WARRANTY

The actuators offered remain under warranty for a period of 18 months from dispatch, or 12 months from
commissioning, whichever comes first. If a Rotork Service Engineer performs commissioning during the
warranty period, warranty can be extended for a further 12 months from the commissioning date.
EC DIRECTIVES AND CE MARKING: CE marking will be provided on the Instruction manuals for the actuators
offered to show conformance to the essential protection requirements of the Low Voltage Directive 73/23/EEC
amended by 93/68/EEC and conformance to the requirements of the EMC Directive 89/336/EEC amended by
92/31/EEC. A declaration of conformity in accordance with these Directives will be issued with each actuator.
Electric actuators are considered not to be machines within the definition of the EC Machinery Directive
89/392/EEC as amended by 91/368/EEC and 93/44/EEC. However, a Declaration of Incorporation will be
issued with each actuator.
ACTUATOR AND ACTUATOR/GEARBOX COMBINATION SIZING
Please note, when sizing thrust bearing multi-turn actuators or actuator gearbox combinations, where possible
and based on supplied data, Rotork have taken into account the 'resultant thrust' to ensure that the thrust rating
of the selected actuator or combination exceeds that of the thrust forces generated.
Resultant thrust is a calculated value corresponding to the thrust generated at the rated torque of selected
combinations using a stem conversion factor derived from the valve required torque and thrust.
If Rotork have not been supplied with valve thrust data, resultant thrust cannot be calculated.
In all cases, it is the customer's and/or valve manufacturer's responsibility to check the thrust rating of the
selected unit is sufficient for the potential generated thrust forces and that the valve structure including
adaption and fixings can safely withstand the potential thrust forces.
Multi-turn actuator stall torque will be between 1.4 and 2.0 times rated torque dependent on actuator size,
speed, electrical supply type and voltage variation.
Prices listed include for actuator and gearbox combinations where applicable but do not include for any
adaptation required for mounting to the valve. (Please note the gearbox drive bush will be supplied blank.)
Details of the Output flange options are shown in Rotork Gears standard catalogue, of which we trust you have
a copy.
ACTUATOR / GEARBOX COMBINATION:
The actuator drive bush is supplied blank for you to machine to suit your valve stem or gearbox input shaft.
Note, however, that prices listed do not include for any adaptation required mounting to valve. All internal
bearings and output drive bearings for Rotork electric actuators are lubricated for life, sealed and maintenance
free.
ACTUATOR DRIVE BUSHES:
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TECHNICAL DETAILS
The actuators offered are suitable for operation on a nominal supply of 380-3-50Hz.
POWER SUPPLY
Standard enclosure is rated to Nema 4 and 6 watertight. Additionally the operator paint finish has passed an
ASTM B117 35 Degree salt spray test for 1000 hours, and can be considered Nema 4X equivalent.
NEMA 4X ENCLOSURE STATEMENT
The IQT quarter-turn range of electric actuators is described in publication PUB002-010 which is available at
http://www.rotork.com/en/documents and includes:
* Double-sealed watertight enclosure to IEC529, IP68 (BS EN 5490)
* Terminal compartment with two M25 threaded cable entries (two additional entries available as an option)
* Integral local controls
* Non-intrusive commissioning and control configuration using the infrared IQ Setting Tool supplied provided
with every order.
* Integral illuminated digital valve position indicator showing 1% increments in valve position with closed and
open valve limit symbols
* Three LEDs for local indication; red - open, yellow - intermediate, green - closed (can be reversed)
* Data Logger that logs operational data and valve/actuator torque profiles
* IrDA compatible for local and remote actuator analysis via PDA or PC
* Data logging and commissioning is also supported with power off
* Adjustable electronic torque control
* Integrated speed control allows output speed adjustment over 4:1 speed range
* Suitable for any standard specified single or 3-phase AC supply
* 24VDC power supply option at an added cost.
* Padlockable manual override clutch and handwheel
IQT RANGE ACTUATORS
Wiring diagram 6000-000 is described in publication E120E and includes:
Control circuit transformer - 24V DC internal control voltage
Integral local control and local/remote selectors
Four programmable remote indication contacts
Monitor relay with changeover contact
Automatic phase rotation correction - syncrophase
Data logger - view and store valve, actuator and control signal operational data.
WIRING DIAGRAM 6000-000
The IQ Range of 3-phase electric actuators is described in publication PUB-002-038 which is available at
http://www.rotork.com/en/documents and includes:
* Double-sealed watertight enclosure to BS EN IEC60529, IP66/IP68 submersible - 7 metres/72 hrs. NEMA
type 4 and 6.
* Suitable for up to 60 starts/hr. at a rate not exceeding 600 starts/hr.
* Integral local controls: Open/Close and padlockable Local/Stop/Remote selection (stop remains available for
site operational protection)
* Integral illuminated, digital valve position indicator showing 0.1% increments in valve position with closed and
open limit valve symbols, torque or other status data.
* 3 LED's for local indication; red-open, yellow-intermediate, green-closed (can be reversed).
* Padlockable manual override clutch and handwheel
* Adjustable electronic torque control
* Non-intrusive commissioning and control configuration using the Infra-red/Bluetooth Setting Tool, supplied
with every order.
* Data Logger that logs and can display operational events and trends including motor starts and valve torque
profiles.
* Asset Management Log and display options including valve/actuator/gearbox data and configurable service
alarms.
* Display, data logging and commissioning is battery supported when power off
* Terminal enclosure with 3 threaded cable entries 2x M25 + 1x M40 (additional entry M25 available as an
option).
IQ RANGE 3-PHASE ACTUATOR DESCRIPTION
Wiring diagram 3000-000 is described in publication E120E and includes:
Control circuit transformer - 24V DC internal control voltage
Integral local control and local/remote selectors
Four programmable remote indication contacts
Monitor relay with changeover contact
Automatic phase rotation correction - syncrophase
Data logger - view and store valve, actuator and control signal operational data.
WD3000-000 - IQ STANDARD WIRING DIAGRAM
Four latching volt-free contacts, S1, S2, S3 and S4 are provided, each independently configurable using the
supplied IQ Setting Tool to signal one of the following:
* Valve Position - fully open, fully closed or intermediate positions (0-99% open)
* Status - valve opening, closing, moving (continuous or pulsing signal), local stop selected, local selected,
remote selected, open or close interlock active, ESD active
* Valve Alarms - motor tripped on torque in mid travel, motor tripped on torque going open, going closed, valve
jammed, actuator being operated by handwheel
* Actuator Alarms - lost phase, customer 24V DC (120V AC) supply lost, battery low, internal failure detected,
thermostat tripped, service alarms.
Each contact can be configured to either 'normally open' or 'normally closed' and rated at 5mA to 5A, 120V AC,
30V DC.
Up to two sets of four additional contacts are available (S5 to S8) and (S9 to S12) as optional extras.
INDICATION CONTACTS
IQT conduit entries: 1 x 3/4" NPT, 2 x 1/2" NPT and 1 x 1" NPT entries.
IQ conduit entries: 1 x 3/4" NPT and 2 x 1/2" NPT entries.
CONDUIT ENTRIES
IQ actuators will be supplied with the following paint specification:
After machining, all castings are cleaned by dipping into an acid etch solution and then subsequently rinsed in
a cold water rinse & de-ionised water rinse. Aluminium castings are then dipped in Gardobond X4707 to
provide all surfaces with a high corrosion resistance combined with excellent paint bonding properties. Cast
Iron and steel components are immersed into a zinc phosphate solution for approximately 10 minutes and then
cold water rinsed. All castings are then preheated to 100C for approximately 10 to 15 minutes to remove all
moisture prior to powder coating. The polyester powder coating is applied by electrostatic means to a nominal
thickness of 75 microns. All castings are then cured at 200C (Core temperature) for approximately 20 minutes.
Finished top coat colour RAL9005 (black) & 00-A-05 (grey).
This paint finish has passed an accelerated salt spray test for 1000 hours. Details are available on request.
STANDARD FINISH
We will supply a commissioning spares bag free of charge with every Rotork actuator dispatched to make good
losses on site. This will include terminal cover screws and O-rings, with barrel nuts and washers for power and
control terminals.
COMMISSIONING SPARES
IQT125 - 125 Nm/42 mm
IQT250 - 250 Nm/42 mm
Tag 5 - 2992 Nm/76 mm
Tag 6 - 5984 Nm/102 mm
Tag 7 - 2484 Nm/76 mm
Tag 8 - 3888 Nm/76 mm
RATED TORQUE/MAX BORE DIA
Clause 8.6
In case of power/signal supply failure then actuator will be stayput only.
DEVIATIONS LIST