terminal (m)
40.92
42.00
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 1 60 1 25
(Considering 10% margin)
BFV
No.
F
i
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t
i
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g
s

n
o
.
F
i
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t
i
n
g
s

n
o
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No.
Branch
Tee
F
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t
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g
s

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o
.
Run Tee
No.
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 14
0 20 2 135 1 1071
No.
Equvl
Length
No. No.
NRV GAV
CT MAKE UP PUMP HEAD LOSS CALCULATION :
Each CT Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for CS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 200 219.1 4.50
2 200 219.1 4.50
Step 2 - Head loss in pipe & fittings:
mm mm m
1 200 210 19
2 200 210 1310 CT make up Pump Discharge Line
CT make up Pump Suction Line
Pipe Eqv.
Length
CT make up Pump Suction Line
CT make up Pump Discharge Line
Sl. No. Pipe Ref.
Pipe NB Pipe OD
h
f
=
1.13018 x 10
11
x ( )
1.852
x (
Sl. No. Pipe Ref.
Pipe NB Pipe ID
Pipe Thk.
Step 5 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Common Sump inlet height(m)
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 110
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
210 5 24 2 12 0 8
210 1055 24 40 12 0 8
m3/hr mwc m/s
180 0.26 1.44
180 17.97 1.44
No.
Flow
Rate
Pipe ID
Line Vel.
Head
Loss
30
0
Elb.
90 Elb.
F
i
t
t
i
n
g
s

n
o
.
)
4.87076
Pipe Run
Length
No.
45
0
Elb.
F
i
t
t
i
n
g
s

n
o
.
x
20.06
5.00
25.06
26.00
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 1 60 1 25
F
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t
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s

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o
.
Run Tee
No.
F
i
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t
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g
s

n
o
.
Branch
Tee
F
i
t
t
i
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g
s

n
o
.
No.
BFV
No.
(Considering 10% margin)
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 19
0 20 2 135 1 1310
No.
NRV
Equvl
Length
GAV
No. No.
HVAC MAKE UP PUMP HEAD LOSS CALCULATION :
Each HVAC Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for CS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 80 89.5 4.80
2 80 89.5 4.80
3 50 60.8 4.50
Step 2 - Head loss in pipe & fittings:
mm mm m
1 80 80 10
2 80 80 1213
3 50 52 97
HVAC make up Pump Suction Line
HVAC make up to air washer-2
HVAC make up Pump Suction Line
HVAC make up Pump Discharge Line
Pipe Eqv.
Length
Pipe OD
)
1.852
Sl. No. Pipe Ref.
Pipe NB
HVAC make up to air washer-2
HVAC make up Pump Discharge Line
Sl. No. Pipe Ref.
Pipe NB Pipe ID
Pipe Thk.
x ( h
f
=
1.13018 x 10
11
x (
Step 5 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Air washer inlet height(m)
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 110
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
80 5 24 2 12 0 8
80 1130.5 24 42 12 0 8
52 80 25 4 12 0 8
m3/hr mwc m/s
16 0.18 0.89
16 20.86 0.89
8 3.83 1.05
Pipe ID
Pipe Run
Length
Flow
Rate
90 Elb.
30
0
Elb.
Head
Loss
Line Vel.
16
x
No.
F
i
t
t
i
n
g
s

n
o
.
45
0
Elb.
No.
)
4.87076
F
i
t
t
i
n
g
s

n
o
.
27.36
16.00
43.36
44.00
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 0 60 0 25
0 20 1 60 1 25
BFV Run Tee
No. No.
F
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F
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o
.
Branch
Tee
F
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t
t
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s

n
o
.
No.
(Considering 10% margin)
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 10
0 20 1 135 0 1213
0 20 1 135 1 97
Equvl
Length
NRV
No. No. No.
GAV
SW PUMP HEAD LOSS CALCULATION :
Each CT Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for CS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 50 60.8 4.50
2 50 60.8 4.50
Step 2 - Head loss in pipe & fittings:
mm mm m
1 50 52 9
2 50 52 1120 CT make up Pump Discharge Line
CT make up Pump Suction Line
Pipe Eqv.
Length
CT make up Pump Suction Line
CT make up Pump Discharge Line
Sl. No. Pipe Ref.
Pipe NB Pipe OD
h
f
=
1.13018 x 10
11
x ( )
1.852
x (
Sl. No. Pipe Ref.
Pipe NB Pipe ID
Pipe Thk.
Step 5 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
SW Tank Inlet Level (m)
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 110
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
52 5 24 2 12 0 8
52 1055 24 42 12 0 8
m3/hr mwc m/s
5 0.14 0.66
5 18.46 0.66
No.
Flow
Rate
Pipe ID
Line Vel.
Head
Loss
30
0
Elb.
90 Elb.
F
i
t
t
i
n
g
s

n
o
.
)
4.87076
Pipe Run
Length
5
No.
45
0
Elb.
F
i
t
t
i
n
g
s

n
o
.
x
20.46
21.81
42.27
43.00
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 1 60 1 25
F
i
t
t
i
n
g
s

n
o
.
Run Tee
No.
F
i
t
t
i
n
g
s

n
o
.
Branch
Tee
F
i
t
t
i
n
g
s

n
o
.
No.
BFV
No.
(Considering 10% margin)
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 9
0 20 2 135 1 1120
No.
NRV
Equvl
Length
GAV
No. No.
DM FEED PUMP HEAD LOSS CALCULATION :
Each DM Feed Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for CS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 100 115.0 5.40
2 65 76.6 4.50
Step 2 - Head loss in pipe & fittings:
mm mm m
1 100 104 12
2 65 68 125 DM Feed Pump Discharge Line
DM Feed Pump Suction Line
Pipe Eqv.
Length
DM Feed Pump Suction Line
DM Feed Pump Discharge Line
Sl. No. Pipe Ref.
Pipe NB Pipe OD
h
f
=
1.13018 x 10
11
x ( )
1.852
x (
Sl. No. Pipe Ref.
Pipe NB Pipe ID
Pipe Thk.
Step 5 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Inlet Height of DM Plant inlet
Pressure Required at Pressure Sand Filter (m)
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 110
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
104 5 24 2 12 0 8
68 100 24 5 12 0 8
m3/hr mwc m/s
30 0.18 0.98
15 4.32 1.16
No.
Flow
Rate
Pipe ID
Line Vel.
Head
Loss
30
0
Elb.
90 Elb.
F
i
t
t
i
n
g
s

n
o
.
)
4.87076
Pipe Run
Length
15
No.
45
0
Elb.
F
i
t
t
i
n
g
s

n
o
.
x
4.95
3.00
40
47.95
48.00
L/D
Ratio
L/D
Ratio
L/D
Ratio
0 20 0 60 0 25
0 20 1 60 1 25
F
i
t
t
i
n
g
s

n
o
.
Run Tee
No.
F
i
t
t
i
n
g
s

n
o
.
Branch
Tee
F
i
t
t
i
n
g
s

n
o
.
No.
BFV
No.
(Considering 10% margin)
mwc
L/D
Ratio
L/D
Ratio
m
0 20 1 135 0 12
0 20 2 135 1 125
No.
NRV
Equvl
Length
GAV
No. No.
453.2
453.2
CT Blowdown PUMP HEAD LOSS CALCULATION :
Each CT Blowdown Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for CS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
1 65 76.6 4.50
2 65 76.6 4.50
3 100 115.0 5.40
4 50 60.8 4.50
h
f
=
1.13018 x 10
11
x ( )
1.852
x (
Sl. No. Pipe Ref.
Pipe NB Pipe OD
CT Blowdown Pump discharge Line after
WHRB-2 blowdown inlet
Pipe Thk.
CT Blowdown Pump discharge Line
CT Blowdown Pump discharge Line after
WHRB-1 blowdown inlet
WHRB-1 to common header
5 65 76.6 4.50
Step 2 - Head loss in pipe & fittings:
mm mm m
1 65 68 149
2 65 68 23
3 100 104 854
4 50 52 59
5 65 68 195
Step 5 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
Q 12
H 69.39
Sl. No. Pipe Ref.
Pipe NB Pipe ID
Pipe Eqv.
Length
WHRB-2 to common header
CT Blowdown Pump discharge Line after
WHRB-2 blowdown inlet
WHRB-2 to common header
WHRB-1 to common header
CT Blowdown Pump discharge Line
CT Blowdown Pump discharge Line after
WHRB-1 blowdown inlet
CT PIT
WHRB-1
:
1 L
D 100
: 110
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
L/D
Ratio
68 130 24 5 12 0 8 0 20 0
68 15 24 4 12 0 8 0 20 1
104 825 24 10 12 0 8 0 20 1
52 40 24 6 12 0 8 0 20 0
12
)
4.87076
x
30
0
Elb.
F
i
t
t
i
n
g
s

n
o
.
F
i
t
t
i
n
g
s

n
o
.
45
0
Elb.
No.
F
i
t
t
i
n
g
s

n
o
.
Pipe Run
Length
90 Elb.
No.
Pipe ID
No.
Run Tee
No.
68 155 24 16 12 0 8 0 20 0
m3/hr mwc m/s
12 3.39 0.93
24 1.88 1.86
36 18.10 1.17
33.00
12 4.89 1.58 WHRB-1 22.99
12 4.46 0.93 WHRB-2 22.56
25.71 (Considering 10% margin)
25.71
26.00 mwc
Q 24
H 66
Q 12
H 66
Flow
Rate
Line Vel.
Head
Loss
WHRB-2
L/D
Ratio
L/D
Ratio
L/D
Ratio
L/D
Ratio
m
60 0 25 0 20 1 135 1 149
60 0 25 0 20 0 135 0 23
60 0 25 0 20 1 135 0 854
60 1 25 0 20 1 135 1 59
Equvl
Length
GAV
No.
NRV
No. No.
F
i
t
t
i
n
g
s

n
o
.
BFV
No.
F
i
t
t
i
n
g
s

n
o
.
Branch
Tee
60 1 25 0 20 1 135 1 195
(Considering 10% margin)
Common pit PUMP HEAD LOSS CALCULATION :
Each Common Pit Pump Flow Rate in m
3
/ hr
Methodology:
Pump head loss has been calculated by using Hazen-Williams formula.
The Hazen & Williams formula is:
Q
C
Where,
h
f
= Frictional drop across Pipe, mwc
Q =
Flow through Pipe, m
3
/hr
C = Hazen & William's Roughness Coefficient
D = Calculated Pipe Inside Diameter, mm
L = Pipe Equivalent Length, m
Hazen & William's Roughness Coefficient for CS pipe
Basis of calculation: Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
Calculation:
Step 1 - Equivalent length calculation:
mm mm mm
3 100 115.0 5.40
Step 2 - Head loss in pipe & fittings:
mm mm m
3 100 104 854
h
f
=
1.13018 x 10
11
x ( )
1.852
x (
Pipe Thk.
Pump Discharge line from common pit
Sl. No. Pipe Ref.
Sl. No. Pipe Ref.
Pipe NB Pipe OD
Pump Discharge line from common pit
Pipe NB Pipe ID
Pipe Eqv.
Length
Step 5 - Final dynamic head selection:
Total head loss in piping & fittings (m) h
f.
Pump TDH (m)
Therefore, The required pump dynamic head at discharge flange is
:
1 L
D 100
: 110
Calculation is based on longest path considered as marked in drawing no. xxx-xxx-xx-xx-xxxx
mm m
L/D
Ratio
L/D
Ratio
L/D
Ratio
L/D
Ratio
104 825 24 10 12 0 8 0 20 1
m3/hr mwc m/s
36 18.10 1.17
36
)
4.87076
x
No.
F
i
t
t
i
n
g
s

n
o
.
Pipe ID
No.
90 Elb. Run Tee
No.
F
i
t
t
i
n
g
s

n
o
.
30
0
Elb. 45
0
Elb.
Pipe Run
Length
No.
F
i
t
t
i
n
g
s

n
o
.
Head
Loss
Line Vel.
Flow
Rate
19.91 (Considering 10% margin)
19.91
20.00 mwc
L/D
Ratio
L/D
Ratio
L/D
Ratio
L/D
Ratio
m
60 0 25 0 20 1 135 0 854
BFV
F
i
t
t
i
n
g
s

n
o
.
Equvl
Length
GAV
No.
NRV
No. No. No.
F
i
t
t
i
n
g
s

n
o
.
Branch
Tee
(Considering 10% margin)

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