MNS with M10x motor management 1

MNS with M10x motor management

MNS with M10x motor management 2 MNS with M10x motor management 3
Content
M10x motor management 04
Value 04
Overview 06
Type designation 08
M10x current input 08
M10x functionality 09
Starter types 09
Full motor protection 10
Thermal overload protection: 12
- TOL protection 12
- TOL EEx e protection 12
Start limitation 13
Phase failure protection 13
Unbalance protection 13
Stall protection 13
Underload protection 13
No load protection 13
Earth fault protection 13
Undervoltage protection: (M102 only) 14
Undervoltage and autorestart: (M102 only) 14
PTC protection: (M102 only) 15
RTD protection 15
Monitoring and reporting 16
This guide is intended to be used along with the following brochures:
MNS System Guide
Publication no. 1TGC902030B0202 containing details on ABB MNS Low Voltage Switchgear design
MNS Safety Aspects
Publication no. 1TGC900009B0201 containing details on plant and personnel safety assured by MNS design
ABB assumes no responsibility for any errors that may appear in this document. In no event shall ABB be liable for direct,
indirect, special, incidental, or consequential damages of any nature or kind arising from the use of this document, nor
shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this
document.
This document and parts thereof must not be reproduced or copied without ABBs written permission, and the contents thereof
must not be imparted to a third party nor be used for any unauthorized purpose. The software described in this document is
furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
All rights reserved.
COPYRIGHT 2011ABB
Operator user interface 17
Communication interface 18
Redundant communication 19
M10x installation 21
MCU setup software 22
M10x interface 23
Terminal wiring diagram 24
Technical data 36
Appendix 38
Type designation 38
MNS with M10x motor management 4 MNS with M10x motor management 5
MNS with M10x motor management:
value
Inherent safety with MNS Switchgear
Intelligent low voltage switchgear solution based on ABBs MNS system which is a fully type tested design according to
IEC61439. Reference is made to MNS System Guide and MNS Safety Manual.
High functionality for better protection
A wide range of protection, monitoring and control functionalities are available as a standard with M10x complying to the most
demanding specification. Customer can choose the required functionality anytime based on projects requirement.
Lower system design cost
M10x device replaces multi functional relays as typically used in MCCs, thus reducing a large amount of internal control wirings,
external installation of cabling, inter-panel wiring of control system I/O blocks etc. and contributes to a lower overall cost of
system design.
Standardized motor starter solutions
With protection and control functions combined/embedded in the intelligent M10x device, it becomes possible to standardize
solutions for motor starters. This has contributed to a reduced footprint and lesser amount of spare motor starter modules
required for the Switchgear and MCC system.
Reduced maintenance needs
With real time maintenance information available via M10x such as motor operating hours (motor fatigue) and number of
operations (contactor fatigue), maintenance staff are able to monitor and arrange necessary maintenance for motors and motor
starters if required.
Maximize plant availability and efficiency
With the information being monitored and transferred via M10x, process control and plant management system could be
optimized, hence maximizing plant availability and efficiency.
Reduced downtime
Plant wide information and need based maintenance together with the standardization of motor starters in the MCC reduce
process downtime. A motor starter with M10x can be easily replaced with a spare starter of the same configuration. This
eliminates the need for repair at site, thus the motor can be re-started quickly.
MNS with M10x motor management 6 MNS with M10x motor management 7
MNS with M10x motor management:
overview
M10x is an intelligent system based on the low voltage
switchgear MNS, offering superior protection, control and
monitoring for user-optimized motor management.
Relevant information from the process including timely
alarms enable plant operators to make smart decisions on
process conditions. Plant availability is significantly improved
through preventive actions. Data with quality far beyond
conventional motor protection or remote control technology,
is utilized by the engineering team for detailed system analysis
and need-based maintenance.
This brochure provides an overview of the M10x system,
its components, their functions and benefits as well as
relevant technical data. Please refer to our website at
www.abb.com/mns for more information.
System overview
Control system overview showing typical low voltage energy
distribution and motor control centre communicating upwards
to process control systems and sideways to engineering and
maintenance stations. Available in simplex or dual-redundant
configuration.
MNS with M10x motor management 8 MNS with M10x motor management 9
M10x is an intelligent motor control and protection device
based on current and voltage measurement and maintenance
data monitoring, which offers superior protection, control and
monitoring for user. It is installed as part of ABBs low voltage
switchgear system MNS providing an intelligent low voltage
switchgear and MCC solution. M10x is available with options
for serial communication.
MNS with M10x motor management
Type designation
M10x relays are identified as follows by functions and
communication protocols employed.
Each type designation is represented by a hardware type.
M101 offers basic motor control and protection function
based on current measurement. M102 provide advanced
functions for motor protection and control based on current,
voltage measurement. When selecting a device, user has to
know what function and protocol type is required to select the
appropriate hardware type.
For example a basic device with Modbus RTU is identified as
M101-M; an advanced device with Modbus RTU is identified
as M102-M.
Further details to the M101 and M102 device type designation
list is available in Appendix M10x type designation.
Note: M10x term is used in this manual if a function applies to
M101 and M102. If a function applies to only one type, then
the type is specifically mentioned, e.g. M102.
M10x current input
A current transformer is integrated in M10x with a primary
current ranging from 0.5A to max. 63A. M10x devices are
available with the following current ranges:
0.5 1A
1 2.5A
2.5 5A
5 12.5A
12.5 30A
30 63A
Smaller motor current < 0.5A can be measured by wiring the
main circuit multiple times through the integrated with M10x
CT (using smallest range: 0.5~1.0A) thus increasing the inlets.
For motor current > 63A a secondary current transformer is
used. The current transformer to be used as input of M10x
shall be of protection type with 8 times of overload capacity.
M10x Motor Ie 63A Direct input on device
Motor Ie > 63A 1A or 5A input via secondary
current transformer
M10 x - x
Function type
1. Basic Type (Current Based Only)
2. Advanced Type (Current + Voltage Based)
Communication type
M - Modbus RTU
P - PROFIBUS DP
Note:
1) M10x-P has options of PROFIBUS DP V0 or
PROFIBUS DPV1
2) M10x-P has options of 24VDC DI or 230VAC DI
M10x relays provide a full range of functionalities for motor monitoring, control and protection.
Starter types
M10x offers a variety of motor start modes via parameterization, and supervises the operating state of the contactor through
the feedback of the auxiliary contact of the contactor. The control authority of the motor includes local control and remote
control.
All necessary motor starting control modes are integrated in the device. To select a desired starting control mode, simply click
on the setup interface of the M10x motor control unit.
Start Modes M101 M102
Non-reversing Direct Online NR-DOL
NR-DOL with RCU function
Reversing Direct Online REV-DOL
REV-DOL with RCU function
Actuator (e.g. Valve or Damper control)
Start / Delta starter
2 Speed starter
Autotransformer
NR-Softstarter
REV-Softstarter
Feeder (motor operated)
Remarks:
RCU:
RCU is an option to control the contactor by bypassing the M10x.
Actuator:
Starter type is based on Reversing direct on line starters where limit switch inputs are used to stop the motor in some
necessary cases like valves, dampers, actuators etc.
Feeder:
Feeder mode is listed as a specific start mode in M10x to serve for circuit controlling and supervising for motor operated MCCB
feeder.
M10x functionality
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Full motor protection
M10x devices provide full motor protection. Full motor
protection means timely and accurate protection by
continuously collecting and keeping track of information on
all operating states during the course of motor operations,
providing fault alarm and protection action (protection trip)
and setting action delay times, to safeguard motors and
smooth production. Via serial communication, real-time
information of process motors is reporting upward to plant
control system, hence, providing the basis for process
analysis and management optimization. Prior to any possible
major fault in the equipment, a limit-exceeding alarm will alert
the administrator in a timely manner to take corrective actions
to prevent unnecessary shutdown. This provision maximizes
the operating efficiency of the equipment.
When the preset alarm level is reached, only alarm is
generated. A Trip Delay is triggered as soon as the preset
trip level is crossed. If the motor is restored before the trip
delay time runs out, no trip follows. While it trips when the
trip level is remained and the Trip Delay is expired. In any of
the above cases, an event message is generated and issued
via serial communication.
M10x motor protection has the following features:
All protection functions are implemented with the microprocessor built in the device and configurable.
The desired protection function can be easily selected with the parametering software.
The protection function can be set as alarm and trip, alarm only, or trip only.
Trip reset modes can be configured as any of the following by preset of trip reset modes.
The reset modes are different in various protection functions:
Automatic reset
Remote reset
Local reset
Local & remote reset
Motor protection functions Description M101 M102
TOL protection It keeps track of and calculates the thermal capacity of the motor in operation to
protect the motor against overheating.

TOL EEx e The EEx e protection takes into consideration the stall/nominal current ratio and the
maximum motor temperature allowed by the environment class definition.

Start limitation protection Limits the number of starts during a time interval. Number of starts and time interval
are parameter settings.

Phase failure protection It uses the minimum/maximum line current ratio as the criterion. To enable the phase
failure protection function.

Phase unbalance protection Unbalance can be caused by pitted contacts, faulty motor, loose connections etc.
The difference between the minimum and maximum phase currents is compared
against the set parameters. Reverse phase protection not supported for the IEEE
standard.

Stall protection Protects against stall, the highest measured phase current to compare against the
set parameters, activates only after motor start-up time is complete.

Undervoltage protection Protects the motor against undervoltage condition (voltage drop or loss).
Undervoltage and autorestart Available in standard and enhanced models.
Underload protection Uses the highest measured phase current, to compare against set parameters
No load protection Similar to Underload but with different set levels and messages. No load uses the
highest measured phase current to compare against the set parameters.

Earth fault protection Protects the motor against the earth fault condition with an additional residual current
transformer with adjustable trip level and time delay.

Motor temperature protection (PTC) Protects against too high temperature by using PTC sensors. The resistance values
are compared against the set levels.

Motor temperature protection

using PTC relay
Monitors motor winding temperatures from PTC sensors against preset values using
an additional thermistor relay.

Motor temperature protection
using RTD relay
Monitors motor winding temperatures from PT 100 sensors against preset values,
options are available for single or triple channel monitoring.

Alarm level, trip level and trip delay illustrated
Motor start Normal load Normal load Temporary fault Continuous fault
Alarm and trip data set according to motor manufacturers specication and process needs
Thermal
capacity
Time
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Thermal overload protection:
Thermal overload (TOL) protection keeps track of and
calculates the thermal capacity of the motor in operation to
protect the motor against overheating, which may shorten
the service life of the motor or damage it. In addition, the
thermal memory function of the TOL protection is particularly
important in the case that frequent starting is required.

The TOL protection has a thermal memory function, which
protects the motor from startup in an overheated condition.
The M10x unit simulates the thermal conditions in all
operating states of the motor to maximize the use of the
motor on the premises for safe operation. The TOL protection
takes into consideration of the temperature rise of the motor
rotors and stators, as well as the impact of the three-phase
unbalance on the overheated motor. When the restart
command is issued before the temperature drops to the pre-
set restart level after a TOL Trip, the M10x device will then
suppress the command and consequently the motor will not
be restarted.
TOL protection
The trip level, alarm level and reset level can all be adjusted
by setting the parameters or altering constant values.
TOL EEx e protection:
The EEx e protection takes into consideration the stall/
nominal current ratio and the maximum motor temperature
allowed by the environment class definition. Relevant data
of EEx e motor is provided by motor manufacturer to direct
programming into the M10x device without additional
calculation.
Start limitation:
Start limitation helps to protect the motor and also the
process against excess number of starts in a given interval.
When the number of starts is reached and the motor is
switched off, a new start is prevented.
Phase failure protection:
The phase failure protection function uses the minimum/
maximum line current ratio as the criterion. To enable the
phase failure protection function, relevant parameters must be
set, such as the alarm level, the trip level and the trip delay.
Protection action can be either delayed trip or alarm only
without trip.
Unbalance protection:
The three phase unbalance protection function uses the
minimum/maximum line current ratio as the criterion. To
enable the three phase unbalance protection function,
relevant parameters must be set, such as the alarm level,
the trip level and the trip delay. The protection action can be
either delayed trip or alarm only without trip.
Stall protection:
The stall protection function uses the maximum line current/
motor rated current ratio as the criterion. To enable the stall
protection function, relevant parameters must be set, such as
the trip level and trip delay. The protection action is delayed trip.
Underload protection:
The underload protection function uses the maximum line
current/rated current ratio as the criterion. To enable the
underload protection function, other parameters must also be
set, such as the alarm level, the trip level and the trip delay.
The protection action is either delayed trip or alarm only
without trip.
No load protection:
The no load protection function uses the maximum line
current/rated current ratio as the criterion. To enable the no
load protection function, other parameters must also be set,
such as the alarm level, the trip level and the trip delay. The
protection action is either delayed trip or alarm only without
trip.
Earth fault protection:
The earth fault protection function protects the motor against
the earth fault condition with an additional residual current
transformer. When the earth fault current exceeds the preset
trip level, delayed trip or instantaneous trip is triggered. A
torodial current transformer is required for this function. Earth
fault protection in M10x can be set to active or inactive during
motor start up period.
ABB LNG series residual current transformer is employed as
earth fault protection input of M10x.
ABB LNG is available in three different diameter dimensions
35, 70 and 105.
1A or 5A current can be selected, depending on the setting
range of the earth fault current of the protected system.
Shielded Twisted Pair should be used between outputs of
LNG CT and terminals of M10x.
Spec Primary Side
Input (A)
Secondary
Side Output
(V)
Lead-through
Dimensions
(mm)
LNG35 1A 1 1 35
LNG35 5A 5 1 35
LNG70 1A 1 1 70
LNG70 5A 5 1 70
LNG105 1A 1 1 105
LNG105 5A 5 1 105
LNG CT
Thermal overload protaction illustated
Thermal
capacity
Time
Thermal capacity must be below Start Inhibit to allow a motor start.
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Undervoltage protection: (M102 only)
The undervoltage protection function is enabled when the voltage of the main circuit drops below the set value. To enable the
undervoltage protection function, other parameters must be set, such as the alarm level, the trip level and the trip delay. The
protection action is delayed trip.
Undervoltage and autorestart: (M102 only)
Following a sudden voltage dip, M102 can restart the motor in different modes, depending on the specific circumstances in
which the voltage is restored. There are three cases of auto restart:
The voltage is restored within the autoreclose time (presetting required), the motor will be restarted immediately;
If the voltage is restored after the autoreclose time (presetting required) but before the maximum undervoltage time (presetting
required), the M102 device will restart the motor in its staggered sequence; in other words, the motor will be restarted after
the staggered start delay (adjustable) expires.
If the voltage is restored after the maximum undervoltage time (presetting required), M102 will not execute restart; in other
words, the auto restart function of the motor will be suspended.
Two alternative modes of auto restart function are integrated in M102: standard and enhanced. The standard mode applies to the
above 3 cases; the enhanced mode, in addition to the functions available in the standard mode, applies to
a fourth case:
If the interval between two voltage dips is less than 1 second and neither voltage dip has exceeded 200ms, M102 will restart
the motor in the staggered sequence; in other words, the motor will be restarted after the staggered starting delay
(adjustable) expires.
The auto restart function can effectively protect the motor against the disturbance caused by the instantaneous voltage dip.
PTC protection: (M102 only)
The PTC protection function (only M102) protects the motor
against too high temperature by monitoring the thermal
resistance of the PTC-sensor embedded in the stator
windings; delayed trip is triggered when the level is exceeded.
If the PTC resistance detects an open circuit, M102 will issue
an alarm message.
PTC Protection with M101 is possible by using an additional
PTC protection relay and by connecting the trip signal to a
digital input on M101. No PTC alarm is possible through this
connection.
Direct connect of PTC to M102
L1 L2 L3
M
3
RTD protection:
The RTD (or PT100) protection function is possible with M10x and protects the motor against too high temperature by
connecting a separate PT100 relay to a digital input on M10x. A PT100 relay type is used to monitor the thermal resistance
of the PT100-sensor embedded in the stator windings. Depending on the relay type delayed trip or instantaneous trip is
triggered when the level is exceeded. (for details on PT100 monitoring refer to the relay manufacturer manual).
PT100 motor temperature protection using external PT100 relay
t
Staggered start time
Restore level
Trip level
On
<1s
Contactor open
Contactor close
Autorestart - fourth case (2x dips < 200ms)
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Monitoring and reporting
M10x provides an extensive range of motor operation supervisory functions. Supervisory data are transmitted via the field
bus to the upper level system for centralized management and are optionally directly displayed on the operator panel MD2 if
installed on the front of the motor starter module.
Motor protection
functions
M101 M102 Description
M
o
t
o
r

S
t
a
t
u
s
Motor status On/Off, Open/Closed, Tripped
Fault info. Overload, phase failure, three phase unbalance, earth fault and PTC protections
Three phase current R.M.S value or Relative value
Three phase voltage R.M.S value
Power factor Power factor
Active power Active power
KWh*) Energy consumed by the motor
Earth fault current Earth fault current
Frequency Frequency of the power system
M
a
in
t
e
n
a
n
c
e
D
a
t
a
Number of operations
of contactor
Maintenance reference
Motor running
hours
Maintenance reference
Note: 1) The parameter marked *) cannot be sent by PROFIBUS DPV0.
MD2 and MD3 panel can be used for both M101 and M102 device.
Function MD2 MD3 Description
Control button Start1, Start2, Stop(Reset)
Indicator Ready, Start1, Start2, Fault
Fault type display Overload, Phase failure, Phase unbalance, Stall, Underload, No load,
Earth fault and PTC protections
Current Phase Currents: R.M.S value or relative value
Voltage Phase voltages: R.M.S value
Active power Absolute value
Power factor Absolute value
kWh Energy
Parameterization interface USB plug
LCD mode LCD display
Operator user interface
M10x can optionally be equipped with an operator panel MDx, which is used to display the status of the motor. Motor
control is possible through predefined pushbuttons. A USB physical connection port is available on the operator panel for
parameterization via service laptop and software.
The basic type MD3 provides 4 LED indicators (Ready, Start1, Start2, Fault) and has pushbuttons for operation.
The operator panel MD2 integrates the functions of measurement display, LED indicators and pushbuttons as well as fault
monitoring functions.
MD2 MD3
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The M10x motor control unit has serial communication interfaces based on EIA-485 (RS-485) standard.
M10x is connected to the upper level process control and management system for communication via the communication port
on the device, supporting the following protocols:
PROFIBUS DP V0 / V1 Communication
Modbus RTU Communication
Other serial protocols can be achieved by using a protocol converter.
Communication interface
1x
M10x-P
2x 3x 31x
M10x-P
1x
M10x-M
2x 3x 31x
M10x-M
PROFIBUS DP
Modbus RTU
Modbus Communication
PROFIBUS Communication
Redundant communication
Higher availability in serial communication application is provided with redundant connectivity on M10x.
With Modbus RTU direct redundant serial communication is possible as the M10x-M provides two identical RS-485 interfaces
on the same device. Two Modbus RTU cables are connected throughout the switchgear assembly to each M10x-M. Both
Modbus ports use the same communication parameter (e.g. address, speed etc.). This allows the M10x-M to be connected,
for example, to two communication lines to the upper level process control system or alternatively connect one line to the
process control and the other line to the management system.
1x
M10x-M
2x 3x 31x
M10x-M
Modbus RTU
Modbus Communication (Redundant)
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RLM01 Redundant
Link Module
With PROFIBUS DP redundant communication to a process control system can be provided utilizing a redundant link
module RLM01. Inside the switchgear assembly the PROFIBUS DP cable connection is single while the connection to
the upper level process control system through the RLM01 module is provided as a redundant interface.
PROFIBUS DP
1x
M10x-P
2x 3x 31x
M10x-P
PROFIBUS Communication
M10x installation
M10x is installed in withdrawable modules as part of ABBs
Low Voltage Switchgear MNS
M10x and the operator panel MDx are mounted individually
and electrically connected to each other via the connection
cable.
The compact size makes it possible to installed M10x in the
smallest size as 8E/4 module of ABB MNS switchboard.
The minimum installation space in MNS is smaller or remains
the same as it is required for traditional protection with
thermal relays. For further detail on installation size per motor
rating refer to the MNS brochure.
The operator panel MDx is designed to be flush mounted on
the front or door of the MNS module. The following minimum
mounting space requirements apply for MNS modules when
using the MDx operator panel:
Min. Mounting Space MD2 MD3
MNS 8E/2
MNS 8E/4
M10x
6E
8E/4
8E/2
MD2 MD2
M10x
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MCU setup software
MCU setup software for the parameterization and
configuration of M10x is user friendly and Microsoft Windows
based. Parameter setting is carried out via a dedicated
parameter cable connecting the M10x to the MDx panel
mounted on the front of the motor starter module. Software
allows for the parameterization of all functions of the different
M10x types

User friendly setup windows make the parameter setting
easy to understand and follow. Import and Export setting
functions allows users to choose to manage setting files
online or offline. For plants that require different access levels
for security reasons, up to 3 level user groups can be defined
and assigned under the user management menu.
M10x interface
Digital inputs for
various functions, see
Connection Diagram
for details
Digital output Power supply Ground safety
and surge
Voltage input
Thermistor input CT inputs
(Lead-through)
Interface for
operator panel
RS485 ports
Residual
CT input
M10x interface
X2
X4
X3
X1
T
L
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Terminal wiring diagram
M101-M terminal diagram M101-M terminal description
Terminal
No.
Name Description
X1 Terminal Block
X1:1 IN_COM DI common terminal
X1:2 NC
X1:3 LOC/R Local/remote control select switch input
X1:4 NC
X1:5 F_Ca Feedback of auxiliary contact of contactor
X1:6 NC
X1:7 F_Cb Feedback of auxiliary contact of contactor
X1:8 NC
X1:9 PROG_IN0 Programmable input 0
X1:10 NC
X1:11 PROG_IN1 Programmable input 1
X1:12 NC
X1:13 PROG_IN2 Programmable input 2
X1:14 NC
X1:15 NC
X1:16 NC
X2 Connector
X2 Interface for MDx
X3 Terminal Block
X3:1 2B
RS485 communication port 2
X3:2 2A
X3:3 SHIELD Communication port shielding layer
X3:4 1B
RS485 communication port 1
X3:5 1A
X3:6 IoA
Residual current input
X3:7 IoB
X3:8 NC
X3:9 NC
X3:10 NC
X3:11 NC
X3:12 NC
X3:13 NC
Terminal
No.
Name Description
X4 Terminal Block
X4:1 GR1_A
Programmable relay output X4:2 GR1_B
X4:3 GR1_C
X4:4 NC
X4:5 NC
X4:6 CCL1 Control circuit power supply
X4:7 CCA
Control relay output
X4:8 CCB
X4:9 NC
X4:10 GND
24VDC power supply
X4:11 24VDC
X4:12 GROUND System protection ground

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M101-P (DC24V power supply for DI) terminal diagram: M101-P (DC24V power supply for DI) terminal description
Terminal
No.
Name Description
X1 Terminal Block
X1:1 DI0 Digital Input 0
X1:2 DI1 Digital Input 1
X1:3 DI2 Digital Input 2
X1:4 DI3 Digital Input 3
X1:5 DI4 Digital Input 4
X1:6 DI5 Digital Input 5
X1:7 DI6 Digital Input 6
X1:8 DI7 Digital Input 7
X1:9 DI8 Digital Input 8
X1:10 DI9 Digital Input 9
X1:11 DI10 Digital Input 10
X1:12 DI11 Digital Input 11
X1:13 DI12 Digital Input 12
X1:14 DI_COM Digital Input common terminal
X1:15 NC
X1:16 NC
X2 Connector
X2 Interface for MDx
X3 Terminal Block
X3:1 5V Power to external terminator
X3:2 B RS485B
X3:3 A RS485A
X3:4 GND Power to external terminator
X3:5 SHIELD Communication port shielding layer
X3:6 IoA
Residual current input
X3:7 IoB
X3:8 NC
X3:9 NC
X3:10 NC
X3:11 NC
X3:12 NC
X3:13 NC
Terminal
No.
Name Description
X4 Terminal Block
X4:1 GR1_A
Programmable relay output X4:2 GR1_B
X4:3 GR1_C
X4:4 NC
X4:5 NC
X4:6 CCL1 Control circuit power supply
X4:7 CCA
Control relay output
X4:8 CCB
X4:9 NC
X4:10 GND
24VDC power supply
X4:11 24VDC
X4:12 GROUND System protection ground
MNS with M10x motor management 28 MNS with M10x motor management 29
M101-P (AC230V power supply for DI) terminal diagram M101-P (AC230V power supply for DI) terminal diagram
Terminal
No.
Name Description
X1 Terminal Block
X1:1 DI0 Digital Input 0
X1:2 DI1 Digital Input 1
X1:3 DI2 Digital Input 2
X1:4 DI3 Digital Input 3
X1:5 DI4 Digital Input 4
X1:6 DI5 Digital Input 5
X1:7 DI6 Digital Input 6
X1:8 DI7 Digital Input 7
X1:9 DI8 Digital Input 8
X1:10 DI_COM Digital Input common terminal
X1:11 NC
X1:12 NC
X2 Connector
X2 Interface for MDx
X3 Terminal Block
X3:1 5V Power (5V+) to external terminator
X3:2 B RS485B
X3:3 A RS485A
X3:4 GND Power (GND) to external terminator
X3:5 SHIELD Communication port shielding layer
X3:6 IoA
Residual current input
X3:7 IoB
X3:8 NC
X3:9 NC
X3:10 NC
X3:11 NC
X3:12 NC
X3:13 NC
Terminal
No.
Name Description
X4 Terminal Block
X4:1 GR1_A
Programmable relay output X4:2 GR1_B
X4:3 GR1_C
X4:4 NC
X4:5 NC
X4:6 CCL1 Control circuit power supply
X4:7 CCA
Control relay output
X4:8 CCB
X4:9 NC
X4:10 GND
24VDC power supply
X4:11 24VDC
X4:12 GROUND System protection ground
MNS with M10x motor management 30 MNS with M10x motor management 31
M102-M terminal diagram M102-M terminal description
Terminal
No.
Name Description
X1 Terminal Block
X1:1 LIMIT1 Limit position switch 1
X1:2 LIMIT2 Limit position switch 2
X1:3 START1 Start button 1
X1:4 START2 Start button 2
X1:5 STOP Stop button
X1:6 LOC/R Local/remote control select switch input
X1:7 F_Ca
Feedback of auxiliary contact of contactor X1:8 F_Cb
X1:9 F_Cc
X1:10
PROG_
IN0
Programmable input 0
X1:11
PROG_
IN1
Programmable input 1
X1:12
PROG_
IN2
Programmable input 2
X1:13 MCB Main switch auxiliary contact signal input
X1:14 PTCA
Thermistor Input X1:15 PTCB
X1:16 PTCG
X2 Connector
X2 Interface for MDx
X3 Terminal Block
X3:1 2B
RS485 communication port 2
X3:2 2A
X3:3 SHIELD Communication port shielding layer
X3:4 1B
RS485 communication port 1
X3:5 1A
X3:6 IoA
Residual current input
X3:7 IoB
X3:8 N Neutral
X3:9 Vc C phase voltage input
X3:10
X3:11 Vb B phase voltage input
X3:12
X3:13 Va A phase voltage input
Terminal
No.
Name Description
X4 Terminal Block
X4:1 GR1_A
Programmable relay 1 output X4:2 GR1_B
X4:3 GR1_C
X4:4 GR2_A
Programmable relay 2 output
X4:5 GR2_B
X4:6 CCL1 Control circuit power supply
X4:7 CCA
Control relay output X4:8 CCB
X4:9 CCC
X4:10 GND
24VDC power supply
X4:11 24VDC
X4:12 GROUND System protection ground
MNS with M10x motor management 32 MNS with M10x motor management 33
M102-P (DC24V power supply for DI) terminal diagram M102-P (DC24V power supply for DI) terminal description
Terminal
No.
Name Description
X1 Terminal Block
X1:1 DI0 Digital Input 0
X1:2 DI1 Digital Input 1
X1:3 DI2 Digital Input 2
X1:4 DI3 Digital Input 3
X1:5 DI4 Digital Input 4
X1:6 DI5 Digital Input 5
X1:7 DI6 Digital Input 6
X1:8 DI7 Digital Input 7
X1:9 DI8 Digital Input 8
X1:10 DI9 Digital Input 9
X1:11 DI10 Digital Input 10
X1:12 DI11 Digital Input 11
X1:13 DI12 Digital Input 12
X1:14 DI_COM Digital Input common terminal
X1:15 PTCA
Thermistor Input
X1:16 PTCB
X2 Connector
X2 Interface for MDx
X3 Terminal Block
X3:1 5V Power to external terminator
X3:2 B RS485 B
X3:3 A RS485 A
X3:4 GND Power to external terminator
X3:5 SHIELD Communication port shielding layer
X3:6 IoA
Residual current input
X3:7 IoB
X3:8 N Neutral
X3:9 Vc C phase voltage input
X3:10
X3:11 Vb B phase voltage input
X3:12
X3:13 Va A phase voltage input
Terminal
No.
Name Description
X4 Terminal Block
X4:1 GR1_A
Programmable relay 1 output X4:2 GR1_B
X4:3 GR1_C
X4:4 GR2_A
Programmable relay 2 output
X4:5 GR2_B
X4:6 CCL1 Control circuit power supply
X4:7 CCA
Control relay output X4:8 CCB
X4:9 CCC
X4:10 GND
24VDC power supply
X4:11 24VDC
X4:12 GROUND System protection ground
MNS with M10x motor management 34 MNS with M10x motor management 35
M102-P (AC230V power supply for DI) terminal diagram M102-P (AC230V power supply for DI) terminal description
Terminal
No.
Name Description
X1 Terminal Block
X1:1 DI0 Digital Input 0
X1:2 DI1 Digital Input 1
X1:3 DI2 Digital Input 2
X1:4 DI3 Digital Input 3
X1:5 DI4 Digital Input 4
X1:6 DI5 Digital Input 5
X1:7 DI6 Digital Input 6
X1:8 DI7 Digital Input 7
X1:9 DI8 Digital Input 8
X1:10 DI_COM Digital Input common terminal
X1:11 PTCA
Thermistor Input
X1:12 PTCB
X2 Connector
X2 Interface for MDx
X3 Terminal Block
X3:1 5V Power to external terminator
X3:2 B RS485 B
X3:3 A RS485 A
X3:4 GND Power to external terminator
X3:5 SHIELD Communication port shielding layer
X3:6 IoA
Residual current input
X3:7 IoB
X3:8 N Neutral
X3:9 Vc C phase voltage input
X3:10
X3:11 Vb B phase voltage input
X3:12
X3:13 Va A phase voltage input
Terminal
No.
Name Description
X4 Terminal Block
X4:1 GR1_A
Programmable relay 1 output X4:2 GR1_B
X4:3 GR1_C
X4:4 GR2_A
Programmable relay 2 output
X4:5 GR2_B
X4:6 CCL1 Control circuit power supply
X4:7 CCA
Control relay output X4:8 CCB
X4:9 CCC
X4:10 GND
24VDC power supply
X4:11 24VDC
X4:12 GROUND System protection ground
MNS with M10x motor management 36 MNS with M10x motor management 37
Technical data
Main circuit
Rated operation voltage (Ue) 230 / 400V or 400 / 690V
Rated insulation voltage (Ui) 690V
Rated impulse withstand voltage (Uimp) 6kV
Degree of pollution 3
Rated operation current (Ie) 0.5-1A 1-2.5A 2.5-5A
5-12.5A 12.5-30A 30-63A
Rated frequency 50 / 60Hz
Control circuit
Rated operational voltage (Ue) 24VDC or 230VAC
Rated insulation voltage (Ui) - or 250V
Rated impulse withstand voltage (Uimp) - or 4kV
Rated operational current (Ie)
Contactor control relay output 2A (DC-13)
Programmable relay output
2A (AC-15)
2A (DC-13)
Rated frequency
2A (AC-15)
50 / 60Hz
DC Power supply
Rated operational voltage (Ue) 24VDC
Voltage operation range 85%-110% Ue
DC Power consumption
Typical 4.5W
Maximum 8W
Maximum starting current 600mA
Digital input (24VDC)
Number of digital input
6 (M101-M) / 13 (M102-M)
13 (M101-P) / 13 (M102-P)
Close contact current (peak) 2.55mA
Open contact current (peak) 00.8mA
Digital input (230VAC)
Number of digital input 9 (M101-P) / 9 (M102-P) , not available for M10x-M
Close contact current (peak) 2.13mA
Open contact current (peak) 01mA
FIELDBUS interface
Protocol PROFIBUS-DP V0 & V1
Baud rate 9.6kbps / 19.2kbps / 45.45kbps / 93.75kbps /
187.5kbps / 500kbps / 1.5Mbps
Protocol Modbus RTU
Baud rate 1.2 / 2.4 / 4.8 / 9.6 / 19.2kbps
Environmental conditions
Storage temperature -25 - +85C
Normal operation temperature -5 - +60C
Humidity 15% up to 95% without dew
EMC Environment
1) Equipments in the system comply with EMC requirement of CE / CCC
certificate.
2) Power supply system complies with IEC61000-2-1, IEC61000-2-2,
especially the system in which VSD / Frequency Converters are used.
Metering accuracy
Phase current
Range: 0.1-8 phase CT primary amps
Accuracy: 2%
Earth fault current
Full scale: 1.2 RCT nominal current
Accuracy: 2% RCT primary
Phase voltage (M102 Only)
Voltage metering range: 110V 440V
Accuracy: 2%
Power (M102 Only) Accuracy: 5% nominal or 5% reading, whichever is greater
Thermistor Input (M102 Only)
Sensor type: positive temperature coefficient PTC RHOT=100-10,000
Accuracy: 5% or 100 which is greater
Standards
Low voltage switchgears
IEC60947-1 Low voltage switchgear and controlgear Part1: General rules
IEC60947-4-1
Low voltage switchgear and controlgear Part4: Contactors and motor-
starters, Section one-Electromechanical contactors and motor-starters
EMC
Electrostatic discharge IEC61000-4-2, Level 3
Electromagnetic field immunity IEC61000-4-3, Level 3
Electrical fast transient/burst immunity IEC61000-4-4, Level 4
Surge immunity IEC61000-4-5, Level 3
Conducted disturbance immunity IEC61000-4-6, Level 2
Radiated disturbance EN55011, Class A
MNS with M10x motor management 38 MNS with M10x motor management 39
Appendix
Type designation
M10x- M
004 - M101-M 24VDC DI (HW1.0)
124 - M102-M 24VDC DI (HW1.2)
0 - Basic Unit
2 - Kit (Basic Unit +MD2)
3 - Kit (Basic Unit +MD3)
82 - M101-M
90 - M102-M
1 - CT range 0.5-1.0A
2 - CT range 1.0-2.5A
3 - CT range 2.5-5.0A
4 - CT range 5.0-12.5A
5 - CT range 12.5.5-30.0A
6 - CT range 30.0-63.0A
Note, HW =Hardware Version
M101- P
004 - PROFIBUS DPV0, 24VDC DI (*HW1.0)
204 - PROFIBUS DPV1, 24VDC DI (HW2.0)
304 - PROFIBUS DPV0, 230VAC DI (HW3.0)
404 - PROFIBUS DPV1, 230VAC DI (HW4.0)
0 - Basic Unit
2 - Kit (Basic Unit +MD2)
3 - Kit (Basic Unit +MD3)
1 - CT range 0.5-1.0A
2 - CT range 1.0-2.5A
3 - CT range 2.5-5.0A
4 - CT range 5.0-12.5A
5 - CT range 12.5.5-30.0A
6 - CT range 30.0-63.0A
Note, HW =Hardware Version
1TNA911 xxx R a bb c
1TNA911 xxx R a 83 c
M102- P
214 - PROFIBUS DPV0, 24VDC DI (HW V2.1)
304 - PROFIBUS DPV1, 24VDC DI (HW V3.0)
404 - PROFIBUS DPV0, 230VAC DI (HW V4.0)
504 - PROFIBUS DPV1, 230VAC DI (HW V5.0)
0 - Basic Unit
2 - Kit (Basic Unit +MD2)
3 - Kit (Basic Unit +MD3)
1 - CT range 0.5-1.0A
2 - CT range 1.0-2.5A
3 - CT range 2.5-5.0A
4 - CT range 5.0-12.5A
5 - CT range 12.5.5-30.0A
6 - CT range 30.0-63.0A
1TNA911 xxx R a 91 c
MNS with M10x motor management 40
ABB Low Voltage Systems
Local contacts on
www.abb.com/mns
Publication Editor:
ABB Malaysia Sdn Bhd (210262-T)
Lot 608, Jalan SS13/1K
47500 Subang Jaya
Selangor Darul Ehsan, Malaysia
Publication No.
1TPMC00201
Copyright 2010 ABB
All rights reserved
ABB assumes no responsibility for any errors
that may appear in this document. In no event
shall ABB be liable for direct, indirect, special,
incidental, or consequential damages of any
nature or kind arising from the use of this
document, nor shall ABB be liable for incidental
or consequential damages arising from use
of any software or hardware described in this
document.
This document and parts there of must not be
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be imparted to a third party nor be used for any
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in this document is furnished under a license
and may be used, copied, or disclosed only in
accordance with the terms of such license.
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