Automation

Introduction
About the document

The main purpose of this document is to be a helpful
tool for the following groups of people when they are
designing new FlexLink Automation components sys-
tems:
FlexLink Systems own project engineers
FlexLink Systems own salesmen
FlexLink Systems own supervising fitters
Self-building end-users
System builders, integrators and distributors
The documents main goal is to enable these groups to
design automatic components applications in the right
way and compose a correct part list with FlexLink com-
ponents for any kind of well working application that is
suitable for the FlexLink concept. For more deailed in-
formation, see FlexLink Conveyor systems and auto-
mation components Catalogue.
For conveyor applications, see FlexLink conveyor
systems, Basic engineering guidelines.
Document parts
The document is divided into the following main parts:
Introduction
Basic engineering
Structural components
Enclosures
Linear and rotating motion
Application examples
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FlexLink Introduction 3
FlexLink product support
FlexLink Systems can provide a complete and compre-
hensive product support that consists of a range of dif-
ferent document types, software and demo cases in or-
der to support its salesmen and engineers.
The following documents represent the FlexLink
documentation of today:
General product catalogue
A presentation of the total range of products and
their key specifications.
Conveyor systems and automation components,
product overview
A product overview briefly presenting the range of
products.
Conveyor chain guide
A presentation of all chain types, catalogue items as
well as special order types.
Automation components catalogue
A presentation of automation component systems
XC, XD and XR.
Conveyor systems, series C catalogue
A presentation of conveyor systems, series C.
Assembly instructions for conveyors
How to assemble FlexLink conveyors, available in
six languages.
Service manual for conveyors
How to maintain FlexLink conveyors, available in six
languages.
Training documents:
Automation components, Basic engineering
guidelines (this document)
Conveyor systems, Basic engineering guidelines
Wedge conveyors, Basic engineering guidelines
Assembly manual
Application centre training documents for specific
industrial segments
Documents with basic engineering information about
designing and assemblying of FlexLink conveyor sys-
tems and automation components.
Technical Product Information (TPI)
Sheets with technical and practical information
about specific components.
Technical Bulletin
Product sheets with information about new and up-
dated components.
FlexLink News
An information channel for marketing and company
information to customers as well as FlexLink person-
nel all over the world.
FlexLink Systems offer a number of software tools to
support the engineering of FlexLink personnel all over
the world.
FlexCad
Library with drawing blocks of the standard compo-
nents.
FlexCalc
Software for load calculations of XR units.
FlexQuote
Software for generation of part lists and simplified
bill of materials with prices.
ChainPull
Software for calculations of chain tension.
Beam preparation order form
Sheet for ordering customer specified cutting and
drilling of beams.
Other support products provided by FlexLink Systems
are:
XC, XD and XR demo cases
Cases containing samples of FlexLink automation
components.
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4 Introduction FlexLink
General presentation of automation components
General
FlexLink automation components consists of three
main product groups:
Structural systems
Enclosures
Components for linear and rotating motion
Structural systems
FlexLink structural systems are well balanced ranges
of standard components which can be combined to
form almost any structure. The structural systems are
used within a wide range of applications from frame-
works, workbenches, and enclosures, to special ma-
chinery, pick-and-place units, and gantry robots.
Structural system XC offers sturdy components with
high load capacity for both static and linear motion sys-
tems. It also provides you with the key to all other Flex-
Link standard systems.
Structural system XD focuses on compact, light
automation applications. It consists of a comprehen-
sive range of standard components and ready-made
functional units for linear and rotary motion.
Enclosures
The FlexLink enclosures allow you to make your pro-
duction routines safe, by protecting your personnel
and equipment. Enclosures reduce noise levels, pro-
vide dust protection and shield your personnel from in-
advertent contact with the production system.
Special enclosure profiles and a comprehensive
range of accessories allow flexibility. The design is suit-
able for free standing partitions as well as integration
to machine frameworks.
Linear motion
FlexLink linear motion components can be used in a
wide range of applications requiring linear motion, e.g.
pick-and-place units, gantry robots and special machin-
ery. The product range comprises sliding elements, ro-
tating elements, roller units and linear drive units in dif-
ferent sizes, suitable for high-load, high-speed
transportation as well as precision mounting.
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Basic designation knowledge
The FlexLink designation system is basically built up
on four letters followed by suffixes indicating the fea-
tures of the specific component, such as dimensions,
angles, left or right, etc. A FlexLink designation name
always starts with the letter X.
The second letter indicates the product group: XC,
XD or XR the three different types of FlexLink auto-
mation component groups.
The third and following letters differ depending on
component group. For XR products, see Linear drive
units designation table, page 8. For XC and XD prod-
ucts the designations is described on next page.
For XC and XD products the third letter indicates
what type of component group the designation name
stands for. The same letter indicates the same compo-
nent group, i.e. the letter B means beam in any of the
groups XC or XD.
The following letters are used as the third letter in
the XC and XD designation system:
A=Accessories
B=Beams
C=Conduits
E=Enclosure components
F=Framework components
H=Bearing application components
L=Linear components
P=Pneumatic components
T=Mounting Tools
The fourth letter indicates the special feature of the
component, such as material, etc.
Example (illustrated in table on next page)
The component name XCBM 34488 means:
X= A FlexLink product since it starts with an X
C= Belonging to the XC Structural system
B= Beam
M= Standard beam
3= Length in meter
44= Width in mm
88= Hight in mm
The table on next page is a brief introduction to the
FlexLink designation system. In fully the designation
system consists of many more letters to designate all
the different components that are included in the Flex-
Link concept.
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Automation components designation table
1st letter
FlexLink
product
2nd letter
Structural
system
3rd letter
Component
group
4th letter
Feature
Suffixes
Dimension,
type, etc.
Remarks
X C A B=Brace element
=Accessories C=T-slot cover P Plastic
D=Drill fixture
F=Fastener yoke
G=Castor B Brake
H=Hinge
M=Multiblock
N=T-slot nut
P=Nut profile S Steel
Q=Square nut C Countersunk
T=T-slot screw
Y=Yoke assembly
W=Wheel G Guided
D B B=Beam C, T1, T2 T1=1 T-slot, T2=2 T-slots (Standard 4 T-slots)
=Beams C=Connecting plate
L=Beam, light C, T1, T2
M=Beam, medium
E=End cap H, R Hole, Radius
R=Corner beam, medium
C C=Cover to cable duct
=Conduits D=Cable duct
E
=Enclosure
B=Beam
C=Connector
C, T1, T2
components D=Door profile
E=End cap
F=Fasteners A, D Door
H=Handle A Aluminium
K=Door locking unit
L=Lock B, C, D, M, W Type
M=Mounting profile
P=Profile
R=Sliding door profile
S=Stop profile
T=T-slot profile A, D Rim profile, Door profile
F A=Angle bracket A, B, C, D
=Framework B=Mounting plate A, B, F
components C=Connecting strip
E=End plate A, B
F=Foot
J=Joint / Stay bracket E, F
P=Parallel connector
S=Adjusting foot / mount
W=Angular connecting strip
H S=Shaft / Bearing support P Bearing support
=Bearing U=Bearing block assembly P Plain bearing
application
components
L A=Adjustment device
=Linear B=Sliding elem. for t-slot
components C=Connecting plate U Roller module, dia 6 mm
E=Sliding elem. for guide
prof.
G=Guide profile J6 Roller module, dia 6 mm
J=Steel shaft B Ball bushing
M=Slide / roller module G, J6 Guide profile, roller module
P=Guide profile
S=Shaft support profile B Ball bushing
U=Bearing housing L, R, E, B Type
Y=Integrated linear beam
Z=Integrated linear module G Slide (roller=standard)
P E=Pneumatic end plate C Connecting plate, metric thread
=Pneumatic G Pipe thread size (English)
components
T D=Drill
=Mounting A=Allen key
tools
Linear drive units designation table
Specification of the FlexLink linear drive unit is done
with the following product designation:
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1 Product group
XR = FlexLink linear drive unit
2 Main type/size
L = Beam dimension 88 88 mm with steel tracks and saddle wheels
R = Beam dimension 88 88 with rail guide type SKF LLBHS 20 TA
C = Beam dimension 88 88 mm with steel shafts and saddle wheels
H = Beam dimension 88 132 mm with steel tracks and saddle wheels
Z = Beam dimension 88 88 mm with rail guide type SKF LLBHS 20 TB
3 Drive type
B = belt
S = screw
E = non-driven
4 Stroke
xxxx =
stroke (S) in mm
10
(no decimals)
S
max
is limited by maximum total length and configuration of saddles.
Example: 0256= stroke (S) of 2560 mm.
5 Saddle(s)
A = single
B = double
(internal distance A defined by yyy, see pos 9)
Definition:
SL1 is the saddle closest to the drive bracket.
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6 Length of saddle(s)
Single saddle (SL1)
10 = 300 mm (XRC)
10 = 200 mm (XRR, one slide unit)
250 mm (XRL, XRH)
20 = 300 mm (XRR, two slide units)
400 mm (XRL, XRH)
30 = 400 mm (XRR, two slide units)
Double saddles (SL1 and SL2)
11 = 250 mm and 250 mm (XRL, XRH)
200 mm and 200 mm (XRR, each saddle
has one slide unit)
300 mm and 300 mm (XRC)
22 = 400 mm and 400 mm (XRL, XRH)
300 mm and 300 mm (XRR, each saddle
has two slide units)
33 = 400 mm and 400 mm (XRR, each saddle
has two slide units)
7a Drive shaft
XRL, XRR, XRC and XRHB. Orientation is defined by the
picture.
L = Left output
R = Right output
T = Left and right output
H = Hollow
E = No output
7b Type of nut
XRHS only.
K = ball nut
S = ball nut with screw support
Axial play in ball nut: max. 0,10 mm
8a Idle shaft
XRHB only. Orientation: see pos 7a.
S = solid with idle wheel
L = left with belt wheel
R = right with belt wheel
T = left and right with belt wheel
H = hollow with belt wheel
8b Screw lead
XRHS only.
1 = 10 mm
2 = 25 mm
3 = 5 mm
9 Internal distance between double saddles (where applicable)
yyy =
Internal distance A (mm)
10
(no decimals)
A
min
= 50 mm
A
max
is limited by maximum total length, stroke, and configuration of saddles. See pages 41, 43, and 45.
Example: 130 = Internal distance A of 1300 mm.
10 Options
Z = special, according to drawing.
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Basic limitations
Before you put to much of effort into designing and cal-
culating the technical solution for a system, check if
the application is suitable for a FlexLink application.
There are certain factors that set limits for the maxi-
mum product weight and size, the transportation
speed, etc.
Even if your application is out of bounds for one or
two factors, there may be a functioning solution to the
problem. FlexLink does not set any rules, but every-
thing has to be tested before any rejection of the appli-
cation.
By entering some basic data about the product and
the application, you will get a first indication whether
the application can suitably use FlexLink Automation
Components.
Structural system
When designing a structural system, please take into
account:
Proportion of standard elements.
Loads, not above 1000 kg.
Environmental, i.e. chemical issues.
Budget price level.
Total weight of the load.
High levels of dynamic loads, i.e. loads above 50 kg
with maximum speed not above 2 m/s and maxi-
mum acceleration not above 1,5 m/s
2
.
High volume of standard equipment, i.e. the mate-
rial cost becoming the dominating part of the total
cost.
Enclosures
When designing enclosures, the maximum size of the
sections the enclosures are built by is 12 m.
Linear motion
A wide range of linear motion components with differ-
ent specifications are available. The maximum static
load for XR units is 4000 N and the maximum speed
for XC and XD roller units is 10 m/s.
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Basic engineering
Running a design project
Running an automation components design project
can be very demanding but also very challenging. An
inquiry from a customer must be clearly defined in or-
der to attain a system of well functioning automation
components at the end. And not to forget, a satisfied
customer. Therefore it is important to run a project in a
structured way from the beginning.
Thats why FlexLink wants to give you some recom-
mendations on how to run a project. Of course, in the
end it is entirely up to you if you want to follow the
recommendations.
A project of designing and engineering a system
with FlexLink automation components can be divided
into the eight steps below.
1 Collecting data about the application
Use some kind of check list when collecting data
about the application. A good check list, properly
filled out, will simplify the engineering design proce-
dure.
2 Check the limitations
Make sure it is possible to realise the application
with FlexLink components.
3 Make a strategic selection
Size of beams, component groups involved, etc.
Get feedback from customer.
4 Engineering design procedure
This is the hard work of the designing project. It
involves everything from making the first layout
over the application situation to selection of the
specific automation components. The result is the
preliminary part list of components.
5 Quotation
6 Order negotiations
7 Final design and solution
Automation, cabling, PLC (programmable logic
controller), etc.
8 Plan for the assembly procedure
Make a plan for the installation of the automation
components system. If the customer wants to, it
can be assembled in FlexLinks own workshop, or
on site at customers plant.
System integration
In many projects more than one group of components
or components from other manufacturers are included
in the product.
Start with the main function of the application and
design from inside and out.
Be careful how to interconnect when integrating
components from other manufacturers.
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FlexLink Basic engineering 11
12 Basic engineering FlexLink
Structural systems XC, XD
Introduction
The FlexLink XC and XD structural systems consists
of a well balanced range of standard components
which can be combined to form a structure for every
specific application. The components are divided into
four groups:
Beams
Connectors
Feet
Pneumatics
The FlexLink XC and XD structural system is used
within a wide range of applications, from frameworks,
work benches and enclosures to special machinery,
pick-and-place units and gantry robots. Whether the
design you need is permanent, temporary, or a proto-
type, the FlexLink system can be assembled economi-
cally, with ease and speed.
The FlexLink XC structural system offers sturdy
components which provide high load capacity for both
static and linear motion systems. It also serves as the
key to all other FlexLink standard systems.
The FlexLink XD structural system is focused on
compact, light automation applications.
Characteristics
Easy to assemble, adjust and dismantle using sim-
ple hand tools. No welding necessary.
Short time from concept to finished design.
The components can be used over and over again.
Provides easy mounting of pneumatic or electrical
components in the T-slots of the beams.
The use of anodized aluminium in the beams pro-
vides a smooth, hard wearing finish without the
need for an added protective finish.
The system stimulates creativity.
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FlexLink Structural systems XC, XD 13
Product range
Beams
The XC series offers sturdy beams which provide high
load capacity for both static and linear motion systems.
XC beams comprises six modular sizes: 24, 44, 64,
88, 132, and 176 mm.
The XD series is focused on compact, light automat-
ion applications. XD beams comprises three modular
sizes: 22, 44, and 66 mm.
Connectors
A comprehensive range of connectors makes it possi-
ble to tailor your own design exactly in accordance
with your needs and requirements.
Both the XC and XD series offers angle brackets,
mounting plates and slot fasteners.
Feet
Foot types include types for permanent attachment to
the floor or the structural system as well as movable
types.
The XC series offers five different types: die-cast
feet, foot plates, adjusting feet, 2/3-point polyamide
feet, castors.
The XD series offers two different types: die-cast
feet and adjusting feet.
Pneumatics
The possibility to distribute compressed air through a
framework of XC beams is a very valuable function.
It saves the cost of components, assembly and clamp-
ing of a separate pipe system, while still having multi-
ple pneumatic outlets available close to the consump-
tion point.
The XC series offers: end plates, connecting plates,
airtight gaskets, special pneumatic connectors
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14 Structural systems XC, XD FlexLink
Beams
General
FlexLink offers a number of different modular beams in
two series, XC and XD, ranging from 22 mm 22 mm
to 88 mm 176 mm.
The two dots in the beam designations in the tables
below stand for length options. Please contact your
supplier for information about available length options.
Support beams XC series, standard
Standard beams (XCBM) are normally used in ma-
chine stands and heavy frameworks with dynamic
loads.
Beam type Cross- Weight Ix Iy Wx Wy
section
mm
2
kg/m mm
4
10
4
mm
4
10
4
mm
3
10
3
mm
3
10
3
Support beams
XCBM ..88176 3970 10,7 1244 369 141 83,9
XCBM ..44176 2366 7,11 750 58,2 85,2 26,5
XCBM ..88132 2966 8,01 530 259 80,3 58,9
XCBM ..44132 2022 5,34 330 40,0 50,0 18,0
XCBM ..88 1952 5,27 173 39,4
XCBM ..4488 1311 3,54 103 25,6 23,5 11,7
XCBM ..64 1493 4,27 70,2 22,1
XCBM ..4464 1054 2,84 42,0 23,5 13,2 10,7
XCBM ..44 767 2,07 14,0 6,3
I=moment of inertia
W=section modulus
Support beams XC series, lightweight
Lightweight beams (XCBL) are normally used in gen-
eral framworks with low to medium static loading, e.g.
workbenches and conveyor supports.
section
mm
2
kg/m mm
4
10
4
mm
4
10
4
mm
3
10
3
mm
3
10
3
Support beams
XCBL ..88 1180 3,18 126 28,6
XCBL ..4488 886 2,39 81,4 21,6 18,5 9,8
XCBL ..64 848 2,29 44,5 14,0
XCBL ..4464 724 1,96 33,9 17,7 10,6 8,1
XCBL ..44 588 1,59 12,7 5,8
I=moment of inertia
W=section modulus
Support beam XC series, 45 incline
The support beam with 45 incline is intended for appli-
cations when a 45 corner or angle connection is
needed.
section
mm
2
kg/m mm
4
10
4
mm
4
10
4
mm
3
10
3
mm
3
10
3
Support beam 45 incline
XCBA ..44 572 1,55 9,47 9,47 3,65 3,65
I=moment of inertia
W=section modulus
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Support beams XD series
The XD series support beams (XDBM) are suitable for
compact, light automation applications.
Beam type Cross-
section
Weight Ix Iy Wx Wy
mm
2
kg/m mm
4
10
4
mm
4
10
4
mm
3
10
3
mm
3
10
3
Support beams
XDBM ..4466 770 2,08 35,0 26,9 10,6 7,67
XDBM ..44 548 1,48 11,7 5,33
XDBM ..2266 496 1,34 20,8 2,54 6,30 2,31
XDBM ..2244 344 0,93 6,60 1,73 3,00 1,57
XDBM ..22 200 0,54 0,93 0,85
I=moment of inertia
W=section modulus
Corner beam XC series
The corner profile XCBR is a 44 mm radius support
beam, designed for mounting on corners of tables,
workbenches, etc.
section
mm
2
kg/m mm
4
10
4
mm
4
10
4
mm
3
10
3
mm
3
10
3
Corner beam
XCBR ..44 708 1,91 13,2 7,8 4,3 2,9
I=moment of inertia
W=section modulus
Small beams XC series
There are three small beams XCBB profiles and one
small beam XCBL profile intended for smaller super-
structures, e.g. built up guide rails and pushers.
section
mm
2
kg/m mm
4
10
4
mm
4
10
4
mm
3
10
3
mm
3
10
3
Small beams
XCBL ..1544 327 0,88 6,8 0,83 3,10 1,10
XCBB ..2444 375 1,02 5,55 2,41 2,52 2,00
XCBB ..2434 310 0,83 3,85 1,75 2,14 1,46
XCBB ..24 240 0,64 1,10 0,92
I=moment of inertia
W=section modulus
Enclosure beams XC and XD series
Both XC and XD series comprises beams especially
designed for enclosures, see page 45 for further infor-
mation.
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End caps
Plastic end caps are available for the beam ends.
The T-slot design
A common feature for all beams is the T-slot which per-
mits easy fitting of components anywhere along the
beam. The standard T-slot is especially adapted to our
XCAN and XDAN T-slot nut. The T-slot can be cov-
ered by plastic or aluminium cover strips.
The system includes a number of connectors and
other components which take advantage of the T-slot
feature. This includes special components for linear
motion along the beam, with the T-slot used for guid-
ance.
Screw hole design
All support beams have corner holes for M6 screws in
the corners for connecting mounting plates, end plates
etc. Always use roller threading to ensure a reliable
screw connection.
The screw holes in the centre of all XCBM beams
and XCBL enclosure beams are intended for M8 roller
threading or self-tapping screws.
The screw hole in the centre of XDBM beams is in-
tended for M5 roller threading or self-tapping screws.
Delivery
All XC beams have two standard lengths, 3 m and 6 m
(3../6....). In addition, it is possible to order beams
according to individual specifications of length, and in-
cluding drilling and threading.
Due to local delivery conditions, 6 m beams are not
available on all markets. For delivery conditions on
your market, please contact your local FlexLink sup-
plier.
All XD beams have one standard length, 3 m
(3....). In addition, it is possible to order beams ac-
cording to individual specifications of length, and in-
cluding drilling and threading.
FlexLink Systems provide a special software Beam
preparation order form that will make it easy for cus-
tomers to order beams with angler cutting, drilling and
threading according to their own specifications.
1 2
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5,4
20,250,2 11,00,2
7,5
7,5
16,8
3,350,15
5,2
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20,250,2
17,6
110,2
3,350,15
7,5
5,4
5,2
9,30,15
5,6
0,15
4,6
4,8
1,70,1
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Connectors
General
The XC and XD structural systems contain a compre-
hensive number of components for the assembly of
beams into frameworks and automation applications.
Both structural systems have their own connectors,
specially designed to optimize the characteristics of
the connections, but there are also connectors for inter-
connection of XC and XD structures.
The connectors product range consists of:
Angle brackets
Mounting plates
Slot fasteners
In addition to connectors listed above, standard
screws can be used to connect XCBM and XDBM
beams at concealed connections with low loads.
Thread-cutting screws can be used as an alternative to
standard screws.
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Angle brackets
Angle brackets are used to connect beams end-to-side
or side-to-side. They can also be used for the connec-
tion of other components to the beams.
Angle brackets provide maximum stability and flexi-
bility, and require short assembly time and minimum
fabrication. This type of fitting ensures a very rigid con-
nection with high angular accuracy.
Angle brackets are available for both the XC and XD
series.
Extruded angle brackets
The extruded brackets are mostly used for attaching
limit switches, photocells, sensors, etc.; and for frame-
works with very light loads.
Die-cast angle brackets
Die-cast angle brackets are strongest and specially
aimed for frameworks.
Brackets XMFA and XLFA are used for 1 or 2 T-
slots.
Bracket XLFA 44 B has elongated holes which
makes it suitable for connection to 44 mm beams as
well as to 64 mm beams.
Bracket XLFA 24 is suitable for connection of small
beams in the XCBB ..24... series to the other XC
beams.
Adjustable stay bracket
The adjustable stay bracket XCFJ makes it possible to
build connections or stays of optional length and angle.
When fitting the stay bracket to the beam end, en-
sure that the hole in the beam profile is deburred and
threaded (M8).
Fixed stay bracket
The fixed stay bracket XCAB is an extruded connector
especially designed for 45-degree braces.
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9
f
9
7
4
3
1
f
9
7
4
3
0
f
9
6
3
2
9
r
XCAF ../XCEC 12
XCAQ 20 CA, MF6S 8 18, XCAN 8 (2)
XCAF .. (2)/XCEC 12
XCAQ 20 CA, MF6S 8 18, XCAN 8
XCAF .. (2)/XCEC 12
XCAQ 20 CA, MF6S 8 18, XCAN 8
9
6
3
6
3
r
Mounting plates
Mounting plates are used for mounting beam ends to
beam sides or as feet screwed directly into the floor.
The mounting plates can slide along the T-slot, are
compact and have excellent torsional stiffness.
The holes in the end of the beam cross-section
must be de-burred and threaded. The mounting plate
fits over the beam end and is secured with screws. It is
also possible to use self-tapping screws. Mounting
plates must be used for double-sided assembly only.
Mounting plates are available for both the XC and
XD series.
Slot fasteners
Slot nut
The slot nut is used when attaching other objects to
the side of the beam.
The slot nut is directly adapted to the T-slot of the
structural system. On the support beam, the slot nut
may be entered into the T-slot from the beam side,
thus making it very simple to make additions to exist-
ing designs. The nut automatically positions itself in
the centre of the T-slot due to the increased thickness
in the centre of the nut. For the small beams, the slot
nut must enter from the beam end.
The slot nut incorporates a small leaf spring which
acts against the bottom of the T-slot, thus retaining the
nut in place even in vertical positions.
Slot nuts are available for both the XC and XD se-
ries.
Nut profile
The nut profile is intended for the attachment of vari-
ous devices to the T-slot of a beam. This provides for
an easy change of the location of a device along the T-
slot. The profile can be cut to the desired length, and
holes up to M6 for 6 mm screws can be accommo-
dated (drilled and threaded). The profile is inserted into
the T-slot from the side of the beam.
Nut profiles are available for the XC series only.
Connecting strips
Connecting strips are used for mounting beam end
against beam end. This type of connection is suitable
for moment loads. If the connection will be subjected
to heavy pulling, fastener yokes are a better solution.
Connecting strip XLCJ 576 with two threaded M8
holes can also be used to make the mounting of angle
brackets more rigid and easier to assemble.
Connecting strips are available for both the XC and
XD series.
9
3
1
1
7
f
1 2 3
9
6
3
3
1
r
9
6
3
3
3
r
1 2 3 4
9
6
3
3
2
r
Connecting strips angular
Angular connecting strips are used to build stable and
neat framework corners. The strips are placed in the T-
slots and clamped against the slot with set screws.
The beams have to be cut to form the required angle.
For a right-angle corner the beams have to be cut at a
45-degree angle and for a 45-degree corner the
beams should be cut at 22,5 degrees.
Angular connecting strips are avalible for both the
XC and XD series.
Square nuts
Square nuts fit the T-slot of support beams, small
beams and also conveyor beams, and can be used to-
gether with angle brackets. The nut can only be en-
tered into the T-slot from the beam end.
Square nuts are available for the XC series only.
Small fittings
Small fittings are mainly intended for use with small
beams.
Small fittings are available for the XC series only.
The fittings are used when mounting beam end
against beam side.
Type XMRY 20 is a two-part bracket. One part is in-
serted into the T-slot and the other part lies outside the
beam. When the screws are tightened, the beam is
squeezed between the two parts.
Type XMRX 20 A is a single bracket where one end
is inserted into the T-slot and secured with a set
screw. The other end is mounted on the outside of the
beam using a screw and a slot nut. The remaining in-
ner fittings are single brackets for mounting inside or
outside the T-slot.
20
20
9
6
4
0
2
s
20 20
45
9
6
4
0
3
s
9
6
3
3
4
r
9
7
4
0
0
f
9
7
4
0
1
f
Parallel connector
Parallel connectors are used to mount two beams to-
gether in parallel. The two profiles are entered into the
T-slot of the beams and tightened by two Allen screws.
This connection is intended for applications with light
loads.
Fastener yokes
The fastener yokes are die-cast and provided with a
common nut for both screws (M6). The nut length is
adapted to the length of each yoke. A through hole
with a diameter of 18,25 mm must be drilled in the
beam. Using drill fixture XCAD 10/18 it is always easy
to drill accurately.
If the hole in the yoke is threaded for M8 screws, the
use of the fastener yokes is broadened.
Fastener yokes are available for the XC series only.
T-slot connector
The T-slot connector is used to connect two XC beams
end-to side. The connector consists of a threaded
shaft, yoke, stop screw and T-slot nut. The T-slot con-
nector requires that a hole with a diameter of 12,2 mm
is drilled. Using drill fixture XCAD 10/18 with drill insert
1816 12,2 it is easy to drill accurately
Drill fixture
The drill fixture provides for accurate drilling of through
holes intended for fastener yokes ( 18,25 mm) and T-
slot washers ( 10 mm). A special drill insert is used
when drilling holes for the T-slot connector
( 12,2 mm).
9
7
4
3
2
f
9
7
4
3
3
f
9
7
4
3
5
f
9
7
4
8
2
f
Feet
General
The XC and XD structural systems offer several floor
attachment solutions.
The feet product range consists of:
Fixed feet
Foot plates
Adjustable feet
Castors
Polyamide feet
Height adjustment assembly
End plates
9
3
2
3
7
f
9
5
5
0
1
f
Fixed feet
Fixed feet provide the sturdiest attachment of a beam
end directly onto the floor. They can be used with
standard and light-weight support beams. The feet are
made of aluminium, ensuring good resistance to corro-
sion. All horizontal surfaces are declined 5 for efficient
runoff of water or cleaning liquid.
Fixed feet are available for both the XC and XD se-
ries.
Foot plates
For flat surfaces, foot plate XCFB can be used for
standard and light-weight support beams 88 mm
88 mm and 44 mm 44 mm. The standard beams are
mounted with M8-screws at the centre of the plate.
The light-weight beams are mounted with four M6-
screws in the corners of the beams.
Foot plates are available for the XC series only.
End plates
End plates are used to attach adjustable feet and cas-
tors. The end plates are screwed onto beam ends to
provide the attachments for the feet. The holes in the
beam cross-section must be de-burred and threaded
(M6).
The end plates with an M12 threaded hole are in-
tended for the XCFS 1268 foot, and for castors
XCAG 80 A/80 BA. End plate XCFE 44 M8 is intended
for the XLFS 8 foot.
Adjustable feet
Adjustable feet are available for both the XC and XD
series.
The adjustable foot XCFS 1268 is screwed to an
end plate (XCFE .. M12). The product range includes
end plates from 44 mm 44 mm to 88 mm 88 mm. It
is also possible to use this foot with corner profile
XCBR 44 after predrilling and threading. The absorber
pad of XCFS 1268 is made of rubber.
Adjustable foot XLFS 8 can either be mounted di-
rectly into beams XCBM/XCBR 44 or directly into any
T-slot.
The adjustable plastic foot XDFS is suitable where
provision for slight adjustment of the height is desirable
It is mounted directly into XDBM ..2222 or
XDEB 322 ... beams. The centre hole in the beam
should be roller threaded (M5 threads).
9
7
4
0
2
f
9
7
4
0
3
f
9
7
4
0
4
f
9
7
4
0
5
f
Castors
Castors XCAG are available with or without multi-stop-
brake. The rollers can either be mounted into any T-
slot or directly to an end plate. The wheels are made
of polyamide.
Castors are available for the XC series only.
Polyamide feet
Two- and three-point polyamide feet are available for
64 mm support beams (XC series only). Minor adjust-
ments to the height of the support point can be made
at the beam support bracket or at the beam-to-foot con-
nection.
The foot is secured to the support beam by means
of compression clamps with screws. The screw must
be tightened sufficiently to keep the support beam sta-
tionary for all loads.
The adjusting mounts can be bolted to the floor. The
maximum adjusting height is 30 mm. Vibration absorb-
ers can be fitted to the adjusting mounts. Apart from re-
ducing vibration, they also increase the friction if the
feet are not bolted to the floor.
Height adjustment assembly
For a height adjustment range larger than that pro-
vided by the adjusting mounts, a special height adjust-
ment assembly is available for 64 mm XC beams. A
piece of 70 mm square section tube is used as a
sleeve. The support beam can slide into the square
section tube. Locking levers facilitate quick and easy
readjustment of the height.
The base of the square section tube fits into a spe-
cial version of the three-point polyamide foot. Maxi-
mum adjustment range for the square tube assembly
is 500 mm.
9
3
2
3
7
f
500
9
5
5
4
4
r
9
7
4
0
6
f
Pneumatics
XCBL-beams of size 4444 as well as XCBM-beams
of size 4488 and 8888 mm can be utilized to distrib-
ute compressed air with a maximum working pressure
of 8 bar. Special end plates are available that together
with airtight gaskets can be attached to the beams.
Standard pneumatic connectors shall be used together
with these end plates for inlet and outlet of air.
Connecting plates are used to connect beams to
each other, in line or perpendicular to each other to al-
low for easy connection throughout a framework.
A special pneumatic connector based on the standard
XC-slot nut is available to make outlet of air possible
wherever needed. The pneumatic connector is fitted in
the T-slot and a hole with a diameter of 4 mm is drilled
using the connector for guidance. By tightening the in-
tegrated nut in the connector against the T-slot the con-
nection is kept airtight with help of the O-ring.
The XC pneumatics product range consists of:
End plates
Connection plates
Pneumatic connector
Gaskets
9
7
5
1
0
f
Structural system engineering
Engineering procedure
To design a structural system, please follow the proce-
dure below, step by step.
S1
Collect data about the application
A good check list, properly filled out, will simplify the
engineering design procedure.
S2
S2
Check the limitations
Make sure it is possible to realise the application with
FlexLink components. Please take into account:
Budget price level.
2
.
cost.
If a FlexLink application is possible.
S3
If the application is out of limits, perform detailed cal-
culations of beam deflection, beam tension,bending
moment and static and dynamic load. Please con-
tact your FlexLink supplier if the application still is
out of limits.
9
7
4
1
6
s
9
7
4
1
5
s
S3
Make a system selection
Select XC or XD structural system.
Select XC if size of structure exceeds 1 m
3
.
Select XD if size of structure is max 1 m
3
.
Select XC if static point loads exceed 500 N.
Select XD if static point loads are max 500 N.
Select XC if dynamic, linear loads and elements ex-
ceed 10 kg.
Select XD if dynamic, linear loads and elements are
max 10 kg.
Also take into account:
Needed range of standard accessories.
Customer preferences and previous standard.
Design and appearance.
If XC is selected.
S4
If XD is selected.
S17
S4
Calculate beam deflection
For extra rigid structures, refer to table or calculate the
deflection using the formula below.
Beam length 1 m 1,5 m 2 m
Deflection 1 mm 2 mm 3 mm
Centre force F (N) F (N) F (N)
Beam type
XCBL 44 426 253 159
XCBM 44 475 283 178
XCBL 64 1500 893 563
XCBM 64 2375 1413 891
XCBL 88 4250 2529 1594
XCBM 88 5950 3841 2194
Maximum beam deflection y at force F:
y =
F L
3

48E I
Elasticity modulus, E=70 000.
Moment of inertia, I= see tables on page 15 and 16.
The real deflection will always be somewhat smaller
than the value obtained from the formula.
S5
9
7
4
1
7
s
F (N)
L (mm)
L/2
9
6
3
5
8
r
S5
Calculate beam tension
For high-load applications, calculate according to the
formula. Maximum beam tension at force F:
=
M
max
W
=
F L
8 W
M=bending moment.
Bending resistance W= see tables on page 15 and 16.
Maximum permissible beam tension for aluminium pro-
files is 103 N/mm
2
.
S6
S6
Select connector
Select the connector with the most suitable features ac-
cording to the table below.
Connector selection guide, XC
Quality
indicates
very favourable characteristics A
n
g
l
e
b
r
a
c
k
e
t
s
M
o
u
n
t
i
n
g
p
l
a
t
e
s
F
a
s
t
e
n
e
r
y
o
k
e
s
T
-
s
l
o
t
c
o
n
n
e
c
t
o
r
s
Many possible combinations

Good adjustability

High stiffness

High vibration resistance

Small space requirements

Minimal beam end cut precision

Minimal drill work

Minimal tap work

Short assembly time

Low component cost

If angle brackets are selected.
S7
If mounting plates are selected.
S8
If fastener yokes are selected.
S9
If T-slot connectors are selected.
S10
F (N)
L (mm)
L/2
9
6
3
5
8
r
9
7
4
3
6
f
9
7
4
8
2
f
S7
Angle brackets
Check that calculated bending moment does not ex-
ceed permissible bending moment for selected connec-
tor according to table below.
Maximum bending moment M for the connector, if the
beam is fixed at both ends:
M =
F L
8
beam is fixed at one end only:
M = F L
In the following table, L in the Beam column means the
light-weight version of the beam. indicates the orien-
tation of the horizontal beam section. Screws must be
tightened to 24 Nm with a lubricated joint. The vertical
beam is type XCBM.
Bracket Beam Mmax
Nm
Ft max
N
XMFA 84 A 88176 1800 7000
XMFA 84 A 88132 1600 7000
XLFA 44 D 88176 2000 6000
XLFA 44 D 88132 1800 6000
XLFA 44 D 44176 1000 3000
XLFA 44 D 44132 800 3000
XMFA 84 A 8888 1200 7000
XMFA 84 A L 8888 1000 5000
XMFA 84 B 8888 550 3000
XLFA 44 A 4488 575 3000
XLFA 44 B 4488 300 1500
XLFA 44 C 4488 425 1500
XLFA 44 D 4488 700 3000
XLFA 24 2444 100 200
If the application includes heavy moments and dy-
namic loads, also select stay brackets. If stay brackets
are to be mounted at 45, select XCAB 44. For mount-
ing angles other than 45, or to provide flexibility, se-
lect XCFJ 44 F.
If permissible bending moment is not exceeded.
S11
Select another connector if permissible bending mo-
ment is exceeded.
S6
9
3
2
3
2
f
F (N)
L (mm)
L/2
9
6
3
5
8
r
F = F
amax tmax
F
t
F
a
M
9
6
3
5
9
r
L
F
9
7
4
9
5
r
S8
Mounting plates
M =
F L
8
M = F L
Screws must be tightened to 24 Nm with a lubricated
joint. The vertical beam is type XCBM.
Plate Beam Mmax
Nm
Ftmax
N
Famax
N
XCFB 88 8888 700 4000 6000
XCFB 64 6464 480 1200 2000
XCFB 4488 A 4488 395 1200 2000
XCFB 4488 B 4488 375 4000 5000
XCFB 4464 A 4464 360 1200 1750
XCFB 4464 B 4464 320 1200 2000
XCFB 44 4444 150 800 1000
lect XCFJ 44F.
S11
ment is exceeded.
S6
9
3
1
1
7
f
F (N)
L (mm)
L/2
9
6
3
5
8
r
F
t
F
a
M
9
6
3
6
0
r
L
F
9
7
4
9
5
r
S9
Fastener yokes
M =
F L
8
M = F L
light-weight version of the beam. Screws must be tight-
ened to 10 Nm with a lubricated joint. The vertical
beam is type XCBM.
Yoke (pcs.) Beam Mmax
Nm
Ftmax
N
Famax
N
XCAF 88 (2) 8888 715 4000 7000
XCAF 88 (2) L 8888 480 3000 4000
XCAF 88 (1) 4488 360 1750 4000
XCAF 88 (1) L 4488 310 1250 1750
XCAF 64 (1) 6464 300 1200 4500
XCAF 64 (1) L 6464 165 1000 1250
XCAF 64 (1) 4464 300 1500 4500
XCAF 44 (2) 4488 370 2000 6000
XCAF 44 (2) L 4488 300 1000 1750
XCAF 44 (1) 4464 150 1000 4000
XCAF 44 (1) 4444 150 1000 3500
XCAF 44 (1) L 4444 150 1000 1500
lect XCFJ 44F.
S11
ment is exceeded.
S6
9
7
4
3
3
f
F (N)
L (mm)
L/2
9
6
3
5
8
r
Ft
Fa
M
9
6
3
6
1
r
L
F
9
7
4
9
5
r
S10
T-slot connectors
M =
F L
8
M = F L
In the following table, and indicate the orientation
of the horizontal beam section. Screws must be tight-
ened to 24 Nm with a lubricated joint. The vertical
beam is type XCBM.
Note: The table below is preliminary.
XCEC 12 Number Beam Mmax
Nm
Ftmax
N
Famax
N
8 88176 1800 4000 10000
6 88132 1200 3500 9000
4 44176 1000 3000 7500
3 44132 700 2000 6000
2 4488 425 1000 6000
4 8888 625 3500 7500
2 4488 375 1200 5000
2 4488 250 1200 5250
1 4444 125 700 2500
lect XCFJ 44F.
S11
ment is exceeded.
S6
9
7
4
8
2
f
F (N)
L (mm)
L/2
9
6
3
5
8
r
L
F
9
7
4
9
5
r
F
t
F
a
M

9
7
4
9
0
r
S11
Select foot type
Foot type XCFF is used when sturdy attachment di-
rectly onto the floor is required.
S16
Foot plate XCFB is used when attachment to a flat
surface with low bending moment is required.
S16
Castors XCAG is used when a movable application
with maximum 600 N vertical load is required.
S12
Adjusting foot XCFS is used when maximum 80 mm
height adjustment and maximum 2500 N vertical
load is required.
S13
Adjusting foot XLFS is used when maximum 20 mm
height adjustment and maximum 400 N vertical load
is required.
S14
Three-point polyamide foot XEFG 64 T is used
when there are environmental requirements, i.e.
chemical resistance, easy to clean with strong deter-
gents, etc. Maximum load is 800 N. For 64 mm pro-
file only.
S15
Two-point polyamide foot XEFG 64 D is used when
an intermediate leg between two XEFG 64 T is re-
quired. Maximum load is 800 N. For 64 mm profile
only.
S15
Three-point polyamide foot XEFG 70 T and height
adjustment assembly XEFU is used when maximum
500 mm height adjustment is required. Maximum
load is 800 N. For 64 mm profile only.
S15
9
5
5
0
1
f
9
3
2
3
7
f
S12
Select end plates for castors
The castors can either be mounted into any T-slot or di-
rectly to an end plate.
End plate is not used when castor is mounted into T-
slot.
Select end plate XCFE .. M12 when castor is
mounted to beam end.
S16
S13
Select end plate for adjusting foot XCFS
Select end plate XCFE .. M12 to provide attachment
for adjusting foot XCFS to beam end.
S16
S14
Select end plate for adjusting foot XLFS
Adjusting foot XLFS 8 can either be mounted into any
T-slot, directly into beam end XCBM/XCBR 44 or into
end plate XCFE 44 M8 for beam XCBL ..44.
Select end plate XCFE 44 M8 if needed.
S16
S15
Select mounting details for polyamide foot
Select three adjusting mounts XLFS 20 P for a
three-point foot.
Select two adjusting mounts XLFS 20 P for a two-
point foot.
Select vibration absorber XLFJ 69 for the adjusting
mounts if needed.
S16
9
7
4
0
7
f
9
7
4
0
7
f
9
7
4
0
8
f
9
7
4
3
7
f
S16
Add special equipment
Add components that have to be purchased from other
suppliers, i.e net, polycarbonate, rubber strips, locks,
pneumatics, sensors, brackets, etc. See the Conveyor
systems and automation components catalogue for fur-
ther information about connectors and other compo-
nents for mounting accessories and special equipment.
S26
S17
Beam type
XDBM 22 32 19 12
y =
F L
3

48E I
Moment of inertia, I= see tables on page 15 and 16.
S18
9
7
4
9
9
f
F (N)
L (mm)
L/2
9
6
3
5
8
r
S18
Select connector
Select the connection method with the most suitable
features according to the table below.
Connector selection guide, XD
Quality
indicates
n
g
l
e
b
r
a
c
k
e
t
s
M
o
u
n
t
i
n
g
p
l
a
t
e
s
C
o
n
n
e
c
t
i
n
g
s
t
r
i
p
s
S
c
r
e
w
c
o
n
n
e
c
t
i
o
n

Good adjustability

High stiffness




Minimal drill work

Minimal tap work

Short assembly time

Low component cost

S19
S20
If connecting strips are selected.
S21
If screw connection is selected.
S22
9
6
0
3
2
f
S19
Angle brackets
tor according to the formula and table below.
M =
F L
8
M = F L
Permissible bending moment values for angle brackets
at double-sided assembly are specified in the table be-
low.
Bracket
XDFA
Beam
XDBM
Mmax
Nm
Ftmax
N
66 BC 4466
1
35 3200
66 BC 4466
2
25 2200
66 BC 2266
1
15 3200
66 BC 2266
2
10 2200
44 B 4466 85 2200
44 B 44 35 2000
44 B 2244 35 2200
Famax = Ftmax 22 A 22 5 400
If load is not exceeded.
S23
Select another connector if load is exceeded.
S18
F (N)
L (mm)
L/2
9
6
3
5
8
r
9
7
4
3
8
f
L
F
9
7
4
9
5
r
F
t
F
a
M
1 2
S20
Mounting plates
tor according to the formula and table below.
M =
F L
8
M = F L
Permissible bending moment values for mounting
plates are specified in the table below.
Plate
XDFB
Beam
XDBM
Mmax
Nm
Ftmax
N
Famax
N
6622 A 2266 15 400 800
6644 A 4466 30 800 2200
4422 A 2244 20 400 800
44 A 44 30 600 2000
22 A 22 n.a.* 300 1000
*Horizontal beam must be supported at both ends
S23
S18
9
7
4
4
0
f
F (N)
L (mm)
L/2
9
6
3
5
8
r
L
F
9
7
4
9
5
r
F
t
F
a
M
9
6
3
6
0
r
S21
Connecting strips
Connecting strips are used for unloaded applications
only.
If connecting strips are selected.
S23
Select another connector if the application is ex-
posed to load.
S18
S22
Screw connection
tor according to the formula below.
Maximum bending moment M for the connector:
M =
F L
8
Permissible bending moment values for different com-
binations of beams and connectors are specified in the
connector specification tables.
Number of
MC6S 535
screws
Beam
XDBM
Mmax
Nm
Ftmax
N
Famax
N
3 2266 15 400 800
6 4466 30 800 2200
2 2244 20 400 800
4 44 30 600 2000
1 22 4 300 1000
S23
S18
9
7
4
4
2
f
9
7
4
4
1
f
F (N)
L (mm)
L/2
9
6
3
5
8
r
9
8
3
1
5
f
S23
Beam type Cross-
section
Weight Ix Iy Wx Wy
mm
2
kg/m mm
4
10
4
mm
4
10
4
mm
3
10
3
mm
3
10
3
Support beams
XDBM ..4466 770 2,08 35,0 26,9 10,6 7,67
XDBM ..44 548 1,48 11,7 5,33
XDBM ..2266 496 1,34 20,8 2,54 6,30 2,31
XDBM ..2244 344 0,93 6,60 1,73 3,00 1,57
XDBM ..22 200 0,54 0,93 0,85
I=moment of inertia
W=bending resistance
Maximum beam tension at F:
=
M
max
W
=
F L
8 W
files is 103 N/m
2
.
S24
S24
Select foot type
Select foot type XDFF if sturdy attachment to the
floor is required.
Select foot type XDFS if maximum 9 mm height ad-
justment is required.
S25
S25
Add components that needs to be purchased from
other suppliers, i.e. net, polycarbonate, rubber strips,
locks, pneumatics, sensors, brackets, etc. See the
Conveyor systems and automation components cata-
logue for further information about connectors and
other components for mounting accessories and spe-
cial equipment.
S26
S26
End of engineering procedure
Engineering procedure finished.
Please notice assembly tips at next page.
F (N)
L (mm)
L/2
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Assembly tips
Fastener yokes beam end against beam end
Two beams can be mounted beam end against beam
end by using two fastener yokes, two M6 nuts, and two
screws (MC6S 650). This connection can withstand
heavy axial pulls. For applications with moment loads,
connecting strips are recommended.
T-slot washer and slot nut
Crossing beams can be connected using the T-slot
washer and slot nut. A 9,510 mm hole has to be
drilled in the beam for the screw. Note that the screw
must not be longer than 18 mm (use MF6S 818).
This joining method can also be used for beams
with more than one T-slot, using T-slot washer strips.
Braces can be joined at angles other than 90by com-
bining the T-slot washer and slot nut.
T-slot washer strip and connecting strip
For heavier structures, T-slot washer strips and con-
necting strips can be used together. Note that the
screw must not be longer than 18 mm.
Adjusting foot XCFS and enclosure beams
XCBL ..44 T2, T2A and T3
Adjusting foot XCFS can be used in conjunction with
enclosure beams XCBL ..44 T2, T2A and T3 if the
central screw hole is machined away.
22
22
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h
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XCAQ 2064 CA
XLCJ 576
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s
Pneumatic components engineering
XCBL beams of size 4444 as well as XCBM beams
of size 4488 and 8888 mm can be utilized to distrib-
ute compressed air with a maximum pressure of 8 bar.
Special end plates are available that together with air-
tight gaskets can be attached to the beams. Standard
pneumatic connectors shall be used together with
these end plates for inlet and outlet of air.
P1
Reduce permissible beam tension
The maximal permissible beam tension shall be re-
duced to = 60 N/mm
2
when compressed air is
used in the beams. Check that beam tension for se-
lected beams is not exceeded.
P2
P2
Select end plates
Select end plate XCPE 88 G1/2 if beam
XCBM ..88 and pneumatic connection G 1/2" are
used.
Select end plate XCPE 4488 G3/8 if beam
XCBM ..4488 and pneumatic connection G 3/8"
are used.
Select end plate XCPE 44 G1/4 if beam XCBL ..44
and pneumatic connection G 1/4" are used.
P3
P3
Select pneumatic connector for T-slot
Select pneumatic connector for T-slot 3905090 with
pneumatic connection G 1/8" if desired.
P4
F (N)
L (mm)
L/2
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P4
Select connection plates
Select connection plates if needed.
Select connection plate XCPE 88 C if two beams
XCBM ..88 are connected end to side.
Select connection plate XCPE 88 CM6 if two beams
XCBM ..88 are connected end to end.
Select connection plate XCPE 4488 C if two
beams XCBM ..4488 are connected end to side.
Select connection plate XCPE 4488 CM6 if two
beams XCBM ..4488 are connected end to end.
P5
P5
Select gaskets
Select gaskets if needed.
Select gasket 3904943 to beam XCBM ...88.
Use one gasket with XCPE 88 G1/2.
Use two gaskets with XCPE 88 C.
Use three gaskets with XCPE 88 C/XCPE 88 CM6.
Select gasket 3904942 to beam XCBM ...4488.
Use two gaskets with XCPE 4488 C.
Use three gaskets with
XCPE 4488 C/XCPE 4488 CM6.
Select gasket 3925359 to beam XCBL ...44.
P6
P6
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Enclosures, XC, XD
General
The FlexLink enclosure programme consists of XC
and XD enclosures, and XC conduits.
XC and XD enclosures enable you to enclose and
encapsulate all parts of your production.
XC enclosures are particularly suitable for free-
standing partitions. They can either be assembled with
panels/nets integrated into the framework, or mounted
on the outside of an assembled framework.
The XD enclosure components are designed to fa-
cilitate building of self-supporting aluminium frame-
works up to 1 m
3
. When larger structures are needed,
a series of 1 m
3
cubicles can be combined. The only
necessary labour involves cutting and mounting the
profiles. Suitable panels can be purchased locally.
It is also possible to combine a door made of XD en-
closure components with an XC 44 mm framework.
The enclosure components comprises:
Enclosure profiles
Connectors
Enclosure strips
Profile for sliding doors
Door profile
Door profile connectors
Hinges
Handles
Ball latch lock kits
Security switch kits
XD-XC frame connector kit
Adjusting mount
FlexLink standard equipment range of conduits facili-
tate the integration of all your cables and pneumatic
tubes into the XC structural system. The standard T-
slot used together with the XC modules allow you to in-
tegrate these directly into the framework. The conduit
range comprises four covered cable ducts sized
2222 mm, 4444 mm, 4488 mm and 8888 mm.
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FlexLink Enclosures, XC, XD 45
Enclosure components
Enclosure beams, XC series
The XC series offers three lightweight beams with two
or three T-slots. They are designed especially for en-
closures without T-slots on the exterior.
section
mm
2
kg/m mm
4
10
4
mm
4
10
4
mm
3
10
3
mm
3
10
3
Enclosure beams
XCBL 44 T2 589 1,59 12,5 12,5 5,6 5,6
XCBL 44 T2 A 592 1,60 12,9 12,4 5,8 5,6
XCBL 44 T3 627 1,69 12,6 12,8 5,7 5,7
I=inertia factor
W=bending resistance
Enclosure beams, XD series
The XD framework beams exist in four versions:
The standard beam XDEB ..22 has standard XD
T-slots on all sides.
If enclosure structures without T-slots visible from
the outside are desired, two 22 mm 22 mm beams
with three and two T-slots are available: XDEB ..22
T3/T2.
To make structures with a 45-degree incline, use
beam XDEB ..22/45.
The XDED ..2022 profile is used to build doors in
frames built from XDEB enclosure profiles.
End caps are available to cover the open beam
ends. T-slots cover XDAC 3 P can be used to cover
the T-slots.
Beam type Weight
kg/m
Notes
Enclosure beams
XDEB 22 0,52 4 T-slots
XDEB 22 T3 0,53 3 T-slots
XDEB 22 T2 0,51 2 T-slots
XDEB 22/45 0,43 45 incline
XDED 2022 0,45 Door profile
Enclosure profiles
The XCEP ..1044 profile is intended for the attach-
ment of panels or nets, thickness 48 mm, on the out-
side of an existing framework. The profile fits all XC
beams with a minimum width of 44 mm. Profile
XCEP ..544 can be used to fasten panels or nets
on both sides.
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46 Enclosures XC, XD FlexLink
Profile for sliding doors
A profile for sliding doors XLFL .. can be mounted di-
rectly into the T-slots of the support beams or on angle
bracket XLFA 44 B. Slide strips XLFR 3 are then
placed in the slots of the profile. The slide strips are de-
signed for sheets which are 5,56,0 mm thick, for ex-
ample sheets made of acrylic or polycarbonate plastic.
If the slide strips are mounted reversed in the lower
and upper profiles, a sheet can be fitted after the pro-
files have been mounted on the framework.
In order to provide for a large door opening, the pro-
file has been designed with three slots.
Sliding element for T-slot
Sliding element XCLB 2030 and XDLB 2042 is used
for hand-operated doors and covers. The element
should be mounted in the movable part.
Multiblock
The XCAM 14 multiblock is intended for attachment of
enclosure sheets to XC beams. The multiblock is in-
serted into the beam T-slot and fixed by turning
through 90. One side of the block is designed for
mounting with an M6 screw. The thread length of the
screw should be equal to the sheet thickness plus
22 mm. Note that screw mounting permits zero clear-
ance between sheet edge and beam.
The other side is intended for clamping. Suitable
sheet thickness: 16 mm.
The XDAM 2 multiblock is intended for attachment
of enclosure sheets to XD beams. The multiblock is in-
serted into the beam T-slot and fixed by turning
through 90. The multiblock has a nut pocket for
mounting with an M6 screw and a nut.
Enclosure connector kit
The XD enclosure connector kit XDEF 22 is used to
connect XDEB profiles to each other. The kit contains
a connector and necessary mounting hardware.
XDEF 22 A is a special version of the enclosure con-
nector kit. This kit is used to connect an XDEB frame-
work to an XDBM or XCBM profile. The kit contains a
separate T connector for each beam type.
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Door profile connectors
Door profile connector kit XDEF 2022 D contains the
connecting components needed to integrate a door
into an XDEB framework.
XD-XC frame connector kit
Frame connector XDEF 70 permits the mounting of an
XD enclosure framework to an XC 44 mm 44 mm
beam.
Enclosure strips
Four strip profiles can be used with the XC enclosure
components:
Profile XCET 25, EDPM rubber, for 45 mm thick
panels.
Rim strip XCET 3 A, PVC, for 56 mm thick panels.
Net strip XCET 3 C, PVC, for 45 mm thick nets.
Sliding door profile XCET 3D PVC, for two 4 mm
panels.
Four PVC strip profiles can be used with the XD enclo-
sure components:
Rim strip for mounting of 3 mm panels.
Sliding door profile for two 3 mm panels.
Special strip for nets. The nets can be 34 mm thick.
Cover strip for the gap between the framework and
the door profile. The strip is suitable for a gap of
24 mm. Note that the cover strip is intended to pro-
vide dust protection, sound reduction and personal
safety. It will not protect against continuous splash-
ing of water or other fluids.
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Hinges
Plastic hinge XCAH 50 is suitable for simple door func-
tions and the like in XC enclosures. The hinge is
mounted in the T-slot of the beams and is guided by ro-
tatable guide lugs. The guide lugs may be removed en-
tirely when the hinge is mounted on a flat surface.
Aluminium hinge XCAH 110 A is intended for doors
built with 44 mm 44 mm XC aluminium profiles. The
hinge can either be mounted on the left or right hand
side of the door.
XDAH 110 B is an aluminium hinge which can be
placed on either side of the door in an XD enclosure.
Handle
Plastic handle XDEH 160 is designed to fit XC T-slots
when used in combination with the XC T-slot adapter
(included). Without the adapter, the handle will fit XD
T-slots.
Door handle XDEH 100 A is an aluminium handle
designed especially to fit the XDED door profile. To al-
low for the thickness of the handle, ensure that the
clearance between door and framework is a minimum
of 3 mm.
Ball latch lock kit
Ball latch lock kit XCEL 60 B can be placed at any de-
sired position in an XCBL framework.
Ball latch lock kit XCEL 60 BA should be used when
the framework is based on 88 mm beams and the door
is made of 44 mm beams.
Ball latch lock kit XDEL 60 B can be placed at any
desired position in an XDEB framework. Please note
that a minimum clearance of 3 mm is needed between
the framework an the door profile.
Security switch kit
Security switch kit XCEL 60 W is mounted on the inner
side of the bottom XCBL framework profile.
Security switch kit XCEL 60 WA should be used
when the framework is based on 88 mm beams and
the door is made of 44 mm beams.
Security switch kit XDEL 52 W is mounted on the in-
ner side of the bottom XDEB framework profile.
The connecting plate fits security switch Schmersal
AZ 15/16-B1 (not included in kit).
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Adjustable foot
The standard XDFS 530 adjustable foot can be
mounted directly into any XDEB profile.
XD door in XC 44 mm framework
All XDEB ..22 framework profiles can also be used to
make doors which fit into XC 44 mm 44 mm struc-
tures. The following components are designed for this
application.
Hinge kit XC-XD
XDAH 110 A is an aluminium hinge which can be
placed on either side of the door.
Handle kit
Plastic handle XDEH 160 fits all XC and XD profiles. It
is delivered with an accompanying mounting plate for
fitting the handle to XC 44 mm beams. The mounting
plate is not used with XD profiles.
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Ball latch lock kit
XDEL 60 BA is a ball latch lock kit adapted for the com-
bination of an XD door profile and an XC 44 mm 44 mm
framework.
Security switch kit
Security switch kit XCEL 60 WA is mounted on the in-
ner side of the bottom XCBL framework profile.
XDEL 60 WA is designed to permit attachment of a
security switch to the combination of an XD door pro-
file and an XC 44 mm 44 mm framework. The con-
necting plate fits security switch Schmersal AZ 15/16-
B1 (not included in kit).
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Conduits
The conduit elements facilitate integration of low volt-
age electrical wires and pneumatic tubes into frame-
works built with components from structural system
XC. The conduit range comprises four covered cable
ducts sized 2222 mm, 4444 mm, 4488 mm and
8888 mm. The elements: a cable duct profile and a
cover profile, are made of anodized aluminium.
The cover is snap-fitted to the duct profile. Plastic
end caps (XCBE..) should be used to cover open ends
of the cable duct.
Terminals for electric circuits can be mounted on all
sides of the conduit elements.
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Enclosure engineering
Engineering procedure
General
To design an enclosure, please follow the procedure
below step by step.
E1
Is there a need to gain access to the enclosed area?
Is the enclosure free-standing or fixed to a wall or
other equipment?
Doors needed, which type and size?
Panel type needed, panel and net specifications,
does the panel have to be transparent?
E2
E2
with FlexLink components. The maximum size of
the sections the enclosure is built by is 1 m2 m.
E3
E3
Select XC or XD enclosure.
XD for small enclosures, modules of max 1 m
3
.
XC for larger enclosures and free-standing parti-
tions.
If XC is selected.
E4
If XD is selected.
E21
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s
E4
Select net or panels
Net for:
contact protection
ventilation needs
low cost
Panels for:
contact protection
exhaust ventilation
noise reduction
dust protection
protection against splashing liquids
covering/hiding areas
E5
E5
Way of mounting enclosure
Free-standing partition.
Mounted on top of existing framework.
E6
Enclosure sections integrated into existing equip-
ment.
E10
E6
Make a layout
Make a layout and present your design to customer
in order to get feedback.
Revise your layout according to customer feedback.
E7
E7
Check the stability of the structure
Extra supports are needed if the size of the sections
exceeds 1 m 2 m.
3 mm welded wire net with an aperture of
25 mm 25 mm cannot be larger than 1 m 2 m.
To prevent fingers from getting in, a net with aper-
ture 15 mm 60 mm can be a cost-effective alterna-
tive.
56 mm polycarbonate can be used up to
1 m 2 m sections.
Forex 6 mm can be used up to 1 m 2 m (cheap
and non-transparent material available in many col-
ours).
E8
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E8
Select beams
The recommendations are based on the use of panels
with specified thickness and rigidity.
Enclosure beams if panel or net sections do not ex-
ceed 1 m 2 m.
Open profile (4 T-slots) where T-slots are wanted
on all sides.
Sealed profile (2 and 3 T-slots) if enclosure struc-
tures without T-slots visible from the outside are de-
sired.
Standard beams if panel or net sections exceed
1 m 2 m.
E9
E9
Select connectors
Select XC standard connectors. Use the same pro-
cedure as when engineering a structural system.
Take into account where and how panels/nets are
to be fitted.
E10
E10
Select hinged door or sliding door
If hinged door is selected.
E11
If sliding door is selected.
E17
E11
Select profile for door
Enclosure profile XDEB can be used for a door in a
XC enclosure when the size of the door does not ex-
ceed 1 m 1 m.
For larger doors, select XC profiles.
E12
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E12
Select connectors for door
Select enclosure connector kit XDEF 22 for XD door.
Select XC connectors for XC door.
E13
E13
Select handle
XDEH 160 suits both XC and XD door.
E14
E14
Select hinges
Select hinge kit XDAH 110 A for XD door.
Hinge kit XCAH 50 for XC doors is a polyamide
hinge suitable for small doors with low load on the
hinges.
Hinge kit XCAH 110 A for XC doors is an aluminium
anodized hinge. It is designed for non-visible mount-
ing and is suitable for large doors and when hard
use is expected.
E15
E15
Select ball latch lock kit
Select ball latch lock kit if needed.
Ball lock latch kit XDEL 60 BA for XD door.
Ball lock latch kit XCEL 60 B for XC door.
E16
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E16
Select security switch kit
Select security switch kit if needed. Note: Security
switch is not included.
Security switch kit XDEL 60 WA for XD door.
Security switch kit XCEL 60 W for XC door.
E18
E17
Select sliding door
Select sliding door profile XLFL. The sliding door
profile can be mounted directly into the T-slots of
the support beams or on angle bracket XLFA 44 B.
The profile has three slots in order to provide for a
large door opening.
Select slide strip XLFR 3. The slide strip is designed
for plastic sheets which are 5,56 mm thick.
Select sliding door profile XCET 3 D for two 4 mm
panels if XCBL 44 is used as frame.
E18
E18
Select way of mounting panels and nets
There are three different ways of mounting nets and
panels:
Panels and nets integrated into the framework by
means of enclosure strips.
Panels integrated into the framework by means of
multiblocks.
Panels and nets attached on the outside of the
framework by means of enclosure profiles.
E19
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E19
Select panel or net mounting components
If panels or nets integrated into the framework by
means of enclosure strips is desired:
Select rubber strip XCET 25 for 46 mm thick pan-
els. Rubber strip must be built into enclosure as the
enclosure is being assembled.
Select rim strip XCET 3 A for 56 mm thick panels.
Rim strip is fitted after the enclosure is assembled.
Select net strip XCET 3 C for nets. Net strip must
be built into the enclosure as the enclosure is being
assembled.
If panels integrated into the framework by means of
multiblocks are desired:
Select multiblock XCAM 14 for 16 mm thick pan-
els. One side of the multiblock is intended for mount-
ing with an M6 screw. The other side is intended for
clamping.
If panels or nets attached on the outside of the frame-
work by means of enclosure profiles is desired:
Select enclosure profile XCEP.
E20
E20
Select frame connector or feet
Select foot XCFF for stationary free-standing parti-
tions with needs for height adjustment.
Select adjustable foot XLFS for stationary enclo-
sures with needs for height adjustment, where en-
closure does not need to be fixed to floor or where
XCFF cannot fit.
Select foot plate XCFB for stationary free-standing
partitions with no needs for height adjustment.
Select castor XCAG for movable free-standing parti-
tions.
The selection of connectors for enclosures mounted
on an existing framework is depending on the
needs for the specific application.
If enclosure sections are integrated into existing
equipment no frame connectors or feet are needed.
E36
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E21
Net for:
contact protection
ventilation needs
low cost
Panels for:
contact protection
exhaust ventilation
noise reduction
dust protection
E22
E22
Make a principle drawing
Make a principle drawing and present your design
to customer in order to get feedback.
Revise your drawing according to customer feed-
back.
E23
E23
Check the stability of the structure
Extra supports are needed if the size of the sections
exceeds 1 m
2
.
Net stability depends on the gauge of the net, 1,6 mm
welded net with an aperture of 13 mm 13 mm can
not be larger than 0,5 m 0,5 m.
3 mm polycarbonate can maximum be 1 m 1 m.
3 mm forex can maximum be 0,75 m 0,75 m
(cheap and non-transparent material available in
many colours).
E24
E24
Select beams
Open profile (4 T-slots)
Where T-slots are wanted on all sides.
Sealed profile (2 and 3 T-slots)
If enclosure structures without T-slots visible from
the outside are desired.
Profile with 45-degree incline
Where angles are required.
E25
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E25
Select connectors
Enclosure connector kit XDEF 22 is used when
XDEB beams are assembled.
Enclosure connector kit XDEF 22 A is used to con-
nect an XDEB framework to an XDBM or XCBM pro-
file.
Frame connector kit XDEF 70 is used to mount an
XDEB framework to an XC 44 mm 44 mm beam.
E26
E26
E27
E33
E27
Select door profile
Door profile XDED when max door
size 600 mm 600 mm.
Enclosure profile XDEB when larger door.
E28
E28
Door profile connector kit XDEF 2022 D if door pro-
file XDED is used.
Enclosure connector kit XDEF 22 if enclosure pro-
file XDEB is used for the door.
E29
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E29
Select hinges
Hinges are integrated if connector kit
XDEF 2022 D for door profile XDED is used.
Select hinge kit XDAH 110 B if enclosure profile
XDEB is used for the door.
E30
E30
Select handle
Select door handle XDEH 100 A if door profile
XDED is used.
Select door handle XDEH 160 if enclosure profile
XDEB is used for the door.
E31
E31
Select ball latch lock kit XDEL 60 B if needed.
E32
E32
Select security switch kit XDEL 52 W if needed.
Note: Security switch is not included.
E34
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E33
Sliding door
Select sliding door profile or sliding element.
Sliding door profile XDET 3 D.
Sliding element XDLB 2042.
E34
E34
Select panel and net mounting components
Select cover strip for door if there are high require-
ments for door sealing.
Select multiblock for panels of maximum 3 mm thick-
ness.
Select rim strip for panels of maximum 3 mm thick-
ness.
Select net strip for panels of 34 mm thickness.
Select net strip for nets.
E35
E35
Select adjustable foot XDFS 530 for free-standing
enclosures.
Select mounting plate XDFB 22 A when mounted to
floor.
Select enclosure connector kit XDEF 22 A when
mounted on XC or XD framework.
Select enclosure connector kit XDEF 70 when
mounted on XC 44 mm 44 mm framework.
E36
E36
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Linear and rotating motion, XC, XD, XR
General
The FlexLink linear motion programme is divided into
slide modules and sliding elements, wheels and rotat-
ing elements, roller units; and XR linear drive units.
The FlexLink rotating motion programme comprises
two joints in the XC series.
The slide modules are available only in XD series and
comprises:
Slide module
Connecting plates
Guide profiles
The sliding elements are available only in XC series
and comprises:
Sliding element for guide profile
Adjustable sliding element for guide profile
Guide profile
End cap for guide profile
Wheels are available only in XC series and comprises:
Wheel
Guide wheel
Wheel yoke
The rotating elements are available only in XC series
and comprises:
Bearing housings
Steel shaft
Shaft support profiles
The roller units are available both in XC and XD series
and comprises:
Saddles
Linear beams
Steel shaft for linear beam
The XR linear drive units comprises:
Linear drive units
Flanges
Couplings
Belt transmissions
Connection transmissions
The XC joints comprises:
Joint for beam end
Joint for two profiles
FlexLink Linear and rotating motion, XC, XD, XR 63
Slide modules and sliding elements
Slide modules, XD series
A system of slide modules, in combination with match-
ing guide profiles connected to XD beams, permits lin-
ear sliding motion with high precision. Two slide mod-
ules are connected by means of a connecting plate.
Guide profile XDLG 344 A can also be connected to
a 44 mm XC beam.
Two connecting plate widths are available, adapted
to 22 mm or 44 mm beam width. The slide modules
and connecting plates can be obtained in 120 mm
lengths.
UHMW polyethylene
Ultra-high molecular weight polyethylene is specially
suited for low-friction, low-wear sliding applications. Im-
portant features include very high wear resistance,
high impact and flexing strength, and no adhesion.
The material does not absorb water and has a very
low coefficient of friction (0,050,07). The maximum
operating temperature is 40 C.
Sliding elements, XC series
Structural system XC includes one sliding element
which uses the T-slot for guidance and two which use
a special guide profile. The sliding elements are not de-
signed to withstand bending moments. Therefore, al-
ways use two parallel slides to convert any moment
into a centered force.
Sliding element XCLB 2030 is preferably used for
light applications such as intermittent pushers or hand-
operated doors and covers. The element should be
mounted into the movable part.
Sliding element in guide profile
Sliding element XCLE 3452 is used for sliding move-
ments of higher frequency and load, such as con-
stantly moving pushers and pick-and-place units to-
gether with pneumatic cylinders. The guide profile
ends are covered by end caps.
Adjustable sliding element in guide profile
XCLE 3480 A is an adjustable sliding element, i.e.
the clearance between element and guide profile can
be adjusted. This permits presetting of a desired clear-
ance. The design is suitable for installation flat down or
on the edge. Low-friction plastic inserts ensure smooth
travel and a life expectancy at maximum load and
speed of 1 000 000 m. Felt pads remove any dirt and
provide lubrication.
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64 Linear and rotating motion XC, XD, XR FlexLink
Wheels and rotating elements, XC series
Wheel, guide wheel, wheel yoke
For simple linear motion and movable frameworks,
wheels XCAW 48/48 G and wheel yoke XCAY 44 can
be used. The wheels are supplied complete with bear-
ings and spacer sleeves which make it possible to
mount directly into the T-slot.
An alternative is to mount the wheel into the wheel
yoke which can be mounted either on the beam side or
at the end of an XCBM 44 beam. The guide wheel is
designed to run directly in the T-slot.
Steel shaft and runners
Steel shafts and runners provide linear motion with
maximum precision and load capacity. The bearing
housings are mounted on an XCBM ..44 beam. The
housings exist in centric and eccentric versions. The
shaft support profile and the steel shaft are mounted
into any T-slot. The total load is determined by the
choice of support beam. Additional security is obtained
if a solid plate is used to connect the two beams upon
which the bearing housings are mounted.
Roller units
For applications requiring high loading capability (in-
cluding moment loads), roller units are recommended.
Both structural system XC and XD includes roller units.
A roller unit is a roller module, saddle, combined
with a special linear beam with integrated steel shafts
snap-fitted into the beam. The saddle has centrically
mounted runners on one side, and eccentrically
mounted runners on the other side. This makes it pos-
sible to adjust the clearance between saddle and steel
shaft and even to set a suitable preload on the unit.
The saddle has integrated spring loaded felts provid-
ing lubrication between the runners and the steel
shafts. It is also equipped with replaceable brushes
that provide additional sealing.
The roller modules (saddles) are delivered com-
plete, with lubrication oil and assembly instructions.
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Linear drive units, XR series
Introduction
The linear drive unit is designed to provide a fast, yet
accurate movement in one or multiple axes. The unit is
based upon an extruded, anodized beam of aluminium
with one or multiple integrated saddles. The design
provides optimum strength against bending and tor-
sion as well as protection for the drive mechanism.
The saddle movement is smooth and has very low fric-
tion thanks to wheels with integrated ball bearings
(XRL- XRH- and XRC-range) or linear rail guides
(XRR- and XRZ-range).
A number of drive methods and motors can be used
in order to offer the required combination of load,
speed, and accuracy.
Modular design
Like all FlexLink products the linear drive units are
modular in concept. A few standardized components
can be integrated and combined into a complete sys-
tem. A customer specific function is achieved with
short lead time, both in engineering and assembly, and
the flexibility to make future changes is always present.
Thanks to the materials used in FlexLink products
there are very few limitations. Chemical resistance,
non-corrosiveness, and design for industrial operation
are features built into the products from the initial de-
velopment.
Applications
Areas where you will find the linear drive units useful
are:
Loading and unloading of parts to and from ma-
chines, conveyor lines, work- and inspection sta-
tions etc.
Pick and place applications.
Palletizing of parts for packaging.
Integrated into machines for internal handling of
parts and components.
Linear drive unit XRZ provide linear movement
along the Z-axis. In combination with drives for the
X and Y directions, the XRZ unit can be used for
pick-and-place units and other similar applications.
The FlexLink linear drive units are available in two
main beam sizes, 8888 mm (XRL-, XRR-, XRC- and
XRZ-range) and 88132 mm (XRH-range). In addition,
different drive methods and other options can be se-
lected to provide optimum performance for the applica-
tion.
The saddle provides a platform for the load. T-slots
make it easy to integrate a gripper for the load or to
combine several units.
The saddle is available in different lengths and units
can be configured with one or multiple saddles. When
several saddles are used, they are assembled with a
fixed, customer defined, internal distance.
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Belt drive
Applications requiring higher speeds and longer
strokes are preferably driven by belt. The tooth belt
has tensile members of steel wires to decrease its
elasticity and provide the necessary strength. The belt
is attached to the saddle by a fastener that provides
prestressing of the belt.
On the bottom of the saddle there is a specially de-
signed space for the belt to pass through. It is not rec-
ommended to install the unit with the saddle in a side-
ways position since the free passage of the belt might
be blocked.
Screw drive
Screw drive is normally used in vertical applications re-
quiring heavier load.
The bearing arrangement of the screw has a double
row of angular contact ball bearings in the drive
bracket, which provide firm axial and radial positioning
of the screw. The idle bracket has a needle bearing
with an extended inner ring. This bearing provides firm
radial support while allowing for axial movement due to
different temperature elongation between the screw
and the beam.
Installation
The T-slots used in the beam and saddle are compat-
ible with the FlexLink structural system XC. A variety
of beams, cover strips, angle brackets, and fastening
devices are available, making the system integration
fast, yet flexible. The unique slot-nut is ideal for attach-
ment of accessories such as limit switches or cables.
Linear drive unit range
The linear drive unit XRL is available as a belt driven
unit (XRLB....).
The linear drive unit XRR is available as a belt
driven unit (XRRB....).
The linear drive unit XRH is available in three basic
configurations:
Belt driven unit (XRHB....)
Screw driven unit (XRHS....)
Non driven unit (XRHE....)
The linear drive unit XRC is available as a belt driven
unit (XRCB....).
The linear drive unit XRZ consists of a drive box con-
nected to a moving aluminium beam. A standard motor
connected to the drive box shaft drives the beam by
means of a tooth belt.
All linear drive units are available with customer de-
fined strokes.
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Accessories
Flanges
Flanges are made according to IEC standard for B14
motors. The flanges can be attached directly on the
drive brackets with the included screw kit.
Adapters may have to be used to accomodate mo-
tors with other dimensions or if the motor shaft is too
long.
Couplings
A coupling with different bore sizes is available to con-
nect the linear drive unit and the motor, attached on
the above flanges.
All couplings have predrilled holes with keyways cor-
responding to ISO 773 and stop screws.
These couplings are suitable to use in connection
with AC-motors or in any other application where
abrupt stops are made. The coupling will assist in ab-
sorbtion of the energy and provide a more smooth op-
eration of the unit.
If high precision is required it is recommended to
use a coupling without any radial play.
Belt transmission
Belt transmissions can be used to reduce the torque
and increase the speed of the required motor. They
also allow for different physical locations of the motor.
The unit uses a tooth belt which provides play-less
transmission between the motor and the unit. Tension-
ing of the belt is achieved by adjustment of the hous-
ing relative to the linear drive unit.
Belt wheels are complete with keyways made ac-
cording to ISO 773. This standard corresponds to,
among other things, the following national standards:
DIN BS SMS NF
6885 4235 2305 22-175
The belt transmission can be attached directly on to
the drive bracket of the unit with the attached screw
kits.
The housing will also serve as an attachment of the
motor and is delivered complete with the dedicated ma-
chining to the customer defined motor.
Connection transmission
The transmission provides synchronous drive of multi-
ple units with a single motor.
The transmission consists of couplings matching the
drive shafts of the linear drive units and a high preci-
sion tube with customer defined length.
The transmission has a critical speed which must
not be exceeded. Higher speed of longer transmis-
sions require additional support bearings.
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Drive and system control
Motors
Various kinds of motors can be used for the linear
drive units. The choice depends on the application and
preferences of type and brand. Every installation can
be designed to meet the specific requirements.
Due to the high efficiency of the unit, it is not self-
locking, thus brakes are required in some applications.
Flanges and couplings are available to some stand-
ards; see Accessories.
Encoder
An encoder can be attached if a closed-loop control is
required. The encoder can be mounted directly on
some of the shaft ends.
Transmission
Various types of gear reducers can be used to reduce
the speed of the motor to the input speed of the linear
drive unit. The choice depends on application, type of
motor, and brand preferences.
A belt transmission is available with various ratios;
see Accessories.
Switches
Limit switches must be used to control the saddle
movement, at both end positions. Both mechanical
and inductive switches can easily be mounted on the
beam.
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Control system
A large number of standard electromechanical or elec-
tronic control systems can be used to control applica-
tions with one or several linear units. Choosing a type,
such as relay-based, dedicated electronic, or program-
mable logic controller (PLC), depends on the applica-
tion and ones preferences of brand. Several aspects
have to be considered:
Number of units controlled.
Conditional or unconditional control of each unit.
Start and stop conditions.
Number of steps in each sequence, single or mul-
tiple sequences, selection of sequence.
Programming of sequences, flexibility in program
changes.
Manual or automatic operation.
Interface and communication to external systems.
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Rotating motion
Joint for beam end
The joint has a steel shaft journalled in plain bearings.
It is mounted in the same way as the wheel yoke. Note
that the joint should be dismantled before being
mounted. The joint will have an adjustable attachment
if mounted on mounting plate XCFB 44.
Joint for two profiles
With the extruded joint two beams can be attached to
each other and one of the beams is allowed to swing.
The joint is intended for use in pairs, to avoid moment
loads. The joint is fastened in the T-slot of each beam
with T-slot nuts. The joint flanges have elongated
holes to facilitate easy assembly.
Maximum load for a pair of joints is 1000 N.
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Linear motion engineering
General
To design an application with linear motion, please fol-
low the procedure below, step by step.
L1
L2
L2
Parameter XC/XD, manual or
pneumatic driven
XR, motor driven
Stroke Max 5700 mm max 12 000 mm
Load Max 100 kg Max 400 kg
Horizontal
application
Yes Yes
Vertical
application
Yes Yes, max 100 kg
Repetitive
positional
accuracy
Min 0,1 mm Less than 0,1 mm
Number of
positions
With 1 cylinder: 2
positions
With 2 cylinders: 4
positions
With 3 cylinders: 8
positions
Unlimited
Speed Average speed: max
10 m/s
Acceleration depends
on moved mass
Max 5 m/s
Control
system
According to customer
specification
specification
If XC/XD linear motion components are selected.
L3
If XR Linear drive units are selected.
L29
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5
s
L3
Select the type of linear motion components with
the most suitable features according to the table be-
low.
X
D

S
l
i
d
e
m
o
d
u
l
e
s
X
C

S
l
i
d
i
n
g
e
l
e
m
e
n
t
s
X
C

W
h
e
e
l
s
X
C

B
e
a
r
i
n
g
h
o
u
s
i
n
g
X
D

R
o
l
l
e
r
u
n
i
t
s
X
C

R
o
l
l
e
r
u
n
i
t
s
Load
Moment
Velocity
Accuracy
Completion
Indicates very favourable characteristics
If XD Slide modules are selected.
L4
If XC Sliding elements are selected.
L8
If XC Wheels are selected.
L11
If XC Bearing housings are selected.
L14
If XD Roller units are selected.
L19
If XC Roller units are selected.
L23
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2
5
s
L4
XD slide modules
Select the slide module with the most suitable fea-
tures according to the table below.
Slide module with
connecting plate
XDBC 12066 A
Slide module with
connecting plate
XDBC 12088 A
Velocity
Vertical stiffness
Torsional stiffness
Load
Moment
Accuracy
L5
L5
Slide modules
Select two slide modules for guide profiles
XDLM 120 A.
L6
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6
2
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7
4
6
3
f
9
7
4
6
4
f
L6
Check dimensions
Check the specifications for the components and
make sure they can fulfill the requirements for the
application. Use the table or formulas below.
Max. static and dynamic loads
F
z
(stat) = 300 N
F
y
(stat) = 300 N
F
z
(dyn) = 150 N (maximum speed = 0,3 m/s)
F
y
(dyn) = 150 N (maximum speed = 0,3 m/s)
Max. moment load (maximum speed = 0,3 m/s)
Slide module + Maximum moment load (Nm)
connecting plate Mx (dyn) My (dyn) Mz (dyn)
XDLM 120 GA, XDBC 12066 A 3,5 10 10
XDLM 120 GA, XDBC 12088 A 6,0 10 10
Calculation of resulting maximum load
Use the following formulas to calculate the maximum
force applied to the sliding module:
XDLM 120 GA + XDBC 12066 A:
F
red
= F
z
+ F
y
+ M
x
42 + M
y
15 + M
z
15
XDLM 120 GA + XDBC 12088 A:
F
red
= F
z
+ F
y
+ M
x
25 + M
y
15 + M
z
15
F
red
must be lower than or equal to 150 N
If the requirements are fulfilled.
L7
If the requirements are not fulfilled, select another
type of linear motion component.
L3
L7
Guide profile
Select guide profile XDLG ..22 A if connecting
plate XDBC 12066 A is used.
Select guide profile XDLG ..44 A if connecting
plate XDBC 12088 A is used.
L31
M
z
M
y
M
x
F
z
F
y
F
x
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6
4
2
7
r
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7
4
7
7
f
L8
XC sliding elements
Select the sliding element with the most suitable fea-
XCLB 2030 XCLE 3452 XCLE 3480
Velocity
Load
Moment
Accuracy
L9
L9
Check dimensions
It is advisable to apply two parallel tracks, otherwise
you can not work with moments.
application. Use the table below and the diagram at
the right.
Sliding element type XCLB 2030 XCLE 3452
See figure XCLE 3480
Max normal static load (F1) 100 N 600 N
Max normal static load (F2) 50 N 600 N
Max normal dynamic load (F1) 30 N 300 N
Max normal dynamic load (F2) 15 N 300 N
Max speed 0,3 m/s 0,3 m/s
Friction coefficient 0,25 0,3
Max working temperature 45 C 45 C
L10
L3
L10
Guide profile
Guide profile is not needed if sliding element
XCLB 2030 is used. The sliding element is
mounted directly into the T-slot.
Select guide profile XCLP ..44 and end cap
XCBE 2044 (2 pcs) if sliding element XCLE 3452
or XCLE 3480 is used.
L31
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F
1
F
1
F
2
F
2
5
73
2
91
9
3
6
9
4
h
XCLB 2030 XCLE 3452
50 40 60 20 10 30
150
300
250
200
100
50
Maximum load (N)
Speed
(m/min)
With
lubrication
Without
lubrication
9
8
3
1
3
r
XCLE 3480
9
1
0
6
2
s
L11
XC wheels
Select wheel XCAW 48 if free running wheels are re-
quired.
Select guide wheel XCAW 48 G if guided wheels
are required.
L12
L12
Check dimensions
application. Use the table below.
Parameter XCAW 48/48 G
Max. speed 1 m/s
Max. radial load 100 N
Max axial load 50 N
Friction coefficient 0,03
Max working temperature
L13
L3
L13
Mounting details
Wheel yoke is not needed if the wheel is mounted
directly into a T-slot.
Select wheel yoke XCAY 44 if the wheel is mounted
on the beam side or at the end of an XCBM 44
beam.
L31
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5
s
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7
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6
7
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L14
XC bearing housing
Bearing housings (steel shafts and runners) are used
to build customer specified roller modules if there are
no suitable standard components available. Always try
to use standard components before building customer
specified applications.
L15
L15
Check dimensions
application. Use the table below.
Parameter XCLU 1044
Max. speed 3 m/s
Max. normal load 800 N
Friction coefficient 0,005
Static load rating C0 4350 N
Dynamic load rating C 8300 N
L16
L3
L16
Bearing housings
Select one bearing housing XCLU 1044 R.
Select one bearing housing XCLU 1044 RE.
Select one bearing housing XCLU 1044 L.
Select one bearing housing XCLU 1044 LE.
L17
L17
Shaft support profile and steel shaft
Select shaft support profile XCLS 10...
Select steel shaft XCLJ 103.
L18
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7
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6
1
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7
4
1
5
s
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7
4
6
1
f
9
7
4
9
8
f
L18
Other components
Select beam XCBM..44.
Select other components according to customer
specified requirements.
L31
L19
XD roller units
Select the roller unit with the most suitable features
according to the table below.
X
D
L
Z

1
2
0
1
1
0

A
a
n
d
X
D
L
Y

4
4
5
3

A
X
D
L
Z

1
2
0
1
1
0

A
a
n
d
X
D
L
Y

4
4
7
5

A
X
D
L
Z

2
4
0
1
1
0

A
a
n
d
X
D
L
Y

4
4
5
3

A
X
D
L
Z

2
4
0
1
1
0

A
a
n
d
X
D
L
Y

4
4
7
5

A
Velocity
Vertical stiffness
Torsional stiffness
Load
Moment
Accuracy
L20
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7
4
7
8
f
9
6
1
3
0
f
L20
Check dimensions
Check the specification for the roller unit and make
sure it can fulfill the requirements for the application.
Use the table and formulas below.
Maximum recommended loads
F
z
= 275 N
F
y
= 275 N
Maximum recommended moment load and speed
Saddle Maximum moment load (Nm) and speed (m/s)
Mx (dyn.) My (dyn.) Mz (dyn.) v
XDLZ 120110 A 9 12 14 10
XDLZ 240110 A 9 28 30 10
force applied to the saddle:
XDLZ 120110 A:
F
red
= F
z
+ F
y
0,5 + M
x
32 + M
y
23,2 + M
z
11,6
XDLZ 240110 A:
F
red
= F
z
+ F
y
0,5 + M
x
32 + M
y
9,7 + M
z
4,8
F
red
must be lower than or equal to 275 N
L21
roller unit, or another type of linear motion compo-
nent.
L19
L3
L21
Mounting on XDBM beam
In some applications, it might be better to use a lin-
ear beam adapter XDLY ..448 mounted on a
44 mm XC or XD beam instead of a linear beam
XDLY ..4453 A or XDLY ..4475 A.
L22
M
z
M
y
M
x
F
z
F
y
F
x
9
6
4
4
0
r
9
7
4
8
9
f
L22
Steel shaft
Select steel shaft for linear beam XDLJ 63.
L31
L23
XC roller units
Select the roller unit with the most suitable features
according to the table below.
XCLZ 250132 XCLZ 300220
Velocity
Vertical stiffness
Torsional stiffness
Load
Moment
Accuracy
L24
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7
4
8
7
f
9
7
5
2
8
f
L24
Check dimensions
Check the specification for the roller unit and make
sure it can fulfill the requirements for the application.
Use the table and formulas below.
Maximum recommended loads XCLZ 250132
F
z
= 500 N
F
y
= 500 N
Maximum recommended loads XCLZ 300220
F
z
= 1000 N
F
y
= 1000 N
Maximum recommended moment load and speed
Saddle Maximum moment load (Nm) and speed (m/s)
Mx (dyn.) My (dyn.) Mz (dyn.) v
XCLZ 250132 26 85 89 10
XCLZ 300220 112 228 253 10
combined load applied to the saddle:
XCLZ 250132
F
red
= F
z
+ F
y
0,5 + M
x
32 + M
y
10 + M
z
9
F
red
is recommended to be lower than or equal to
850 N
XCLZ 300220
F
red
= F
z
+ F
y
0,5 + M
x
17 + M
y
8 + M
z
7
F
red
is recommended to be lower than or equal to
1900 N
L25
roller unit, or another type of linear motion compo-
nent.
L23
L3
M
z
M
y
M
x
F
z
F
y
F
x
9
6
4
4
0
r
L25
Select beam type
In some applications, it might be better to use a linear
beam adapter mounted on a standard beam instead of
using a linear beam.
Select roller unit with linear beam for standard appli-
cations.
Select roller unit with linear beam adapter if the
roller unit has to be mounted to a standard beam.
If roller unit with linear beam is selected.
L26
If roller unit with linear beam adapter is selected.
L27
L26
Linear beam
Select beam XCLY ..8868 if saddle
XCLZ 250132 is used.
Select beam XCLY ..8888 if saddle
L28
L27
Linear beam adapter
Select beam adapter XDLY ..448 if saddle
Select beam adapter XCLY ..8815 if saddle
L28
L28
Steel shaft
Select steel shaft XDLJ 63 if saddle
Select steel shaft XCLJ 103 if saddle
L31
9
7
4
8
0
f
9
7
4
9
1
f
9
7
4
8
9
f
9
7
4
8
6
f
L29
Linear drive units
Select the linear drive unit with the most suitable fea-
XRCB XRLB XRRB XRHB XRHS XRZB
Speed capability
Stroke length range
Span strength
Torsion strength
Load capability
Moment capability
Positioning accuracy
Maintenance
Space needed
Vertical application
L30
L30
Check dimensions
Check the specification for the linear drive unit and
make sure it can fulfill the requirements for the applica-
tion. Use the software FlexCalc provided by FlexLink
Systems.
See "Engineering examples, Complete gantry", page
102, for a detailed example of how to calculate an ap-
plication with linear drive units.
L31
linear drive unit, or another type of linear motion
component.
L29
L3
L31
9
6
0
0
7
f
9
6
0
0
8
f
9
7
4
2
0
s
9
8
3
0
0
s
Engineering examples
Enclosed 3-axis robot
S1
S2
S2
Make sure it is possible to realise the application with
FlexLink components. Please take into account:
Budget price level.
2
.
cost.
If a FlexLink application is possible.
S3
If the application is out of limits, perform detailed cal-
culations of beam deflection, beam tension,bending
moment and static and dynamic load. Please con-
tact your FlexLink supplier if the application still is
out of limits.
S1
Enclosed 3-axis robot. Storage filler, picking off rings
from the conveyor chain and putting them onto a load-
ing pallet. All steps are required to be within the en-
closed area.
For pallet exchange there must be an access door
through which a fork-lift truck can operate. In addition,
the enclosure must be transparent for supervisory pur-
poses and non-airtight to provide sufficient ventilation.
For spatial reasons the travel of the pick-off function
is limited as follows.
X-axis 1000 mm.
Y-axis: 1500 mm
Z-axis: 700 mm.
For each direction the speed and acceleration require-
ments are 2 m/s and 1,5 m/s
2
, respectively. The lifting
device capacity shall suffice for ring weights up to 12
kg.
S2
Load is not above 1000 kg.
No chemical issues.
No dynamic loads above 50 kg.
9
4
2
4
9
f
FlexLink Engineering examples 85
S3
Select XC or XD structural system.
Select XC if size of structure exceeds 1 m
3
.
Select XD if size of structure is max 1 m
3
.
Select XC if static point loads exceed 500 N.
Select XD if static point loads are max 500 N.
Select XC if dynamic, linear loads and elements ex-
ceed 10 kg.
Select XD if dynamic, linear loads and elements are
max 10 kg.
Also take into account:
Needed range of standard accessories.
Customer preferences and previous standard.
Design and appearance.
If XC is selected.
S4
If XD is selected.
S17
S4
Beam type
XCBL 44 426 253 159
XCBM 44 475 283 178
XCBL 64 1500 893 563
XCBM 64 2375 1413 891
XCBL 88 4250 2529 1594
XCBM 88 5950 3841 2194
y =
F L
3

48E I
Inertia factor, I= see tables on page 15 and 16.
S5
S3
Select structural system XC because of loads exceed-
ing 10 kg and an enclosure volume above 1 m
3
.
S4
In table Beam deflection, select beam XCBM 88, since
the application includes dynamic loads.
86 Engineering examples FlexLink
S5
For high-load applications, calculate according to the
formula. Maximum beam tension at force F:
=
M
max
W
=
F L
8 W
M=bending moment.
Bending resistance W= see tables on page 15 and 16.
files is 103 N/mm
2
.
S6
S6
Select connector
Select the connector with the most suitable features ac-
cording to the table below.
Connector selection guide, XC
Quality
indicates
n
g
l
e
b
r
a
c
k
e
t
s
M
o
u
n
t
i
n
g
p
l
a
t
e
s
F
a
s
t
e
n
e
r
y
o
k
e
s
T
-
s
l
o
t
c
o
n
n
e
c
t
o
r
s

Good adjustability

High stiffness




Minimal drill work

Minimal tap work

Short assembly time

Low component cost

S7
S8
If fastener yokes are selected.
S9
If T-slot connectors are selected.
S10
S5
F=120 N
L=1500 mm
W=39,4 mm
3
10
3
=
F L
8 W
=
120 1500
8 39,4 10
3
= 0,57
S6
Select connector
Select angle brackets; they offer high stiffness and
short assembly time.
S7
Angle brackets
M =
F L
8
M = F L
light-weight version of the beam. indicates the orien-
tation of the horizontal beam section. Screws must be
tightened to 24 Nm with a lubricated joint. The vertical
beam is type XCBM.
Bracket Beam Mmax
Nm
Ft max
N
XMFA 84 A 88176 1800 7000
XMFA 84 A 88132 1600 7000
XLFA 44 D 88176 2000 6000
XLFA 44 D 88132 1800 6000
XLFA 44 D 44176 1000 3000
XLFA 44 D 44132 800 3000
XMFA 84 A 8888 1200 7000
XMFA 84 A L 8888 1000 5000
XMFA 84 B 8888 550 3000
XLFA 44 A 4488 575 3000
XLFA 44 B 4488 300 1500
XLFA 44 C 4488 425 1500
XLFA 44 D 4488 700 3000
XLFA 24 2444 100 200
lect XCFJ 44 F.
S11
ment is exceeded.
S6
S7
Angle brackets
Since dynamic loads are included and a rigid structure
is desired, select stay bracket XCFJ 44 F to provide
flexibility for mounting angles that are not yet defined.
The selected structural system has a dimension of
84 mm. According to the table, a suitable angle
bracket is XMFA 84 A which will provide more stability
than XMFA 84 B.
S11
Select foot type
Foot type XCFF is used when sturdy attachment di-
rectly onto the floor is required.
S16
Foot plate XCFB is used when attachment to a flat
surface with low bending moment is required.
S16
Castors XCAG is used when a movable application
with maximum 600 N vertical load is required.
S12
Adjusting foot XCFS is used when maximum 80 mm
height adjustment and maximum 2500 N vertical
load is required.
S13
Adjusting foot XLFS is used when maximum 20 mm
height adjustment and maximum 400 N vertical load
is required.
S14
Three-point polyamide foot XEFG 64 T is used
when there are environmental requirements, i.e.
chemical resistance, easy to clean with strong deter-
gents, etc. Maximum load is 800 N. For 64 mm pro-
file only.
S15
Two-point polyamide foot XEFG 64 D is used when
an intermediate leg between two XEFG 64 T is re-
quired. Maximum load is 800 N. For 64 mm profile
only.
S15
Three-point polyamide foot XEFG 70 T and height
adjustment assembly XEFU is used when maximum
500 mm height adjustment is required. Maximum
load is 800 N. For 64 mm profile only.
S15
S11
Select foot type
Because of dynamic loads involved and for stability
reasons, select XCFF which can also be attached to
the floor.
S16
Add components that needs to be purchased from
other suppliers, i.e. net, polycarbonate, rubber strips,
locks, pneumatics, sensors, brackets, etc. See the
Conveyor systems and automation components cata-
logue for further information about connectors and
other components for mounting accessories and spe-
cial equipment.
S26
S26
Please notice assembly tips at next page.
L2
Parameter XC/XD, manual or
pneumatic driven
XR, motor driven
Stroke Max 5700 mm max 12 000 mm
Load Max 100 kg Max 400 kg
Horizontal
application
Yes Yes
Vertical
application
Yes Yes, max 100 kg
Repetitive
positional
accuracy
Min 0,1 mm Less than 0,1 mm
Number of
positions
With 1 cylinder: 2
positions
With 2 cylinders: 4
positions
With 3 cylinders: 8
positions
Unlimited
Speed Average speed: max
10 m/s
Acceleration depends
on moved mass
Max 5 m/s
Control
system
specification
specification
If XC/XD linear motion components are selected.
L3
If XR Linear drive units are selected.
L29
S16
In this case, no special equipment is needed.
S26
Engineering procedure for structural system is fin-
ished. Please continue with engineering procedure for
linear motion.
L2
1. Fz max = Max load = 4000 N
2 M y,z = max 700 Nm
3. Max speed 5 m/s
4. Mtot = input torque = max 34 Nm. This applies to
the shaft connection to the motor.
Test of limitations:
1: 120 N (load 12 kg ) + weight of unit will make
about 1120 N, which is less than the 4000 N limit.
2: Select double linear drive units to carry the load
horizontally without producing any moments.
3. The application is to run at a speed of 2 m/s, which
is acceptable.
4. Horizontal motion: 12,5 Nm. Vertical motion: 14
Nm (see tables above).
For reasons of "completeness", that is obtaining both
drive and linear motion, the best selection here will be
drive units.
L29
Linear drive units
Select the linear drive unit with the most suitable fea-
XRCB XRLB XRRB XRHB XRHS XRZB
Speed capability
Stroke length range
Span strength
Torsion strength
Load capability
Moment capability
Positioning accuracy
Maintenance
Space needed
L30
L30
Check dimensions
Check the specification for the linear drive unit and
make sure it can fulfill the requirements for the appli-
cation. Use the software FlexCalc provided by Flex-
Link Systems.
L31
linear drive unit, or another type of linear motion
component.
L29
L3
L31
L29
Linear drive units
To meet stipulated requirements, select 4 units XRLB
for horizontal motion and one unit XRZB for vertical
motion.
L30
Check dimensions
If in doubt which linear drive unit to select, use Flex-
Calc to verify that limit values are not exceeded.
L31
Engineering procedure for linear motion is finished.
Please continue with engineering procedure for enclo-
sures.
E1
Is there a need to gain access to the enclosed area?
Is the enclosure free-standing or fixed to a wall or
other equipment?
Doors needed, which type and size?
Panel type needed, panel and net specifications,
does the panel have to be transparent?
E2
E2
with FlexLink components. The maximum size of
the sections the enclosure is built by is 1 m2 m.
E3
E3
Select XC or XD enclosure.
XD for small enclosures, modules of max 1 m
3
.
XC for larger enclosures and free-standing parti-
tions.
If XC is selected.
E4
If XD is selected.
E21
E4
Net for:
contact protection
ventilation needs
low cost
Panels for:
contact protection
exhaust ventilation
noise reduction
dust protection
E5
E1
Access to the enclosed area requires opening of a
hinged door.
The enclosure is a stand-alone unit.
Net walls allow for ventilation and supervision.
E2
This enclosure will have side walls greater than 12 m,
but they are built from wall componenets/sections of
max 12 m each.
E3
Structural system XC is selected in this case, for di-
mensional reasons and an enclosure volume above
1 m
3
.
E4
According to the requirements specification, select net
panels to allow for ventilation and supervision.
E5
Free-standing partition.
Mounted on top of existing framework.
E6
Enclosure sections integrated into existing equip-
ment.
E10
E10
E11
E17
E11
Enclosure profile XDEB can be used for a door in a
XC enclosure when the size of the door does not ex-
ceed 1 m 1 m.
For larger doors, select XC profiles.
E12
E12
Select enclosure connector kit XDEF 22 for XD door.
Select XC connectors for XC door.
E13
E13
Select handle
XDEH 160 suits both XC and XD door.
E14
E5
In this case, mount the enclosure onto the the existing
structural system.
E10
Select a hinged door according to the specification and
because of the net panel selected.
E11
This door will be large, so XC profiles are selected.
E12
Select connector for door
Connector XLFA 44B is selected for the XC door
E13
Select handle
XDEH 160
E14
Select hinges
Select hinge kit XDAH 110 A for XD door.
Hinge kit XCAH 50 for XC doors is a polyamide
hinge suitable for small doors with low load on the
hinges.
Hinge kit XCAH 110 A for XC doors is an aluminium
anodized hinge. It is designed for non-visible mount-
ing and is suitable for large doors and when hard
use is expected.
E15
E15
Select ball latch lock kit if needed.
Ball lock latch kit XDEL 60 BA for XD door.
Ball lock latch kit XCEL 60 B for XC door.
E16
E16
Select security switch kit if needed. Note: Security
switch is not included.
Security switch kit XDEL 60 WA for XD door.
Security switch kit XCEL 60 WA for XC door.
E18
E18
Select way of mounting panels and nets
There are three different ways of mounting nets and
panels:
Panels and nets integrated into the framework by
means of enclosure strips.
Panels integrated into the framework by means of
multiblocks.
Panels and nets attached on the outside of the
framework by means of enclosure profiles.
E19
E14
Select hinges
The door will be used frequently and is rather large.
Hinges of type XCAH 110A are suitable.
E15
Kit XCEL 60 B is selected for this XC door.
E16
Kit XCEL 60 W is selected.
E18
Select way of mounting panels and net
Mount the nets on the outside, otherwise they have to
be inserted before assembling the structural system.
Outside mounting of nets will also offer flexibility and
net panels will be easy to dismantle.
E19
Select panel or net mounting components
If panels or nets integrated into the framework by
means of enclosure strips is desired:
Select rubber strip XCET 25 for 46 mm thick pan-
els. Rubber strip must be built into enclosure as the
enclosure is being assembled.
Select rim strip XCET 3 A for 56 mm thick panels.
Rim strip is fitted after the enclosure is assembled.
Select net strip XCET 3 C for nets. Net strip must
be built into the enclosure as the enclosure is being
assembled.
If panels integrated into the framework by means of
multiblocks are desired:
Select multiblock XCAM 14 for 16 mm thick pan-
els. One side of the multiblock is intended for mount-
ing with an M6 screw. The other side is intended for
clamping.
If panels or nets attached on the outside of the frame-
work by means of enclosure profiles is desired:
Select enclosure profile XCEP.
E20
E20
Select foot XCFF for stationary free-standing parti-
tions with needs for height adjustment.
Select adjustable foot XLFS for stationary enclo-
sures with needs for height adjustment, where en-
closure does not need to be fixed to floor or where
XCFF cannot fit.
Select foot plate XCFB for stationary free-standing
partitions with no needs for height adjustment.
Select castor XCAG for movable free-standing parti-
tions.
The selection of connectors for enclosures mounted
on an existing framework is depending on the
needs for the specific application.
If enclosure sections are integrated into existing
equipment no frame connectors or feet are needed.
E36
E36
E19
Select panels or net mounting components
Since the net panels are mounted on the outside the
mounting component will be XCEP, which can be eas-
ily fitted and adjusted.
E20
Since the enclosure sections are integrated into exist-
ing equipment no frame connectors or feet are needed.
E36
Engineering procedure 3 is finished and the FlexLink
application is completed.
Complete gantry
Description of system
The gantry system shall handle circled sheet metal
containers with different diameters.
The gantry system shall connect a metal reform ma-
chine with a laser cutting machine. Between the two
different machines, there is a buffer installed to keep a
defined number of parts.
The function of the gantry is to grip a part, by means
of a gripper, from the buffer (a conveyor) in order to in-
sert the part into the cutting machine.
The weight of the part is about 2,5 kg (without the
weight of the gripper). The cutting process lasts about
35 s. That means that the gantry system must provide
a new part to the cutting machine every 35 s. The re-
quired repeatable accuracy is about 0,5 mm.
1600 mm
2000 mm
S4
S3
2000 mm
S2
S1
4000 mm
9
8
3
1
0
r
The first thing we have to do is to collect all predefined
information and datas.
We should use a check list, see appendix 1. Fill in
the check list with information provided by the cus-
tomer.
Linear motion, check list
Parameter X direction Y direction Z direction Note
Stroke 4000 mm 2000 mm 1400 mm
Load 2,5 kg After calculation, add the weight of the gripper
Horizontal application Yes Yes
Vertical application Yes
Positional accuracy - - -
Repetitive positional accuracy 0,5 mm 0,5 mm 0,5 mm Accuracy of the whole system: 1 mm in cubicle
Number of positions Several Several Several
Cycle time 35 s
External force - - -
Flexibility The system should be adjustable
Control system SPS with position control
Motor system Servo Servo Servo
9
7
4
1
6
s
Diagram of motion
When you start to calculate a gantry system, you must
distinguish between static and dynamic loads and mo-
ments.
A cycle time of 35 s is required, and the order and
stroke of cycle is shown in the diagram. The cycle is di-
vided into 10 single steps as shown.
In order to calculate and estimate the maximal accel-
eration and velocity of the x y and z-axis, we take the
longest single step (3000 mm). The longest step is the
most critical one.
We have 10 steps in all and 35 s cycle time.
t = 35/10 = 3,5 s per step.
That means, we have 3,5 s to move 3000 mm.
There are two normal possibilities to make a move-
ment over a distance. With acceleration, constant
speed and retardation, or with only acceleration and re-
tardation.
A movement with acceleration, constant speed and re-
tardation requires high acceleration and retardation
due to the constant speed. This kind of motion gener-
ates high stress on the mechanical parts because of
high dynamic loads. The motion generates low thermic
loads in the motor due to the period of constant speed.
For a movement with acceleration and retardation
only, the reqirements for acceleration are lower. This
kind of motion generates not so high stress on the me-
chanical parts because of lower dynamic loads. The
motion generates high thermic loads in the motor due
to the constant acceleration and retardation.
s = 1/2 a t
2
s = (m), a = (m/s
2
), t = (s)
a =
2 s
t
2
a =
2 1,5 m
1,75
2
s
2
a = 0,98 m/s
2
Hint: You can use FlexCalc to calculate the movement
as shown.
z
3 m
3 m
1
,
4

m 2

m
1 m
y
2

m
x
1
,
4

m
1
,
4

m
1
,
4

m
1 m
9
8
3
0
6
r
v
1,5 m
1,75 s
3 m
3,5 s
9
8
3
0
7
r
v
3 m
3,5 s
9
8
3
1
1
r
v = a t v = (m/s), a = (m/s
2
), t = (s)
v = 1 m/s
2
1,75 s = 1,75 m/s
We assume it is possible to drive the z-axis with a
higher acceleration than the other axis without taking
influence in the accuracy of the whole system.
Please calculate each motion in every axis to complete
the table below. You can optimize the whole motion of
the gantry system at the end of the calculation. The to-
tal cycle time can be shortened if the different axis
move parallel and not one after the other as in this first
estimation.
In this example, we fix the values for the axis as fol-
lows.
x-axis y-axis z-axis
Length of travel [s] 4000 mm 2000 mm 1400 mm
Max speed [v] 1,75 m/s 1,5 m/s 1,5 m/s
Acceleration [a] 1 m/s
2
1,5 m/s
2
2 m/s2
External mass (incl.
appliances) [mL]
26,5 kg
Motor mass [mM]*
for servo motor with gear
15 kg 15 kg 20 kg
Mass of linear drive units
(in total) [mA]
mAx mAy mAz
Moving mass [m] mz
External mass [mL] 2,5 kg
Driving torque [MMot] MMotx MMoty MMotz
Static masses [mst] mstx msty mstz
Dynamic masses [mdyn] mdynx mdyny mdynz
*Estimated values. The final calculation can be made later. Please
consult the supplier of the motor system.
z-axis
You usually start calculating the z-axis because it is
the easiest one. For calculating the y-axis you need
the values of the z-axis, and for calculating the x-axis
you need the values of the y-axis and z-axis.
For this application unit XRZB is selected; this will pro-
vide a favourable idle/drive current ratio and will not in-
volve lifting of the motor itself.
Designation: XRZB 0140 A 10 R
Static loads
Masses relevant for the static calculations:
m
z
= 5,7 + s
z
8,6
m
z
= 5,7 + 1,4 8,6 = 17,74 kg
m
stz
= m
z
+ m
L
m
stz
= 17,74 kg + 26,5 kg = 44,24 kg
Motor holding torque (M
H
):
M
H
= m
stz
g d/2
M
H
= 13,8 Nm
This value is relevant for the brake of the motor sys-
tem. You usually apply motor systems with a brake in
vertical applications.
V / a / S
z z z
m
Az
Motor
m
z
M
y
m
Mz
S
xy
M
x
m
L
F
z
9
8
3
0
5
r
Dynamic loads
Masses and moments relevant for the dynamic calcula-
tions:
m
st
= m
dyn
M
Motz
= M
acc
+ M
Lin
+ M
H
M
acc
= m
dyn
a
z
d/2
M
acc
= 44,24 2 m/s
2
d/L = 2,8 Nm
M
Motz
= 2,8 Nm + 2,5 Nm + 13,8 Nm = 19,1 Nm
Limit value for selecting the XRZB
Mmax
= 34 Nm
For verification of system accuracy, we must check the
z-unit deflection relative to the entire system. The accu-
racy should be approx. 1 mm.
S
xy
= 0,0078 M
xy
L
2
L = 1,6 m
M
xy
= a
x
m
L
L
M
xy
= 1 m/s
2
26,5 kg 1,6 = 42,4 Nm
The dynamic moment is also the load for the guide rail
of the XRZB unit.
The maximum permissible load M
xy
is 700 Nm.
42,4 Nm < 700 Nm
The expected lifetime can be calculated with FlexCalc.
Sxy
= 0,0078 42,4 1,6
2
= 0,85 mm
m
az
= 15,5 + 8,6 S
m
az
= 15,5 + 8,6 1,4 = 27,54 kg
The choise XRZB is OK. Please complete the specifi-
cation table with calculated masses.
2
1,5 m/s
2
2 m/s
2
appliances) [mL]
26,5 kg
Motor mass [mM]
15 kg 15 kg 20 kg
(in total) [mA]
mAx mAy 27,54 kg
Moving mass [m] 17,74 kg
Driving torque [MMot] MMotx MMoty 19,1 Nm
Static masses [mst] mstx msty 44,24 kg
Dynamic masses [mdyn] mdynx mdyny 44,24 kg
V / a / S
z z z
m
Az
Motor
m
z
M
y
m
Mz
S
xy
M
x
m
L
F
z
9
8
3
0
5
r
y-plane
The y-plane includes the z-unit. For improved absorp-
tion of moment loads originating from the z-unit, the y-
unit is often built as a double-track system.
Critical points when calculating the y-unit are
load by dynamic moments
maximum deflection by dynamic events
Stiffness of the y-unit (deflection) is very significant for
the overall system accuracy.
Select two XRLB units
Designation: XRLB 0200 A 20 R
XRLB 0200 A 20 T
Static loads
m
sty
= m
Az
+ m
L
+ m
Hz
m
sty
= 27,54 kg + 26,5 kg + 20 kg = 74,04 kg
Deflection of y-units caused by static loads:
S
z
= 0,00022 P
z
L
3
P
z
=
74,04 kg 9,81
2
= 363,1 N
S
z
= 0,00022 363 N 2,6
3
S
z
= 1,4 mm
S
z permissible
= 2 mm
Considering the static load only, the XRLB units would
be sufficient.
S /V /a
y y y m
Ay
M
y
F
x
F
x
m
Ay
F
z
M
x
F
z
m
My
9
8
3
0
8
r
Dynamic load
M
x
= m
L
a
x
l
M
y
= m
L
a
y
l
M
x
= 26,5 kg 1 m/s
2
1,6 m = 42,4 Nm
Additional forces because of acceleration moments
M
x
= F
m
0,17 m
F
m
=
M
x
0,17 m
F
m
=
42,4 Nm
0,17 m
= 250 N
The additional dynamic load will add normal loads onto
the y-unit, F
z.
Additional force because of the external load referring
to the z-axis.
F
z
= m
dyn
a
z
F
z
= 44,24 kg 2 m/s
2
= 88,5 N (for 2 units)
S
z
= 0,00022 44,25 N 2,6
3
= 0,2 mm (for 1 unit)
Deflection caused through dynamic loads.
S = 0,0022 (250 N + 44,25 N) 2,6
3
= 1,14 mm
For the deflection of the XRLB unit we have to insert
the value for the total load.
S
tot
= 1,14 + 1,45 = 2,59 mm
Permissible deflection of the XRLB unit is 2 mm.
Note!
The dynamic deflection may cause serious swinging of
the whole system.
2
1,5 m/s
2
2 m/s
2
appliances) [mL]
26,5 kg
Motor mass [mM]
15 kg 15 kg 20 kg
(in total) [mA]
mAx mAy 27,54 kg
Static masses [mst] mstx 74,04 kg 44,24 kg
Dynamic masses [mdyn] mdynx 44,24 kg 44,24 kg
S /V /a y y y mAy
My
Fx
Fx
mAy
Fz
Mx
Fz
mMy
9
8
3
0
8
r
Fm
170 mm
42,4 Nm = Mdyn
Fm
9
8
3
0
4
r
ay
y-unit
Mx
My
z-unit
mL
ax
l = 1,6 m
9
8
3
1
2
r
Swinging of the z-unit during the acceleration of the x-
unit
S
z
= 0,00022 250 2,6
3
= 1 mm
Outcome: The units are not stiff enough for the applica-
tion
Possible countermeasures:
Place the y-units wider apart
Reinforce the XRLB units
Use XRHB units instead
Reduce the acceleration ax
In this case we select XRHB units
Designation: XRHB 0200 A 20 R
XRHB 0200 A 20 T
S
z
= 0,000039 Pz L
3
Sz = 0,000039 250 2,6
3
= 0,17 mm
This results in a swinging of approx. 3,2 mm (instead
of 20 mm) at the gripper on the z-unit.
Mass of the y unit
The approximate mass of the unit is calculated accord-
ing to the formula below.
m = 10 + 10,7 S
m = 10 + 10,7 2 = 31,4 kg
2
1,5 m/s
2
2 m/s
2
appliances) [mL]
26,5 kg
Motor mass [mM]
15 kg 15 kg 20 kg
(in total) [mA]
mAx 31,4 kg 27,54 kg
Static masses [mst] mstx 74,04 kg 44,24 kg
170 mm
1 mm
1 mm
XRZB
20 mm
1600 mm
9
8
3
0
3
r
Life expectancy calculations
Basic questions:
What service life is expected?
What type of saddle drive is planned?
General rule:
Considering service life, the maximum load to be con-
veyed by a linear drive unit must be reduced when in-
serting more and interconnected saddles.
In this case two saddles in the y-plane carry the load
of the z-unit.
Linear drive unit selected: XRHB with 400 mm saddles.
Fz = 2400 N onto each saddle
Theoretically, two saddles will carry a total load of
4800 N.
However, since this is a statically indefinite system and
the saddles do not carry equal loads, the maximum
load value must be reduced.
Correction factors are calculated as follows.
k =
i
0,7
i
i = Number of saddles
k 1 0,81 0,66 0,58
Number of saddles 1 2 4 6
For proper calculation of life expectancy values you
must either correct the load values with the factors be-
low or correct the loads calculated as per above.
Since FlexCalc does not enable calculation of two par-
allel linear drive units, the application has to be re-
duced to a single unit with one saddle only.
In our case:
F
ztot
=
g (m
Mz
+m
Az
+m
L
) + 88,5 N
2
+ 250 N
F
ztot
=
9,81 (20+27,54+26,5) + 88,5
2
+ 250 = 657,4 N
Calculated force for two saddles (for use in FlexCalc):
F
z
=
657,4
0,81
= 812 N
M
y
=
26,5 1,5 0,5
2
= 9,9 Nm
Correcting factor for two saddles: k = 0,81
Calculated force (for use in FlexCalc)
M
y
=
9,9 Nm
0,81
= 12,22
Dynamic load
M
moty
= M
acc
+ M
Lin
34 Nm
M
acc
= M
dyn
a
y
d/2
M
acc
= 76,5 kg 1,5 m/s
2
d/2 = 3,65 Nm
M
Lin
= 2 2,5 Nm = 5 Nm
M
moty
= 8,65 Nm
x-plane
XRLB units with double saddles (250 mm long) are se-
lected. Saddle interdistance 300 mm.
Designation: XRLB 0400 B 11 R
XRLB 0400 B 11 T
Static load
Mass acting in the x-plane
m = 2 m
Ay
+ m
Az
+ m
My
+ m
Mz
+ m
L
m = 2 31,4 + 27,54 + 15 + 20 + 26,5 = 151,84 kg
F
zst
= 1485 N
Dynamic load
The moment M
x
= 42,4 Nm causes additional normal
loads. (250 mm + 300 mm distance between the sad-
dles.)
M
ydyn
= F
zdyn
0,55 m
F
zdyn
=
M
ydyn
0,55 m
F
zdyn
=
42,4 Nm
0,55 m
F
zdyn
= 77,09 N
For calculation of life expectancy, consider the correc-
tion factor for four saddles (k = 0,66)
F
z
=
1485 + 77,09 N
0,66
F
z
= 2366,8 N
distributed to all four saddles
Load of each saddle: 592 N
This is the value to be inserted in FlexCalc.
2
1,5 m/s
2
2 m/s
2
appliances) [mL]
26,5 kg
Motor mass [mM]
15 kg 15 kg 20 kg
(in total) [mA]
mAx 31,4 kg 27,54 kg
External mass [mL] 2,5 kg 2,5 kg 2,5 kg
Static masses [mst] 174,3 kg 74,04 kg 44,24 kg
F
z
M
y
F
z
m
ax
S /V /a
x x x
m
ax
M
x
F
z
M
y
F
z
m
Mx
9
8
3
0
9
r
F
zst
9
8
3
0
1
r
+F
zdyn
F
zdyn
M
ydyn
550
9
8
3
0
2
r
Application examples
This is a tailor-made rigging system for inspection of
welded car chassis assemblies. The structural system
XC was chosen, to accomplish a sturdy rig at this size.
This application requires torsional strength as well as
high stability so the choice, in this case, was easy to
make. This rigging is designed for easy assembly, ad-
justment and dismantling using simple hand tools. No
welding is necessary. If pneumatic or electrical compo-
nents are required, they are easily fit in by using the T-
slots of the beams.
When the rigging system was built, standard compo-
nents, according to the table, was used.
Beams End caps
XCBM ..4488 XCBE 4488
XCBM ..4464 XCBE 4464
XCBM ..44 XCBE 44
Angle brackets Washer
XLFA 44 A BRB 8,416
XLFA 44 D
XMFA 84 A
Nut Screw
XCAN 8 M6S 816
9
4
2
4
7
f
FlexLink Application examples 107
This close-up view shows an automatic packing ma-
chine for salt packages, where linear motion is re-
quired within the structural system. For this application
structural system XC is chosen because of the rela-
tively high load and length of linear travel. The pick-
and-place unit should provide high accuracy in two po-
sitions only, so sliding elements can be used instead
of XR linear drive units.
When the packing machine was built, standard compo-
Beams End caps
XCBM ..88132 XCBE 132 A
XCBM ..4488 XCBE 8844
XCBM ..88 XCBE 88
Angle brackets End plate
XLFA 44 C XCFE 88 M12 A
XMFA 84 A
Mounting plate Feet
XCFB 88 XCFF 88260
XCFS 1268
Steel shafts Bearing housings
XCLJ 103 XCLU 1044 R/L
XCLS 103 XCLS 1044 RE/LE
Nuts Screw
XCAN 8 M6S 816
XCAN 5 MLC6S 510
9
3
2
1
8
f
108 Application examples FlexLink
A complex pick-and-place unit for pistons a pallet
conveyor served by XR linear drive units. Structural
system XC was chosen to hold both the linear drive
units and a small alpine conveyor. XR linear drive units
are needed because of the accuracy required for the
pick-and-place motion, and to provide completion in
comparison to other components for linear motion.
When the machine was built, FlexLink standard compo-
Beams Feet
XCBM ..4488 XCFF 88260
XCBM ..88 XCFS 1268
XCBM ..44
Angle bracket End plate
XMFA 84 A XCFE 88 M12 A
Mounting plate Belt transmission
XCFB 88 XRAT
XR unit Joint
XRHB XCFJ 44
Nut Screw
XCAN 8 M6S 816
Enclosure profile
XCEP 31044
9
3
2
2
7
f
The pick-and-place unit shown can move gear wheels
from a conveyor to a mounting pallet. This application
is rather compact and light. Instead of a complete drive
unit the linear motion is achieved using linear beam
XDLY ..4453 A and saddle XDLZ 240110 A. The
stroke is short and the loads are small. FlexLink struc-
tural system XD is the most suitable system for this ap-
plication.
When the pick-and-place unit was built, standard com-
ponents, according to the table, was used.
Beams Angle bracket
XDBM ..344 XDFW 9
XCBM ..322
Linear beam Steel shaft
XDLY 34453 A XDLJ 63
Mounting plate Saddle
XDFB 22 A XDLZ 240110 A
Nut
XDAN 5 A
9
4
2
4
3
f
This pick-and-place unit is built with both XC and XD
components. An enclosure protects the process of lin-
ear motion. The enclosure and the pick-and-place unit
require a sturdy support framework built with structural
system XC. Extra stability is achieved by stay brackets
in line with the operating direction of the pick-and-
place unit. The enclosure required is less than 1 m
3
so the XD system is appropriate for the enclosure.
When the pick-and-place unit was built, standard com-
ponents, according to the table, was used.
Beams Angle brackets
XCBM ..4488 XMFA 84 A
XCBM ..88 XMFA 84 B
XCBM ..64
XCBM ..44
XDEB T2
Linear beam Steel shaft
XDLY ..4453 A XDLJ 63
Mounting plate Saddle
XDFB 22 A XDLZ 240110 A
Nut Stay bracket
XDAN 5 A XCFJ 44 F
Enclosure profile Enclosure connectors
XDED ..2022 XDEF 22
XDEF 2022 D
Door accessories End caps
XDEL 60 B XCBE 4488
XDEH 100 A XCBE 64
XDEL 52 W XDEE 22
End plate Feet
XCFE 88 M12 A XCFS 1268
Enclosure strip
XDET 3 A
9
7
4
9
6
f
Enclosures of this size, smaller than 1 m
3
, are built
with the XD structural system. When requiring enclo-
sure structures without T-slots visible from the outside,
use XDEB 22 T2 or XDEB 22 T3. To achieve the 45-
degree inclined front section, use XDEB 22/45. If
beams with visible T-slots are used, but not required,
use T-slot cover XDAC 3 P.
When the enclosure was built, standard components,
according to the table, was used.
Beams End caps
XDEB 22 T2 XDEE 22 / 45
XDEB 22 / 45 XDEE 22
Enclosure strip Enclosure connector
XDET 3 A XDEF 22
9
7
4
9
7
f
Appendix 1
Linear motion, check list
Parameter X direction Y direction Z direction Note
Stroke
Load
Horizontal application
Positional accuracy
Repetitive positional
accuracy
Number of positions
Cycle time
External force
Flexibility
Control system
Motor system
Definitions
Stroke Distance between the end positions for the saddle.
Load Mass attached to the saddle. Mass of additional parts (e.g. gripper)
and mass of product to be moved.
Horizontal application Unit intended for horizontal movement.
Vertical application Unit intended for vertical movement.
Positional accuracy Maximum deviation from defined position.
Repetitive positional
accuracy
Maximum distance between actual position in different operation
cycles
Number of positions Number of positions where the saddle stops during an operation
cycle
Cycle time Time needed to go from start position, make an operation, go back
to start position and be ready for next operation.
External force
Flexibility Requirements of adaption to different operating conditions.
Control system Is manual or automatic operation required? Is a control system
required?
FlexLink Appendixes 113
114 Appendixes FlexLink
Appendix 2
Beam preparation order form
B
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B
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(
)
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8
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(
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)
(
m
m
)
(
m
m
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(
m
m
)
(
M
6
/
M
8
x
3
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)
A
1
A
1
A
2
A
2
B
1
B
1
B
2
B
2
A
1
A
1
A
2
A
2
B
1
B
1
B
2
B
2
A
1
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1
A
2
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2
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1
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1
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2
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2
A
1
A
1
A
2
A
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1
B
1
B
2
B
2
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1
A
1
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2
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1
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1
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2
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2
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2
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:
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ABABABABABAB
X
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M
L
x
8
8
x
1
7
6
X
C
B
M
L
x
4
4
x
1
7
6
X
C
B
M
L
x
8
8
x
1
3
2
X
C
B
M
L
x
4
4
x
1
3
2
X
C
B
M
L
x
8
8
X
C
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L
x
8
8
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C
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L
x
8
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x
4
4
x
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8
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x
4
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x
8
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X
C
B
M
L
x
6
4
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x
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x
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X
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x
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x
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C
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M
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x
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C
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x
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X
C
B
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L
x
4
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B
1
B
2
A
2
B
2A
1
A
2
B
2
B
1
A
1
A
2
A
1
A
1
B
1
B
2
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B
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2
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=
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n
d
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2
=
S
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9
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r
FlexLink Appendixes 115
116 Appendixes FlexLink

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