Daily Morning Meeting

DATE: 23/03/2014
Participants:
Rodak, Barry, David,Saud, Haldurai, Appaji, Nazir, Phani, Mehar, Sagir, Vencent, Siraj, Pradeep, Awais Ali,
Nikhil, Naveed, Shabbir, Riaz,Ahmed, Rajeshwararao, Josua.
Plant Availability and Export:
Availability
Power Water
2621 770,370 m
3
/day ( sea water temp </=: 35C)
Net Export
Power Water (SWCC) Water (Marafiq)
Actual- 2574 MW 20,060 m
3
/hr 12,030 m
3
/hr
Major Equipments Not
available
GT-21 MED-217
Fuel Demand module
Status
Mar-23: -% MTD: - %

Status of the Plant:
System Status Remarks
Power:
All GTs/STs are in service, except
GT- 21
GT-21 shutdown on 21-03-14 at 22:33 hrs for HGPI,
COP & generator minor & magic inspection.
Water:
26 MEDs are in service.
MED-217 shut down for annual inspection.
Common Systems

Emission Monitoring
system
All units SCR are normal and in
auto.

Fuel Gas System
All fuel gas compressors are
available

FG Filters DP Monitoring (Bar)

A B C D E F
Standby 0.08 Standby 0.07 0.06 0.05
Instrument Air Compressors
(Power)
All are available.

Instrument Air Compressors
(Desal)
All are available.

CO
2
Plant
CO
2
plants-1,2 and 3 are in
service. Tank levels
A=56%, B=77% & C=62%
MED-216,219 CO
2
recoveries in service.
Gas chlorination plant Blocks- 1, 2 and 3 are in service.
Gas Chlorination
Neutralization system
On auto.

Electro-Chlorination Plant Normal.
ECMS Status Normal.
Fire system Troubles Normal.
01-Troubles.




Fire System Impairment Partly impaired.
CCR document room / Safety reason.
Fuel oil area fire annunciater module become
faulty, require to replace the module.
Notification 1200007107 raised, spare delivery
expected on 30
th
of March 2014.
Oil Tank- A FF-606-AA3-6 inch Fire fighting
foam protection line isolated.
B-4 switch gear room CO
2
system selected to
manual due to faulty door lock.
Lime stone flushing
METITO system not available.
Dirty water tank draining completed, Manhole door
opened. Tank cleaning completed. Cable dis
connection in progress.
Chemical unloading: Normal.
Oil early warning system Normal.
Hydrocarbon (ppm)online Normal.
GT-21 GCB SF
6
pressure Normal. On green

Transformer online monitoring: Calisto
H2 CO H2O
All SUT/UAT
Within the limit
(Alarm at 30 ppm)
Within the limit
(Alarm at 800 ppm)
Within the limit
SUT-12 09 540
SUT-21 19 300
SUT-31 09 490
SUT-41 11 195
UAT-21 955
UAT-22
830

UAT-23
930

UAT-33 835

Safety Related:
Near miss reported: First Aid Treatment

Important Activities/Event:
On 20-03-2014
At 12:10 Hrs, ST-10 tripped due to T-Controller Network switch failure. Net work switch replaced by I&C as
per approve modification.
ST-10 casing drain valve SSD-1 didnt open when machine tripped.
ST-10 started and synchronized at 23:52 hrs after network switch replacement in T controller and casing
drain valve SSD-1 repair works. SSD-1 position feedback was getting fault alarm due to deviation. I&C
forced the same in order to get start permissive, after start-up same was unforced. SSD-1 potential meter
is defective, spare not available as per EMD.



GT-11, MMD & I&C to attended the hydrogen leaks at collector compartment and at cylinder station.
Hydrogen consumption become normal.
GT-21 offline water wash completed.
GT-21 started, synch at 11:48 Hrs and performance test carried out at 16:30 Hrs.
MED- 224 Distillate drain line near CO2 booster pump suction MOV detached, it was plug from detaching
point by diverting distillate to reject header for 25 minutes.
GT-41 shut down and de-synchronized with the grid at 21:17 hrs for COP strainer removal and post HGPI
performance test.
On 21-03-2014
ST-30 shut down and de-synchronized at 01:18 hrs. GT-33 shut down and de-synchronized at 02:28 hrs as
SEC given clearance at 02:20 hrs for GT-33 shut down to attend HRSG-33 main steam pressure wqualizing
valve 11807.
GT-33 forced cooling carried out, isolation carried out and all planned permits issued to Maintenance team
at ST-30 and GT-33. ( including FVM11807)
GT-41, forced cooling completed, isolations carried out and At 08:08 Hrs, COP strainer removal permit
issued to GE. Another permit issued to GE to attend faulty WS 1AO-2 TC job.
CO2 plant-2, MEA filling carried out, isolations removed and taken in to the service.
GT-21 shut-down and de-synchronized at 22:33 hrs for HGPI, COP modification, Generator minor/magic
inspection. Forced cooling started.
On 22-03-2014
HRSG-33 main steam bypass vavle FVM-11807 stem found broken, it was replaced by MMD and permit
CLEAR at 03:02 Hrs.
ST-30 ,GT-33 & HRSG-33 isolations normalized, HRSG filling completed. ST-30 steam charging carried out
and starts command initiated at 05:27 hrs.
ST-30 synchronized with the grid at 05:55 hrs, GT-33 synch at 06:19 Hrs.
GT-41 offline water wash carried out for post HGPI performance test.
GT-21 forced cooling completed at 08:00 Hrs, generator degassing completed at 17:05 Hrs.
GT-21, HGPI & generator minor inspection permit issued to GE at 22:20 Hrs, COP modification permit
issued at 22:40 Hrs.
GT-41, Isolations carried out and permit issued for attending stage 9
th
bleed line flange leakage, then WI
valve stroking carried out by GE.
MED-239 tripped at 05:41 hrs due to primary condensate level HIHI during ST-0 startup as condensate
reject MOV got stuck in closed condition. EMD attended MOV. Operation checked and found ok. MED
started and distillate diverted to header at 09:02 hrs.
GT-41 started on liquid fuel on OPEN CYCLE mode for WI tuning, synch at 23:03 Hrs.
GT-41, Battery 15V DC Ground alarm, Battery charger # 1 AC Trouble and Battery charger # 2 AC
Trouble appeared. It was checked at local and found +ve ground fault alarm. I&C checked and asked to
synch, as it require shut down to attend. Notification 10011745 raised.
GT-41 Turbine compartment HAZ GAS LEVEL HIGH alarm appeared, (5C=5% and 5A=-1 %). Notification
10011744 raised. Haz gas online calibration carried out by I&C with RGC and alarm reset.



On 23-03-2014
GT-41 load increased to 100 MW during WI tuning, WI pump cut off & GT run back due to H
2
O INJ
SUCTION PRESS HIGH LOCKOUT alarm. Suspected malfunction of WI regulator. I&C attended the WI
regulator which took 1:45 minuts, WI tuning resumed by GE.
PRIORITY 1 & 2 DEFECTS SINCE LAST MEETING
SAP NO Fault description Priority Action Taken


Current issues

MED-229 Leakage from GRP drain upstream of LCV-50302. Shutdown job.(Plugged temporarily)
GT-12 Inlet Heating Control Valve (IBH) 3% open showing at DCS and at local 5% open condition. Shutdown
job, Notification-10011587.
HRSG-33 main steam bypass MOV-11807 gland packing worn-out. Now leakage has increased and noise as
well.
GT-22 is having dropwise leak from one point, leak arrested by clamping. MMD will replace pipings in 2
weeks time (21.03.2014). On line water wash is being carried out.
BSDG sets, motor driven starting air compressor overhaul in progress (RTS tentatively 20
th
April).
HRSG-23 start up blow down MOV leak increased. (Shutdown job).
ST-10 generator casing test plug-H
2
leak. SAP-1100009848, Monitoring log sheet for LEL and pressure is
maintained regularly.
MPST-2 under shutdown for heat exchanger leaks. Nozzle cleaning not possible as isolation valve passing.
Heat exchanger sent outside for repair works. Expected back on 15.05.14

DECISIONS TAKEN AND FOLLOW UP ACTIONS FROM PREVIOUS MEETING (if Target date is not next
day, please shift it to Pending issues)

SL No. Decision in the meeting Action By Target Date Remarks
1.
2.

PENDING ISSUES:
No
Date Equipment Description Action Target
Date
Remarks Update by corresponding Dept.
1 10-09-
2011
B-1 FWP-A Suction valve passing. HHI Block
shutdown
required.
Partial PM done. Bearings inspections
remained pending. (April 2014).
2 B-1 FWP-B Casing drain tapping
point heavy leaks
MMD Block
shutdown
required.
Pump-B suction valve passing. (April 2014)
3 21-08-
2013
B-1 FWP-D Casing drain line leaks MMD Block
shutdown
required.
Pump-D suction valve and recirculation
bypass valve found passing when checked
with ultra sonic flow meter. (April 2014)



4 De-aerator
Condenser
Balls losing problem
when operated in
auto.
Maint/HH
I
Job completed. Kept under observation &
Engineering sign off.
5 All Sea water
pumps
Pump Vibrations are
still in Force. ( pump
NDE for all has been
forced)
Under GE
/HHI.
Modifiction completed. Forcing in place
except SW Pump-E. PR raised. Waiting for
Bently TA.
6 ST-20 Bearing 2 metal
temperature showing
less than drain oil
temperature. Bearing
3, 4 drain oil
temperature more
than bearing metal
temperature.
GE Bearing- 1 is now normal, metal and oil
drain temperature is (217/168) F.
Bearing- 2 metal and oil drain temperature
is now reading same value. (150/146)F.
Trends sent to GE. Awaiting feedback.

7 Block -1 Gas chromatographs Warranty Unit 11 remaining, will be carried out
during next opportunity.
8 HRSG-11 Burner#7 and 8 is not
proving.
MMD Vendor checks completed. Fuel nozzles
cleaning with steam also carried out. Pilot
flame is establishing, but not main flame.
Center nozzle to be replaced in next
outage. April 2014
9 Line 1,3 Check
meter
DCS communication
fault
EMD Work completed ,under observation.
10 HRSG-12 Drum level hunting. I&C /
MMD
New cage received. Cage will be replaced
during block-1 outage (April 2014)
11 GT-11 CTM Tripping on high
temperature gradient
GE Will be attended next shutdown. (Clubbed
with HRSG DB).April 2014
12 HRSG-13 HP/LP let down
passing from the
atomizer.

MMD Lapping of the main valve carried out
during shut down. April 2014
13 ST-30 Active thrust bearing
No.2 metal
temperature faulty
I&C Shutdown
job
Job can be done during bearing inspection
outage.
14 GT-31 CTM not in service Waiting for GE feedback