AXH1113 - UK - Rev0 - Dumper 4200

Via E.
Majorana, 2-4
42027 Montecchio Emilia (RE) ITALY
Tel. +39 0522 869611 Fax +39 0522 869744
www.dieci.com - E-mail: mailbox@dieci.com
DP 4200
ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL
ON THE MACHINE AT THE OPERATORS DISPOSAL
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EVERY MACHINE COMES WITH A COPY OF THE MANUAL HEREIN, WITH A COPY OF THE USER AND
MAINTENANCE MANUAL OF THE MOTOR WRITTEN BY THE MANUFACTURER OF THE SAME AND
WITH A COPY OF THE USE AND MAINTENANCE MANUAL OF EACH DEVICE OR PIECE OF EQUIP-
MENT WITH WHICH THIS MACHINE IS RIGGED-OUT.
THESE MANUALS ARE WRITTEN BY THE RESPECTIVE SUPPLIERS OR THEY ARE REPRODUCED
IN FULL AND EXACTLY BY DIECI FOLLOWING SPECIFIC AUTHORISATION OF THE SUPPLIERS:
THEY MAY BE FURTHER COMPLETED WITH OTHER SPECIFICATIONS WRITTEN BY DIECI.
Original title:
Operation and Maintenance Manual Dumpers 4200
Dieci-052006
MTKeR
IMPORTANT INFORMATION
The whole documentation supplied is integral and essential part of the product and shall be kept in an easily accessible
place for all users, who shall read everything written in such documents very carefully before starting to use the equipment.
It i s forbi dden to use the machi ne or i ts accessori es i mproperl y or unreasonabl y, j ust l i ke i t i s forbi dden to make
modifications that may alter the structure or operating performance.
IT IS FORBIDDEN TO REPRODUCE THE CONTENTS OF
THIS MANUAL, NEITHER PARTIALLY NOR TOTALLY: Dieci
S.r.l. SAFEGUARDS THESE RIGHTS ACCORDING TO LAW.
Dieci S.r.l. is not liable for damages caused
through the use of non-original spare parts
www.dieci.com
VIA L. LANDINI, 19 - 42027
MONTECCHIO E. (RE) - ITALY
TEL. ++39 0522-869611
FAX ++39 0522-869744
e-mail:mailbox@dieci.com
UFF. ASSISTENZA E RICAMBI
Tel. ++ 39 0522-86.97.40 - FAX ++ 39 0522-86.97.44
DEPARTAMENTO DE ASISTENCIA Y REPUESTOS
Tel. ++ 39 0522-86.97.40 - FAX ++ 39 0522-86.97.44
BUREAU ASSISTANCE ET PIEDES DE RECHANGE
.
Tel. ++ 39 0522-86.97.40 - FAX ++ 39 0522-86.97.44
ASSISTANCE AND SPARE PARTS
Tel. ++ 39 0522-86.97.40 - FAX ++ 39 0522-86.97.44
Cod.AXH1113/UK
ATTENTION: A COPY OF THIS MANUAL SHALL BE ON THE MACHINE TO DISPOSITION OF THE OPERATOR
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Mod. DUMPER 4200
PAGE INTENTIONALLY LEFT BLANK
3
INDEX
INDEX ........................................................................................................................................................................... 3
CHAP A
INTRODUCTION GUARANTEE
INTRODUCTION......................................................................................................................................................... A/3
GUARANTEE ............................................................................................................................................................ A/4
DUMPERS IDENTIFYING.......................................................................................................................................... A/6
CHAP B
SAFETY RULES
ECOLOGY................................................................................................................................................................. B/3
ALWAYS WORK IN CONDITIONS OF SAFETY........................................................................................................ B/4
WORK IN CONDITIONS OF SAFETY ....................................................................................................................... B/5
CHAP C
USER INSTRUCTIONS GETTING TO KNOW YOUR VEHICLE
SAFETY REGULATIONS DURING USE .................................................................................................................... C/3
PRELIMINARY CHECKS........................................................................................................................................... C/4
KNOWING YOUR VEHICLE...................................................................................................................................... C/5
SEAT ......................................................................................................................................................................... C/5
SEAT-BELTS ............................................................................................................................................................. C/6
INTERIOR OF THE CAB............................................................................................................................................ C/7
USING THE PUSH BUTTONS AND SWITCHES (USE) ............................................................................................... C/8
CONTROL LEVER FOR REVERSING (USE) ............................................................................................................ C/9
CHANGING GEAR (USE) .......................................................................................................................................... C/9
STARTING THE VEHICLE ....................................................................................................................................... C/10
PEDALS AND LEVERS (USE) ................................................................................................................................ C/11
TURNING THE DRIVERS SEAT AROUND.............................................................................................................. C/11
CHAP D
MAINTENANCE AND ADJUSTMENTS
SCHEDULE FOR MAINTENANCE AND ADJUSTMENTS.......................................................................................... D/3
OIL COMPARISON TABLE ........................................................................................................................................ D/4
MANUTENZIONE E REGISTRAZIONE.................................................................................................................. D/5
ENGINE..................................................................................................................................................................... D/6
CONTROL (INCHING) OF HYDROSTATIC ENGINE................................................................................................... D/8
BRAKES ................................................................................................................................................................... D/8
TRANSMISSIONI AND HYDRAULIC OIL ................................................................................................................. D/10
FILTERS FOR HYDRAULIC AND HYDROSTATIC CIRCUIT OIL ............................................................................... D/11
GEARBOX AND DIFFERENTIAL AXLES ................................................................................................................. D/12
TYRES .................................................................................................................................................................... D/13
BATTERY ................................................................................................................................................................ D/14
SWIVELLING DRIVERS SEAT ............................................................................................................................... D/15
SAFETY STICKERS................................................................................................................................................ D/16
STORING THE VEHICLE......................................................................................................................................... D/17
USING AND STORING FUEL .................................................................................................................................. D/18
CLEANING AND STORING DIESEL FUEL .............................................................................................................. D/19
PRELOAD AND TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS..................................................................... D/20
PRELOAD AND TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS..................................................................... D/21
TORQUE TABLE FOR HYDRAULIC FITTINGS .................................................................................. D/22
TROUBLE SHOOTING............................................................................................................................................. D/23
CHAP E
ELECTRIC CIRCUIT DIAGRAMS
CHAP F
HYDRAULIC CIRCUITS
4
Mod. DUMPER 4200
Dear customer,
I would like to congratulate you and thank you for having chosen a vehicle.
This handbook has been prepared so that you may appreciate the qualities of this vehicle to the full.
We strongly recommend that you read this handbook in its entirety before using the vehicle for the first time.
It contains information, advice and important warnings for use which will help you to fully exploit the technical
advantages of your vehicle.
You will discover its features and particular devices; you will also find essential information for the maintenance of
your vehicle, for safety when driving it and to prolong the life of your vehicle.
The staff who will be at your assistance, wish you all the best, certain that this handbook will prove an
invaluable aid to fully appreciating your new vehicle.
Our best regards.
Sales management
A/1
INTRODUCTION
GUARANTEE
VEHICLE IDENTIFICATION
A
A/2
Mod. DUMPER 4200 Introduction - Guarantee
Identifying your vehicle
A/3
DUMPERS -
ATTENTION and WARNING
These words and symbol s are used throughout thi s
manual and on stickers to indicate operations that may
endanger parts of the vehicle (WARNING) or the safety of
the operator (ATTENTION). Always read the instructions
very carefully when you find:
ATTENTION or WARNING alongside this symbol
NOTE:
the left and right sides of the vehicle as referred to in this
manual are to be considered looking at the truck from the
back towards the front, or from the position of the operator
in the driver's seat.
I NTRODUCTI ON
The purpose of this manual:
is to provide the owner and operator with instructions for
efficient and safe use and maintenance of the dumper.
Following these instructions carefully, will allow you to obtain
full efficiency and a long working life from your vehicle, and
will help to make your work considerably easier.
Furthermore this manual is supplied to you directly by the
dealer upon delivery of the vehicle, in order to make sure
that you understand al l the i nstructi ons correctl y.
However, should you have trouble understanding any part
of this manual, do not hesitate to contact your nearest
dealer for clarification, as it is of utmost importance that
the operati on and mai ntenance gui de l i nes be ful l y
understood and carefully observed. Routine maintenance
should be carried out regularly, keeping a record of the
vehicle's working hours.
When spare parts are required, it is essential that only ge-
nuine spare parts be used. These can be supplied by
your l ocal deal er who can al so provi de advi ce and
instructions for installing and using them. The use of
non-genui ne spare parts may cause damage to other
parts of the vehicle. We, therefore, advise our customers
to purchase any spare parts requi red onl y from an
authorised agent or dealer.
Should the vehicle be destined for use in particularly se-
vere conditions, (for example : very dusty places or sites,
clay or very muddy ground), we advise consulting your
nearest dealer for specific instructions. Failure to observe
these i nstructi ons may resul t i n the annul ment of the
vehicle's guarantee.
NOTE:
This manual has been published for worldwide distribution
and the availability of certain equipment referred to from time
to time as being essential or available on request may vary
according to the geographical territory in which the vehicle is
being used. You can obtain all necessary details about the
equipment available in your area from your nearest
distributor or dealer.
NOTE:
Due to manufacturing demands, machines from the standard
production range may have certain details which differ from
those mentioned in this manual. The company reserves the
right to make such modifications without giving notice.
WARNING:
in some of the illustrations, panels or guards have been
removed in order to obtain a clearer illustration.
Never use the vehicle without these panels or guards.
A/4
GUARANTEE:
EXTENT
Guarantee in countries with assistance centres
- The guarantee covers the repl acement or repai r of
faults which have been proven defective in terms of
material, manufacture or assembly.
- DIECI reserves the sol e ri ght to j udge whether to
repair or to replace defective parts.
- DIECI shal l respond to cl ai ms usi ng the means and
methods it deems most appropriate.
DIECI shall be responsible for:
- Materials used.
- Labour.
- Travelling and accommodation expenses.
The customer shall be responsible for:
- Packing and shipping costs for spare parts
- Any other possible expenses not listed under those for
which DIECI is liable.
Guarantee in countries with no assistance centres
- This consists exclusively of free supply, ex works from
DIECI's plant, of replacements for parts proved to be of
faulty material, faulty manufacture and/or assembly.
Examining replaced faulty parts
- DIECI, before acknowledging the guarantee, may ask
for any faul ty parts repl aced duri ng repai rs, to be
returned with shipping costs to their charge.
Additional guarantee for repairs and replacement parts
- Any repairs done under or out of the guarantee, and
spare parts replaced during repairs, are guaranteed
for 3 months from the date of repair or installation, if
the original guarantee has expired.
GUARANTEE:
DURATION, VALIDITY AND TAKING EFFECT
Guarantee: duration
The firm DIECI s.r.l. (hereinafter referred to as DIECI),
guarantees its products for 12 months from delivery date
to the end customer, but not exceeding 18 months from
the date the vehicle left the manufacturer's plant (in sales
to distributors or dealers).
Guarantee: validity
The guarantee is valid from the beginning date on the
"certificate of guarantee". When delivery is handled by the
distributor or dealer, DIECI reserves the right to verify that
the beginning date on the guarantee corresponds to the
shipping or delivery date on the transport document for
the product being guaranteed, and/or to the invoice date
and may ask to see the ori gi nal copi es of these
documents.
Guarantee: taking effect
The "certificate of guarantee" must be filled in completely
upon del i very of the product, di rectl y by DIECI or by
authorized distributors or dealers. The guarantee goes
into effect automatically if the "certificate of guarantee" is
filled in by DIECI. If the dealer or distributor fills in the cer-
tificate, sending a copy to DIECI, also by fax or by e-mail,
the guarantee will go into effect within 8 days from the
date the product was delivered.
GUARANTEE
A/5
GUARANTEE:
REQUEST FOR REPAIR UNDER GUARANTEE
Guarantee: reporting a fault or faulty part
- The report must be made by the end user, or dealer,
or di stri butor or by an authori sed repai r shop and
must be sent directly to DIECI's customer assistance
office, within no more than 8 days of the occurrence of
the mal functi on. The report must i ncl ude a cl ear
description of the malfunction and precise references
to the vehi cl e (type, model and seri al number).
Thi s i nformati on can be found on the vehi cl e i n the
posi ti ons i ndi cated i n the OPERATION AND
MAINTENANCE MANUAL.
Obligation to immobilise the vehicle
- If there is a risk that the malfunction may jeopardise
safety and accident prevention or may cause further
damage, it is obligatory not to use the vehicle until it
has been repaired and tested.
Guarantee: excluded from the guarantee
The following conditions and parts are excluded from the
guarantee:
- Components subject to wear or deterioration due to
prol onged use: cl utch, bel ts, brake pads, shoes,
rollers, oils and fluids, filters, etc.
- Electrical circuits and components.
- Damage caused by: cl i mati c factors, natural
disasters, acts of vandalism, etc.
- Any other malfunction not due to an ascertained original
fault or which does not come under DIECI's liability.
The following parts are also excluded from this guarantee and
are covered by the guarantee of the relevant manufacturers:
- Diesel engines
- Axles and reduction gears
- Pumps and hydraulic engines
- Tyres.
DIECI shall handle the application of the guarantee for
these parts.
CAUSES FOR:
NON- EFFECT, NON-ACKNOWLEDGEMENT, TERMINATION
OF THE GUARANTEE
Guarantee: non-effect
The guarantee does not come into effect:
- If a copy of the "certificate of guarantee" has not been
sent to DIECI, or if it has been sent late, or has not
been filled in completely, or has not been filled in by
the proper authority.
Guarantee: non-acknowledgement
The guarantee is not acknowledged:
- If the malfunction is not reported following the prescribed
method and within the established time limit.
- If DIECI' s request for the return of any faul ty parts
replaced during repairs is not complied with.
- If the obl i gati on to i mmobi l i se the vehi cl e i s not
complied with, the guarantee is not acknowledged for
any damage caused by noncompliance.
Guarantee: termination
The guarantee is terminated:
- If the buyer does not ful fi l payment obl i gati ons
according to contract.
- If damage has been caused by carel essness,
negligence, or by use that does not comply with the
specifications given in the operation and maintenance
handbook (incorrect manoeuvres, overloading, use of
i ncorrect fuel , poor mai ntenance, fai l ure to use
warning instruments etc.)
- If the malfunction has been caused by applications,
attachments, modi fi cati ons or repai r work not
authorised by DIECI or carried out using faulty spare
parts.(For this reason, we recommend always using
genuine spare parts).
* For "recommended periodic maintenance" refer to the
OPERATION AND MAINTENANCE MANUAL.
Final terms
- In case of non-effect, non-acknowledgement and
termination of the guarantee, the buyer shall in no
circumstance be granted annulment of the contract,
payment of damages, or an extension of the guarantee.
- Any conditions subject to guarantee other than those
l i sted above must be agreed upon i n wri ti ng and
signed by both parties.
Each time the machine is modified, it
must verified again to check its compliance
with Machine Directive EC/98/37.
In case of dispute, the Court of Reggio Emilia - ITALY,
shal l be recogni sed as the ul ti mate authori ty.
A/6
DUMPERS
LIABILITY
- The vehicles are manufactured in compliance with EEC regulations in force when the vehicle was made available for purchase.
- Failure to observe the user and safety regulations or the use of the machine in less than perfect working condition
may cause an accident punishable by law.
- The manufacturer is not liable for any injury to persons, or damage to things or animals caused by improper use of
this vehicle or by any unauthorised structural modification, application or transformation.
- The manufacturer reserves the right to carry out any possible modifications to the vehicle for technical or commercial
reasons without notice.
A/7
Chassis type and serial number
Engine serial number
Essential data
DUMPERS IDENTIFYING
The vehicle can be identified by the serial number punch
marked on the front part of the chassis and inside the
cab. In addi ti on to thi s, the engi ne has i ts own seri al
number punch marked on the engine block itself.
To ensure prompt and efficient service when ordering
spare parts or when requesting information or technical
explanations, always give the engine and chassis serial
number.
Chassis serial number .............................................................
Engine serial number ...............................................................
Cab serial number ....................................................................
Type of vehicle ............................................................................
Owner/ Operator .........................................................................
Dealer's or agent's address ....................................................
.......................................................................................................
Delivery date ...............................................................................
Guarantee expiry date ...............................................................
A/8
IDENTIFYING VEHICLE PARTS
VEHICLE: LOCATION OF MAIN PARTS - LIST OF PART NAMES
1) CAB
2) TIPPING DUMPER
3) FUEL TANK
4) ENGINE BAY
LEFT SIDE
RIGHT SIDE
7
4
6
5
1
3
2
8
8
8
5) CHASSIS PUNCHING
6) FRONT LIGHTS
7) REAR LIGHTS
8) ANCHORING POINTS
B/1
SAFETY RULES
B
B/2
Safety Rules
Mod. DUMPER 4200
- ATTENTION
RECOGNISING THE SAFETY RULES
This is the WARNING SYMBOL FOR A POTENTIAL HAZARD
Wherever this symbol " " appears, on the vehicle or in this manual, you must take due care against injury hazard.
Take all recommended precautions and observe regulations for use and maintenance in conditions of safety
UNDERSTANDING WARNING NOTICES
Some terms are used in this manual to point out various levels of danger, such as:
- DANGER
- ATTENTION
- WARNING
The above words are always accompanied by the potential hazard warning symbol.
ATTENTION - WARNING- DANGER: indicate a situation of imminent danger which, if not averted, may cause damage.
IMPORTANT: indicates a situation of imminent danger which, if not averted, may cause damage to the vehicle.
NOTE: indicates additional explanations for pieces of information.
B/3
ECOLOGY
IMPORTANT ECOLOGICAL CONSIDERATIONS
A few helpful recommendations are listed here below.
Fi nd out about current l egi sl ati on i n force i n your
country.
Ask all suppliers of lubricating oils, fuels, antifreeze
products, detergents, etc. for information on the effects of
these products on people and on the environment and
concerning the regulations to be observed when using,
stocking and disposing of them.
A FEW SUGGESTIONS
1. Do not refill the tanks using unsuitable jerrycans or
pressurised combustible fuelling systems as they may
cause leaks and loss of significant amounts of liquid.
2. In general, make sure your skin does not come into
contact wi th combusti bl e l i qui ds, l ubri cati ng oi l s,
acids, solvents, etc. The majority of these types of
products contain substances which are particularly
harmful to our health.
3. Modern lubricating oils contain additives. Do not burn
contaminated combustible oils and/or oils used for
conventional heating systems.
4. Take care not to spi l l used engi ne cool i ng fl ui ds,
engine and transmission lubricating oils, hydraulic oil,
brake oil etc. while pouring or draining them. Keep in
a safe place until they are disposed of in compliance
with legal standards or according to local provisions.
5. Modern antifreeze liquids and their solutions, such as,
for example, antifreeze and other additives, should be
replaced every two years. Make sure such liquids do
not soak into the soil, they should be collected and
disposed of in the appropriate fashion.
6. Do not intervene directly on the air conditioning systems
( optional ), by opening them. These systems contain
gas which should not be released into the atmosphere.
Contact your dealer or an expert who has the necessary
special equipment at their disposal and who would, in
any case, have to refill the system.
7. Immediately repair any leak or fault in the cooling or
engine hydraulic systems.
8. Do not i ncrease the pressure i n a pressuri sed
system, this may cause the components to explode.
OBLIGATIONS
Wast e mat eri al shoul d not be scat t ered i n t he
environment but should be disposed of in the appropriate
fashion. Used lubricants, batteries, rags dirty with grease,
brake pads etc. should be handed over to specialised
companies authorised to dispose of polluting waste.
B/4
Safety Rules
Mod. DUMPER 4200
ALWAYS WORK IN CONDITIONS OF SAFETY
This warning symbol means there are
important messages concerning your safety.
Read the safety regul ati ons gi ven and take al l the
recommended precauti ons i n order to avoi d potenti al
risks and safeguard your own health and safety.
In this handbook you will finds this symbol combined with
the following key words:
ATTENTION - Thi s i s used for warni ngs of potenti al
damage to the vehi cl e whi ch coul d al so i nvol ve the
operator's safety.
DANGER - This is used for warnings of potential danger
to the operator's safety or to the safety of other people
directly involved.
Failure to follow any instructions preceded by one of the key
words mentioned above (ATTENTION and DANGER) may
cause serious injury or even death to the people involved.
In addition, this handbook also contains certain instructions
in italics, preceded by the words NOTE and WARNING,
which mean the follow for the protection of the vehicle:
NOTE - Thi s emphasi zes to the operator the correct
technique or procedure to be followed.
WARNING - This informs the operator of the risk of damage
to the vehicle if the correct procedure is not respected.
IMPORTANT WARNINGS
Thi s i s a sel f-propel l ed wheel -mounted machi ne wi th
dri ver s cab desi gned for use on asphal ted or natural
roads but also on rough terrain.
The machine consists of a main supporting structure.
If this vehicle is put to any other use, it will be
considered in contrast to the use for which it was
intended by DIECI who, consequently, cannot be
considered responsible for any damage to things or to
the vehicle itself or for any injury to persons which
might arise from such use.
The instructions for use, maintenance and repair as given
in this handbook must absolutely be followed in order to
consi der that the vehi cl e has been put to the use for
which it was intended by the manufacturer.
This machine must be used, assisted or repaired only by
persons preliminarily instructed on the vehicle and on the
safety regulations, in addition to being authorised to use
the vehicle itself.
The user must al ways observe the general safety
regulations and instructions for accident prevention, in
addition to traffic regulations if the vehicle is used on
public roads.
Any arbitrary modification to the vehicle will relieve DIECI
from all responsibility for any consequent damage or
injury which might derive from such modification.
B/5
WORK IN CONDITIONS OF SAFETY
GENERAL WARNINGS
A USE OF THE MACHINE DIFFERENT FROM THAT
DESCRIBED IN THIS BOOKLET IS STRICTLY FORBIDDEN.
ATTENTION DANGER
THE MACHINE IN QUESTION IS NOT PREPARED FOR USE
IN AN ENVIRONMENT OR SITES EXPOSED TO A
POSSIBLE PRESENCE OF EXPLOSIVE GAS; THEREFORE
IT MUST NOT BE USED IN SUCH PLACES.
To work in such an environment, it is necessary to ask the
constructor to apply the necessary modifications to the machine.
All the functions and procedures, relevant to the use
and fitting out of the machine which are not mentioned
in this manual are severely forbidden.
All the procedures and operational maintenance which
are not described in this manual are strictly forbidden, but
must be carried out by an authorized workshop.
- WARNING!:
DO NOT USE THE MACHINE IF YOU ARE UNDER THE EFFECT
OF ALCOHOL, DRUGS OR EVEN IF YOU HAVE TAKEN
CERTAIN MEDICINES THAT MAY MAKE YOU DROWSY
OR THAT MAY ALTER YOUR PROMPT REACTIONS.
Everything has been done to make your job safer in
constructing this machine. However, caution cannot
be substituted and there is no better way of preventing
accidents.
Read this handbook carefully before starting up your
vehi cl e, before usi ng i t, before carryi ng out
maintenance work, before refuelling or before carrying
out any other jobs on your vehicle.
Time dedicated to reading this manual will provide an
adequate knowledge of your vehicle, and will prove
useful and save you time and effort. Furthermore, it
will help you avoid any accidents.
Read all the safety details applied to the machine and
observe the written instructions before starting it up,
setti ng i t i n moti on, refuel l i ng i t or carryi ng out any
maintenance on it. Substitute any damaged, mislaid
or illegible ones straightaway. Clean them when they
are covered in mud, cement or debris.
B/6
Safety Rules
Mod. DUMPER 4200
(fig.1/B)
(fig.2/B)
FOLLOWING SAFETY REGULATIONS
Carefully observe and follow all safety warnings on the
vehicle and read all safety warnings in this manual.
Safety warni ngs must be i nstal l ed, kept up and
replaced whenever necessary.
If a safety warning or this manual should be damaged
or missing, a replacement should be ordered from
your DIECI dealer, just as you would order a spare
part (make sure you give the model and serial number
of your vehicle when placing the order).
Learn to use your machine and its controls correctly
and safely.
Onl y trai ned, qual i fi ed and authori sed personnel
should be allowed to use this vehicle.
Make sure the vehi cl e i s kept i n sui tabl e worki ng
condition.
Unauthori sed modi fi cati ons may endanger the
operati on and/or safety of your vehi cl e and may
shorten its life.
The safety warnings listed in this chapter SAFETY
REGULATIONS are given to illustrate basic safety
procedures for your vehicle. If you are in any doubt,
contact the person directly responsible for the vehicle
before going ahead and using the vehicle or carrying
out any maintenance work.
PREPARING FOR EMERGENCIES
You must be prepared in case there should be a fire
or an accident.
Keep your first aid kit and fire extinguisher close to
hand.
Careful l y read the i nstructi ons stuck on the
extinguisher itself to be able to use it properly.
Decide on your drill and priorities to be applied in case
of fire or an accident
Keep all emergency telephone numbers for doctors,
the ambul ance, the hospi tal and the fi re bri gade
clearly visible and near the telephone.
B/7
(fig.3/B)
(fig.4/B)
(fig.5/B)
PROTECTIVE CLOTHING
Wear close fitting garments and accident prevention
equipment suitable for work.
In certain cases, when working in particularly difficult
conditions, it is necessary to wear special clothing or
equipment.
The following must be available:
Protective helmet;
Protective shoes;
Protective goggles or protective face mask;
Protective gloves;
Protective headwear against noise;
Reflecting clothing;
Waterproof clothing;
Breathing apparatus or filtering mask;
Make sure all clothing and protective equipment is worn
correctly while working.
Do not wear l oose cl othi ng, chai ns, bel ts or other
accessories which might get caught up in the control
lever or in other parts of the vehicle.
To use the vehicle safely, the driver must give it his/her
full attention. Headphones to listen to the radio or to
music, should not be worn while using the vehicle.
PROTECTING YOURSELF AGAINST NOISE
Prolonged exposure to loud noise can damage your
hearing or may cause loss of hearing.
Al ways protect your heari ng by weari ng anti noi se
headphones or earpl ugs to protect yoursel f from
excessive and tiresome noises.
INSPECTING THE MACHINE
Inspect your vehicle carefully every day or every shift,
examining it carefully before resuming work with it.
When inspecting the outside of the vehicle, make sure
you follow all the instructions listed under the chapter
MAINTENANCE.
B/8
Safety Rules
Mod. DUMPER 4200
(fig.6/B)
(fig.7/B)
(fig.8/B)
USING HANDLES AND STEPS
Falling is one of the major causes of personal injury.
Always face the vehicle when getting in or out, keeping
a tight hold of the vehicle on the steps and handles.
Never use the controls as handles.
Never jump down from the vehicle. Never get on or off
a moving vehicle.
Always keep footboards, steps and handles clean and
make sure they are not slippery.
ADJUSTING THE DRIVER'S SEAT
A badl y adj usted seat can cause the dri ver to ti re
quickly and may thus lead to operations being carried
out incorrectly.
The seat should be adjusted according to the height
and weight of the driver.
The driver should be able to press the pedals right
down and to operate correctly all control levers while
keeping his/her back leaning well up against the back
of the seat.
If this is not so, move the seat forward or backward,
and check once again.
USING THE SEAT-BELT
The vehicle is equipped with a cab able to support the
weight of the vehicle itself should it tip over (ROPS), it
is, therefore, essential that the driver remains firmly
fastened in the seat thanks to the seat-belt to prevent
him/her from falling out and possibly getting crushed.
Before starting up the vehicle, carefully check the belt,
the buckle and that it is properly fixed to the structure. If
there should be any sign of damage or wear and tear,
repl ace the seat-bel t or the necessary part before
using the vehicle.
Al ways remai n seated wi th the seat-bel t correctl y
fastened whenever using the vehicle in order to redu-
ce the risk of injury in case of an accident.
Should there be any accident of any significance with
the vehicle, the seat-belts should be replaced, even if
there is no apparent damage.
B/9
(fig.11/B)
(fig.12/B)
(fig.10/B)
(fig.9/B)
MANOEUVRING AND USING THE VEHICLE
IN SAFETY
Before starting the vehicle, make sure you know where
other people are positioned.
While the vehicle is operating or running, always keep
light signals on. These serve to warn people that the
vehicle is about to move.
When worki ng i n a congested area, al ways have
someone else to give the necessary signals.
OPERATE THE MACHINE FROM THE DRIVER'S
SEAT ONLY
The vehicle could move suddenly if started up without
following the correct procedure, thus creating the risk
of personal injury.
Start the engine only from the driver's seat.
NEVER start the engine by short circuiting between the
terminals on the starting motor.
Before starti ng the engi ne, make sure al l control
levers are in a neutral position.
STARTING UP USING AUXILIARY BATTERIES
Gas from the battery may explode, causing serious
damage.
If the engine has to be started up using an auxiliary
battery, make sure that the instructions given in the
chapter USER INSTRUCTIONS are strictly adhered to.
The operator must be in the driver's seat when starting
the engi ne i n order to ensure the vehi cl e i s under
control. Two people are required to start the engine
from an auxiliary battery.
Do not use batteries which have been exposed to cold.
An error i n the starti ng procedure when usi ng an
auxiliary battery may cause the battery to explode or
the vehicle to move suddenly.
DO NOT CARRY PASSENGERS ON YOUR VEHICLE
The operator should be the only person on board the
vehicle. Passengers are not allowed.
Passengers may obstruct the operator's view, causing
the vehicle to be used in conditions which are NOT safe.
B/10
Safety Rules
Mod. DUMPER 4200
(fig.14/B)
(fig.16/B)
(fig.15/B)
(fig.13/B)
PROTECTION AGAINST FALLING OBJECTS
The vehi cl e i s equi pped wi th a cab sui tabl e for
protection from objects falling from above (FOPS).
If there i s any ri sk of obj ects fal l i ng from above, a
helmet should be worn.
SIGNALLING WHEN MORE THAN ONE VEHICLE
IS BEING USED
When more than one vehicle is required for a particular
job, use signals normally familiar to all those present.
Designate one person to signal and coordinate the work
zone. Make sure that everyone follows directions given by
the person in charge of signalling.
DRIVING THE VEHICLE SAFELY
ATTENTION:
Manouevres on tilted surfaces maycause the vehicle
to slide or tip over with consequent serious harm to
the driver or other persons.
Moving on tilted surfaces maycause the vehicle to
slide or tip over. The necessary precautions should
therefore be taken.
I NSPECTI NG THE WORK ZONE BEFORE
STARTING OPERATIONS
There is the risk of the vehicle overturning, when working
alongside excavations or on the edge of the road.
Inspect the structure and condition of the terrain in the
work zone before starting to operate.
Keep the vehi cl e wel l away from the edges of
excavations and of the road.
When working on a slope or at the edge of a road,
have someone to give the necessary signals.
Extra care shoul d be taken, when worki ng on i cy
terrain. If the temperature should go up, the terrain
could melt and become slippery.
B/11
(fig.19/B)
ATTENTION
(fig.17/B)
(fig.18/B)
MAKE SURE THERE IS NO ONE AT RISK WHILE
REVERSING THE VEHICLE
Proceed as follows to ensure accidents are avoided
while reversing the vehicle or rotating:
Check the space around the vehicle.
MAKE SURE THERE IS NO ONE WITHIN STRIKING
DISTANCE .
MAKE SURE THERE IS NO ONE IN THE WORK ZONE.
USE THE AUDIBLE ALARM OR OTHER SIGNALS TO
WARN PERSONS PRESENT BEFORE STARTING THE
VEHICLE.
- USE SOMEONE ON THE GROUND TO SUPERVISE
REVERSING IF THE OPERATOR'S FIELD OF VISION IS
OBSTRUCTED.
- ALWAYS MAKE SURE THE PERSON ON THE GROUND
REMAINS WITHIN SIGHT.
Use hand signals, compliant with local regulations,
when work condi ti ons are such that someone i s
needed for signalling.
Keep windows, mirrors and lights clean and in good
condition.
Dust, rain, fog, etc., may reduce visibility. If visibility is
reduced, reduce speed accordi ngl y and use
appropriate lighting.
The vehi cl es are equi pped wi th l i ghti ng onl y for
transportation. If the vehicle is to be used at night,
suitable external lighting should be arranged.
PROTECTI NG YOURSELF FROM FLYI NG
FRAGMENTS
In certain conditions, fragments of material may be
thrown out whi l e you are worki ng. In such cases
protective goggles should be worn and anyone not
equipped with goggles should be kept at a distance.
B/12
Safety Rules
Mod. DUMPER 4200
(fig.21/B)
(fig.20/B)
(fig.22/B)
WORKING WITH DUE CARE AND ATTENTION
While driving or manoeuvring the vehicle, keep of the
various parts of the vehicle in mind. Remember certain
parts protrude beyond the dimensions of the cab.
AVOIDING ELECTRIC CABLES
Do not work within a distance of less than 5 metres
from electric cables.
Damp ground may increase the possible danger area
from electric discharges.
PARKING THE VEHICLE IN SAFETY
Proceed as follows, to prevent accidents:
Park on flat ground;
Run the engi ne at a mi ni mum wi th no l oad for 10
seconds;
Position the key to halt the engine;
Remove the key from the switch;
Bl ock the hydraul i c control s usi ng the appropri ate
devices (where available);
If necessary, put wedges under the wheels;
The parking brake, when the engine is switched off,
will be automatically engaged.
B/13
(fig.24/B)
(fig.23/B)
RAISING THE MACHINE
- ATTENTION: Make sure that the raising mechanism
has a suitable capacity for the weight of the vehicle.
The weight of the vehicle is indicated on the relevant metal
plate, check the dimensions for the maximum and minimum
height from the ground and for the weight allowed.
The machine is equipped with lifting points marked with
the appropri ate symbol . Before proceedi ng to l i ft the
vehicle, make sure there is no one within range other than
relevant staff. Attach the cords to the points shown in the
illustration, taking particular care when actually lifting the
vehicle. Proceed to slowly raise the vehicle.
- IMPORTANT:
t he cabl es must be abl e t o support a mi ni mum
weight of 6 Tons.
TRANSPORTING SAFELY
The ri sk of overturni ng i s al ways present, when
loading or unloading the vehicle from another means
of transport.
Make sure l ocal regul ati ons are respected when
transporting the vehicle on public roads.
Use a suitable truck or trailer to transport the vehicle.
Take al l necessary precauti ons when l oadi ng or
unloading the vehicle:
1. Choose a terrain that is solid and level.
2. Use a loading platform or ramp.
3. Have someone on the ground to assist in supervising
manoeuvres.
4. Always use the lowest speed.
5. Do not set off any equi pment when the vehi cl e i s
precariously balanced.
6. Use the appropriate eye-bolts to hook up the vehicle to
the transportation vehicle.
B/14
Safety Rules
Mod. DUMPER 4200
(fig.26/B)
(fig.28/B)
(fig.27/B)
CARRYING OUT MAINTENANCE WORK SAFELY
Proceed as follows to prevent accidents:
Make sure you are fami l i ar wi th mai ntenance
procedures before starting work.
Keep the work zone clean and dry.
Do not lubricate parts or carry out any maintenance
work when the vehicle is in motion.
Keep hands, feet and cl othi ng wel l away from any
parts in motion.
Before doing any maintenance to your vehicle:
1. Park the vehicle on flat ground.
2. Lower the bucket to ground level.
3. Run the engi ne at a mi ni mum wi th no l oad for 10
seconds to cool it down.
4. Switch off the key in the ignition switch.
5. Remove the key from the ignition.
6. Let off any residual pressure in the hydraulic system,
repeatedly using the hydraulic distribution levers with
the engine switched off.
7. Hang up a sign saying maintenance work under way.
This sign can be hung on the manipulators or cab door.
8. Leave the engine to cool down.
If you need to run the engine to carry out maintenance,
do not leave the vehicle unattended.
If the vehicle needs to be raised, make sure you use
supports that are sufficiently strong.
If you need to work under any raised parts, (arms, shovel,
etc.) block the parts with spacers placed on the cylinder
rods or lean the parts on adequately sized supports.
Immediately repair any damage.
Replace any worn or broken parts.
Eliminate any accumulation of grease, oil or deposits.
Di sconnect the wi res from the battery before
intervening on the electrical system or before doing
any arc welding on the vehicle.
When carrying out electric welding, connect the earth
of the welding machine near the area to be welded, in
order to prevent the el ectri c current from passi ng
through bal l beari ngs, arti cul ated j oi nts, hydraul i c
cylinders or sliding parts.
Al ways consul t thi s manual , i n any case, when
carrying out routine maintenance.
KEEP AWAY FROM MOVING PARTS
Damage may be caused from entrapment in moving parts.
To prevent accidents, make sure that, while you are
worki ng, hands, feet, cl othi ng, j ewel l ery and hai r
cannot get caught up in moving parts.
B/15
(fig.31/B)
(fig.30/B)
(fig.29/B)
PREVENTING BURNS
- Jets of hot liquids:
After the vehicle has been used, the cooling liquid in
the engine is hot and under pressure. Any contact
with hot water or steam may cause serious burns.
Avoid any possible injury caused by hot water jets. Do
not remove the radi ator cap unti l the engi ne has
cooled down. To open it, unscrew the cap as far as
possible. Before removing the cap, let off all pressure.
- Fluids and hot surfaces:
Oil from the engine, the gearboxes and the hydraulic
system gets hot while the vehicle is in use. The engine,
all rigid and flexible pipes and other parts get hot.
Wait until all parts cool down before starting any
maintenance and repair work.
WATCH OUT FOR PRESSURISED FLUIDS
Fluids such as fuel or hydraulic oil under pressure can
penetrate the skin and eyes causing serious injuries.
Avoi d runni ng thi s ri sk whi l e you carry out repai r
operati ons or mai ntenance i n the machi ne,
discharging the pressure (using the hydraulic levers
of the distributors) before to disconnect or to repair
pipes and hydraulic pieces
Before restarti ng the engi ne, make sure that al l
connections have been properly tightened.
Use a piece of cardboard to check for any leaks; make
sure your hands and body are adequately protected
against pressurised fluids. Use a face mask or safety
goggles to protect your eyes.
Should there be an accident, seek medical attention
immediately. Any fluids which penetrate under the skin
will need to be removed surgically within a few hours
in order to prevent infection.
B/16
Safety Rules
Mod. DUMPER 4200
(fig.33/B)
(fig.32/B)
(fig.25/B)
FIRE PREVENTION
Make sure there are no leakages of inflammable liquids:
Fires or serious injuries can be caused by leakage of
fuel, oil and lubricants.
To prevent oil or diesel from leaking, make sure that
there are no l oose or mi ssi ng cl amps, no twi sted
fl exi bl e pi pes and that there are no fl exi bl e pi pes
rubbing up against each other.
Do not bend any pipes under pressure. Never install
damaged piping.
Make sure there are no short circuits:
A short circuit can cause a fire.
Clean and fix down all electrical connections. Before
every work shift, make sure that there are no loose,
twisted, hardened or damaged cables.
DO NOT USE THE VEHICLE i f el ectri c wi ri ng i s
damaged or twisted etc.
Remove inflammable materials:
Fuel, oil, grease, waste, deposits or accumulated coal dust
or any other inflammable components can start a fire.
Prevent fires by inspecting and cleaning the vehicle every
day, immediately removing anything inflammable.
Check the ignition switch:
In case of fire, a breakdown when stopping the engine
will obstruct the work of the fire brigade.
HANDLI NG DANGEROUS LI QUI DS SAFELY
PREVENTING FIRES
Handle fuels carefully: they are easily inflammable. If
fuel is ignited, there may be an explosion or a fire.
Do not smoke whi l e refuel l i ng the vehi cl e. Do not
refuel if there are any naked flames or sparks.
Always switch the engine off to refuel.
Fill the tank in the open air.
All fuels, the majority of lubricants and some types of
antifreeze are inflammable.
Keep all inflammable liquids well away from risks of fire.
Do not burn or perforate pressurised containers.
Do not keep rags soaked in lubricants; they could be
the cause of fires and spontaneous ignition.
B/17
(fig.37/B)
(fig.36/B)
(fig.35/B)
(fig.34/B)
MOVING AWAY IN CASE OF FIRE
If there should be a fire, proceed as follows before
moving away from the vehicle:
If there's enough time, stop the engine by turning off
the key in the ignition switch.
Move away from the vehicle. Only try to put out the fire if
you have an efficient fire extinguisher available.
WATCH OUT FOR EXHAUST GAS
Exhaust gases from the engi ne are toxi c and can
damage your health.
If you need to work in a closed in area, make sure that
there is sufficient air circulation and equip the vehicle
with suitable a cleaner.
PREVENTING THE BATTERY FROM EXPLODING
Battery gas could explode.
Keep any sparks, naked flames or lit cigarettes well
away from the upper part of the battery.
Never place anything metallic between the clamps
when checki ng that the battery i s charged. Use a
voltmeter or densimeter.
Do not charge batteries that are very cold; they could
explode. Warm up the battery to around 16 C.
Battery electrolyte is a highly corrosive acid. If the
battery should explode, the electrolyte could spurt into
your eyes and possibly cause blindness.
Make sure you always wear protective goggles when
carrying out maintenance to the battery.
DISPOSING OF WASTE APPROPRIATELY
Improper waste di sposal i s a threat to the
envi ronment. Lubri cants, fuel , cool ant, fi l ters and
batteries are all potentially harmful waste products.
Do not spill or pour waste onto the ground, into the
sewers or into water beds.
Contact your local authority or collection centres for
information as to how to recycle or dispose of waste
properly.
B/18
Safety Rules
Mod. DUMPER 4200
C/1
- ATTENTION: - Read the SAFETY REGULATIONS (contained in this manual) carefully for the safety of staff and of the vehicle.
USER INSTRUCTIONS VEHICLE
C
C/2
Mod. DUMPER 4200 User Instruction Vehicle
ATTENZIONE
A USE OF THE DUMPER DIFFERENT FROM THAT
DESCRIBED IN THIS BOOKLET IS STRICTLY FORBIDDEN.
C/3
GENERAL WARNINGS
- ATTENTION
The vehicle should be used exclusively by competent,
authorized personnel who have already made themselves
familiar with the contents of this manual.
- ATTENTION
Before using the machine or carrying out any particularly
compl ex or dangerous manoeuvre, i t i s absol utel y
necessary to practi se i n an area of the yard whi ch i s
vacant and absent of obstacles..
- ATTENTION
When choosing the diagonal steering, always proceed slowly.
- ATTENTION
Tyres whi ch are excessi vel y bl own-up or heated can
explode: for a correct tyre pressure follow the instructions
given in this manual. Do not weld or cut the wheel rims;
any repair work should be done by a tyre-specialist.
- ATTENTION
Besi de each command there i s a cl ear and si mpl e
symbol to ensure a better practicality and understanding
of the operator.
- ATTENTION
If there should be any damage to potentially hazardous
parts, stop the vehicle immediately. Do not resume work
until the malfunction has been repaired.
SAFETY REGULATIONS DURING USE
- ATTENTION
The operator should use the vehicle and all its controls
only when properly seated in the drivers seat.
- ATTENTION
Worki ng on a sl ope can be dangerous. The ground
condi ti ons change accordi ng to the atmospheri c
conditions (e.g.: rain, snow or ice). Therefore, pay great
attention to the condition of the ground where you are
working and proceed slowly.
- ATTENTION
Whilst transporting a load on a slope, advance with the
load lifted in the direction of the rise to increase stability.
Before putti ng the machi ne on ramps or trai l ers, i t i s
advisable to remove any traces of mud, ice or oil that can
be the cause of accidents.
- ATTENTION
On uneven, wet or muddy l and surfaces you must
proceed slowly and very carefully.
- ATTENTION
Inefficient and incomprehensible communication can cause
serious accidents. Inform people nearby before any
operation. If you work with others, make sure that the
manual signs to be used are understood by everyone.
As places of work are often noisy, do not communicate verbally.
- ATTENTION
IT IS FORBIDDEN to use moveable hydraulic parts of the
vehicle to lift people.
- ATTENTION
Before activating moveable hydraulic parts on the vehicle,
make sure the surrounding area is free.
C/4
PRELIMINARY CHECKS
IN ORDER TO CARRY OUT THE CHECKS LISTED BELOW,
CONSULT THE CHAPTER: MAINTENANCE AND
ADJUSTMENTS.
Getting ready to operate
Before starting to operate
Make sure that the vehicle is in good working order.
In order to do this, proceed as follows to check the correct
functioning of the vehicle and to ensure the best perfor-
mance in full respect of all relevant regulations.
- Efficiency of parking brakes.
- Engine oil level
(check and top up if necessary).
- Hydraulic oil level
(check and top up if necessary).
- Air filter clogging indicator
(check and if necessary clean it ).
- Tyre condition and pressure (check).
- Fuel level.
- Signalling and warning devices (try out).
- Braking efficiency.
- Parking brake efficiency.
- Lights.
If the vehi cl e i s not used for a l ong ti me, i t shoul d be
checked thoroughly. Should there be any malfunctions,
contact one the manufacturers authorised repair centres.
Checking the vehicle is clean
- Clean all windows, lights and rear-view mirrors.
- Clean away any rubbish and dirt from the engine, from
articulated joints and from the radiator.
- Make sure the footboard to get into the vehicle and the
handle are clean and dry.
- Clean all safety stickers and manoeuvring indications.
Replace them if they should prove illegible or missing.
Checking for damage
- Make sure there are no damaged or missing parts.
- Make sure all articulated pins are properly fastened.
- Make sure there are no si gns of possi bl e cracks or
flaws or other damage to the windows.
- Make sure there are no oi l , fuel or cool i ng l i qui ds
leaks from underneath the vehicle.
- Make sure the bol ts on the wheel s are properl y
tightened.
C/5
(fig.1/C)
(fig.2/C)
(fig.3/C)
1
2
GETTING INTO YOUR VEHICLE
SALITA IN MACCHINA
- Always face the driving cab when getting in or out of
your vehi cl e. Make sure that your hands and shoes
are clean and dry to prevent slipping and falling.
- Never hold on to the controls or to the steering wheel
in the cab.
SEAT
Adjust the seat according to your weight and height.
Adjusting the weight
- It is important that you adjust the suspension of the
seat accordi ng to your wei ght. Thi s wi l l ensure the
maximum comfort while driving. Adjustment con cover
a range of weights from 50 to 120 Kg. Turn the knob
"1" (fi g.2/C) cl ockwi se (+) to adj ust the seat to a
heavier weight, turn it anticlockwise (-) for less weight.
Adjusting the seat forwards-backwards
- Pull the lever upwards "2" (fig.3/C) and slide the seat
forwards or backwards unti l i t i s i n the posi ti on
requi red, then rel ease the l ever and make sure the
seat is blocked.
C/6
(tav.A)
(tav.C)
(tav.B)
SEAT-BELTS
1 - Fastening your seat-belt
In order to fasten your seat-belt, you should:
1. Slide the tab (1) into the buckle (2) (tav.A).
2. Make sure this has clicked in properly, then adjust the
fit of the belt around your body (tav.B) .
- WARNING:
The belt has been correctly adjusted when it fits tightly
around your waist
2 - Unfasten your seat belt
In order to unfasten your seat-belt, you should:
1. Press the red button (3) on the buckle (2).
2. Slide the tab out (1) (tav.C).
- ATTENTION:
Always fasten your seat-belt. Driving without a seat-belt
on, increases the risk of accidents.
C/7
1 - FORWARD/NEUTRAL/REVERSE GEAR STICK
2 - HOUR METER
3 - GEAR INVERTED LED
4 - BATTERY CHERGE LED
5 - HIGH WATER TEMPERATURE LED
6 - HYDRAULIC OIL FILTER CLOGGED LED
7 - DUMPER TIPPING LED
8 - WORKING LIGHTS LED
9 - DRIVING LIGHTS LED
10 - INDICATOR LED
11 - LOW ENGINE OIL PRESSURE LED
12 - FUEL RESERVE INDICATOR
13 - REVOLVING LIGHT BUTTON
14 - EMERGENCY LIGHTS BUTTON
15 - CAB FAN BUTTON
16 - CAB CONDITIONING BUTTON (Optional)
17 - MECHANICAL GEAR ENGAGED LED
18 - SLOW/FAST GEAR SELECTOR
19 - PARKING BUTTON
20 - STARTER SWITCH
21 - LIGHTS SWITCH and BUZZER
2
1
3 4 5 6
8 11 12
13
14
17 18 19
20
21
7
10 9
15
16
INTERIOR OF THE CAB
PILOT LIGHTS AND SWITCHES
PILOT LIGHTS AND SWITCHES
C/8
(fig.4/C)
1
(fig.5/C)
2
(fig.6/C)
3 4 1 2
1
USING THE PUSH BUTTONS AND SWITCHES (USE)
Button for headlights
(fig.4/C Pos.1)
Turn the knob one click clockwise to switch on the side
l i ghts. Turn i t two cl i cks to swi tch on the di pped
headlights. When the lights are switched on, the pilot light
on the dashboard will also light up.
Acoustic signal push button
(fig.4/C Pos.2)
Press down on the centre of the knob to set off the
acoustic signal.
Button for headlights full beam (optional)
Turn the knob a third and final click to switch on the
lights full beam.
Switch for revolving light
(fig.5/C Pos.1)
This switch sets off the revolving light.
It is advisable to keep this light on when working.
When the light is on, the pilot light will light up on the
dashboard.
Emergency lights switch
(fig.5/C Pos.2)
The switch turns on the flashing emergency lights.
You are recommended al ways to work wi th the l i ght
switched on. The LED on the dashboard lights up when
the light is switched on.
Cab fan switch
(fig.5/C Pos.3)
The switch is used to turn the air fan on inside the cab.
Air conditioning switch (optional)
(fig.5/C Pos.4)
The switch is used to turn the air conditioning on in the cab.
Parking brake
(fig.6/C Pos.1)
The switch operates the parking brake (negative brake).
Use it each time you leave the machine. When the brake
is engaged, the relative LED lights up on the dashboard.
C/9
(fig.7/C)
1
F
N
R
(fig.8/C)
1
CONTROL LEVER FOR REVERSING (USE)
Lever to select vehicle movement
forward/neutral/reverse
(fig.7/C Pos.1)
The l ever (fi g.7/C Pos.1) al l ows you to change the
direction of the vehicle. If the lever is left in (Pos."N"), the
gears are in neutral and the vehicle is partially braked.
- ATTENTION
in order to change direction to FORWARD/BACKWARD,
proceed as follows:
- If the lever is moved to (Pos."F") the vehicle is put into
gear to move FORWARD.
- If the lever is moved to (Pos."R") the vehicle is put into
backward gear.
- ATTENTION:
i t i s dangerous to change the posi ti on of the forward/
reverse gear lever when the engine is revving very high:
the vehicle could, in fact, change direction very abruptly.
In order to avoid accidents, before changing direction,
release the accelerator and wait for the vehicle to stop. If
the lever for forward/reverse is moved from the neutral
position while the parking brake is on, the vehicle will not
move. When the vehicle is put into reverse, an acoustic
signal is set off.
The engine can only be started up if the gear lever is in
neutral "N" and the operator is correctly seated in the
drivers seat.
- ATTENTION - When the drivers seat is turned, the
gear controls are inverted to keep in the same direction
wi th the dri vi ng di recti on. Indi cators F (forward), N
(neutral), R (reverse) refer to the driving direction with the
drivers seat in the transfer position.
CHANGING GEAR (USE)
Controlling the mechanical speeds
(fig.8/C)
To change gear, stop the machine completely, press the
inching*pedal ri ght down; turn the button (fi g.8/C
Pos.1) to the required position, FAST (II) or SLOW (I)
while still pressing the inching* pedal.
ATTENTION
Do NOT change gear while the machine is moving
C/10
(fig.9/C)
N
(fig.10/C)
A
C
STARTING THE VEHICLE
Starting the engine
- ATTENTION
Before starting up the engine, proceed as follows:
1 Move the gear l ever for di recti on i nto the neutral
position (fig.9/C Pos."N"). The engine will not start, if
this is in any other position.
2 Remain seated in the drivers seat.
3 Turn the ignition key (fig.10/C) clockwise to Pos."A":
when the key i s thus posi ti oned, the fol l owi ng are
switched on:
- The pilot light for the oil pressure, engine on.
- The pilot light for battery charging.
- Acoustic signal that the key is in.
This acoustic signal also serves to warn anyone in the
vicinity that the vehicle is about to be started up. (if this
is not the case, do not start up the vehicle but consult
the chapter "Maintenance" in this manual).
4 Turn the ignition key (fig.10/C) to pos."C" to start up the
engine.
5 Once the engine has started up, release the key.
Once the engine has started up the pilot lights should
go out and the acoustic signal should go off.
6 Do not hold the key in the starting position (fig.10/C
Pos."C"), for more than 5 seconds.
7 If it takes several attempts to start up the engine, wait
at least 15 seconds between attempts.
Warming up the engine once it has started up.
Let the engi ne ti ck over for 5 mi nutes at an average
number of revs. For the first 10 minutes keep the speed
low, likewise for the load lifting.The procedure described
above should be repeated every time the engine has to be
started up in cold weather.
C/11
(fig.11/C)
3
2
1
PEDALS / LEVERS (USE)
How to use the pedals
Accelerator pedal
(fig.11/C Pos.1)
Press the accelerator pedal to increase vehicle speed,
release it to slow down. The pedal influences the engine
injection pump directly When the pedal is released, the
engine is partially braked.
Service brake pedal
(fig.11/C Pos.2)
Press the service brake pedal to slow down or stop the
vehicle. The brake lights ( stop ) come on when the pedal
is pressed. Check frequently that both brake lights are
working properly. This pedal acts directly on the service
brake inside the differential axles.
INCHING pedal
(fig.11/C Pos.3)
This pedal makes it possible to move the vehicle slowly
and with precision even when revs are high. The pedal
acts di rectl y on the hydrostati c pump, reduci ng the
capaci ty. When the pedal i s pressed ri ght down, the
vehicle stops and is partially braked.
C/12
Hand accelerator control lever
(fig.12/C)
The lever (fig.12/C Pos.1) located on the left hand side of
the operator, serves the same purpose as the accelerator
pedal. If the lever is pulled upwards, the engine revs are
increased; if it is lowered, the engine revs are decreased
to the minimum.
N.B.
- Use the lever when sitting in the drivers seat.
- This control lever can only be used when the gear is
in neutral and the parking brake is engage.
- ATTENTION:
Do not use the hand accel erator when the vehi cl e i s
running or when the vehicle is on stabilizing feet.
Dumper movements lever
(fig.13/C)
The lever (fig.13/C Pos.1) to the left of the operator is
used to raise or lower the dumper.
Pull the lever downwards (Pos.B) to raise the dumper
and pull upwards (Pos.A) to lower the dumper.
Heating lever (optional) (just in closed cab)
(fig.14/C)
The heati ng l ever (fi g.14/C Pos.1) on the hand
accelerator is used to turn the heating on in the cab.
Push the lever forwards (Pos.B - TAP CLOSED) to re-
duce the heating.
Pull the lever back (Pos.A - TAP OPEN) to increase the
heating.
1
(fig.12/C)
1
A
B
(fig.13/C)
(fig.14/C)
C/13
(fig.16/C)
1
(fig.15/C)
1
A
B
Steering reverse lever
(fig.15/C)
This lever (fig.15/C Pos."1") makes it possible to keep the
steering wheel turning in the same direction when the
drivers seat has been changed round.
1- (driving on public roads compulsory position)
The lever must be brought to position A
2- (to load and unload the vehicle)
When the drivers seat has been changed round, the
lever should be brought to position B
N.B. If the lever is not positioned correctly according to the
position of the seat, the acoustic and visual alarm will be set off.
Use this lever when the parking brake is on and the gear
is in neutral.
- ATTENTION: When the drivers seat is turned
around, the controls for the direction of the vehicle are
automatically inverted (the movement of the control lever
continues to correspond to the direction of the vehicle)
TURNING THE DRIVERS SEAT AROUND
(fig.16/C)
Use the blocking pedal to turn the drivers seat around,
(fig.16/C Pos.1) this pedal is situated under the seat
and allows you to manually turn the seat around.
N.B. It is forbidden to drive the vehicle with the seat turned
around to face the drum. Thi s posi ti on, wi th the seat
turned around, should be used only during loading.
C/14
B A C
(fig.18/C)
(fig.17/C)
1
Steering control lever
(fig.17/C Pos.1 - fig.18/C)
Using this lever you can obtain 3 types of steering.
N.B. : The type of steering should be chosen when the
vehicle is at a halt.
- Set the lever to position "A" (fig.17/C) to select
4 WHEELSTEERING.
- Set the lever to position "B" (fig.17/C) to select
2 WHEELSTEERING (FRONT).
- Set the lever to position "C" (fig.17/C) to select
DIAGONAL MOVEMENT.
- ATTENTION:
Proceed as follows, to align the wheels correctly:
1 - Set the lever to pos. "A" or "C".
2 - Straighten the rear wheels.
3 - Set the lever to pos. "B".
4 - Straighten the front wheels.
5 - Set the lever to pos. "A" and block
it with the appropriate safety lock.
D/1
MAINTENANCE and ADJUSTMENTS
D
D/2
Mod. DUMPER 4200 Maintenance - Adjustments
- ATTENTION:
the floor of the cab is the only part of the vehicle on those that one
can step. It is forbiden to go up on others parts of the machine. In
case of necessity, use a stairway with characteristic capable. The
i nspecti ons must be made wi th the engi ne not operati ng i n
accordance with the prescription indicated in the present manual.
- WARNING:
maintenance and repairing operations must be carried out in
authorised repair centres by qualified personnel.
The operator can only carry out the following checks:
liquid level check, air filter cleaning, tyre pressure check.
These operations must be carried out in the respect of the
safety regulations described in the present handbook.
The knurled plates and the floor of the cab are the only parts
of the vehicle on those that one can step. Use a stairway
(with characteristic capable) for the maintenance parts that
are not reached from the floor.
D/3
Period in hours
DESCRIPTION
1
0
Transmission shafts
Pedal pins
Drivers seat rotation pivot
Consult the engine handbook
Check hydraulic oil level
Replace oil in the hyrdraulic circuit
Replace or clean filters for hydraulic oil tank
Replace outer filters for hydraulic oil
Check for leaks on hydraulic circuit piping
Check battery electrolyte level
Check oil level in differential sump
Check oil level in epicycloidal reduction gear
Replace oil in differential sump
Replace oil in epicycloidal reduction gear
Grease differential axles
Tighten wheel nuts
Check gear oil level
Replace gear oil
Check tyre pressure
Check all nuts and bolts are tight
Adjust parking brake
Check brake oil level
Replace brake oil
ENGINE
GROUP
FUELLING SYSTEM
HYDRAULIC CIRCUIT
AND TRANSMISSION
ELECTRIC CIRCUIT
DIFFERENTIAL AXLES
AND GEAR-BOX
VARIOUS
GREASING
COOLING SYSTEM
X
X
X
5
0
1
0
0
2
5
0
5
0
0
1
0
0
0
2
0
0
0
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
X
SCHEDULE FOR MAINTENANCE AND ADJUSTMENTS
The operations marked with an X must be carried out by your DIECI dealer.
D/4
OIL COMPARISON TABLE
HJDRUS H.I.46
AGIP
CHEVRON
ESSO
IP
MOBIL
ROLOIL
TEXACO
TOTAL
SHELL
Q8
SUPER
GREASE G2
GR
MU/EP2
DURALITH
EP2
BEACON
EP2
ATHESIA EP
GREASE2
MOBILUX 2
LITEX
EP/2
MULTIFAK
EP2
MULTIS
EP2
SUPER
GREASE G2
RUBIA XT
URSA SUPER TD
DOLOMITI SUPER
HD TURBO 15W40
RIMULDA D
T700 SAE 15W40
DELVAC SUPER
1300
TAURUS TURBO
15W40
ESSOLUBE XT 201
DELO 450 15W40
SIGMA TURBO ARNICA/46
EP HYDRAULIC 46
INVAROL EP46
LI/46
HJDRO NV46
HAENDEL 46
TELLUS T46
EQUIVIS ZS/46
RANDO HD Z 46
DEXRON FLUID 2
DEXRON 2 EXTRA
DEXRON 2
ATF DEXRON 2
HIDROMATIC DEX
ATF 220
AUTO 14
ATF DEXRON 2
DEXRON 2
DEXRON 2
ANTIFREEZER
PERMANENT
ANTIFREEZER
SIGIL GREEN
ROL FLUID
ANTIFREEZER
ANTIFREEZER
ANTIFREEZER
ANTIFREEZER
ANTIFREEZER
AXA1459
S
A
E
8
5
W
9
0

(
A
P
I

G
L
5
-
M
I
L
2
1
0
5
-
B
)
YOU ARE NOT
ALLOWED TO
UTILIZE SYNTETIC OIL
UTILIZE ONLY
OIL MOBIL DTE-15-M
EQUAL TO HW-46 MOBIL
BRAKE FLUID COOLING FLUID AXLES AND
GEARBOX OIL
ENGINE OIL HYDRAULIC OIL GREASE
- ATTENTION:
RUNNING IN
The operations indicated below must be carried out only once when the indicated time period has elapsed after the new
vehicle has been put into service. After this adhere to the intervals specified in the general maintenance schedule.
After 10 hours of work:
1 - Check for leaks and eliminate.
2 - Check and tighten all hydraulic connections and nuts and bolts.
1 - Change engine oil.
2 - Change engine oil filter cartridge.
3 - Change fuel filter cartridge.
1 - Change hydraulic oil.
2 - Change filter cartridge on hydraulic circuit.
D/5
1
(fig.1/D)
SAFETY REGULATIONS DURING MAINTENANCE
- ATTENTION: When changing the oil, certain basic
rules for personal hygiene should be respected.
Before changing the oil, apply a suitable protective hand
cream. Wear protective clothing, overalls, gloves in PVC,
etc. Once the oi l has been changed, wash away any
contact with the dirty oil. Any clothing dirtied by the oil
should be removed and washed. Prolonged contact with
oil, can be harmful to your health, for this reason it is
important that the instructions given above are followed.
Vehicle maintenance
Keep hands, tools and clothing well away from all moving
parts. Do not touch the pipe and exhaust manifold which
could be hot and could cause burns.
Do not allow anyone who is not expert to get too close to
the vehicle.
Do not work underneath the vehicle with a jack as your
onl y means of support. Pl ace some tri pods under the
vehicle as a safety measure.
MAINTENANCE AND ADJUSTMENTS
Preliminary service inspection
Once your new DIECI VEHICLE has completed 50 hours
work, the instructions given in the chapter GUARANTEE
should be carefully followed.
Hour Counter
(fig.1/D Pos.1)
The engi ne hour counter shows how many hours the
vehicle has worked. The first figure on the right, a black fi-
gure on a white background, indicates tenths of an hour.
The other figures are white on a black background. Use
the counter to ensure maintenance is carried out at the
correct intervals.
Routine maintenance
This chapter provides complete details on the correct proce-
dure to be followed in order to maintain the vehicle in perfect
working order. This chapter also gives information as to
how to carry out the various adjustments necessary to keep
the vehicle tuned. The vehicle must receive regular routine
maintenance in order to give the best results.
It is recommended that all services are carried out as
prescribed in the service schedule recommended by DIECI.
Remember that it is the responsibility of the owner and/or
user to keep the machine in safe working conditions and fit
for driving on the road.
Maintenance should be carried out at the intervals indicated
in the table "pag.D3" using only high quality lubricants.
Maintenance is best carried out indoors and at the end of
a working day so that all oils are hot and can be easily
drained off.
Before starting any maintenance work whatsoever, switch
off the engine, remove the key from the ignition, position
wedges under the wheels and appropriate locks on the
hydraulic cylinders.
Before using a greasing gun, clean the pipes.
Before removing the draining and fuelling caps, clean the
surrounding area.
Always use a clean container to collect used oil and fuel.
Protecting the environment
It is illegal to pollute sewers, culverts or the soil. Use only
authori sed col l ecti on centres, i ncl udi ng the areas
desi gnated by the l ocal authori ti es or workshops
equi pped wi th the necessary tool s for the di sposal of
used oi l s. If i n doubt, contact your l ocal authori ty for
relevant instructions.
D/6
We advise you to carefully read the information
contai ned i n the i nstructi on manual and to
observe it. In this way, accidents can be avoided,
the constructors guarantee will be valid and the
engine will always be efficient and ready for use.
ENGINE
CONSULT THE CONSTRUCTORS
INTRUCTION AND MAINTENANCE MANUAL
ALWAYS ATTACHED TO THE MACHINE.
D/7
ATTENTION - IMPORTANT
Before you start to service the ENGINE, block
the engine bay hood with the dedicated safety
l ever, as i l l ust rat ed i n t he phot o bel ow.
D/8
(fig.4/D)
CONTROL (INCHING) OF HYDROSTATIC ENGINE
(fig.3/D)
Adjusting the INCHING pedal (left pedal)
(fig.3/D Pos.1)
Thi s pedal does not need adj usti ng, because i t i s
connected directly to the INCHING valve (fig.3/D Pos.1)
which hydraulically controls the functions and movements
of the hydraulic engine.
BRAKES
(fig.2/D Pos.2)
- ATTENTION:
If the pedal can be pushed down too far or seems too elastic,
contact your DIECI dealer to have this fault corrected.
- ATTENTION:
Hydraulic brakes do not need adjusting.
Brake fluid
(fig.4/D)
Consult the Summary Table at the start of the chapter to
know how often this should be done (pag. D/3)
- ATTENTION: it is essential that the following safety
precauti ons regardi ng the brake fl ui d are stri ctl y
observed:
Always keep the fluid in its original container.
Keep it out of childrens reach.
Do not mix it with other fluids or oils.
Keep the container tightly sealed.
Avoid any contact with skin or eyes.
Wear appropriate protective clothing and gloves.
If any fluid should get into contact your eyes, rinse them
immediately with plenty of water and consult a doctor.
If any fluid should get onto your skin, wash the area
carefully, take off any contaminated clothing, and if the
skin seems dry, apply a moisturising cream.
If any fluid is swallowed, consult a doctor. Show him
the label or the container.
Only use the brake fluid recommended by DIECI
(See pag.D4 oil comparison table).
To top up the brake fluid in the tank (located under the
seat) (fig.4/D Pos.1), unscrew the cap from the tank and
make sure it is full.
(fig.2/D)
1
(fig.3/D)
2
1
1
D/9
Piping and brake fluid
(fig.5/D)
Change the brake fluid and check the piping.
know how often this should be done(pag. D/3).
- ATTENTION:
Check the condition of all brake pipes regularly, including
flexible pipes. Contact your DIECI dealer to have any
damaged, corroded or worn pipes replaced.
- ATTENTION:
Always use the recommended type of oil, as indicated in
the lubrication table (See pag.D4 oil comparison table).
- ATTENTION:
Try the vehicle out on the road every time you change the
brake fluid.
(fig.5/D)
D/10
(fig.6/D)
(fig.7/D)
1
2
1
4
3
3
TRANSMISSIONI AND HYDRAULIC OIL
Hydraulic oil level
(fig.6/D Pos.1)
Routi ne mai ntenance shoul d be carri ed out at the
prescribed intervals (pag.D/3).
For normal use of the machine, the oil level should be
kept visible in the appropriate transparent indicator on the
hydraulic oil tank.
1. Park the vehicle on a level surface.
2. Lower the dumper and switch the engine off.
3. Check the oil level on the transparent indicator.
4. If necessary, remove the cap from the tank (fig.7/D
Pos.1) and top up with oil until the correct level has
been reached (fig.6/D Pos.1).
Changing the oil and filters
(fig.7/D)
know how often this should be done (pag.D/4)
Changing the oil suction filter on the hydrualic circuit.
1. Park the machine on flat ground and lower the dumper.
2. Switch off the engine and remove the ignition key.
3. Place a container under the drain cock
(located under the tank).
4. Remove the intake and drain plug to drain the oil away
(fig.7/D Pos.1 and 4).
5. Unscrew the bolts from the tank covering plate
(fig.7/D Pos.2)
6. Unscrew the filters (fig.7/D Pos.3) located inside the
tank using an adjustable screw spanner.
7. Mount the new filters tightening them with the spanner.
8. Replace the drain plug and cap. Then refill the tank
through the refuelling opening (fig.7/D Pos.1).
9. Make sure it is level via the dedicated instrument (fig.6/D
Pos.1) after having started the engine and operated all
the hydraulic controls to discharge any air bubbles.
D/11
(fig.8/D)
1
2
FILTERS FOR HYDRAULIC AND HYDROSTATIC
CIRCUIT OIL
Hydraulic oil suction filters
(SEE MANUAL)
Consult the Summary Table of MANUAL
Changing the suction filters for the hydraulic circuit oil
(SEE MANUAL)
Changing the oil filter/s on the hydrostatic circuit
Oil filters on the hydrostatic circuit (fig.8/D)
1. Pl ace a contai ner under the fi l ter to col l ect the oi l
pouring out.
2. Close the sluices (red in colour) located near the filter
(fig.8/D Pos.1).
3. Remove the filter cartridge (fig.8/D Pos.2) using a
ribbon spanner or similar tool.
4. Clean the filter fitting making sure the old sealing ring
is removed. Grease the new sealing ring with a few
drops of oil.
5. Mount the new cartridge and tighten it only by hand.
DO NOT use a spanner.
6. - ATTENTION: open the sluices.
7. Run the engine and check for any leaks.
Recheck the oil level and top it up if necessary.
D/12
GEARBOX AND DIFFERENTIAL AXLES
N.B. THE ILLUSTRATIONS PROVIDED ARE ONLY AN
INDICATION AND MAY NOT CORRESPOND TO THE
VEHICLE IN YOUR POSSESSION.
Consult the Summary Table at the start of this chapter
to know how often this should be done (pag. D/3)
Gearbox:
Changing the oil (fig.9 /D)
1. With the vehicle on a level surface, place a container
under the gearbox and then remove the drain plug
(Pos.2) and the oil level cap (Pos.1).
2. Leave the oil to drain away completely.
3. Replace the drain plug and tighten it securely.
4. Refill with the correct type of oil through the opening
(Pos.1) until it reaches the right level.
Differential axle:
Changing the oil (fig.10/D)
1. With the vehicle on a level surface, place a container
under the plug on the differential axle and then remove
the drain plug (Pos.2) and the oil level cap (Pos.1).
2. Leave the oil to drain away completely.
3. Replace the drain plug and tighten it securely.
4. Refill with the correct type of oil through the opening
(Pos.1) until it reaches the right level.
Epicycloidal reduction gear:
Changing the oil (fig.11/D)
1. Turn the wheel hub so that the oil plug is in the lower
position and drain off the oil into a container (Pos.3).
2. Turn the hub so that the oil plug is in the upper position
and add the recommended type of oil (Pos.1).
3. To check if enough oil has been added, simply turn
the wheel hub unti l the oi l pl ug i s i n the mi ddl e
position (Pos.2).
4. The above procedure should be repeated for all four
reduction gear assemblies.
DRIVE SHAFTS
(fig.12/D)
know how often this should be done (pag.D/3).
Lubricate the parts indicated until the grease overflows.
- ATTENTION: Make sure all nuts and bolts have
been adequately tightened on the shaft coupling flanges.
(fig.12/D)
2
3
(fig.9/D)
(fig.10/D)
(fig.11/D)
1
2
3
2
1
1
2
D/13
(fig.13/D) Inflation cage
TYRES
Check tyre pressure every 100 hours and every two
weeks.
Check and adjust tyre pressure and make sure that the
tread and sides are not damaged. Pressure should be
checked when the tyres are cold.
1. Keep all oils, grease and corrosive liquids well away
from the tyres to prevent any damage to the rubber.
2. Tyres which have any cuts or are excessively worn
should be replaced immediately.
PRESSURE
- Tyre pressure must be kept at the level indicated in
the Table.
- The tyre pressure gi ven corresponds to the
recommendati ons of the manufacturer, and shoul d
therefore be respected as far as possible.
- Check the size of the tyres installed and the ply number
to ensure they are inflated to the correct pressure.
SPECIFICATIONS
Model Tyres Bar
16/(70)-20 14 PR 4,5 Bar
To ensure maximum efficiency do not use tyres with more
than 80% consumed.
- ATTENTION:
When inflating the tyres for the first time, make sure all
persons not involved stay well away from the area and
use adequate protection (fig.13/D).
Inflate the tyres to the pressure specified.
Do not inflate beyond the levels indicated in the table.
- ATTENTION:
Always remain to one side of the tyres when checking the
tyres on the vehicle and inflating them to the correct level.
TIGHTENING WHEEL NUTS
- ATTENTION:
When ti ghteni ng the nuts on the wheel s, the torque
should correspond to the following table:
WHEEL STUD 18 kgm 50
WHEEL STUD 22 kgm 60
ATTENTION:
Always tighten the nuts positioned opposite each other
(and not consecutively)
D/14
BATTERY
Taking the battery out
The vehicle is equipped with a battery located behind the
hydraulic oil tank (fig.14/D Pos.1).
Prima di rimuovere la batteria scollegarla tramite lappo-
sito interruttore (fig.14/D Pos.2) seguendo le indicazioni
riportate nelladesivo sottostante.
To remove the battery:
1. Open the engine bonnet and lift the lid of the battery
holding box.
2. Disconnect the NEGATIVE wire (earth) from the battery.
3. Disconnect the POSITIVE wire (red) from the battery.
4. Remove the battery from the vehicle.
Battery maintenance
- ATTENTION:
the battery contains sulphuric acid electrolyte, a corrosive
substance which must be handled with due caution.
Irritant for skin and eyes.
Keep it out of childrens reach.
Avoid any contact with skin or eyes.
Wear appropriate protective clothing, gloves and goggles.
If any fl ui d shoul d get i nto your eyes, ri nse them
immediately with plenty of water and consult a doctor.
If any fluid is swallowed, consult a doctor. Show him
the label or the container.
- ATTENTION:
Recharge the battery i n a wel l venti l ated pl ace and
ALWAYS swi tch off the el ectri ci ty suppl y before
disconnecting the clamps.
- ATTENTION:
Always use a voltmeter or a densimeter to check if the
battery is sufficiently charged. If you need to check the
level of the electrolyte, use a torch, never a naked flame.
- ATTENTION:
Keep well away from sparks, flames and cigarettes.
A naked fl ame near a battery coul d cause an
explosion and personal injury.
DO NOT make any sparks with the wire clamps while
rechargi ng the battery or whi l e starti ng the vehi cl e
engine with an auxiliary battery.
Make sure the caps and vent have been correctl y
mounted and have been firmly tightened.
Check the condi ti on of the battery maki ng sure the
level of electrolyte is sufficient.
Clean the upper part of the battery, make sure the clamps
are firmly mounted and cover them with some vaseline.
(fig.14/D)
1
ON OFF
Low maintenance battery
Duri ng normal use, l ow mai ntenance batteri es do not
need topping up. If there should be any trouble with the
alternator, always check the level of the electrolyte. The
level must be 15 mm above the plates. If it is too low, top
i t up by addi ng di sti l l ed water. If the battery shoul d
accidentally become flat, it is highly recommended that
the battery is recharged in the workshop. It should be
recharged using a maximum 7 A battery charger.
2
D/15
(fig.15/D)
SWIVELLING DRIVERS SEAT
SEAT ROTATION PIVOT
Lubricate the seat rotation pivot as shown (fig.15/D).
D/16
SAFETY STICKERS
Replace any Danger, Attention, Caution and Instructzions
stickers which are illegible or missing. If any stickers are lost
or damaged, spare stickers are available from your local
DIECI dealer.
Cleaning your vehicle
- Use water to soften up any dirt stuck to the surface. If
you use a pressurised water jet, make sure you do not
wet any electrical components such as the alternator
and the starting motor.
- To touch up any small marks on the body work, ask
your DIECI dealer for tins of paint for this purpose.
- Make sure all safety stickers are present. Replace any
stickers which have been lost or removed while cleaning.
Cleaning the cab
- When the soft upholstery gets dirty, rub it clean. Dip a
cloth into hot water and detergent and squeeze it as
dry as possible.
- The drivers seat and the floor should be cleaned with
a vacuum cleaner and stiff brush. If necessary, use a
damp cloth to remove any stubborn stains.
- Do not use jets of water inside the cab.
- Cl ean the seat-bel ts wi th a sponge di pped i n hot
soapy water and simply leave them to dry.
- The fabric seats should be cleaned with a stiff brush
or vacuum cleaner. Plastic seats should be cleaned
with a damp cloth.
D/17
STORING THE VEHICLE
If the vehicle has to be left in the garage for any length
of time, the following precautions should be taken to
safeguard your vehicle:
1. Clean the vehicle.
2. Lubricate all the oilers.
3. Drain the oil from the engine and replace it with new oil.
4. Clean the fuel system and change the filter cartridges.
5. Remove the battery and store it somewhere warm and
dry. Recharge it periodically.
6. Raise the vehicle onto tripods to take the weight off the tyres.
7. Drain the coolant from the radiator and the cylinder
block and refill them with a solution of antifreeze and
water as instructed previously.
8. Cover the exhaust opening.
9. Cover the exposed rods on the hydraulic cylinders with
a fine layer of grease.
Preparing the vehicle after storage:
1. Inflate the tyres to the correct pressure.
2. Remove the tripods from the axles.
3. Fill the fuel tank.
4. Check the level of the various oils.
5. Check the level of the various oils.
6. Put in a fully charged battery.
7. Remove the cover from the exhaust pipe.
8. Switch on the engine and make sure all controls are
working properly.
9. Leave the engine running for a few minutes.
10. Make sure the brakes are working properly.
D/18
(fig.16/D)
1
Fuel for low temperatures
If the engine needs to be used at temperatures which fall
below 0C, special winter fuels can be used. These fuels
have a lower degree of viscosity and restrict the formation
of paraffin in the fuel. The formation of paraffin prevents
the fuel from passing through the filter.
USING AND STORING FUEL
Diesel
Before handling fuel, filling the tank, etc., the following
rules should be complied with:
Never add different types of fuel, such as petrol, alcohol,
to the diesel.
. It is forbidden to refuel with the engine switched on.
Clean the area around the fuel cap. Refill the fuel tank at the
end of every day to reduce condensation during the halt.
Never leave the fuel cap off.
Keep the fuel pump gun under control, while filling the tank.
. DO NOT SMOKE WHILE CARRYING OUT THE JOBS
MENTIONED ABOVE.
Do not fill the tank right up. Leave room for the fuel to
expand and immediately clean any spillage.
If you should lose the original cap, replace it with an
original spare. Not any cap will fit.
Fuel tank opening
(fig.16/D Pos.1)
Turn the cap anticlockwise to remove it.
Specifications for recommended fuel
To ensure good performance, use a high quality fuel.
The specifications of the recommended fuel are given
here below.
Cetane number 45 minimum.
Viscosity 2/4,5 centistokes at 40C.
Density 0,8201860 kg/litre at 15C
Sulphur 0,20% in weight, maximum.
Distillation 85% at 350C.
Cetane number
The cetane number: measures the ignition properties.
Fuel with a lower cetane number might make it difficult to
start up the engine cold and could effect combustion.
Viscosity
Viscosity is the resistance to flow; if the degree of viscosity is
beyond the limit, it might effect the engine performance.
Density
A lower density reduces the engine power, higher density
increases the engine power and the smokiness of the
exhaust fumes.
Sulphur
A high sulphur level wears out the engine and creates
pollution.
Distillation
Distillation indicates the mixture of different hydrocarbons
in the fuel. A high proportion of light hydrocarbons might
effect the type of combustion.
D/19
(fig.17/D)
(fig.18/D)
CLEANING AND STORING DIESEL FUEL
It is essential that the fuel is kept clean. The advice given
here bel ow wi l l hel p to prevent al terati ons to the fuel
specifications.
1. Never use zinc containers.
2. Never use cloths which might leave deposits, to clean
the i nsi de of the contai ners or components of the
fuelling system.
3. The capaci ty of the ci stern must ensure that the
intervals between one refuelling and the next are not
too long. A capacity of 3000 litres is sufficient for an
average sized company.
4. The storage cistern (fig.17/D) should be covered and
pl aced on supports whi ch are suffi ci entl y hi gh to
exploit the force of gravity when refuelling the vehicle.
A bathtub for the fuel collecting has to be positioned
below the storage cistern. It should also be equipped
wi th an openi ng bi g enough to al l ow someone to
access the cistern for cleaning.
5. The delivery tap must be bigger at the bottom in order to
hold back any deposits; it should also be equipped with
a removable filter. The cistern should be tilted 40 mm per
metre towards the plug to drain off the deposits.
6. Fuel barrels (fig.18/D) must be stored under cover to
prevent water from seeping in. The barrels should
also be tilted slightly, so that any water will run to the
upper rim. The fuel barrels should not be stored for
too long before being used.
7. If the barrels are kept in the open, the cap must be
tightly closed to prevent water from seeping in.
8. After refilling the cistern or the barrels, it is advisable to
leave the fuel to stand for at least two hours so that any
water or impurities can deposit before the fuel is used.
D/20
categories of fine pitch nuts and bolts
M
S
mm mm mm mm
2
S
33068. 5
30643. 4
51627. 0
47840. 8
55294. 6
51373. 0
74319. 8
68869. 5
78751. 3
73133. 5
106683.7
99042. 5
143711.8
133608.7
173668.0
161161.9
187026.1
174074.5
221177.8
205491.0
236637.0
220451.9
274120.1
254927.0
290804.3
271119.8
332490.0
309464.8
36. 70
45. 65
71. 30
88. 67
74. 67
93. 84
120. 94
150. 29
125. 74
157. 63
199. 27
249. 49
303. 02
381. 57
418. 59
523. 20
439. 34
555. 77
586. 32
736. 33
612. 82
778. 10
799. 48
1008. 27
830. 33
1057. 75
1041. 40
1317. 38
30. 58
38. 04
59. 42
73. 89
62. 23
78. 20
100. 78
125. 24
104. 78
131. 36
166. 06
207. 91
252. 51
317. 98
348. 83
436. 00
366. 12
463. 15
488. 60
613. 61
510. 68
648. 42
666. 23
840. 22
691. 94
881. 46
867. 83
1097. 82
27557. 1
25536. 2
43022. 5
39867. 3
46078. 8
42810. 8
61933. 2
57391. 3
65626. 1
60944. 6
88903. 1
82535. 4
119759.8
111340.6
144723.3
134301.6
155855.1
145062.1
184314.8
171242.5
197197.5
183709.9
228433.4
212439.1
242337.0
225933.2
277075.0
257887.3
21. 75
27. 05
42. 25
52. 55
44. 25
55. 61
71. 67
89. 06
74. 51
93. 41
118. 09
147. 85
179. 56
226. 12
248. 06
310. 05
260. 35
329. 35
347. 45
436. 34
363. 15
461. 10
473. 76
597. 49
492. 05
626. 82
617. 12
780. 67
19596. 1
18159. 1
30593. 8
28350. 1
32767. 2
30443. 3
44041. 4
40811. 6
46667. 4
43338. 4
63220. 0
58691. 9
85162. 5
79175. 5
102914.4
95503. 3
110830.3
103155.2
131068.3
121772.4
140229.3
130638.1
162441.5
151067.8
172328.5
160663.6
197031.1
183386.5
16. 31
20. 29
31. 69
39. 41
33. 19
41. 70
53. 75
66. 79
55. 88
70. 06
88. 57
110. 89
134. 67
169. 59
186. 04
232. 53
195. 26
247. 01
260. 59
327. 26
272. 36
345. 82
355. 32
448. 12
369. 04
470. 11
462. 84
585. 50
14697. 1
13619. 3
22945. 3
21262. 6
24575. 4
22832. 5
33031. 0
30608. 7
35000. 6
32503. 8
47415. 0
44018. 9
63871. 9
59381. 6
77185. 8
71627. 5
83112. 7
77366. 4
98301. 2
91329. 3
105172.0
97978. 6
121831.2
113300.9
129246.4
120497.7
147773.4
137539.9
13.59
16. 91
26. 41
32. 84
27. 66
34. 75
44. 79
55. 66
46. 57
58. 38
73. 80
92. 40
112. 23
141. 32
155. 03
193. 78
162. 72
205. 84
217. 16
272. 71
226. 97
288. 19
296. 10
373. 43
307. 53
391. 76
385. 70
487. 92
12247. 6
11349. 4
19121. 1
17718. 8
20479. 5
19027. 0
27525. 9
25507. 2
29167. 1
27086. 5
39512. 5
36682. 4
53226. 6
49484. 7
64321. 5
59689. 6
69268. 9
64472. 0
81917. 7
76107. 8
87643. 3
81648. 8
101526. 0
94417. 4
107705. 3
100414. 7
123144. 5
114616. 6
10. 87
13. 53
21. 13
26. 27
22. 12
27. 80
35. 83
44. 53
37. 26
46. 70
59. 04
73. 92
89. 78
113. 06
124. 03
155. 02
130. 17
164. 67
173. 72
218. 17
181. 58
230. 55
236. 88
298. 75
246. 02
313. 41
308. 56
390. 33
9798. 1
9079. 5
15296. 9
14175. 0
16383. 6
15221. 6
22020. 7
20405. 8
23333. 7
21669. 2
31610. 0
29345. 9
42581. 3
39587. 8
51457. 2
47751. 7
55415. 1
51577. 6
65534. 1
60886. 2
70114. 7
65319. 1
81220. 8
75533. 9
86164. 2
80331. 8
98515. 6
91693. 3
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
0.10
0.14
M8
M10
M10
M12
M12
M14
M16
M18
M18
M20
M20
M22
M22
M24
4.8 5.8 6.8 8.8 10.9 12.9
torque
Nm
preload
N
PRELOAD AND TORQUE TABLE
FOR CLASS 1 NUTS AND BOLTS
torque
Nm
preload
N
torque
Nm
preload
N
torque
Nm
preload
N
torque
Nm
preload
N
torque
Nm
preload
N
r
e
s
i
s
t
a
n
t
s
e
c
t
i
o
n
f
r
i
c
t
i
o
n
c
o
e
f
f
i
c
e
n
t
f
i
n
e

p
i
t
c
h
D/21
16452.2
15184.4
24079.1
22273.6
30196.5
27896.5
48075.3
44439.9
70087.3
64813.5
95816.0
88631.5
132442.2
122729.3
160424.1
148453.2
206678.2
191521.5
257530.0
238922.5
297784.4
275946.1
14. 30
17. 51
23. 52
29. 04
34. 44
42. 31
67. 87
83. 56
116. 20
143. 17
184. 84
228. 03
287. 36
357. 09
396. 49
489. 92
560. 54
696. 56
766. 85
957. 80
969. 15
1204. 33
11. 92
14. 59
19. 60
24. 20
28. 70
35. 26
56. 56
69. 64
96. 83
119. 31
154. 03
190. 02
239. 47
297. 58
330. 41
402. 26
467. 11
580. 47
639. 05
798. 16
807. 63
1003. 61
13710.1
12653.7
20065.9
18561.4
25163.7
23247.0
40062.7
37033.3
58406.1
54011.2
79846.6
73859.6
110368.5
102274.4
133686.7
123711.0
172231.9
159601.2
214608.3
199102.1
248153.7
229955.1
8. 47
10. 37
13. 94
17. 21
20. 41
25. 07
40. 22
49. 52
68. 86
84. 84
109. 53
135. 13
170. 29
211. 61
234. 96
290. 32
332. 17
412. 78
454. 43
567. 58
574. 31
713. 68
9749. 4
8998. 2
14269. 1
13199. 2
17894. 2
16531. 2
28489. 0
26334. 8
41533. 2
38408. 0
56779. 8
52522. 4
78484. 3
72728. 5
95066. 1
87972. 3
122476.0
113494.2
152610.4
141583.7
176464.9
163523.6
6. 35
7. 78
10. 45
12. 90
15. 30
18. 80
30. 16
31. 14
51. 64
63. 63
82. 15
101. 34
127. 72
158. 71
176. 22
217. 74
249. 13
309. 58
340. 82
425. 69
430. 73
535. 26
7312.1
6748.6
10701.8
9899.4
13420.7
12398.4
21366.8
19751.1
31149.9
28806.0
42584.9
39391.8
58863.2
54546.3
71299.6
65979.2
91857.0
85120.6
114457.8
106187.8
132348.6
122642.7
5. 30
6. 48
8. 71
10. 76
12. 75
15. 67
25. 14
30. 95
43. 03
53. 03
68. 46
84. 45
106. 43
132. 26
146. 85
181. 45
207. 61
257. 98
284. 02
352. 74
358. 94
446. 05
4. 24
5. 19
6. 97
8. 60
10. 20
12. 54
20. 11
24. 76
34. 43
42. 42
54. 77
67. 56
85. 14
105. 80
117. 48
145. 16
166. 08
206. 39
227. 22
283. 79
287. 16
356. 84
4874.7
4499.1
7134.5
6599.6
8947.1
8265.6
14244.5
13167.4
20766.6
19204.0
28389.9
26261.2
39242.1
36364.2
47533.0
43986.1
61238.0
56747.1
76305.2
70791.9
88232.4
81761.8
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
0. 10
0. 14
6093.4
5623.9
8918.2
8249.5
11183.9
10332.0
17805.6
16459.2
25958.3
24005.0
35487.4
32826.5
49052.7
45455.3
59416.3
54982.7
76547.5
70933.9
95381.5
88489.8
110290.5
102202.2
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
categories of wide pitch nuts and bolts
M
S
mm mm mm mm
2
S
4.8 5.8 6.8 8.8 10.9 12.9
5 10 1. 00 20,10
- 11 1. 00 28,90
6 13 1. 25 36.60
8 16 1. 50 58.00
10 18 1. 75 84.30
12 21 2. 00 115.00
14 24 2. 00 157.00
14 27 2. 50 192.00
17 30 2. 50 245.00
17 34 2. 50 303.00
19 36 3. 00 353.00
PRELOAD AND TORQUE TABLE
FOR CLASS 2 NUTS AND BOLTS
torque
Nm
preload
N
torque
Nm
preload
N
torque
Nm
preload
N
torque
Nm
preload
N
torque
Nm
preload
N
torque
Nm
preload
N
r
e
s
i
s
t
a
n
t
s
e
c
t
i
o
n
f
r
i
c
t
i
o
n
c
o
e
f
f
i
c
e
n
t
w
i
d
e

p
i
t
c
h
D/22
60 oval insert - BSP thread
THREAD
N.m
1/18-28
12-14
TORQUE TABLE FOR HYDRAULIC FITTINGS
1/4-19
14-16
3/8-19
25-28
1/2-14
45-60
5/8-14
55-70
3/4-14
90-110
1-11
120-140
11/2-11
200-245
11/4-11
170-190
60 oval insert - METRICO thread
THREAD
N.m
10x1
12-14
12x1,5
13-15
14x1,5
15-18
16x1,5
25-28
18x1,5
27-30
22x1,5
50-60
26x1,5
60-75
30x1,5
110-130
28x1,5
80-100
SERIES / RANGE L
THREAD
N.m
12x1,5
13-15
14x1,5
15-18
16x1,5
25-28
18x1,5
27-30
22x1,5
50-60
26x1,5
30-75
36x1,5
120-140
30x2
85-105
45x1,5
170-190
52x1,5
190-230
SERIES / RANGE S
THREAD
N.m
14x1,5
15-18
16x1,5
25-28
18x1,5
27-30
20x1,5
43-54
22x1,5
50-62
30x2
90-110
24x1,5
60-75
36x2
125-145
42x2
170-190
52x2
200-245
D/23
TROUBLE SHOOTING
- ATTENTION: Only authorised staff should intervene
on the vehicle to eliminate any trouble or breakdown.
Make sure "User Instructions" and "Safety Regulations"
have been read and clearly understood before attempting
any repair work on the vehicle.
This symbol: " " means that the troubl e can
NOT be remedied without the assistance of an authorised
DIECI Service workshop.
GROUP
TROUBLE PROBABLE CAUSE REMEDY
Hydraulic oil suction filter is
clogged
Remove the oi l fi l ter and
replace it
Hydrostati c transmi ssi on
damaged
Repai r or repl ace the
transmission
HYDRAULIC
SYSTEM
Diesel engine malfunction
Consul t the engi ne User
Instructions and Maintenance
handbook
The vehicle is losing speed
GROUP TROUBLE PROBABLE CAUSE REMEDY
Direction lever is engaged Position the lever to neutral
No fuel Fill up the tank
Batterys flat
Recharge the battery
or replace it
Fuse has burnt out Change the fuse
Others
Consul t the engi ne User
Instructions and Maintenance
manual
Will not start ENGINE
D/24
GROUP
Direction lever in neutral
Position the lever to one
of the directions
Slow-fast lever in neutral Put into gear
The vehi cl e doesn t
move i n any di recti on
HYDROSTATIC
TRANSMISSION
Parki ng brake l ever and/or
working brake on
Release the lever/s
Hydrostati c transmi ssi on
damaged
Repai r or repl ace the
transmission
Electric circuit damaged Check the circuit
GROUP
No oil in the brake oil tank Drain the circuit or top up
the tank
Brake pump damaged
Brake pads worn Change the brake pads
Repair or replace
The vehi cl e doesn t
brake
BRAKES
GROUP
The wheel s are not
correctly aligned
Realign them
Wrong steering mode selected
Reposition the lever
for different steering mode
Control distributor damaged
Repair or replace the
distributor
Oi l l eaki ng from hydraul i c
steering cylinders
Replace the gaskets
The vehi cl e moves
diagonally / the wheels
are not aligned
STEERING
Unsuitable brake fluid
in differential sump circuit
Consult the oil
comparison table
Fluid leaking from the circuit Check for leaks
D/25
NOTES
D/26
NOTES
E/1
ELECTRIC CIRCUIT DIAGRAMS
E
E/2
Mod. DUMPER 4200
E/3
KEY OF STANDARD SYSTEM DWG. NO. E25800-028F
NAME DESCRIPTION SHEET
1
1
4
3
3
2
5
5
5
5
5
5
4
2
2
1
1
1
1
5
5
3
3
4
3
3
4
1
5
5
5
3
4
3
3
3
3
5
5
3
5
1
1
1
1
1
2
4
5
1
1
2
5
1
3
3
3
2
2
2
5
1
1
1
A49 PREHEATING CONTROL UNIT
B1 BATTERY
B5 INCLINOMETER SENSOR
B6 HORN
B7 STOP MICROSWITCH
B9 CLUTCH MICROSWITCH
B10 SEAT MICROSWITCH
B11 POWER STEERING LEVER MICROSWITCH
B14 HANDBRAKE 2 MICROSWITCH
B17 HYDRAULIC OIL FILTER CLOGGING PRESSURE SWITCH
B20 HYDRAULIC OIL FILTER CLOGGING PRESSURE SWITCH
B23 DIESEL FLOAT
B28 FIFTH WHEEL ROTATION PRESSURE SWITCH
B30 MECHANICAL GEAR LIMIT SWITCH
B33 FAST GEAR ENGAGED PRESSURE SWITCH
B38 WATER THERMISTOR
B40 ENGINE OIL PRESSURE
B41 WATER THERMO-CONTACT
B42 FILTER THERMISTOR
B53 HANDBRAKE 1 MICROSWITCH
B97 BRAKE OIL ACCUMULATION PRESSURE SWITCH
E1 FRONT RH LIGHT
E2 FRONT LH LIGHT
E3 LAMP
E22 REAR RH LIGHT
E24 REAR LH LIGHT
E95 FLASHING BEACON
F1 ENGINE STOP FUSE
F2 POSITIVE +15 FUSE
F3 NEG.BRAKE POWER SUPPLY + HANDBRAKE MICROSWITCH + SEAT MICROSWITCH FUSE
F4 HORN POSITIVE FUSE
F5 +30 WARNING FUSE
F6 +15/54 FLASHING BEACON FUSE
F7 SIDE LIGHTS FUSE
F8 SIDE LIGHTS + SIDE LIGHTS LED FUSE
F9 DIMMERS FUSE
F10 FULL BEAM FUSE
F11 PUSH BUTTON CONTROL PANEL POSITIVE FUSE
F12 LED LIGHTING + HEATING SWITCH POWER SUPPLY FUSE
F13 +15 WINDSCREEN WASHERS PUMP FUSE
F14 CURRENT SOCKET FUSE
FG1 +30 POWER SUPPLY FUSE
FG2 ALTERNATOR FUSE
FG3 POSITIVE STARTING FUSE
FG4 FILTER PREHEATING RELAY FUSE
G44 ALTERNATOR
H21 REVERSING BUZZER
H60 INCLINOMETER LED
H61 HYDRAULIC OIL CLOGGING LED
H62 HIGH WATER TEMPERATURE
H63 BATTERY LED
H64 DRIVE INVERTED LED
H65 RESERVE LED
H66 LOW ENGINE OIL PRESSURE LED
H67 INDICATORS LED
H68 FULL BEAM LED
H69 LIGHTS LED
H73 1ST MECHANICAL GEAR LED
H74 2ND MECHANICAL GEAR LED
H79 ALARMS BUZZER
H99 BRAKE OIL ACCUMULATION PRESSURE LED
K37 HEATED STARTER RELAY
K45 STARTING RELAY
K46 FILTER PREHEATING RELAY
E/4
Mod. DUMPER 4200
KEY OF STANDARD SYSTEM DWG. NO. E25800-028F
NAME DESCRIPTION SHEET
2
2
2
2
2
3
4
4
1
1
5
1
5
5
2
5
5
5
2
1
3
3
4
3
4
5
5
2
2
5
5
5
2
2
1
5
3
4
2
2
5
5
3
2
3
3
4
5
5
5
2
2
5
2
4
1
1
1
3
5
2
4
4
1
5
K85 MACHINE OFF ALARM RELAY
K86 STARTING SAFETY RELAY
K87 FORWARD GEAR RELAY
K88 REVERSE GEAR RELAY
K89 1ST/2ND MECHANICAL GEAR LED RELAY
K92 FLASHING
M4 FRONT WINDSCREEN WIPERS
M13 REAR WINDSCREEN WIPERS
M43 STARTER MOTOR
P57 HOUR METER
R12 CURRENT SOCKET
R36 FILTER PREHEATING
S54 PUSH BUTTON CONTROL PANEL NO CONTACT
S55 PUSH BUTTON CONTROL PANEL NO CONTACT
S58 FORWARD/REVERSE GEAR SELECTOR
S70 NEGATIVE BRAKE SWITCH
S71 MIX/DISCHARGE BUTTON
S72 SLOW/FAST GEAR ENGAGED SWITCH
S75 1ST/2ND MECHANICAL GEAR BUTTON
S76 STARTER PANEL
S77 LIGHTS SELECTOR
S78 INDICATORS SWITCH
S80 FLASHING BEACON SWITCH
S81 WARNING SWITCH
S82 WINDSCREEN WASHERS PUMP BUTTON
S83 AIR CONDITIONING SWITCH
S84 HEATING SWITCH
Y15 FORWARD GEAR SV
Y16 REVERSE GEAR SV
Y18 DISCHARGE TANK SV
Y19 TANK MIX SV
Y29 NEGATIVE BRAKE SV
Y31 1ST MECHANICAL GEAR SV
Y32 2ND MECHANICAL GEAR SV
Y39 ENGINE STOP SV
Y56 FAST HYDRAULIC GEAR SV
X1 6-WAY CONNECTOR
X13 2-WAY CONNECTOR
X15 2-WAY CONNECTOR
X16 2-WAY CONNECTOR
X18 2-WAY CONNECTOR
X19 2-WAY CONNECTOR
X2 6-WAY CONNECTOR
X21 2-WAY CONNECTOR
X22 4-WAY CONNECTOR
X24 4-WAY CONNECTOR
X25 2-WAY CONNECTOR
X26 3-WAY CONNECTOR
X27 3-WAY CONNECTOR
X29 2-WAY CONNECTOR
X31 2-WAY CONNECTOR
X32 2-WAY CONNECTOR
X34 3-WAY CONNECTOR
X35 21-WAY MARK CONNECTOR
X4 2-WAY CONNECTOR
X46 11-WAY CONNECTOR
X50 9-WAY CONNECTOR
X51 2-WAY DEUTSCH CONNECTOR
X52 18-WAY MIC 70 CONNECTOR
X56 2-WAY CONNECTOR
X90 11-WAY MARK CONNECTOR
X93 12-WAY MIC 70 CONNECTOR
X94 2-WAY CONNECTOR
X96 2-WAY CONNECTOR
X98 6-WAY CONNECTOR
E/5
WIRE COLOURS
A SKY BLUE
B WHITE
C ORANGE
G YELLOW
H GREY
L BLUE
M BROWN
N BLACK
R RED
S PINK
V GREEN
Z VIOLET
NOTE:
WIRES WITH A COMBINATION OF TWO COLOURS ARE MARKED WITH THE FOLLOWING SYMBOLS
INDICATING HOW THE ABOVE COLOURS HAVE BEEN COMBINED
EXAMPLE:
Y/G -> YELLOW/GREEN (HORIZONTAL STRIPES)
Y-G-> YELLOW-GREEN (VERTICAL STRIPES)
E/6
Mod. DUMPER 4200
d e i f i t r e c d i l a V
y l n o y p o c
5
HOUR
METER
PREHEATING
CONTROL UNIT
THERMO-
STARTER
RELAY
E/7
y l n o y p o c
FORWARD/
REVERSE
GEAR SWITCH
E/8
Mod. DUMPER 4200
y l n o y p o c
FLASHING
INDICATOR
SWI TCH
E/9
y l n o y p o c
PRE-ARRAGEMENTS
FORINCLINOMETERSENSOR
ARRANGEMENTS
E/10
Mod. DUMPER 4200
y l n o y p o c
F/1
HYDRAULIC CIRCUITS
F
F/2
Mod. DUMPER 4200
F/3
F/4
Mod. DUMPER 4200
ervizio ssistenza ecnica - Via E. Majorana, 2-4 - 42027 Montecchio Emilia (RE) ITALY
Tel. +39 0522 869611 - Fax . +39 0522 869744 . .
- E-mail:
A T
S A T
www.dieci.com service@dieci.com
S
Via E. Majorana, 2-4
42027 Montecchio Emilia (RE) ITALY
Tel. +39 0522 869611 Fax +39 0522 869744
www.dieci.com - E-mail: info@dieci.com
Hercules
H
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s

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ATTENTION: ALWAYS KEEP A COPY OF THIS MANUAL
ON THE MACHINE AT THE OPERATORS DISPOSAL
M
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