Drymax Aton Training Manual v1 3

Drymax_ATON_F_EN_V1_3 / 28.03.
12 Page 1 of 44
Item Nr.: LS00000428 Translation of the original training manual

Training manual

Segment Wheel Dryer
DRYMAX Aton

This training manual is copyrighted material. All rights, reserved, including those for translation, reprinting,
presentation, removal of figures and tables, transmission via radio or television, microfilming, or other means
of duplication, as well as storage in data processing systems, or any other use in whole or in part of this
document.
Wittmann Kunststoffgerte GmbH reserves the right to make changes to any part of this training manual
without prior notice.
This training manual was carefully prepared; however, Wittmann GmbH assumes no liability for any errors or
any direct or indirect harm resulting from use of this training manual.

Drymax_ATON_F_EN_V1_3 / 28.03.12 Page 2 of 44

Contents
1 Safety instructions ...................................... 3
1.1 Proper use and their limits ........................ 3
1.2 Explanation of symbols ............................ 3
1.3 Explanation of terms ................................. 3
1.4 General safety instructions ....................... 4
1.5 Instructions concerning the process
safety of the device................................... 4
2 Completeness of Shipment ....................... 5
2.1 Transport damage .................................... 5
2.2 Storage of desiccant Kstrolith 4 AK ....... 5
3 Installation Notes ......................................... 6
3.1 Transport and preparing for assembly ..... 6
3.2 Requirements for installation area ............ 6
3.3 Electrical connections ............................... 6
3.4 Safety temperature limiter on heating
units .......................................................... 7
3.5 Installing an extraction system for the
regeneration waste air .............................. 7
3.6 Connecting the return air cooler
(optional) ................................................... 7
3.7 Installation of the integrated BS/6 -
system ...................................................... 7
4 Description of DRYMAX operation ............ 8
4.1 Segment wheel dryer DRYMAX ATON .... 8
4.2 Tower operation ........................................ 8
4.3 MSF - Material saver function .................. 8
4.4 Material conveying integrated BS/6.......... 9
4.4.1 Principal of material conveying with
integrated BS/6 ................................... 9
4.5 SILMAX drying hopper (ATON in
combination with SILMAX Compact) ........ 11
5 Initial start-up ............................................... 12
6 Operation ...................................................... 13
6.1 Explanation of symbols on the
operating interface .................................... 13
6.1.1 Status display of the user interface ..... 13
6.2 Switching the dryer ON and OFF ............. 13
6.3 Menu 1 Measured value process
temperature / operating status ................. 13
6.3.1 Special functions in Menu 1 ................ 14
6.4 Menu 2 Set value process heater /
State of operation ..................................... 14
6.5 Menu 3 Measured value dew point .......... 14
6.6 Menu 4 Set value for changing the cell .... 14
6.7 Menu 5 Measured value material saver
function / return air temperature ............... 15
6.8 Menu 6 Limit value for the material
saver function ............................................15
6.8.1 Special function in Menu 6 ...................15
6.9 Menu 7 Pre-Drying Time ...........................15
6.10 Menu 8 Key lock........................................15
6.11 Counter Operating Hours ..........................16
6.12 Change temperature unit ..........................16
6.13 SLEEP function .........................................16
6.14 TIMER function .........................................16
6.15 ECO-Mode ................................................17
6.15.1 Switching from tower to wheel mode ...17
6.16 ambiLED ...................................................17
7 Maintenance .................................................18
7.1 Maintenance intervals ...............................18
7.1.1 Safeguarding and power supply ..........19
7.1.2 Return air filter .....................................19
7.1.3 Regeneration air filter ..........................19
7.1.4 Return air cooler ..................................19
7.1.5 Cooling water hoses ............................19
7.1.6 Process blower ....................................19
7.1.7 Air duct hoses ......................................19
7.1.8 Wheel seal ...........................................19
7.1.9 Dew point sensor .................................20
7.1.10 Belt 20
7.1.11 Wiring ...................................................20
7.1.12 Kstrolith 4AK ......................................20
8 Faults .............................................................21
8.1 Alarm list ...................................................21
8.2 Troubleshooting ........................................21
9 Replacement Parts .......................................22
9.1 Aton F ........................................................22
9.2 Aton F / integrated BS/6-system ...............24
10 Technical data ..............................................25
11 Customer Service Centers ..........................27
11.1 Europe .......................................................27
11.2 North America ...........................................29
11.3 South America...........................................29
11.4 Asia ...........................................................30
11.5 Africa .........................................................31
11.6 Australia ....................................................31
12 Annex ............................................................32
12.1 Parameter orientation table .......................32
12.2 Data sheet Kstrolith 4AK .........................34
12.3 Declaration of Conformity .........................41


1 Safety instructions
Our technical solutions always put our customers'
safety first. Wittmann plastics equipment must
satisfy the most demanding quality standards. Our
goal is to ensure the safety of all users and opera-
tors.
A few rules are necessary to achieve this goal. The
following symbols are used for better clarity.

1.1 Proper use and their limits
The segment wheel dryer DRYMAX Aton is in-
tended to dry plastic granulate. This unit is not
suitable for processing food, earth, etc. .
If the DRYMAX is used contrary to the above
proper use instructions (in any form) the product
warranty will be voided.
1.2 Explanation of symbols
This training manual uses symbols to mark im-
portant information as follows:
Danger!

If the security instruc-
tion is not followed,
there is immediate
danger to life and the
health of people!
Warning!

If the security instruc-
there is danger to life
and the health of
people.
Caution!

If the security isntruc-
people the environ-
ment or equipment can
be damaged.
Tip,
Note,
Information
Shows additional
information that is
especially important
for users to read.
1.3 Explanation of terms
This training manual uses certain terms and desig-
nations repeatedly. These frequently used terms
are defined here for your convenience:
Unit
The term "unit" can be used for a single device, a
unit, a machine, and an entire system.
User
The user is the person who is using the unit inde-
pendently or under the supervision of another.
Operator
The unit operator is the person responsible for all
processes (e.g. production supervisor, building
supervisor, etc.). The operator directs the users to
perform a task on the unit.
SOPs
The standard operating procedure (not to be
confused with this operation manual) describes
how several units, processes or production pro-
cesses work together. The unit operator is respon-
sible for drafting the SOP.
Lead user
If several users are working on one unit, the lead
user coordinates the processes. The operator must
appoint the lead user.
Qualified personnel
Qualified personnel includes persons who, due to
training, are qualified to expertly perform work.
Segment wheel dryer
The drying wheel is divided into 36 chambers,
during operation most of the chambers are in the
dehumidification. The drying wheel rotates clock-
wise at a speed of about one turn per hour. The
return air is dehumidified, the Kstrolith 4 AK is
regenerated and cooled down to resume moisture
in the next step.

Good english language skills are assu-
med.
Every person responsible for any activity
on this unit must read and use this
training manual.
Make sure that those using the unit are
familiar with the training manual and the
unit.
Make every person in the effective range
of the unit aware of the direct and indi-
rect risks with this unit.


1.4 General safety instructions
Danger!
Failure to follow this instruction could result in
death!
Do not enter drying hoppers and bunkers
without the supervisor's permission, and al-
ways wear a safety harness with a rope. The
person entering the confined space must be
kept on a tight rope and observed at all times.
Danger!
Before opening disconnect unit from all power
sources!
Note that the unit can get hot and present a
burn hazard.
In case of skin contact with the desiccant
Kstrolith 4 AK, wash thoroughly and use a
moisturizing cream.
In case of eye contact wash with the desic-
cant Kstrolith 4 AK, wash thoroughly and
remove carefully any mechanical parts from
the eye. In case of doubt visit a eye specialist.
If you have swallowed parts of the dessicant
Kstrolith 4 AK, so drink plenty of fluids.
Try to avoid dust generation during decanting
of the desiccant Kstrolith 4 AK. If dust is be-
ing generated masks, glasses and protective
gloves must be used.

Read the training documents carefully before
using the unit. Note all information and ask
questions if anything is unclear.

Obey all local laws and requirements.

Compare the power supply data for this unit
with the locally available power supply.

Allow only qualified personnel to work on the
unit.

Use the training manual to create a detailed
SOP for the sequence of operations involving
this unit.

Appoint a responsible lead user for the unit.

All users must be at least 16 years old.

On a regular basis, check all lines, hoses and
threaded connections for leakage, damage,
and tightness. Repair any defects immediate-
ly.

Take note of the maintenance instructions and
keep records of all maintenance performed.

In the event of a malfunction, turn the unit off
immediately.

If the unit is turned off for safety reasons, lock
out the unit so it cannot be turned on without
authorization.

Make sure that filling, mixing, and extraction
devices are turned off and/or emptied and
protected from unintended and unauthorized
start-up.

Do not make any changes to the unit without
written authorization from the manufacturer.

Before performing maintenace, name a su-
pervisor and inform the responsible users.

Do not operate this unit in a partally disas-
sembled state.

Comply with safety instructions for units
connected to this unit.

Store this training manual so that it is always
available in close proximity to the unit.

Do not remove any labels that were attached
by Wittmann.
1.5 Instructions concerning the
process safety of the device
Check all electrical connections when com-
missioning the device.

The device is exclusively intended for drying
of plastic granulates.

The permissible storage temperature for the
device is -20+55C (-5+130F).

The permissible operating temperature is
+5+40C (+40+103F).

Clean the device before filling for the first
time.

Electrostatic discharges can lead to damage
on electronic components. Ground the device.

Do not change any settings on the control or
sensors without knowing the exact conse-
quences.


Keep records of maintenance and repair
operations.

Use only original Wittmann spare parts.

Please observe the operating instructions of
the connected devices.

2 Completeness of Shipment
Wittmann equipment is packed with great care to
protect it during transport. Remove all packaging
from unit components before assembling the unit.
Be very careful when removing the pack-
aging and protective film from unit compo-
nents. Sharp instruments can damage
painted surfaces and the unit itself.
Check to make sure the shipment is complete and
no parts are missing. Remember that some sec-
tions of the unit may be disassembled for
transport.
2.1 Transport damage
Wittmann Kunststoffgerte GmbH uses only repu-
table freight companies to deliver your unit as
quickly as possible, with no missing or damaged
parts.
The freight company is responsible for delivering
your equipment without damaging it.
Check your unit immediately upon receipt
for any visible transport-related damage.
Report any visible transport damage im-
mediately to the freight company.

If your unit is damaged in transit, speak directly to
the freight company to agree upon a solution for
repairing the damage.
2.2 Storage of desiccant
Kstrolith 4 AK
The desiccant must be stored in tightly closed
original container in a dry room. Outdoor storage
should be avoided. If it is necessary to short-term
outdoor storage, use the original container with
suitable materials (waterproof tarpaulins, etc.) to
protect against precipitation influences.
When required, the product can be refilled in tightly
closing containers. The refilling shall be made so
that there are no unnecessary recording of humidi-
ty and dust can be avoided.
Comply with the storage and disposal of the na-
tional laws and regulations.
The desiccant shall be stored so that possible
damage to the packaging of other stored items
may be excluded.
When stored as recommended, the product is
useful without degradation for several years.


3 Installation Notes
To prevent damage to machines, systems and
injury to people, only people authorized to perform
installation and start-up tasks should do so.
These installation notes assume
knowledge of accident prevention rules,
operating conditions, and safety regula-
tions and their implementation.
These isntallation notes assume electrical
and mechanical skills gained as a result of
education, experience, and training.
Make sure that people performing these tasks
have the appropriate skills.
Obey all safety rules when working with hoists.
Perform all installation tasks with the system in a
depressurized, powered-down state.
Our trained installers would be glad to assist you
with these tasks.
3.1 Transport and preparing for
assembly
The system and ist accessories are delivered on
pallets. Use only appropirate equipment to move
the paletts (e.g., forklift, crane, etc.).
Only qualified personnel may operate
transport or lift devices.
All metal parts are removed from the unit before it
is shipped. Despite our best efforts, metal parts
may fall back into the unit during transport, or
because of other ciricumstances.
Before the unit is started the first time,
make sure that the unit is free of all metal
parts and packaging.
The unit has a protective film on it to protect it
during transport and installation.
Remove all protective film before operat-
ing the unit for the first time.
3.2 Requirements for installation
area
Run the unit ONLY in closed, dry spaces.
Pay special attention to the load rating of
the installation area, especially if the unit is
being installed on a platform!
The floors around the machine (in the
building) must not present a stumbling
hazard; they must be level, easy to clean,
non-slip surfaces.
Make sure that all parts of the unit remain
easily accessible for maintenance and re-
pair work.
The temperature at the installation area should be
above +5C, but may not exceed a maximum
temperature of 40C. Remember that the unit will
emit additional heat and moisture at the installation
location. Make sure the area has sufficient ventila-
tion. Other temperature limits apply only to special
models equipped with an air-conditioned switch
carbinet.
3.3 Electrical connections
Comply with your local energy supplier's regula-
tions.
Only Wittmann service technicians, or qualified
personnel authorized by Wittmann, may set up and
assign the electrical connections.
Danger! High Voltage!
You must equip the unit with a main fuse
that will interrupt the power supply to the
unit.
For safety reasons, the ground wire connection
should be checked especially.
Install the power supply a safe distance away from
hot parts.
Lay all cords for the unit such that other
electrical devices cannot cause any dis-
ruptions. Be especially sure to separate
control lines and data transmission cords
from power cords.
For three-phase units check the direction
of rotation. The unit uses a right-hand field
of rotation.
The entire unit will have to be specially grounded if
you work with materials that cause strong electro-
static discharges as they are conveyed.
Cut all power to the unit before performing any
work on it. This is the most effective way to prevent
electrical accidents.
If work on the electrical system remains
uncompleted for some reason, make sure
the unit cannot be accidentally put into op-
eration.
Check all electrical connections and
threaded connections regularly to ensure
they are tight.


3.4 Safety temperature limiter on
heating units
The safety temperature limiter triggers at a tem-
perature above 400C (752F), and the unit
switches off. If the 3 minutes waiting time for
shutdown is not observed, and the temperature is
too high, it also trips the safety temperature limiter.
To return to operation, the safety temperature
limiter must be reset with the reset button.
3.5 Installing an extraction system
for the regeneration waste air
Harmful gases, which ware discharged in-
to the environment especially by way of the
regeneration waste air of the drying air
generator, develop when some kinds of
plastics are dried. Ask your material manu-
facturer in this regard. In this case, a ex-
traction system of the regeneration air
must be present.
Installing an extraction system is also
practical to avoid temperatures being
exceeded at the place of installation.
When installing an extraction system
please note that the waste air may be very
moist. This can lead to the formation of
condensate which must on no account
reenter the drying air generator. The ex-
traction system must not change the air
throughput of the drying air generator, es-
pecially of the regeneration.

3.6 Connecting the return air cooler
(optional)
The return air cooler is preferably connected to a
cooling water system with supply and return. The
cooling water network must be designed to suit the
entire cooling capacity.
The return air cooler is always required if
the return air temperature permanently ex-
ceeds 85C or 185F.
The return air cooler increases the efficiency of the
drying agent (desiccant), so that a return air cooler
may be practical even with lower return air tem-
perature.
3.7 Installation of the integrated
BS/6 - system
To prevent damage to machines, systems and
injury to people, only people authorized to perform
installation and start-up tasks should do so.
The MASTER loader of the BS/6 loading system
should be located on the hopper closest to the dry-
air generator model DRYMAX.
Ensure that the BS/6 loader devices are configured
with the necessary jumpers (see training manual
FEEDMAX BS/6).
Our trained installers would be glad to assist you
with your tasks.


4 Description of DRYMAX opera-
tion
The description is written for the person who will
be using the unit (users). This description assumes
you are generally familiar with dry-air dryers. Make
sure that all users have appropriate knowledge
and skills.
4.1 Segment wheel dryer DRYMAX
ATON
The Segment wheel dryer provides the required
drying medium (process air) required for the drying
process. Preferably, the DRYMAX Aton is up for
special drying applications.
The DRYMAX consists essentially of two filters,
two blowers and the drying wheel.
Optinal a dew point measuring device is available.
The measured value is indicated and can be
recorded for quality assurance.

1 hopper 2 return air
3 return air filter 4 process blower
5 drying wheel 6 dehumidification
7 preheating 8 process air
9 regeneration - 10 cooling air
heater
11 cooler 12 regeneration
13 regeneration - 14 regeneration -
air blower
15 regeneration filter

The air from the hopper is put into the dryer via the
return air filter (3). Through the blower (4) the
damp, cold air enters the drying wheel. It is dehu-
midified and through the process air (8), the air
flows back to the hopper heater, where the pro-
cess air (8) heated up to 130C / 266F (180C /
356F at high heat option) and will come back into
the hopper. Here, the warmed and dried air is
distributed by a conical air distributor optimally
routed through the hopper and the granulate is
dried. The rising moist air will return again to the
return air (2) and re-enters the circulation.
The drying wheel is divided into 36 chambers,
during operation most of the chambers are in the
dehumidification process. The drying wheel rotates
clockwise at a speed of about one turn per hour.
The return air is dehumidified, the Kstrolith 4 AK
regenerated and cooled down to resume moisture
in the next step.
In the regeneration process, the Kstrolith 4 AK,
which in the dehumidification process has taken up
the moisture in the air, is now also dried. The
regeneration filter (15) sucks ambient air through
the regeneration blower (14). The regeneration air
(13) passes through the middle of the drying wheel
and is thereby pre-heated (7) through the regener-
ation heater (9) The regeneration heater heats the
air up to 482F and dehumidifies the Kstrolith 4
AK in the regeneration area of the wheel. For the
regeneration waste air it is recommended to evac-
uate it outside or have volatile trap, because some
plastics can result in harmful vapors.
To prepare the Kstrolith 4 AK for dehumidification
it must be cooled down after regeneration. The
cooling air (10) is used and sent through some
cells of the drying wheel. The cooling air then
passes back into the return air.
4.2 Tower operation
In the tower mode the drying wheel is not turning
continuously. After a certain period of time, the
drying wheel is turned by several segements from
the dehumidification process to get into the regen-
eration process. The regeneration heater must not
be kept in continuous operation and allows for a
energy saving process.
If a dew point sensor is present, a delayed regen-
eration cycle can be started, depending on the
moisture.
The dew point sensor measures the moisture in
the process air.
4.3 MSF - Material saver function
The material saver function is available with drying
air generators DRYMAX with integrated process
heater and drying silo.
1
2 3
15 14 13
4
5
6
7
8
9 10
11
12


Active drying consumes energy. This physical fact
is utilised to protect the material from thermal
destruction.
A temperature sensor is installed in the return air
to register the energy consumption in the drying
silo. If no material is removed from the drying silo
the return air temperature will rise.
If the return air temperature rises to adjustable
threshold value 'MSF set', the DRYMAX lowers the
process air temperature to the temperature MSF
set plus 10C or 18F. Granulate drying is now
slowed down considerably while the material is
kept dry. If the return air temperature drops below
the temperatur MSF set less 10F or 18F for
instance through a transport cycle. DRYMAX
detects the drying demand and sets the prcess
temperature to the specified set value 'T set'.

The above graph explains the relationship. It
shows the time over the temperature. The red
upper curve shows the process air temperature,
the blue lower curve shows the return air tempera-
ture.
In practice the following procedure is recommend-
ed for setting the threshold value 'MSF set'. Initially
set the threshold value 'MSF set' to maximum
(85C or 185F). Run the device under normal
production conditions (no machine stop-page).
After approximatelx 2 hours of production a typical
return air temperature will have been established
(the return air temperature can be queried in the
Menu 5). Set the threshold value 'MSF set' approx-
imately 10C or 18F above the return air tempera-
ture.
4.4 Material conveying integrated
BS/6
A trouble-free operation of the FEEDMAX loaders
can only be guaranteed with the proper adjustment
of the material charge on the wand at the material
source. Please also refer to chapter "Setting of
material charge".
Please make sure that the load on the
material source is optimized!
4.4.1 Principal of material conveying
with integrated BS/6
The dry-air generator model DRYMAX integrated
BS/6 includes up to 6 loaders, which are connect-
ed to an integrated pump.

The pump T generates the vacuum for the convey-
ing of resin through wand L to loader SILO and
finally into drying hopper S. The conveying process
works with a time sequence.

The dry-air valve G selects the loader on the IMM
machine. The bypass-valve of the pump T is
closed and the suction box B is filled with dried
resin. Immediately afterwards, the dry-air valve G
is also closed and the air from the pump T conveys
the material to the IMM loader. If dosing is set, the
dosing valve is switched and the dry-air valve G
opens. Material B is conveyed until the end of the
T
L
SILO
S
G
B
T
IMM


conveying time. During this time, the vacuum valve
of the loader IMM is open.
If there is no material need for the IMM loader and
SILO loader, then the bypass valve of the pump T
is opened, and the dry-air valve G opens, to allow
the pump T to idle without load. After a delay time
of 3 minutes, the pump T will turn off.
4.4.1.1 Setting material charge
Set the material charge of the loader on the suc-
tion lines or suction box.
The material charge is the mixing ratio of
conveying air to conveying material.
To achieve a high conveying rate the material
charge must be maximised. The maximum convey-
ing rate is hgihly dependent on the characteristics
of the granulate (size, bulk weight, shape) and the
conveying line (length, number of bends, convey-
ing height).
The material charge is optimally set when
the granulate is conveyed freely flowing
without interruption.
Setting material charge on the suction
wand
Included with the device is a suction pipe (a).
Depending on the design of the suction pipe, air
adjustment is set by moving material hose up or
down (a), turning adjusting ring (b) or moving the
inner pipe on or out (c).

a) b) c)

Setting material charge on the suction
box (optional)
The suction box is equipped with one or several
suction connections.

-
+

-
+

For changing the material charge change the
suction connection in accordance with the direction
of the arrows. To increase the material charge
reposition the socket in the direction of +. If the
material charge is to be reduced, reposition the
socket in the direction of -. Secure the socket
position with the locking screw.

To change the material discharge of the controlled
vacuum take off box, adjust the stroke of the
cylinder. To increase the material discharge, move
the screw in the + direction. For reduction of the
material discharge, move the screw in the - direc-
tion.

+
- +
-


4.5 SILMAX drying hopper
(ATON in combination with
SILMAX Compact)
The SILMAX consists of a drying hopper, a pro-
cess heater and a conical air distributor.
The dried process air is heated by the process
heater and fed into the drying hopper. In the drying
hopper, the hot air meets the moist, cold plastic
granulate and the granulate releases moisture.
The moisture is supplied via the exhaust air to the
DRYMAX, which prepares the process air for the
next cycle.
If a SILMAX compact is combined with a
DRYMAX Aton the functions of menu 1
and 2 are not available. But the special
functions of menu 1 are available.


5 Initial start-up
Make sure that the energy supply for the unit is
available. Check this:
- electrical connection and grounding of the
device
- cooling water inlet and cooling water outlet:
for the cooling of the return air filter. For
the High Heat option the filters should be
cooled with water. The water temperature
must not be warmer than 10 C.
- extraction system for the regeneration
waste air (if mounted)
- Integrated BS/6: Compressed air supply
(4 - 6 bar)
Make sure that all described tasks under
Chapter 3 "Installation Notes" are carried out
and the requirements for installation areas are
fulfilled.
Turn the device, without drying material
(granulate), on and set in in the desired drying
temperature.
Leave the device, without material, for 6 hours
on, to remove any moisture from the device.
After successful start-up, the device is ready
for operation and for drying granulate.


6 Operation
The following instructions are written for the dryer's
operator (user) assuming that they have a general
working knowledge of desiccant dry air dryers. It is
important that all users familiarize themselves with
this piece of equipment before attempting to use
this piece of equipment.
6.1 Explanation of symbols on the
operating interface
The operating unit has a 7-digit LED display. In
addition there are various yellow illuminating LED's
on the operating interface giving additional infor-
mation on individual settings and/or control status-
es.

The most important functions can be selected by
way of the button. The following generally
applies to the changing of values: The button
serves to select, while are used to
change.
6.1.1 Status display of the user inter-
face
LED Remark

Process heater Silo: This symbol is illumi-
nated, if the process heater is activated.
LED Remark

Material Saver Function: This symbol is
illuminated, if the material saver function
is activated.

Regeneration heater: This symbol is
illuminated, if the regeneration heater is
activated.

Regeneration temperature reduction: The
LED is illuminated, if the regeneration
temperature is lower than the maximum
set temperature.

Temperature unit: This symbol is illumi-
nated, if the unit "F" is selected. If the
LED is off, the selected unit is "C".

LED is illuminated if service information is
present. Report this to the Wittmann-staff
during your next service appointment.

This symbol is illuminated, if the keys are
locked.
It is blinking, if the Code-Menu is selected.
6.2 Switching the dryer ON and
OFF
Switching ON the dryer: Switch the main switch on,
than press the button . The DRYMAX is now
switched on and is in operation.
Switching OFF the dryer: The dryer needs to be
deactivated first by pressing the button .
Wait for the switch-off-time of 3 minutes, and turn
the device switch in position "off".
6.3 Menu 1 Measured value pro-
cess temperature / operating
status
Key LED Remark
1x

Menu 1 displays the current
drying temperature of silo and
error messages.

If the dryer is switched off the display alternates
between OFF and current drying temperature
during the blower shut down timer. Once the
blower shut down time has expired, OFF will be
displayed.


6.3.1 Special functions in Menu 1
6.3.1.1 Display of software version
Key LED Remark

In Menu 1 press both buttons
UP and DOWN at the same
time. The current software
version is showing as scrolling
text on the display.
6.3.1.2 Confirm error messages
Key LED Remark

To confirm an error message in
Menu 1 both buttons UP and
DOWN at the same time.
6.4 Menu 2 Set value process heat-
er / State of operation
Key LED Remark
2x

The set value for the process
heater is set in Menu 2.

Use the UP / DOWN button to
select the desired temperature.

With the button the process
heater for the corresponding silo
can be activated or deactivated.

Confirm with the MODE key.

6.5 Menu 3 Measured value dew
point
This menu is available, if the dryer is equipped with
a dew point sensor.
A dew point sensor is available as an option. The
dew point sensor measures the actual dew point
temperature. This sensor enhances the process
safety for the drying process.
Key LED Remark
3x

Display of the actual dew point
value (optional).

To get a reference of a poor dew point, press both
arrow keys simultaneously. This unlocks the option
of error messages and on the display a dot on the
right hand side of the digit is illuminated.
6.6 Menu 4 Set value for changing
the cell
Set the desired dew point temperature.
Key LED Remark
4x

In Menu 4 the changeover point
for the cell change and the
regeneration temperature reduc-
tion is set.

Use the UP / DOWN key to
select the desired temperature. -
only by set Jumper 6


On the display with dot:
TP-controlled cell-changes ON
On the display without dot:
TP-controlled cell-changes OFF

Appears "L L." at the display of the set point of the
dew point temperature, so the lowest possible dew
point (=best dew point) will be triggered. Further-
more if the regeneration set point is not reduced,
the wheel mode can't be left.


6.7 Menu 5 Measured value materi-
al saver function / return air
temperature
The return air temperature is utilized to activate the
granulate protection function. Once the set limit
value has been reached the granulate protection
function will be activated.
Key LED Remark
5x

Menu 5 displays the measured
value of the return air tempera-
ture of the silo.

6.8 Menu 6 Limit value for the ma-
terial saver function
Key LED Remark
6x

Menu 6 allows the entry of the
limit value of the Material saver
function.

Use the UP / DOWN key to
select the desired temperature.
The temperature range for the
limit value is between 5085C.
With the optional return air
cooler the range can be extend-
ed to 50135C (122275F).
At the lower temperature range
the function "Automatic limit
valve" is located. If selected the
display shows "auto". The auto-
matic limit value depends on the
setting of the process value. For
exceptional operating conditions
however the manual limit must
be set.

6.8.1 Special function in Menu 6
Key LED Remark

Press UP / DOWN at the same
time, the display shows the set
automatic temperature limit.
6.9 Menu 7 Pre-Drying Time
Key LED Remark

Switch "OFF" the dryer.
7x

Change to Menu 7.

Select the desired Pre-Drying
time in hours (0 - 24 hours) with
the UP and DOWN buttons.


Start pre-drying time
The dryer is "OFF".
Key LED Remark

Switch the dryer "ON".
With the activation of the dryer,
the Pre-Drying time will automat-
ically start to count down.

During the active Pre-Drying
time the LED is blinking.

Show remaining pre-drying time
This menu is only available when the dryer is "ON".
Key LED Remark
7x

Change to Menu 7.
The display shows the remaining
Pre-Drying time in hours.
If the pre drying time has run
out, at the display appears "- - -".
6.10 Menu 8 Key lock
Key LED Remark
8x

This menu is indicated by show-
ing "123" in the display. Starting
from this menu the key lock can
be activated or deactivated.

Select the desired Code-Number


Key LED Remark

with the UP / DOWN buttons:
Code-Number:
CODE 150: Keys are locked
CODE 153: Keys are not locked

Activate or deactivate the func-
tion with the ON / OFF button.

6.11 Counter Operating Hours
Key LED Remark
8x

This menu is indicated by show-
ing "123" in the display. Starting
from this menu the Counter
Operating Hours can be select-
ed.

Select the desired Code-
Numbers with the UP/DOWN
buttons.
Counter Operating Hours:
CODE 102

Activate the display of the Coun-
ter Operating Hours with the
ON / OFF button.

Display: "bEt".
Select the Operating hour coun-
ter bS with the MODE button
bS = Operating hours unit
Operating hours " t t" = Ten
Thousand Numbers
Operating hours "h e" = digits
hundred ten single
Merge the values of the two
displays together: " t t" "h
e" results in the complete oper-
ating hours.

Leave the display of the Operat-
ing Hours with the ON / OFF
button.
6.12 Change temperature unit
Key LED Remark
8x

In this menu the unit for all
temperature values can be
changed. A change can only be
performed by Wittmann-staff.
Key LED Remark

Select the desired Code-
Numbers with the UP/DOWN
buttons.
Code-number:
CODE 120: Set temperature
unit. "t e"

With the UP-key the temperature
unit F is turned on. The LED is
illuminating.

With the DOWN-key the tem-
perature unit C is turned on.

6.13 SLEEP function
This menu item allows the running device, to turn
off automatically after a certain period of time.
Key LED Remark
1x

Here the time is set, to power
down automatically.

Select by pressing the SLEEP
button the desired time. It can be
set from 0.5 hour to 24 hours.

If there is no button is pressed in the next 4 se-
conds, the control accepts the set value for the
SLEEP value. On the display you can see in
scrolling text "SLEEP set time".
SLEEP is set and the dryer continues to run, the
LED "SLEEP On" illuminates.
If the device is not switched off, the set time
doesn't start to run down and the LED "Sleep On"
flashes.
If an error occurs or if the main switch is
actuated, the function will be deactivated.
6.14 TIMER function
This menu item allows you to set a switch-on
delay.
Key LED Remark
1x

Here the time for automatically
start of the device is set.


Key LED Remark

Select by pressing the TIMER
button the desired time. It can be
set from 0.5 hours to 24 hours.

If there is no button pressed in the next 4 seconds,
the control accepts the set value for the SLEEP
value. On the display you can see in scrolling text
"DELAY set time".
If the device is not switched off, the set time
doesn't start to run down and the LED "TIMER On"
flashes.
If an error occurs or if the main switch is
actuated, the function will be deactivated.
6.15 ECO-Mode
The ECO-mode allows the activation to change
into the Tower mode.
Key LED Remark

The ECO-On LED begins to
flash.

To get into the tower-mode the regeneration tem-
perature must be below 200C / 392F.
The change to tower-mode, depending on
the drying behavior, can take up to a min.
of 5 hours (from the turn ON of the main
switch).

6.15.1 Switching from tower to wheel
mode
Switching from the tower to the wheel mode will
change automatically, if:
the ECO-On LED doesn't illuminate
or
the monitored heating time (Default value
= 8 min) wasn't stopped
or
after the minimum cycle time, the current
dew point is under the set dew point.
By returning to the wheel mode, the regeneration
temperature is automatically increasing up to
220C / 428F.
6.16 ambiLED
The ambiLED ring around the user interface
serves as a status inidcator. The operator can see
the operation state of the device through the colors
of the ambiLED.
The blue symbolizes the wheel mode. The green
symbolizes the tower mode. The blinking red light
symbolizes an alarm.


7 Maintenance
This chapter assumes knowledge of acci-
dent prevention rules, operating conditions,
and safety regulations and their implemen-
tation.
This chapter assumes electrical and me-
chanical skills gained as a result of educa-
tion, experience and training.
Name a supervisor before beginning any
maintenance or repair work.
Disconnect all power sources before per-
forming any work.
Keep written records of all work performed.
Do not operate this unit in a partially disas-
sembled state.
Maintenance and repair procedures not
described here may be performed or as-
signed ONLY by Wittmann service techni-
cians, or qualified personnel authorized by
Wittmann.
7.1 Maintenance intervals
Please observe the specified maintenance inter-
vals. This is the only way to ensure your unit
functions safety and properly and that we can
extend full warranty benefits in accordance with
our warranty conditions.
Responsibility for maintenance and regular inspec-
tion of the safety devices on the unit falls to the
system operator as soon as the operator takes
possession of the unit.
Deactivate all power to the unit before performing
any maintenance. Cut the supply of electricity to
the unit. Cold water lines and any other lines to or
from the unit should be deactivated.
The said table is an overview for the maintenance
and repair personnel. Depending on the plastic
granulate and the operation, the intervals must be
adjusted. In the following chapters, the activities
are explained and described in a more detailed
way.

Component
5
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

4
0
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

2
0
0
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

Activities
safe installation, wiring,
switch, hoses, connections
- - C/R
check for leaks or damage, replace if neces-
sary
return air filter I R R/C
Blow the filter from inside out. Use com-
pressed air.
regeneration air filter I R R/C
Blow the filter from inside out. Use com-
pressed air.
air filter housing I R R Check for cracks and leaks.
return air cooler I I R Check fins visually and blow them out.
cooling water hoses I I I Visual inspection for cracks
process blower I I I Clean cooling fins of dirt
Air duct hoses I I I
Check for friction points, Control connec-
tions


Component
5
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

4
0
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

2
0
0
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

Activities
Wheel seal I I I Check for cracks and leaks.
dew point sensor I I R Check housing for leaks, free them from dirt
belt I I I
Check for cracks and broken places, replace
if necessary
wiring I I I
Check for cracks and broken places, control
connections
Kstrolith 4AK renew after 5 to 8 years
R = Replace, I = Inspection, L = Lubricate, C = Clean, A = Drain / Renew
7.1.1 Safeguarding and power supply
On a regular basis, check one time per year all
safeguarding, lines, switches, hoses, and threaded
connections for leakage, damage, and tightness.
Repair any defects immediately.
7.1.2 Return air filter
Loosen the wing nut and remove the lid. Loosen
the wing nut and washers and remove the filter.
Blow out the filter from inside to outside. Check the
filter for damage and replace it if necessary. When
inserting the filter, the seals of the filter and the
filter bowl must fit well. Secure the filter with the
washers and wing nut. Place the lid and secure
them with the wing nut.
If the filter becomes clogged due to con-
densation, the filter should be replaced and
an optional condensate separator must be
used.
7.1.3 Regeneration air filter
Loosen the wing nut and remove the lid. Loosen
the wing nut and washers and remove the filter.
Blow out the filter from inside to outside. Check the
filter for damage and replace it if necessary. When
inserting the filter, the seals of the filter and the
filter bowl must fit well. Secure the filter with the
washers and wing nut. Place the lid and secure
them with the wing nut.
If the filter becomes clogged due to con-
densation, the filter should be replaced and
an optional condensate separator must be
used.

7.1.4 Return air cooler
If a return air cooler is installed, check them for
leaks. Remove the return air cooler after 2000
hours and check the condenser coils for buildup.
Clean them if necessary. Clean the return air
cooler with compressed air and a soft brush.
7.1.5 Cooling water hoses
Check the hoses of the cooling water for damage,
cracks, fraying, porosity and smoothness.
7.1.6 Process blower
Clean the fan and the cooling fins of dirt. Check
how tight the air hoses fit and check for friction
points.
7.1.7 Air duct hoses
Check all hoses for secure connections. If neces-
sary, remove the hose clamps and check in the
hoses for buildup. Check the hoses for pressure
and friction points. Replace faulty hoses immedi-
ately with new hoses, otherwise there is a risk of
overheating the unit.
7.1.8 Wheel seal
Check the wheel seal of the drying wheel for leaks.
Replace the seal if necessary.


7.1.9 Dew point sensor
Check the tightness of the copper lines and clean
them. Check the plug connection of the power
supply is firmly seated. If there is any buildup,
clean it carefully.
7.1.10 Belt
Check the belt for cracks or breaks and replace the
belt if necessary.
Replace the belt every year.
7.1.11 Wiring
Check the wiring for grinding and breaking points.
Check the attachment of all connectors. Check all
bolts for tightness of electrical connections. If
necessary, tighten the bolts.

7.1.12 Kstrolith 4AK
Skin contact may cause drying.
When the desiccant comes in contact
with water, noticeable heat occurs.
It is recommended to prevent dust gen-
eration.
In case of dust generation, use respirator
masks, goggles and protective gloves.
It is recommended to exchange the Kstrolith 4 AK
every 5-8 years. Remove the drying wheel. Inform
your nearest Wittmann agency and send us the
drying wheel. In return you will receive a filled
drying wheel. Mount the drying wheel in the
DRYMAX.


8 Faults
8.1 Alarm list
If an error is identified the error number will be shown on the display (Exx). If an error can be allocat-
ed to a component, this is additionally indicated by the appropriate LED flashing.

1 Error message Error in safety chain
10 Error message Tolerance exceeded Silo 1
12 Error message Tolerance exceeded Silo 1 return air
14 Error message Tolerance exceeded regeneration 1
16 Error message Tolerance exceeded Reg. exhaust air 1
20 Error message Tolerance exceeded dew point
30 Error message Tolerance undercut Silo 1
32 Error message Tolerance undercut Silo 1 return air
34 Error message Tolerance undercut regeneration 1
36 Error message Tolerance undercut Reg. exhaust air 1
40 Error message Tolerance undercut dew point sensor
48 Error message Process blower pressure monitoring
49 Error message Return air filter monitoring
50 Error message Sensor break Silo 1
52 Error message Sensor break Silo 1 return air
54 Error message Sensor break Regeneration 1
56 Error message Sensor break Regeneration exhaust air 1
60 Error message Sensor break dew point
68 Error message Cooler not sufficient
69 Error message Wheel is not rotating
71 Error message E01 after main switch off, without aware cooling time
72 Error message EEPROM and SW do not match
74 Error message New EEPROM (Reset required)
76 Service message Service needed
77 Error message ADC plug-in card not recognized
78 Error message IO plug-in card not recognized
79 Error message Step-motor plug-in card not recognized
8.2 Troubleshooting
Check the power supply of the device.


9 Replacement Parts
9.1 Aton F

When ordering replacement parts, always
state:

Order number (RS xxxx)
Machine number
Control number
Replacement part number (if available)

Pos. Description Item No. Pos. Description Item No.
1 Belt MA-1044 8 Seal K101-3016
2 Wheel Seal up K101-2935 9 Temperature sensor EW-595
3 Wheel Seal down K101-2936 12 Side channel blower CP-87
4
Drying wheel F70
Drying wheel F120
K201-1048
K201-1028

13
Side channel blower F70
Side channel blower F120
CP-86
CP-45
5 Gear MA-1039 14 Heater K101-2955
6 Stepper motor EM-397 Hose diameter DN40 CA-189
7 Seal K101-923 Hose diameter DN60 CA-91
Kstrolith 4 AK CA-24
3
1
4
6
2
5
9
8
7

12
13
14


Pos. Description Item No.
10 Switch: Thermostatic EW-762
11 Switch: Compressed air EW-734
14 Air filter CA-193
15 Sleeve ML-1188
16 Role: Drive Wheel K101-3423

14
14

10
11

15
16
9


9.2 Aton F / integrated BS/6-system

Pos. Description Item No.
1 Bypass valve BS6 F201-781
2 Filter element CA-455
3 Valve bypass F201-780
4 Side channel blower CP-94
5 Filter element CA-392
6 Cylinder PZ-513
7 Valve 5/2 PV-317
Further replacement parts, see - 9.1 Aton F

1
2
3
4
5
6
6
7
7


10 Technical data

DRYMAX
ATON F

F
7
0

F
7
0
-
x
-
M

3

k
W

h
e
a
t
e
r

F
7
0
-
x
-
M

6

k
W

h
e
a
t
e
r

F
1
2
0

F
1
2
0
-
x
-
M

3

k
W

h
e
a
t
e
r

F
1
2
0
-
x
-
M

6

k
W

h
e
a
t
e
r

Air output 50 Hz
Air output 60 Hz
m/h
70
84
120
144
Mains voltage
EU: 400 V / 3 Ph / 50 Hz
US: 480 V / 3 Ph / 60 Hz
CA: 575 V / 3 Ph / 60 Hz
JP: 208 V / 3 Ph / 50 Hz
MEX: 440V / 3 Ph / 60 Hz
Connected load kVA
400V: 4,92
440V: 5,12
480V: 5,24
208V: 4,78
400V: 10,12
440V:10,32
480V: 10,43
208V: 9,98
400V: 10,92
440V: 11,12
480V: 11,24
208V: 10,78
400V: 5,68
440V: 5,96
480V: 6,15
208V: 5,47
400V: 10,88
440V: 11,16
480V: 11,35
208V: 10,66
400V: 11,68
440V: 11,96
480V: 12,15
208V: 11,47
Kstrolith 4 AK kg 9,5 9,5 9,5 15,5 15,5 15,5
Connection cable 5 m
Mains plug 32 A CEE
Noise development
dB
(A)
< 82
Weight kg ~ 129 ~ 271


DRYMAX
ATON F70

F
7
0

F
7
0
H

F
7
0

1
0
0

F
7
0

1
0
0

M

F
7
0

1
5
0

M

F
7
0

2
0
0

M

F
7
0

3
0
0

M

Length A mm 1200 1200 1300 1300 1500 1500 1500
Width B mm 800 800 1100 1100 1350 1350 1350
Height C mm 1400 1400 1800 1950 2100 2450 2450
Weight kg 141 143 173 207 217 225 239

DRYMAX
ATON F120
F
1
2
0

F
1
2
0
H

F
1
2
0

1
0
0

F
1
2
0

1
0
0
M

F
1
2
0

1
5
0
M

F
1
2
0

2
0
0
M

F
1
2
0

3
0
0
M

F
1
2
0

4
0
0
M

Length A mm 1300 1300 1300 1300 1300 1500 1500 1500
Width B mm 1100 1100 1100 1100 1100 1350 1350 1200
Height C mm 1500 1500 1900 1950 2100 2450 2250 2150
Weight kg 173 175 205 232 242 250 264 274


11 Customer Service Centers
11.1 Europe
Austria / Headquarter Wien
Wittmann
Kunststoffgerte GmbH
Lichtblaustrae 10
A-1220 Vienna, Austria
Office: 0043-1 250 39-0
Fax: 0043-1 259 71 70
info@wittmann-group.at
Germany
Witmann Robot Systeme GmbH
Am Gewerbepark 1-3
D-64823 Gro Umstadt
Deutschland
Tel. + 49 - 607893390
Fax. + 49 - 6078933940
info.de@wittmann-group.com
www.wittmann-group.com
Wittmann Robot Systeme GmbH
Haimendorfer Strae 48
D-90571 Schwaig/Nbg.
Deutschland
Tel. + 49-911953870
Fax + 49-9119538750
info.de@wittmann-group.com
Belgium / Netherland / Luxemburg
Wittmann Battenfeld Benelux N.V.
Nieuwlandlaan 1 a
Industriepark B 190
3200 Aarschot
Belgium
Tel. +32 16 55 11 80
Fax +32 16 56 26 59
info@wittmann-group.be
www.wittmann-group.be
Bulgaria
Wittmann Battenfeld Bulgaria EOOD
Hr. Smirnenski Str. 24
4147 Kalekovets
BULGARIA
Office: +359 3124 2284
Fax: +359 3124 2279
jassen.sterev@wittmann-group.com
www.wittmann-battenfeld.com

Great Britain /Ireland
Wittmann Battenfeld UK LTD
Sanders Road, Finedon Road
Industrial Estate
Wellingborough
GB-NN8 4NL Northants
Great Britain
Office: 0044-1933275777
Fax: 0044-1933270590
info@wittmann-group.co.uk
www.wittmann-group.co.uk
Denmark
Wittmann Battenfeld ApS
Kratbjerg 202
DK-3480 Fredensborg
Denmark
Tel.: +45-4846 6500
Fax +45-4846 6519
info@wittmann-robot.dk
www.wittmann.dk
Finland
WiBa Finland Oy
Pailinnantie 6
FI-24910 Halikko as.
FINLAND
Tel. +358 44 72 73 810
petri.haggman@wiba.fi
www.wiba.fi
Polen
Dopak Sp.z.o.o.
ul. Sokalska 2
54-614 Wroclaw
Polen
Office: +48 71 35840-00
Fax: +48 71 35840-10
dopak@dopak.pl
www.dopak.pl
Czech Republic / Slovakia
Wittmann Battenfeld CZ spol. S.r.o.
Male Nepodrice 67
CZ - 397 01 Pisek
Czech Republic
Tel.: 00420 384 972 165
Fax.: 00420 382 272 996
info@wittmann-group.cz
www.wittmann-group.cz


Hungary
Wittmann Robottechnikai Kft.
H-9200 Mosonmagyarvr
Eke u. 6
Hungary
Office : +36 96 577470
Fax: +36 96 577471
info.hu@wittmann-group.com
www.wittmann-grouo.com
Slovenia/Croatia/Bosnia Herzegovina
Robos d.o.o
Pot na Debeli hrib 50
SLO-1291 Skofljica
SLOVENIA
Peter Zajc
Tel./Fax: +386 1 781 00 44
mobile: +386 41 779 019
info@robos.si
www.robos.si
Italy
Wittmann Battenfeld Italia Srl
Via Donizetti, 9
20020 Solaro MI
ITALY
Tel. + 39 (02) 96 98 10 20
Fax + 39 (02) 96 98 10 29
info@wittmann-group.it
www.wittmann-group.it
Romania
Wittmann Battenfeld S.R.L.
Cotroceni Business Center
B-dul Iuliu Maniu Nr.7, Corp T, Et. 2, Sector 6
Bucuresti
RO 061072
ROMANIA
Tel. +40 720 227 255
Fax. +40 213 172 718
bogdan.nestor@wittmann-group.com
Russia
OOO Battenfeld Injection Molding Russia
Altufievskoe shosse
house 48, block 1, office 304
127566 Moscow
RUSSIA
Tel. +7 495 983-02-45
Fax. +7 495 983-02-45
general@battenfeld.ru
www.battenfeld.ru
Switzerland/Liechtenstein
Wittmann Kunststofftechnik AG
Uznacherstr. 18
CH-8722 Kaltbrunn
Schweiz
Office: +41(0) 55 293 40 93
Fax: +41(0) 55 293 40 94
info@wittmann-group.ch
www.wittmann-group.ch
Sweden / Norway
Battenfeld Sverige AB
Skallebackavgen 29
30241 Halmstad
SWEDEN
Office: +46 35 15 59 50
Fax: +46 35 15 59 59
info@battenfeld.se
www.battenfeld.se
France
Wittmann Battenfeld France SAS
27, Rue de la Tuilerie
Z.I. Tuilerie II
F-38170 Seyssinet - Pariset
FRANCE
Office: +334-76842727
Fax: +334-76842720
info@wittmann-group.fr
www.wittmann-group.fr
Wittmann Battenfeld France SAS
ZA Champ Frvant
F-39360 Chassal
France
Office: +333-84415454
Fax: +333-84415455
info@wittmann-group.fr
www.wittmann-group.fr
Spain
Wittmann Battenfeld Spain S.L.
Pol. Ind. Plans d' arau
C/Thomas Alva Edisson Nr. 1
08787 La Pobla de Claramunt
Barcelona
SPAIN
Office: 0034-93808 78 60
Fax: 0034-93808 71 97
info@wittmann-group.es
www.wittmann-group.es
Greece
Casamesta Ltd
16 Krinon
PC 3110 Limassol
ZYPERN
info@viopolymer.gr
Turkey
Wittmann Battenfeld Plastik Makineleri Ltd. ti.
Kkyal i merkezi
Girne Mahallesi, Irmak Sokak
F Blok No: 20
TK-34582 Maltepe stanbul
TURKEY
Office: +90 216 550 93 14
Fax: +90 216 550 93 17
info.tr@wittmann-group.com
www.wittmann.com.tr


Serbia
Primex Export-Import
Bul. Revolucije 290
11050 Beograd
SERBIA
Tel. +381 11 2417 362
Fax. +381 11 2412 271
primex@sezampro.rs
www.wittmann-robot.com
11.2 North America
Canada
Wittmann Canada Inc.
35 Leek Crescent
Richmond Hill, ON L4B 4C2
Tel. (905) 887-5355
Fax (905) 887-1162
toll free: 1 888 466 8266
info@wittmann-group.ca
www.witmann-group.ca
USA
Wittmann Battenfeld Inc.
1 Technology Park Drive
Torrington, CT 06790
USA
Office: +1(860) 496 - 9603
Fax: +1(860) 482 - 2069
info.us@wittmann-group.com
www.wittmann-ct.com
West Coast regional office:
29222 Rancho Viejo Road, Suite 113-A
San Juan Capistrano, California
Midwest Tech Center:
Elgin, IL
Tel.: +1 847 844 1811
Mxico
Wittmann Battenfeld Mxico S.A. de C.V.
Av. Rafael Sesma Huerta No. 21
Parque Industrial FINSA
C.P. 76246
El Marqus Quertaro
MEXICO
Tel. +52 442 10 17 100
Fax + 52 442 10 17 101
info@wittmann-group.mx
www.wittmann-group.mx
Guatemala / Honduras / El Salvador
maprimaq
Calzada Roosevelt 22-43 zona 11
TIKAL FUTURA - Business & Convention Center
Torre Sol - Oficinas 9C & 9D
Guatemala Ciudad
Guatemala, C.A. (01011)
Office: +502 2440 1840
Fax: +502 2440 1830
Mobile: +502 5781 2777
plasticos@maprimaq.com
www.maprimaq.com
Costa Rica
Jonathan Jos Barth Solis
Asesor Externo Wittmann Battenfeld Costa Rica
Villa Barsa de la Escuela, San Diego 200 Mts. Sur
Calle la Claudia
Desamparados Alajuela
COSTA RICA
C.P. 20110
Tel. +506 24 41 53 24
jonathan.barth-consultor@wittmann-group.mx
Central America / Dominican Republic
Jonathan Barth
Wittmann Battenfeld Mxico S.A. de C.V.
Tel. +506 8386 54 32
jbarth@wittmann.com.mx
11.3 South America
Brazil
Wittmann do Brasil Ltda.
Av. Francisco de Angelis
166 - Jardim Okita
13043-100 Campinas SP
BRAZIL
Office: +55 19 3234 9464
Fax: +55 19 3234 3784
wittmann@wittmann-group.com.br
www.wittmann-group.com.br
Chile
Victor Hugo Cordovez & Boris Pizarro
Intermaq LTDA
Manuel Fischmann 0568
La Cisterna, Santiago
CHILE
Tel: + 56-2-3109108
victorcordovez@intermaq.cl
boris@intermaq.cl
Colombia
Jairo Mantilla
Asesor Externo WIBA Colombia
Calle 152 A No. 13-58 Torre 2Apt.
702 Edificio el Cedro
Bogot
COLOMBIA
Tel: +57 (1) 648 53 13
jairo.mantilla-consultor@wittmann-group.mx


11.4 Asia
China
Wittmann Robot (Kunshan) Co. Ltd.
No. 1, Wittmann Road,
Dianshanhu, Kunshan
Jiangsu Province,
CHINA 215345
Office: + 86 512 5748 3388
Fax: + 86 512 5748 3399
info@wittmann-group.cn
www.wittmann-group.cn
Wittmann Battenfeld (Shanghai) Co., Ltd.
1908-1909, Building 915
Oasis Middlering Business Centre
No. 915 Zhenbei Road, Shanghai
CHINA 200333
Office: +86 21 5489 2121
Fax: +86 21 5489 3239
info@wittmann-group.cn
Japan
Plastron Corporation
229-1 Aza Aotahara,
Arai Motomiya-Machi,
Adachi-gun
969-11 Fukushima-Ken
Japan
Office: +81 2433 63371
Fax: +81 2433 63373
tanito@plastron.co.jp
Singapore/Indonesien/Vietnam
Wittmann Battenfeld (Singapore) Pte. Ltd.
No. 48 Toh Guan Road East, #03-123
Enterprise Hub
SINGAPORE 608586
Tel. +65 6795 8829
Fax +65 6795 8786
info@wittmann-group.sg
Thailand
Wittmann Battenfeld (Thailand) Co. Ltd.
294/2 Soi RK Office Park
Romklao Rd., Klong Sam Prawet
Lad Krabang
Bangkok 10520
THAILAND
Tel. +66 2 184 9653
Fax +66 2 184 9654
info@wittmann-group.th
Taiwan
Wittmann Battenfeld (Taiwan) Co. Ltd.
No. 365, Dalin Rd., Daya Dist.
Taichung Country 42847
TAIWAN (R.O.C.)
Tel. +886 4 2567 9272
Fax. +886 4 2567 9372
info@wittmann-group.tw
Emirate (VAE)
Bahrain / Oman / Kuwait / Qatar
Eurogulf Industrial Supplies LLC
P.O. Box: 3689
Sharjah
UNITED ARAB. EMIRATES
Managing Director Mr. Walter Cornelisse
walter@erogulf.net
Malaysia
Wittmann Battenfeld (Malaysia) Sdn Bhd
No. 16, Jalan Bandar Limabelas
Pusat Bandar Puchong
47100 Selangor
D.E. MALAYSIA
Tel.: + 60 3 5882 6028
Fax.: + 60 3 5882 6036
info@wittmann-group.my
Korea
DIGITRADING Co. Ltd.
#201, 192-10, Shinbu-dong
Chun an si, Chung nam
South Korea 330-991
Mr. Chani Park
Tel. + 82 31 429 7911
Fax + 82 31 429 7915
digitrad@kornet.net
India
Wittmann Battenfeld India pvt Ltd.
2, Kuppuswamy Naicker street
Ashok nagar
Arumugam Nagar - Chinna Porur
Chennai 116
INDIA
Tel.: + 91 44 42077009
nanda.kumar@wittmann-group.com
Israel
A Zohar Ltd.
Systems & Technology
Trade Center Hashmura str. 2
IL-30900 Zichron YaAkov
ISRAEL
Mr. Arieh Zohar
Tel. + 972 54 4270 582
Fax + 972 54 6392 113
Hdy + 972 64 4270 582
Fax + 972 64 4270 583
azohar@netvision.net.il


11.5 Africa
South Africa
MOULDPLAS MARKETING PTY LTD
[P.O. Box 960 North Riding 2162]
4 Kya Sands Road
Kya Sands Industrial Estate
Randburg, 2163
Gauteng Province
SOUTH AFRICA
Office: +27 11 462 2920
Fax: +27 11 462 2108
bryan@mouldplas.co.za
Egypt
MEISCA Middle East
Industrial Services & Commercial Agencies
27 Ahmend Fakhry Str.,
Apt. 2-Zone 6 Nasr City
Cairo 11391
+20 (2) 2270 0919
+20 (2) 2271 7032
info@meisca.com
Marocco
Germany Plast/Alasil
44 Ang Avenue Hassen 2 - Rue Med Abdou
B Nr. 5 Kenitra
Casablanca
Marokko
Office: 00212 537378096
Fax: 0537379046
germany.plast@googlemail.com
Tunisia
FLUIDES SERVICES
Immeuble SAADI Tour E.F. - App. No. 12
1082 cit Mahrajane
TUNIS
TUNISIA
Tel. +21671 714 736
Fax. +21971 700 882
fluides.services@planet.tn
www.fluides-services.com

11.6 Australia
Australia/New Zealand
Wittmann Battenfeld Australia Pty Ltd
Unit 9, Garden Boulevard
Dingley Village VIC 3172
PO Box 614 Braeside 3195
AUSTRALIA
Office: +61 3 9551 4200
Fax: +61 3 9551 4300
steven.mohr@wittmann-group.com.au
www.wittmann-group.com.au


12 Annex
12.1 Parameter orientation table
Plastic
Abbre-
viation
Process-
temperature
[C]
Pre-drying
time
[h]
Bulk density
[kg/dm]
Air quanti-
ty
[m/kg]
Acrylnitril-Butadien-Styrol ABS 80 2,5 0,63 1,62
Acrylnitril-Styrol-Acrylester ASA 80 3 0,66 1,62
Zelluloseacetat CA 65 2,5 0,78 2,46
Zelluloseacetobutyrat CAB 60 2,5 0,71 2,38
Zellulosepropionat CP 70 2,5 0,74 2,31
Ethylen-Vinlyacetat-Cop. EVA 80 2 0,57 2,86
Ionomere Ionomere 90 3,5 0,56 2,59
Liquid Crystal Polymer LCP 150 4 0,83 1,62
Polyamid 11 PA11 75 3 (*) 0,62 1,63
Polyamid 12 PA12 75 3 (*) 0,62 2,07
Polyamid 6 PA6 80 3 (*) 0,68 2,11
Polyamid 6-10 PA610 80 3 (*) 0,65 2,11
Polyamid 6-3-T PA63T 80 3 (*) 0,67 1,87
Polyamid 6-6 PA66 80 3 (*) 0,68 2,11
Polyamid 6-6, 35% Glasfaser PA66
GF35
80 3 (*) 0,85 1,74
Polyaryletherketone PAEK 150 3 0,78 1,70
Polybutylentherephthalat PBT 120 3,5 0,81 1,72
Polybutylentherephthalat, 30% Glasfaser PBT
GF30
120 3,5 0,92 1,72
Polycarbonat PC 120 3 0,72 1,34
Polycarbonat, 30% Glasfaser PC GF30 120 3 0,86 1,24
Polycyclohexylenedimethyleneterephthalate
+ Glycol (Cop.)
PCTG 75 6 0,74 1,95
Polyetheretherketon PEEK 160 4 0,79 2,54
Polyetheretherketon, 30% Glasfaser PEEK
GF30
160 4 0,89 2,01
Polyethylen z.B. mit Ru gefllt PE-
gefllt
90 3 0,57 2,23
(lineares) Hart-Polyethylen PE-HD 90 1,5 0,58 2,23
Polyetherimid PEI 150 3,5 0,76 1,40
(verzweigtes) Weich-Polyethylen PE-LD 80 1,5 0,55 2,36
Lineares Polyethylen niederer Dichte PE-LLD 90 1,5 0,55 2,23
(lineares) Polyethylen mittlerer Dichte PE-MD 90 1,5 0,56 2,23


Polyethersulfon PES 150 3,5 0,82 1,52
Polyethersulfon, 30% Glasfaser PES
GF30
150 3,5 0,96 1,46
Polyethylentherephthalat (injection) PET 125 4 0,84 1,72
Polyethylentherephthalat (preforms, extru-
sion)
PET-A 170 6 0,84 2,13
glykolmodifiziertes Polyethylentherephthalat PETG 65 4 0,76 1,74
Perflour Alcoxyalkan Cop. PFA 120 3 1,30 1,28
Polyflouralkoxy-Cop. PFA-TFA 120 3 1,30 1,28
Polymethylmethacrylat PMMA 80 3,5 0,71 1,83
Polyoxymethylen POM 100 2,5 0,85 1,66
Polyoxymethylen, 30% Glasfaser POM
GF30
100 2,5 0,96 1,37
Polypropylen PP 90 1,5 0,54 2,00
Polypropylen, 20% Glasfaser PP GF20 90 3 0,63 1,80
Polypropylen, 30% Glasfaser PP GF30 90 3 0,68 1,66
Polypropylen, 40% Mineral PP M40 90 3 0,73 1,63
Polyphthalamid PPA 100 6 0,69 1,58
Polyphthalamid, 33% Glasfaser PPA
GF33
100 6 0,89 1,36
Polyphenylenether PPE 100 2 0,65 1,36
Polyphenylenether, 30% Glasfaser PPE
GF30
100 2 0,77 1,52
Polyphenylenoxid PPO 100 2,5 0,64 1,61
Polyphenylensulfid PPS 150 3,5 0,80 1,63
Polyphenylensulfid, 40% Glasfaser PPS
GF40
150 3 0,99 1,38
Polystyrol PS 80 1,5 0,63 1,62
Polysulfon PSU 140 2,5 0,74 2,55
Polysulfon, 20% Glasfaser PSU
GF20
150 3 0,84 2,38
Polysulfon modifiziert PSU mod 150 3 0,74 1,96
Polyurethan-Elastomere PUR 90 2,5 0,73 2,00
Polyvinylchlorid PVC 70 1,5 0,81 1,15
Weich-Polyvinylchlorid PVC-P 70 1,5 0,78 1,22
Hart-Polyvinylchlorid PVC-U 70 1,5 0,87 1,15
Polyvinylidenfluorid PVDF 140 3 1,07 1,39
Styrol-Acrylnitril-Copolymer SAN 80 2,5 0,65 1,49
Styrol-Butadien-Copolymer SB 70 1,5 0,63 1,76
Thermopl.-Copolyester TPE-E 100 3 0,71 2,04
Thermopl. Polyurethan (weich) (TPU) TPE-U 90 2 0,73 1,88
(*) applies to bagged products


12.2 Data sheet Kstrolith 4AK








12.3 Declaration of Conformity




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