PREP'D

APP'D
HAS IWIC TON
REV DATE PAGES DESCRIPTION PREP'D CHK'D
HASANUDDIN HUSIN
IMAM WICAKSONO
4 1
IWIC
APP'D
DS-0510GS-II-100
DOC NO.
CHK'D
HAS
DATE: Monday, January 02, 2012
CGS-10 KILL WATER - CIF PROJECT
02/01/12
Flow Control Valve
Datasheet
A ALL ISSUED FOR REVIEW
REV.
OF SHEET :
A
TON ANTON IBRAHIM
PREP'D
TECHNICAL NOTES FOR CONTROL VALVES
1 All electrical components shall suitable for Class 1, Div 2 & Gr.D Hazardous Areas with explosion proof
Certification from certifying authorities like UL/FM/BASEEFA/CSA.
2 All components of actuator shall certified for NEMA 4X weather proof requirements.
3 All actuator shall be sized /selected incluiding safety factor to meet maximum Diff.Pressure / shutoff pressure
specified in respective datsheets.
4 In general all actuators shall be prefered to made of carbon steel, however vendor to advice if any alternate
suitable materials can be used by meeting technical requirements.
5 Limit Switches (ZSC/ZSO) shall be hermetically sealed type & shall be explosion proof, NEMA 4X, 24 VDC
1A rated, SPDT with 1/2" NPTF cable entries.
6 All actuator circuit shall equipped with Air Filter Regulators with bellow specifications :
a. Body & Internal shall be min 316 SS
b. The required PURCHASER interface connection size shall be 1/2" NPTF
c. Pressure set range : 60 - 125 psig with external setpoint adjustment facility.
d. Filter : 40 microns or vendor to advice.
7 The Required Solenoid Valves shall meet the following :
a. SOV shall be 2/3 way type, for local MANUAL reset or AUTO reset refer respective datasheets.
b. SOV Body/Internalss shall be 316 SS (min. unless specified in datasheets) & pressure rated
for 149.31 PSI (10.5 Kgf/cm2g)
c. Suitable for 24 VDC @ 1A supply & power rated 120 VAC/60 Hz with class"F" insulation.
d. Flying lead are not acceptable & shall provided with terminal blocks/terminals for
PUCHASER cable interfaces with 1/2" NPTF gland entry.
e. Suitable for Class 1 Div 2, Gr. D Hazardous Areas with explosion proof certification and
weather proof certification to NEMA 4X requirements.
f. Power consumption, rating & port sizes shall be selected by vendor in accordance with
respective valves operation/capacity requirements.
8 Vendor shall provided 1/4" NPTF connection to PURCHASER pneumatic air supply connection interfaces.
Actuator tubing shall be 316 SS (min) with SWAGELOCK or approved equivalent make.
9 All valves shall designed standard and shall be as per API 6D/ASME B 16.34 & also comply Fire Safe
design requirements as per API 6FA/API607 requiremnets.
10 All bolt & nuts shall be ASTM A 193 B7 with Gr. 2H heavy Hex nut.
11 All flange faces finish /surface finish shall as per ASME B 16.5/16.21 Standard to match Gasket surface finish.
12 Butterfly Valve end connection shall be provided with WAFER type RF flanges to match with piping flanges.
13 All valves assemblies shall be painted as per manufacturer standard of painting. However applied painting
shall be suitable for required operating Temperature or respective datasheets & other environmental data
given in specification. The final colour coding of Actuator part requirements shall be RED=Fail Open (FO)
& GREEN=Fail Close (FC). Pinting shall be done after hydrotest & Final coat shall be done after FAT before
delivery.
14 All valves testing including hydro testing & oyther test requiremnet shall be as per API 6D/API 598 Standard.
15 Vendor shall advice/confirm the safty factor, which requirements specified in respective valve datasheet.
16 Vendor shall perform the Torque Calculation to select actuator & Stem to meet the specification Max.Design
Pressure /Diff.Pressure in respective valve datasheet & submitted to PURCHASER approval.
IMAM WICAKSONO
REV.
OF SHEET :
A
DS-0510GS-II-100
DOC NO.
4 02 JAN 2012
APP'D
DATE:
CHK'D
HAS
2
IWIC
HASANUDDIN HUSIN
TON ANTON IBRAHIM
PREP'D
TECHNICAL NOTES FOR CONTROL VALVES
17 Valve sizes more then or equal to 6" shall be provided with suitable size of LIFTING LUGS/LIFTING EYES &
also provided with valve RESTING SUPPORTS.
18 Antistatic Devices shall be provided on Stem/Ball & Stem/Body.
19 All instrument components shall be attched with 316 SS mae plate & stamped with respective Tag No &
permanently fixed instrument or valve body.
20 The corrosion allowence for each type of valve shall be as per piping class specification requirements.
21 Requiremnet of handwheel are specified in respective datasheet.
22 Vendor shall recommend /advice/propose the sealant injection facilities requirement to valve seats/steam
including isolating valve & accessories to inject the lubricant under working condition without disturbing the
valve functions online.
SHEET :
IWIC
HASANUDDIN HUSIN
IMAM WICAKSONO
4
CHK'D
TON ANTON IBRAHIM APP'D
DOC NO.
HAS
3
A
REV.
OF DATE: 2 JAN 2012
DS-0510GS-II-100
PREP'D
TAG NUMBER 8107-FCV-1000
P&ID NUMBER CP-6010GS-EF-009
SERVICE DESCRIPTION 12" PRODUCE WATER TO CIF LINE
LINE / VESSEL NO. PWL-2046-12"-3CS11
LOCATION FIELD ON PLOT
1 FLUID / STATE : PRODUCE WATER / LIQUID
2 FLOW RATE
3 INLET PRESSURE
4 OUTLET PRESSURE
5 INLET TEMPERATURE
6 SPEC WT / SPEC GRAV / MOL WT
7 VISCOSITY / SPEC HEATS RATIO
8 VAPOR PRESSURE P
V
9 *REQUIRED C
v
10 *TRAVEL % OPEN
11 ALLOWABLE / *PREDICTED SPL dB(A)
12
13 PIPE LINE SIZE IN 12" / STD SCH 51 *TYPE
14 & SCHEDULE OUT 12" / STD SCH 52 *MFR & MODEL
15 PIPELINE INSULATION : 53 *SIZE EFF AREA
16 *TYPE BUTTERFLY 54 ON / OFF MODULATING
17 *SIZE ANSI CLASS 55 SPRING ACTION OPEN / CLOSE
18 MAX PRESS / TEMP 56 ACT.BODY/PISTON MATERIAL
19 *MFR & MODEL 57 SPRING MATERIAL
20 *BODY / BONNET MATL 58 SHAFT MATERIAL
21 *LINER MATERIAL / I.D. 59 MAX MIN
22 END IN 60 STROKING SPEED
23 CONNECTION OUT 61 ACTUATOR ORIENTATION
24 FLG FACE FINISH 62 HANDWHEEL
25 END EXT / MATL 63 SAFETY FACTOR
26 *FLOW DIRECTION 64
27 *TYPE OF BONNET 65 TAG NO
28 LUB & ISO VALVE LUBE 66 *TYPE
29 *PACKING MATERIAL 67 *MFR & MODEL
30 *PACKING TYPE 68 *COIL RATING/POWER.SUPP
31 *FIRE SAFE 69 *COIL HOUSING
32 70 DE-ENERGIZED VALVE
33 * TYPE 71 *CERTIFICATION
34 *SIZE RATED TRAVEL 72 PNEU.CONN ELEC.CONN
35 *SEAT SEAL 73 TYPE QTY
36 *RETAINER/GASKET MATERIAL 74 *MFR & MODEL
37 *RATED C
V
NOTE 1 F
L
X
T
75 CONTACTS / RATING
38 *BALL/DISK MATERIAL 76 ACTUATION POINTS
39 *SEAT MATERIAL 77 CERTIFICATION NEMA 4X & CABLE ENTRY 1/2" NPTF
40 *CAGE/GUIDE MATERIAL 78 *MFR & MODEL
41 *STEM MATERIAL 79 *SET PRESSURE
42 80 FILTER GAUGE
43 81 PENUMATIC CONN. 1/4" NPTF
44 NEC CLASS 1 DIV. 2 GR D 82 *HYDRO PRESSURE
45 83 ANSI / FCI LEAKAGE CLASS
46 84 FUNCTIONAL TEST
47 85
48
49
50
NOTES:
1. Vendor to verify
2. Tag number for limit switches shall be 8107-ZSO-1000 and 8107-ZSC-1000
1 OPEN / 1 CLOSE
60 - 125 PSIG (ADJUSTABLE)
NOTE 1
NOTE 1
NOTE 1
NOTE 1
150% OF END TORQUE
HORIZONTAL/INLINE
8107-SOV-1000
3/2 WAY VALVE WITH MANUAL RESET
YES
PROXIMITY 2 EA
NOTE 1
SPDT / 1 A / 24 VDC
1/4" NPTF 1/2" NPTF
YES YES
V
YES
DIAPHRAGM SPRING RETURN
60 Psig 125 Psig
YES
316 SS+HARD CHROME
CARBON STEEL
FAIL OPEN
N/A
NOTE 1 NOTE 1
NEMA 4X
24 VDC/1 A
CLASS F
OPEN
CARBON STEEL
NONE
316 SS
NOTE 1
316 SS
NOTE 1
NOTE 1
NOTE 1
316 SS
527 1515
4
IMAM WICAKSONO
SHEET :
HASANUDDIN HUSIN
2 JAN 2012
HAS
IWIC CHK'D
DOC NO.
REV.
DS-0510GS-II-100
A
OF 4 DATE:

G
E
N
E
R
A
L

PSIA
554
F 120 -180
cP 0.345 0.345
0.97 / 18,02
7.551

S
E
R
V
I
C
E

C
O
N
D
I
T
I
O
N
S

BWPD 40000 72000
554
120 -180
PSIG
UNITS
7.551 7.551

A
C
C
E
S
S
O
R
I
E
S

A
C
T
U
A
T
O
R
S
O
L
E
N
O
I
D
S
W
I
T
C
H
E
S
A
I
R

S
E
T
T
E
S
T
S

L
I
N
E

NOTE 1 NOTE 1
FULL BORE

V
A
L
V
E

B
O
D
Y

/

B
O
N
N
E
T


T
R
I
M

NOTE 1
500 Psig / 200 Deg.F
300# 10"
NOTE 1
ASTM A216 WCB
MOUNTING : QTR TURN
BI-DIRECTIONAL
YES (API 607/6 FA)
180
NONE
WAFER 10"
WAFER 10"
0.97 / 18,02 0.97 / 18,02
120 -180
TON
102000
PSIG 433
554
421
SHUT-OFF
NOTE 1
PTFE
415
APP'D ANTON IBRAHIM
249
CASE 1 CASE 2 CASE 3
450
0.345
MANUFACTURE STANDARD
AS PER ASME B16.5
NOTE 1
STANDARD
NOTE 1