-Measure load : 500g

-Tempering : proto -> Furnace 165deg.x1H

mass prod. -> Induction.
-In case of induction tempering, hardness should be keep the spacification, if the parts is heated at
165deg. x1hour.
-In case of induction tempering,
-Please take the each view parts from
same parts.
hardness should be keep the
ex. No.1-->for View B (finger 1,2,3)
spacification, if the parts is heated

Date28/10/13
MaterialSCM448 (C0.46-0.51%)
Material makerJUKI.V

Voltage[V]
370
Current[A]
240
Power[kw]
79.9
Frequency.[kHz]
264
HT(Heating time)[sec]
1.6
WCT(water cooling time)[sec]
3.5
Quench flow[L/min]
110
Temperature of coolant[deg.]
28
Density of coolant[%]
5
Quenching licuid
thermisol 251
N2, 70 L/min at 1.5 Bar

at 165deg. x1hour.
-In case of furnace tempering,
temperature should be more than

7
8
9

viewA

viewB

2
3

Hardening

[Hv(500g)]
temperature:_______
Finger 1
Quenching
Tempering
depth 1)
2)
3)
1)
2)
3)
Groove
Measurement
0.1
863
813
844
845
821
810
point
0.2
838
810
827
815
793
784
(View B )
0.3
792
775
722
771
784
716
0.5
830
737
853
794
773
743
0.75
780
784
778
788
780
760
1
805
684
807
729
766
752
1.25
788
734
717
751
749
763
1.5
759
768
751
747
760
736
1.75
786
756
737
775
754
721
2
702
719
680
763
711
692
2.25
600
638
549
740
670
633
2.5
748
464
310
733
610
600
2.75
670
474
273
700
430
588
3
714
320
246
688
328
545

TEMPERING
21% REG
12.3 KHz
3.2 KW
6,5" HEHATING
10.5" STOP HEATING
4" QUENCH, 7 L/MIN,
TEMPERATURE 190-2

1.75mm
0.75
mm

Machining
area

1.0mm

Finger 1 result Hv750,

850

2.5mm

800
750

700

Hardness[Hv500g]

CHECK LIST

650

more than
Hv700 at

600
550

TARGET
AREA

500
450

NG

400
350

Quenching
hardness
1)
Quenching
hardness
2)
Quenching
hardness
3)
Tempering
hardness
1)

Allowance
AREA
[ temporary ]

300
250
200
0

depth[mm]

bottom of groove

Finger 2

Finger 3

Please decide the

No. at your side.

[Hv(500g)]
Finger 3
Quenching
Tempering
depth 1)
2)
3)
1)
2)
3)
Groove
Measurement
0.1
831
843
834
777
743
776
point
0.2
789
795
739
769
753
785
(View B )
0.3
783
755
806
771
769
769
0.5
783
718
770
753
781
753
0.75
768
681
786
736
736
762
1
781
733
794
789
759
745
1.25
799
806
763
775
758
777
1.5
799
733
785
765
741
754
1.75
785
799
779
773
725
721
2
734
688
723
719
675
682
2.25
744
699
639
635
599
523
2.5
707
527
639
601
605
412
2.75
677
428
349
559
406
400
3
747
291
260
403
289
252

Finger 3
Measurement
point
(View B )

depth
0.1
0.2
0.3
0.5
0.75
1
1.25
1.5
1.75
2
2.25
2.5
2.75
3

[Hv(500g)]
Quenching
Tempering
4)
5)
6)
4)
5)
6)
834
806
806
820
789
811
758
829
816
790
763
792
795
751
801
795
770
779
768
762
737
783
754
762
780
766
731
750
768
780
806
789
807
761
740
734
777
750
785
740
753
748
733
752
647
738
732
737
758
715
746
732
744
733
776
635
548
788
700
705
770
709
369
622
681
650
761
494
287
541
600
666
720
377
248
500
481
620
681
273
271
489
275
652

[Hv(500g)]
Finger 1
Quenching
depth 7)
8)
9)
Sphere
Measurement
0.1
point
0.2
(View A )
0.3
0.5
0.75
1
1.25
1.5
1.75
2
2.25
2.5
2.75
3

7)

800

Quenching
hardness
1)
Quenching
hardness
2)
Quenching
hardness
3)
Tempering
hardness
1)

750

Hardness[Hv500g]

700
650
600
550
500
450

NG

400
350

300
250
200
0

depth[mm]

Finger 3 result
850
800

Quenching
hardness
1)
Quenching
hardness
2)
Quenching
hardness
3)
Tempering
hardness
1)

750
700

Hardness[Hv500g]

Finger 1

4-6
noncompressio
n side

Finger 2 result
850

650
600
550
500

450

NG

400
350
300
250
200
0

depth[mm]

Finger 3 result
850
800

Quenching
hardness
4)
Quenching
hardness
5)
Quenching
hardness
6)
Tempering
hardness
4)

750
700

Hardness[Hv500g]

1-3
compression
side.
(Important

[Hv(500g)]
Finger 2
Quenching
Tempering
depth 1)
2)
3)
1)
2)
3)
Groove
Measurement
0.1
830
811
828
782
805
816
point
0.2
808
708
806
745
791
785
(View B )
0.3
791
816
762
726
781
765
0.5
775
812
745
732
751
741
0.75
787
715
801
761
759
796
1
817
789
803
744
768
732
1.25
815
762
745
712
742
741
1.5
727
788
739
772
739
763
1.75
836
777
741
794
759
766
2
746
785
807
727
757
756
2.25
807
712
631
694
731
700
2.5
655
729
690
669
695
692
2.75
721
693
687
659
631
642
3
757
670
660
710
660
658

650

600
550

more than
Hv700 at

500
450

NG

400
350
300
250
200
0

depth[mm]

Finger 1 result

Tempering
8)
9)

850
800

Quenching
hardness
7)
Quenching
hardness
8)
Quenching
hardness
9)
Tempering
hardness
7)

750

700

Hardness[Hv500g]

viewC

650
600
550
500

NG

450
400
350
300
250
200

depth[mm]

1)
0-0.75mm

0.1mm

0.3mm

0.5mm

0.75m
view

1)
0-0.75mm

0.1mm

0.3mm

0.5mm

0.75m
view

1)
0-0.75mm

0.1mm

0.3mm

0.5mm

0.75m
view

Finger 1
2)

1)
0.1mm

0-0.75mm

0.1mm
0.3mm

0.1mm

0.5mm
0.75m
0.75mm

0.75m

x40
Finger 2
2)

1)
0.1mm

0-0.75mm

0.1mm

0.1mm

0.3mm
0.5mm

0.75m
0.75mm

0.75m

Finger 3
2)

1)
0.1mm

0-0.75mm

0.1mm

0.1mm

0.3mm
0.5mm

0.75m
0.75mm

0.75m

Finger 1
2)
0.1mm

3)
0-0.75mm

0.1mm
0.3mm

0.1mm

0.5mm
0.75m
0.75mm

0.75m

x200
Finger 2
2)
0.1mm

3)
0-0.75mm

0.1mm

0.1mm

0.3mm
0.5mm
0.75m

0.75mm

0.75m

Finger 3
2)
0.1mm

3)
0-0.75mm

0.1mm

0.1mm

0.3mm
0.5mm
0.75m

0.75mm

0.75m

3)
0.1mm

0.1mm

0.75mm

0.75m

x1000

3)
0.1mm

0.1mm

0.75mm

0.75m

3)
0.1mm

0.1mm

0.75mm

0.75m

example

date

material
SCM448 Recarbrization annearing
material makerJUKI-AIZU
6

5
4

view

view

1
2
3
bottom of groove

Hardening

Tempering temp. is more than 165 at furnace.

If induction, hardness must not fall in 165.

[Hv(500g)]
tempering:_______
dept Quenching hardness Tempering hardness
h

Measurement
0.1
750
788
734
point
0.2
(View B ) 0.3
722
789
789
0.5
758
763
722
0.75
763
763
746
1
763
758
722
1.25
710
730
734
more than
1.5
722
722
680
1.75
708
726
650
2
707
703
301
2.25
2.5
355
618
2.75
3
322
Macro pattern of view

Macro pattern of view

1.0mm

Hv750,
2.5mm

900
850
800
750
700
650
600
550
500
450
400
350
300
250
200

more than Hv700

at 1.75mm

example: NG

NG AREA

BETTER
AREA
0

depth[mm]

Macro pattern of view

Allowance
AREA
[ temporary ]

view

Macro pattern of viewD

Hardening area is left more tha

after machining.

1.75mm
0.75
mm

Machining
area

Hardness[Hv500g]

CHECK LIST

Macro pattern of viewE

viewD

view

1)
0-0.75mm
0.1mm

0.3mm

0.5mm

0.75m
view

1)
0-0.75mm
0.1mm

0.3mm

0.5mm

0.75m
view

1)
0-0.75mm
0.1mm

0.3mm

0.5mm

0.75m
view

Finger 1
2)

1)
0.1mm

0-0.75mm
0.1mm
0.3mm

0.1mm

0.5mm
0.75m
0.75mm

0.75m

Finger 2
2)

1)
0.1mm

0-0.75mm
0.1mm

0.1mm

0.3mm
0.5mm
0.75m

0.75mm

0.75m

Finger 3
2)

1)
0.1mm

0-0.75mm
0.1mm

0.1mm

0.3mm
0.5mm

0.75m
0.75mm

0.75m

Finger 1
2)
0.1mm

3)
0-0.75mm
0.1mm
0.3mm

0.1mm

0.5mm
0.75m
0.75mm

0.75m

Finger 2
2)
0.1mm

3)
0-0.75mm
0.1mm

0.1mm

0.3mm
0.5mm
0.75m

0.75mm

0.75m

Finger 3
2)
0.1mm

3)
0-0.75mm
0.1mm

0.1mm

0.3mm
0.5mm
0.75m

0.75mm

0.75m

3)
0.1mm

0.1mm

0.75mm

0.75m

3)
0.1mm

0.1mm

0.75mm

0.75m

3)
0.1mm

0.1mm

0.75mm

0.75m