Etn702 - Equipment Modification 2

December Edition 2013
Last Edited December 2013

Course Page 1/21 Document Page 1

MINISTRY OF EDUCATION, MALAYSIA

COURSE INFORMATION

PROGRAMME : ELECTRONIC TECHNOLOGY
COURSE NAME : EQUIPMENT MODIFICATION 2
CODE NAME : ETN 702
LEVEL : 4 SEMESTER 7
CREDIT UNIT : 3.0
CONTACT HOUR : FACE TO FACE : 5.0 HOURS / WEEK
NON FACE TO FACE :
COURSE TYPE : VOCATIONAL
PREREQUISITE : ETN 603 EQUIPMENT MODIFICATION 1
CORE REQUISITE : -



COURSE OUTCOMES

At the end of the course, the students should be able to:-

1. Perform conceptual design of equipment and modification.
2. Identify organization procurement of parts.
3. Perform modification hardware system and software system.
4. Determine installation of jigs and components.
5. Perform master calibration schedule and work calibration instruction (procedure).
6. Carry out electrical and mechanical instrument calibration.

COURSE DESCRIPTION

A continuation of Equipment Modification 1. This course prepares the students to design modification or improvement hardware and software
system. It also prepares the students to organize parts and component, prepare and carry out calibration work for electrical and mechanical
instruments.



CONTENT AND LEARNING STANDARDS

CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD

PERFORMANCE CRITERIA

1. PREPARE CONCEPTUAL
DESIGN

1.1 Identify requirement.

1.1.1 Explain space evaluation according to manufacturer
requirement.

1.1.2 Check machine capability according to manufacturer
specification.

1.1.3 Determine cost effectiveness according to
manufactures specification.

1.1.4 Clarify quality according to manufactures specification.

1.1.5 Determine ergonomic values according to design.

1.1.6 Identify machine original equipment according to
manufacturer specification.



1.1.7 Select suitable and requirements according standard
operating procedure.

1.1.8 Apply safety and regulation according to OSHA.

1.2 Sketch the design.

1.2.1 Prepare technical drawing according to design
requirement.

1.2.2 Interpret sketch design according to technical drawing.

1.2.3 Apply visualize design concept according to design
standard.

1.3 Design presentation.

1.3.1 Explain presentation procedure according to standard
design report.

1.3.2 Identify format documentation according to standard
design procedures.

1.3.3 Perform presentation document design according to
design presentation.




CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD


2. DESIGN MODIFICATION
AND IMPROVEMENT

2.1 Design requirements.

2.1.1 Explain space evaluation according to conceptual
design.

2.1.2 Check machine capability according to conceptual
design.

2.1.3 Determine cost effectiveness according to design
specification.

2.1.4 Clarify quality according to design specification.

2.1.5 Determine ergonomic values according to design
requirement.

2.1.6 Identify machine original equipment according to



2.1.7 Select suitable and requirements according to standard

2.1.8 Apply safety and regulation according to OSHA.

2.2 Sketch the design.

2.2.1 Identify sketch design according to technical drawing.

2.2.2 Prepare technical drawing according to design
requirement.

2.2.3 Apply visualize design concept according to design
standard.

2.3 Design presentation.

2.3.1 Identify presentation procedure according to standard
design report.

2.3.2 Determine format documentation according to standard
design procedures.

2.3.3 Prepare presentation document design according to
design presentation.




CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD


3. ORGANIZE PROCURMENT
OF COMPONENTS

3.1 Prepare list component required.

3.1.1 Interpret technical drawing according to manufacturer
specification.

3.1.2 Evaluate technical drawing specification according to

3.1.3 Identify components required according to technical
standard.

3.2 Determine source component.

3.2.1 Identify reliable supplier according to Ministry of
Finance (MOF).

3.2.2 Prepare purchase order procedure according to
standard operating procedure.

3.2.3 Apply purchased order procedure according to standard




CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD


4. MODIFY HARDWARE
SYSTEM

4.1 Determine modification and
improvement need.

4.1.1 Define the needs of modification and improvement
according to hardware system requirement.

4.1.2 Explain machine operation according to manual
operation.

4.1.3 Determine machine problem and performance
according to technical specification.

4.1.4 Clarify parts specification and function according to
manufacturer manual.

4.1.5 Identify project management according to standard
operation.



4.2 Design modification and
improvement.

4.2.1 Identify design concept according to modification
requirement.

4.2.2 Prepare technical drawing according to standard
design.

4.2.3 Set design modification according to standard design.

4.2.4 Use CAD/CAM software/ technical drawing to design
modification according to standard design.

4.2.5 Apply safety conscious according to OSHA.

4.3 Prepare costing.

4.3.1 Clarify source materials according to manufacturer
standard.

4.3.2 Identify cost requirement according to technical
evaluation.

4.3.3 Estimate modification and improvement cost according
to technical evaluation.

4.4 Propose modification and
improvement.

4.4.1 Identify modification and improvement according to
modification requirement.

4.4.2 Prepare proposal according to modification
requirement.

4.4.3 Perform presentation skill according to standard
procedure.



4.5 Perform modification and
installation.

4.5.1 Coordinate with vendor/supplier according to
professional integrity regulation.

4.5.2 Identify hard ware application according to

4.5.3 Evaluate modification according to standard
requirement.

4.5.4 Perform installation and commissioning procedure
according to manufacturer specification.




CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD


5. MODIFY SOFTWARE
SYSTEM

5.1 Determine modification and
improvement needs.

5.1.1 Identify machine operation according to standard
manual.

5.1.2 Clarify machine problem and performance according to
standard manual.

5.1.3 Define needs according to software system
requirement.

5.1.4 Identify project management according to standard.

5.1.5 Apply software application system according to
standard requirement.

5.2 Design modification and
improvement.

5.2.1 Explain software language according to standard
manual.



5.2.2 Identify design modification according to modification

5.2.3 Perform programming according to modification

5.2.4 Apply safety conscious according to safety regulation.

5.3 Purpose costing.

5.3.1 Clarify source software information according to
manufacturer.

5.3.2 Identify cost requirement according to technical
evaluation.

5.3.3 Estimate modification and improvement cost according
to technical evaluation.

5.4 Purpose modification and
improvement.

5.4.1 Identify improvement according to modification
requirement.

5.4.2 Prepare proposal according to modification
requirement.

5.4.3 Perform presentation skill according to standard
procedure.

5.5 Perform modification.

5.5.1 Coordinate with vendor/supplier according to
professional integrity regulation.



5.5.2 Evaluate modification according to standard
requirement.

5.5.3 Identify software application according to manufacturer
manual.

5.5.4 Perform programming modification according to
standard manual.




CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD


6. INSTALL JIGS AND
COMPONENTS

6.1 Perform point of installation.

6.1.1 Communicate with other authority according to
professional integrity.

6.1.2 Identify point of installation according to layout plan.

6.1.3 Perform layout and space evaluation according to
OSHA.

6.1.4 Perform communication skill according to management
requirement.

6.1.5 Apply safety regulation according to standard
procedure.

6.2 Determine steps installation.

6.2.1 Interpret assembly diagram according to manufacture
manual.



6.2.2 Identify Jigs and tolerance component according to
manual requirement.

6.2.3 Prepare installation technical drawing according to
technical specification.

.
6.3 Install components.

6.3.1 Utilize installation check list according to manufacturer
specification.

6.3.2 Identify assembly diagram according to manufacturer
manual.

6.3.3 Apply safety regulation according to safety procedure.




CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD


7. PREPARE MASTER
CALIBRATION SCHEDULE

7.1 Demonstrate equipment.

7.1.1 Identify original equipment according to manufacturer
specification.

7.1.2 Check original equipment according to manufacturer
specification.

7.2 Set calibration frequency.

7.2.1 Identify equipment calibration according to

7.2.2 Interpret equipment calibration according to
manufacturer requirements.

7.2.3 Perform calibration frequency according to

7.2.4 Analyze equipment break down related to calibration
according to manufacturer manual.



7.3 Identify calibration date.

7.3.1 Check last calibration date (existing equipment)
according to manufacturer record.

7.3.2 Determine the calibration date according to
manufacturer record.

7.3.3 Perform calibration date according to manufacturer
manual.

7.4 Compile yearly master schedule.

7.4.1 Use software application to compile yearly report

7.4.2 Perform computer literacy according to standard
manufacturer record.




CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD


8. PREPARE WORK
CALIBRATION INTRUCTION
(PROCEDURE)

8.1 Identify machine for calibration.

8.1.1 Distinguish types of electrical, electronic and
mechanical calibration work according to manufacturer
manual.

8.1.2 Clarify original equipment according to manufacturer
specification.

8.1.3 Identify original equipment according to manufacturer
specification.

8.1.4 Check types of calibration according to manufacturer
manual.

8.2 Show calibration instruments and
tool.
8.2.1 Identify types of calibration instruments and tools

8.2.2 Identify appropriate calibration instruments and tools



8.3 Demonstrate calibration method.

8.3.1 Identify original calibration equipment according to
manufacturer specifications.

8.3.2 Use original calibration equipment according to
manufacturer specifications.

8.3.3 Apply safety awareness according to standard

8.4 Compile yearly master schedule.

8.4.1 Explain the procedure according to maintenance
requirement.

8.4.2 Use company endorsement policy according to
manufacturer requirement.




CODE NAME : ETN 702

CONTENT STANDARD

LEARNING STANDARD


9. PERFORM ELECTRICAL
AND MECHANICAL
INSTRUMENT CALIBRATION

9.1 Identify the electrical and
mechanical calibration instrument.

9.1.1 Select types of high precision instrument for
mechanical, electrical, electronic according to

9.1.2 Identify principles and characteristics of calibration
factors according to manufacturer manual.

9.1.3 Perform characteristics of calibration factors on
pressure and thermal according to manufacturer
manual.

9.2 Determine the instrument
specification.

9.2.1 Identify genuine instrument according to manufacturer
specification.

9.2.2 Check original instrument equipment according to

9.2.3 Apply work instrument according to manufacturer
manual.



9.3 Perform calibration.

9.3.1 Read the calibration measurement according to manual
specification.

9.3.2 Setup instrument calibration t according to manual
specification.

9.3.3 Identify gauge repeatability and reproducibility
according to manual specification.

9.3.4 Operate instrument calibration according to manual
specification.

9.3.5 Perform instruments calibration according to

9.3.6 Perform calibration work instruction according to

9.3.7 Apply safety procedures according to safety procedure.

9.4 Check validates and document
calibration result.

9.4.1 Describe accuracy definitions according to manual
specification.

9.4.2 Perform tolerances of reading range according to
manual specification.

9.4.3 Verify the calibration result according to manual
specification.

9.4.4 Record the calibration result according to manual
specification.

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December Edition 2013

Last Edited December 2013

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