Design of Machine Elements

1. In majority of machine members, the damping capacity of the material should be zero.
2. At quite low temperatures (say !"#c$ the notched bar impact %alue of steel decreases significantly.
&. 'he crest diameter of a screw thread is same as major diameter.
(. If d is the diameter of bolt hole then for a flanged pipe joint to be lea) proof, the circumferential pitch of the bolts
should be 2*+d &*+d.
". ,untz metal contains copperzinc.
-. A .abbitt is antimony bearing lead or tin alloy.
!. /teel balls for ball bearing are manufactured by cold heading.
0. 'he blow off pressure of a safety %alue is 1*-1 of boiler wor)ing pressure.
2. A foundation bolt with a circular end is secured to the floor by means of a steel cotter. If the pull on the bolt is 1(***
)g, the diameter of the bolt should be -* mm.
1*. In case )nuc)le joint the pin is most li)ely to fail in double shear.
11. 'he )ey is cut is both shaft and hub is case of sun) )ey.
12. /plines are used when a3ial relati%e motion between shaft and hub is necessary.
1&. /plined shafts are generally used in automobiles.
1(. 4ni%ersal coupling56oo)7s joint is used for noncollinear shafts.
1". In flange coupling the wea)est element should be )ey.
1-. 'urn buc)le has left hand threads on one end and right hand threads on other end.
1!. 8lastic nut is a loc)ing de%ice that has hard fiber or nylon cotter is recessed in the nut and becomes threaded as the nut
is screwed on the bolt causing a tight grip.
10. 'reating the weld as a line, the moment of inertia about center of gra%ity of a circular weld of diameter d, would be
9d&5(.
12. A single ply leather belt running at a belt %elocity of &** ft5min is li)ely to transmit per inch of width (.* 6:.
2*. ;or butt welding of two plates each of which is 2" mm thic), the best process would be electro slag welding.
21. 'he compression members tend to buc)le in the direction of least radius of gyration
22. 'he diameter of a washer is generally slightly more than the diameter of the bolt.
2&. A reinforced concrete beam is considered to be made up of heterogeneous material.
2(. According to 8uler7s theory the critical length of a column is gi%en by :c < 9 28I5=2 .
2". >an)ine formula is %alid up to slenderness ratio of 12*.
2-. /lenderness ratio of a column is length of strut5least radius of gyration.
2!. In hydrodynamics bearing the oil film pressure is generated only by the rotation of the journal.
20. If : < bearing pressure on projected bearing area, z < absol%e %iscosity of lubricant, and ? < speed of journal, then the
characteristic number is gi%en by @?5p.
22. 'he rated life of bearing changes in%ersely as cube of load.
&*. 'he oiliness bearing does not need e3ternal supply of lubricant.
&1. In cross or regular lay ropes direction of twist of in stands is opposite to the direction of twist of stands.
&2. Aears for wrist watches are generally manufactured by heli3 angle.
&&. 'he type of cam used for low and moderate speed engines is generally harmonic
&(. 'he form coefficient of a spring is capability to store energy.
&". Boriolis component of acceleration is found in wit worthquic) return motion
&-. Bold wor)ing of material increase the fatigue strength.
&!. A .abbitt is antimony bearing lead or tin alloy
&0. Addendum of a cycloidal gear tooth is epicycloids
&2. /piral gears are suitable for transmitting small powers
(*. As pump speed increases its ?:/6 (?et :ositi%e /uction 6ead$ requirement increases
(1. If pump ?:/6 requirements are not satisfied, it will be ca%itated
(2. .ush roller chain is used in motor cycle.
(&. 'he wor)ing load for a chain for crane application is e3pressed in terms of diameter of lin) in cm and gi%en by "**
multiplied by square of diameter.
((. If a square )ey and shaft are to be of the same material and or of equal strength, the length of )ey would be 1.2&d,
d<diameter of shaft
(". In a standard coarse thread bolt the stress concentration is ma3imum at root.
(-. ;atigue strength of a surface may be increased by polishing the surface
(!. 'he ma3imum deflection allowed in gantry girders is =51***
(0. 'he ma3imum size of the fillet weld that can be used at & mm
(2. 'he ma3imum size of fillet weld that can be made in single pass in - mm
"*. A rolled steel flat designated as "* I/; 0 means the flat is "* mm wide and 0 mm thic).
"1. 'he column splice is used for increasing length of column
"2. 'he minimum thic)ness steel member e3posed to weather and accessible for painting is 1* mm
"&. ;or determination of allowable stress in a3ial compression, I/C 0**12-2 has adopted secant formula
"(. ;or accurately, cut gears operating at %elocities upto 2* m5sec, the %elocity factor %, is gi%en by -5-D%
"". @ero a3ial thrust is e3perienced in herinnghbone gears
"-. In order to realize the ad%antage of fluid friction, it is essential to ha%e parallel oil film in bearing
"!. A /haft rotating in anticloc)wise direction at slow speed inside a bearing will be towards left side of bearing and
ma)ing metal to metal contact
"0. .earing characteristics number relating @absolute %iscosity of lubricant, ?speed of journal and pbearing pressure on
projected bearing area is @?5p
Basic concepts for theory of machine/Dynamics of Machine
1. A )inematics chain needs a minimum of ( lin) and ( turning pairs.
2. If the frequency of oscillation on earth is n then the frequency of oscillation on the moon will be n5+-.
&. 'he biflar suspension method is used to find out moment of inertia.
(. 'he total number of instantaneous centers for a mechanism of n lin) is equal to n(n1$52.
". In case of an elliptical trammel two pairs turn and two pairs slide.
-. A shaft re%ol%ing in a bearing forms a lower pair.
!. ;or )inematic chains formed by lower pair the relation between the number of lin) = and the number of joint E is gi%en
by = < 25& (ED2$.
0. 'he mechanism used to enlarge or reduce moments for reproducing drawings to different scales is called pantograph.
2. 'he number of lin)s in a pantograph is to (.
1*. If a practical of a lin) has a %elocity that changes both in magnitude and direction at any instant, then it must ha%e two
components of acceleration e.g., centripetal. And tangential.
11. 'he Flein7s method of construction for reciprocating engine mechanism utilities a quadrilateral similar to the diagram of
mechanism for reciprocating engine.
12. In elliptical trammels ha%e two pairs turning and two pairs sliding.
1&. Ghen a ship tra%el in a sea, the effect of the pitching is more dangerous.
1(. If H is angle of friction, the limiting %alue of tan H will be I.
1". ,ultiple collars are pro%ided on a flat collar pi%ot bearing to distribute the a3ial load due to limiting bearing pressure on
a collar.
1-. /lip in belt dri%e is different between the linear speed of the rim of pulley and the belt on it.
1!. In case of flat belt dri%e the length of belt in case of gross belts depends on the sum of the diameters of pulleys.
10. A pantograph is a mechanism ha%ing lower pairs.
12. Finematic pairs are those pairs that ha%e two elements that allow relati%e motion.
2*. A cam with a roller follower would constitute higher pair.
21. :eaucellier mechanism has eight lin)s.
22. 6art mechanism has si3 lin)s.
2&. ;or a )inematic chain to be considered as mechanism one lin) should be fi3ed.
2(. 'he cam angle is the angle of rotation of the cam for a definite displacement of the follower.
2". Flein7s construction is used to find out acceleration of %arious parts.
2-. ;or a stable go%ernor there is one radius of the go%ernor weight for each equilibrium speed.
2!. In case of a go%ernor isochronous is only one equilibrium which is constant for all radii of rotation of the bells within the
wor)ing range.
20. ,odule can be e3pressed in mm.
22. 'he bipolar suspension method I used to find out moment of inertia.
&*. Instantaneous centre of rotation of a lin) in a four bar mechanism lies on a point obtained by intersection of e3tending
adjoining lin)s.
&1. A re%erted gear train is one in which the first and last gear are on the same shaft.
&2. In case of spur gears the flan) of the tooth is the part of the tooth surface lying below the pitch surface.
&&. In case of cross helical worm the a3es of two shafts are non parallelnoninteresting.
&(. In case of gears the addendum is gi%en by one module.
&". Aears for watches are generally manufactured by stamping.
&-. A cam where in the follower reciprocates or oscillates in plane parallel to the a3is of the cam is called cylindrical cam.
&!. >ope brea) Jynamometers uses no lubricant.
&0. 'esla fluid friction dynameters used for power measurement when the speed is high and the %iscous force is small.
&2. 6ydraulic Jynamometers is widely used for absorption of wide range power at wide range of speed.
(*. 'he secondary disturbing force because of inertia of reciprocating mass is gi%en by G5g K2 r5n cos L.
(1. In a balancing machine the units for unbalance measurements are gmcm.
(2. In a hartnell go%ernor if the stiffness of spring is increased the go%ernor will become less sensiti%e.
(&. 'he supply of wor)ing fluid to the engine to suit the load conditions can be controlled by go%ernor.
((. 'he go%ernor used in gramophone is of pic)ening type.
(". A porter go%ernor could be classified as dead weight type go%ernor.
(-. 'he function of a go%ernor is to adjust %ariation of speed by %arying the input to the engine.
(!. If J and ' be the pitch circle diameter and no. of teeth of a gear, then its circular pitch p < 9 J5'.
(0. If J1 and '1 be the diameter and no. of teeth of gear 1 and J2 and '2 the corresponding %alue of other gear in mesh,
then ratio ?15?2, will be equal to J25J1.
(2. A scottrussel mechanism is made up of sliding and turning pairs.
"*. Ac)erman steering gear is made up of turning pairs.
"1. A sliding cran) chain is made up of three turning and one sliding pairs.
"2. A motor car ta)es a bend of certain radius in right hand direction when mo%ing at some speed. If engine rotates in a
cloc)wise direct when %iewed from front, then because of centrifugal force reaction on outside wheel is increased and
on inside wheels decreased.
"&. If M be the static deflection of shaft under the gra%ity load, then natural frequency of the system in case of the
longitudinal and trans%erse %ibration is equal to 152 9 +g5M.
"(. Bold wor)ing increased the fatigue strength.
"". Boa3ing is the procedure of increasing fatigue limit by o%erstressing the metal by successi%ely increasing loadings.
"-. 'he notch angle of the Izod impact test specimen is ("*.
"!. In %ic)er7s hardness testing, the pyramid indentor ape3 is (**.
Basic Concepts in Thermodynamics
1. In the polytropic process we ha%e p%n < constant, if the %alue of n is infinitely large, the process is called constant
%olume process.
2. 'he molecular %olume of any perfect gas at -** D1*& ?5m2 and 2!*c will be (.1! m&5)g mol.
&. 'he thermodynamic cycle used in a thermal power plant is >an)ine.
(. ;or the same heat input and same compression ratio efficiency depend mainly on wor)ing substance.
". 'he change in enthalpy for small temperature change N' for an ideal gas is gi%en by the relation N6 < Bp N'.
-. 8ntropy, for re%ersible flow, is gi%en by the relation d/ < dqh5'.
!. 'he /.I. unit of pressure is :ascal.
0. /uperheated %apour beha%es appro3imately as a gas.
2. A sterling cycle has two isothermal and two constant %olume processes.
1*. .rayton cycle has two isentropic and two constant pressure processes.
11. Otto cycle consists of two isentropic and two constant %olume processes.
12. Jiesel cycle consists of two isotropic, one constant %olume one constant pressure processes.
1&. 8ricsson cycle has two isothermals and two constants pressure processes.
1(. .rayton cycle cannot be used in reciprocating engines e%en for same adiabatic compression ratio and wor) output
because large %olume of low pressure air cannot be efficiently handled in rotation engines.
1". .rayton cycle is generally used for gas turbine.
1-. Antifreeze chemicals are those that lower down the freezing points of liquids.
1!. Blog point of an oil refer to the temperature at which paraffin and wa3es in oil start precipitating.
10. If %alue of n is defiantly large in a polytropic pPn < B. 'hen the process is called constant %olume process.
12. A heat e3change process where the product of pressure and %olume remains constant is called hyperbolic process.
2*. @eroth law of thermodynamics pro%ides the basis for measuring thermodynamic property of temperature.
21. 1 watt < 1 ?m5s.
22. ;or a si3 compression of air set, with the minimum wor) condition the temperature rise in the cylinders will be the
same.
2&. In case of steam engine the cut off ratio is the ratio of piston stro)e which the piston has tra%elled when cut off occurs.
2(. 'he reason for insulating the pipe is to minimize the heat loss from the surface.
2". 4nder ideal conditions isothermal, isobaric, isochoric and adiabatic processes are quasistatic processes.
2-. Isentropic flow is re%ersible adiabatic flow.
2!. 83haust gases from a engine possess )inetic energy
20. 'he e3tension and compression of a helical spring is an e3ample of re%ersible process.
22. At critical point the latent enthalpy of %aporization is zero.
&*. Bhange in temperature < zero relation is not applicable in a free e3pansion process.
&1. An ideal engine absorbs heat at a temperature of 12!*c and e3hausts heat at a temperature of !!*c.Its efficiency will
be 1&1.
&2. 'he triple point of a substance is the temperature and pressure at which the solid does not melt, the liquid does not
boil and the gas does not condense.
Basic concepts of Thermal Engg
1. 'he pressure of the gas in terms of its mean )inetic energy per unit %olume 8 is equal to 285& and Finetic 8nergy is
always proportional to temperature.
2. 'he super heated %apor acts as perfect gas and obeys all gas laws
&. Absolute zero pressure will occur when there is no molecular momentum
(. ?o liquid can e3ists at absolute zero pressure and absolute pressure can be attained at * Fel%in
". .eha%ior of gas can be fully determined by four gas laws
-. ;or air ratio of specific heats is 1.(
!. ,onoatomic gas has highest ratio of specific heat < 1.--
0. As per Eoule7s law internal energy is function of temperature.
2. 'he same %olume of all gases would represents their molecular weights
1*. Aases ha%e two %alue of specific heat. One is at constant pressure and one is at constant %olume
11. 'he molecular weights of all the perfect gases occupy the same %olume under same conditions of pressure and
temperature.
12. Gor) done in free e3pansion process is always zero
1&. Gor) done for rigid container ha%ing gas, is zero
1(. 6eat and wor) are not properties of system
1". Absolute %alue of internal energy cannot be found but only change in internal energy can be found
1-. On weight basis air contains 2& parts of o3ygen
1!. 6eat and wor) are path functions
10. ?.'.: means ?ormal 'emperature :ressure
12. Bhange in the enthalpy is the heat supplied during constant pressure
2*. Bhange in the internal energy is the heat supplied during constant %olume
21. ;or isothermal process, process inde3 is unity
22. 'he basis for measuring thermodynamic property of temperature is gi%en by zeroth law of thermodynamics
2&. ;irst law of thermodynamic gi%es concepts of internal energy
2(. /econd law of thermodynamic gi%es concepts of entropy
2". 'hird law of thermodynamic deals with concept of zero entropy at absolute zero temperature of * Fel%in.
2-. 'hrottling is the process during which cooling is produced
2!. 1 calorie < (.10- Eoule
20. Integration of pd% is non flow wor)
22. On %olume basis air contains 21 parts of o3ygen
&*. ,olecular weight of gas 3 characteristics gas constant < %alue of uni%ersal gas constant
&1. ;or a perfect gas, internal energy and enthalpy are functions of temperature only.
Basic concepts of Fluid Mechanics
1. 'he %elocity of fluid particle is ,a3imum at the center of the pipe section.
2. Jensity is defined in terms of %iscosity as dynamic %iscosity5)inematic %iscosity.
&. 'he >eynolds number for pipe flow is gi%en PJQ5I.
(. /I unit of %iscosity is 1* times poise.
". Finetic %iscosity is not a dimensionless parameter.
-. 'he upper critical importance >eynolds7s number for pipe flow is of no practical importance to designers.
!. A liquid compressed in a cylinder has a %olume of 1 liter at 1 ,?5m2 and a %olume of 22" cu cm at ,?5m2. 'he bul)
modulus of elasticity is 2** ,:a.
0. 'he length of mercury column at a place at an altitude will change with respect to that at ground first slowly and then
steeply.
2. 'he %olumetric change of the fluid caused by a resistance is called adhesion.
1*. :roperty of a fluid whereby its own molecules are attracted is )nown as cohesion.
11. 'he pressure at a point in a fluid will not be the same in all directions if the fluid is %iscous and is in motion.
12. :itot tube can be used to measure the flow of water in a pipe of diameter &***mm.
1&. An ideal fluid is one that is frictionless and incompressible.
1(. 4niform flow ta)es place when at e%ery point the %elocity %ector is identical in magnitude and direction for any gi%en
instant.
1". 'he continuity equation for an ideal fluid flow state that energy is constant e%erywhere in the fluid.
1-. ?eglecting the forces due to inertia, gra%ity and frictional resistance, the design of a channel can be made by
comparing ;roude7s number.
1!. ;or smooth turbulent flow the friction factor changes as ?r15(.
10. In order to a%oid %aporization in the pipe line, the pipe line o%er the ridge is laid in such a way that it is not more than
-.( m abo%e the hydraulic gradient.
12. 'he continuity equation is applicable to conser%ation of mass.
2*. 'he rise or fall of head Rh7 in a capillary tube of diameter Rd7 and liquid surface tension R SR and specific weight Rw7 is
gi%en by (S5wd.
21. ,c=eod gauge used for low pressure measurement operates on the principle of .oyle7s law.
22. ,ass density of liquid (Q $ is gi%en by Q < )g sec25m(.
2&. >unning away speed of a :elton wheel gi%es no load speed when go%ernor mechanism fails.
2(. A Faplan turbine is low head a3ial flow turbine.
2". Pector difference of two %elocities is relati%e %elocity.
2-. A ship whose hull length is 1** m is to tra%el at 1* m5sec. ;or dynamic similarity, at 2 m5sec %elocity a 1C2" model be
towed through water.
2!. ;or stable equilibrium of floating body its metacentre should lie abo%e the center of gra%ity.
20. Benter of pressure on an inclined plane lies below the centroid.
22. 'he line of action of the buoyant force always acts through the centroid of the displaced %olume of the fluid.
&*. An equipotential line is one that has no %elocity component tangent to it.
&1. 6ydraulic jump is used to reduce the energy of flow.
&2. 'he lowest portion to storage basin from where the water is not drawn, is dead storage.
&&. 'he pitot tube is a de%ice used for measurement of %elocity.
&(. 6ydrometer is used to fine out specific gra%ity of liquids.
&". ,ach number is signification is case of supersonics, as with projectiles and jet propulsion.
&-. 'he fluid forces ta)en in to consideration in the ?a%ier /to)es equation are gra%ity, pressure and %iscosity.
&!. >oc)s ha%ing e3cessi%e internal stresses, producing spalling, are called stratified roc)s.
&0. :ermissible %elocity of water flowing through concrete tunnel, is generally (" m5s.
&2. 'he ma3imum continuous power a%ailable from a hydroelectric plant under the most ad%erse hydraulic conditions is
called firm power.
(*. 'he ratio of ma3imum load to the rated plant capacity is called utilization factor.
(1. Orifice refers to n opening in hydraulic structure with regulation pro%ision.
(2. 'he %alue of coefficient of discharge in comparison to coefficient of %elocity is found to be less.
(&. Geir refer to an opening ha%ing partially full flow.
((. 'he pressure force, in ?etwons, on the 1" cm dia head light of an automobile tra%eling at 2" m5s will be -.0.
(". :ower transmitted through a pipe is ma3imum when the loss of head due to friction is onethird of the total head
supplied.
Basic concepts in Production technology
1. :rojection welding is multi spot welding process.
2. In resistance welding, the pressure is released after the weld cools.
&. Arey cast iron is best welded by o3yacetylene.
(. 'he edge preparation for welding Is not needed up to ( mm thic)ness of plate.
". 'he relation for cutting tool life is gi%en by P'
n
< B where P is cutting speed, ' is corresponding life n and B are
constant depending on cutting conditions. 'he numerical %alue of n for roughing cut as compared to that for light cuts
in mild steel does not on type of cut.
-. A plug gauge is used to measure cylindrical bores.
!. Aluminum has a higher cutting speed than cast iron T tool steel.
0. A magnetic chuc) is generally used when a large number of components are turned and parted off from a bar.
2. Aear tooth %ernier is used for measuring gear tooth profile.
1*. 4ndercutting is cutting from the base of a wor)piece.
11. =aser welding is widely used in electronic industry.
12. 4n li)e materials or materials of different thic)ness can be butt welded by control of pressure and current.
1&. In are welding operations the current %alue is decided by the size of the electrode.
1(. 'he phenomenon of weld decay ta)es place in stainless steel.
1". Arc below ta)es place in welding stainless steel.
1-. /wab is used in foundry for repairing the mould.
1!. Aagger is used in foundry for cleaning of castings.
10. .ellows are used in foundry for smoothening and cleaning out depression in the mould.
12. :ermeability of a foundry sand is capacity to hold moisture.
2*. Ghat for are metal pattern used in large scale production of castings.
21. An important factor to be considered while designing a core print is moulding sand characteristics.
22. Geld spatter refers to welding defect.
2&. If Rt7 is the thic)ness of sheet to be spot welded, then electrode tip diameter is equal to +t.
2(. A sprue is a tool used in mould repairing.
2". Aate is a %ent hole to allow for the hot gases to escape.
2-. Bore prints pro%ided to from seat to support and hold the core.
2!. 'he equipment that is used in pit for supply of air is )nown as centrifugal blower.
20. Jraft allowance on castings is generally 12 mm5,.
22. 'umbling is done so as to clean the surface of small parts.
&*. 'he purpose of inoculation is to modify the structure and properties of a cast metal.
&1. 'he draft allowance on metallic pattern as compared to wooden ones is less.
&2. Angle iron is not a angle measuring de%ice.
&&. 'he mould for casting ferrous materials in continuous casting process is made of copper.
34. If P is the %olume of metal in a casting and A its surface areas, then time of solidification will be proportional to P
2
,
15A
2
. 'he purpose of riser is to help feed the casting until all solidification ta)es place.
&". A sil%er refers to the temperature of equilibrium between solid sil%er and liquid sil%er at normal atmospheric pressure.
&-. 'he gold point refers to 1*-&
*
B.
&!. 'he sil%er point refers to 2-*."*
*
B.
&0. >otameter is used for flow of liquids and gases.
&2. 'he impedance of piezoelectric crystal is high.
(*. 6ot wire anemometers are generally used for measuring %elocity of air steam.
(1. /cale sensiti%ity is defined as ratio of a change in scale reading to the corresponding change in pointer deflection.
(2. In carthias process ca%ity is filled with a precalculated quantity of metal and a core or plunger is inserted to force the
metal in to ca%ity.
(&. In slush casting process metal is poured in to die ca%ity, and after a predetermined time the mould is in%erted to permit
a part of metal still in molten to flow out of ca%ity.
((. Ornaments are cast by gra%ity casting.
(". Juring ,IA welding the metal is transferred in the from of fine spray of metal.
(-. A collimated light beam is used for producing heat in laser welding.
(!. Gipping is the process of connecting loss pipes by soldering alloy.
(0. In water jet machining process hydraulic fluid acts as transfer media.
(2. 'he power consumption in ultrasonic machining in )G5cm
&
5min is of the order of 1* )G5m
&
5min.
"*. /weep pattern is used for moulding parts ha%ing uniform symmetrical shape.
"1. 'he heli3 angle on a 6// (6igh /peed /teel$ twist drill for drilling cast iron is of the order of 2(&2
*
.
"2. 'he usual %alue of heli3 angle of a drill is &*
*
.
"&. A twist drill is specified by shan), material and diameter.
"(. .roaching operation is generally used in automobile industry as semis)illed operators can be employed.
"". ;or proper broaching operation at least three number of teeth should be in the wor) at a time.
Basic concepts in Engineering metallurgy
1. Delta iron occurs at temperature between 1(**
o
B and 1"&2
o
B .
2. Gamma iron e3ists at temperature between 21*
o
B and 1(** #B .
&. Ferromagnetic alpha iron e3ists in temperature range below !2& #B .
(. Para-magnetic alpha iron changes to gamma iron at 21* #B.
". Fatigue failureC ;atigue failure occurs when a part is subjected to compressi%e stress.
-. Homogeneous A body ha%ing identical properties all o%er
!. Elastic !eha"ior C If a material reco%ers its original dimensions, when load is remo%ed.
0. # ductile fracture is characterized by appreciable plastic deformation prior to propagation of crac).
2. $esilience 'he ability of a material to absorb energy when deformed elastically
1*. Machining properties of steel can be impro%ed by adding sulphur, lead, phosphorus.
11. Eutectoid steel the percentage of carbon is *.01.
12. # cold chisel is made of high carbon steel.
1&. #n engineer%s hammer is made of forged steel.
1(. Cyaniding 'he process of adding carbon and nitrogen by heat treatment of steel to increase its surface hardness.
1". Tensile strength of common %arieties of cast iron is in the range 0(*"** ,pa.
1-. In car!on steel casting the percentage of carbon is less than 1.!1.
1!. #luminium alloys for pressure die casting must posses considerable fluidity.
10. Electro forming is /pecially %aluable for thin walled parts requiring a high order of accuracy and internal surface finish.
12. In power metallurgy the process of heating the cold pressed metal power is called sintering&
2*. 'he hardness of steel increases if it contains martensite.
21. 'he presence of sulphur in pig iron ma)es the casting unsound.
22. Bompressi%e strength of grey cast iron in tones per square cm is of the order of "!.
2&. The machina!ility of steel can be increased by phosphorous, lead and sulphur.
2(. /teel with *.01 carbon and 1**1 pearlite is )nown as eutectoid steel
2". The ma'imum hardena!ility of any steel depends on the carbon content.
2-. In 10(1 high speed steel the ma3imum percentage is of iron.
2!. In compression, a prism of brittle material will brea) by shearing along oblique plan.
20. Bastalloy contains nic)el and molybdenum.
22. Trimming is a process associated with forging.
&*. Addition of lead and bishmuth to aluminium results in impro"ing machina!ility
&1. Foundry cruci!le is made of graphite.
&2. Agehardening is related with duralumin.
&&. ;or hea%y loads in aircraft bearings the malarial used with lead to reduce the ris) of seizure, is sil%er.
&(. As compared to steel the tensile strength of wood is generally 15".
&". Bompressi%e strength of wood is generally more along the grains.
&-. (uperconducting property e3ist at temperatures below 1* F.
&!. )eld Decay 'he phenomenon of weld decay is associated with stainless steels.
&0. Bloom .loom are obtained by passing hot ingots through the rolling mills and are of size 1"* mm 3 1"*mm to &"*mm 3
&"*mm.
&2. # *noop indenter is a diamond group to a pyramdidal from.
(*. A unit cell that contains nine atoms is )nown as body centered cubic space lattice.
(1. 'he process commonly used for thermoplastic material is in+ection moulding&
(2. 'he most important element that controls the physical properties of steel is carbon.
(&. In process annealing process, the hypoeutectoid steel is heated below A1 line with a %iew to ma)e steel ductile for cold
wor)ing.
((. 'he imperfection in the crystal structure of metal is )nown as dislocation&
(". :olyesters belong to the group of thermosetting plastics.
(-. 'he effect of alloying zinc to copper is to increase strength and ductility (if added up to 1*&* 1.$
The follo,ing topics are important from the e'am point of "ie,
1. Barburization (,etallurgy$
2. /hear force in ri%eted joint (,achine Jesign$
&. Burrent requirement in spot welding (Eoining method$
(. /heet metal wor)ing (Eoining method$
". =ow carbon steel (,etallurgy$
-. >a)e angle7s effect ('heory of metal cutting$
!. ,ean friction angle ('heory of metal cutting$
0. 'ool geometry, 'ool signature ('heory of metal cutting$
2. /ingle cutting point tool ('heory of metal cutting$
1*. 8B, electrodes (,odern machining methods$
11. :oint to point cutting ?B system (BAJ5BA,$
12. .oiler rating (:ower plant application$
1&. /team and %apor cycle, >an)ine cycle (:ower plant application$
1(. .ra)e thermal efficiency ('hermodynamics$
1". Jiffuser, super and subsonic diffuser geometry ('urbo machinery$
1-. /pecific speeds of pumps and turbines (;luid machines$
1!. 4nit speeds of pumps and turbines (;luid machines$
10. 'hermal efficiency ('hermodynamics, :ower plant$
12. 6eat transfer from fin, insulated tips (6eat transfer$
2*. BO: of refrigeration and heat pump (>efrigeration$
21. Jeformation (/trength of ,aterials$
22. Instantaneous centre ('heory of machines$
2&. /pherical roller bearing ( ,achine Jesign$
2(. ;atigue strength ( ,achine Jesign$
2". Iron carbon diagram (,etallurgy$
2-. Basting types and design of castings (,anufacturing$
2!. 'ype of noncon%entional processes (,anufacturing$
20. :itot tubes, ,cloyed gauge, planimeter, =PJ' (,easurement systems$
22. 4nit speed of turbines(;luid machines$
&*. .ernoulliUs equation (;luid mechanics$
&1. JB5AB welding, straight and re%erse polarity (Gelding 'echnology manufacturing$
&2. /haft and hole, tolerance and interference (,achine Jesign$
&&. ,illing table speed, turning and drilling speed, feed rate ( manufacturing$
&(. Bentrifugal casting ( manufacturing$
&". ?B machines ( manufacturing$
&-. Aas turbine cycles, reheating processes (:ower plant engineering$
&!. >egeneration and cogeneration (:ower plant engineering$
&0. :roperties of >efrigerant (>efrigeration$
&2. >adiati%e heat transfer, /tefan .oltzmann constant. (6eat and mass transfer$
(*. 8qui%alent e%aporation of boiler and enthalpy of e%aporation (:ower plant engineering$
(1. Ba%itation and %apor pressure ('hermodynamics;luid mechanics$
(2. ,ohr7s circle radius (/trength of ,aterials$
(&. /train energy due to bending (/trength of ,aterials$
((. ?o of degree of freedom ('heory of ,achines$
(". /oderberg equation (,achine Jesign$