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Abstract
The paper discusses the design and installation of remotely
controlled in-situ gas lift in the horizontal well B-4 BH on the
Norne subsea field. The importance of proper design i.e.;
sizing the valve small enough to avoid high pressure gas from
the gas cap flowing back into the oil zone and large enough to
optimise lift efficiency within the gas processing capacity is
emphasized. Both a numerical and an analytical design
analysis approach are presented. Examples of current and
predicted well performance with and without gas lift
are included.
Introduction
Production and injection on the Norne field has resulted in an
over-pressured gas cap overlying an under-pressured oil
reservoir. This has resulted in the need for artificial lift,
especially with increasing water cut (WC). It has also made insitu gas lift an attractive solution.
This paper discusses the design and installation of
remotely controlled in-situ gas lift in the horizontal well B-4
BH on the Norne subsea field.
Current strategy for Norne includes pressuring up the oil
reservoir. Process facility constraints coupled with expected
reservoir behaviour have dictated a thorough design analysis
of the gas-lift valve. The objective being to find a valve size
small enough to avoid high pressure gas flowing back into the
oil zone and large enough to optimise lift efficiency within the
gas processing capacity of the floating production, storage and
offloading (FPSO) vessel. With the remotely operated flow
control valve in place, the well was cleaned up much faster
than expected for the current reservoir and well conditions
at Norne.
SPE 77660
(0, 20, 40, 60, 80 and 100% opening). Similar systems have
been installed elsewhere with success2.
A quick-look evaluation of the potential for artificial lift
was tested in the numerical full field reservoir simulator by
manipulating the vertical lift performance curves. The results
showed a significant potential for increased oil production rate
by use of artificial lift (Fig. 5). Based on these results it was
decided to proceed with more detailed design analysis of the
remotely controlled in-situ gas lift system for the horizontal
producer, 6608/10-B-4 BH.
Gas Lift Valve Design
There are essentially four choices for the particular mandrel
size of this valve; slot widths of 1/16, 2/16, 3/16, or 4/16.
The valve has two slots (at 180) with a fixed effective height
of 1. The design objective is to find the optimal slot width;
small enough to avoid high pressure gas flowing back into the
oil zone, and large enough to optimise lift performance within
the gas processing capacity of the FPSO. Being a subsea
installation it is costly to retrieve and change the gas lift valve
even if it is wireline retrievable. Therefore, it was important to
choose the correct slot width the first time.
Two design approaches were chosen, one based on nodal
analysis and the other based on numerical simulation.
Nodal Analysis Approach
The nodal analysis approach was chosen to have an
alternative method to the simulation approach and to be able to
investigate well and gas lift performance in more detail for
specific scenarios. The choke valve had to be designed so that
optimum gas lift gas rates could enter the tubing for the
various operating scenarios foreseen.
The gas was to be taken from the Garn formation., which
was expected to have a fairly constant pressure of 280 to 290
bars during the time period of interest (Fig. 3). The producing
formations are Middle and Upper Ile with reservoir pressures
increasing from 245 bars initially to a maximum of 320 bars in
2004. When the Ile reservoir pressure exceeds approximately
300 bars the flowing tubing pressure at gas lift valve depth
becomes too high to allow gas influx from the Garn formation.
At this reservoir pressure the well flows naturally for most
water cuts. Therefore, the nodal analysis approach focused on
the years 2001, 2002 and 2003 only.
A commercial wellbore hydraulics program was used with
input parameters from the planned B-4 BH well and
neighbouring wells. A PI of approximately 220 Sm3/d/bar was
required to match the predicted initial liquid rate of 6000
Sm3/d without gas lift. The gas lift was modeled by choosing
the No friction loss in annulus and fixed depth of injection
options. A series of wellbore hydraulics cases with varying
water cuts and gas lift injection rates were then run for the
predicted conditions in years 2001, 2002 and 2003. The main
reasons for this were:
1. To make sensitivity plots of liquid production rate
vs. gas lift injection rate for various water cuts in
order to find optimum gas lift injection rates
(Fig. 6 - 8).
SPE 77660
2.
2.
3.
Scenario
Liquid
rate
(Sm3/d)
2001
30%WC
P Ile=245 bar
P Garn=290 bar
2002
60% WC
P Ile=270 bar
P Garn=280 bar
2003
85% WC
P Ile=290 bar
P Garn=280 bar
5330
5440
5559
5598
5622
5862
6118
6237
5121
5759
6340
6579
Gas lift
injection
Rate
(kSm3/d)
50
100
200
300
50
100
200
300
50
100
200
300
Delta P
across gas
lift valve
(bar)
73.3
74.0
75.2
75.5
40.3
41.2
42.3
43.2
14.5
19.9
23.1
24.3
Calculated
orifice
diameter
(1/64)
10.2
14.4
20.3
25.0
11.5
16.2
22.8
27.8
14.5
19.0
26.0
31.5
3.
4.
5.
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SPE 77660
3.
4.
5.
6.
Acknowledgement
The authors would like to thank the management of Statoil and
Shlumberger for their support and the partners of the Norne
licence for their permission to publish this paper.
References
1.
2.
SPE 77660
Norne
F1
F2
E4
E3A
29
B4B
B3
E1
E2
F3
F4
D3B
B1
C4
D4
C1
D-
B
B2
C3
B
D1
KILOMETERS
0
C2
NE
SW
Inje cto r
Inje cto r
Inje cto r
G a rn .
Ile /Tof te
Tilje / re
C a 7 k m.
G as
O il
SPE 77660
Se ns iti vi ty Pl ot - No r n e B- 4 BH
P Ile =27 0 BA R
80 00
350
300
Li qu id Ra t e (S m 3 /d )
400
250
200
150
100
50
0
0
5000
10000
70 00
60 00
50 00
W C= 0 %
40 00
W C=3 0%
W C=6 0%
30 00
15000
VLP WC=60%
VLP WC=90%
2 00
400
6 00
S e n s iti vity P lo t - N or n e B -4 B H
P Ile =290 B AR
L iq u id R at e (S m 3 /d
8000
7500
7000
6500
6000
5500
5000
4500
4000
3500
3000
W C= 0 %
W C=6 0%
W C=8 5%
0
200
400
600
G as L ift In je c t io n R at e (k S m 3 /d )
P Ile=245 BAR
0.45
0.4
8000
7500
7000
6500
6000
5500
5000
4500
4000
WC=0%
3500
3000
WC=60%
100
200
300
400
500
0.3
P r=29 0 b a r
0.25
1/4" sl o t w id t h
3/16 " sl o t w id t h
0.2
1/8" sl o t w id t h
0.15
1/16 " sl o t w id t h
0.1
0.05
WC=30%
P r=24 5 b a r
P r=27 0 b a r
0.35
0
0
600
100
200
300
400
500
3000
120
2500
100
0.2
60
1000
40
dpvalve
(at end)
500
20
0
500
1000
1500
2000
3
0.4
0.6
1500
posi i
t on
800
dp_valve(bar)
S 3)
M
1
000
80
dpvalve
(at beginning)
N (10
p
1
200
predictionfor 1500days
gas lift fromt =200day
N
p
2000
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2500
3000
3500
0
4000
0.8
1
.0
600
400
200
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
.1
P d/ P u
700
slot width: 1/8"
(optimal size)
400
600
position
position
300
0.2
0.4
0.6
0.8
1.0
250
Qg (10 SM /d)
300
200
400
350
0.2
0.4
0.6
0.8
1.0
500
200
150
100
100
50
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.1
Pd/Pu
0
0
Fig. 11. Gas lift valve performance and the operation envelope
(1/8 slot width).
0.1
0.2
0.3
0.4
0.5
0.6
Pd/Pu
0.7
0.8
0.9
1.1
Fig. 13. Gas lift valve performance and the operation envelope
(1/16 slot width).
SPE 77660
53 50
53 00
52 50
Liqu id R a te , 33% W C
:
52 00
51 50
Ma r ch 2002 te s t
po ints
51 00
50 50
50 00
0
1 00
200
3 00
400
5 00
600
Ga s Li ft Inj . Ra te (1000 Sm 3/ d)
Fig. 16. Nodal analysis gas lift sensitivity with Mar. test points.
6000
5000
4000
3000
2000
1000
0
0
100
200
300
400
500
600
Fig. 17. Same as Fig. 16 with 60% and 85% water cut included.
Fig. 15. Oil rate, cumulative oil production, water cut and gas oil
ratio from full field simulations with gas lift.