EKON Dj ebel Ressas 5800 TPD Cement Pl ant Pr oj ec t Doc no:

Hse/L-L1
CHECK LIST OF LIFTING LUG
Date of issue:
Rev: 00
Name and number of the lifting equipment: Weight of the equipment:
Type,properties and quantity of the assigned sling:
Properties and quantity of the assigned lifting lug:
DETAILS OF THE STANDARD WELDED LIFTING LUG
A:Hole diameter/ B: Outside diameter/ C: Height from bottom to center/
D:The bottom width/ E:Wall thickness/ X:Welding surface width
LIFTING SYSTEM
a-) Single lug,
straight lifting

b-)Two lugs,lifting
with travers

c-)Two lugs, lifting angle
sling



load

sling

travers


load



sling
angle of sling
(a)

load
Operating limits on the loss-load (Tone) Manufacturing dimensions for the welded lug ( mm )
straight
lifting
travers angle of
sling
angle of
sling
angle of
sling
angle of
sling
Lifting Lugs
Base level
(if necessary)
Welding
width
0 0 30 60 90 120
1 lug 2 lugs 2 lugs 2 lugs 2 lugs 2 lugs
A B C D E F G H R X
0,5 1 0,95 0,87 0,7 0,5 22 30 35 75 10 100 100 10 25 7
1 2 1,9 1,74 1,4 1 25 33 35 75 10 100 100 10 25 7
1,5 3 2,8 2,6 2,1 1,5 28 36 35 75 10 100 100 10 25 7
2 4 3,8 3,5 2,8 2 31 41 40 100 10 125 125 15 35 7
3 6 5,7 5,2 4,2 3 35 45 45 115 15 150 150 20 35 10
4 8 7,6 6,9 5,6 4 38 50 50 135 20 170 170 20 40 14
5 10 9,5 8,7 7 5 43 58 50 145 20 175 175 20 40 14
7,5 15 14,2 13 10,5 7,5 50 65 60 160 25 200 200 20 40 17,5
10 20 19 17,4 14 10 60 75 70 205 35 340 225 25 50 24,5
12 24 22,8 20,8 16,8 12 65 85 75 205 35
Shall be designed
by site engineer
24,5
15 30 28,5 26,1 21 15 70 90 80 250 40 28
20 40 38 34,8 28 20 75 105 90 290 45 31,5
25 50 47,5 43,5 35 25 82 115 100 320 50 35
30 60 57 52,2 42 30 90 125 105 345 50 35
40 80 76 69,6 56 40 100 140 140 380 70 49
Note: Details of the special manufacturing required lifting lugs will be added by the foreman or site engineer. (if necessary) **
Assigned lug
Capacity:
Quantity:
Manufacture by Checked by Recorded by
Foreman- Name/Surname Site Engineer Name/Surname HSE Department


WELDING CONTROL FOR LIFTING LUG YES NO

Hayr
1-) The welding groove (V) is opened from both sides?
2-) Burrs of the welding grooves are cleaned?
3-) Welding surface on the lug is cleaned? (Paint,rust etc.)
4-) Root cleaning at the welding bent on the other side is done?
5-) Is there any notch at the welding turns at the edge of the lug?
6-) Is it done by a certified welder?
7-) The welder ID and welding date is indicated on the lug?
8-) Penetrant test performed? ( with the decision of the QC inspectors)*
CHECKED BY APPROVED BY RECORDED BY
Foremen or site eng.Name/Surname QC Department HSE Department

*This form will fill out for bulky materials over 5 tons and for all materials over 10 tons, the lifting will be commenced with supervision of the site supervisor after
check and approval of the welding by QC inspector.
**Penetrant test will be applied of lifting lug weldings over 10 tons load.
***According to the weight and shape of the load position,last control and decide for quantity of lifting lug are in the charge of foreman or engineer.
**** Lifting for bulky or over 20 tons materials will be under the supervision of the mechanical chief and HSE chief.

Bottom layer

Lifting lug /details
of bottom layer