1500 MW

Rev. B 12/16/2010
Units 4
Nr Quantities
Estimated
weight one Unit
Estimated
weight all Units
Units QTY (Tonne) (Tonne)
2835.8 11343.1
1 set 4 1790.3 7161.1
2 set 4 165.5 662.2
3 set 4 246.2 984.9
4 set 4 482.4 1929.6
5 set 4 151.0 604.0
6 Nb 1312 0.3 1.3
362.5 1450.0
7 set 4 260.0 1040.0
8 set 4 24.0 96.0
9 set 4 38.5 154.0
10 set 4 40.0 160.0
- -
11 m2 35600 - -
- -
12 m2 54,400 - -
- -
13 m 74000 - -
14 m 1840 - -
3198.3
12793.1
TOTAL WEIGHT FOR all Units HRSG ( Tonnes )
Misc pipe support
Small Bore Piping
TOTAL WEIGHT FOR 1 Unit HRSG ( Tonnes )
INSULATION & LAGGING - Equipm. and Piping
(8900 m2 / Unit)
Painting (13600 m2 / Unit)
Miscellaneus valves
HRSG Insulation (see also attached Equipment BOQ)
HRSG Electrical Equipment and I & C (see also attached Equipm. BOQ)
Instrument Cables (18500 m / Unit)
Cable Trays (460 m / Unit)
HRSG Painting (see also attached Equipment BOQ)
ABCD ERECTION TECHNICAL DOCUMENT
Pressure Parts - Harps Modules (54 Modules)
Item Description
HEAT RECOVERY STEAM GENERATOR / Harps Modules Solution
2 x KA26 - 2 MS DC
Thermal Systems
SUR
Large Bore Piping
Instrumentation (328 / Unit)
HRSG Piping
Exhaust Stack, 40 m
Oman
HRSG Mechanical Equipment
Ducts and Casing
Skid and fabricated Equipment
Steel Structure
232994633.xls.ms_office 1/15 6/8/2014
Alstom Projects India Ltd.
Proposal: SUR
Proposal No.:ERPXH10097
NAME OF PROJECT: SUR
BOQ, LEVEL 0
Item No.:19.26
Rev No.: 00
Date : 13/12/2010
Rev Sorter Item No, Item Description
Qty per 1 nos.
HRSG
Degree of
Pre-assembly
Qty per 1
nos. HRSG
Unit Net
Weight
Total Weight for 1
Nos. HRSG
Drawing
Reference
Remarks
Rev EB ES
Refer to
Legend
Spreadsheet
Length
[m]
Width
[m]
Height
[m]
Diam.
[m]
Surface
[m2]
(empty)
[Kg]
[Kg]
A EB20 A30 HRSG - HARPS 1,790,286
A EB20 A30 HARPS ASSEMBLIES 1,788,936
A EB20 A30 B Bundle BD 1 Harps # 1A - 4A 1 Loose parts 22.7 4.7 0.6 1 33205.9 33206
A EB20 A30 B Bundle BD 2 Harps # 5A - 8A 1 Loose parts 22.7 4.7 0.6 1 35394.3 35394
A EB20 A30 B Bundle BD 3 Harps # 9A - 12A 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 4 Harps # 13A - 16A 1 Loose parts 22.7 4.7 0.6 1 35615.9 35616
A EB20 A30 B Bundle BD 5 Harps # 17A - 20A 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 6 Harps # 21A - 24A 1 Loose parts 22.7 4.7 0.6 1 33649.0 33649
A EB20 A30 B Bundle BD 7 Harps # 25A - 28A 1 Loose parts 22.7 4.7 0.6 1 34632.5 34632
A EB20 A30 B Bundle BD 8 Harps # 29A - 32A 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 9 Harps # 33A - 35A 1 Loose parts 22.7 4.7 0.5 1 26556.5 26556
A EB20 A30 B Bundle BD 10 Harps # 36A - 38A 1 Loose parts 22.7 4.7 0.5 1 28523.4 28523
A EB20 A30 B Bundle BD 11 Harps # 39A - 41A 1 Loose parts 22.7 4.7 0.5 1 28523.4 28523
A EB20 A30 B Bundle BD 12 Harps # 42A - 45A 1 Loose parts 22.7 4.7 0.6 1 33598.5 33598
A EB20 A30 B Bundle BD 13 Harps # 46A - 49A 1 Loose parts 22.7 4.7 0.6 1 33598.5 33598
A EB20 A30 B Bundle BD 14 Harps # 50A - 53 A 1 Loose parts 22.7 4.7 0.7 1 30619.3 30619
A EB20 A30 B Bundle BD 15 Harps # 54A - 57 A 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 16 Harps # 58A - 61A 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 17 Harps # 62A - 65A 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 18 Harps # 66A - 69A 1 Loose parts 22.7 4.7 0.6 1 36672.6 36673
A EB20 A30 B Bundle BD 19 Harps # 70A - 73A 1 Loose parts 22.7 4.7 0.6 1 37505.0 37505
A EB20 A30 B Bundle BD 20 Harps # 74A - 76A 1 Loose parts 22.7 4.7 0.5 1 28465.1 28465
A EB20 A30 B Bundle BD 21 Harps # 77A - 79 A 1 Loose parts 22.7 4.7 0.5 1 28465.1 28465
A EB20 A30 B Bundle BD 22 Harps # 80A - 82 A 1 Loose parts 22.7 4.7 0.6 1 25064.3 25064
A EB20 A30 B Bundle BD 23 Harps # 83A - 86A 1 Loose parts 22.7 4.7 0.7 1 38815.8 38816
A EB20 A30 B Bundle BD 24 Harps # 87A - 90A 1 Loose parts 22.7 4.7 0.7 1 36171.9 36172
A EB20 A30 B Bundle BD 25 Harps # 91A - 93 A 1 Loose parts 22.7 4.7 0.6 1 26224.2 26224
A EB20 A30 B Bundle BD 26 Harps # 94A - 96 A 1 Loose parts 22.7 4.7 0.6 1 29504.3 29504
A EB20 A30 B Bundle BD 27 Harps # 97A - 99 A 1 Loose parts 22.7 4.7 0.6 1 28165.9 28166
A EB20 A30 B Bundle BD 28 Harps # 1B - 4B 1 Loose parts 22.7 4.7 0.6 1 33205.9 33206
A EB20 A30 B Bundle BD 29 Harps # 5B - 8B 1 Loose parts 22.7 4.7 0.6 1 35394.3 35394
A EB20 A30 B Bundle BD 30 Harps # 9B - 12B 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 31 Harps # 13B - 16B 1 Loose parts 22.7 4.7 0.6 1 35615.9 35616
A EB20 A30 B Bundle BD 32 Harps # 17B - 20B 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 33 Harps # 21B - 24B 1 Loose parts 22.7 4.7 0.6 1 33649.0 33649
A EB20 A30 B Bundle BD 34 Harps # 25B - 28B 1 Loose parts 22.7 4.7 0.6 1 34632.5 34632
A EB20 A30 B Bundle BD 35 Harps # 29B - 32B 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 36 Harps # 33B - 35B 1 Loose parts 22.7 4.7 0.5 1 26556.5 26556
A EB20 A30 B Bundle BD 37 Harps # 36B - 38B 1 Loose parts 22.7 4.7 0.5 1 28523.4 28523
A EB20 A30 B Bundle BD 38 Harps # 39B - 41B 1 Loose parts 22.7 4.7 0.5 1 28523.4 28523
A EB20 A30 B Bundle BD 39 Harps # 42B - 45B 1 Loose parts 22.7 4.7 0.6 1 33598.5 33598
A EB20 A30 B Bundle BD 40 Harps # 46B - 49B 1 Loose parts 22.7 4.7 0.6 1 33598.5 33598
A EB20 A30 B Bundle BD 41 Harps # 50B - 53 B 1 Loose parts 22.7 4.7 0.7 1 30619.3 30619
A EB20 A30 B Bundle BD 42 Harps # 54B - 57 B 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 43 Harps # 58B - 61B 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 44 Harps # 62B - 65B 1 Loose parts 22.7 4.7 0.6 1 37582.8 37583
A EB20 A30 B Bundle BD 45 Harps # 66B - 69B 1 Loose parts 22.7 4.7 0.6 1 36672.6 36673
A EB20 A30 B Bundle BD 46 Harps # 70B - 73B 1 Loose parts 22.7 4.7 0.6 1 37505.0 37505
A EB20 A30 B Bundle BD 47 Harps # 74B - 76B 1 Loose parts 22.7 4.7 0.5 1 28465.1 28465
A EB20 A30 B Bundle BD 48 Harps # 77B - 79 B 1 Loose parts 22.7 4.7 0.5 1 28465.1 28465
A EB20 A30 B Bundle BD 49 Harps # 80B - 82 B 1 Loose parts 22.7 4.7 0.6 1 25064.3 25064
A EB20 A30 B Bundle BD 50 Harps # 83B - 86B 1 Loose parts 22.7 4.7 0.7 1 38815.8 38816
A EB20 A30 B Bundle BD 51 Harps # 87B - 90B 1 Loose parts 22.7 4.7 0.7 1 36171.9 36172
A EB20 A30 B Bundle BD 52 Harps # 91B - 93 B 1 Loose parts 22.7 4.7 0.6 1 26224.2 26224
A EB20 A30 B Bundle BD 53 Harps # 94B - 96 B 1 Loose parts 22.7 4.7 0.6 1 29504.3 29504
A EB20 A30 B Bundle BD 54 Harps # 97B - 99 B 1 Loose parts 22.7 4.7 0.6 1 28165.9 28166
A EB20 A30 SUPPORTS ASSEMBLIES 1,350
A EB20 A30 B Downcomer Tie Angle 1 Set 18 75 1,350
A EB20 A30 B Upper Link Support Assembly 1 Set 240 6,500
HRSG - BILL OF QUANTITIES
Equipment Dimensions
232994633.xls.ms_office 2
Alstom Projects India Ltd.
Proposal: SUR
Proposal No.:ERPXH10097
NAME OF PROJECT: SUR
BOQ, LEVEL 0
Item No.:19.26
Rev No.: 00
Date : 13/12/2010
Rev Sorter Item No, Item Description
Qty per 1 nos.
HRSG
Degree of
Pre-assembly
Qty per 1
nos. HRSG
Unit Net
Weight
Total Weight for 1
Nos. HRSG
Drawing
Reference
Remarks
Rev EB ES
Refer to
Legend
Spreadsheet
Length
[m]
Width
[m]
Height
[m]
Diam.
[m]
Surface
[m2]
(empty)
[Kg]
[Kg]
Equipment Dimensions
A EB30 A30 HRSG - SKID & FABRICATED EQUIPMENT 165,540
A EB30 A30 HP DRUM 115,000
A EB30 A30 C
HP Drum with internals (including saddle supports & Drum
bearing supports)
1 Pre-assembled 18.0 2.7 2.2 1 92500 115,000
Drum internal demister to be
removed before acid cleaning and
assembled after acid cleaning
A EB30 A30 IP DRUM 15,000
A EB30 A30 C
IP Drum with internals (including saddle supports & Drum
bearing supports)
1 Pre-assembled 11.8 2.1 2.3 1 14500 15,000
Drum internal demister to be
removed before acid cleaning and
assembled after acid cleaning
A EB30 A30 LP DRUM 11,000
A EB30 A30 C
LP Drum with internals (including saddle supports & Drum
bearing supports)
1 Pre-assembled 11.9 1.9 2.4 1 10000 11,000
Drum internal demister to be
removed before acid cleaning and
assembled after acid cleaning
A EB30 A30 BLOWDOWN EQUIPMENT 5,540
A EB30 A30 C Blowdown Tank (with legs supports welded) 1 Pre-assembled 4.5 2.2 1 4400 4,400
A EB30 A30 C Blowdown Pit Pumps 2 Pre-assembled 2 570 1,140
A EB30 A30 VENT STACK SILENCERS 19,000
A EB30 A30 C Vent Stack Silencers 9 Pre-assembled 9 19,000
A EB60 A30 HRSG - STEEL STRUCTURE 246,225
A EB60 A30 ANCHOR BOLTS 5,200
A EB60 A30 A Anchor Bolts for HRSG 1 Set 1 5,200
A EB60 A30 GROUTING & SHIMS
A EB60 A30 A Shims 34 - 34
A EB60 A30 A Grouting 34 - 34
A EB60 A30 STACK TEMPLATE 1,525
A EB60 A30 A Stack Template Pieces 2 Set 2 x 1,500
A EB60 A30 A Template Hardware 36 Set 36 x 25
A EB60 A30 MAIN STEEL STRUCTURE 58,000
A EB60 A30 B Loose Columns 2 Pre-fabricated 2 34000 17,000
A EB60 A30 B Loose Beams & Bracings 68 Pre-fabricated 68 8000 41,000
A EB60 A30
A EB60 A30 INLET DUCT STRUCTURE -
A EB60 A30 B Columns, Beams & Bracings N/A - N/A - N/A
included in the inlet duct casing
assembly
A EB60 A30
A EB60 A30 OUTLET DUCT STRUCTURE -
A EB60 A30 B Columns, Beams & Bracings N/A - N/A - N/A
A EB60 A30
A EB60 A30 PLATFORM & STAIR STRUCTURE 120,000
A EB60 A30 B Platform Structure Pre-fabricated 60,000
Included Grating, Handrails &
Ladders.
A EB60 A30 B Stair tower structure Pre-fabricated 60,000
Two no.s (Included Grating,
handrails & Stair treads)
A EB60 A30 CANOPY & SILENCER SUPPORT STEEL 60,650
A EB60 A30 B Support Structural Steel 1 Pre-fabricated 1 - 60,000
A30 B Canopy Sheets 600m2 Loose parts No side sheet is envisaged
A EB60 A30 B Gutter mat'l - Loose parts 650
A EB60 A30 SEISMIC RESTRAINTS 850
A EB60 A30 B Seismic Restraints 24 Pre-fabricated 24 850
A EB70 A30 HRSG - PIPING WORK 362,500
A EB70 A30 LARGE BORE PIPING (> 50mm) 260,000
A EB70 A30 P Large bore piping (>50mm) 1 Pre-fabricated 1 260,000
A EB70 A30 TRIM PIPING (<=50mm) 24,000
A EB70 A30 P Trim piping (<=50mm) 1 Loose parts 1 24,000
Shims and Grout are not provided
by the HRSG supplier.
232994633.xls.ms_office 3
Alstom Projects India Ltd.
Proposal: SUR
Proposal No.:ERPXH10097
NAME OF PROJECT: SUR
BOQ, LEVEL 0
Item No.:19.26
Rev No.: 00
Date : 13/12/2010
Rev Sorter Item No, Item Description
Qty per 1 nos.
HRSG
Degree of
Pre-assembly
Qty per 1
nos. HRSG
Unit Net
Weight
Total Weight for 1
Nos. HRSG
Drawing
Reference
Remarks
Rev EB ES
Refer to
Legend
Spreadsheet
Length
[m]
Width
[m]
Height
[m]
Diam.
[m]
Surface
[m2]
(empty)
[Kg]
[Kg]
Equipment Dimensions
A EB70 A30 VALVES 40,000
A EB70 A30 P Miscellaneous Valves 1 Loose parts 1 40,000
A EB70 A30 SUPPORTS & SUPPORTS SECONDARY STEEL 38,500
A EB70 A30 P Large bore pipe support structural steel 94 Pre-fabricated 94 250 30,000
A EB71 A30 P Large bore pipe hangars 40 Pre-assembled 60 7,000.0
A EB72 A30 P Trim pipe support structural steel 4 1,000
A EB73 A30 P Trim pipe supports 1 Set 500
A EB80 A30 HRSG - INSULATION -
A EB80 A30 Q Equipment Insulation(including stack insulation) - - 1900 m2
A EB80 A30 Q Piping Insulation - - 7000 m2
A EB90 A30 HRSG - PAINTING -
A EB90 A30 S Equipment Painting 12000m2 - 12000m2
A EB90 A30 S Piping painting 700m2 - 700m2
A EB90 A30 S Stack Internal Coating 900m2 - 900m2
A EB100 A30 HRSG - HRSG & DUCTS CASING 482,404
A EB100 A30 INLET DUCT CASING 127,022
A EB100 A30 B Inlet duct Panels with integral steel 22 Pre-fabricated 22 x 124,000
Including casing, insulation, liner,
stiffener, studs and washers.
A EB100 A30 B Corners 104 Pre-fabricated 104 x 1,072
A EB100 A30 B Cover Plates 134 Pre-fabricated 134 x 1,950
A EB100 A30 B Packed Joints 160 Pre-fabricated 160 x - Included above
A EB100 A30 OUTLET DUCT CASING 12,000
A EB100 A30 B Outlet Duct Panels with integral steel Pre-fabricated 12000
A EB100 A30 B Miscellaneous Casings Panels N/A N/A N/A
A EB100 A30 B Outlet Duct Damper N/A N/A N/A
A EB100 A30 B Outlet Duct Silencer N/A N/A N/A
A EB100 A30 B Corners N/A N/A N/A
A EB100 A30 B Cover Plates N/A N/A N/A
A EB100 A30 B Packed Joints N/A N/A N/A
A EB100 A30 HRSG CASING & PENETRATIONS 248,000
A EB100 A30 B Casing Panels with integral steel 8 Pre-assembled 8 178,000
A EB100 A30 B Miscellaneous Casings Panels 60 Pre-assembled 60 70,000
A EB100 A30 B Corners 43 Pre-fabricated 43 -
A EB100 A30 B Cover Plates 40 Pre-fabricated 40 -
A EB100 A30 B Packed Joints 80 Pre-fabricated 80 - Included above
A EB100 A30 B Casing Penetrations Seals 126 Pre-fabricated 126 - Included above
A EB100 A30 B Roof Casing Insuation 190 Pre-fabricated 190 - Included above
A EB100 A30 25,000
A EB100 A30 B U-Baffles (Upper/Lower) 558 Pre-fabricated 558 Incl
A EB100 A30 B Gas Baffles (Upper/Lower) 679 Pre-fabricated 679 16,000
A EB100 A30 B Diverter Baffles 12 Pre-fabricated 12 Incl
A EB100 A30 B Solid Acoustic baffles 80 Pre-fabricated 80 2,000
A EB100 A30 B Cavity Baffles 360 Pre-fabricated 360 7,000
A EB100 A30 3,550
A EB100 A30 B Inlet expansion joint 1 Set 1 850
Erector to make holes in the
bellows to suit flanges.
A EB100 A30 B Outlet expansion joint 1 Set 1 1,150
A EB100 A30 66,832
A EB100 A30 E Duct Burner elements 3 Pre-assembled 3 1,644 4,932
A EB100 A30 E Cooling air Skid 2 Pre-assembled 2 1,360 2,720
DUCT BURNER & AUXILIARIES
3,550
BAFFLES
INLET & OUTLET EXPANSION JOINTS
232994633.xls.ms_office 4
Alstom Projects India Ltd.
Proposal: SUR
Proposal No.:ERPXH10097
NAME OF PROJECT: SUR
BOQ, LEVEL 0
Item No.:19.26
Rev No.: 00
Date : 13/12/2010
Rev Sorter Item No, Item Description
Qty per 1 nos.
HRSG
Degree of
Pre-assembly
Qty per 1
nos. HRSG
Unit Net
Weight
Total Weight for 1
Nos. HRSG
Drawing
Reference
Remarks
Rev EB ES
Refer to
Legend
Spreadsheet
Length
[m]
Width
[m]
Height
[m]
Diam.
[m]
Surface
[m2]
(empty)
[Kg]
[Kg]
Equipment Dimensions
A EB100 A30 E Main Gas Valve train Skid 1 Pre-assembled 1 4,490 4,490
A EB100 A30 E Individual Burner head Valve train Skid 3 Pre-assembled 3 960 2,880
A EB100 A30 E Interconnecting piping 1 Loose parts 1 10,000 10,000
A EB100 A30 E Burner support 1 Pre-fabricated 1 3,400 3,400
A EB100 A30 E BMS Panel (Container) 1 Pre-assembled 1 5,500 5,500
A EB100 A30 E Flow corrective device 1 Pre-fabricated 1 10,000 10,000
A EB100 A30 E Foundation bolts for skids 1 Set 1 1,000 1,000
A EB100 A30 E Air piping and supports 1 Loose parts 1 20,000 20,000
A EB100 A30 E Augument air fans 1 Pre-assembled 1 1,910 1,910
A EB110 A30 HRSG - INSTRUMENTATION
A EB110 A30 H Instruments 328 Loose 328
A EB110 A30 H Control Valve Positioner 1 Lot Loose 1 Lot
A EB110 A30 H Main Junction Boxes for Instruments terminations 1 Lot Loose 1 Lot
A EB120 A30 HRSG - ELECTRICAL
A EB120 A30 1 LOT 18500
A EB120 A30 1 LOT 460
A EB120 A30 11 Pre-assembled
A EB120 A30 N/A
A EB120 A30 N/A
A EB120 A30 N/A
A EB120 A30
A EB120 A30 T Earthing Lugs 1 lot Loose parts 1 lot
A EB131 A30 HRSG - EXHAUST STACK 151,000
A EB131 A30 STACK 151,000
A EB131 A30 B Stack Dimensions 1 40.0 7.0
A EB131 A30 B Stack shell sections 1 Pre-fabricated 110,000 72
0
X 12.2 m sections
A30 B Base Section 1 Pre-fabricated 17,000 Base ring weight
A EB131 A30 B Breech, Personal protection 1 incl
A EB131 A30 B Platform, Handrail, Ladders & Accessories 1 24,000
A EB131 A30 B Stack damper 1 Pre-fabricated 9,000
A EB131 A30 B Stack Silencer 1 Pre-fabricated 16,000
GRAND TOTAL (tons) 3198.0
A EB21 A30 TOOLS FOR TRANSPORT, LIFTING & ERECTION OF MODULES 47,000
A EB21 A30
Harp Erection Frame, Monorail & Erection Trolley, Lifting
frame
1 Set 1 47,000
NOTE:
The above quantities are for one unit. There are 4(Four) units in tender.
not included in Total
CABLING
STACK AIR CRAFT WARNING SYSTEM
LIGHTNING ARRESTOR
EARTHING GRID
CABLE TRAYS AND ACCESSORIES
JUNCTION BOXES
LIGHTING WORKS
232994633.xls.ms_office 5
Insulation
Sl. No. Description Qty Unit
1
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 25-mm
800 Sq.m
2
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 30-mm
35 Sq.m
3
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 40-mm
1900 Sq.m
4
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 50-mm
2200 Sq.m
5
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 60-mm
500 Sq.m
6
Ceramic blanket having density 128 kg/m^3 with ONE side wire mesh (galv)
of 20X24 SWG as per IS:15402 -thk 25 mm
1000 Sq.m
7
Ceramic blanket having density 128 kg/m^3with ONE side wire mesh (galv)
of 20X24 SWG as per IS:15402 -thk 50 mm
565 Sq.m
8 Aluminium cladding -thk 0.8 mm 8400 Sq.m
9 Aluminium cladding -thk 1.0 mm - Equipment 2280 Sq.m
9
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 50-mm for Stack & outlet duct
1100 Sq.m
10
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 200-mm for HP Drum
530 Sq.m
10
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 120-mm for IP Drum
210 Sq.m
11
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 80-mm for LP Drum
150 Sq.m
12
LRB mattress having density 150kg/m^3 with ONE side wire mesh (galv) of
20X24 SWG as per IS:8183 -thk 250-mm for Blowdown tank
192 Sq.m
13
G.I. Self Tapping screws AB-10 x 13 mm Lg as per IS:7173 with Neoprene
washers.
68400 nos
14 20 SWG Stainless steel wire 53500 mtr
15
Elastomeric sealing compound to apply on GI sheet joints to prevent water
ingress in to insulation.
300 kg
16 MS Rod dia 3mm for insulation pins over HP,IP,LP Drums ,BD tank 920 mtr
17
MS Flat 3mm thick x 35mm wide painted with suitable media (as per the
inside paint/primer of GI cladding sheet ) for drums
800 mtr
18
MS Flat 1.6mm thick x 35mm wide painted with suitable media (as per the
inside paint/primer of GI cladding sheet ) to be welded on 3 x 35 wide
lattice bars at 300mm c/c for GI sheet fixing.
155 mtr
19 Mouldable ceramic compound 100 kg
20 Ceramic Injection Pump for moulable ceramic fibre 1 nos
21 Ceramic belt 25 x25x3 mm thk 300 mtr
22 Speed clip(matl.-SS-409) to suit 3 mm dia pin for drums, BD tank 3500 nos
23 Ceramic fibre 5 kg
232994633.xls.ms_office\Insulation
Insulation
24 RTV 736 10 kg
25 2-20 SWG Stainless steel wire for Drums , BD tank 2700 mtr
26 25mm widex1.6mm Thk. GI Sheet band for BD tank 41 mtr
27
2mm thk x 35 wide Ceramic tape ( for pipes at 450degC or more) at pipe
insul. Clip location
180 mtr
28 1.6mm thk x 50 wide carbon steel plt (vertical pipe insul suppt lug) 150 mtr
29 Insulation clip-170mm OD 71 nos
30 Insulation clip-210mm OD 36 nos
31 Insulation clip-224mm OD 89 nos
32 Insulation clip-240mm OD 26 nos
33 Insulation clip-270mm OD 12 nos
34 Insulation clip-275mm OD 78 nos
35 Insulation clip-304mm OD 28 nos
36 Insulation clip-305mm OD 15 nos
37 Insulation clip-310mm OD 35 nos
38 Insulation clip-335mm OD 28 nos
39 Insulation clip-365mm OD 39 nos
40 Insulation clip-375mm OD 26 nos
41 Insulation clip-389mm OD 46 nos
42 Insulation clip-405mm OD 59 nos
43 Insulation clip-412mm OD 8 nos
44 Insulation clip-445mm OD 22 nos
45 Insulation clip-465mm OD 12 nos
46 Insulation clip-474mm OD 34 nos
47 Insulation clip-520mm OD 71 nos
48 Insulation clip-522mm OD 27 nos
49 Insulation clip-562mm OD 15 nos
50 Insulation clip-574mm OD 29 nos
51 Insulation clip-602mm OD 51 nos
52 Insulation clip-652mm OD 27 nos
53 Insulation clip-663mm OD 42 nos
54 Insulation clip-714mm OD 18 nos
55 Insulation clip-740mm OD 27 nos
56 Insulation clip-782mm OD 25 nos
57 Insulation clip-794mm OD 10 nos
58 Insulation clip-1075mm OD 35 nos
Notes:
The quantity mentioned above is for one HRSG.Four (4) HRSG as per Contract.
232994633.xls.ms_office\Insulation
Alstom Projects India Ltd.,.
Proposal Name:SUR
Proposal No.:ERP-XH-10-097
S.No. HP IP LP Gas Side Blowdown Tank Total Spare Qty. Remarks
22
1-Pair signal cable 8325 mtr
2-Pair signal cable 0
8-Pair signal cable 0
6-Pair signal cable( For CTLI) 2400m
12 C+E Overall Screened 1500 mtr.
Compensating Cable for Themocouples 310 mtr.
24
25
26
27
29
150Ways 9
Notes:
1. All instruments are based on hardwired 4-20 mA signals, no fieldbus.
2. HART protocol is required for all transmitters.
3. Quantities considered here are for one HRSG only.Four HRSG as per Contract.
4. Spare parts are to be considered atleast 10% w.r.to quantity for every range of each instrument.
See Attached Annexure- II(Tray Support BOM)
See Attached Annexure- III(Electrical Hook-up BOQ))
See Attached Annexure- IV(Electrical Hook-up Support BOQ))
Sur HRSG - C&I Scope
Type
Cables( See note 3) - Shifted to TY scope
Cable Trays alongwith coupler plates , nuts , bolts , washers etc. - Shifted to TY scope
Junction Boxes - Shifted to TY scope
Cable Tray Support - Shifted to TY scope
Electrical Secondary Hook-up BOQ - Shifted to TY scope
Electrical Hook-up Support BOQ - Shifted to TY scope
See attached Annex-VIII(JB)
See Attached Annexure- I(Cable Tray BOM)
232994633.xls.ms_office
Cable Tray Bill of Material
Effective Qty. UNIT
20 MTS
60 MTS
120 MTS
3 NOS
3 NOS
6 3 NOS
2 NOS
3 NOS
9 5 NOS
10 2 NOS
11 2 NOS
12 3 NOS
13 80 NOS
14 640 NOS
Sl.No
1
2
PERFORATED CABLE TRAY AND ITS ACCESSORIES
600x100x2 mm HOT DIP GALVANIZED PERFORATED CABLE TRAY
COMPLETE WITH COVER AND MOUNTING ACCESSORIES
COMPONENT TAG MATERIAL
450x100x2 mm HOT DIP GALVANIZED PERFORATED CABLE TRAY
COMPLETE WITH COVER AND MOUNTING ACCESSORIES
7
8
3
4
5
COUPLER PLATES FOR CABLE TRAYS (2 NOS. PER EVERY 2.5M LENGTH OF CABLE
TRAY)
NUT, BOLT& WASHER (8NOS FOR EACH COUPLING PLATE)
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
200x100x2 mm HOT DIP GALVANIZED PERFORATED CABLE TRAY
COMPLETE WITH COVER AND MOUNTING ACCESSORIES
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
450x450x200 HOT DIPPED GALVANIZED PERFORATED CABLE TRAY TEE DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
450x100x2 mm HOT DIPPED GALVANIZED PERFORATED CABLE TRAY VERTICAL
INWARD BEND 90
0
COMPLETE WITH COVER AND MOUNITNG ACESSORIES
450x100x2 mm HOT DIPPED GALVANIZED PERFORATED CABLE TRAY HORIZONTAL
BEND 90
0
COMPLETE WITH COVER AND MOUNITNG ACESSORIES
450x100x2 mm HOT DIPPED GALVANIZED PERFORATED CABLE TRAY VERTICAL
OUTWARD BEND 90
0
COMPLETE WITH COVER AND MOUNITNG ACESSORIES
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL 600 mm HOT DIPPED GALVANIZED PERFORATED CABLE TRAY EQUAL TEE
200x100x2 mm HOT DIPPED GALVANIZED PERFORATED CABLE TRAY HORIZONTAL
BEND 90
0
COMPLETE WITH COVER AND MOUNITNG ACESSORIES
450 mm HOT DIPPED GALVANIZED PERFORATED CABLE TRAY EQUALTEE
450x300 mm HOT DIPPED GALVANIZED PERFORATED CABLE TRAY REDUCER
600x450 mm HOT DIPPED GALVANIZED PERFORATED CABLE TRAY REDUCER
Cable Tray Bill of Material
Effective Qty. UNIT Sl.No COMPONENT TAG MATERIAL
20 MTS
60 MTS
120 MTS
5 NOS
19 3 NOS
3 NOS
2 NOS
2 NOS
23 3 NOS
24 3 NOS
25 2 NOS
26 80 NOS
27 640 NOS
22
21
15
16
20
17
300 mm HOT DIPPED GALVANIZED LADDER TYPE CABLE TRAY EQUAL TEE
COUPLER PLATES FOR CABLE TRAYS (2 NOS. PER EVERY 2.5M LENGTH OF CABLE
TRAY)
600 mm HOT DIPPED GALVANIZED LADDER TYPE CABLE TRAY EQUALTEE
DOUBLE HOT DIPPED GALVANISED STEEL NUT, BOLT& WASHER (8NOS FOR EACH COUPLING PLATE)
DOUBLE HOT DIPPED GALVANISED STEEL
300x100x12 mm HOT DIPPED GALVANIZED LADDER TYPE CABLE TRAY VERTICAL
OUTWARD BEND 900 COMPLETE WITH COVER AND MOUNITNG ACESSORIES
DOUBLE HOT DIPPED GALVANISED STEEL
300x100x2 mm HOT DIPPED GALVANIZED LADDER TYPE CABLE TRAY VERTICAL
INWARD BEND 900 COMPLETE WITH COVER AND MOUNITNG ACESSORIES
DOUBLE HOT DIPPED GALVANISED STEEL
600x300 mm HOT DIPPED GALVANIZED LADDER TYPE CABLE TRAY REDUCER
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
LADDER CABLE TRAYS AND ITS ACCESSORIES
18
600x100x2 mm HOT DIP GALVANIZED LADDER TYPE CABLE TRAY
COMPLETE WITH COVER AND MOUNTING ACCESSORIES
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
450x300 mm HOT DIPPED GALVANIZED LADDER TYPE CABLE TRAY REDUCER
DOUBLE HOT DIPPED GALVANISED STEEL
200x100x2 mm HOT DIP GALVANIZED LADDER TYPE CABLE TRAY, COMPLETE WITH
COVER AND MOUNTING ACCESSORIES
300x100x2 mm HOT DIP GALVANIZED LADDER TYPE CABLE TRAY
COMPLETE WITH COVER AND MOUNTING ACCESSORIES
300x100x2 mm HOT DIPPED GALVANIZED LADDER TYPE CABLE TRAY HORIZONTAL
BEND 900 COMPLETE WITH COVER AND MOUNITNG ACESSORIES
300x200 mm HOT DIPPED GALVANIZED LADDER TYPE CABLE TRAY REDUCER
Cable Tray Support Bill of Material
Effective Qty. UNIT
250 MTS
2 50 MTS
400 NOS
15 NOS
28 NOS
80 NOS
160 NOS
9 80 NOS
10 160 NOS
11 600 NOS
12 600 NOS
13 500 NOS
14 500 NOS
Sl.No
1
3
4
5
8
6
DOUBLE CHANNEL UNISTRAUT 82x41
DOUBLE HEAD POST BASE (BOLTED)
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
CHANNEL BRACKET FOR 450 MM CABLE TRAY OF LENGTH 500 MM DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
COMPONENT TAG MATERIAL
BEAM CLAMP FOR DOUBLE CHANNEL UNISTRAUT 82x41 WITH U BOLTS
CHANNEL BRACKET FOR 600 MM CABLE TRAY OF LENGTH 650 MM DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
SINGLE CHANNEL UNISTRAUT 41x41 DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
SCREW - BOLT & WASHER TRCC M8 x 35
CLAMPING CLAW FOR LADDER TRAY WITH ENTRY OF M8 BOLT
CHANNEL BRACKET FOR 200 MM CABLE TRAY OF LENGTH 250 MM
M12 HEX HD SCREW 40MM WITH WASHER
M12 CHANNEL NUT WITH SPRING
OMEGA SGAPE FITTING FOR SINLE UNISTRAUT 41x41
ANGLE BRACKET FOR 41x41 UNISTRAUT
DOUBLE HOT DIPPED GALVANISED STEEL
DOUBLE HOT DIPPED GALVANISED STEEL
Page 2
Sl. No Description Material
End
Connection Unit
Total Qty
Required
1 Conduit Hot Dip Galv. C. S. 1" MTS 1200m
2 Conduit Galv. C. S. 1.5" MTS 100m
3 Conduit Hot Dip Galv. C. S. 2" MTS 200m
4 UNION Hot Dip Galv. C. S. 1" ET NOS 700
5 Bushing PVC 1" MTS 700
6 Nuts with Washers Hot Dip Galv. C. S. 1" ET-F NOS 700
7 UNION Hot Dip Galv. C. S. 1.5" ET NOS 100
8 Bushing PVC 1.5" NOS 100
9 Nuts with Washers Hot Dip Galv. C. S. 1.5" ET-F NOS 100
10 UNION Hot Dip Galv. C. S. 2" ET-F NOS 150
11 Bushing PVC 2" NOS 150
12 Nuts with Washers Hot Dip Galv. C. S. 1" ET-F NOS 150
NOTE: Add 20 % Spares on all the above quantities.
Instrument Erection Hardware for Secondary Electrical Hookups
Sl.No DESCRIPTION MATERIAL UNIT QTY. REQUIRED
1 SINGLE UNISTRAUT U 41x41 Hot Dip Galv. C. S. MTS 600
2 FOOT PLATE FOR SINGLE UNISTRAUT Hot Dip Galv. C. S. NOS 600
3
'J' BOLTS WITH NUTS AND WASHERS FOR
FIXING FOOT PLATE ON UNISTRAUT
Hot Dip Galv. C. S. NOS 2400
4 ANCHOR FASTNERS Hot Dip Galv. C. S. NOS 2400
5 1 CONDUIT CLAMP FOR UNISTRAUT Hot Dip Galv. C. S. NOS 1200
6 1.5 CONDUIT CLAMP FOR UNISTRAUT Hot Dip Galv. C. S. NOS 100
7 2 CONDUIT CLAMP FOR UNISTRAUT Hot Dip Galv. C. S. NOS 200
NOTE: Add 20 % Spares on all the above quantities.
ELECTRIC HOOK-UP SUPPORT BOQ
INFORMATION REQUIRED FOR PAINTING
EQUIPMENT*
EQUIPMENT DESCRIPTION PAINTING SYSTEM
HRSG Stack internal coating
**Note:
1. The details mentioned above is for one HRSG.Four (4) HRSGs as per Contract.
NUMBER OF LAYERS **
ONE (1) LAYER
SURFACE AREA (M2)
By Others 900
EQUIPMENT TOTAL 900
TOTAL 900