DESIGN AND CALCULATION

DESIGN OF SPUR GEAR:-

No. of teeth on gear = T
G
= 50
No. of teeth on pinion = T
P
= 24
Outer diameter of gear = D
O
= 5cm= 50mm
Velocity ratio = T
G
T
P


= 50

24
= 2.083
Outside diameter = D
O
= m (T
G
+ 2)
= 50 = m (50 + 2)
= 50= m (52)
= m = 50 52
m = 0.962= 1mm
Pitch circle diameter of gear = mT
G

= 1(50)
= 50mm
Addendum of gear = a= module
= a = 1mm
Dedendum of gear = b= 1.25 (m)
= b= 1.25 (1)
= b= 1.25mm
Working depth= 2 (m) = 2 (1) = 2mm
Root diameter = D
R
= D
G
2.5m
= D
R
= 50 2.5 (1)
D
R
= 47.5mm
Velocity of gear = D
G
N
G
60
Let speed of gear = N
G
= 30 rpm
Velocity of gear = V = (50) (30) 60
= V = 25
= V = 78.539 mm/sec.
= V = 78.53910
-3
m/sec.
= V = 0.078 m/sec.



OUTPUT POWER CALCULATION:-
Calculation for our model
Let us consider,
Breaking force applied by our additional gear = 2kg
Our rotor circumference = 15 cm
So now
Work done=Force x Distance
Here,
Force=Weight of the Body
= 2Kg x 9.81
=19.62 N
If we use additional break and our rotor movement one time so distance = 15 cm
Output power=Work done/Sec
= (force x displacement)/ sec
= (19.62 x 0.15)/60
= 0.04905 Watts (For One time movement of rotor)
Power developed for 1 round of additional break is 0.04905 Watts
If in one time its movement is 10 times than power generated = 0.04905 x 10
= 0.4905 watts

Calculation for a 4 wheeler
Let us consider,
If Breaking force applied by additional gear = 100kg
Our rotor circumference = 25 cm
So now
Work done=Force x Distance
Here,
Force=Weight of the Body
= 100Kg x 9.81
=981 N
If we use additional break and our rotor movement one time so distance = 25 cm
Output power=Work done/Sec
= (force x displacement)/ sec
= (981 x 0.25)/60
= 4.0875 Watts (For One time movement of rotor)
Power developed for 1 round of additional break is 0.04905 Watts
If in one time its movement is 10 times than power generated = 4.0875 x 10
= 40.875 watts